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The CAESAR II Quick Reference Guide is intended to aid users in quickly identifying
needed information and to resolve common questions and problems. This
Reference Guide is distributed with each copy of the software and users are urged
to copy the Reference Guide as necessary.
Comments and suggestions concerning CAESAR II, the User Guide, or the Quick
Reference Guide are always welcome. Users with problems, questions, or
suggestions can contact the COADE Development/Support staff at:
techsupport@coade.com.
CAESAR II Software
CAESAR II is an advanced PC based tool for the engineer who designs or analyzes
piping systems. CAESAR II uses input spreadsheets, on-line help, graphics, and
extensive error detection procedures to facilitate timely operation and solution.
CAESAR II is capable of analyzing large piping models, structural steel models, or
combined models, both statically and dynamically. ASME, B31, WRC, and
rotating equipment reports combine to provide the analyst with a complete
description of the piping system’s behavior under the applied loading conditions.
Additional technical capabilities such as out-of-core solvers, force spectrum
analysis (for water hammer and relief valve solutions), time history, and large
rotation rod hangers provide the pipe stress engineer with the most advanced
computer based piping program available today.
CAESAR II is continuously enhanced to incorporate new technical abilities, to
provide additional functionality, and to modify existing computation procedures as
the piping codes are updated. A complete list of the most recent changes to
CAESAR II can be found in the Chapter 1 of the User Guide. Users wanting
software sales are urged to contact the COADE Sales staff at:
Phone:281-890-4566 E-mail: sales@coade.com
FAX: 281-890-3301 Web: http://www.coade.com/product_overview.asp?varflag=CAESARII
System Requirements
CAESAR II requires Windows 2000, or Windows XP Professional, with a
minimum graphic card capability of 1024x768 resolution. However, for more
efficient usage of the software, higher graphics resolutions are necessary. Usually
any hardware capable of running these operating systems will be sufficient to run
CAESAR II. For effective use of CAESAR II, COADE recommends as a minimum
configuration:
2+ Ghz processor
1+ Gbytes of RAM
1280x1024 graphics resolution or better
256+ Mbytes of video RAM
Windows 2000 or Windows XP Professional
Please note that Windows XP Home Edition, Windows Vista Professional and Windows Vista
Home Edition are not supported.
Troubleshooting
For troubleshooting and problem solving issues, refer to the CAESAR II Frequently
Asked Questions (FAQ) located on the COADE Website. To access the FAQ:
(http://www.coade.com/product_faq.asp?varflag=CAESARII&varflagmaster=).
CAESAR II Interfaces
There are several external interfaces which allow data transfer between CAESAR II
and other software packages. Users can access these interfaces via the Tools menu
on the CAESAR II Main Menu.
CADWorx requires AUTOCAD
AUTOCAD DXF Output
COMPUTER VISION mainframe
INTERGRAPH mainframe
CADPIPE requires AUTOCAD
ISOMET mainframe
PDMS mainframe
PCF Alias format
Users interested in these interfaces should contact COADE for further information.
We anticipate other interfaces in the future keep users updated via the newsletter or
revised documentation.
4 Quick Reference Guide Version 5.10
Piping Codes
The table below displays the Piping Code, publication and/or revision date.
PIPING CODE PUBLICATION REVISION
ANSI B31.1 (2004) December 15, 2006
ANSI B31.3 (2006) May 31, 2007
ANSI B31.4 (2006) October 20, 2006
ANSI B31.4 Chapter IX (2006) October 20, 2006
ANSI B31.5 (2001) May 30, 2005
ANSI B31.8 (2003) February 6, 2004
ANSI B31.8 Chapter VIII (2003) February 6, 2004
ANSI B31.11 (2002) May 30, 2003
ASME SECT III CLASS 2 (2004) July 1, 2005
ASME SECT III CLASS 3 (2004) July 1, 2005
U.S. NAVY 505 (1984) N/A
CANADIAN Z662 (6/2003) N/A
CANADIAN Z662 Ch 11 (6/2003) N/A
BS 806 1993, ISSUE 1, SEPTEMBER 1993 N/A
SWEDISH METHOD 1 2ND EDITION STOCKHOLM 1979 N/A
SWEDISH METHOD 2 2ND EDITION STOCKHOLM 1979 N/A
ANSI B31.1 (1967) N/A
STOOMWEZEN (1989) N/A
RCC-M C (1988) N/A
RCC-M D (1988) N/A
CODETI (2001) June 2004
NORWEGIAN (1999) N/A
FDBR (1995) N/A
BS7159 (1989) N/A
UKOOA (1994) N/A
IGE/TD/12 (2003) N/A
DnV (1996) N/A
EN-13480 (12/2006) Issue 9
GPTC/192 (1998) N/A
PD 8010 Part 1&2 (2004) N/A
Quick Reference Guide Version 5.10 5
Restraints
Geometry Directives
GEOMETRY DIRECTIVES
Computation Control
COMPUTATION CONTROL
COMPUTATION CONTROL
INCORE NUMERICAL CHECK = NO 60
DEFAULT TRANSLATIONAL RESTRAINT STIFFNESS .1000000E+13 98
DEFAULT ROTATIONAL RESTRAINT STIFFNESS = .1000000E+13 99
IGNORE SPRING HANGER STIFFNESS = NO 100
MISSING MASS ZPA = EXTRACTED 101
MINIMUM WALL MILL TOLERANCE = .1200000E+02 107
WRC-107 VERSION = MAR 79 1B1/2B1 119
WRC-107 INTERPOLATION = LAST VALUE 120
INCLUDE_INSULATION_IN_HYDROTEST= NO 147
AMBIENT TEMPERATURE = 70.00 135
BORDER PRESSURE = NONE 136
COEFFICIENT OF FRICTION = 0. 140
INCLUDE SPRING STIFFNESS IN FREE THERMAL NO 141
CASES =
FRP Properties
FRP PROPERTIES
Plot Colors
PLOT COLORS
PIPES LIGHTCYAN 1
HIGHLIGHTS GREEN 2
LABELS GREEN 3
BACKGROUND BLACK 5
AXES LIGHTRED 15
Quick Reference Guide Version 5.10 9
PLOT COLORS
HANGER/NOZZLES BROWN 16
RIGID/BENDS LIGHTGREEN 17
NODES YELLOW YELLOW 18
STRUCTURE LIGHTRED 31
DISPLACED SHAPE BROWN 30
STRESS > LEVEL 5 RED 24
STRESS > LEVEL 4 YELLOW 25
STRESS > LEVEL 3 GREEN 26
STRESS > LEVEL 2 LIGHTCYAN 27
STRESS > LEVEL 1 BLUE 28
STRESS < LEVEL 1 DARKBLUE 29
STRESS LEVEL 5 .3000000E+05 19
STRESS LEVEL 4 .2500000E+05 20
STRESS LEVEL 3 .2000000E+05 21
STRESS LEVEL 2 .1500000E+05 22
STRESS LEVEL 1 .1000000E+05 23
Database Definitions
DATABASE DEFINITIONS
Miscellaneous Computations
MISCELLANEOUS COMPUTATIONS
List of Materials
The CAESAR II Material Table contains 17 different isotropic materials.
Properties and allowed temperature ranges for each isotropic material are listed
below.
Material Material Name Elastic Poisson's Pipe Density Temperature Range
No. Modulus Ratio (lb./cu.in) (deg. F)
In addition CAESAR II supports material types 18 or 19 for cut short and cut long
cold spring elements.
Material number 20 activates the CAESAR II Orthotropic Material Model (i.e.,
Fiber-glass reinforced plastic pipe); the default coefficient of expansion is 12.0 E-6
in./in./°F.
Material 21 indicates user-defined properties.
Material numbers over 100 are from the Material Database and include the
allowable stress and other piping code data.
12 Quick Reference Guide Version 5.10
Not a fitting
Modified pipe
Not a fitting
Modified pipe
Governed by B16.9
Usually expensive
Code Stresses
Listed below are the Code Stress equations for the actual and allowable stresses
used by CAESAR II. For the listed codes, the actual stress is defined by the left
hand side of the equation and the allowable stress is defined by the right hand side.
The CAESAR II load case label is also listed after the equation.
Typically the load case recommendations made by CAESAR II are sufficient for
code compliance. However, CAESAR II does not recommend occasional load
cases. Occasional loads are unknown in origin and must be specified by the user.
US Codes
B31.1
Sl = Slp + 0.75 i Ma / Z < Sh (SUS)
i Mc / Z < f [ 1.25 (Sc+Sh) - Sl ] (EXP)
Slp + 0.75 i Ma / Z + 0.75 i Mb / Z < k Sh (OCC)
B31.3
Sl = Slp + Fax/A + Sb < Sh (SUS)
sqrt (Sb2 + 4 St2) < f [ 1.25 (Sc+Sh) - Sl ] (EXP)
Fax/A + Sb + Slp < k Sh (OCC)
Sb = [sqrt ( (iiMi)2 + (i0M0)2 )]/Z
B31.4
If FAC = 1.0 (fully restrained pipe)
FAC | E dT - SHOOP| + SHOOP < 0.9 (Syield) (OPE)
If FAC = 0.001 (buried, but soil restraints modeled)
Fax/A - SHOOP + Sb + SHOOP < 0.9 (Syield) (OPE)
(If Slp + Fax/A is compressive)
If FAC = 0.0 (fully above ground)
Slp + Fax/A + Sb + SHOOP < 0.9 (Syield) (OPE)
(If Slp + Fax/A is compressive)
(Slp + Sb + Fax/A) (1.0 - FAC) < (0.75) (0.72) (Syield) (SUS)
sqrt ( Sb + 4 St )
2 2
< 0.72 (Syield) (EXP)
(Slp + Sb + Fax/A) (1.0 - FAC) < 0.8 (Syield) (OCC)
B31.4 Chapter IX
Hoop Stress: Sh F1 Sy (OPE, SUS, OCC)
Longitudinal Stress: |SL| 0.8 Sy (OPE, SUS, OCC)
Equivalent Stress: Se 0.9 Sy (OPE, SUS, OCC)
Where:
Sy = specified minimum yield strength
F1 = hoop stress design factor (0.60 or 0.72, see Table A402.3.5(a) of B31.4)
Sh = (Pi – Pe) D / 2t
SL= Sa + Sb or Sa - Sb, whichever results in greater stress value
Se = 2[((SL - Sh)/2)2 + St2]1/2
Quick Reference Guide Version 5.10 15
B31.5
Sl = Slp + Fax/A + Sb < Sh (SUS)
sqrt (Sb + 4 St )
2 2
< f [ 1.25 (Sc+Sh) - Sl ] (EXP)
Fax/A + Sb + Slp < k Sh (OCC)
Sb = [sqrt ( (iiMi) + (i0M0) )]/Z
2 2
B31.8
B31.8 For Restrained Pipe (as defined in Section 833.1):
For Straight Pipe:
Note: The product of S and T (i.e. the yield stress at operating temperature) is required in SH of the CAESAR II Input.
Sh= (Pi – Pe) D / 2t
SL = maximum longitudinal stress (positive tensile, negative compressive)
Se = 2[((SL - Sh)/2)2 + Ss2]1/2
Ss = tangential shear stress
GPTC
Slp + 0.75i Ma/Z < Syield (OPE)
Sl = Slp+Sb < 0.75(Sy)Ft (SUS)
Se = sqrt(Sb +4St )
2 2
< 0.72 (Syield) (EXP)
Note: GPTC is similar to B31.8 with noted changes.
B31.11
If FAC = 1.0 (fully restrained pipe)
FAC | E dT - SHOOP| + SHOOP < 0.9 (Syield) (OPE)
If FAC = 0.001 (buried, but soil restraints modeled)
Fax/A - SHOOP + Sb + SHOOP < 0.9 (Syield) (OPE)
Quick Reference Guide Version 5.10 17
B31.11 Continued …
(If Slp + Fax/A is compressive)
If FAC = 0.0 (fully above ground)
Slp + Fax/A + Sb + SHOOP < 0.9 (Syield) (OPE)
(If Slp + Fax/A is compressive)
(Slp + Sb + Fax/A) (1.0 - FAC) < (0.75) (0.72) (Syield) (SUS)
sqrt ( Sb2 + 4 St2 ) < 0.72 (Syield) (EXP)
(Slp + Sb + Fax/A) (1.0 - FAC) < 0.88 (Syield) (OCC)
International Codes
Canadian Z662
If FAC = 1.0 (fully restrained pipe)
|E dT - Sh| + Sh < 0.9 S * T (OPE)
If FAC = 0.001 (buried, but soil restraints modeled)
|Fax / A - Sh | + Sb + Sh < S*T (OPE)
(If Fax / A - Sh is compressive)
If FAC = 0.0 (fully above ground)
|Slp + Fax / A| + Sb + Sh < S*T (OPE)
(If Slp + Fax / A is compressive)
Sl = 0.5Sh + Sb < S*F*L*T (SUS, OCC)
SE = sqrt [Sb 2 + 4St2] < 0.72 S * T (EXP)
RCC-M C & D
Slp + 0.75i Ma/Z < Sh (SUS)
iMc/Z < f (1.25 Sc + .25 Sh) + Sh - Sl (EXP)
Slpmax + 0.75i (Ma + Mb)/Z < 1.2 Sh (OCC)
Stoomwezen
Slp + 0.75i Ma/Z < f (SUS)
iMc/Z < fe (EXP)
Slp + 0.75i (Ma + Mb)/Z < 1.2f (OCC)
18 Quick Reference Guide Version 5.10
CODETI
Sl = Slp + Fax/A + Sb < Sh (SUS)
sqrt (Sb + 4St )
2 2
< f [1.25 (Sl + Sh)] - Sl (EXP)
Slp + Fax/A + iMa/Z + iMb/Z < Ksh (OCC)
Sb = [ Sqrt ((iiMi) + (i0M0) ] /Z
2 2
Norwegian
2 (SUS)
PDi .75Ma
SI = +
2 2 Z
Eff(D0 D1 )
FDBR
Sl = Slp + 0.75 i Ma / Z < Sh (SUS)
i Mc / Z < f [ 1.25 (Sc+Sh) - Sl ] (EXP)
Slp + 0.75 i Ma / Z + 0.75 i Mb / Z < k Sh (OCC)
Quick Reference Guide Version 5.10 19
BS 7159
If Sx is tensile: < Sh (OPE)
2 2
sqrt (Sx + 4Ss )
and
2 2 < Sh*EH/EA (OPE)
sqrt (S + 4Ss )
or, if Sx is compressive:
S +
< Sh*EH/EA (OPE)
x Sx
and
Sx =
( ) + [sqrt((i xi Mi ) 2 +(i xo M o )2 )]
P Dm
( 4t ) Z
S =
( )
MP D m for straight pipes
( 2t )
for bends
( ) [sqrt((i i Mi )2 +(i
MP D m
2
o M o ) )]
= +
( 2t ) Z
for tees
=
( ) + [sqrt((i xi Mi ) 2 +(i xo M o )2 )]
MP D m
( 2t ) Z
UKOOA
ab (f2/r) + PDm/ (4t) < (f1 f2 LTHS) / 2.0
Where:
P = design pressure
Dm = pipe mean diameter
t = pipe wall thickness
f1 = factor of safety for 97.5% lower confidence limit, usually 0.85
f2 = system factory of safety, usually 0.67
ab = axial bending stress due to mechanical loads
r = a(0:1) / a(2:1)
a(0:1) = long term axial tensile strength in absence of pressure load
a(2:1) = long term axial tensile strength in under only pressure loading
LTHS = long term hydrostatic strength (hoop stress allowable)
BS 806
Straight Pipe
< SAOPE
fc = sqrt(F2 + 4fs2) < SASUS
< SAEXP
fs = Mt(d + 2t) / 4I
F = max (ft, fL)
ft = pd/2t + 0.5p
fL = pd2/[4t(d + t)] + (d + 2t)[sqrt(mi2 + mo2)] / 2I
Bends
< SAOPE
fc = sqrt (F2 + 4 fs2) < SASUS
< SAEXP
fs = Mt (d + 2t) /4I
F = max (ft, fL)
ft = r/I * sqrt[(miFTi)2 + (m0FTo)2]
fs = r/I * sqrt[(miFLi)2 + (m0FLo)2]
Quick Reference Guide Version 5.10 21
BS 806 Continued …
Branch Junctions
< SAOPE
fcb = q * sqrt[fb2 + 4fsb2] < SASUS
< SAEXP
fb = (d + t)*p*m/(2t) + r/I*sqrt[(miFTL)2 +
(moFTO)2]
Fsb = Mt (d + 2t) / 4I
q = 1.0 except for operating cases = 5 or .44 bases on d2/d1 ratio in operating cases
m = geometric parameter
EXP SA = min[(H*Sproof ambient + H*Sproof design); (H*Sproof ambient + F)]
OPE SA = Savg rupture at design temperature
SUS SA = min[.8*Sproof, Screep rupture]
EN-13480
< Kfn (SUS)
< fn + fh (EXP)
< fn + fh (EXP)
PD8010 Part 1
Hoop Stress Sh< aeSy (OPE, SUS, OCC)
Equivalent Stress Se< 0.9Sy (OPE, SUS, OCC)
Where:
Sy = specified minimum yield strength
e = weld joint factor
a = design factor
Sh
Se
Quick Reference Guide Version 5.10 23
PD8010 Part 2
Hoop Stress Sh< fdhSy (OPE, SUS, OCC)
Equivalent Stress Se< fdeSy (OPE, SUS, OCC)
Where:
Sy specified minimum yield strength
fdh hoop stress design factor (See Table 2)
fde equivalent stress design factor (See Table 2)
Sh=
S e=
ST =
24 Quick Reference Guide Version 5.10
For an animated tutorial on modeling bends, select the ANIMATED TUTORIALS option on the Help
menu.
26 Quick Reference Guide Version 5.10
A I
Additional COADE Software Programs • 26 International Stresses • 17
ASME SECT III CLASS 2 & 3 • 13
L
B List of Materials • 11
B31.1 • 13
M
B31.1 (1967) and Navy Section 505 • 14
B31.11 • 16, 17 Mechanical Engineering News • 26
B31.3 • 13 Miscellaneous Computations • 10
B31.4 • 14 N
B31.4 Chapter IX • 14
B31.5 • 15 Node Locations on Bends • 24
B31.8 • 15 Norwegian • 18
B31.8 Chapter VIII • 16 P
Bends • 20
Branch Junctions • 21 Piping Codes • 4
BS 7159 • 19 Plot Colors • 8
BS 806 • 20, 21 R
C RCC-M C & D • 17
CAESAR II Interfaces • 3 Restraints • 5
CAESAR II Intersection Types • 12 S
CAESAR II Pipe Stress Seminars • 2
Setup File Directives List • 6
CAESAR II Quality Assurance Manual • 26
SIFS and Stresses • 7
CAESAR II Quick Reference Guide Version
Stoomwezen • 17
5.10 • 1
System Requirements • 3
CAESAR II Software • 2
Canadian Z662 • 17 T
Code Stresses • 13 Troubleshooting • 3
CODETI • 18
Computation Control • 6 U
D UKOOA • 20
US Codes • 13
Database Definitions • 9
Det Norske Veritas (DNV) • 21
E
EN-13480 • 22
F
FDBR • 18
G
Geometry Directives • 6
GPTC • 16
COADE Inc.
Phone: (281)890-4566
Fax: (281)890-3301
Email: sales@coade.com
Web: www.coade.com
CAESAR II
Quick Reference Guide
Version 5.10
Last Revised 111/2007