Professional Documents
Culture Documents
Novel Fats
with Medical,
Nutraceutical, and
Food Applications
H.T. Osborn and C.C. Akoh
ABSTRACT: Generally, structured lipids (SLs) are triacylglycerols (TAGs) that have been modified to change the fatty acid
composition and/or their positional distribution in glycerol backbone by chemically and/or enzymatically catalyzed
reactions and/or genetic engineering. More specifically, SLs are modified TAGs with improved nutritional or functional
properties. SLs provide an effective means for producing tailor-made lipids with desired physical characteristics, chemical
properties, and/or nutritional benefits. The production, commercialization outlook, medical, and food applications of
SLs are reviewed here. Physical property measurements for SL in food systems and future research needs for increased
industrial acceptance are also included in this review.
Keywords: acidolysis, interesterification, lipases, modified fats, structured lipids
© 2002 Institute of Food Technologists Vol. 1, 2002—COMPREHENSIVE REVIEWS IN FOOD SCIENCE AND FOOD SAFETY 93
acid positional distribution in the final product and required the of the precursor palmitic and stearic acids in the TAGs.
least amount of reaction time. There were drawbacks associated PUFAs have beneficial effects on serum cholesterol, but are
with the chemical reaction, and further studies are needed in or- highly susceptible to oxidation when not protected by antioxi-
der to reduce product charring, degree of hydrolysis, and decom- dants. Since oleic acid (18:1) appears to have a similar effect on
position. cholesterol as linoleic acid (18:2n-6) and is not as susceptible to
Structured lipids can be produced with lipases in organic sol- oxidation, researchers increased the ratio of monounsaturated fat-
vent, where substrates are soluble and hydrolysis can be mini- ty acids (MUFAs) to PUFAs in soybean and canola oil by modify-
mized. The type of organic solvent employed can dramatically af- ing the activity of a microsomal membrane-bound oleate desatu-
fect the reaction kinetics and catalytic efficiency of an enzyme. rase (Broun and others 1999).
The extent to which the solvent affects the activity or stability of The presence of trans fatty acids in the diet has recently be-
the enzyme and the effect of the solvent on the equilibrium posi- come a major health concern for consumers. Some well-publi-
tion of the desired reaction must both be considered when choos- cized studies have suggested that trans fatty acids contribute to
ing a solvent for biocatalysis. Hydrophilic or polar solvents can coronary heart disease by raising levels of LDL cholesterol and
penetrate into the hydrophilic core of proteins and alter their lowering levels of HDL cholesterol (Kris-Etherton 1995). Trans fat-
functional structure. They also strip off the essential water of the ty acids are produced during the hydrogenation process used by
enzyme. Hydrophobic solvents are less likely to cause enzyme in- food companies that try to produce a more solid fat from vegeta-
activation in esterification reactions (Akoh 1998). ble oils for use in shortenings and margarines. Several companies
Most lipases are optimally active between 30 and 40 ⬚C (Shah- are actively pursuing the development of seed oils that contain
ani 1975). As the temperature increases, enzyme molecules un- levels of saturated fatty acids high enough to permit the elimina-
fold by destruction of bonds, such as sulfide bridges, and may tion of the need for hydrogenation, and, subsequently, the pro-
lead to hydrolysis of peptide bonds and deamidation of aspar- duction of trans fatty acids (Knauf and Del Vecchio 1998).
agine and glutamine residues. However, these processes can be Cloning and characterizing genes for a family of thioesterases
avoided in a water-free environment. Immobilization of enzymes was the 1st step toward the goal of incorporating MCFAs into oil
also results in greater thermostability. Additionally, genetically en- seed crops that naturally do not contain such fatty acids. A gene
gineered lipases are now available for the synthesis of SLs. It is from the California bay tree that produces MCFAs in its seeds was
hoped that the use of biotechnology will reduce the cost of lipas- incorporated into canola plants. The transgenic canola now accu-
es, making the enzymatic route to SLs economically viable. mulates up to 65% more lauric acid in their seed TAGs (Voelker
Other factors affecting enzymatic activity and product yield in- and others 1996). The sn-2 acyltransferase has a high degree of
clude pH, substrate molar ratio, enzyme activity and load, incu- specificity for an unsaturated fatty acid; therefore, most of the ole-
bation time, specificity of enzyme to substrate type and chain ic acid found in these TAGs is at the sn-2 position. This oil was
length, and regiospecificity (Akoh 1998). Two of the most attrac- commercialized by Calgene (now Monsanto) and marketed as
tive reasons for choosing enzymatic over chemically catalyzed re- Laurical®. Initial functional screening of this new oil was con-
actions for SL production are the energy saved and minimization ducted to see if it would serve as a cocoa butter replacement in
of thermal degradation. coating and confectionery products. When evaluated in a stan-
dard confectionery coating versus commercial lauric fats (palm
Genetic engineering of plant lipids kernel oil and coconut oil), significant improvements were ob-
Limited fatty acid compositional modifications of crop plant served, including better compatibility with cocoa butter, signifi-
oils have been achieved in the past through traditional breeding cant increases in flavor impact, increased shelf life because of de-
techniques. Breeders have made use of the natural diversity that creased bloom, and preferred mouthfeel. Also, some negative dif-
exists among plant varieties to transfer desirable characteristics ferences were found, including problems with demolding, less
from one to another. Mutagenesis has been used to produce culti- snap, and less gloss (Knauf and Del Vecchio 1998). This oil can
vars of sunflower containing 90% oleate and less than 7% satu- also be used in coffee whiteners, whipped toppings, and filling
rates. Sunflower oil normally contains only 16 to 20% oleate. This fats (Broun and others 1999). Unfortunately, Laurical® is not used
high-oleate sunflower is now in production and does not require much in foods, probably because lauric acid has the tendency to
catalytic hydrogenation for stabilization. Mutagenesis also en- raise serum cholesterol levels. Laurical® may find more use in
abled the production of flax that contains no linolenic acid, but nonfood products.
has an increased amount of linoleic acid. Recently, high stearate Other thioesterase genes have been isolated that encode C8
soybean and high oleic sunflower oils with improved stability and C10 fatty acids. Rapeseed plants expressing this gene accu-
have been produced. Low saturate and linolenic acid soybean mulated significant amounts of these medium chain fatty acids
oils are desirable outcomes of genetic engineering. (Dehesh and others 1996). It seems likely that producing a wide
Most of the genes relevant to the synthesis of plant storage lip- variety of MCFA will soon be possible in canola and other wild
ids have now been isolated. Genetic codes are available to intro- and domesticated Cuphea plant varieties. One problem observed
duce double bonds, elongate carbon chains, synthesize eicosap- in the above-mentioned transgenic plants is that MCFAs are ex-
entaenate, and produce fatty acid isomers not normally found in cluded from the sn-2 position of the TAG. However, the genes en-
common sources of edible oils. Plant engineers are now trying to coding for lysophosphatidic acid sn-2 acyltransferases were re-
incorporate the principles used in chemical and enzymatic syn- cently isolated and may prove useful for producing nutritionally
thesis of “tailor-made” structured lipids into their genetic engi- useful structured TAG molecules (Broun and others 1999).
neering techniques. With the identification and purification of so many genes in-
Researchers have targeted specific traits for incorporation into volved in plant seed lipid production, the possibilities for geneti-
oilseed crops. The temperate zone oilseed crops tend to have stor- cally engineered SLs may seem limitless. However, there are
age lipids rich in unsaturated fatty acids, and thus liquid oils are, some limits to what is practically possible, and feasibility is the
in themselves, not suitable for products like shortenings and mar- 1st consideration when thinking of specific ways to modify seed
garines. Both palmitic and stearic acids are precursors to the un- storage lipids (Knauf and Del Vecchio 1998). Lipids cannot be
saturated fatty acids, making up the bulk of the oil found in seeds modified in such a way that they interfere with the ability of seeds
from temperate zone crops. Pathways have now been engineered to germinate or metabolize energy. A modified seed lipid will be
that produce fewer unsaturated fatty acids and accumulate more useless if the crop is not viable. When unusual fatty acids are in-
Vol. 3, 2002—COMPREHENSIVE REVIEWS IN FOOD SCIENCE AND FOOD SAFETY 95
Table 1—Triacylglycerol structure of structured and comparison lipids used in recent studies on enteral and parenteral nutri-
tion.
Source Structured Lipida Comparison Lipid(s)
Lee and others 2000 8:0 or LCFA LCFA
18:2n-6 (63%), 18:1n-9 (23%), 18:3n-3 (6%) 18:2n-6 (66%), 18:1n-9 (24%), 18:3n-3 (5%)
8:0 or LCFA LCFA
Soybean Oil
8.0
8.0
8.0
sn-3 positions was thought to be absorbed directly through the quently have compromised EFA status (Jeppesen and others
portal vein; therefore, less C10:0 was expected in the lymph as a 1997, 1998).
result of SL feeding, compared to randomized oil and physical Mu and Hoy (2000) compared the intestinal absorption of dif-
mixture diets. However, similar amounts of C10:0 were observed ferent SLs in vivo. They studied the lymphatic transport of fatty ac-
in the mesenteric lymph from the 3 oils, which indicates better ids from specific SL containing different MCFA varying from ca-
hydrolysis and higher absorption rates of the specific SL, as well prylic acid (8:0) to lauric acid (12:0) in the sn-1,3 positions and
as acyl migration in the TAG during hydrolysis. The intragastric LCFAs in the sn-2 position, to investigate the effect of chain length
administration of fat to the rats excluded the activation of lingual of MCFAs on the absorption of LCFAs and the distribution of MC-
lipase in this study, and rats have only trace amounts of gastric li- FAs between the portal vein and lymphatics in rats with normal
pase. Therefore, all hydrolysis of test oils measured in this study fat absorption. The results of this study showed that the chain
was a result of pancreatic lipase. The preduodenal lipases prefer- length of MCFAs located in the primary positions does not affect
entially hydrolyze short and medium chain fatty acids from the the lymphatic transport of LCFAs in the sn-2 position. This result
sn-3 position, so improved recovery from the specific SL would suggests that similar type SLs may be used to provide different
be expected in patients when these lipases are also contributing LCFAs according to clinical demand. Similar intestinal absorption
to hydrolysis. Clinical treatment of short-bowel patients is one of different LCFAs can be expected in other SLs that contain MC-
promising area for this type of SL, because these patients fre- FAs at the sn-1 and sn-3 positions. It appears that it is possible to
Vol. 3, 2002—COMPREHENSIVE REVIEWS IN FOOD SCIENCE AND FOOD SAFETY 97
Table 2—Plastic fats produced by chemical and enzymatic reactions or genetic engineering
Structured Lipid Production Method Food Application Reference
Stearic Acid and High-Laurate Genetic engineering of high- Production of trans-free Fomuso and Akoh 2001
Canola Oil laurate canola; acidolysis with stearic margarine.
acid and a nonspecific lipase
High Palmitic Soybean Oil Genetic engineering using Production of trans-free Stoltzfus and others 2000
the fap5 allele margarine-type fats
Palm Stearin-Sunflower Oil Transesterification catalyzed by Softening and improved melting Lai and others 1998
sn-1,3 specific and nonspecific characteristics of a component
lipases for shortening, pastry, margarine,
and other edible fats
Stearic Acid and Triolein Acidolysis with sn-1,3 specific Production of trans-free Seriburi and Akoh 1998
lipase; interesterification with stearic margarine-type fats
acid methyl ester and a
nonspecific lipase
Butterfat-Canola Oil Chemical interesterification Improved cold-temperature Rousseau and others 1996
spreadability of butter
Triolein and Tripalmitin Enzymatic interesterification in a Adapt technology for Marangoni and others 1993
canola lecithin-hexane modification of vegetable
reverse micelle system oils and dairy fat
spreadability and temperature stability. Table 2 summarizes exper- tentially toxic products when exposed to oxidative stress, either
iments conducted using chemical and enzymatic reactions, or ge- thermally or through aeration. High oleic acid sunflower oil, dis-
netic engineering to produce plastic fats. cussed previously in the genetically engineered SL section, shows
excellent behavior with respect to thermooxidation and frying sta-
Cocoa butter alternatives bility (Dobarganes and others 1993). Canola plants that express
Cocoa butter is the fat of choice in the confectionery industry. 80% 18:1 in their seed TAG have much improved heat stability
Its polymorphism greatly affects the physical properties of choco- over traditional canola oil. When measured according to the ac-
late products, such as gloss, snap, contraction, heat resistance, tive oxygen method (AOM) for fat stability, conventional soybean
quick and sharp melting in the mouth, and bloom-resistance oil is rated 10 to 20 h, whereas the high-oleic transgenic lines
(Koyano and others 1990; Loisel and others 1998). The availabili- have been rated up to 140 h (Fitch 1997). Warner and Mounts
ty of cocoa butter, which affects cost, has prompted much re- (1993) found that genetically modified soybean and canola oils
search on alternatives that can be used as cocoa butter replace- had higher flavor characteristics when used in potato frying tradi-
ments or extenders in chocolate and confectionery coatings. tional oils. Other studies have also been published on genetically
There are no naturally occurring fats with similar physical proper- modified frying oils, such as high-oleic corn oil and low-linolenic
ties to cocoa butter; all alternatives are made by blending and/or soybean oils with improved frying characteristics (Mounts and
modifying fats. When using enzymatic processes for producing others 1994; Warner and Knowlton 1997).
cocoa butter alternatives, several factors need to be taken into
consideration. The melting behavior has to be very similar to co- Physical properties
coa butter in order to achieve the same cooling effect in the In the above sections on the food applications of SLs, it should
mouth. An alternative fat that is to be used in conjunction with co- have become obvious that methods for testing the physical prop-
coa butter should not interfere with the correct crystallization of erties of novel lipids are needed during the development stages.
the cocoa butter during tempering.  crystals are the desirable Fats and oils are usually modified to attain a certain functionality,
polymorph in the confectionery industry. such as improved spreadability, a specific melting point, or a par-
The most common cocoa butter equivalents to date include ticular solid fat content and temperature profile. It is important to
palm oil, palm mid-fractions, illipe (Shorea stenoptera) fat, shea know the thermal characteristics, rheology, crystal habit, texture,
(Butyrospermum parkii) butter, sal (Shorea robusta) fat, and ko- and appearance of a new SL when determining its suitability for
kum (Garcinia indica) butter. There are also some commercially use in a certain food application.
blended alternatives available. When these natural fat sources are The Mettler dropping point is a simple, yet effective method of
modified by incorporating either palmitic or stearic acid, using measuring the effect of interesterification on fats (AOCS 1989a).
sn-1 and sn-3 selective lipases, it is possible to produce a cocoa In this procedure, liquefied fats are crystallized in sample cups
butter-like fat, in which the fatty acid composition closely resem- and heated until they reach the dropping point, which is the point
bles that of cocoa butter. An extensive review of cocoa butter al- when a sample begins to flow under its own weight (Rousseau
ternatives was published by Lipp and Anklam (1998). Foglia and and Marongoni 1998a). The slip melting point measures the tem-
others 1993 suggested beef tallow as a possible base fat for pro- perature at which a column of fat moves in an open capillary
ducing SLs that could be used as cocoa butter alternatives. Un- when heated. The drop or slip point of a fat usually occurs at a
published data (Osborn and Akoh 2002) from our laboratory in- lower temperature than the melting point, because they will begin
dicate that SLs enzymatically made by randomizing beef tallow or flowing at temperatures where 5% solid fat still exists (Timms
by incorporating stearic acid into beef tallow may be useful as a 1985). Some researchers used dropping point as a verification of
cocoa butter extender, because “chocolates” produced with the complete interesterification (List and others 1995). However, this
SL had some physical properties similar to chocolates produced may not be an accurate measurement for all SLs. Rousseau and
with only cocoa butter. others (1996) found that a linear increase in the proportion of
canola oil did not lead to a linear reduction in dropping point.
Frying oils The amount of solids in a TAG sample can be determined by
Kubow (1993) noted that PUFAs and plant sterols may form po- pulsed nuclear magnetic resonance (NMR) (AOCS 1989b). Differ-
these products. lyzed synthesis or modification of lipids. These parameters that in-
SL emulsions, such as Structolipid (Pharmacia/Upjohn, Uppsa- fluence the reaction equilibrium are reasonably well understood,
la, Sweden) and Intralipid (Pharmacia/Upjohn, Uppsala, Sweden), but knowledge about the control and kinetics of the reaction is
may have clinical and metabolic advantages for stressed and/or still rather limited. Response surface methodology (RSM) can be
septic patients (Sandstrom and others 1993). Structolipids 20% used to investigate the relationships between factors (such as wa-
contains structured fractionated interesterified MCFA from puri- ter content, reaction time, reaction temperature, substrate molar
fied coconut oil and LCFA from purified soybean oil in a ratio of ratio, and enzyme amount) affecting SL synthesis and to deter-
50:50 (mol%). Intralipid 20% contains 100% LCTs from fraction- mine the optimum conditions for transesterification reactions
ated soybean oil. Both SL emulsions contain the same phospho- (Shieh and others 1995). Xu and others (1998b) used this method
lipid emulsifier consisting of natural glycerophospholipids, main- to determine what factors affected acyl migration in lipase-cata-
ly phosphatidylcholine and phosphatidylethanolamine. The SLs lyzed interesterification reactions. From this data, they proposed a
are administered to patients as part of a total parental nutrition quadratic model that expresses acyl migration for enzymatic inter-
regimen (Rubin and others 2000). Nordenstrom and others (1995) esterification in a batch reactor. Based on the importance of water
found no change in serum cholesterol, but an increase in serum levels on enzyme activity that was determined by RSM, Han and
TAGs in healthy subjects infused with FE 73403 (Pharmacia AB, Yamane (1999) explored the use of vacuum to control the water
Stockholm, Sweden), another SL emulsion source that contains level in their reaction system during production of an SL contain-
27% caprylic and 10% capric acids. ing eicosapentaenoic acid.
Betapol (Loders Croklaan, Glen Ellyn, Ill., U.S.A.) was the 1st Fixed bed reactors have been investigated and applied in a
commercially available enzymatically synthesized SLs. It was wide range of enzymatic applications, both in the laboratory and
made by reacting tripalmitin with unsaturated fatty acids using an in industry, especially for immobilized enzymes. Lipase-catalyzed
sn-1,3 specific lipase. This SL was designed to mimic the fatty lipid modifications in fixed bed reactors have also been proposed
acid distribution of human milk for use in infant formulas. and studied to some extent in systems with and without solvents
present (Xu and others 1998a, 1998c). A canola oil SL containing
Commercialization of the enzymatic process caprylic acid (Xu and others 2000a) was produced. Similarly, ca-
The majority of SLs available commercially are produced prylic acid was incorporated into menhaden oil (Xu and others
through chemical interesterification/acidolysis or genetic engi- 2000b). Fixed bed reactors are very promising for future develop-
neering techniques. The growth rate of enzymatic lipid modifica- ments of lipase-catalyzed lipid modifications.
tion processes adopted by industry has not kept pace with the re- Combinations of lipase-catalyzed reactions with genetic engi-
search conducted on using enzymes to produce novel fats. The neering and/or chemical-catalysis may be required to produce nu-
main reasons for limited application are as follows: few industri- tritionally optimized products at a reasonable price on a commer-
ally promising applications and few high-value-added products, cial basis. Additionally, more collaboration between industry and
high cost of commercial lipases, limited market for the specialty academia would hasten and increase successful commercializa-
lipids, lack of mainstream use, and low efficiency of available tion of enzymatic processes for SL production.
processes. Large-scale enzymatic synthesis of SLs presents some
downstream processing problems. Lipase-catalyzed reactions re-
sult in a mixture of desirable and unreacted substrates that make Future Prospects
the purification of SL difficult for large-scale productions (Akoh Continued improvements to the enzymatic catalyzed reaction
1998). Examples of unreacted substrates and undesirable products for producing SLs are necessary before it is more widely accepted
that must be removed from the SL upon completion of the esterifi- by industry. Isolation and genetic engineering of new lipases that
cation reaction include: FFA, fatty acid methyl esters, diacylglyc- allow for more specific tailoring of TAG structure could increase
erols, and TAGs. Conventional methods for fractionation result in the potential market for SLs. Isolation of inexpensive plant lipases,
oxidation of PUFAs in SLs that have not been stabilized with anti- with similar functionality to microbial lipases, may alleviate some
oxidants. Akoh and Moussata (2001) were unable to restore the of the high production cost burden that is currently warding off
stability of SL to premodification values, but did improve oxidative potential investors considering commercialization of an enzymat-
stability compared to the control SL, which did not have antioxi- ically-catalyzed SL reaction. Further investigation of the safety and
dants added. efficacy of SLs produced for medical, functional and nutraceutical
The 1st step toward making lipase-catalyzed reactions more applications is warranted. The ability to increase absorption and
suitable for industrial application was the immobilization of en- combine the beneficial characteristics of component fatty acids
zymes. Immobilization increases their stability to pH and heat, into 1 TAG make SLs very attractive to the medical community.
and allows for easy recovery and reuse of the lipase. Cellulose, Researchers have generated numerous articles on SLs, and, in
sephadex, Duolite, carboxylic acid ion-exchange resin, and many cases, a potential food application is given for their prod-
macroporous ion-exchange resins are the materials typically used uct. However, few have taken the next step and studied how the
as supports for lipases (Lee and Akoh 1998). New developments SL actually behaves when used in a particular food application.
in the production of high-quality lipases by genetic engineering, The opportunity for more studies on the kinetics, physical proper-
improvement of lipase stability by protein engineering, and theo- ties, and functionality of food systems containing structured lipids
retical insights and practical improvements of microaqueous me- definitely exists.
dia have also occurred recently. Therefore highly stable lipases at Some researchers are now studying the addition of novel mole-
relatively low prices should soon be available for commercial ap- cules to SLs to impart even more functionality to the lipid. For ex-
plication (Xu and others 1998c). Use of plant biocatalysts may ample, Houte and others (2000) recently strategized that more ef-
have advantages, owing to their lower cost and ready availability, fective chemopreventive compounds could be developed by in-
in comparison to their microbial and animal counterparts. Carica corporating bioactive derivatives into naturally occurring pharma-
papaya latex (CPL), a plant exudate well known for its proteolytic cologically active carrier molecules. They hypothesized that such
activity, also exhibits lipase activity and was used to successfully analogues would manifest intramolecular synergism of the con-
produce low-calorie SLs in a solvent-free reaction system (Man- stituent fragments. They were able to successfully esterify -Apo-
gos and others 1999). 8’-carotenoic acid and 7-selenacapryloic acid with glycerol to
There are many factors that influence yield in the enzyme-cata- highly unsaturated stable di- and triacylglycerols. Biological data
Vol. 3, 2002—COMPREHENSIVE REVIEWS IN FOOD SCIENCE AND FOOD SAFETY 101