Winches for Industrial appliance

Sales program

Professional Series

New :
Series ESF / ESG quick
delivery up to 2100 kg!

Zertifiziert nach DIN EN 9001

QM 00414-1

|1 |
 Professional Series

4 We reserve the right to amend specifications without notice

or obligation
|2|
Welcome to our enlarged motorized winches
We are happy to welcome
sales program
you in the new haacon
catalogue and hope we We took the opportunity to change the literature to be more a reference ma-
can give you a clear view nual than an inventory list. Taking stock of our activities, we found that most
of our products. Winch winches we produced were "special" in one way or the other, be it a slightly
engineering is constantly modified standard winch or a winch that has no resemblance to anything in
developing, so some pro-
the catalogue other than the makers name. With this knowledge we decided
ducts have been changed,
some disappeared and that we would serve our customers better by providing them with a detailed
others took their place. background to winch selection and design, rather than providing them with
What remains the same a standard program only. In this catalogue you can find several diagrams
is haacon's ingenuity and that help to make a primary selection of type and size, type of motor and
dedication. the required power. As always you are very welcome to ask us, or our local
representative for advice on the final selection or possibilities not covered by
this catalogue.
Quick selection
Winch types are now described in general terms, with a short list of non - op-
tions. Although our company philosophy is "nothing is impossible", we must
be realistic too. The non-options are options or combina­tions that cannot be
made in that particular series. They will be covered by other series.
We choose not to list all options and winch applica­tions, so we have more
space for technical information and possibly you have found a use for the
winch that we had never thought about.
The options indicated by drawings at the bottom of each page are a small
selection of special versions, not saying that these are the only versions
available. The winch capacities listed in the tables refer to a FEM / ISO clas-
sification. The classification system is discussed in detail on page 21 of this
catalogue. The loads and speeds are averages and with increasing demands
the ultimate winch to select might differ from the data average given in this
catalogue.
We hope you will find this catalogue a useful guide that will lead to a suc-
cessful, reliable and above all a safe use of haacon equipment.
The long list of more or less boring data and compli­cated calculations might
suggest otherwise, but the true interaction between haacon and the custo-
mer lies in personal contact, so…… in case of doubt or questions do contact
us. We are there for you, not the other way around.

|3|
 Professional Series

Content
Welcome..................................................................................................... 3
Designs....................................................................................................... 5
ESF-Series................................................................................................... 6
ESG-Series.................................................................................................. 8
HEB-series................................................................................................... 10
P-series....................................................................................................... 10
VTF-series................................................................................................... 11
VP-series..................................................................................................... 12
CTF-series................................................................................................... 13
TN-series..................................................................................................... 14
TME-series.................................................................................................. 14
TMV-series. ................................................................................................. 14
Capstans for marine and industrial purposes........................................................ 15
Winch options............................................................................................... 16
Motors........................................................................................................ 17
Controls...................................................................................................... 18
Power......................................................................................................... 19
Duty........................................................................................................... 20
Life-time...................................................................................................... 21
Application sheet........................................................................................... 22
Application................................................................................................... 23

Just an example. Please find some

more applications on page 23

|4|
ESF Series FloatingDesigns
Drum ESG Series Supported Drum
Electric Electric

HEB Series VTF Series Floating Drum

P Series Compact winch Electric Hydraulic Pneumatic

Electric Hydraulic Pneumatic

TN/TME/TMV Series CTF Series

Only Hydraulic Custom Made
Electric Hydraulic Pneumatic

|5|
 Professional Series

ESF-Series
Options:
• Grooved drum
Motorized - Rope winch Type ESF
• Devided drum Specifications
• Pressure roller
Voltage 400 V 50 Hz/ 3-Phase 230V/ 50 Hz ≈
• Load limiter
1st Layer W.L.L kg 150 250 500 200 400
• Limit switch Storage m 3,4 2,8 3,2 3,4 3,2
• Slack rope device VSeil m/min 8,3 7,2 7,5 7,1 7,5

• Special coating 3rd Layer W.L.L kg 125 200 400 165 320
Storage m 11,5 9,6 11,0 11,5 11,0
If a larger drum capacity
VSeil m/min 10,2 9,1 9,4 8,6 9,4
is needed, please favor
max. no. of Layers 3 6 5 6 6 6
annother series
max. Storage m 26 17,8 25 26 25
Rope Ø mm 5 Ordinary rope 4 1
5 1
6 1
4 1
61
Non-options Rating 4
1Am 1Am 1Bm 1Am 1Am
• Clutch Non twisting rope 41 52 62 42 62
Rating 4 1Am 1Bm 1Bm 1Bm 1Bm
• Hydraulic drive
Power kW 0,37 0,55 1,1 0,55 1,1
• Pneumatic drive Current A 1,09 1,43 2,82 4,5 7,5
Weight kg 18 21,5 38 23 43,5
w.o. rope
Type ESF 150 250 500 200 400

1)
Single strain strength min. 1570 N/mm2
2)
Single strain strength min. 1770 N/mm2
3)
Regular No. of layers: 3
4)
Rating according to DIN 15020 resp. FEM 9.511
5)
suitable ropes, differing rope dimension on request, rope not included

|6| For bigger, smaller, faster or slower units do contact haacon (request sheet page 22)
ESF-Series

H
B

Dimension sheets delivered on demand

Dimensions in mm

Type ESF A B HCenter Drum Ø Flange Ø Drum Length

150 94 145 72.5 70 140 61
200 94 145 72.5 70 140 61
250 94 145 72.5 70 140 61
400 125 200 100 90 190 67
500 125 200 100 90 190 67
incl. Pressure roller and base
150 225 200 84.5 70 140 61
200 225 200 84.5 70 140 61
250 225 200 84.5 70 140 61
400 280 220 112 90 190 67
500 280 220 112 90 190 67

ESF winches are designed as modular rope winches for small and medium loads with flanged
on wormgear. The simple design is suitable for many lifting tasks with lower load cycles and
small load requirements. The winch can also be easily integrated into the given construction
by the mounting holes provided on all sides of the gearbox casing. The wire can take off in any
direction. It has a compact design, because the basic configuration only consists of gear, motor,
and drum. The robust outward impression of the ESF winch is completed by practical corrosion
protection and a combination of high-quality finishing and galvanised parts.
The ESF winch is immediately available.

Do you need winch accessories? We deliver rope pulleys, idling rollers in different executions,
and confected ropes on request. (www.haacon.com/Products/Product selection/Industrial
Lifting Equipment/Motorized rope winches/Accessories1 .pdf)

Remark: W.L.L. = Working Load Limit

S.W.L. = Safe Working Load

|7|
 Professional Series

ESG-Series
Options:
• Grooved drum
Motorized rope winch - Type ESG
• Devided drum Specifications
• Enlarged drum
Voltage 400 V 50 Hz/ 3-Phasen 230V/ 50 Hz~
• Pressure roller
1 Layer
st
W.L.L. kg 990 /
• Load limiter 150 250 500 750 1500 2100 200 400 650 1100
10007

• Limit switch Storage m 10 8 10,5 12,5 12 14 14 10 10,5 14 17

Speed m/min 8,3 7,2 7,5 5,1 4,4 5 5 7,1 7,5 4,3 5
• Slack rope device
3 Layer
rd
W.L.L. kg 125 200 400 590 775 1200 1650 165 325 520 910
• Clutch
Storage m 34 28 35 43 43 45 45 34 35 48 56
• Special coating
Speed m/min 10,2 9,1 9,4 6,5 5,5 6,1 6,1 8,6 9,4 5,3 5,9
max. Layer 3 6 5 6 7 7 3 3 6 5 7 4

Non-options Full storage m 79 53 82 126 126 45 45 79 82 138 76

Rope Ø 5 mm Ordinary
• Hydraulic drive 41 51 61 81 82 11 1 11 2 41 61 71 92
rope
• Pneumatic drive Rating 4 1Am 1Am 1Bm 1Bm 1Bm 1Am 1Cm 1Am 1Am 1Bm 1Am
Non twisting
41 52 62 82 82 11 2 11 3 41 61 72 92
rope
Rating 4 1Am 1Bm 1Bm 1Bm 1Cm 1Bm 1Cm 1Bm 1Bm 1Bm 1Bm
Power kW 0,37 0,55 1,1 1,5 1,5 1,5 2,2 0,55 1,1 1,1 1,1
Current A 1,09 1,43 2,82 3,8 3,8 3,8 5,4 4,5 7,5 7,5 7,5
Weight kg
29 32,5 52,5 90 98 193 198 34 58 100 195
w.o. rope
Type ESG 150 250 500 750 990 1500 2100 200 400 650 1100

1)
Single strain strength min. 1570 N/mm2
2)
Single strain strength min. 1770 N/mm2
3)
Single strain strength min. 1960 N/mm2
4)
Regular No. of layers: 3
5)
Rating according to DIN 15020 resp. FEM 9.511
6)
suitable ropes, differing rope dimension on request, rope not included
7)
From 1000 kg (10 kN) on a load monitoring system is mandatory

|8| For bigger, smaller, faster or slower units do contact haacon (request sheet page 22)
ESG-Series

H
B

Dimension sheets delivered on demand

Dimensions in mm

Type ESG A B HCenter Drum Ø Flange Ø Drum Length

150 418 190 84.5 70 140 181
200 418 190 84.5 70 140 181
250 418 190 84.5 70 140 181
400 485 220 112 90 190 211
500 485 220 112 90 190 211
650 581 260 140 110 248 282
750 581 260 140 110 248 282
990/1000 581 260 140 110 248 282
1100 750 380 164 168 279 278
1500 750 380 164 168 279 278
2100 750 380 164 168 279 278

ESG winches are modular rope winches for small and medium loads with flanged on wormgear.
The drum is accommodated in a second support bearing.
The ”workhorse“ in winch construction.
Since winch and drum are always mounted on a base plate, which serves as a stand, all options
for electrical rope winches can be realised. The ESG winch will be predominantly used for
medium loads and larger rope capacities than offered by the ESF... model. The robust outward
impression of the ESG winch is completed by practical corrosion protection and a combination
of high-quality finishing and galvanised parts.
The ESG winch is immediately available.

Do you need winch accessories? We deliver rope pulleys, idling rollers in different executions,
and confected ropes on request. (www.haacon.com/Products/Product selection/Industrial
Lifting Equipment/Motorized rope winches/Accessories1 .pdf)

Remark: W.L.L. = Working Load Limit

S.W.L. = Safe Working Load

|9|
 Professional Series

H
H
B B
A A
HEB-Series P-Series

On a daily base we are asked to produce something new or special. In general manufacturers
will be reluctant to even start when the lot to develop is smaller than 10 pieces, let alone when
we speak about single units. haacon realizes that requests for single units or smaller series
are to be taken serious. We know were and when we started, and what made us the company
we are today. The HEB-series have the most basic design and are build in a modular way. All op-
tions are possible and can easily be adapted to the basic design. Development now is reduced
to simply adding or combining existing options with the basic design. Consequently we treat
your request for a single unit with the same enthusiasm as a bigger series.

The P simply stands for planetary, because a planetary gearbox is mounted inside the winch
drum. Having the gearbox inside the drum, means that the overall dimensions are reduced. The
basic dimensions are shown in the tables on this page, but off course we can modify the design
according to your specific requirements.

HEB-series WINCH Nom. 1st layer 3rd layer Full S2 FEM

Capacities

HEB../.. Torque W.L.L. Speed Storage W.L.L. Speed Storage Storage Power
kW RATE
Nm kN m/min m kN m/min m m / Lay kW
All options are possible on 0.0 1000 9 15 36 7 17 120 500 / 9 3 L4-T3
the HEB -series 10 1750 17 15 32 15 18 98 375 / 9 5,5 L4-T2
20 2500 22 15 29 18,5 18 100 375 / 9 7,5 L4-T2
45 5000 35 13,5 25 29 16 90 200 / 6 11 L4-T3
65 7500 50 12 27 42 14 95 220 / 6 15 L4-T3
P-series 90 14000 66 12 24 54 14 90 250 / 7 18,5 L4-T3
…

…
800 80000 250 5 21 207 6 85 250 / 7 30 L4-T6
Non-options
P../.. 1st layer 3rd layer Full S2 FEM
All options are possible on 20 2500 16 10 33 14 11 115 250 / 6 4 L3-T4
the P-series, although the
…

compact design with the 800 80000 300 5 48 250 6 170 250 / 4 30 …
L3-T4
gearbox shaft fixed to the WINCH A
Length B
Width HCenter
C-Height Drum Flange Drum Recomm Weight
Dimensionen in mm

winch frame, and the gear- HEB../.. A B H Ø Ø Length Rope Ø ± kg

box rotating at drumspeed. 0.0 1400 500 315 195 410 500 8 245
This makes options more 10 1500 500 315 195 410 500 10 260
20 1500 600 360 244 500 500 12 340
expensive than in the other
45 1600 600 360 298 500 500 16 400
series 65 1900 700 410 355 600 500 20 620
90 1900 800 480 406 700 500 22 790
…

800 2500 1500 820 660 1200 500 36 2450

P../..
20 646 500 580 326 480 450 12 325
…

800 1275 1030 1150 660 1000 960 36 1800

| 10 |
VTF-series
Options
Drum dimensions can be
modified within certain
limits, but capacities will
H
change accordingly

B
Non-options
A
• De-clutch

Manufacturing winches means making a clever combinations of existing components. The pla-
netary gearbox is one of the most important component used in today's winches. A feature of
the planetary gearbox is that it has a reinforced shaft with a set of conical roller bearings, capa-
ble of taking very high radial loads. The drum is not sup­ported by an end bearing, making it look
as if it's floating. The advantages are obvious. Reduced cost price, because part of a frame and
the end bearing can be saved and as a consequence the winch is very compact. The wire can
take off in any direction. Another feature is the modular motor adaptor, giving us the possibility
by simply selecting the right adaptor to mount any electric, hydraulic or pneumatic motor.
Capacities

Typ Nom. 1st layer 3rd layer Full S2 FEM

VTF../.. Torque W.L.L. Speed Storage W.L.L. Speed Storage Storage Power
Nm m / Lay RATE
kN m/min m kN m/min m kW
800 1000 8,5 11 13 7,5 12,5 50 150 / 8 2,2 L4-T2
1400 1750 15 8 10 13 9 40 100 / 7 3 L4-T3
1500 2500 20 8 10 17 9 40 95 / 6 4 L4-T3
2500 5000 34 8 8 28 9,5 32 60 / 5 5,5 L4-T3
3500 7500 40 8 14 35 9 50 75 / 4 7,5 L4-T5
4500 9000 49 8 13 41 9,5 50 71 / 4 7,5 L4-T3
6000 14000 60 9,5 15 50 11 57 105 / 5 11 L3-T3
8500 17000 75 9,8 13 62 11,5 53 100 / 5 15 L3-T3
With Pneumatic or Hydraulic drive the speed will change
Dimensionen in mm

Typ A B HCenter Drum Flange Drum Recomm Weight

VTF../.. Ø Ø Length Rope Ø ± kg
800/1400 310 440 215 244 380 176 8 \11 120/140
1500/2500 350 500 235 272 410 191 12\14 200/240
3500/4500 455 580 280 355 500 266 16\18 370/420
6000/8500 510 750 355 406 625 310 20\22 590/650

| 11 |
 Professional Series

VP-series
Options:
All options are possible on
the VP-series

B A

Pulling a load is fundamentally different from lifting a load. A load pulled in a horizontal plane can
not cause danger when released. This is the reason why regulations for pulling winches differ a
lot from regulations for lifting. Pulling winches allow for a declutch possibility and the drum dia-
meters are allowed to be smaller than with lifting tools. The main advantage is that with a smal-
ler drum diameter, we can get a higher force (line pull) than with a bigger drum diameter, using
the same size of gearbox. With a declutch we can spool off the steel wire freely and relieve the
gearbox from high static loads (holding capacity) when the drum is held by a bandbra­ke. With
a de-clutched drum, we can also use the driving shaft running through the drum for another
purpose. Often this almost free advantage is used to mount a warping head (horizontal capstan,
bottom left drawing).
Capacities

WINCH Nom. 1st layer 3rd layer Full S2

VP../.. FEM
Torque W.L.L. Speed Storage W.L.L. Speed Storage Storage Power
RATE
Nm kN m/min m kN m/min m m / Lay kW
65 8500 60 13 19 49 16 78 187 / 6 L2-T3
150 18500 97 13 22 80 16 91 218 / 6 L2-T3
400 35000 145 13 24 121 16 101 241 / 6 L2-T3
600 50000 180 13 28 150 16 117 221 / 5 L2-T3
With Pneumatic or Hydraulic drive the speed will be changed

WINCH A B HCenter Drum Flange Drum Recomm Weight

Dimensionen in mm

VP../.. Ø Ø Length Rope Ø ± kg

65 930 600 350 270 600 500 16 495
150 1085 700 400 360 700 550 20 750
400 1205 900 500 460 880 600 24 1000
600 1340 1000 510 533 950 700 28 1300

| 12 | For bigger, smaller, faster or slower units do contact haacon (request sheet page 22)
CTF-series
Options like press rol-
ler, upper and lower limit
switch etc. are always to be
discussed in cooperation
with the customer, since
there is no frame on which
to fasten these options.
Non-options
• Electric motor
• Air motor Most winches can be considered stand alone units. If there is a solid foundation, the winch
frame can be fastened to the foundation. But if the foundation is part of a machine, for example
• Coupling/drum de-clutch the jib of a crane, why not use it as the winch-frame. It saves space and money and it looks bet-
ter. The CTF series are winches without a frame, developed for OEM crane-building. Cranes are
very often production tools, think of harbors, offshore platforms, mining etc. So called power
applications where speed is an important way to improve the results. The high speed in the CTF
is obtained by hydraulic motors from Danfoss on the series 700 and 1500 and for the series
1750 upto 30000 Rexroth motors are build on. Both the fail safe multi-disc brake and the "nose"
of the motor are integrated in the gearbox, to build as compact as possible.

WINCH 1st layer 3rd layer Full Oil

Capacities

CTF.. FEM
W.L.L. Speed Storage W.L.L. Speed Storage Storage Pressure Flow
Floating RATE
kN m/min M kN m/min m m / Lay bar l/min
700 7 50 6 6,2 6,2 20 29 \ 4 100 50
1500 15 50 9 13 13 32 45 \ 4 175 60
1750 17,5 50 9 15 15 32 45 \ 4 175 75
3250 32,5 50 8 27 27 25 37 \ 4 200 90 L1-T5
5750 57,5 35 10 48 48 35 50 \ 4 230 100
9000 90 36 11 74 74 40 55 \ 4 230 140
…

25000 250 25 15 210 210 53 76 \ 4 220 300

WINCH 1st layer 3rd layer Full Oil
CTF.. FEM
W.L.L. Speed Storage W.L.L. Speed Storage Storage Pressure Flow
Bearing RATE
kN m/min m kN m/min m m / Lay bar l/min
700 7 50 6,2 29 \ 4 100 50
1500 15 50 13 45 \ 4 175 60
Depends on

Depends on

Depends on

1750 17,5 50 15 45 \ 4 175 75

drumlegth

drumlegth

drumlegth

3250 32,5 50 27 37 \ 4 200 90 L1-T5

5750 57,5 35 48 50 \ 4 230 100
9000 90 36 74 55 \ 4 230 140
…

25000 250 25 210 76 \ 4 220 300

For bigger, smaller, faster or slower units do contact haacon (request sheet page 22) | 13 |
 Professional Series

Things other people do better. We think we can build you good, excellent value
for money, winch, almost regardless of its specification. For some types of
A
winches however other people simply do a better job than we. The notable ex-
H
ceptions are hand winches, and very compact hydraulic crane winches. Located
in one particular region in the north of Italy a small number of companies are
B in fierce competition to make the best and most competitive hydraulic crane
winches world wide. We represent the smallest but most dedicated manufac-
turer (TMA) which has three different series of winches. The TN type is the most
compact type. It has been a long time favourite of the pile driving business as
an auxiliary winch for lifting piles and general light lifting work. Also for use on compact marine
cranes or indeed on truck mounted cranes. If you are looking for a very compact winch with
amazing performance for its size, this is it.

The heavy type TME covers what is effectively the middle field in the TMA programme, both
in capacity as in weight. Swl’s from 1,5 tonne to 7,5 tonne, combined with speeds of around
TN-series 20 to 40 m/min. It is a competent performer for applications were a medium lifting capacity is
required albeit not at the speed of the fast type but at a more competitive price.

TME-series The fast type TMV covers a range of winches starting with a 3,5 tonne model, and ending
with an impressive 16 tonne swl model. The speeds are between 40 and 60 m/min , but these
are maximum speeds, and the winches can indeed run much slower for accurate lifting and

TMV-series lowering. These winches are not designed for compactness or lightness, in spite of the fact that
there is a "heavy" type available, these are the fastest and biggest winches in the TMA line up.

Options: WINCH 1st layer 3rd layer Full Oil

Capacities

TN.. FEM
W.L.L. Speed Storage W.L.L. Speed Storage Storage Pressure Flow
• Grooved drum kN m/min m kN m/min m m / Lay bar l/min
RATE

• Pressure roller TN 04 5 42 8 4,3 48 26 36 / 4 175 25

TN 07 8 38 13 6,9 44 41 74 / 5 165 30
• Load limiter TN 09 10 38 11 8,5 45 34 50 / 4 175 40
TN 14 15 43 13 12,8 50 42 59 / 4 190 50 L1-T5
• Lower limit switch TN 18 20 34 11 16,8 40 38 53 / 4 200 50
• Marine paints
…

TN 51 57 27 22 47,7 33 72 101/ 4 205 100

WINCH A B HCenter Drum Ø Drum Recomm Weight

Dimensionen in mm

TN.. Length Rope Ø ± kg

TN 04 239 218 117 146 110 6 25
TN 07 275 295 133 167 174 7 40
TN 09 275 295 133 167 174 8 41
TN 14 319 315 175 202 187 9 71
TN 18 325 315 175 202 187 10 71
…

TN 51 570 630 292 353 360 18 296

| 14 | For bigger, smaller, faster or slower units do contact haacon (request sheet page 22)
Capstans
for marine
and industrial
purposes
This picture shows a brand
new replica of an historic
capstan.
To respect the characte-
ristic view of the ”Port de
Marseille”. No other than Capstans have been part of ships equipment for centuries. The modern capstan is motor driven
the current capstans were and can achieve high line pulls and high speeds thanks to powerful motors integrated with
allowed on site. Again a sturdy trans­missions. Electric, hydraulic or pneumatic, the choice is yours. We do a wide range
good example that we of capstans ranging from flush fitted deck capstans for a clean deck line to the classic console
build what the customer mounted capstan. Also very popular proved to be our horizontal capstans used in varying roles
asks for, rather than to sell from pulling rolling stock on shunting yards in Belgium to moving cable ferry’s in deepest Africa.
what is available. You want a standard electric capstan? we are happy to supply one. Or rather an exotic capstan
no one can supply? we can help 100 kg line pull we have them, 10 tonne yes, those too.

For bigger, smaller, faster or slower units do contact haacon (request sheet page 22) | 15 |
 Professional Series
Winch options

Pressure Roller Band brake

Pushes slack wire to drum, Extra brake fitted on the drum,
helps to spool the wire better manual or automatic.
on the drum.

Slack rope device Limit switch

Detects slack wire. Stops the winch or gives Counts the number drum revolutions.
a warning signal. Limits upper and lower stroke.

Drum guard Clutch

Covers rotating parts, Manual clutch
protects user. to release the drum.
On pulling winches
only.

Spooler Brake release pump

Guides wire on to drum, Releases the brake for emergency
helps to spool the wire better operation
on the drum. For example on "man riding"
winches.

| 16 | For all other options please contact haacon

Motors
What motor is the best motor to use for a
winch, and why?
The choice for the right motor depends
mainly on the available power source.
Mobile applications like earth moving
machines, piling equipment and mobile
cranes normally have a hydraulic power
Electric
source, they don't carry high power com- Wheel Fan Brake Electric motor
pressors or generators. For these applica-
tions a hydraulic motor is selected.
Stationary applications, most of the time
can obtain power from the main grid,
also on ships the electric power sources
become more and more power­ful, so an
electric motor would be the right choice. Abstract Protection Class Dust proofing (1) Water proofing (2)
Than we have the so called hazardous en- Protection max. Ø. of object Protection protect against
class that can penetrate class
vironments, where explosions might occur, the protection
think of exploitation of natural sources, 0 everything 0 nothing
mining on and off-shore oil and gas. 1 under 52,5 mm 1 Tripping from straight top
2 under 12,5 mm 2 Tripping from at angle 0 bis15°
Air motors are very common in these fields.
3 under 2,5 mm 3 Spray at max. 60° (rain proof)
Advantages and disadvantages: 4 under 1 mm 4 Water from all directions no pressure
5 semi-dustproof 5 All directions, low pressure
Electric motors 6 dustproof 6 All directions, medium pressure
7 Immersion at 1m for 30 min.
economical and efficient Speed control expensive 8 Immersion no limit
clean and simple Explosion proofing expensive
Energy mostly available difficult to protect from
extreme environment
Hydraulic motors
Hydraulic
small size Power pack needed
Speed control easy Pipes and hoses needed Brake valve Valve Hydraulic motor Brake
Pneumatic motors

small size Compressor needed

small size Pipes and hoses needed
Speed control easy noisy
suitable for harsh environ- Torque drops with speed
ments

Each winch motor needs a control, after Air vane motor

all motors are machines and they don't
start moving unless they are told to do so Valve Air vane motor
(or to stop for that matter). The manner
to control the winch depends on its task.
Is it a stand alone lifting tool or a part of
a complete automated process, to name
just two extremes. There are no "standard"
controls. You can express exactly what is
needed. This can vary from the cheapest
basic control, to a completely computeri-
zed control system. Some control options Air piston motor
are shown on page 18.
Remote valve Hand valve Air piston motor Brake

| 17 |
 Professional Series
Controls

Electric Hydraulic Pneumatic

P
P P
P
Push Button Up / Down /  Hydraulic P P Valve
Aluminium
Emergency

P
P P

P
P P

Pendant Control Pendant Control Cast Iron Valve

P
P P

P
P P

Radio Control Foot Control Remote Control

Variable Speed Function Valves Pendant Control

| 18 | For all other options please contact haacon

 75 150 225 300
L/Min Oil Flow
Power 40

Pressure
M/min.
Power is the ability to deli-
35 420
ver a certain performance
in a certain time.
30 360
Speed (V) and load (F)

16
combined, can be ex-

K0
w
pressed in power (P in kW)

13
25 300

2K
by a mathematical formula:

w
11
0K
w
P = (V x F) : 6120

90
K
20 240

w
75
P in kW, V in meters/min.,

K
w
F in kg (1 kg ~ 10 Newton),

55
K
6120 is constant.

w
15 45 180
K
37 Kw

w
The theoretical value can
K
30

easily be calculated, but in

22 .5K w
18 K

10 120
K w
w

practice we need to install

15 Kw
LINE SPEED

Bar
11 Kw

sufficient power to over-

7.
5

come efficiency losses.

5. 3K

5 60
5K w
w

Cable on sheaves, cable

2. .1K
2K w
1

on drum, gearbox, motor

w

electric or hydraulic and

LINE PULL Tonne
the supply lines all create
0 5 10 15 20 25 30 35 40
losses.
PLANETARY WINCH
To overcome these losses Example: Air winches
27 tonne pull at 16 m/min speed give 90 kW Air pressure 7 bar
we need to install extra 90 kW at 186 bar give min. 300 l/min Air consumsion 21 l/s per kW
power. In the power chart
we already accounted for Planetary winch total efficiency 80%
an average loss,
so the power you find in the Example:
graph is roughly the instal- Load (F) 27 Ton, speed (V) 16 meter/min, give 88 kW by calculation. Installed electric motor will
led power. be 90 kW
Hydraulic required, with available 300 liter/min, a pressure of 190 bar is needed. Or; When we
only have 150 liter/min. available oil flow, we need to go to a pressure over 360 Bar. Please
check the available pressure and flow in hydraulic applications and make sure it suits the power
chart's requirements.

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 Professional Series

Duty For example:

Max load 500 kg, use 20% off the time.
Winch selection Average load 400 kg, use 70% off the time.
The basic winch-data in this catalogue, are based Minimum load 200 kg, use 10% off the time. With
on the international FEM classification. Note that this "load spectrum" you can work out the Spec-
some local regulations might differ from these trum factor Km.
standards. This will help you to select the proper Once we have worked out the average daily use
winch for the required application, and to un- and load, we can "FEM- rate" the winch. In gene-
derstand the philo­so­phy behind the data in this ral the haacon wormgear winches are rated FEM
catalogue. M3/M4. The planetairy winches are rated FEM
Some winches are seldom used, others quite M6/M7. If a lower FEM rating is allowed, because
often and some have to work all day. A basic 500 the winch will be seldom used or the max. load is
kg winch, lifting the 500 kg once or twice in it’s seldom lifted, we could select a smaller transmis-
lifetime, will have an unlimited life, whereas the sion, or up-rate the winch capacity. Should the
same winch working 24 hours a day might not last winch be for heavy-duty and work very often, we
for a year. need to select a bigger transmission, or de-rate
the winch capacity.
Linespeed and drumtorque
The linespeed of the winch is an important issue,
because there is a direct link between linespeed
and life-time. Basically the life-time is based on
the drumtorque and total number of drumcycles.
Any linespeed value in the catalogue can be
changed according to customers request. Incre-
asing the linespeed, with the same drumtorque,
reduces the amount of time to reach the total
number of drumcycles, thus reduces the life-time.
Increasing or decreasing the drumtorque by alte-
ring linepull or drumdiametre, has an even more
dramatic (exponential) effect on the winches
life-time. (time is considered to be working time,
standing still does not matter) For this reason it’s
important to know how and how often the winch
will be used, rather than just to select a winch that
according the catalogue "seems" to have the right
capacity. The haacon catalogue roughly guides
you to select a winchtype, with linepull linespeed,
drumtorque and FEM rating.
FEM rating
Once we know;
•What has to be lifted, the load in kg or in Newton
(1 kg = 9,81 N.)
•Is the load always the same, or does it vary?
If the load changes we need to know the percen-
tage off load in relation to the percentage
in time.

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 Table 1 - Winch „FEM“ classification
Life-time Winch Class
Effective use
Load spectrum
T0 T1 T2 T3 T4 T5 T6 T7 T8 T9
L1 M1 M1 M1 M2 M3 M4 M5 M6 M7 M8
L2 M1 M1 M2 M3 M4 M5 M6 M7 M8 M8
L3 M1 M2 M3 M4 M5 M6 M7 M8 M8 M8
L4 M2 M3 M4 M4 M6 M7 M8 M8 M8 M8

The formula
Km = ((F1/Fmax)3 x (t1/T)) + ((F2/Fmax)3 x (t2/T)) + ((F3/Fmax)3 x (t3/T)) etc.
Example:
Winch max load 2000 kg (20 kN)
Winch life request 1000 hours
Winch use 1 hour/day – 10 % time at 1800 kg, 30 % time at 1200 kg, 60% time at 1000 kg
In this example the Km factor (winch use) will be;
Km = ((1800/2000)3 x 0,1) + ((1200/2000)3 x 0,3) + ((1000/2000)3 x 0,6) = 0,21
Km = 0,21 (table 3) leads to symbol L2
The use and life-expectancy (table 2) leads to symbol T3
The FEM classification (table 1) leads to symbol M3
The FEM rating for this application is T3-L2 – M3

Table 2 - Effective use and lifetime

Symbol Total effictive use Daily use
(lifetime in hours) „T“ hours
T0 T< 200 < 0,12
T1 200 <T< 400 < 0,25
T2 400 <T< 800 < 0,5
T3 800 <T< 1600 <1
T4 1600 <T< 3200 <2
T5 3200 <T< 6300 <4
T6 6300 <T< 12500 <8
T7 12500 <T< 25000 < 12
T8 25000 <T< 50000 < 16
T9 50000 <T > 16

Table 3 - Spectrum factor

Symbol Spectrum factor
L1 Km ≤ 0,125
L2 0,125 < Km ≤ 0,25
L3 0,25 < Km ≤ 0,5
L4 0,5 < Km ≤ 1

We must be carefull not to make selecting winches to difficult.

From experience we learned that very often the people working with the winch, cannot always
give all the details, they simply want the 5 tons winch, running 10 meters/min.
In that case our catalogue at least provides the information about the "real" winch capacity.
The request sheet (page 22) might help you to get as many as possible answers for a proper
selection.
The haacon technical and commercial staff is glad to verify your selection and discuss all possi-
bilities to design and produce your "taylor made" winch.

Reference ISO- to FEM- Identification

FEM V0,06 V0,12 V0,25 V0,5 V1 V2 V3 V4 V5
Effective use and lifetime
ISO T0 T1 T2 T3 T4 T5 T6 T7 T8
FEM 1 2 2 3
Load spectrum
ISO L1 L2 L3 L4
FEM 1 Dm 1 Cm 1 Bm 1 Am 2m 3m 4m 5m
Rating
ISO M1 M2 M3 M4 M5 M6 M7 M8

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 Professional Series

Fax to 0049 (0) 9375- 8486

via email to hebetechnik@haacon.de

Application sheet

Company ..................................................... Date ............................................................

Street............................................................ Phone..........................................................

PO Box......................................................... Fax ............................................................

Official in charge........................................... Email...........................................................

Pieces............................
REQUIREMENTS: OPTION:
 Hoisting (vertical) ............kg  Limit switch
 Pulling (horizontal) ............kg  Slack wire switch
Rope capacity ............m  Load limiter
Line speed ............m/min  Disengager / clutch (applicable for pulling
 BGV D81  BGV C12 winches only)
Temperature ............°C  Pressure roller
 Grooved drum
MOTOR:
 Devided drum
 Electric
 others.......................................................
 400 V - AC 230 V - AC 24 V - DC
Protection IP......... duty ratio.............. CONTROLS:
 Indoor use  Pendant remote control
 Outdoor use  Control box with push-buttons
 others.......................................................
 Hydraulic
PAINTING:
Pressure................ bar
 Standard RAL 5010 gentian blue
Flow rate................l/min.
 Special RAL-N°.:
 Pneumatic
Air pressure........... bar Documentation / Type plate
Air capacity............l/s  english
 german
 french
 other

Application:
.............................................................................................................................................

.............................................................................................................................................

.............................................................................................................................................

.............................................................................................................................................

1
German Accident Prevention Regulations (BG) for winches, lifting- and pulling equipment
2
German Accident Prevention Regulations (BG) for event areas, studios and scenes

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Application

5 8

6 9

7 10

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 Professional Series

haacon hebetechnik gmbh

Josef-Haamann-Str. 6
D-97896 Freudenberg/Main
Tel. + 49 (0) 93 75/84-0
Fax + 49 (0) 93 75/84-86
hebetechnik@haacon.de
© haacon hebetechnik gmbh edition_en / Copy 1000 / 01 2009 Rev. 09/2010 Article No. 098 251

Regional Sales represented by

haacon France Sàrl

3 D, rue du Fort
F - 67118 Strasbourg
Tel. + 33 (0)3 90 / 40 30 10
Fax + 33 (0)3 90 / 40 30 14
haaconfrance@haacon.com

haacon hebetechnik austria gmbh

Ing. Johannes Haller
Hauptplatz 44
A-2293 Marchegg
Tel. + 43 (0) 2285 6 48 39
Fax + 43 (0) 2285 6 48 3922
j.haller@haacon.com

All sales partner adresses are available on

www.haacon.com/contact/Sales partner/
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