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DOWNLOADABLE PROJECT PLANS FROM THE EDITORS OF WOOD MAGAZINE http://www.woodmagazine.com

Whether it’s
butterflies or
baseball cards, Irish
lace or South
American stamps,
this ten-drawer
beauty has got your
collection covered.
Not only does it
make an ideal
organizer for just
about any hobby or
craft, but it also
serves quite
handsomely as an
end table.
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O
227/8"
177/8"
M
3 /4 "
rabbet #17 x 3/4" brad
N
3/8" deep
O
L 5/32" 1/16"
C
shank hole V-groove
countersunk on bottom
P
217/16"
1/2" dado
1/4" 31/2" B
deep
31/2"
L 193/4"
#8 x 11/4" L
A
F.H. wood screw
J 1/4"
253/16"
rabbet
A 3/8" deep

3 /4 " 16"
H F dado
3 /8 " deep B

D
D K
1/32" chamfer #17 x 3/4" brad
253/16"
19" L
H J
E 4d finish nail

K
I
201/2"
EXPLODED VIEW
21/4"
Miter-cut ends

G 22"
Bevel-cut ends

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I K L D J H F Q E S
M
G
3/4 x 71/4 x 96" Mahogany 1/2
A B x 71/4 x 48" Mahogany

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Q O Q Q

A B N
3/4 x 71/4 x 96" Mahogany
CUTTING DIAGRAM
3/4 x 48 x 48" Mahogany plywood P R P P
R R
T T 1/2 x 71/4 x 96" Mahogany R
C R S R S
T T T
R
1/2 x 71/4 x 96" Mahogany
T T T T T

1/4 x 48 x 96" Mahogany plywood

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3/8"
Bill of Materials

Matl.
Finished Size

Qty.
3/4"
Part T W L 19/16"
1/2"
A side panels ‡" 16" 25‰" MP 2
A 19/16"
B top/bottom panel ‡" 16" 19‡" MP 2 1/2"
1/2" dados
C back panel ‹" 19‡" 21Á" MP 1 1/4"
19/16"
deep
1/2"
D stiles ‡" ‡" 25‰" M 2
19/16"
E bottom rail ‡" 3‡" 19" M 1 1/2"

F top rail ‡" ‡" 19" M 1 19/16"


253/16" 1/2"
G* front molding ‡" 2‹" 22" M 1
19/16"
H* side moldings ‡" 2‹" 17fi" M 2 1/2"

I* front trim ‡" 1‰" 22Œ" M 1 19/16"


1/2"
J* side trim ‡" 1‰" 17Í" M 2
19/16"
K* fr. cove moldings ‡" ‡" 22" M 2 1/2"

L* side cove moldings ‡" ‡" 17fi" M 4 19/16"


1/2"
1/4"
M top ‡" 15›" 17Œ" MP 1
19/16"
N* front edge piece ‡" 2fi" 22Œ" M 1 1/2"

O* side edge pieces ‡" 2fi" 17Œ" M 2 3/4"


19/16"

P drawer glides fi" 1Ç" 15‡" M 20 3/8"

Q drawer fronts ‡" 2" 18Œ" M 10 3"

R drawer sides fi" 2" 16‹" M 20


S drawer backs fi" 2" 18›" M 10 SIDE PANEL FRONT VIEW
T drawer bottoms ‹" 14›" 18¤" MP 10
Let’s start by cutting four
*Initially cut part oversized. Please read all instructions plywood panels
before cutting. 1 From a 48×48" sheet of ‡"-thick
plywood, cut the two side panels (A)
to the dimensions listed in the Bill of
Materials Key: M–Honduras mahogany; MP–Honduras
Materials. (We selected Honduras
mahogany plywood. mahogany.) Lay out the fi" and ‡"
dadoes on the front edge of one of the
Supplies: #17ׇ" brads, 4d finish nails, #8×1‹" flathead side panels where shown on the Side
wood screws; 20–‡"-dia. drawer knobs, oil stain, finish. Panel Front View.
2 Fit your tablesaw with a fi" dado
set, and elevate it to ‹". Next, align

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outside front edge of each side panel
Auxiliary wooden fence Fence (A).
7 Glue and clamp the four panels (A
Chamfering bit and B) together, and check for square.
Next, temporarily nail the back panel
(C) in place to help hold the assembly
A D M square until the glue dries. Then, drive
4d finish nails through the sides and
N O 1/32"
into the ends of the top and bottom
where shown on the Exploded View
drawing. Now, remove the back panel.

Add the face frame and trim


1 From ‡"-thick solid stock, rip and
crosscut the face frame stiles (D), the
bottom rail (E), and the top rail (F) to
size. Next, using the same chamfering
setup you used in Step 6 above, rout
the back outside edge of the two stiles
(D). Now, tape these trim pieces
temporarily to the front edge of the
CHAMFERING SETUP assembled cabinet. Check for fit, and
trim if necessary.
the first marked dado with the dado View drawing.) Then, dry-clamp the 2 Glue and clamp the face frame (D,
set (1¨" from the top end), position four panels (A and B), and measure E, and F) to the cabinet where shown
your rip fence, and cut the dado. the rabbeted opening for the back on the Exploded View drawing. (Note:
Without moving the fence, cut the dado panel. (Ours measured 19‡×21Á".) The mating Î" chamfers on the stiles
in the other side panel. Then, reposition Now, cut the back panel (C) to size and side panels will form a „"
the fence, and repeat this operation to from ‹"-thick mahogany plywood. decorative V-groove. See Tip no. 1 on
cut the second dado in both panels. 6 Next, fit your table-mounted router page 8.)
Now, use the same approach to cut the with a chamfering bit as shown in the 3 To make the front base molding
remaining fi" dadoes. Chamfering Setup drawing above. (G) and side base moldings (H), first
3 Change to a ‡" dado set, and cut Now, rout a Î" chamfer along the rip the parts to width, then crosscut
the one ‡" dado ›" deep in both side
panels where shown. Next, cut a pair
of ‡" rabbets ›" deep along the top 1/2 "
cove bit elevated
end of each side panel. To do this, to cut 1/2" deep
attach an auxiliary wooden fence to
your rip fence, and set it right against
the dado blade for zero-clearance.
4 Change back to a regular ¤" blade,
and cut the top and bottom cabinet
panels (B) to size from the same
plywood stock. Next, switch to a ‹"
dado setup, and cut a ›"-deep rabbet
along the back inside edge of these
two panels. Then, cut an identical Rout 1/2" cove along both
rabbet along the back inside edge of
each side panel (A). (To cut these edges of 3x64" solid stock.
rabbets, we used our zero-clearance
auxiliary fence.)
5 Lay out and drill four countersunk Then, rip a 3/4x 3/4" molding
from each edge. COVE
¸" shank holes on the underside of
the top panel (B). (See the Exploded DETAIL

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them 1" longer than the lengths your miter-gauge at 45° from square, The top comes next
specified in the Bill of Materials. Next, then miter-cut both ends of part I and 1 Cut the top (M) to size from ‡"-
tilt your tablesaw blade to 45° from one end of parts J. Next, trim parts J thick plywood. Next, make the top
square, and bevel-cut both ends of the to length. Now, glue and clamp the edge pieces by first cutting a strip of
front piece to finished length. Bevel- trim pieces to the top edges of the base ‡"-thick solid stock to 2fi×62". From
cut the front ends of the side moldings, moldings (G and H) and to the cabinet. this piece, miter-cut both ends of the
and then trim the back ends to length. 6 To form the top and bottom cove front edge piece (N) to length. Miter-
(For accuracy, we attached an moldings (K and L), cut a piece of cut one end of the two side edge pieces
extension to our miter gauge and ‡"-thick solid stock to 3×64". Fit your (O), then crosscut the opposite end of
clamped a stopblock to it.) Now, glue table-mounted router with a fi" cove each to length.
and clamp the base moldings (G and bit and a fence, and rout both edges 2 Fit your table-mounted router with
H) to the bottom front and sides of the as shown below. Then, rip a ‡"-wide a chamfering bit as shown in the
assembled cabinet. strip from each edge to form two Chamfering Setup drawing. Next, rout
4 To form the bottom trim pieces (I lengths of molding. From these, miter- a Î" chamfer along the inside top
and J), first cut a piece of ‡"-thick cut and trim two front cove moldings edges of parts N and O and along the
solid stock to 1‰×62". Fit your table- (K) and four side cove moldings (L), top front edge and sides of the top
mounted router with a ‹" round-over using the same approach you used in panel (M). (These mating chamfers
bit, and rout one edge of this piece. the previous step. will form a decorative V-groove.)
Then, switch to a fi" round-over bit,
and rout the adjacent edge.
5 From the 62"-long piece of stock, GROOVE DETAIL 1/32" chamfers
crosscut the trim pieces (I and J) to 1" 1/4" groove 3/8"
longer than their finished lengths. Set
deep M
1/4" round-over Spline
1/ 4 x 11/16 x 153/4" 1/ 4" 1/4"
N
spline 1/ 4 " 1/4"
O 1 / 4" 1/4"

11/16"
1/4" groove 1/2" round-over 3/ 8" 3 / 8"
3/8" deep

Stop groove 1"


from corners 177/8"
2 1/ 2"
O
153/8"
M O
177/8"

N
Miter corners 1/4 x 11/16 x
of splines 227/8"
25/16" spline

TOP ASSEMBLY 1/4 x 11/16 x 183/4" spline


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to dry, then remove the tape.
1/16" V-groove 6 Center the assembled top from side-
1/4" round-over to-side, and align its back edge with
the back edge of the cabinet. Using
the shank holes you drilled earlier in
the top panel (B) as guides, drill 7/64"
1/2"
round- O M pilot holes fi" deep in the underside
over of the top (M). Now, attach the top to
19/32" B the cabinet (without glue) using four
#8×1‹" flathead wood screws.
L 7 To attach the cove moldings (K and
L) to the cabinet, first drill „" shank
1/2" holes in the moldings. Glue and nail
13/16" the moldings where shown using
#17ׇ" brads. Then, set the brads.
P
A R Now, set up an assembly line
T to build the ten drawers
P 1 Rip and crosscut twenty
fi×1Ç×15‡" drawer glides (P). Glue
3/32" gap and clamp them in place where shown
on the Section View drawing. Remove
any glue squeeze-out immediately.
R (Before making the drawers, see Tip
1/16" gaps
P no. 2 on page 8.)
1/2"
round- 2 Cut the drawer fronts (Q) to size
L from ‡"-thick stock. Then, from fi"-
over thick stock, rip and crosscut the drawer
sides (R) and backs (S). Next, fit your
3/4" table-mounted router with a ¤"-radius
B
corner beading bit, and rout the
decorative bead along the bottom front
3/4" J T edge of each drawer front. (See the
A Bead Routing Setup drawing on
H page 8.)
3" 3 Lay out and drill a pair of ¤" screw
21/4" holes (for knobs) through each drawer
1 /4 " front (Q) where shown on the Drawer
round- drawing and the Drawer Front Section
over View detail on page 7.
4 Fit your tablesaw with a ›" dado
set, and cut a rabbet along both ends
of the back face of each front (Q). (See
SECTION VIEW the Front Joint detail shown with the
Drawer drawing. We used a wooden
auxiliary fence for zero-clearance.)
3 Change to a ‹" slotting cutter, and Corner Spline pattern on page 8 to Next, change to a ‹" dado set, and cut
rout a ›"-deep groove centered along ‹"-thick plywood or hardboard stock. a ¨"-deep notch in both ends of each
the inside edges of the edge pieces (N Next, bandsaw the two splines to drawer front. (We stood these parts on
and O). (See the Top Assembly shape. Now, cut and miter-cut the three end and adhered them to a carrier
drawing and Groove detail on previous longer splines to the dimensions shown board.) Change to a ‰" dado set, and
page.) Then, rout an identical groove on the Top Assembly drawing. cut a dado near the front end of each
along the front and side edges of the 5 Glue, spline, and clamp the edge drawer side (R).
top panel (M). pieces (N and O) to the top (M). (See 5 Using the same ‰" dado setup, cut
4 Transfer two copies of the full-sized Tip no. 1 on page 8.) Allow the glue a dado near the other end of each
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DRAWER SIDE DETAIL REAR JOINT
1/ 4 " dado
DETAIL
1/ 4" dado
1/4" 3/16" deep 1/ 4" 1 1 / 2"
3/16" deep
14"
2" R 11/2"
R 1/ 4"

161/4" 1/ 4" S
1/ 4 "
1/4" groove 3/16" deep

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3/16" 3/16"
R S 1/4" rabbet
3/16" deep
White porcelain 1/2" groove
knob 1/4" deep
T 3/4"
Q R 1/2"
2" 1/8"
1/4" groove 3/16" deep
hole 1/4" from bottom edge 3/4" 19/32"

4" 1/2"
1/8"-radius
161/4" P
187/8" 4" bead
153/4"
DRAWER #17 x 1" brad
Porcelain/brass Q 7/ 8 "
knob 3/ 8 "
R
1/8"-radius 1/ 4"
1/ 4"
bead 1/ 4"
Q
1/ 4 "
3/16"
9/16" 3/16"
DRAWER FRONT
SECTION VIEW DETAIL FRONT JOINT DETAIL

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drawer side (R) where shown on the drawers. Check for square, then nail Then, attach a pair of ‡"-diameter knobs
Rear Joint detail that accompanies the the drawers where shown on the to each drawer front. (We used brass
Drawer drawing. Next, cut a mating Drawer drawing. Now, set the nails, and porcelain knobs, which we found
‰" rabbet at both ends of each drawer and allow the glue to dry. at our local hardware store.) Finally, rub
back (S) where shown on the same a bit of paraffin on the drawer glides,
detail. Then, cut a groove for the Sand, stain, and add the finish and insert the drawers. ¿
drawer bottom along the inside face 1 Finish-sand the cabinet assembly,
of each front, back, and side. (For drawers, and back panel. Then, apply
reference, see the Drawer drawing and your choice of finish. (We applied two
No. 1–When you glue the
accompanying Drawer Front Section coats of Minwax natural oil stain,
face frame to the cabinet,
View and Drawer Side detail allowing each to penetrate for 10
we suggest placing masking tape
drawings.) Now, change to a fi" dado minutes and then wiping off the excess.
along the chamfered front edges
set, and cut a groove ‹" deep along After the stain had dried overnight,
of the side panels (A) to avoid
the outside face of each side where we sprayed on three coats of Deft
getting glue squeeze-out on the
shown for the drawer glides. semigloss lacquer, sanding lightly
faces. Use this same technique
6 From ‹"-thick mahogany plywood, between coats with 320-grit
later on when gluing the edge
cut ten drawer bottoms (T) to size. sandpaper.)
pieces (N and O) to the top (M).
Then, glue, assemble, and clamp the 2 Nail the back panel (C) in place.

No. 2 – Since a good


drawer fit is essential for
smooth operation and good
Fence looks, we built just one drawer first
Auxiliary to verify its fit in the cabinet. In
wooden fence case your cabinet dimensions vary
from those shown on the drawings,
we recommend that you use this
same approach and adjust
dimensions if necessary.
Q

25/16"

1/8"
corner
beading bit CORNER
SPLINE

FULL-SIZED PATTERN
5/16"

Produced by Marlen Kemmet


Illustrations: Roxanne LeMoine, Carson Ode
Graphic Design: Jodi Downing
©COPYRIGHT MEREDITH CORPORATION 1997

The purchase of these plans does


Router not transfer any copyright or other
table ownership interest in the plans, the
design, or the finished project to the
buyer. Buyer may neither reproduce
the plans for sale nor offer for sale
BEAD-ROUTING SETUP any copies of the finished project.

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