Professional Documents
Culture Documents
Measurements
Liquid-Level
Measurements
Dr. Rosdiazli Ibrahim
Department of Electrical & Electronics Engineering
Universiti Teknologi Petronas
22.03.027
Email: rosdiazli@petronas.com.my
Tel: 05-368 7821
Process
Process ,, Industrial
Industrial Instrumentation
Instrumentation &
& Measurement
Measurement
Assessment criteria: Lab experiences Assessment criteria:
• Basic concepts of measurements • Calibration, • Signal Conditioning
configuration of
• Process control terminologies transmitters, • P,T,L,F to mA, V
• Calibration controllers, • V-V,V-mA,mA-V
recorders and
other peripherals,
wiring, selection
and installation.
Assessment criteria: Assessment criteria:
• Design and
• Applications and selections of sensors and actuators implementation of • Design and implement a simple control
used in industries a simple control loop.
• Pressure Level Temperature Flow loop.
zApplication
–Liquid level
–Interface level
EEB5223/EAB4223 Industrial Automation & Control Systems Topic 1.4 Level- 5
Principle of Operation
where;
C = the electrostatic capacitance between the
electrodes
1 = dielectric constant of gas
2 = dielectric constant of liquid
2π {(ε 2 - ε 1 )H + ε 1L} L = height of electrodes
C=
ln(D/d) D = diameter of outer tubular electrode
d = diameter of inner tubular electrode
H=the liquid level
Since all other terms are constants, the level, H, can be determined from
the measurement of C.
Limitations
• Measurement error may occur
– if a change of temperature changes dielectric constant
– if viscous conducting liquids coat the sensing element
– due to air bubbles in liquid or foam on top of liquid
Application
• Measure level of liquid (miscible and non-miscible liquid)
• Determine position of liquid / sludge interface
T = 2(L - H) / v
where:
Receiver Transmitter
T = time between emission of
the signal and its subsequent
reception at the transducer
L= distance from minimum
liquid level to ultrasonic
H transducer
v = propagation velocity of the
ultrasonic wave
H=liquid level
Limitation
At the top the low pressure impulse line is a small catch tank. The gas phase or
vapour will condense in the wet leg and the catch tank. The catch tank, with the
inclined interconnecting line, maintains a constant hydrostatic pressure on the low-
pressure side of the level transmitter. This pressure, being a constant, can easily be
compensated for by calibration. (Note that operating the three-valve manifold in
the prescribed manner helps to preserve the wet leg.)
EEB5223/EAB4223 Industrial Automation & Control Systems Topic 1.4 Level- 21
Wet Leg System continue…
If the tank is located outdoors, trace heating of the wet leg might be
necessary to prevent it from freezing. Steam lines or an electric heating
element can be wound around the wet leg to keep to keep the
temperature of the condensate above its freezing point.
Note the two sets of drain valves. The transmitter drain valves would
be used to drain (bleed) the transmitter only. The two drain valves
located immediately above the three-valve manifold are used for
impulse and wet leg draining and filling.
In addition to the three-valve manifold most transmitter installations
have valves where the impulse lines connect to the process. These
isolating valves, sometimes referred to as the root valves, are used to
isolate the transmitter for maintenance.
ρ1
ρ1gh1
Example:
A pressure transmitter connected at a position 10 cm below the bottom of a
tank sends 13.57 mA to a computer. The transmitter was calibrated for a
range of 0-200kPa to produce 4-20 mA.
If the liquid has a specific gravity of 1.26, calculate the level of the liquid in
the tank.
P=h!wgRD
RD=1.26 !w =1000 kg/m2 g=9.81 m/s2
Reading 13.57 mA : (200 kPa * 13.57mA/16mA)-50 kPa=119.62 kPa
The pressure of the gas is also applied to the high pressure tap at the
same time. Hence, when taking the pressure differential, it cancels out
and so does not affect the transmitter output.
If condensation from the gas in the upper part of the tank collects inside
the tapping tube, the low pressure tapping pressure in the tube will
change and the output of the d/p transmitter will be affected. To avoid
this, the condensation is collected in a drain pot.
Minimum
Where, liquid-level h1
H L
Differential-pressure Drain
PG = the pressure of the gas in the upper transmitter pot
part of the tank
ρ1=density of the liquid
Liquid-level H
H=distance between the surface and the
minimum liquid level
h1=distance between the minimum
liquid level and the pressure detector. ρ1gh1
Differential pressure
A relatively heavy liquid (high density) that does not easily evaporate
to fill the tube. The pressure of the gas in the tank is then applied to the
pressure detector through this liquid.
Pressure differential,
PH-PL= ρ1g (H+h1)- ρ2gh2 Minimum
h1
liquid-level
H L
where, Differential-pressure
transmitter
The hydrostatic pressure of the liquid in effect acts as a seal, which restricts
the escape of, purge gas from the bubbler tube.
Most liquids are fairly incompressible and the process pressure will
not affect the level unless there is significant vapour content.