Professional Documents
Culture Documents
Thank you!
Wijeweera D.A.P.
RU/E/2007/194
Faculty of Engineering,
University of Ruhuna.
1
PREFACE
This report on industrial training prepared by myself was done so not only as an
exercise to fulfill a part of the training requirements set out by NAITA, but also as a
testimony on the actual industrial training I had. Hereby, a detailed account of my
training programmed at Lanka Electricity Company (PVT) LTD is included.
The idea behind this compilation is that any one going through this report should get a
comprehensive understanding of all technical and management aspects of my training.
In making this a reality, I tried my best to keep to the guidelines stipulated by NAITA.
This is succeeded by my own training experience, which is detailed to the most
possible extent.
This report contains the entire experience and knowledge I’ve achieved from Lanka
Electricity Company (PVT) LTD. The first chapter introduces the company overview
where as the second and third chapters focus on Technical and management
experiences.
I finally hope that this humble and honest effort of mine will meet the expectations of
the University.
2
CONTENTS
Contents
ACKNOWLEDGEMENT.........................................................................1
CONTENTS..................................................................................................................3
Contents..........................................................................................................................3
LIST OF TABLES.........................................................................................................5
LIST OF FIGURES........................................................................................................6
CHAPTER 1........................................................................................7
INTRODUCTION.............................................................................................7
1.1 Overview............................................................................................7
1.1.1 Lanka Electricity Company (PVT) LTD..........................................7
1.1.2 History of LECO...........................................................................8
1.1.3 Present Status of LECO................................................................9
1.2 LECO Distribution system.................................................................10
1.3 The Vision & Mission.........................................................................12
1.4 LECO Quality Policies........................................................................12
1.4.1 Organization Structure of LECO..................................................13
Figure 1.2- Organization Structure.........................................................13
CHAPTER 2.................................................................................................................15
Training Experiences - Technical ..................................................................15
2.1 Introduction – Training Schedule ....................................................15
2.2 11kV Line Equipments......................................................................15
2.2.1 Conductors.................................................................................15
2.2.2. DDLO, Cut outs & LBC..................................................................16
2.2.3 Surge arresters..........................................................................18
2.2.4 FDS (Fuse disconnector Switch).................................................19
2.2.5 Load Break Switch......................................................................19
2.2.6 Auto Reclosers & Sectionalizers.................................................20
3
2.2.7 Transformers..............................................................................22
2.2.8 CT/PT Unit..................................................................................23
2.2.9 Insulators...................................................................................24
2.3 Energy Meters..................................................................................25
2.3.1 Main Components of Induction Type Meters..............................26
CHAPTER 3.................................................................................................................27
Training Experiences - Management ............................................................27
3.1 Introduction ...................................................................................27
3.2 Construction Manuals and Cost Manuals..........................................27
3.3 PRONTO system...............................................................................28
3.4 Cost Estimation................................................................................29
3.4.1 Cost Estimation Example...........................................................29
3.5 Tariff & Billing...................................................................................31
3.5.1 Comparison of Domestic tariff when exceeding 90 units for 30
days.................................................................................................... 32
3.5.2 Assignment on Tariff Calculation................................................33
3.6 Procurement Procedure....................................................................33
3.7 Earthing Procedure (Safety).............................................................34
3.8 Distribution Control Centre...............................................................36
3.8.1 DCC Responsibilities...................................................................36
3.8.2 Reports Produced By DCC..........................................................37
3.8.3 System Performance Indices......................................................37
CHAPTER 4.................................................................................................................39
SUMMARY & CONCLUSION..................................................................................39
4.1 Summary..........................................................................................39
4.2 Conclusion.......................................................................................39
REFERENCES.............................................................................................................41
ABBREVIATIONS......................................................................................................42
APPENDIX..................................................................................................................44
APPENDIX I................................................................................................................45
4
LIST OF TABLES
5
LIST OF FIGURES
6
CHAPTER 1
INTRODUCTION
1.1 Overview
As my second compulsory session of industrial training of the Engineering degree
program, I was appointed at Lanka Electricity Company (PVT) LTD. This training
was arranged for 12 weeks from 02-08-2010 to 21-10-2010. During this period I was
assigned in Engineering division, Branch office Nugegoda, Maharagama Depot,
control section and meter test lab and the transformer workshop. This report consists
of the experience & knowledge that I got during the training period.
7
1.1.2 History of LECO
Lanka Electricity Company (PVT) LTD (LECO) is a private limited liability company
registered under the Companies Act No 17 of Sri Lanka for distribution of electricity.
Initially, LECO was founded to answer the problem of voltage drop and to provide a
better reliable supply to the consumers.
Due to the poor management and lack of proper engineering application, local
government authorities failed to maintain their electricity distribution networks with
the rapid growth of urban population. As they were unable to generate sufficient
revenue their dues to Ceylon Electricity Board were not settled properly. All these
resulted in the collapse of the electricity supply system within many local authority
areas. The government, recognizing the weaknesses of Local Authority operations
such as unreliability of supplies, voltage drops, high electrical losses, unsatisfactory
revenue collection procedures as well as a general lack of investment in system
improvements, appointed a presidential Committee to come up with solutions to the
below the issues.
As a result of this, LECO was incorporated on the 19th September; 1983.Present share
holders of LECO are Ceylon electricity Boar, Urban Development Authority,
Government Treasury and four Local Authorities. LECO operates under the direct
supervision of the Ministry of Power and Energy of Sri Lanka and the guidance of
Public Utilities Committee of Sri Lanka
8
1.1.3 Present Status of LECO
Today, the service areas of LECO spread in the costal belt of 4 districts. Though this
is an area with high population density LECO could be able to minimize their losses
up to 6% and it is an extra ordinary achievement of a distribution system of Asian
region as well as south region.
Now LECO launches its operation through 7 branches. They are Negambo,
Nugegoda, Kotte, Moratuwa, Kelaniya,Kaluthara and Galle. Though the LECO area
is very small compare to the area of the country, LECO facilitates more than 15% of
the power distribution.
NUGEGODA BRANCH
9
Branch Name Customer Service Center
Negambo Negambo, seeduwa, Ja- Ela
Kelaniya Dalugama, Mahara, Kandana, Wattala
Nugegoda Nugegoda, Maharagama, Boralesgamuwa
Moratuwa Moratuwa North, Moratuwa South,
Panadura, Koralawella, Keselwatta
Kotte Pitakotte, Kotikawatta, Kolonnawa
Kalutara Kalutara, Payagala, Aluthgama
Galle Galle, Hikkaduwa, Ambalangoda
Generation
GSS PSS
33kV
LECO
distribution
system
400 V
CEB distribution
system
10
11
LECO
CEB
Surge
FDS
arrester
Alternate Supply
M
Transformer
PSS
Cutout
MDB
Vision
Enjoy being the light for lives of people through innovative eco-friendly business
Mission
To provide the best energy solutions to the society through continuous innovation
12
1.4.1 Organization Structure of LECO
13
The academically qualified, committed and trained professionally-oriented Electrical
Engineers and Skilled Electricians dedicated to maintain a satisfied consumer base
always strive to give the maximum service to the consumers. They are dedicating to
assure optimum safety standards in keeping with international standards. The
chairman, Mr. C. J. Haputantri & the General manager, Dr. M.N.Susantha Perera is
dedicating to take LECO toward a quality service.
14
CHAPTER 2
2.2.1 Conductors
Most of the times LECO uses bare conductors for the 11kV lines. But in some cases
LECO uses Arial bundled cables and armored cables also according to the situation.
Bare Conductors
15
For the Bare Conductors, LECO uses AAC conductors. Since LECO uses 11kV as a
sub transmission network and span between poles are minimized as LECO area is an
urban area, LECO hardly uses AAAC or ACSR cables. Conductor sizes and their
current ratings ate shown below. (Source – Construction Manual)
Table 2.2 – Bare Conductor Sizes and maximum current carrying capacities
In LECO, Hornet cable is used in the main feeders. When a spur is divided from a
feeder then Wasp cable is used. For further extensions Fly cable is used.
16
Figure2.1 – DDLO in open condition Figure 2.2 – LBC with arc chute
interrupter
17
strain pin serves to carry the tension exerted when the fuse link is installed in a fuse
cutout, and as a heat conductor to the soldered junction. The ceramic tube serves as a
heat absorber. The heater coil generates heat at a rate which is proportional to the
square of the current. This heat is absorbed by the ceramic material and transmitted to
the soldered junction via the metallic strain pin. When a certain value of current flows
for a specific length of time, sufficient heat is generated and transmitted to the
soldered junction to cause melting of the solder, and the separation of the fuse
link, and the interruption of the circuit.
The fast current-responsive element is constructed like the single element in a
conventional fuse link. Operation of the fuse link in time periods of less than 4
seconds is conventional.
18
of surge current to earth. Upon passage of the overvoltage condition, the arrester
returns to its initial condition once again, conducting only minimal leakage current.
19
Figure 2.5 – Load Break Switch (Source – Google images)
Figure 2.6 – Auto Recloser (left) a sectionalizer (right) (Source – Google Images)
Auto recloser can be used either alone or with sectionalizers in series. If an auto
recloser is used alone then it will only be useful to in the case of a temporary failure
(e.g. In the case of a tree branch touching the line). But when sectionalizers use series
20
with the auto recloser, then it will isolate permanent faults also. Consider figure
below.
Area a fault
most likely to be
occurred
AR1 SZ1 SZ2 SZ3
Fault
Area a fault
lesser likely to
SZ4 SZ5
be occurred
21
2.2.7 Transformers
LECO uses only step down transformers either as distribution sub stations or bulk
substations. At present LECO uses seal type transformers and earlier LECO used
conservator tank type transformers. The distribution transformer and bulk transformer
step down the 11kV to 400V.
22
Primary
11kV full load current (A) 2.6 5.2 8.4 13.1 21.0 33.1
a
Fuse rating (A) b 6 10 c 12 15 n 30 40/ 50
Dyn11
measurable to many kind of electrical equipment such as measuring meters. Two lines
of three phases are gone through the unit while taking these lines as the primary of the
current transformers. The secondary of the CT will reduce the current to be
measurable while voltage is also reduced by a voltage transformer. Then measuring
devices can be measured the load. The other phase of 3 phase line is kept as a
reference since CT/PT unit uses two watt meter method to measure the power.
23
To understand the measurement technique of a CT/PT unit, let’s consider the example
below.
W1
IR
R
VRN
VRB
VBN VYN
B Y
VYB
IY
W2
Figure 2.11 – Two watt meter method for 3phase 3 wire supply
In W1 meter,
P1 = IR x VRB
In W2 meter,
P2 = IY x VYB
=IY x (VYN - VBN)
By adding above 2 equations,
P = P1 + P2
= IRVRN + IYVYN – VBN (IY + IR)
But IR + IT +IB = 0
So, P = IRVRN + IYVYN+IBVBN
2.2.9 Insulators
Insulators are intended to support or separate electrical conductors without passing
current through themselves. They are made out of dielectric materials as ceramic or
polymer. There are various type of insulators according to their usage. The insulators
commonly used in 11kV system are,
1. Pin insulators
24
2. Post insulators
3. Tension Disc insulators
Pin Insulators – Pin Insulators (Fig 2.12 – source – Google images) are almost
always deployed in the open air, when wet is a major consideration. To combat this
problem, pin insulators feature skirts or wide shells to increase the surface distance
between the conductor and the pin
Post Insulators – Post insulators (Fig 2.12 – source – Google images) are taller than
pin insulators. These are used for construction especially in the coastal areas the
feeder segments likely to be straight.
Tension Disc Insulators – Disc Insulators (Fig 2.12 –source – Google images) are
used in termination and section poles to bare the tension and also used in the deviation
of feeder direction in large angles.
Figure 2.12 – Pin Post and Tension Disc Insulators (Left to Right)
25
2.3.1 Main Components of Induction Type Meters
Current coil
Each phase has a current coil in series with the load. The line that has high current
flaw must have the CTs in accordance .If it is a single phase only have one coil
Breaking magnet
This is used to control the disk rotation. This is a permanent magnet located closer to
the disc. If it is not a load the disk must not be rotated
Mechanical register
Standard type register has five number wheels, light weight and made to rotate
smoothly.
Bearing
Jewel or magnetic bearings are used. The rotating disk is mounted on the
bearing while making free rotation
26
CHAPTER 3
3.1 Introduction
LECO has a large number of consumers and LECO is obliged to provide their
maximum service to them. For that, they have a proper efficient system, which the
specified targets and goals are defined and the responsibility is clearly divided. So
each and every employee of LECO has set of tasks and he the person who responsible
for that. In this chapter, the administrative and office practices of LECO.
27
(Equipment selection chart) charts, foundation selection charts,
insulator selection charts and cross arm
capability chart.
Volume 4 Drawings of all the equipments used in
(Equipment drawings) construction process such as cable cutters,
T-offs and terminal lugs etc.
Table 3.1 – Construction manuals and their Contents
Cost manuals are very useful in estimation processes. Cost manuals include,
• Material costs of items and their item code
• Labour costs for their defined tasks.
• Estimated costs for standardised jobs.
By using these cost manuals we can estimate the cost of a project very quickly and it
is very efficient due to minimum errors. Since these cost manuals are updated time to
time there is not any danger of calculating estimates lesser than actual value.
Together these construction manuals and cost manuals are very powerful documents
which highly help to improve the efficiency of the LECO. It is very essential to keep
that type of essential data as documents since all the employees can use these data as a
reference and it improves the efficiency of the whole system.
28
• Etc.
So we can see it is very useful in almost all the cases.
29
100 kVA Bulk sub station
Existing 11 kV Line
Existing LV Line
Proposed 11 kV Line
Existing pole
Proposed pole
The customer already has a 3 phase 60A connection. But he needed to improve it to a
bulk substation. Old connection was taken from the LV line shown in figure. But to
do this task, the existing LV line had to be converted to 11kV+LV line. Below Shows
the necessary steps to be done and the necessary details for the estimation.
• 40m of LV line have to be converted to 11kV+LV line
• If number of poles to be erected is greater than the number of poles which
gives from cost manual then add the cost of additional poles
• Cost of 11/500 PS poll, labour cost and cost for the concrete have to be added
for the transformer pole.
• Since the cost of LV bundle cable is included in the standardized cost of
11kV+LV line and there is an existing line, the cost of LV bundle cable has to
be deducted.
• Add the cost of the 100kVA bulk substation.
• Cost of 3 phase meter has to be deducted since the existing 3 phase meter will
be returned to stores.
30
3.5 Tariff & Billing
In the present, LECO & CEB have the same tariff rates effects onwards 1st of
November 2008. There are several tariff rates for the several categories of consumers.
Basically 2 factors are considered for dividing the consumers among those categories.
They are,
1. Estimated Ampere requirement of the consumer
2. Consumer’s purpose
The present tariff categories using in Sri Lanka are,
1. Domestic purpose
2. Religious purpose
3. General purpose
4. Industrial purpose
5. Hotel purpose
6. Street lighting
See the appendix 1 to study the tariff rates.
Basically LECO has a billing cycle of 30 days and revenue officers visit each and
every consumer and take the meter reading and submit the bill to the consumer.
31
Tariff category Unit charge Fixed charge
Domestic Purpose (Rs/kWh) (Rs/month)
up to 33 units per month 3 60
in excess of 33 and up to 66 units per 33 days 4.7 90
in excess of 66 and up to 99 units per 33 days 7.5 120
in excess of 99 and up to 198 units per 33 days 16 180
in excess of 198 and up to 660 units per 33 days 25 240
above 660 units 30 240
For 91 units,
Cost For 0 -30 units = 3x30
= Rs.90.00
Cost For 30-60 units = 4.70x30
= Rs.141.00
Cost For 60-90 units = 7.50x30
= Rs.225.00
Cost For 90-91 units = 16x1
= Rs.16.00
Fuel adjustment charge = 0.3x(90+141+225+16)
32
= Rs.141.60
Fix cost = Rs.180.00
Total bill = Rs.793.50
Hence we can see that there will be a price difference of Rs.247.50 between 90 units
and 91 units.
33
Checkingthe
stock
NO
YES
Purchase
requition
Note
Proceed
procurement
Tender or
Quotation Tender
Quotation
Quotation
invitationletter PrepareBid
withSpecification Document
QuotationClosing / IssueTender
Opening document
Evaluation Closebidand
opentenders
Authorization
Bid
Andpayment
evaluation
procedures
34
3. Generator’s generating voltage which accidentally feeds to feeders
Below shows the proper earthing procedure of LECO.
check again
Is it energized
? YES
NO
YES
35
3.8 Distribution Control Centre
Distribution Control Center (DCC) of the LECO plays an important management role
to maintain continuous and reliable power supply throughout and hence to build a
good image about the LECO among the customers. Under these preview DCC
constantly monitors or controls the performance of the entire distribution system and
also the activities of the operational staff involve in operation and maintenance of the
LECO distribution network. DCC staff also assists customers who seek information
and assistance. DCC staff consists of Control Engineer, chief controller and
controllers.
36
3.8.2 Reports Produced By DCC
Daily Report
Daily report consist of all the interruptions (planned and unplanned failures)
according to the relevant category and all other information such as substation name,
feeder name, outage description, , time off, time on, delay hrs, line section, affected
PSS, CSC.
Monthly Reports
1. Electricity supply outage report
This report consists of performance measurement indices, no. of outages, no.
of consumer hrs, and no. of consumer interruptions, under separate branches and as a
total value. Also all the information about interruptions, failures according to the
category are included. Other than that and loss of sales are mentioned in this report.
2. Consumer service calls report
This report consists of number of service calls, average restoration time per
call in hours, as a total value, branch wise, and CSC wise. Also includes percentage
values of calls to depot (by person, by telephone), calls to DCC, type of fault,
unwarranted calls, and speed of restoration.
37
CAIDI - Customer Average Interruption Duration Index
Average duration of an interruption of supply for consumers, who experienced an
interruption of supply in the period,
CAIDI=sum of {interrupted consumers*interruption duration}
sum of {interrupted consumers}
38
CHAPTER 4
4.1 Summary
In this final industrial training, I was assigned to LECO. LECO is the only private
power distributor in Sri Lanka. LECO region is defined as the coastal area of
Negambo to Galle. LECO provides their service to their consumers through 7
branches. Instead of 33kV network as CEB, LECO uses 11kV network in their area.
Concept of is to increase the reliability and the efficiency through “Large number of
short feeders and large number of distribution substations.”
In order to provide a reliable service o the consumers, LECO has a properly organized
system. Each and every procedure is documented specifically and each and every
hierarchical level has assigned to pre defined tasks. That helps enormously to run the
system smoothly. Construction manuals, cost manuals, safety manuals, Specifications,
procurement procedures, GIS procedures, safety procedures, interruption procedures,
New connection and disconnection procedures, financial delegations, maintenance
procedures, PRONTO system, load flow analysis, load forecasting, etc, all together
help to improve the quality of the service to the customers.
The technological concepts used in LECO are suitable for the modern world. LECO
always make sure to use quality products for their distribution lines in order to assure
the safety and decrease the interruptions. Almost always type tested certified
equipments are used in the system. All these above mentioned things are experienced
by me within the 3 months of my industrial training.
4.2 Conclusion
I’ve got a good opportunity to have my second compulsory session of industrial
training in Lank Electricity Company (PVT) LTD. LECO is the Sri Lanka’s sole
private power distributor in Sri Lanka. LECO is honored ISO quality awards for its
outstanding performance and robust growth in this sector.
39
During this valuable period I was able to take so many experiences about the
distribution network of Sri Lanka and I could be able to collect faculty of knowledge
with in these three months of my industrial training.
Here I should mention that I was able to get a special opportunity to work together
technicians as well as engineers and share their knowledge and experiences. Those
things gave me a really good training as an engineering undergraduate.
Since LECO directly deals with consumers, I could be able to get the knowledge
about how to deal with them. But it would be better if LECO would change their
training schedule a little bit in order to get more practical knowledge on technical side
in the sites etc.
However I had a good training session at LECO with in my final industrial training.
So, it helps me to gain a better experience and work made my training valuable and
successful.
40
REFERENCES
1. http://www.ceb.lk/Tariff/tarrif%202008.htm
2. http://www.hntddl.com/english/abc%20cable01.asp?
gclid=CLy09P2gmaUCFQUb6wodSWphIQ
3. HUBBEL Cutouts (Standard, Linkbreak & Loadbreak)and Cutout-Arrester
Combinations manual
4. CHANCE fuse links manual
5. COOPER surge arrester manual
6. Construction Manuals of LECO
7. Cost Manuals of LECO
41
ABBREVIATIONS
42
31. PM – Personnel Manager
32. PSS – Primary Substation
33. PVC – Poly Vinyl Chloride
34. SC – Store Clerk
35. SAIDI - System Average Interruption Duration Index
36. SAIFI - System Average Interruption Frequency Index
37. SDM – System Development Manager
38. SOM – System Operation Manager
39. TO – Technical Officer
40. XLPE – Cross link Poly Ethylene
43
APPENDIX
44
APPENDIX I
Religious Purpose
For those who consume -
up to 30 units per month 2.5 60
General Purpose
GP1 15 240
GP2 13.8 3000 750
GP3 13.6 3000 675
Industrial Purpose
I-1 10.5 240
I-2 9.3 3000 675
I-3 9.1 3000 650
I-2(TD) peak 24.6 3000 650
45
off peak 8.4
I-3(TD) peak 23 3000 650
off peak 8
Hotel Purpose
H-1(GP) 15 240
H-2(GP) 13.8 3000 750
H-2 (I) 9.3 3000 675
Fuel Adjustment Charge 30% on all unit charges except DP & RP consumers
consuming less than 90 units per month
* Notice is hereby give in terms of section 52(3) of the Ceylon Electricity Board Act
No. 17 of 1969 that is decided to give a discount of Rs. 30/- for Domestic purpose and
Religious purpose category consumers using electricity less than 90 units per 30 day
billing period with effect from 10th Nov 2008
* The fuel adjustment charge applicable to Industrial Category and Hotel Tariff -
Industrial Category consumers has been exempted of 15% with effect from 1st
January 2009 to 09th November 2009
* Save and except the above, all tariff charges and fees published in the Gazette
Extraordinary of the Democratic Socialist Republic of Sri Lanka No.1572/25 dated
24th October 2008 remain unchanged
46