Professional Documents
Culture Documents
-Design
-Manufacturing Offices:
- Erection - CVS Headquarter
- Training (Turkey)
- Consultancy - CVS Europe (Italy)
-Innovation - CVS Egypt
- Process - CVS Ukraine
Development - CVS Iran
info@cvs.com.tr www.cvs.com.tr
CVS MAKINA - Company Presentation
Quick Info
CVS
Why FTP Is Important?
CVS Advantages
Cost-efficient production
Maximized productivity
Low consumption levels
Short delivery times
Consistently high availability
Flexibility of charge material
Preparation for future environmental
requirements
CVS
What FTP means for EAF?
CVS
What to consider during decision?
CVS
Why to choose CVS?
CVS offers the entire spectrum of dedusting technology from a single source, always in
close collaboration with our customer's steel production plant specialists. This is our
approach for creating perfectly coordinated, economically viable solutions
CVS - FTP
AUTOMATION
CVS
Converter Off-Gas System
DSS
PRODUCTION CHART
Dneprospetsstal
produces more
than 800 grades
and 1000 cross-
sections.
DSS manufacturing
process is an
optimal
combination of
different
technological
procedures, which
provide making of
high quality
products with
desired properties,
DSS
ECOLOGICAL VISION
Goal
To create an
environmentally
safe business.
Result
Investing significant
funds annually into Idea
environmental Environmental
projects like protection means
purification equipment concern about
and the introduction of people's health
energy saving
technologies.
DSS
FTP DECISION
The following design criteria have been considered during the decision of the system:
•minimum operation and maintenance costs;
•optimal utilization of spaces inside / outside the meltshop;
•automatic operation, “hands-off” type; and
•twenty-four hours operation.
DSS FTP PROJECT
PLANT PHOTO
The purpose of the new FTP is the control and treatment of the following emission sources:
Primary emissions from the new 60 t E.A.F.;
Secondary emissions from the new 60 t E.A.F.;
Emissions from the new twp pcs. 60 t L.F.;
Emissions from the new Material Handling System (MHS).;
Melting phase
•EAF in melting phase (roof closed,
primary fumes suction line open);
•Suction from the canopy hood to
provide meltshop ventilation and primary
fumes cooling;
•LF in heating phase;
•MHS in operation.
Charging/Tapping phase
•EAF in charging/tapping phase (roof
open, primary fumes suction line
closed);
•Suction from the canopy hood;
•LF in heating phase;
•MHS in operation.
Ladle Furnace
o
•Suction capacity: 37.000 Nm3/h @ 150 C
3
•Actual fume flowrate: 60.000 m /h
•2 LF total suction capacity: 74.000 Nm3/h
o
•Temperature at suction duct inlet:90 C
3
•2 LF Actual fume flowrate: 110.000 m /h
The EAF primary emissions are controlled by a set of water cooled ducts (WCD) and radiant or
single-walled ducts (SWD); while the final hot gas cooling is performed by the natural cooler.
The system dedicated to the EAF Primary Emission consists of the following components:
An elbow with duct, installed over the combustion chamber roof and provided with a
pneumatically adjustable sliding sleeve. The purpose of the sliding sleeve is to regulate the gap
between the IV hole elbow (part of the EAF roof) and the consequent WCD line. Through this
gap the necessary external air is sucked to dilute the primary gas and to permit the CO
combustion in the chamber.
A combustion chamber made of water-cooled panels and concrete / refractory in the bottom
part; it is sized to guarantee suitable retention time for CO full combustion and to allow for
velocity reduction to enable heavy particles to settle.
A set of water-cooled ducts (WCD) are designed to cool down the hot gases coming from the
combustion chamber and to convey them up to the radiant ducts.
A Natural Cooler designed to cool down the gases up to a temperature to allow the mixing
with the EAF Secondary Emission line. The Natural Cooler consists of a bundle of radiant ducts
of suitable diameter to avoid clogging.
A set of radiant ducts (SWD) of single walled type are foreseen to convey the gases from the
WCD to the Natural Cooler.
A regulation damper of multi-flaps type driven by electric actuator designed to adjust the
suction flow in the line.
The control of the LF emissions is The following equipment carries out the
performed through the following control of the emission generated by the
components: Material Handling System:
A side-draft hood set-up on LF roof top •A set of local suction hoods (to be defined
and designed to collect the primary and sized by the Material Handling
gases generated by the LF (this hood System supplier) to be located as close as
is part of the LF its self). possible to the emission sources.
A set of radiant ducts of single walled •A set of radiant ducts to connect the local
type designed to convey the gases hoods with a common duct and then
from the side draft hood to the mixing connected with the EAF secondary
point with the EAF secondary emission emission main ducts.
main ducts. 3. A booster fan of centrifugal type is
A booster fan of centrifugal type is provided to compensate the losses in the
provided to compensate the losses in duct, thus allowing an efficient suction.
the duct, thus allowing an efficient The fan is driven by a LV motor and is
suction. The fan is driven by a LV fitted with a regulation damper actuated by
motor and is fitted with a regulation electric actuator.
damper actuated by electric actuator.
The two chambers are connected to the central collector respectively to the gas inlet and outlet by
means of separation dampers. Dampers for lower chambers are manually actuated, being utilized
in closed position as an additional safety in the event of maintenance or inspection; the dampers of
the upper chambers, instead, are provided with pneumatic actuators, being automatically closed
while performing maintenance and bag cleaning in OFF-LINE mode.
The cleaning system of the filtering bags is located inside the “clean gas” chamber. It is composed
of one distributor per row of bags, completed with compressed air feeder to each bag.
A stack installed over the concrete plenum is designed to discharge the cleaned gases into the
atmosphere. To reduce the noise level, the stack diameter is sized according to a gas speed of
approx. 18 m/sec.
A set of radiant ducts and collectors are foreseen to connect the bag filter outlet with the
concrete plenum, the plenum with the main fan inlets and the main fan outlets with the stack.
A special silencer is installed between each main fan outlet and the stack to further reduce the
noise level at the required value.
DSS FTP PROJECT
DUST HANDLING
Similar to the natural cooler, also the axial cyclone hopper discharges the dust via a rotary valve
directly into skip box.
The bag filter is designed with pyramidal hoppers and the dust is removed via a conveyor
system, which transfer the dust till a dedicated storage silo located in an elevated position. The
silo is fitted with level sensors, a manual damper, a vibrating bottom and a rotary valve to
discharge the dust on trucks.
In connection with the natural conditions of an arrangement of FTP, the penthouse of filter is
provided in warm building designs.
As soon as the plate is full of pellets (already formed), these pass over its rim and reach the
discharge chute.
The system includes also a hopper to be located underneath the pelletizing machine and
designed to receive and store the pellets; the hopper is fitted with sliding door for pellet discharge
on trucks; the sliding door is driven by a hydraulic mechanism fed by a dedicated power pack.
CVS
QUALITY MANAGEMENT
PHILOSOPHY
CVS
GENERAL POLICY
FTP REFERENCES
Plant capacity
Year of
Nr. Customer Country Location/site Technology
start-up
(m3/h)
11 JORDAN IRON & STEEL CO. Jordan Amman 150.000 Pulse-jet FF 2005
12 JORDAN IRON & STEEL CO. Jordan Amman 150.000 Pulse-jet FF 2005