Professional Documents
Culture Documents
Course Duration: Modular. (Module 1 is compulsory & Remaining Modules are optional.)
Module: 1 A) Fundamentals Of P.L.C. (Compulsory) (17 hrs)
Logic Gates: AND, OR, AND-OR, OR-AND, NOT, NAND, NOR, EX-OR, EX-NOR.
Electrical logics of all above gates.
Disadvantages of relay & solid state switching devices control panel.
Programmable Logic Controller.
Types of PLC & Programming Languages of PLC.
Advantages of PLC.
Block diagram And Architecture of a PLC:
1. Input devices such as limit switches, proximity switches, float switches, thermostat,
temperature sensors etc.
2. Output devices such as contactors, relay, Solenoid valve etc.
3. Input & Output modules: Types, sink/source concept, connection of I/O devices.
4. Architecture of CPU & Memory of PLC.
5. Input image file (table) & output image file (table).
6. Scan cycle &Watchdog timer.
7. Power supply.
8. Programming devices of PLC.
Hardwire system of PLC system.
Communications protocols & cable such Rs232, Rs422, Rs485, Ethernet, etc.
Ladder diagram development on logic gates & simple applications.
FBD programming concept & programming on it.
Programming on different PLC simulations softwares.
PLC Vs PC.
PLC Manufacturers.
B) PLC Installations, Troubleshooting and Maintenance. (3 hrs)
a. Environmental factors to be considered while PLC Installation.
b. Electrical factors and protection of electrical circuit.
c. Troubleshooting of PLC.
d. PLC maintenance.
e. Factors to be considered while PLC system selections.
Module: 2 Messung (NEXGEN 5000) P.L.C., & HMI Programming. (45 hrs)
Features of NEXGEN5000, Technical specifications of PLC.
Features CoDeSys Software (This is as per IEC 61131-3).
Structure of project, POUs: Program, Function Block & Function.
Creating New Project in Ladder Diagram editor/ language.
Data types, PLC or I/O Configurations & Addressing system of PLC.
Visualization Features of CoDeSys
Memory mapping & memory addressing.
System components of PLC, wiring of PLC modules & I/O devices.
PLC functions blocks and programming:
1. Timer, Types of timer & programming on timer applications.
2. Counter & types of counters & programming on counter/ timer applications.
Advanced programming:
1. Arithmetic functions.
2. Comparison functions & logical functions.
3. Data transfer functions.
4. String handling functions.
5. Data type conversion instructions.
6. Real time clock handling instructions.
7. Subroutine programming (calling user define program& function), Return, Jump &
Label.
8. Export & import of project.
9. Analog programming & Scaling to engineering units.
Programming using structured text (ST) editor.
10. Fundamentals of ST.
11. Operators, Expressions & Evaluation of expressions.
12. Boolean, Arithmetic, Comparison Operators, Bitwise operators and operators like
LIMITALARM, MOVE, and SIZEOF.
13. Selection Operators like LIMIT, MAX, MIN, SEL, and MUX.
14. String Functions and Bitwise operators.
15. Calling function blocks in programming. E.g. timers, counters & other FB etc.
16. IF, IF-ELSE, CASE, FOR, WHILE.
17. Dynamic Variables (Pointers).
18. Programming on industrial applications.
HMI (MMI) Programming on Smart Touch HMI.
1. Introduction of HMI, Specifications, Installation and Connection to PLCs.
2. Creating screen, multiple screens, navigating screen, buttons, Tags.
3. Touch Screen: Creating soft keys & function user keys, Turn ON bit / Toggle bits.
4. Text input & output, Numeric inputs & outputs, date /time display, bitmaps.
5. Create objects such as analog meter, bar graph. Trends & alarm management.
6. Real Time Clock (RTC) Management.
Project on Messung PLC (Only for interested participants.)
Module: 3 Allen Bradley P.L.C. & RSLogix 500 – Software. (25 hrs)
Product Overview AB’s PLCs.
RsLogix 500 software: Features, Controller, Program files, Data files, Force files, User
defined data files etc.
Addressing Methods & Programming of digital I/O instructions on MicroLogix PLC.
PLC I/O Configurations, I/O Modules.
Addressing Methods & Programming of digital I/O instructions on Modular PLC.
Programming on digital I/O and interlocking.
PLC functions and programming:
1. Timer, Types of timer (TON, TOF & TRO) & programming on timers applications.
2. Counter, types of counters (CTU, CTD& Up-Down) & programming on counters.
3. Programming on timers /counters applications.
Advanced programming:
a. Mathematical functions, Comparison functions, logical functions & programming.
b. Data Manipulation functions.
c. Subroutines (Program flow) Instructions & Subroutines programming.
d. Sequencer Instructions & programming on sequencer.
e. Analog programming & scaling functions.
Documentation of PLC System.
For contact: Prof: Kalyan Kakade Ph: 9423239163, Miss: Teju Ph: 9881297641
E-mail: plcgppelectrical@gmail.com
Fee Structure:
Module 1 Module 2 Module 3 Module 4 Module 5 Total
Period 20hrs 45 hrs 25 hrs 40 hrs 15 hrs 145 hrs
Fees Rs 2000/- Rs 5000/- Rs 3000/- Rs 4500/- Rs 1500/- Rs 16000/-
Co-ordinator.
$ (This is for private circulation only) ( P.L.C. Course.)
Department of Electrical Engineering.
Government Polytechnic, Pune.