Professional Documents
Culture Documents
Before a plastic bottle can be manufactured, the PET must be made. PET is a polymer
that is made from petroleum hydrocarbons. It comes from a reaction between terephthalic
acide and ethylene glycol. The process to make PET is called polymerization.
Making the Bottle
The process to make PET bottles is called stretch blow molding. PET pellets are
injection-molded in a thin-walled plastic tube. The tube is then cooled and cut into
shorter lengths. Each length of tube is inserted into a mold that is shaped like the bottle
the manufacturer wants to create. A steel rod is inserted into the tube and blows out
highly pressurized air. This pushes the plastic and PET against the inner sides of the
mold. Under this high pressure and high temperature, the molecules in the PET polarize,
in essence, crystallize, which give the bottle its strength. The consistent pressure also
ensures a uniform thickness to the PET. The bottle bottom is made from a separate mold
during the process and attached later.
Finishing the Bottle
The mold is then cooled quickly to keep any of the PET from flowing inside the
mold. The bottle is then removed from the mold and trimmed to remove and PET
that leaked through cracks in the mold. The bottles are then packaged and sent to
the company that ordered them. Lids and labels are made in an entirely separate
process.
---------------------------------------------------------------------------------------------------
The Process
Typical applications include Industry packaging (e.g. shrink film, stretch film, bag film or
container liners), Consumer packaging (e.g. packaging film for frozen products, shrink
film for transport packaging, food wrap film, packaging bags, or form, fill and seal
packaging film), Laminating film (e.g. laminating of aluminium or paper used for
packaging for example milk or coffee), Barrier film (e.g. film made of raw materials such
as polyamides and EVOH acting as an aroma or oxygen barrier used for packaging food,
e. g. cold meats and cheese), films for the packaging of medical products, Agricultural
film (e.g. greenhouse film, crop forcing film, silage film, silage stretch film).