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Desalination 148 (2002) 93–98

Cold sterilization and clarification of pineapple juice


by tangential microfiltration

Lucia Carneiroa, Iralla dos Santos Saa, Flávia dos Santos Gomesb, Virginia Martins
Mattab, Lourdes Maria Corrêa Cabralb*
a
Food Technology Department, UFRRJ, Rodovia BR465 Km7, Seropédica, Brazil
Tel./Fax +55 (21) 26821220; emails: lucia_carneiro@hotmail.com, iralla@zipmail.com
b
Brazilian Agricultural Research Corporation, Av. das Américas, 29501, Guaratiba, 23020-470 Rio de Janeiro, Brazil
Tel. +55 (21) 24107435; Fax +55 (21) 24101090; emails: fgomes@ctaa.embrapa.br, vmatta@ctaa.embrapa.br,
lcabral@ctaa.embrapa.br

Received 5 February 2002; accepted 25 March 2002

Abstract

Pineapple is a very appreciated tropical fruit due to its unique aroma and flavour. Pineapple juice was cold
sterilised and clarified by crossflow microfiltration associated with an enzymatic treatment. A tubular polyethersulfone
0.3 µm pore size membrane with effective filtration area of 0.05 m2 was used in the pilot system. Ten experiments
were carried out under the same operational conditions, 25ºC and 100 kPa, in order to evaluate the cold sterilisation
and clarification of pineapple juice by microfiltration. It was observed that the permeate flux did not change
significantly after fifteen minutes of processing time. It was stabilised around 100 L/hm2. The clarification process
was considered very efficient due to the great reduction of haze and viscosity, and by showing no significant changes
in pH, acidity, sugar and soluble solid content of the juice. The permeate of the process was collected in sterile
bottles inside a laminar flow station and kept under refrigeration (8ºC) for a period of 28 d. The samples were
submitted to microbiological evaluations in intervals of seven days. The microbiological analysis of the microfiltered
pineapple juice showed that it was in agreement with the requirements by the Brazilian Legislation for juices and
drinks.

Keywords: Pineapple; Microfiltration; Sterilization; Clarification; Enzymatic treatment

*Corresponding author.

Presented at the International Congress on Membranes and Membrane Processes (ICOM), Toulouse, France,
July 7–12, 2002.

0011-9164/02/$– See front matter © 2002 Elsevier Science B.V. All rights reserved
94 L. Carneiro et al. / Desalination 148 (2002) 93–98

1. Introduction be pasteurised and added to the permeate sterile


juice in order to obtain the reconstituted juice [3].
Pineapple is one of the most appreciated
Microfiltration is already applied in industrial
tropical fruit due to its very attractive aroma and
scale for fruits like apple, pear, grape, orange and
very nice flavour. The Smooth Cayenne variety is
lemon [4]. In Brazil, there are few industries
known as one of the best for juice production. Its
applying microfiltration to clarify apple, acerola,
chemical composition shows a good equilibrium
lemon and orange juices [5].
between acid and sugar: 4.50; 2.21; 1.45; 0.80 wt.%
In previous works, it was studied the influence
sucrose, fructose, glucose, citric acid, respectively
of membrane pore size and transmembrane
[1].
pressure on the clarification of pineapple juice
Fruit juices world market is about US$ 5.0
[3,6,7]. It was verified that juice quality (Brix,
billions/y, in which Brazil is responsible for 33%.
pH, acidy, total sugar, colour, haze) was independent
Brazil is the most important of exporter in the
of the applied transmembrane pressure and the
world, and exports 50% of the total orange juice,
process used, microfiltration or ultrafiltration. The
besides of passion fruit, pineapple, banana and
investigated microfiltration membrane presented
acerola products [2].
the best permeate flux. So, the present work aimed
There is, indeed, a crescent demand for fruit
to study the use of the microfiltration for the
juices with the original characteristics of the fresh
stabilisation and clarification of pineapple juice.
fruits and free from chemical additives. This
results in the search of new technologies that are
able to improve the sensorial, nutritional and
microbiological quality of the fruit juices.
2. Material and methods
Since thermal processes largely affect the
characteristics of fruit juices, microfiltration can 2.1. Material
be an alternative to fruit juice preservation and
Pineapple from the variety Smooth Cayenne
conservation, because it does not involve the use
was used as raw material. The juice was obtained
of heat treatment. The advantages of micro-
from the pressing of the fresh fruits in a depulping
filtration in relation to the thermal processes are
machine with a sieve of 0.8 mm and it was kept
the use of mild temperature and pressure conditions,
in a freezing chamber at –18ºC until its processing.
which maintain the nutritional quality and the
sensorial attributes of the products.
One of the disadvantages of microfiltration is
2.2. Enzymatic treatment
the decline of the permeate flux along the pro-
cessing (fouling), caused by the retention of some Before the microfiltration process, the pineapple
feed components on the membrane surface or in juice was submitted to an enzymatic treatment
membrane pores. During microfiltration of pulpy with 0.03% (v/v) of two enzymatic preparations
juices the fouling is caused by pectins, tannins, (Pectinex SP-L and Celuclast 1.5 L, from Novo
proteins, starch, hemicellulose and cellulose. Nordisk), at 30°C for 60 min. The enzymatic
Therefore, it is important to introduce actions to treatment reduces the viscosity and the suspended
minimise fouling, such as enzymatic hydrolysis solids (pulp) content of the juice, and, consequently,
prior to membrane filtration. decreases the fouling in the microfiltration process.
The application of microfiltration process to The hydrolysis was carried out in a stainless steel
fruit juices produces two fractions: a clarified and mixture tank with controlled temperature and
sterile juice (permeate) and a fibrous concentrated agitation. The hydrolysis condition was defined
pulp one (retentate). The concentrated pulp can in a previous work [3].
L. Carneiro et al. / Desalination 148 (2002) 93–98 95

2.3. Microfiltration microfiltration of pineapple juice to improve the


filtration. The treatment consisted of hydrolysing
A tubular polyethersulfone membrane from
soluble polysaccharides, which are responsible for
Koch Membrane Systems with an effective
the high viscosity of the juice, as well as liquefying
filtration area of 0.05 m2 and 0.3 µm pore size was
the non soluble polysaccharides such as non soluble
used in the pilot system. The process conditions
pectins, cellulose, hemicellulose and lignin from
were feed velocity of 6 m/s, temperature of 25ºC
cell [12].
and applied transmembrane pressure of 100kPa.
The enzymatic treatment did not result in
During the process, the permeate was continu-
significant differences on the physical and
ously collected and the retentate stream was re-
chemical characteristics of the single strength and
circulated. The process performance was evaluated
hydrolysed juices. As it was expected, the excep-
by permeate flux behaviour. The experimental
tions were the viscosity and pulp content values.
design consisted of a set of ten microfiltration experi-
The average reduction of the viscosity from the
ments in the pilot unit under the same operational
single strength juice to the hydrolysed one was
conditions. After each process alkaline/acid/alkaline
29.6% and for the pulp content was 22.0%.
cleaning steps were used to recover the water
Table 1 shows the main physical and chemical
permeability of the membrane (1800 L/hm2bar).
characteristics of the pineapple juice along all the
The volumetric concentration factor (VCF) is
steps of the processing: single strength (juice),
defined as the initial volume divided by the
hydrolysed (feed), clarified (permeate) and
retentate volume at any time. The retentate volume
retentate.
was determined by the difference between the
Acidity, pH and soluble solids did not change
initial feed and permeate volumes. All the processes
during the processing and presented average
were finished when the concentration factor was
values of 0,80 w/w % citric acid, 3.7 and 10.0ºBrix,
equal to 2.
respectively. Glucose, fructose and sucrose con-
centrations were maintained constant along the
2.4. Analytical procedures
process steps, presenting average values of
Samples from the feed, retentate and permeate 5.4 w/w %, 2.4 w/w % and 2.2 w/w %, respectively.
were analysed in relation to pH, titrable acidity, As the sugar and acid concentrations remained
soluble and total solids content [8]. Instrumental unchanged the microfiltered juice maintained the
colour and haze evaluations were carried out in a same flavour characteristics of the single strength
Hunter system [9]. Glucose, fructose and sucrose one.
concentrations were measured by HPLC [10]. It was verified an increase in the luminosity
The permeated juice was collected in sterile and a decrease in the haze of the permeate juice
bottles inside a laminar flow station and kept when compared to the single strength one (Table
under refrigeration for a period of 28 d. They were 1). The pineapple juice became clearer and brighter.
submitted to microbiological evaluations in inter- It was also observed a reduction of the pulp
vals of 7 d (total count, mould and yeast count, content in the hydrolysed juice (5.7 g/100 g) and
fecal and total coliforms counts). The microbio- the permeate (0.0 g/100 g) when compared to the
logical analyses were performed in clarified juices single strength juice (7.4 g/100 g). The clarification
following the methodology described in American process completely removed the suspended pulp
Public Health Association [11]. in the permeated juice, as it was already observed
by Matta et al. [2].
Fig. 1 shows the behaviour of the permeate
3. Results
flux during one of the microfiltration processes.
An enzymatic treatment was associated with It could be separated in two steps. First there was
96 L. Carneiro et al. / Desalination 148 (2002) 93–98

Table 1
Average physical-and chemical characteristics of single strength (juice), hydrolysed (feed), clarified (permeate) and retentate
pineapple juice during all the steps of microfiltration processes

Parameters Juice Feed Permeate Retentate


a a a,c
Total solids content, w/w% 10.1 10.2 9.1 10.6a
pH 3.6a 3.6a 3.6a 3.6a
Acidity, w/w % citric acid 0.8a 0.8a 0.8a 0.8a
Soluble solids, °Brix 10.0a 10.1a 9.9a 10.0a
Viscosity, mPa.s 6.3a 4.4b 1.1c 10.4d
Sucrose, w/w % 5.7a 5.4a 5.3a 5.1a
Glucose, w/w % 2.1a 2.3a 2.6a 2.7a
Fructose, w/w % 2.0a 2.1a 2.3a 2.5a
Pulp content, w/w % 7.4a 5.7b 0.0c 10.3d
LHUNTER1 16.8a 17.2a 97.9b 9.9c
aHUNTER2 –0.6a –0.6a –3.8b 1.4c
bHUNTER3 6.8a 6.6a 12.4b 6.2a
Haze 97.2a 97.3a 3.3b 98.7c
Averages at the same line with different letters are different (p< 0,05, Tukey test)
1
LHUNTER – luminosity (0 = black and 100 = white)
2
aHUNTER – (from –80 to zero = green, from zero to +100 = red); 3bHUNTER – (from –100 to zero = blue, from zero to +70 = yellow)

250
15 min of process, and it was equal to 100 L/hm2.
Permeate flux (L/hm2)

200
The main factors that contribute to the flux
150 decay are the concentration polarisation, the pore
blocking and the juice viscosity increase due to
100 the increase of the concentration factor. The main
50
disadvantage of microfiltration of pulpy juice is
the fouling on the membrane surface, which
0 results in the flux decline [12].
0 30 60 90 The clarified juice presented a great reduction
Processing time (min) in the viscosity value due to the removal of pulp
Fig. 1. Permeate flux during a microfiltration process of and macromolecules from the single strength
pineapple juice. juice. As observed in Table 1, the apparent viscosity
value of the microfiltered juice was 1.1 mPa.s.
an acute decay of the permeate flux followed by The clarified juice presented the rheological
a period when the flux decay was less pronounced characteristics of a Newtonian fluid (Fig. 2). The
tending to stabilisation. Other authors like Itoua same behaviour was verified by Hernandes et al.
Gassaye et al. [13] who also studied the clarification [14], who studied orange juice ultrafiltration, and
process of pineapple juice have described the by Matta et al. [2] during the investigation of
same behaviour. acerola juice by microfiltration.
In the beginning of the microfiltration process The characteristics of the permeated juice
the permeate flux was around 232 L/hm2. After showed that microfiltration was effective for the
five minutes of processing, this parameter reduced “commercial” sterilisation of the juice. The micro-
52%. The average permeate flux stabilised after filtered pineapple juice presented microbiological
L. Carneiro et al. / Desalination 148 (2002) 93–98 97

2500 enzymatic hydrolysis with microfiltration can be


Shear stress (mPa)

2000 an attractive alternative to sterilise tropical pulpy


fruit juices. The use of this proposal technology
1500
can improve new trends for fruit juices market.
1000
500
Acknowledgements
0
0 500 1000 1500 2000 The authors wish to tank CNPq and FAPERJ
-1
Velocity gradient (s ) for the financial support of this project.
Fig. 2. Rheological behaviour of the clarified pineapple
juice. References
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Table 2
Microbiological characteristics of the pineapple juice pasteurised by microfiltration storage at 8°C for 28 d

Sample Total count Moulds and yeasts Fecal coliforms Total coliforms
(CFU/mL) (CFU/mL) (MPN/mL) (MPN/mL)
0d <1.0×101 <1.0×101 <3×10–1 <3×10–1
7d <1.0×101 <1.0×101 <3×10–1 <3×10–1
15 d <1.0×101 <1.0×101 <3×10–1 <3×10–1
28 d <1.0×101 <1.0×101 <3×10–1 <3×10–1
Standard1 * 102 1 *
1
As required from Brazilian Legislation for fruit juices quality, *no standard value
98 L. Carneiro et al. / Desalination 148 (2002) 93–98

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