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Dharmalingam
16 mark questions
1. Compare different methods of hardness testing from all possible aspects such as
accuracy, range, quickness, easiness and necessity.
2. Describe, iron-carbon phase diagram. State how to use the diagram to understand
solidification of 0.4% C steel and 4.3% C steel.
3. Differentiate between grey-cast iron and spheroidal graphite cast iron.
4. What do you understand by heat treatment? Mention the various stages of heat
treatment procedure.
5. Outline the principle of high frequency induction hardening. How induction
hardening is carried out. Mention its advantages, disadvantages and applications.
6. Discuss the effects of various alloying elements on the properties of metals. What
is red hardness and how it is useful for cutting tools?
Prof S.Dharmalingam
7. What is bearing metal? Give its classification, composition, properties and uses.
8. Describe the major properties of thermosetting plastics. What are the applications
of phenolic and melamine?
9. Explain the different types of important technological properties of metal.
10. Describe the molecular structures, properties and applications of the following
polymers:
i. Polyvinyl chloride(PVC)
ii. Polystrene(PS)
iii. Polyethylene terephthalate(PET)
iv. Polycarbonate(PC)
13. Draw a schematic CCT diagram for a carbon steel containing 0.8% carbon. Using this
diagram, explain how different cooling curves lead to (i) annealing heat treatment, (ii)
normalizing heat treatment, and (iii) hardening heat treatment.
14. i. Explain how Jominy end quench test is used for determining the
hardenability of steels.
ii. Explain the steps in case carburising of steels.
15. Write a short note on compositions and properties of the following steel:
a. Austenitic stainless steel
b. High speed steel
c. Martensitic stainless steel.
d. Maraging steel.
16. How will you classify brass based on the composition of zinc? Explain the
properties and applications of the main types of brass.
17. Explain the steps involved in precipitation hardening treatment.
18. Explain the mechanisms of plastic deformation of metals by slip and twinning.
19. Explain the characteristics of ductile fracture and brittle fracture.
20. Explain the testing procedure for Vickeres Hardness testing.
21. Explain the testing procedure for Charpy impact testing