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PLOT LAYOUT AND DESIGN FOR

AIR RECIRCULATION IN LNG PLANTS

Issue Date: December 2009

Abstract—The disposition of waste heat in liquefied natural gas (LNG) plants has become increasingly
important as train sizes approach 5 million tons per annum (MTPA). A major contributor to this problem is the
large number of fin-fan, air-cooled heat exchangers (ACHEs) typically used to cool the gas to liquid phase.
Since ACHEs reject heat to the atmosphere, their effect on local ambient temperature and wind conditions
can contribute to loss of LNG production, particularly from the impact on the turbine drivers of refrigeration
compressors. To develop and optimize plant layouts that minimize the effects of air recirculation, Bechtel
uses computational fluid dynamics (CFD) models. This paper discusses typical air recirculation issues and
mitigation measures and presents case studies.
Keywords—air flow, air-cooled heat exchanger (ACHE), computational fluid dynamics (CFD), crosswind,
data comparison, heat exchanger, liquefied natural gas (LNG), mitigation, multi train, propane condenser,
self-recirculation, simulation methodology, skirts, stacks, temperature contamination, temperature rise,
validation, virtual reality, wind rose

INTRODUCTION Even with state-of-the-art equipment and

A s the typical train size in liquefied thermally efficient designs employing combined
natural gas (LNG) plants has grown from cycle power and process integration, a large
2 million tons per annum (MTPA) in 1990 to multi-train facility releases a significant amount
Philip Diwakar 4.5 MTPA today, the disposition of waste heat of heat. Figure 1 illustrates how this waste
pmdiwaka@bechtel.com has become increasingly important. And solving heat can affect a facility’s ability to produce
this problem will only become more critical in at relative design capacities for all potential
the future, with trains of more than 5 MTPA ambient conditions.
Zhengcai Ye, PhD capacity being considered by several projects. The production rate at LNG plants can be very
zye@bechtel.com Thus, facility design economics will be driven sensitive to the inlet temperatures of compressor
not only by normal equipment and operating turbine drivers and plant air-cooling equipment.
costs, but also by the need to optimize design The inlet temperatures of this equipment depend
Ramachandra margin with overall facility arrangement and on the local wind conditions, terrain, and climate,
Tekumalla capacity requirements.
rptekuma@bechtel.com

Plant Area vs. Capacity Heat Released vs. Capacity


David Messersmith
80,000 4,000
dmessers@bechtel.com 75,000 m2/MTPA Heat/MTPA
70,000 Power 3,500 Linear
(m2/MTPA) (Heat/MTPA)
65,000
MW

60,000 3,000
m2

Satish Gandhi, PhD 55,000


satish.l.gandhi@ 50,000 2,500
conocophillips.com 45,000
40,000 y = Cx0.8029 2,000 y = Ax + B
ConocoPhillips 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 z 2.0 3.0 4.0 5.0 6.0 z
R = 0.982 R = 0.9833
Company
MTPA MTPA

Figure 1. Impact of Plant Capacity on Plant Footprint and Heat Release

© 2009 Bechtel Corporation. All rights reserved. 1


THE IMPACT OF AIR-COOLED
ABBREVIATIONS, ACRONYMS, AND TERMS HEAT EXCHANGERS
ACHE

CFD
air-cooled heat exchanger

computational fluid dynamics


L NG plants typically use a large number
of fin-fan, air-cooled heat exchangers
(ACHEs) to cool natural gas to the liquid phase.
These ACHEs use large axial-flow fans to blow
LNG liquefied natural gas
air over finned tubes, thereby removing heat and
MTPA million tons per annum condensing the process gas.
Most manufacturers design and test an ACHE
based on a single-bay setup. The performance
guarantee of each condenser unit is based
as well as the air recirculation caused by exhaust on the availability of sufficient air at design
CFD enables from plant equipment. To design a plant layout temperatures at its inlet face. The total number
air recirculation for optimal production, an engineer must have of condenser units required for a given duty,
impacts a good understanding of the phenomenon of space considerations, and the equipment layout
air recirculation within the facility. Bechtel plan govern the actual construction of bays in
to be analyzed
uses computational fluid dynamics (CFD) for the field. However, the performance of each bay
for greenfield this purpose. CFD enables air recirculation in a multiple-bay design may differ from that
as well as impacts to be analyzed for greenfield as well as of a single bay because of variations in air flow
brownfield sites. brownfield sites. Bechtel performs CFD analyses distribution and hot air recirculation.
at two scales: macro, to evaluate overall siting
requirements such as orientation and spacing, Since ACHEs reject heat to the atmosphere,
and micro, to examine the air velocity profiles they can affect the local ambient temperature
around individual pieces of equipment. This and wind conditions. These effects can lead
approach is useful in evaluating a site’s impact on to loss of LNG production, particularly from
process performance and in developing design their impact on the turbine drivers of the
margins for equipment. refrigeration compressors used to maintain
stored LNG in the liquid phase. As train
To demonstrate how CFD is applied in size increases, the potential impact of ACHEs
designing LNG plant layouts, this paper studies on plant performance becomes even more
the interaction of a multi-train LNG facility significant and further establishes the value of
with its environment. Validation of modeling performing CFD studies to evaluate ways of
methodology is also described. mitigating the effects of air recirculation through
plant layout and other measures.

• Study the effects of


horizontal and vertical
skirts of varying length
and the addition of
longer stacks on hot air
recirculation patterns
• Add stacks and skirts to
individual components
Yes
Data Collection/
LNG Input Sheets Pre-Processg
Pre-Processing
• Terrain data • Generate grid Solution
• Wind roses • Mesh propane condenser, Post-Processing
• Merge all components Is the
air cooler, and compressor into one grid file • Obtain contour plots temperature
as individual components • Set appropriate and animation rise more than
(Separate components boundary conditions
• Drawing with dimensions sequences showing 2 °C above
reduce time requirements and run calculations for
(top and elevation air recirculation patterns ambient?
for geometry or individual wind directions
views needed) component modifications.)

No
• Obtain component • Present temperature contours, animation, and write-up
specifications, flow rates, • Develop prototype drawings and detailed design process, • Benchmark
fan curve characteristics, review validation plan based on analysis, and develop and validate,
and heat requirements prototype build control plan if data available
• Use lessons learned to reduce costs, risks, and environmental effects

Figure 2. CFD Analysis Work Process

2 Bechtel Technology Journal


Comparing the
results obtained
from CFD with
measurements
taken in the field
is instrumental
in assessing
both model
validity and
prediction
Figure 3. Facility CFD Grid accuracy.

TYPICAL CFD STUDY OF AIR RECIRCULATION cooling equipment inlet temperature rises and
A process flow chart for an LNG air determine their variation with wind direction,
recirculation study using CFD simulation wind speed, and ambient temperature. Wind
is provided in Figure 2. The chart depicts and ambient temperature data and air-cooling
how mitigation measures are included in the equipment inlet temperatures were to be recorded
evaluation process to reduce inlet air temperatures every 15 minutes for 6 months. To collect the inlet
to the compressors and air-cooling equipment. temperature data, 25 sensors were installed on
the ethylene and propane condenser racks. The
condensers were located 12 to 18 m (39 to 59 ft)
VALIDATION OF CFD METHODOLOGY above ground. The sensors were mounted about
1.2 to 1.5 m (4 to 5 ft) below the tube bundles.

A s in most simulation procedures, certain


assumptions and simplifications are
inherent in CFD models. While CFD has been
Because of a wind vane problem at the site,
wind measurements were only obtained for a
10-day period.
used extensively in air recirculation studies,
a question may be raised as to the validity of Using the data obtained, a plot of the air-cooling
the models. The accuracy of CFD predictions equipment inlet temperature rises at this plant
may also be questioned. With answers to these versus wind direction, wind speed, and ambient
questions, projects can better understand the temperature is shown in Figure 4. Because of the
design envelope of an analysis and design the scattered nature of the measurement data, no
equipment accordingly. Comparing the results definite trend can be identified.
obtained from CFD with measurements taken in
the field is instrumental in assessing both model Data Comparison for East Wind Direction
validity and prediction accuracy. The following The 10-day wind data was filtered for the east
example illustrates this validation process. wind direction (270 degrees ±10 degrees). The
wind speed and ambient temperature were also
Measurements filtered so that there was less than 10% variation
In one case study at a three-train LNG plant in wind speed and less than 0.5 °C (0.9 °F) varia-
whose CFD grid is shown in Figure 3, a plan tion in ambient temperature. Twelve measurement
was developed to statistically analyze the air- conditions from the 10-day measurements fit

December 2009 • Volume 2, Number 1 3


The CFD results were compared with two
instantaneous temperature measurements.
T2-214747 – P22
Figure 5 shows the results of this comparison.
12 The discrepancies between the CFD model
10 results and the temperature measurements for
8 the east wind direction are shown to be within
6 1 °C (1.8 °F) in 12 out of 16 locations. The two
largest differences occur at locations E11 and

DT(C) – T2 Propane
4
2 P11. At location E11, the two cooling water pipes
0
that circulate water from the compressors to the
nearby vessel and air-cooling equipment may
–2
have contributed the higher local temperature
–4
The discrepancies rise measurements.
–6
between the
–8
CFD model results –10 CATEGORIZING AIR RECIRCULATION
and the 22 24 26 28 30 32 34 CONTAMINATION

W
temperature Ambient Temperature, °C
hen a large amount of heat generating
measurements equipment is located in a limited plot
are shown space, interactions among that equipment are
Figure 4. Measured Air-Cooling Equipment Inlet
Temperature Rise (Measured Inlet Temperature unavoidable. Many types of equipment at an
to be within
Minus Ambient Temperature) Versus Wind Direction, LNG plant involve air intake and exhaust. When
1 ºC (1.8 ºF). Wind Speed, and Ambient Temperature the pieces of equipment are close together, a
limited amount of fresh air is available and some
pieces may start to draw in exhaust air from
these criteria. The corresponding wind speeds other pieces or themselves. Such contamination
and ambient temperatures were averaged, and results in loss of cooling surface area and/or
the results (east wind, 1.9 m/sec [6.2 ft/sec]; higher inlet temperature above the ambient. The
ambient temperature, 25.2 °C [77.4 °F]) were used temperature contamination can be classified
as inputs to the CFD model. The air-cooling into two categories:
equipment inlet temperature data for these
• Contamination from self-recirculation
wind conditions was then used for comparison
with the CFD model results. • Contamination from other exhausts

9
8 Within 2 Sigma
7 CFD
All Measured Data
Temperature Rise, °C

6
5
4
3
2
1
0
–1
E11 E12 P11 P12 P13 P14 P15 P16 P17 E31 E32 P31 P32 P33 P34 P35 P36

Measurement Locations

Light blue bars = all measurement points


Navy blue bars = range within which 69% of measurements fall
12 data points for each measurement location
Wind speed: 1.9 m/sec (6.2 ft/sec) ±0.2 m/sec (±0.7 ft/sec)
Ambient temperature: 25.2 °C (77.4 °F) ±0.5 °C (±0.9 °F)

Figure 5. Comparison of CFD Results with Inlet Temperature Measurements for East Wind Direction

4 Bechtel Technology Journal


Wind Direction
Self-Recirculating Zone Propane Condenser

Based on
Temperature, °C
simulations,
the LNG plant
28.5 29.5 30.9 31.5 32.5+ may be reoriented
or mitigation
measures studied
Figure 6. Temperature Profile Underneath Double-Bank Propane Condensers
to minimize
self-recirculation
Temperature Contamination from narrow plume and causing more lift with less
during crosswinds.
Self-Recirculation possibility of recirculation back into the inlet.
Because of site layout or wind conditions, While the same amount of fan throughput is
exhaust air can sometimes recirculate to the predicted in both cases, the horizontal skirt
inlets of the same unit. To illustrate this activity, results in a lower inlet recirculation temperature
a CFD model was constructed based on the into the air-cooling equipment. In the crosswind
use of a double bank of air-cooled propane case, the vertical skirt offers larger resistance to
condenser units. Different wind speeds and airflow, accelerating flow below the first one or
directions were tested, and the effects on the two rows of fans. As seen in the vector plot, the
propane condensers were studied. downward pull of the airflow upstream of the
vertical skirt renders the first row of fans nearly
Figure 6 shows the temperature profile just
dysfunctional. Moreover, since the crosswind
underneath the propane condensers’ fans. The
simulations predicted that when wind direction
is perpendicular to the length of the propane
condensers (crosswind), the largest heated zone
is created (Figure 7), resulting in the greatest
self-recirculation. But when the wind blows along
the length of the propane condensers, much less
self-recirculation occurs because the edge facing
the wind is shorter. However, under strong
wind conditions, the turbulence created from Z
the corners can swirl back into the inlets of the X Y
propane condensers, as shown in Figure 7. Based
on these simulations, the plant can be reoriented
or mitigation measures studied to minimize the
self-recirculation during crosswinds.

Self-recirculation may be offset by using


horizontal or vertical plates bolted to the sides
of the propane condenser units. As shown in
Figure 8, the vertical skirt causes downward Z
flow outside the skirt, resulting in a wider
X Y
exhaust plume. The horizontal skirt offsets this
flow away from the air-cooling equipment by
a distance as wide as the skirt, resulting in a Figure 7. Stream Lines Showing Self-Recirculation in
Crosswind and Parallel Wind

December 2009 • Volume 2, Number 1 5


Vertical skirt offers
larger obstruction area, 115.7
35.0
15.7
causing intense pull-down 7.9
7.9
30.5
of flow near the skirt. 0.0
0.0
26.0

5.7
35.0
15.7
7.9
7.9
30.5
0.0
0.0
26.0

Z Z
Y X Y X

Horizontal skirt
pushes pull-down further
upstream, preventing
recirculation.
35.0
35.0
30.5
30.5
35.0
26.0
26.0
26.0
30.5
26.0
26.0
Z Z
Y X Y X

Horizontal Vertical

Figure 8. 10-Foot Horizontal Versus Vertical Skirt in a Crosswind

approaches the air-cooling equipment from one performance gradually improves as the
side, the entire airflow has to enter the coolers skirt width is increased to 4.5 m (15 ft).
from that side, resulting in higher average and Increase in flow and decrease in inlet
peak velocity below the skirts. temperature are also apparent as skirt
width increases. However, structural
What, then, should be the size of the skirt?
stability, flutter, and fatigue limit skirts
Figure 9 shows a comparison of 1.5, 3, and
to a maximum of about 3 m (10 ft).
4.5 m (5, 10, and 15 ft, respectively) horizontal
skirts in the crosswind case. As can be seen
in the figure, the widest skirt (4.5 m [15 ft]) Temperature Contamination from
results in the least amount of recirculation Other Exhausts
due to the downward flow being pushed When multiple large pieces of heat-
away from the air-cooling equipment, thus releasing equipment (such as ACHEs) are
preventing it from recirculating back into located within a limited plot area,
the inlet. The first rows of fans appear temperature contamination from these various
to be severely affected when exhausting sources is also possible in addition to
flow for the 1.5 m (5 ft) skirt case. The fan self-recirculation. Downstream equipment

35.0 35.0 35.0


30.5 30.5 30.5
26.0 26.0 26.0
1.5 m Skirt

3 m Skirt
4.5 m Skirt

Z Z Z
Y X Y X Y X

Figure 9. Comparison of Various Size Skirts in a Crosswind

6 Bechtel Technology Journal


can draw heated exhaust from upstream
equipment—a more common scenario
in multi-train LNG plants and
harder to remedy once a plant
is built. Unlike self-recirculation,
there is no typical worst-case
scenario associated with this type
of contamination.

For a multi-train LNG plant simulation,


the CFD model shows the airflow
path and the temperature increase.
In Figure 10, the flow pattern shows
Mitigation
how some exhaust air is drawn into
the downstream equipment. Figure 10. CFD Simulation—Exhaust Air from One Equipment Item solutions to avoid
Recirculating to Another’s Inlet
cross-contamination
Terrain and wind rose (wind speed and
direction), apart from neighboring equipment among equipment
Another mitigation approach may include
and plants, also have a significant effect on adjusting the height of various equipment items, or trains
air-cooling equipment air intake. If the plant is within reason. Such an approach may work include the use
located in a valley, downwash from neighboring for propane condensers, for example. However, of skirts and
hills causes an abrupt temperature rise in some when one piece of equipment is tightly connected
units, as shown in Figure 11. fan hoods.
to another, as in the case of refrigeration system
Mitigation solutions to avoid cross-contamination intercoolers, altering heights without incurring
among equipment or trains include the use significant costs from piping changes may not
of skirts and the use of fan hoods. Fan hoods prove feasible.
help by ensuring that equipment exhausts are The optimal mitigation solution is one that does
released at higher elevations. This approach is not require significant mechanical alterations.
effective when horizontal wind speeds are closer Depending on the plot constraints, local terrain,
to moderate than strong. and wind conditions, a proper plot orientation

Wind Directions 10.0


from Wind Rose 9.5
9.0
8.5
8.0
Train 1 7.5
7.0
Train 2 6.5
6.0
5.5
5.0
4.0
Buildings
3.5
3.0
2.5
2.0
1.5 Velocity Vectors Colored
Z Z by Magnitude of Velocity,
Y 1.0
X 0.5 Y X Scaled from 0–10 m/s
0.0

50.0
Compressor Building 48.5
with Turbine Stack 47.0
45.5
44.0
42.5
41.0
39.5
Air Coolers 38.0
36.5
35.0
33.5
30.5
Double Bank 29.0
27.5 Temperature
Propane Condensers 26.0
Z 24.5 Z Contours Cut Slice
Y 23.0 Y Through All Units,
X 21.5 X Scaled from 2–50 °C
20.0

Figure 11. SWW Wind Direction at 4.2 m/sec (13.7 ft/sec) – Stream Lines from All Units Colored by Temperature,
Scaled from 20–35 °C (68–95 °F)

December 2009 • Volume 2, Number 1 7


may minimize the impact of air recirculation solved in ever shorter amounts of time using
under extreme conditions. A simple starting CFD simulations. Manipulating the design of
point, where feasible, is to consider orienting a virtual plant is much less expensive than
the plot so the propane condensers are axial making changes in a real facility. And with
to the prevailing wind direction at high- CFD, results are usually available in less time
temperature conditions. However, it should be than from testing using a physical model.
noted that this is only a starting point that is by Considering the combined value of its cost
no means absolute. and timing benefits, CFD is certain to play an
increasingly important role in the design and
construction of large LNG plants. „
CONCLUSIONS

CFD can be
a fast and
W ith multi-train LNG plants becoming more
common, the impacts from the surrounding
environment are a vital consideration for
REFERENCES
[1] A. Avidan, D. Messersmith, and B. Martinez,
economic way production. Large vessels, towers, and buildings “LNG Liquefaction Technologies Move
to analyze can block air feeding into air-cooled equipment. Towards Greater Efficiencies, Lower Emissions,”
Turbulence generated behind these structures Oil & Gas Journal, Vol. 100, Issue 33, August 19,
the fluid dynamics 2002, access via http://www.ogj.com/index/
can also create local recirculation zones. If air- current-issue/oil-gas-journal/volume-100/
around plants. cooling equipment is located within these zones, issue-33.html.
the equipment can be starved for fresh air. CFD
can be a faster, cheaper way to analyze the fluid
dynamics around plants. Using CFD in the ADDITIONAL READING
design phase can help to minimize recirculation Additional information sources used to develop
problems. In a simulation, the relationships this paper include:
among, and orientations of, open spaces and
buildings can be evaluated and different kinds • J. Berkoe, “Fluid Dynamics Visualization Solves
LNG Plant Recirculation Problem,” Oil & Gas
of weather conditions can be assessed. Different Journal, Vol. 97, Issue 13, March 29, 1999
mitigation measures can also be examined, such (access via http://www.ogj.com/index/current-
as changing the orientation of the plant or issue/oil-gas-journal/volume-97/issue-13.html).
relocating some of the equipment. Although • W.K. Yee, D. Lin, V. Mehrotra, and P. Diwakar,
no complete solutions exist for these problems, “Predicting Environmental Impacts on Multi-
Train LNG Facility Using Computation Fluid
analyzing different scenarios can minimize the Dynamics (CFD),” AIChE Spring National
effects of recirculation on LNG production. Meeting, Atlanta, GA, April 10–14, 2005,
access via http://www.aiche.org/
In the authors’ experience, recirculation
Publications/pubcat/0816909849.aspx.
effects can be minimized by using hoods or
• D. Lin, W.K. Yee, P. Diwakar, and V. Mehrotra,
horizontal or vertical skirts. The fluid dynamics “Validation of the Air Recirculation CFD
of the plume emanating from the air-cooling Simulations on a Multi-Train LNG Plant,”
equipment change significantly with the type AIChE Spring National Meeting,
New Orleans, LA, April 25–29, 2004, access via
of skirt (vertical/horizontal) and wind direction
http://www.aiche.org/Publications/pubcat/
(parallel/crosswind). A horizontal skirt is a listings/2004springmeetingcd.aspx.
more aerodynamic design that helps air flow
into the air-cooling equipment while reducing
air recirculation and improving air-cooling
equipment performance under all wind speeds
BIOGRAPHIES
and directions. However, as skirt width is
Philip Diwakar is a senior
increased beyond 10 feet, the return on improved
eng i neer i ng specia l ist
performance diminishes while the cost increases. for Bechtel Systems &
CFD can provide valuable insights to the plant Infrastructure, Inc.’s, Advanced
designers or engineers and enable informed Simulation and Analysis
Group. He employs state-of-
decisions to be made about these and similar
the-art technology to resolve
design factors. a wide range of complex
engineering problems on large-
As a mitigation tool, CFD enables various scale projects. Philip has more
parameters to be changed in the virtual space than 15 years of experience in CFD and finite element
so the most effective solution can be found. analysis for structural mechanics. His more recent
experience includes work on projects involving fluid-
Computing technology continues to advance,
solid interaction and explosion dynamics.
and increasingly complex problems can be

8 Bechtel Technology Journal


During his 8-year tenure with Bechtel, Philip has Ram has more than 11 years of experience in
received two full technical grants. One was used applying these technologies, as well as in real-time
to determine the effects of blast pressure on structures optimization, to ensure the successful completion of
at LNG plants, with a view toward an advanced projects worldwide.
technology for designing less costly, safer, and more
blast-resistant buildings. The other grant was used Prior to joining Bechtel, Ram was an applications
to study fluid-structure interaction in building engineer with the Global Solutions Group at Invensys
structures and vessels. Philip has also received Process Systems, where he developed applications
four Bechtel Outstanding Technical Paper awards, for refineries and power plants, including real-time
as well as two awards for his exhibit on the control, performance monitoring, and optimization.
applications of fluid-solid interaction technology Ram holds an MS from the University of
at the 2006 Engineering Leadership Conference in Massachusetts, Amherst, and a BE from the Birla
Frederick, Maryland. Institute of Technology & Science, Pilani, India,
Before joining Bechtel, Philip was a project engineer both in Chemical Engineering.
with Caterpillar, Inc., where he was part of a Six Sigma David Messersmith is deputy
team. He applied his CFD expertise to determine the manager of Bechtel’s LNG
best approach for solving issues involving the cooling and Gas Center of Excellence,
of Caterpillar heavy machinery. responsible for LNG Technol-
Philip holds an MTech in Aerospace Engineering ogy Group and Services, for
from the Indian Institute of Science, Bengalaru; a the Oil, Gas & Chemicals
BTech in Aeronautics from the Madras Institute Global Business Unit, located
of Technology, India; and a BS in Mathematics in Houston, Texas. He has held
from Loyola College, Baltimore, Maryland. He various lead roles on LNG
is a licensed Professional Mechanical Engineer projects for 15 of the past
and is a Six Sigma Yellow Belt. 18 years, including work on the Atlantic LNG project
conceptual design through startup as well as many
Zhengcai Ye, PhD, is a CFD other LNG studies, FEED studies, and projects.
engineering specialist with Dave’s experience includes various LNG and ethylene
more than 15 years of research assignments during his 18 years with Bechtel
and industrial experience and, previously, his 10 years with M.W. Kellogg, Inc.
in chemical engineering and
related areas. Much of his Dave holds a BS in Chemical Engineering from
work has focused on CFD Carnegie Mellon University, Pittsburgh, Pennsylvania,
modeling of chemical reactors and is a licensed Professional Engineer in Texas.
and industrial furnaces, and Satish Gandhi, PhD, is
chemical process modeling. LNG Product Development
He is currently engaged in air recirculation Center (PDC) director and
modeling of LNG plants and CFD modeling of manages the center for
chemical equipment. the ConocoPhillips-Bechtel
Before joining Bechtel, Zhengcai was a senior Corporation LNG Collaboration.
project engineer for IGCC projects at Mitsubishi He is responsible for establish-
Power Systems Americas, Inc., and a chemical and ing the work direction for the
software engineer at Shanghai Baosteel Group PDC to implement strategies
Corporation, China. and priorities set by the LNG
Collaboration Advisory Group.
Zhengcai contributed a book chapter, “Mathematical
Modeling and Design of Ultraviolet Light Process Satish has more than 35 years of experience in
for Liquid Foods and Beverages,” in Mathematical technical computing and process design, as well
Modeling of Food Processing (Taylor & Francis, 2009) as troubleshooting of process plants in general and
and has authored more than 20 journal papers. He LNG plants in particular. He was previously process
is a senior member of the American Institute of director in the Process Technology & Engineering
Chemical Engineers (AIChE). Department at Fluor Daniel with responsibilities for
using state-of-the-art simulation software for the
Zhengcai holds a PhD in Chemical Engineering process design of gas processing, CNG, LNG, and
from the Georgia Institute of Technology, Atlanta; refinery facilities. Satish also was manager of the
an MS in Chemical Engineering from Florida State dynamic simulation group at M.W. Kellogg, Ltd.,
University, Tallahassee; and an MS in Inorganic responsible for technology development and
Materials from East China University of Science & management and implementation of dynamic
Technology, Shanghai, People’s Republic of China. simulation projects in support of LNG and other
process engineering disciplines.
Ramachandra Tekumalla
is chief engineer for OG&C’s Satish received a PhD from the University of
Advanced Simulation Group, Houston, Texas; an MS from the Indian Institute of
located in Houston, Texas. He Technology, Kanpur; and a BS from Laxminarayan
leads a group of 10 experts in Institute of Technology, Nagpur, India, all in
Bechtel’s Houston and New Chemical Engineering.
Delhi offices in developing
advanced applications for
various simulation techno-
logies, such as APC, CFD,
FEA, OTS, dynamic simulation, and virtual reality.

December 2009 • Volume 2, Number 1 9


10 Bechtel Technology Journal

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