NATCO designs and manufactures a variety of gas sweetening systems, including amine systems. Amine systems remove contaminants so the gas is suitable for transportation and use. NATCO offers a number of amine solvents, that remove the contaminants by chemical reaction.
NATCO designs and manufactures a variety of gas sweetening systems, including amine systems. Amine systems remove contaminants so the gas is suitable for transportation and use. NATCO offers a number of amine solvents, that remove the contaminants by chemical reaction.
NATCO designs and manufactures a variety of gas sweetening systems, including amine systems. Amine systems remove contaminants so the gas is suitable for transportation and use. NATCO offers a number of amine solvents, that remove the contaminants by chemical reaction.
Hydrogen sulfide, carbon dioxide, mercaptans and other contaminants are often found in natural gas streams. H2S is a highly toxic gas that is corrosive to carbon steels. CO2 is also corrosive to equipment and reduces the Btu value of gas. Gas sweetening processes remove these contaminants so the gas is suitable for transportation and use. NATCO designs and manufactures a variety of gas sweetening systems, including amine systems. NATCO offers a number of amine solvents, that remove the contaminants by chemical reaction. Custom and standard designs are available to meet any gas sweetening challenge, and lease/purchase options are available.
Amine Sweetening Process
NATCO amine sweetening systems are based on proven gas sweetening technology. The systems are efficient and effective. The following step-by-step explanation refers to Figure 1. 1 Sour gas enters the contactor tower and rises through the descending amine solution. 2 Purified gas flows from the top of the tower. 3 The amine solution, carrying absorbed acid gases, leaves the tower for the heat exchanger or optional flash tank. 4 Rich amine is heated by hot regenerated lean amine in the heat exchanger. 5 Rich amine is further heated in the regener- Figure 1 Typical Amine Systems flow diagram ation still column, by heat supplied from the reboiler. The steam rising through the still liberates H22 and CO2 regenerating the amine. 6 Steam and acid gases separated from the rich amine are condensed and cooled, respectively, in the reflux condenser. 7 Condensed steam is separated in the reflux accumulator and returned to the still. Acid gases may be vented, incinerated or directed to a sulfur recovery system. 8 Hot regenerated lean amine is cooled in a solvent aerial cooler and circulated to the contactor tower, completing the cycle. 9 A variety of heat sources may be used for the still reboiler: direct-fired, waste heat, hot oil and steam systems. Issue 8 02.07 Page 531-A1 Amine Gas Sweetening Systems Custom-designed gas sweetening Standardized Amine plants The standard plants are shop-fabricated plants modular packages. They are skid-mounted Standardized plants save you time and include all piping and controls. Systems engineered to suit and money The plants are designed to use a variety of your needs By standardising the gas sweetening solvents, as well as MEA, DEA, MDEA, DGA NATCO custom designs and manufactures design, we are able to provide fast and Sulfinol. amine sweetening plants for any particu- delivery and a saving in engineering cost. lar application. Our specially engineered Equipment included in each plant: systems adapt the basic amine process to Six complete gas sweetening • Amine contactor tower your gas flow rates, stream composition, packages • Reboiler/surge tank desired outlet quality and more. NATCO’s standardized plant is designed • Reflux condenser/solution cooler in a The amine plant may stand alone or work in six sizes for the most frequently common aerial cooler package as part of an integrated processing instal- required solvent circulation rates. • Reflux accumulator lation, offshore or onshore. Sizes range • Reflux pump(s) from 125 gpm to 2000 gpm and higher, • Main solvent pump(s) with contaminants in any concentration. Size 0 1 to 3 gpm • Solvent booster pump(s) Below 125 gpm circulation rates, NATCO Size 1 3 to 10 gpm • Full flow filter for rich solvent offers six standardized designs. Size 2 10 to 20 gpm • Charcoal filter Size 3 20 to 40 gpm • Control panel/motor starters Size 4 40 to 80 gpm The 1-3gpm unit has the reflux system integral with the still column. This unit does not require reflux pumps or booster pumps. Size 5 80 to 120 gpm Except for the gas contact tower the 1-3 gpm, 3-10 gpm and 10-20 gpm plants are Standard Amine plants complete on one skid. The reboiler and aerial cooler are mounted off-skid on the 1-3 3-10 10-20 20-40 40-80 80-120 gpm gpm gpm gpm gpm gpm 20-40 gpm plant. The reboiler, still, and Contractor tower solvent aerial cooler are off-skid on the O.D. (in) 12.75 18 18 24 30 36 larger plants. Length (ft) 42 52.5 52.5 52.5 52.5 52.5 Trays 20 20 20 20 20 20 Select options to suit special needs Reboiler These plants are designed so that they can O.D. (in) 24 36 60 72 96 120 be customized to meet your special needs Custom performance from a while maintaining fast delivery. standard design Length (ft) 10 25 30 30 40 40 Duty (MMbtu/hr) .23 .75 1.25 2.75 5.5 8.6 These options include: NATCO has put years of gas sweetening • Outlet scrubber and accessories expertise into the design and engineering Still column O.D. (in) 10.75 14 18 24 36 42 • Flash tank and accessories of six standardized gas plants. You get the • NACE accessories kind of performance with these standard Length (ft) 23 48 50 50 50 50 Trays Pack 20 20 20 20 20 • Instrument options plants that you expect from a custom- • Control panel options designed sweetening plant. Reflux accumulator O.D. (in) 14 16 18 24 36 42 • Reclaimer and accessories Length (ft) 6 5 7.5 7.5 7.5 52.5 For more information on NATCO Amine Gas Sweetening Circulation pump (2) Systems or other NATCO Group products contact:
Rate (gpm) max 3 10 20 40 80 120 NATCO Head Office