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Fig. 2. Buck converter using different three-level converters for active clamping. (a) Buck–buck. (b) Buck–boost. (c) Buck–cuk. (d) Buck–sepic. (e) Buck–zeta.
Fig. 4. Maximum voltage across the active switches of the buck–boost con-
verter as a function of the input voltage [8].
Fig. 5. Three-level ZVS PWM buck–buck converter.
Among the topologies that present the same static gain, the
buck–boost converter presents a lower component count and Clamping buck or clamping boost can be applied in flyback or
the same or better functionality as the others. Therefore, after forward converters, as presented in [31].
taking the topologies shown in Fig. 2 into account, the following The three-level buck–boost applied in forward-boost [31] and
options will be considered for a buck converter with three-level buck–buck, as presented in this paper, can be applied directly in
ZVS clamping: buck–buck, buck–boost, and buck–zeta. a forward-buck, where ZVS and voltage stress reduction have
The transfer function of the buck–buck converter is given in almost the same characteristics.
the next section, while the static gain for the buck–zeta is III. THREE-LEVEL BUCK–BUCK CONVERTER
Vo D 2Ln For the reasons given in Section II, the topology analyzed
=q= −
Vi 1 − D (1 − D) [2Ln + (1 − D)] in this section is the buck–buck converter. Fig. 5 presents the
⇒ buck–zeta. (3) commutation cell for the three-level buck–buck converter and
its basic circuit configuration. In order to ease the understand-
Zeta-type clamping features ZVS operation throughout the ing of the converter’s operation, the following assumptions are
complete load range. However, this type of clamping results in considered.
application of a high voltage across the active switches. There- 1) Switches are ideal.
fore, based on the comments made in Section I, the buck–zeta 2) The converter operates in steady state.
converter is not considered further. 3) The output inductance Lo is such that, in conjunction with
Boost-type clamping is advantageous because of the lower output voltage Vo , it can be represented as an ideal current
duty cycle loss. The main drawback of this technique is the source (Io ).
dependence of the maximum voltage across the switches on 4) The resonant inductor Lr stores sufficient energy to com-
duty cycle and power variations. This dependence is clear from plete the charging and discharging of the resonant capac-
itors C1 , C2 ,C3 , and C4 (cf., Fig. 5), with value Cr , dur-
Vo D 2Ln
=q= − and ing the switching transitions and to polarize the intrinsic
Vi 1 − D (1 − D) [2Ln + (1 − D)] diodes of the switches.
Ln Vi 5) The passive components are considered free from parasitic
Vswitches = + ⇒ buck –boost. (4)
(1 − D) 2 effects.
6) The auxiliary bus capacitance CC is much larger than Cr
This characteristic is depicted in Fig. 4, and it clearly makes and is capable of keeping the voltage unchanged during a
it more difficult to design the circuit components and achieve switching cycle. Thus, the auxiliary bus capacitors can be
the maximum efficiency for a given range of input-to-output represented by voltage sources.
voltage ratios for this type of clamping.
Buck-type clamping features a maximum voltage across the
active switches that is independent of any design parameter. The A. Converter Operation
voltage across the switches is theoretically clamped to half of Depending on the intervals between the turn-off of the
the input voltage. The characteristics of this topology are very switches and the value of the resonant capacitors (Cr ), the con-
beneficial, and, consequently, the buck–buck converter will be verter can operate in nine different operation modes. However,
the focus of analysis in the remainder of this paper. for all cases, the converter operates under ZVS, maintaining its
The two-level converters, forward and flyback, and other static-gain characteristic. The differences are noted only in a
isolated topologies with ZVS have been discussed in the lit- few operation stages for very short durations. For this reason,
erature [21]–[29]. The forward-boost three-level design found the analysis developed here is limited to a single representative
in [30] can be expanded to five levels using forward-boost [31]. case.
2252 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 24, NO. 10, OCTOBER 2009
In order to simplify the stages, the voltages across capacitors (cf., Fig. 8), of which two-thirds circulate through C1 and
C5 and C6 are considered balanced and equal to Vi /2. The res- one-third through C3 and C4 . The voltage across capacitor
onant capacitor is chosen so that Cr > Cr lim it , where Cr lim it is C1 increases from zero to Vx (cf., Fig. 7), which is less than
defined in (18). If a voltage imbalance across capacitors C5 and Vi /2, and the voltages across C3 and C4 decrease from Vi /2
C6 were considered, the number of operation stages would in- to (Vi /2 − Vx /2). Voltage Vx depends on the interval between
crease, but the ZVS of the four transistors would be maintained. the turning off of switches S1 and S2 .
The description of the operation stages is summarized shortly, Third stage [t3 –t4 ]: Switch S2 is turned off, and the current
and they are shown in Fig. 6. through the four resonant capacitors is IM /2. When the
First stage [t1 –t2 ]: Switches S1 and S2 are ON. The current voltage across capacitor C1 reaches Vi /2, the fourth stage
through inductor Lr is negative. Diode Do is forward-biased. begins.
Second stage [t2 –t3 ]: Switch S1 is turned off, but S2 is still Fourth stage [t4 –t5 ]: A current division occurs as in the second
ON. The current is divided between the resonant capacitors stage. This stage ends as the voltages across capacitors C3
C1 , C3 , and C4 . The current through Lr is equal to IM and C4 reach zero.
RODRIGUES et al.: THREE-LEVEL ZVS ACTIVE CLAMPING PWM FOR THE DC–DC BUCK CONVERTER 2253
Ninth stage [t9 –t10 ]: The current through the four resonant ca-
pacitors is ILr /2. This stage ends when the voltage across C4
reaches Vi /2.
Tenth stage [t10 –t11 ]: The voltage across C1 and C2 continues
to decrease until it reaches VCc /2.
Eleventh stage [t11 –t12 ]: In this stage, diode Do is forward-
biased.
Twelfth stage [t12 –t1 ]: Diodes D1 and D2 are forward-biased
and conduct the resonant inductor current. After this stage,
the circuit is ready to return to first stage again.
Fig. 7 presents the main waveforms of the converter, and the
preceding description is considered for a single switching cycle.
Each operation interval is described using this figure.
From the analysis, the necessary condition for ZVS to occur
is that the switch is turned on only when its parallel capacitor
is discharged. In other words, to achieve zero losses in the
switching intervals, the drive signals of switches S1 and S2
(VG1,G2 ) should transition between t12 and t1 , and the drive
signals of S3 and S4 (VG3,G4 ) should transition between t5 and
t6 . The voltage Vx of Fig. 7 is smaller than VCc /2 and depends
on the turn-off intervals.
Fig. 10. Schematic of the power circuit for the laboratory prototype.
D. Experimental Results
A prototype of the three-level buck–buck converter was built
according to the specifications of Section III-D, and its circuit
schematics are presented in Fig. 10. Because the main objective
was to analyze the power circuit performance, the experiments
were conducted with open-loop control, fixing the duty cycle and
observing the circuit’s performance. Furthermore, the control-
oriented modeling of the structures presented here is important
and suitable for a comprehensive study. Gate pulses were gen-
erated by the microcontroller PIC18F4331 and isolated by the
gate drivers SKHI10op.
Due to limitations of the low-cost microcontroller used in
this study, the chosen switching frequency was 20 kHz. The low
resolution can make it difficult to balance the clamping voltages.
On the other hand, closed-loop control of the clamping voltages
can help balance the voltage even with low-resolution PWM.
Thus, in this study, high-frequency operation was made possible
by using closed-loop control of the clamping voltages.
At rated power and a measured dc output voltage Vo =
358.5 V , the waveforms seen in Fig. 11 were recorded. The
voltage across the switches S1 , S2 , S3 , and S4 , and the reso-
nant inductor current are in good agreement with the theoretical Fig. 11. Waveforms for rated power. (a) Voltage across switches S 1 and S 2 ,
waveforms presented in Section II-A, except for the output cur- drive signal of S 1 , and resonant inductor current. (b) Voltage across switches
S 3 and S 4 , drive signal of S 3 , and resonant inductor current.
rent ripple, which causes the current iLr to present a ripple
accordingly.
A detailed view of the commutation turn-on process for
switches S1 and S2 is shown in Fig. 12(a), where ZVS oper- converter. Thus, the aim of reducing voltage stresses by 2 in the
ation can be observed. Fig. 12(b) shows S3 and S4 , which also active switches was achieved in the proposed converter.
operate with ZVS. The measured maximum voltage overshoot The designed converter operates with ZVS from 100% to
for the switches was 375 V, which corresponds to 53% of the 35% of the rated power. Below a 35% load, ZVS transitions
input voltage Vi . This shows that the voltage across the switches were observed only during turn-on commutations. Fig. 13 shows
is effectively halved when compared to a conventional buck the power transfer efficiency curve for three load conditions. A
2256 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 24, NO. 10, OCTOBER 2009
Fig. 14. Buck–buck converter presenting ZVS at all commutation for all semi-
conductor devices.
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2258 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 24, NO. 10, OCTOBER 2009
Jean Paulo Rodrigues received the B.E. and M.S. Marcelo Lobo Heldwein (S’99–M’06) received the
degrees in electrical engineering in 2002 and 2005, B.S. and M.S. degrees in electrical engineering from
respectively, from the Federal University of Santa Federal University of Santa Catarina, Florianópolis,
Catarina, Florianópolis, Brazil, where he is currently Brazil, in 1997 and 1999, respectively, and the Ph.D.
working toward the Ph.D. degree at the Power Elec- degree from the Swiss Federal Institute of Technol-
tronics Institute. ogy (ETH Zurich), Zurich, Switzerland, in 2007.
In 2008, he joined the Mechanic Metal Depart- From 1999 to 2001, he was an R&D Engineer with
ment, Federal Institute of Education, Science and the Power Electronics Institute, Federal University of
Technology of Santa Catarina (IFSC), Florianópolis, Santa Catarina, where he is currently a Postdoctoral
where he is currently a Lecturer, and engaged in Fellow. From 2001 to 2003, he was an Electrical De-
education and research on power electronics and sign Engineer with Emerson Energy Systems, São
mechatronics. His current research interest is multilevel dc-dc converters for José dos Campos, Brazil, and Stockholm, Sweden. His current research interests
reduced stresses across power semiconductors. include power-factor-correction techniques, static power converters, multilevel
converters, and electromagnetic compatibility for power electronics.
Dr. Heldwein is a member of the Brazilian Power Electronics Society
(SOBRAEP).