Professional Documents
Culture Documents
Vibration Standards
1. Purpose ................................................................................................................ 2
2. Intent .................................................................................................................... 2
3. Abstract ................................................................................................................ 2
4. Machine Vibration Data Acquisition ...................................................................... 2
5. Procedure ............................................................................................................. 3
6. Units of Measurement .......................................................................................... 4
7. Signature Readings .............................................................................................. 4
8. Pick-Up Points ...................................................................................................... 4
9. Qualification for Machine Acceptance .................................................................. 5
10. Requirements (Supplier Supplied Material) .......................................................... 5
Appendix A .......................................................................................................... 7
Appendix B .......................................................................................................... 9
Rev.10
7/07 1
Chrysler Machine & Tool Specifications
Powertrain Operations Vibration Standards
1. Purpose
The purpose of these standards is to insure part quality, machine integrity and
machine maintainability via the means of failure predictability.
2. Intent
2.1. The supplier is responsible for balancing the equipment in its assembled
state. All tooling, motors, sheaves, belts, etc. must be properly balanced and
aligned when the vibration data is collected. Any rework having to do with an
item not being properly balanced or aligned will be done by the supplier at no
expense to Chrysler.
3. Abstract
3.1. This document formally establishes guide lines for maximum acceptable
levels of vibration and required measurements on all precision and non-
precision machine tools. This includes the following:
All equipment used to take vibration measurements must be taken with a CSI 2110
analyzer and a velometer or a accelerometer having a rare earth magnetic base
attached to the pick up. In cases where the magnetic base velometer is impractical,
a machined surface must be provided for a permanent accelerometer.
Rev.10
7/07 2
Chrysler Machine & Tool Specifications
Powertrain Operations Vibration Standards
5. Procedure
5.1. All vibration signatures and measurements must be taken using the following
techniques.
5.1.1. Data may not be collected in the off route mode available on the
analyzer. The complied data must be able to be loaded onto
mastertrend standard software. The purpose of this is so that double
work can be avoided in developing routes. The second reason is that
vibration equipment at the plant may be used in setting up the
equipment after it has been shipped from the supplier to the plant. The
Mastertrend Software can be purchased from CSI There is also a
start- up and technical support package, S - 2, which can be
purchased from CSI. The analysis parameter sets alarm limits or fault
frequencies do not have to be set up to match those in existence at
the plant. However, the supplier may include these in the database.
5.4. Consideration should be given during the machine design stage for
accessibility to the points of measurement after guarding is installed without
necessitating removal. If impractical or a safety hazard a permanent mount
should be considered.
Rev.10
7/07 3
Chrysler Machine & Tool Specifications
Powertrain Operations Vibration Standards
5.5. When the rotating elements runs at speeds of less than 450 RPM, a low
frequency accelerometer should be used in lieu of a displacement type
transducer.
6. Units of Measurement
1. 300,000 CPM (5000 HZ) for spindles operating between 400 RPM to
3000 RPM.
2. 450,000 CPM (7500 HZ) for spindles operating above 3000 RPM.
3. 150,000 CPM (2500 HZ) for equipment below 400 RPM.
4. 150,000 - 200,000 for pumps and motors.
7. Signature Readings
8. Pick-Up Points
8.1. The pick up points of where the vibration signatures are acquired must have
the locations permanently mark with a stamp or an etching.
8.3. Precision box spindles will have the pads located on the horizontal, vertical
and axial locations unless they are overlapped in a cluster. Multiple heads will
have raised surfaces on the input drive shaft and the outermost spindles.
These surfaces will be in the horizontal and vertical plane. Break out the
Rev.10
7/07 4
Chrysler Machine & Tool Specifications
Powertrain Operations Vibration Standards
prices for precision spindles from the price for the drill heads. Supplier
responsibility in such instances shall be noted in the R.F.Q. specifications.
9.1. Vibration data required for machine acceptance will be taken before the run-
off on the supplier's facility by Chrysler. The responsibility for such a case will
be noted in the R.F.Q. specifications. The supplier is responsible for
adherence to the vibration limits spelled out in section 11 appendix A and B
which are provided in this document. Any deviation of this requirement must
be noted in writing by the supplier and the Chrysler representative.
9.2. The signatures of all vibration points will be taken once the overall allowable
limits have been met. These signatures will then be (*) "enveloped" for use in
on site qualification.
9.3. Upon shipment and installation of the quality run-off at the Chrysler facility
vibration data will be taken on the equipment. The supplier is responsible for
adherence to the vibration limits spelled out in section 11 appendix A and B
which are provided in this document. Any vibration signatures that deviate at
or above twenty five (25) percent are to be corrected by the supplier at no
expense to Chrysler.
9.4. The equipment is not acceptable until the overall levels of vibration along with
the signature envelope criterion are adhered to. Under no circumstances is
the supplier, in any way, relieved of responsibility to meet vibration tolerances
and limits for the entire machines purchased.
9.5. The machine builder is responsible for the precision alignment of all
couplings not disconnected for shipping / delivery purposes.
10.2. The supplier will provide the Chrysler facility, upon request, with gear mesh
frequencies in cycles per minute (CPM) and shaft speeds in revolutions per
minute (RPM) on all equipment requiring vibration analysis. This includes
Rev.10
7/07 5
Chrysler Machine & Tool Specifications
Powertrain Operations Vibration Standards
gear boxes, multi- spindle heads, geared or belt driven box spindles.
Rev.10
7/07 6
Chrysler Machine & Tool Specifications
Powertrain Operations Vibration Standards
Appendix A
Definitions:
Peak Acceleration - The maximum overall rate of change with respect to time
(measured in g's).
Displacement- The total distance traveled by the part, peak to peak, from
the rest position. It is expressed in mils (where 1 mil =
0.001 inch).
Forcing Function - A periodic force that causes a system to vibrate and then
maintain that vibration.
Rev.10
7/07 7
Chrysler Machine & Tool Specifications
Powertrain Operations Vibration Standards
Resonant Frequency - The frequency at which a system will amplify the energy
input from the forcing function causing a rise in vibration
amplitude.
Bump Test - The method of testing for natural occurring frequencies via
the means of impacting (shock excitation). The vibration
signature then being recorded.
Rev.10
7/07 8
Chrysler Machine & Tool Specifications
Powertrain Operations Vibration Standards
Appendix B
Grinders with
Precision Spindles
Reaming Operations
Precision Spindles
Finish Milling
Precision Spindles
Rev.10
7/07 9
Chrysler Machine & Tool Specifications
Powertrain Operations Vibration Standards
Rev.10
7/07 10
Chrysler Machine & Tool Specifications
Powertrain Operations Vibration Standards
Rev.10
7/07 11