50 M3day - Bio Filter - 15.05.10-BMG MALL

THERMAX LIMITED
WWS - SPG,
98 – 99, General Block, MIDC,
Bhosari, Pune:- 411 026 , India
TEL: (020) 6612 8364
Website: www.thermaxindia.com
TECHNICAL PROPOSAL FOR
SEWAGE TREATMENT PLANT BASED ON
BIO FILTER .
(50 M3 PER DAY CAPACITY)
FOR
BMG MALL
BY
THERMAX LIMITED
WATER & WASTE SOLUTIONS
WWS – SPG,
98-99 GENERAL BLOCK,
MIDC, BHOSARI
PUNE. 4110026.
DESIGN BASIS
BMG MALL - 15.05.10 – REV-0 -1-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
Raw Sewage Characteristics:-

This Sewage Treatment Plant has been designed to treat the sewage of following characteristics:-
Inlet Quality
Flow : 50 m3/day
Discharge Period : 24 hrs
Average flow : 2.08 m3/day
pH : 7.0 – 8.0
BOD : 300 ppm
COD : 600 ppm
Total Suspended Solids : 300 ppm
Oil & Grease : < 50 ppm
Coliform : 10^6 – 10 ^7 ( assumed)
Outlet Quality
pH : 7.0 – 8.0
BOD : < 20 ppm
COD : < 100 ppm
TSS : ≤ 30 ppm
pH : 6.5 – 8.0
E Coli : ≤ 103 MPN/1000 ml
BMG MALL - 15.05.10 – REV-0 -2-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
ASSUMPTIONS
No other parameter which exceeds the treated sewage limits or which is

hazardous in nature, will affect the biological process is present in the raw
sewage.
The oil present is in free-floating form and less than 50 ppm.
The clear height required to install this Bio filter based STP is 4.0 mtrs .
We have consider entire sewage will be discharged into the sewage treatment
plant in closed pipe. Thus avoiding grid chamber.
DB shall be consider in the offering with std specification of Thermax Ltd.
The plant design does not account for any toxic contamination and industrial
sewages.
The plant shall function in aerobic condition only.
All other pollutants (in the raw sewage) are considered to be within the norms
if present in the sewage continuously or occasionally.
Peak Factor: 2.5 / Peak Flow Duration (Hrs): 3
The sewage will be received at the inlet of screen.
BMG MALL - 15.05.10 – REV-0 -3-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
PROCESS GUARANTEE
Our process guarantee is based on the above mentioned design basis and assumptions.
TREATMENT PHILOSOPHY
BMG MALL - 15.05.10 – REV-0 -4-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
Screen : To trap free / large matter more than 6 mm
Oil & Grease Trap : To Separate the free floating oil from the incoming
influent
Equalisation Tank : To equalize the effluent quantitatively /

Qualitatively.
Bio Filter : For treatment of organic matter to reduce

BOD / COD aerobically by using the state of
the art Bio filter.
Chlorination : For Disinfection of treated effluent.
DMF & ACF : Polishing units
PROCESS DESCRIPTION
Principle:
System is based on facultative aerobic treatment using a bio-filter and aerobic digestion system in
a single stage module
BMG MALL - 15.05.10 – REV-0 -5-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
Pre-amble:
A small scale compact sewage treatment system has been developed by Thermax Limited based
on biological attached growth principles. This compact system is an improvement over the
conventional bio-filter process. It is basically a hybrid biological treatment reactor having all the
advantages of a bio-filter and an aerobic activated process. The biomass generated in the system
is oxidized due to aerobic digestion in the aeration tank of the system. This leads to practically
near zero sludge removal system due to higher sludge retention time..
The basic idea behind the development is to have a continuously operating, non-cloggable bio-
filter with low head loss and high specific bio-film surface. This is achieved by having the bio-
film (or biomass) grows on an attached surface.
Process details:
The primary sewage is first discharged into a collection tank after dirt catching traps. As the
water level in collection tank reaches the max. mark, automatically switches on pump which is
simultaneously pumping the sewage through the suction pipe-line along with the sludge mixture
from settling aeration tank of the bioreactor. Further on the sewage and sludge mixture is
discharged to bio-filter for processing. The bio-filter feed is having evenly placed recesses
through a distribution assembly. A longer contact between the sewage and the immobilized
micro-flora and availability of the active sludge help to reach an 80-85% purification effect in the
biological filter. An overall 98% purification level may be reached with the help of the active
sludge in the settling aeration tank. Oxygen is driven to the aeration tank due to the air oxygen
dissolution during the charge irrigation and as a result of the air involvement during the liquid
discharge to the aeration tank. Oxygen is dissolved in the water due to percolation through the
bio-filter and suction from atmosphere which is taking place at the bottom of bio-filter in the
aeration tank.
Silent Features:
• No external aeration through blowers

• No sludge removal from the system on daily basis
• Sludge will be removed from the system once in 3 month – Approx. 2 lits (For 10m3/day
capacity)
• High MCRT leading to in-situ mineralization
• Low maintenance
• Simple to operate
• Low foot print area
• Height of the unit is max. 3 meters
BMG MALL - 15.05.10 – REV-0 -6-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
BIO - FILTER
PROCESS BLOCK DIAGRAM
SEWAGE (50 M3/DAY)
BMG MALL - 15.05.10 – REV-0 -7-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
BAR SCREEN
O & G TRAP
EQUALISATION TANK
BIO - FILTER
HYPO
DOSING CHLORINE CONTACT
SYSTEM TANK
FILTER FEED TANK
DMF
ACF
TREATED WATER TANK
DISPOSAL/USE
BMG MALL - 15.05.10 – REV-0 -8-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
LIST OF CIVIL UNITS (CLIENT SCOPE)
SR. ITEM QTY. SIZE MOC

NO.
FOR BIO FILTER:-
1 Bar screen pit- 1 0.3 x 1.3 x 0.3 m SWD RCC

Coarse(Manual)
2 Oil & Grease Trap 1 1.3 x 2.2 x 1.4 m SWD RCC
3 Equalisation tank 1 2.9 x 2.9 x 1.5 m SWD RCC
4 Drain Sump (If Basement) 1 1.0 x 1.0 x 1.0 m SWD RCC
Note:- All above size are tentative.
LIST OF MECHANICAL SUPPLIES AND SPECIFICATIONS
BMG MALL - 15.05.10 – REV-0 -9-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
SR. ITEM QTY SIZE/ MOTOR MOC

NO CAPACITY POWER
(KW)
BMG MALL - 15.05.10 – REV-0 -10-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
COMMON LIST OF MECHANICAL SUPPLIES AND SPECIFICATIONS FOR 50M3/DAY

PLANT :-
FOR BIO FILTER STP
PRE- TREATMENT:-
1 Bar screen (Manual) 2 6 mm -- MSEP

(1w + 1s)
(Make:- Thermax)
2 Air grid - Equalisation 1 Suitable -- HDPE
Tank. (Coarse Bubble
aeration without Diffuser.)
(Make:- Thermax)
3 Air Compressor for EQT 1 8.0m3/hr@ 0.75 CI
3000mmwc
(Make:- Kirloskar
4 Raw Sewage Feed pumps to 2 62.5 m3/hr@ 5.5 Wetted parts in
Bio filter ,Centrifugal (1w + 1s) 12 mwc CI
(Make:- Johnson)
BIOLOGICAL SYSTEM:-
1 Bio Filter Tank 1 Suitable - MS (Pre FAB)
(Make:- Thermax)
2 Media 1 Lot Suitable - PVC Special
Packing
(Make:- Thermax Approved
Vendor)
DISINFECTION SYSTEM:-
1 Hypo Dosing Tank 1 100 lit -- LDPE
(Make:- Perfect)
2 Hypo Dosing Pump 1 0-6 LPH 0.08 PP
(Make:-Milton Roy)
FILTRATION SYSTEM:-
1 Filter Feed Pump– 2 2.3m3/hr@ 1.5 CI
BMG MALL - 15.05.10 – REV-0 -11-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
Horizontal, Monobloc (1W+1S) 26mwc KDS - 225

Impeller – CI
Casing – CI
(Make:-KBL)
2 Dual Media Filter 1 500 mm Dia -- MS
(Make:- Thermax)
3 Activated Carbon Filter 1 500 mm Dia -- MS
(Make:- Thermax)
DRAIN SYSTEM:-
1 Drain pumps 1w+1s Suitable -- By Client

By Client
TANKS:-
1 Chlorine Contact Tank 1 1200 lits -- HDPE/FRP
(Make :- Thermax)
2 Filter Feed Tank 1 1080 lits -- HDPE/FRP
(Make :- Thermax)
3 Treated Water Tank 1 2700 lits -- HDPE/FRP
(Make :- Thermax)
INTERCONNECTING PIPING NETWORK :-
1 Interconnecting piping 1 lot To suit - MS

-- Air Compressor line
(Make:- Jindal/Tata)
(B-Class - Confirming to
IS1239)
2 Interconnecting valves -- 1 lot To suit - CI
Air Compressor line
(Make :- Thermax Approved )

3 Interconnecting piping -- 1 lot To suit - UPVC
Sewage line
(Make:- Thermax Approved)
4 Interconnecting valves -- 1 lot To suit - PP
BMG MALL - 15.05.10 – REV-0 -12-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
Sewage line
(Make :- Thermax Approved )
LIST OF INSTRUMENTS
Technical
Make
details
Equipment Description Type
Instrument Cum Starter Panel Incl Motor

( Including Motor Starters, Starters, Panel make - Thermax
Approved vendor.
Instrument controls
BMG MALL - 15.05.10 – REV-0 -13-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
Starters Control
Instrument
Level switch
1 lot
Aster
Flow Meters ( Rotameter ) 1 lot
Eureka / Aster
Pr. Gauge 1 lot Gluck
ELECTRICALS
1 Motors As applicable according to our scope of supply
2 DB Fixed type
3 Cabling power Distribution board to motors } within the

} battery
4 Glands / lugs for cables } limits of
} Thermax
5 Equipment earthing }
NOTE :
BMG MALL - 15.05.10 – REV-0 -14-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
Incoming supplies to be provided at our distribution control by client.
TECHNICAL NOTES (ELECTRICAL)
I) Distribution Board
Distribution board shall be as per the following brief specification:

1. Make – Autoswitch / Devsons / Subhadra Industries / VMPL/Uqnic
2. compartmentalised, floor mounting
3. drawout (fixed type)
4. Single front
5. Sheet thickness – 14/16 gauge CRCA
6. Location – Out door
7. Cable entry – Bottom
8. Busbars – Aluminium
Earth busbar – Aluminium
10. Incomer – 1 no.
Incomer shall consist of following components:
a. TPN-FSU – 1 no.
b. Ammeter with selector switch – 1 set
c. Voltmeter with selector switch – 1 set
d. Supply ON indication lamps – 3 nos.
11. DOL starter (upto 7.5 kW)
DOL starter shall consist of following components:
a. TPMPCB - 1no.
b. Power contactor – 1 no.
Push button with 1 element – Stop & Start
Ind.lamps – on & off
12. Star delta starter (above 7.5 kw)
Star delta starter shall consist of following components :
TPMPCB – 1 No.
Power contactors – 3 nos.
Timer – 1no.
Push button with 1 element – Stop & Start.
Ind.lamps – on & off
Note: Switchgear ratings for above starters shall be as per manufacturers standard
selection chart.
13. Control Supply

SPMCBs – as required for instrument supply.
14. Capacitors– Not considered
15. Power wiring – minimum 2.5 sq.mm PVC insulated copper wire.
Control wiring – 1.5 sq. mm PVC insulated copper wire
Control supply – 1ph, 230 VAC obtained from phase and neutral.
16. Makes of components
a. Switchgear – SIEMENS
BMG MALL - 15.05.10 – REV-0 -15-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
b. Control gear – Teknic

c. Indicating meters – AE/IMP/RISHABH(L&T)
II) LOCAL PUSH-BUTTON STATION

Local push button stations are not considered, as drives are very near to Dist. Board.
All drives will be start / stop from Distribution board.
III) CABLES
1. Make – Incab / Polycab
2. Power cables – PVC insulated, PVC sheathed, GI armoured, Aluminium conductor
cables as per IS 1554. Minimum power-cable size shall be 3c x 4-sq. mm
3. Control cables – PVC insulated, PVC sheathed, GI armoured, solid copper conductor
cables as per IS 1554. Control cable size shall be 1.5 sq.mm.
IV) OUTDOOR CABLE-ROUTING
Cables shall be run buried underground in un-constructed excavated and back-filled trenches upto
individual equipment.Civil work for trenches to be done by client.
V) EARTHING
Main below ground earth-grid, earth stations (pits, electrodes etc.) and two earth connections near
the distribution board shall be provided by the client.
Equipment earthing from distribution board to motors shall be provided by us using GI wire /
strip depending on motor rating.
VI) MOTORS
1. Make – Crompton / Siemens
2. Motors will be as per IS 325, totally enclosed, fan cooled squirrel cage induction motors.
Degree of protection will be IP55. Motors are suitable for supply voltage of 415 volts ± 10%
and frequency of 50 Hz. ± 5%, and combined variation ± 10%.
NOTE :Thermax has the right to select the vendor from the alternative vendors mentioned
above.
BMG MALL - 15.05.10 – REV-0 -16-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
APPROXIMATE ELECTRICAL LOAD DATA
Sr. No. Drive Connected load Operating load

(kW) (kW)
FOR BIO-FILTER
PRE TREATMENT
1 Motor for Raw Sewage 2 x 5.5 = 11.0 1 x 5.5 = 5.5
Feed Pump
AERATION SYSTEM
1 Motor for Air 1 x 0.75 = 0.75 1 x 0.75 = 0.75
Compressor
DISINFECTION SYSTEM
1 Disinfection Pump 2 x 0.08 = 0.16 2 x 0.08 = 0.16
FILTRATION SYSTEM
BMG MALL - 15.05.10 – REV-0 -17-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
1 Motor for Filter Feed 2 x 1.5 = 3.0 1 x 1.5 = 1.5

Pump
Note :- The exact figures shall be confirmed during detailing.
BATTERY LIMIT
1. Raw Sewage - At the inlet of Bar Screen Chamber.
2. Power - At the incomer of DB.
3. Chemicals - Inlet of dosing tank
4. Treated water - At the outlet of Treated water Tank
BMG MALL - 15.05.10 – REV-0 -18-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
SCOPE OF WORK
A. DESIGN & ENGINEERING
Following drawings / documents only shall be submitted after award of order
1. P&I diagram
2. Sewage treatment plant layout
3. General arrangement drawings for civil units with requisite load data.
4. Operation and maintenance manual.
B. SUPPLY
1. Equipment as specified under “Technical Specifications – mechanical,

instrument and electrical” as covered above.
Required piping, valves within the battery limits of sewage treatment plant.
Note: The Bio Filter based STP is designed as per Good Engineering standards considering
the duty condition and application. The make of various components are standardized. Post
order we shall submit the Equipment layout and foundation plan showing weights of
individual equipment to enable you to carry out civil and foundation work. Fabrication
drawing being proprietary in nature can not be submitted. Any cost variation due to the change
in the make of component and addition of scope shall be extra to your account.
BMG MALL - 15.05.10 – REV-0 -19-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
EXCLUSIONS
• Design of civil tanks - structures and preparation of RCC structural drawings, civil BOQ
etc.
• All Civil Foundation for all Pumps, Blowers, Membrane Fixing, DB Panel, Cleaning
System, etc
• All civil works including grading / leveling of site foundations, building drains, pipe
and underground cable trenches, grouting, platforms and staircase for equipment pipe
supports, inserts/ anchor bolt in absence of inserts, puddle pipes, structural supports for
air grids, pipes , media etc.
• Erection & Commissioning of the plant.
• Unloading and safe storage of equipment at site.
• Construction roads inside the plant and approach roads.
• Construction of fencing of the plant.
• Utilities e.g. Water , Electricity etc.
• All Consumables like Oil, Grease, Chemicals, etc., including the first charge
• during the commissioning Testing of Untreated Sewage and Treated Sewage
water during commissioning.
• Supply of all types of laboratory equipment and Sludge Trolley.
• Plant and area illumination.
BMG MALL - 15.05.10 – REV-0 -20-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
• Air conditioning / ventilation system / exhaust fans from plant buildings.
• Emergency power supply and illumination system.
• All piping, cabling etc. beyond the termination points as mentioned in our offer.
• Fire fighting system including appliances.
• Lightening protection.
• Operation & Maintenance of the plant.
• Commissioning consumables, chemicals, lubricants etc
Earthing pit and earthing upto MCC/DB
PRICE SCHEDULE
DESCRIPTION
Our price for Design &Supply of Rs. /-
Mech/Elect/Inst items for 50 m3/day STP
based on Bio Filter as covered out in our
offer and scope of supply shall be
Our price for Erection & Commissioning of Rs. /-
50 m3/day STP based on Bio Filter shall be
Packing & Forwarding Extra @ 2 % to your account
Excise Duty Bio Filter

Transportation Charges for delivery at the Extra at actual to your account.
Purchaser’s plant site by road
Sales Tax / VAT / WCT/ Any other Govt. Extra at actual to your account
taxies , levies & duties
Transit Insurance Extra at actual to your account
Service Tax on labor charges for E&C Extra at actual to your account
Octroi / Entry Tax (if applicable) Extra at actual to your account

Statutory Variations To the purchaser’s account extra at actual at the
prevailing rates if applicable
BMG MALL - 15.05.10 – REV-0 -21-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
For Product Management Group
Santoshkumar N. Karande
STANDARD TERMS AND CONDITION
a) PRICE BASIS :
• FOR – Pune
• Excise duty - extra as applicable (currently @ 8.24%). APPLICABLE FOR
PLANTS/EQUIPMENTS DESPATCHED THROUGH EXCISABLE STORES
• Sales Tax – extra as applicable (currently 3%{There is proposal put in for CST
@2% which is still under consideration and the same shall be applicable upon
regularisation. Till then it shall be 3%} against Form `C’ for interstate sale & 12.5% VAT
for sale within Maharashrta
• Freight & transit insurance shall be arranged by client.
• THE PRICES DO NOT INCLUDE CHARGES TOWARDS E&C OR
SUPERVISION OF E&C THE SAME SHALL BE EXTRA AND PRIOR
APPROVAL FOR SAME NEEDS TO BE TAKEN FROM DIVISION SERVICE
HEAD.
• SERVICE TAX @12.36% ON SUPERVISION OF ERECTION &
COMMISSIONING SHALL BE EXTRA.
• ORDER CONFIRMATION
All orders placed on us directly or through our regional offices will be binding on us
only after our Head Office in Pune has issued an order confirmation.
• SPECIFICATIONS, ETC.
Specifications dimensions, designs, descriptions, shades of paints, etc. are not
binding on us in minute details and are subject to reasonable alterations without
notice.
b) STATUTORY LEVIES :
Any statutory levies / taxes / duties shall be at actuals to CUSTOMER account and no
notional taxes, levies and duties shall be charged to the end customer. In case any notional /
ad-hoc basis is applied by CUSTOMER for charging the taxes, levies & duties, the same shall
be the sole responsibility of the CUSTOMER and Thermax will be indemnified by
CUSTOMER against any legal / penal actions by statutory or government bodies.
c) TERMS OF PAYMENT :
BMG MALL - 15.05.10 – REV-0 -22-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
30% advance by current-dated cheque and the balance payment (incl. taxes and duties) against
proforma invoice.
ADVANCES
Advance paid against an order shall not be subject to any interest. We shall have the right to
adjust such advances payment which might become due because of delay in lifting the ordered
equipment or
because of any incidental expenses we may incur on the purchaser’s behalf. The advance
shall be forfeited in case request for cancellation of order is accepted by us
e) DELAY IN COMPLETION
If the completion of work is delayed beyond the contractual date for reasons under your
control as listed out hereunder but not limited to them, we shall be entitled to suitable
readjustment in the period of completion by mutual consent and the contract will stand
amended to that extent.
Delay in approval of final drawings beyond a period of 10 days from the date of submission
by us.
Delay in inspection beyond the appointed date or delay in approval of test certificates,
whenever required, beyond a period of 7days from the date of submission by us.
Delay in release of despatch clearance or hold up of work due to your specific instructions or
lack of instruction.
Delay in release of advance or progress payments due to us beyond 7days from the due date.
Delay attributable to Force Majeure conditions, more particularly detailed under appropriate
clause hereunder.
f) DELIVERY PERIOD :
Shall be as per the Delivery Matrix chart / approved RFA. All deliveries are reckoned from
the date of approved OT by Regional Office of Thermax.
In case approved OT is not technically clear due to which Thermax is unable to execute the
order, clarity will be sought by Thermax within 2 working days of the OT approval and
execution shall start after receipt of full clarity thereafter. Delivery will be suitably amended
by Thermax to take such delays into a/c and this shall be deemed to be acceptable to
CUSTOMER’s.
g) INSPECTION :
There shall be no inspection prior to despatch. However in case CUSTOMER insists on such
inspection, Thermax would offer visual inspection, at our Works, prior to despatch. Any
delays in despatch incurred due to such inspections would be to CUSTOMER account. All
such inspection requirements, shall be clearly indicated in the PO and shall be conducted
BMG MALL - 15.05.10 – REV-0 -23-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
within three days of our intimation of readiness of material (except in cases where the
material is getting ready during the last week of any month – where inspection may have to be
done at short notice i.e. a day or two).
h) BANK GUARANTEE / CORPORATE GUARANTEE / RETENTION

It will be given in Thermax standard format only. In case customer wants in their format, the
same should be submitted to Thermax Legal department for approval before accepting the P.O.
i) DEVIATIONS :
In case of any deviations to standard price/delivery/terms, Region office shall raise RFA in
TIMS prior to posting of OT in TIMS. Unless RFA is approved, OT shall not be posted by
Region nor OT approved. In absence of approved RFA - only standard Price/Delivery/Terms
shall be applicable.
VARIATION/ADDITION IN SCOPE OF WORK
The scope of supply is restricted to supply of equipment as specified in the proposal. Any
subsequent additions or alterations will be acceptable to us provided it is convenient to do so
and the prices and delivery period are suitably revised.
j) READY GOODS (RG)

In case, plant is lying ready in FG and Thermax is unable to dispatch the plant ordered for
more than 30 days from date of FG due to non commercial clearance / hold by CUSTOMER,
then Thermax reserves the right to divert such plant. Thermax shall give 7 days clear notice in
writing to the Regional office. If no written confirmation is received from the CUSTOMER
within the stipulated time, Thermax shall reserve the right to divert the plant without any
further notice. In case, such plant (which has been diverted is required again by
CUSTOMER), revised price and delivery as may be prevailing on that date shall be applicable
and shall be communicated to CUSTOMER / REGION.
MODE OF DELIVERY
All deliveries will be ex-subcontractors works, Pune. The goods may be despatched in one or
separate lots at our option if we are required to despatch the goods on behalf of the Purchaser
we can arrange to do so by road transport only to a destination named by the purchaser, on
freight - to pay basis on the understanding that no liability is attached under the purchaser’s
authority and shall, therefore, be final.
PACKING AND FORWARDING

Packing wherever necessary will be done by us in accordance with our standard practice and
the prices quoted would be as per the quotation submitted alongwith.
TRANSIT INSURANCE
Transit Insurance has to be covered by the purchaser. We shall convey the despatch particular
as soon as possible after actual despatch to enable the Purchaser to arrange insurance.
BMG MALL - 15.05.10 – REV-0 -24-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
INSPECTION
If necessary, the goods will be offered for visual inspection only at our works / our supplier’s
work. The date of inspection will be intimated by us about 15 days in advance. If inspection
is not carried out on the date so advised we shall be free to despatch the consignment as per the
terms of delivery.
k) COMMISSIONING
It will be responsibility of the Purchaser to make all arrangements and provide all facilities
and materials for carrying out pre-commissioning tests before the date of readiness for such
tests as intimated by us. In the event of delay on the other part of purchaser in making these
arrangements and consequent delay in commissioning of equipment, the purchaser will
release all such payment, which could have been due to us on commissioning of equipment.
OPERATING PERSONNEL
The purchaser will ensure that his operating personnel is made available before pre-
commissioning to enable them witness all commissioning tests and satisfy themselves about
all guarantee parameters.
ACCEPTANCE OF THE TREATMENT PLANT

In case the plant is not commissioned after the supply within a period of 30 days due to the
non-availability of inputs ( e.g. effluent , raw water, sewage, waste etc) or any other reason
whatsoever, the plant will be deemed as successfully commissioned
l) HOLD :
In case CUSTOMER puts a hold on an order during execution, the same shall not extend
beyond 30 days. Thereafter, if order is not revived within the above stipulated period,
Thermax shall divert any divertible material by giving 7 days prior notice to CUSTOMER
with a copy TO REGIONAL OFFICE. As and when the CUSTOMER desires to lift the hold
on the order Thermax shall reserve the right to revive the order on revised price and delivery
as may be applicable on that date. The revised terms will be communicated in writing to
CUSTOMER / REGIONAL OFFICE with a copy to BM CMG and RO commercial .In case
the hold is not lifted within 60 days from the date of putting on hold the said order shall be
treated as cancelled and the same will be intimated in writing to CUSTOMER / REGIONAL
OFFICE with a copy to BM CMG and RO commercial. In such cases advance paid by
CUSTOMER will be adjusted against value of any material which cannot be diverted.
WAREHOUSING CLAUSE
If payment is not made within 15 days of date of proforma invoice, we reserve the right to
divert the ordered material. We will give a fresh period and price at the time of diversion
which will be binding on the purchaser and the contract cannot be rendered void on this
account. If the goods cannot be diverted charge will be made for storage insurance and
interest at the rate of 1% of the invoice value for each week or part there of commencing 15
days from the date of proforma invoice. Warehousing charge is subject to a maximum of 5%.
BMG MALL - 15.05.10 – REV-0 -25-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
WAREHOUSING CHARGES
Should despatches be delayed on our purchaser's instructions or any other reason attributable
to Purchaser, warehousing expenses shall be payable by the Purchaser @2% of the
consignment value per month or part thereof.
EXCESS MATERIALS
Since we shall be sending to site a number of items in spare for smooth and uninterrupted
erection and commissioning, such items, which remain unused, will be our property and will
be removed by us.
CONSEQUENTIAL DAMAGES
Neither party shall at any time be liable to the other for any loss or profits or any similar
indirect damages, however, described, incurred or suffered by either party in respect of the
project.
ADVANCES
Advance paid against an order shall not be subject to any interest. We shall have the right to
adjust such advances payment which might become due because of delay in lifting the ordered
equipment or because of any incidental expenses we may incur on the purchaser’s behalf.
The advance shall be forfeited in case request for cancellation of order is accepted by us.
m) CANCELLATION OF ORDER :
Any cancellation of order would be accepted by Thermax only after reviewing the status of
the order and the implications with respect to divertability etc. In case Thermax accepts the
cancellation, cancellation charges, as currently applicable. Debit note towards cancellation
charges shall be raised and Thermax, at its sole discretion would adjusted from the
advance paid by CUSTOMER.
n) MODE OF DELIVERY / TIMING FOR DESPATCH :

Mode of delivery shall be by road through a transporter nominated by CUSTOMER as
mentioned in P.O.
DAMAGE / LOSS IN TRANSIT :

Thermax’s responsibility, for safety of material despatched, will cease as soon as the material
duly packed is handed over to the transporters as nominated by CUSTOMER. It is
CUSTOMER’s responsibility to check the consignment on receipt within maximum 7 days
and in case of any apparent damage, obtain open delivery certificate from the transporter and
settle appropriate claims with the transporter / underwriter directly. Thermax’s payment will
not be withheld due to this, nor delayed for pending settlements of such claim. Thermax
would, with appropriate discretion, replace / carry out repairs to make good the loss or
damage
against mutually agreed payment and charges. Such mutually agreed payments would have to
be made in advance.
p) COMMISSIONING
BMG MALL - 15.05.10 – REV-0 -26-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
• Commissioning service offered at the rate and terms mentioned in the quotation
covers reasonable number of visits, meetings to :
• Help in preparing the user to safely unload the material, when received.
• Discuss installation details in terms of physical / technical requirements.
• Make the user conversant with statutory requirements if any.
• Discuss details of requirements in respect of power supply, feed system, fuel
system, etc.
• Ensure that the installation has finally been made as recommended.
• Commission the unit for a short run from the point of view of mechanical working
and to set various controls as necessary.
• Conduct demonstration for the purpose of user’s education for equipment
operation & maintenance.
q) HANDING OVER
• Unless otherwise specified in the order and accepted, handing over of the
equipment and / or installation would be considered as completed and a format completion
certificate shall be issued by the purchaser / user if :
• The material has been supplied as per the terms of scope of supply or with agreed
deviations if any.
• Erection, if involved has been completed generally as per the terms of order with
unavoidable deviations.
• The equipment has been commissioned if applicable generally as agreed.
• The equipment and/or installation has been put to commercial use either with or
without the help of our engineer.
• The purchaser / user is expected to put the equipment to commercial use only after
issuing a format completion certificate. Our responsibility in terms of warranty shall
cease straightway if the equipment is put to use without formal taking over.
r) WARRANTY :
Thermax liability in respect of any defect in material supplied / non performance of plant shall be
limited to 18 months from the date of despatch / 12 months from the date of commissioning,
whichever is earlier., but subject to the following:
• CUSTOMER communicates the date of commissioning within one month from the
date of despatch along with certification OR reasons if commissioning is not taking place
within 6 months.
• The equipment being installed and operated as per the drawings / supplier’s
catalogues and O & M manual, as supplied by Thermax.
• Bought-out component’s warranty would be limited only to the extent of warranty
extended to Thermax by the original component supplier.
• Electrical items like cables, switches, hooters, solenoid valve coils, contactors,
enunciators , rubber parts, plastic items , glass items and all instrument analysing
accessories would not be covered under warranty.
• Items, if found to have been tampered with by CUSTOMER personnel would not
be covered under warranty
• Items damaged during transit would not be covered under warranty.
• Quality at inlet to plant is exactly as given in the P.O.
BMG MALL - 15.05.10 – REV-0 -27-

THERMAX LIMITED
WWS - SPG,
TEL: (020) 6612 8364
• Output quality / performance of the equipment would be dependent on the input

quality, therefore it is important that the design input quality is strictly adhered to and
monitored by CUSTOMER.
• Any defect / non performance noticed shall be brought to the notice of Thermax
Regional Office in the required format as soon as the same is noticed
• Log sheets being maintained by CUSTOMER, as required in the O & M manual.
• Complaints on short / wrong supply will be looked at by Thermax & suitably
responded only if such complaints are registered by way of written communication by
CUSTOMER. (e.mail / fax , letter) within one week of receipt of material at CUSTOMER
site whichever is earlier. QRS policy shall be strictly adhered to.
• No repairs or replacement will be made unless seen / checked / authorised by
Thermax / Thermax supplier
• E&C Policy to be referred for all the guides of installation and commissioning,
QRS policy for short/wrong supply.
s) SITE SUPERVISION
• We shall make available services of erection/commissioning engineers to supervise
the erection and commissioning on the following basis:
• Rs.5500/- per manday of 8 hours including travel time from point of origin and
return. To and fro travel charges by air or rail (IIAC), lodging and boarding will be
reimbursed by the client. All local travel of the supervising engineers incidental to the
work, shall be to the account of the purchaser
t) FORCE MAJEURE :
Thermax shall be under no liability for delay in delivery if Thermax or it’s suppliers are
prevented from discharging their respective obligation under the contract for causes beyond
their control incl. but not limited to war, invasion, riots, hostilities, political bandhs, labour
disturbances, transporters strike, epidemics, accidents, sabotage, fire, earthquakes, floods,
Govt. Orders / restrictions, legalenactment’s, delay or inability to obtain materials due to
change in import policies / other statutory restrictions, interruptions / restrictions in power
supply, acts of God etc.
u) JURISDICTION :
All contracts between CUSTOMER and Thermax would be deemed to have been entered into
at Pune and therefore be subject to the jurisdiction of the courts at Pune only.
v) GENERAL LIEN :
Thermax shall have a lien on the equipment supplied till such time that all payments, against
the particular supply are credited to Thermax’s bank account.
w) GENERAL :
Any condition or other matters not expressedly stipulated herein would be a matter of mutual
discussion and agreement prior to acceptance.
BMG MALL - 15.05.10 – REV-0 -28-

50 M3day - Bio Filter - 15.05.10-BMG MALL

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50 M3day - Bio Filter - 15.05.10-BMG MALL

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THERMAX LIMITED

TECHNICAL PROPOSAL FOR

SEWAGE TREATMENT PLANT BASED ON

(50 M3 PER DAY CAPACITY)

BMG MALL - 15.05.10 – REV-0 -1-

Raw Sewage Characteristics:-

Discharge Period : 24 hrs

Average flow : 2.08 m3/day

BOD : 300 ppm

COD : 600 ppm

Total Suspended Solids : 300 ppm

Oil & Grease : < 50 ppm

Coliform : 10^6 – 10 ^7 ( assumed)

BOD : < 20 ppm

COD : < 100 ppm

E Coli : ≤ 103 MPN/1000 ml

BMG MALL - 15.05.10 – REV-0 -2-

No other parameter which exceeds the treated sewage limits or which is

DB shall be consider in the offering with std specification of Thermax Ltd.

The plant shall function in aerobic condition only.

Peak Factor: 2.5 / Peak Flow Duration (Hrs): 3

The sewage will be received at the inlet of screen.

BMG MALL - 15.05.10 – REV-0 -3-

BMG MALL - 15.05.10 – REV-0 -4-

Screen : To trap free / large matter more than 6 mm

Equalisation Tank : To equalize the effluent quantitatively /

Bio Filter : For treatment of organic matter to reduce

Chlorination : For Disinfection of treated effluent.

DMF & ACF : Polishing units

BMG MALL - 15.05.10 – REV-0 -5-

• No external aeration through blowers

BMG MALL - 15.05.10 – REV-0 -6-

PROCESS BLOCK DIAGRAM

SEWAGE (50 M3/DAY)

BMG MALL - 15.05.10 – REV-0 -7-

FILTER FEED TANK

TREATED WATER TANK

BMG MALL - 15.05.10 – REV-0 -8-

LIST OF CIVIL UNITS (CLIENT SCOPE)

SR. ITEM QTY. SIZE MOC

FOR BIO FILTER:-

1 Bar screen pit- 1 0.3 x 1.3 x 0.3 m SWD RCC

3 Equalisation tank 1 2.9 x 2.9 x 1.5 m SWD RCC

4 Drain Sump (If Basement) 1 1.0 x 1.0 x 1.0 m SWD RCC

Note:- All above size are tentative.

LIST OF MECHANICAL SUPPLIES AND SPECIFICATIONS

BMG MALL - 15.05.10 – REV-0 -9-

SR. ITEM QTY SIZE/ MOTOR MOC

BMG MALL - 15.05.10 – REV-0 -10-

COMMON LIST OF MECHANICAL SUPPLIES AND SPECIFICATIONS FOR 50M3/DAY

FOR BIO FILTER STP

1 Bar screen (Manual) 2 6 mm -- MSEP

1 Bio Filter Tank 1 Suitable - MS (Pre FAB)

1 Hypo Dosing Tank 1 100 lit -- LDPE

1 Filter Feed Pump– 2 2.3m3/hr@ 1.5 CI

BMG MALL - 15.05.10 – REV-0 -11-

Horizontal, Monobloc (1W+1S) 26mwc KDS - 225

1 Drain pumps 1w+1s Suitable -- By Client

1 Chlorine Contact Tank 1 1200 lits -- HDPE/FRP

INTERCONNECTING PIPING NETWORK :-

1 Interconnecting piping 1 lot To suit - MS

(Make :- Thermax Approved )