Component Locations FLUID POWER SYMBOLS

RENR8331 BASIC COMPONENT SYMBOLS

Item Part Schematic October 2005
Description
Number Number Location
MAIN AUX.
PUMP: VARIABLE and
1 Valve Gp - Steering Control 9T-8931 D-6 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)
2 Filter Gp - Case Drain 177-6979 B-10
3 Pump Gp - Metering 9T-1318 C-6
4 Valve Gp - Brake Cooling Relief 6E-5855 D-9,C-4,C-2 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
5 Valve Gp - Steer Solenoid & Relief 138-6847 D-10
6 Pump Gp - Cooling Fan 198-6040 C-9 39 10 36 1 46 VALVE ENVELOPES
VALVES
VALVE PORTS

205-0224-NA
7 Accumulator Gp - Steer System D-10
219-2538-EU

3 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

8 Element - Return Filter (Steering) 249-2337 B-9

21 37 35 6
9 Tank Gp - Steering 248-6246 B-9 CONTROL VALVES CHECK VALVES
10 Cylinder Gp - Steering 9T-8912 D-6 AB AB

11 Valve Gp - Combination 198-6577 E-9 60

33
P T P T
13 Switch As - High Steering Pressure 3E-7812 D-10
34 16 28 59 29 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED
14 Valve - Breaker Relief 117-9152 B-10
51 61 MEASUREMENT ROTATING SHAFTS
15 Switch As - Low Steering Pressure 3E-7809 D-8
5
16
17
Check Valve - Cooling Fan
Filter Gp
166-3438
219-6629
B-9
B-5 , C-2
62 26 49
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
18 Pump Gp - Hoist & Brake Retract 201-1489 D-3
17 53
19
20
Screen Gp - Hoist Charge
Valve Gp - Hoist
6E-5472
247-1437
D-3
B-3
11 15 24 45 FLUID STORAGE RESERVOIRS

20
793D Off-Highway Truck
21 Cylinder Gp - Telescoping (Hoist) 121-2071 B-2
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
22 Tank Gp - Hydraulic 198-0117 C-2
57
38 Hydraulic System
23 Filter Gp - Brake Charge 246-1001 B-4 COMBINATION CONTROLS
24 Check Valve 9T-3097 E-8
25 Pump Gp - Brake Cooling Drive 197-8885 C-3
19
26 Shuttle Valve 8J-6173 C-1 , C-5
FDB1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

27
28
Motor Gp - Brake Cooling
Diverter Valve - Brake Cooling
198-6041
251-7763
D-7
C-2
54 55 58 MANUAL CONTROL SYMBOLS
29
30
Cooler Gp
Screen Gp - Rear Brake Cooling
250-6186
7J-2656
C-1
C-5
41
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
31 Switch Gp - Filter Bypass 9X-7781 D-3 , D-4
32 Valve Gp - Brake 149-4133 E-4 32 50 52 27 18 RELEASED PRESSURE
PILOT CONTROL SYMBOLS
REMOTE SUPPLY PRESSURE
33 Tank Gp - Brake Make Up 6E-1851 E-4

34 Cylinder Gp - Front Service Brake

8W-3406-STD
230-9517-XLWS
D-1
39 40 31 10 2 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
35 Adjuster Gp - Slack (Front) 205-0559 C-1 SUPPLY PRESSURE

Service Brake Gp - STD Front 252-8709-STD CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
36 C-1 , D-1 ACCUMULATORS
Service Brake Gp - XLWS Front 188-5020-XLWS
37 Cylinder Gp - Rear Service Brake 8W-3405 D-5
21 23 31 42 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
38 Adjuster Gp - Slack (Rear) 205-0560 D-5
Service Brake Gp - STD Rear 246-5264-STD HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
39 B-5 , E-5
Service Brake Gp - XLWS Rear 188-5019-XLWS
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT THREE TWO
40 Pump Gp - Electric Drive 8W-9925 D-4 INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
41
42
Control Gp - Traction Control Valve
Core As - Common Rail / Fan Cooler
222-4742
199-6683
B-5 , E-5
B-9
4 22 25 47 48 30 44 56 43 36 14 9 8 13 7 UNIDIRECTIONAL UNIDIRECTIONAL

43 Breather - Air Filter 8X-4575 D-3 BIDIRECTIONAL BIDIRECTIONAL

FLOW IN ONE PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION
DIRECTION

44 Cooler Gp - Rear Brake 253-1807 C-5

45 Valve Gp - Rear Axle Lube Solenoid E-9
46 Adapter - High Steer Press Test Port 132-6194 C-6
47
48
49
Screen Gp - Charge
Screen Gp - Charge
Pump Drive Box
9T-3850
210-1753
149-3060
C-3
C-3
C-8
MACHINE COMPONENT LOCATIONS © 2005 Caterpillar
All Rights Reserved
Printed in U.S.A.

50 Plug - Orifice 122-7765 E-4

51 Check Valve - Hydraulic ARC 9T-3752 C-5
52 Check Valve 138-4733 D-4
53 Switch Gp - Filter Bypass 117-7773 C-2
54 Pump Gp - Rear Axle Lubrication 214-1555 C-10
55 Motor Gp - RAX Lube System 202-9940 C-10 Electrical Symbols Table
56 Pump Gp - Common Rail (Steer) 240-7789 C-8 35
57
Motor Gp - Standard Fan
Motor Gp - Additional Fan
242-4042
240-7790
C-8 34 Hydraulic Symbols (Electrical)
58 Valve Gp - Makeup 183-7170 C-8
59 Screen Gp 165-0056 D-2
41
60
61
Cooler Gp - Optional Front Brake
Valve Gp - Hydraulic ARC Valve
251-4511
177-8840
C-1
C-4
G M
62 Accumulator Gp 241-3147 C-5 Transducer Transducer Generator Electric Motor
63 Motor Gp - Optional Rear Axle Fan 207-8619 E-10
TP11 7 (Fluid) (Gas / Air)

3
TP1
Pressure Switch Temperature Switch Electrical Wire
1 Pressure Switch
TP2 5 (Adjustable)

RENR8331
Electrical Symbols (Electrical)

10 10

20 Page
T
Pressure Temperature Level Flow
TP5 TP3 Symbol Symbol Symbol Symbol
37
9
61 Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

38
TP7 TP9 TP8 Current Standard Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG". Wire
TP6 40 TP4 Circuit Number Wire Color

15 325-AG135 PK-14
Identification

Related Manuals
Description Media Number 325-PK
Parts Manual: TP10 Circuit Identification Wire Color Wire Gauge

27
Number
Parts Book:
Machine System:
SEBP3976

2 STEER 23 11
Air System & Brake SOTA RENR8330
32 6 Previous Standard
Steering System
Fan Drive Hydraulic System
RENR8336
RENR8341 2 FAN 41 Wire
Wire Color

Traction Control System SENR2986

Electrical System:
Schematic RENR8333
56 325-PK-14
Air System: B A
Schematic RENR9866
TP13 Circuit Number
Identification
Wire Gauge

TP12
(EXAMPLE VALVE)

FILTERS BRAKES STEERING

 10 9 8 7 6 5 4 3 2 1

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

F LINE PATTERNS F
HOIST PUMPS OUTPUT
BRAKE SYSTEM CHARGE PUMPS Pressure Line
STEER PUMP OUTPUT
REAR AXLE FAN CIRCUIT Pilot / Load Sensing Pressure
HOIST CONTROL CIRCUIT
SUPPLY LINE Drain / Return Lines
DRAIN / RETURN LINE
STEERING CIRCUIT Component Group
REAR BRAKE COOLING SYSTEM
FRONT BRAKE COOLING SYSTEM Attachment
SERVICE BRAKE CONTROL CIRCUIT
PARKING BRAKE CONTROL CIRCUIT Air Line
HYDRAULIC OIL COOLING FAN PUMP

CALLOUTS
YY Taps (Pressure, Sampling,Sensor) by letter

52 Components by number

E 24
E
LEFT
50 33
REAR
32
45

63
11 25 43
27 31 36
13 7 39 LEFT
TP4 15 10 FRONT
AUXILIARY POWER
UNIT PORT 31
TP13
19
19
52 34
23
37
CR
40
D
D 4
HIGH STEERING
PRESSURE SWITCH
CL M 49
1 18

57 58
PUMP
59
TP5 DRIVE
5 L R
BOX

22
4 18 29
P 17
26 4
62 47
55 TP10
25 27 TP11
EF

T
48
60 26
RAX Lube
System HP LS
HT 28
38 35
C TP3 30 53 C

46 44 51 ROD END VENT

SLOT ACROSS STEM VENT ORIFICE FOR

54 56 COUNTERBALANCE VALVE

18 COUNTERBALANCE VALVE
CARTRIDGE

6 PUMP
14 DRIVE
61
BOX
16 LOWER

FLOAT SIGNAL ORIFICE #2

17 LEFT BRAKE SIGNAL ORIFICE #1
RIGHT
2 49 TP2 PRESSURE
TEST PORT SNUB FRONT
CYLINDER
3 ROD END
36
RENR8331

HOLD
BRAKE
COOLING
20 Page, Color 2

RELIEF
RAISE

TP7 TP9 41
42 CYLINDER
HEAD END
B TP6 TP8 B
STEER FAN BRAKE

53
COOLING
PORT

LOW PRESSURE

9 MAIN RELIEF
RELIEF

DUMP SPOOL HIGH PRESSURE

RELIEF

8
X
RIGHT BRAKE
21
AUXILIARY POWER UNIT TP1 PRESSURE
TEST PORT
20 DUAL STAGE
PORT SIGNAL SPOOL

39 RIGHT
REAR TP12

HYDRAULIC SCHEMATIC - STEERING SYSTEM HYDRAULIC SCHEMATIC-HOIST, BRAKE COOLING,

A PARKING BRAKE RETRACT & TRACTION CONTROL A

SYSTEMS
THIS SCHEMATIC IS FOR THE 793D OFF-HIGHWAY TRUCK
Part #: 193-6202 CHG 00
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate service manual for System Operation, Troubleshooting and Specifications.

10 9 8 7 6 5 4 3 2 1