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rABLE It
RANGE OF LOSSES IN POWER SYSTEM EQUIPMENT
Energy Loss-
Full Load
Components (Percent)
TABLE Im
LOSSES FOR 3600-r/min 13.8-kV INDUSTRIAL GENERATORS
TABLE IV
Efficiency ESTIMATED FULL-LOAD LOSSES FOR 5 AND 15 kV
kVA PF Cooling (Percent)
Watts Loss
9375 0.80 air 97.6 Breaker Unit Magnetic Vacuum Vacuum
12 500 0.85 " 98.1 Ampere Rate (1) High (1) High (2) High
15 625 0.85 98.3
18 750 0.85 98.3
25 600 0.85 98.3 (1) 1200 1000 675 -
1000
806 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS. VOL. IA-21, NO. 4. MAY/JUNE 1985
No-Load No-Load
kVA Loss Trotal Loss Percent kVA Loss Total Loss Percent
OA Rating (W) (W) Loss OA Rating (W) (W) Loss
750 1940 15 670 1.79 2.4-, 4.16-, 6.9-, 12-, 13.2-, or 13.8-kV delta primary, 480-, 480Y/277-V
1000 2600 16 170 1.60 delta or wye secondary
1500 3390 22 910 1.51
2000 3850 27 100 1.34 750 1950 9300 1.38
2500 5200 31 960 1.27 1000 2500 11 800 1.31
1500 3400 16 300 1.21
2000 4400 21 000 1.17
2.4-, 4.16-, 6.9-, 12-, 13.2-, or 13.8-kV delta primary, 480-, 480Y/277- 2500 5200 24 700 1.10
V delta or wye secondary. 6.9-, 12.0-, 13.2-, or 13.8-kV delta primary, 2400-4160-V delta or wye
secondarv
where I is the current in amperes and X is the reactance in 1000 2400 10 000 1.22
1500 3200 15 200 1.13
ohms. Multiply watt losses by three for three-phase reactors. 2000 4300 19 000 1.06
Notes: 2500 5000 22 500 1.00
1) The data in Table V are for indoor units. For outdoor 3750 6800 31 000 0.92
5000 8700 39 700 0.88
units, add ten percent. 7500 11 500 54 000 0.80
2) Interpolate for losses for intermediate kVA's. 10 000 15 000 64 000 0.71
3) To the values in Table V add losses generated by field of 22.9-, 26.4-, or 34.4-kV delta primary, 2400-14 400-V delta or wye
reactor in surrounding magnetic material such as metallic secondary
beams, walls, floor, etc. These generally approach zero if they 1000 2700 12 600 1.40
are outside the magnetic clearances shown on reactor drawings 1500 3600 16 700 1.24
2500 5600 24 000 1.07
unless they are surrounded by a complete loop of magnetic 3750 7700 33 000 0.98
material such as structural building steel. 5000 8500 42 500 0.94
4) The value of R in ohms of a reactor is on the order of 1/ 7500 12 000 58 000 0.86
10 000 16 000 68 000 0.76
SOth-l/lOOth the value of X in ohms.
5) The values in Table V are for aluminum windings. The 46-kV insulation class, delta primary 250-kV BIL, 2400--14 400-V wye or
delta secondary
values for copper are approximately the same.
1000 3200 13 500 1.50
6) Throughout the load range, losses vary as a square of the 1500 4100 17 100 1.27
through kVA and PF. The percent energy losses for typical 2500 5500 26 000 1.16
reactors are 375Q 8000 33 600 1.00
5000 9500 42 500 0.94
75()0 12 500 58 000 0.86
10 000 16 (X) 70 500 0.78
69-kV insulation class, delta primary, 350-kV BIL, 2400-14 400-V wye or
VD 30 Equivalent Loss delta secondary
Voltage Reactor (Percent) Circuit kVA kVA (Percent)
1500 5000 18 000 1.33
2500 6000 27 900 1.24
480 1000 A, 0.01 3.61 830 10 0.227 3750 8500 36 200 1.07
2400 1200 A, 0.10 8.65 5000 144 0.180 5000 10 500 44 000 0.98
4160 1200 A, 0.10 5.00 8640 144 0.105 7500 14 000 59 000 0.87
13800 1200 A, 0.5 7.53 28 600 864 0.094 10 00 17 000 72 000 0.80
Note: Load tap changing transformers will add five to ten percent to no-
Transformers: The losses for new transformers should be load losses and five to ten percent to load losses plus adjustment for tap
obtained from the manufacturer. Representative historic en- connection above or below rated voltage.
ergy losses in transformers at self-cooled rating, rated kVA,
and 55°C rise are given in Tables VI-VIII. actual current or kVA to rated current or kVA, and add back
Notes: no-load losses for total.
1) Load losses vary as the square of the current. Load-Break Switches-5 and 15 k V: Current-limiting
2) No-load losses are based nameplate voltage and vary
on fuses are not available for the full line of switch ratings. Where
directly as a function of voltage. Taps above or below the loss of other fuses is known, total loss data can be
nameplate rating will raise or lower losses by the percent calculated using the tabulated switch data. Typical full-load
voltage change. watts loss per units with load-break switches and current-
3) For losses at other than self-cooled rated kVA as in limiting fuses for 5- and 15-kV switches are given in Table IX.
forced-air or forced-oil-air cooling ranges, subtract no-load Losses vary as the square of the current. The typical percent
losses, adjust load loss by the difference of the square of the energy losses for loaded unfused 600- and 1200-A switches
MCDONALD AND HOCKOK: ENERGY LOSSES IN ELECTRICAL POWER SYSTEMS 807
138-kV class delta primary, 650-kV BIL, 15-kV class wye secondary, 1 10-kV 3) 600-A switch, S kV
BIL 50 5 468 473
5000 19.0 54.0 1.20 100 14 502 507
7500 23.5 73.5 1.09 200 55 - -
10 000 30.7 87.5 0.97 300 125 - -
16 000 47.8 120.0 0.83 400 222 - -
20 000 48.0 132.0 0.73 500 347 - -
25 000 56.5 155.0 0.69 600 500 - -
30 000 64.5 177.0 0.66 4) 1200-A switch, 5 kV
35 000 72.0 198.0 0.63
40 000 79.0 217.0 0.60 50 2 468 470
50 000 92.0 255.0 0.57 100 5 502 507
200 20 - -
Note: Transformers with LTC will raise no-load losses five to 20 percent 300 46 - -
and load losses ten to 25 percent.
400 83 - -
500 130 - -
600 187 - -
with 0.9 PF load are 800 333 - -
1000 521 - -
1200 750 - -
Losses
Switch 2400 V 4160 V 13 800 V
(A) (Percent) (Percent) (Percent)
applies to 2.4- or 4.16-kV equipment, one high design and are
600
1200
0.022
0.017
0.013
0.009
0.004 arranged
to show how the power circuit segments can be
0.003
varied to reduce watts loss (Table X).
Notes:
The foregoing tabulations are based on historic data; newer 1) The losses shown in Table X are for indoor units. Add
current limit fuses are available with lower losses as follows: 250 W/unit for heaters, if outdoors.
2) The losses apply to copper or aluminum power bus.
5-kV loss 15-kV Loss 3) Losses vary as the square of the current for contactors
(A) (W) (A) (W) and fuses but are constant for control power transformer and
protective and control devices.
250 170 100 140 Typical percent energy losses of fully loaded motor starters
300 165 125 170 are
350 180 150 175
400 195 175 190 1) 300-hp 2300-V 400-A contactor, 4R fuse: 0.1 1 percent;
450 210 200 220
2) 700-hp 2300-V 400-A contactor, 12R fuse: 0.077
percent;
Medium- Voltage Starter Equipment: Add up estimated 3) 4000-hp 4000-V 700-A contactor, 600 A fuse: 0.13
full-load losses for each cubicle of lineup as follows: data percent;
g80 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS. VOL. IA-21, NO. 4, MAY/JUNE 1985
TABLE X
(A) Size (W) (W) Size (W) and OL (W) (W) (W)
1) 400-A Contactor
40 3R 22.8 1.9 #8 21.0 2070 0 252.7
6R 11.1 1.9 #6 13.2 233.2
9R 7.5 1.9 #4 8.1 24.5
12R 5.7 1.9 #2 5.1 219.7
18R 3.6 1.9 1/0 3.3 215.8
24R 2.8 1.9 300M 1.2 212.9
60 4R 38.7 4.3 #6 29.7 207 a 0 279.7
9R 16.8 4.3 #4 18.7 246.8
12R 12.6 4.3 #2 11.7 235.6
18R 8.4 4.3 1/0 7.3 227.0
24R 6.3 4.3 300M 2.6 220.2
80 6R 46.2 7.7 #4 33.2 207a 0 204.1
9R 30.0 7.7 #2 20.7 265.4
18R 15.0 7.7 1/0 13.0 242.7
24R 11.4 7.7 300M 4.6 230.7
120 9R 67.8 17.3 #2 46.7 207 a 36 374.8
18R 33.7 17.3 1/0 29.4 36 323.4
24R 25.5 17.3 300M 10.4 36 296.2
160 12R 90.6 30.7 1/0 52.2 207a 114 494.5
24R 45.3 30.7 300M 18.4 114 415.4
240 18R 134.7 69.0 300M 41.5 207° 225 677.2
24R 101.9 69.0 300M 41.5 207 a 225 644.4
360 24R 229.4 155.4 300M 93.3 207 a 372 1057.1
2) 700-A Contactor
240 18R 134.7 69 300M 41.5 268 b 0 513.2
24R 101.9 69 300M 41.5 268 b 0 480.4
600A 20.2 69 500M 24.2 268 b 0 381.4
700A 16.7 69 500M 24.2 268 b 0 377.9
360 24R 229.4 155.4 300M 93.3 268 b 0 746.1
600A 45.4 155.4 500M 54.4 268 b 0 523.2
700A 37.6 155.4 500M 54.4 268 b 0 515.4
500 600A 87.5 300.0 500M 105.0 268 b 20 480.5
600 700A 72.5 432.0 500M 151.2 268 b 28 951.7
a
CPT-1 kVA 54 W
Contactor coils 117
Overload heaters, average 36
Total 207 W
bCPT-1 kVA 54 W
Contactor coils 177.8
Overload heaters, average 36
Total 267.8 W
4) 5000-hp 4000-V 700-A contactor, 700 A fuse: 0.021 cubicle are the sum of those for breakers in the cubicle plus the
percent. power bus loss (Tables XII and XIII).
Busway: In the 600-V class, for use with motor control Notes:
center or switchgear, the full-load three-phases watts loss/ 1) For outdoor equipment add 250 W/unit for heaters.
ft, are shown in Table XI. Losses vary directly as the square of 2) Losses apply to aluminum or copper bus.
current. The typical percent losses for 50 ft of busway with Losses vary as the square of the feeder current plus the
load at 1.0 PF are adjusted losses of the power bus. Typical percent energy
1) 600-A armor-clad 208-V aluminum: 0.84 percent; losses of a cubicle of four 600-A breakers with 400-A trips and
2) 600-A armor-clad 480-V aluminum: 0.36 percent; 0.9 PF loads and a 300-A bus for the following voltages are
3) 5000-A armor-clad 480-V aluminum: 0.21 percent;
4) 1600 A LVD 480-V copper: 0.26 percent; 240 V 0.34 percent
5) 1600 A CL 480-V copper: 0.35 percent. 480 V 0.17 percent
Low-Voltage Switchgear: Typical total losses per indoor 600 V 0.13 percent.
MCDONALD AND HOCKOK: ENERGY LOSSES IN ELECTRICAL POWER SYSTEMS 809
TABLE XVII
VALUES OFR FOR CALCULATING LOSSES
Size Q/ 1000 ft
AWG or kcmiil of Conductor
TABLE XIV
COMBINATION STARTERS, FUSED OR BREAKERa 8 0.780
6 0.489
NEMA Size Watts Loss 4 0.309
2 0.195
1 0.155
1 27 1/0 0.124
2 57 2/0 0.010
3 99 3/0 0.078
4 165 4/0 0.064
5 280 250 0.055
300 0.046
0 Includes control power transformer and pilot light. 350 0.040
400 0.035
450 0.032
500 0.029
TABLE XV 600 0.025
FEEDER TAP UNITS 750 0.021
Frame Ampere Rating Watts Loss
TABLE XVHI
Horizontal Horizontal
Dripproof TEFC Severe Duty Dripproof TEFC Severe Duty
Percent Efficiency Percent Efficiency Percent Efficiency Percent Efficiency
Synchronous Normal High Normal High Synchronous Normal High Normal High
HP Speed A B C A B C HP Speed A B C A B C
1/2 3600 69.0 69.0 - 69.0 69.0 30 3600 87.0 88.5 93.6 86.5 88.5 92.4
1800 69.0 69.0 74.0 69.0 69.0 74.0 1800 89.0 89.5 94.1 89.5 90.2 93.6
1200 70.5 71.0 75.0 70.5 71.0 75.0 1200 88.5 89.5 93.6 89.0 90.2 93.0
900 62.5 71.0 - 62.5 71.0 900 88.0 87.5 98.6 90.0 87.5 93.6
1 3600 74.5 77.0 - 74.5 80.0 40 3600 88.0 88.5 93.6 86.5 89.5 93.6
1800 75.0 72.0 84.0 75.0 75.0 84.0 1800 88.5 90.2 94.5 90.5 90.2 94.1
1200 73.0 77.0 81.5 73.0 79.0 81.5 1200 89.0 90.2 94.1 90.0 90.2 93.6
500 70.0 70.0 - 70.0 70.0 79.0 900 88.0 89.5 93.6 90.0 89.5 93.0
1 1/2 3600 - 79.0 84.0 - 80.0 81.5 50 3600 89.0 89.5 93.0 88.0 90.2 93.0
1800 - 77.0 84.0 - 79.0 81.5 1800 89.5 90.2 94.5 91.5 91.7 94.1
1200 - 75.5 86.5 - .5 84.0 1200 90.0 90.2 94.1 91.5 91.5 93.6
2 3600 79.0 81.0 86.5 79.0 86.#
900 89.0 88.5 93.6 90.0 88.5 93.6
86.5
1800 79.5 80.0 84.0 79.5 84.0 84.0 60 3600 - 90.2 93.6 - 90.2 94.1
1200 78.5 77.0 87.5 78.5 80.5 87.5 1800 - 91.0 95.4 - 91.7 95.0
900 70.0 72.0 86.5 70.0 72.0 85.5 1200 - 90.2 95.0 - 91.7 94.1
3 3600 80.0 80.0 86.5 75.5 82.5
900 - 91.0 94.1 - 91.0 93.6
86.6
1800 80.5 80.5 88.5 80.5 82.0 88.5 75 3600 90.5 90.2 94.5 90.5 91.7 94.5
1200 76.0 81.5 90.2 78.0 81.5 89.5 1800 91.0 91.7 95.4 92.0 91.7 95.4
900 74.0 74.0 87.5 74.0 74.0 86.5 1200 91.0 91.7 95.4 92.0 91.7 95.0
5 3600 83.0 82.5 88.5
900 91.0 91.0 94.5 92.0 90.2 94.1
80.5 84.0 88.5
1800 84.0 82.5 88.5 84.0 84.0 88.5 100 3600 91.5 91.7 94.5 91.5 91.7 94.1
1200 79.0 81.5 90.2 78.0 84.0 89.5 1800 92.5 91.7 96.2 93.0 92.4 95.4
900 78.0 78.5 90.2 78.0 78.5 89.5 1200 91.5 91.7 95.4 91.5 92.4 95.0
7 1/2 3600 84.5 85.5
900 92.5 91.0 95.0 93.5 91.7 94.1
88.5 79.0 84.0 89.5
1800 82.0 84.0 91.7 82.5 84.0 91.0 125 3600 - 91.7 95.0 - 91.7 94.5
1200 84.5 84.0 91.0 83.0 84.0 90.2 1800 - 92.4 95.4 - 92.4 95.4
900 79.0 80.0 90.2 79.0 80.0 89.5 1200 - 92.4 95.4 - 93.0 95.0
900 - 91.0 95.0 - 92.4 94.5
10 3600 84.5 86.5 91.7 82.5 86.5 91.0
1800 83.0 85.5 91.7 83.0 85.5 91.0 150 3600 92.0 91.7 94.5 91.5 91.7 94.5
1200 84.0 86.5 91.7 82.0 86.5 91.0 1800 93.0 93.0 96.2 93.0 93.0 95.8
900 81.0 84.0 91.7 80.0 84.0 91.0 1200 91.5 92.4 95.8 93.5 93.4 95.8
900 92.5 91.0 95.0 92.5 92.4 94.5
15 3600 86.0 86.5 91.0 82.0 86.5 91.0
1800 86.5 87.5 93.0 86.5 87.5 200 3600 91.5 93.0 95.0 92.0 93.0 95.0
92.4 1800 94.0 93.6 96.2 93.0 94.5 95.8
1200 85.0 86.6 92.4 87.0 86.5 91.7
900 82.0 85.5 91.7 83.0 85.5 91.0 1200 93.0 93.0 95.4 93.5 94.5 95.4
900 - 93.0 92.4 92.4 93.6
20 3600 87.0 86.5 93.0 86.0 86.5 91.7 250 3600 - 92.4 95.0 - 93.0 95.4
1800 87.5 88.5 93.6 87.5 88.5 93.0 1800 - 93.0 96.2 - 93.6 96.2
1200 87.0 88.5 92.4 85.0 88.5 91.7 1200 - 93.0 96.2 - 94.5 95.4
900 85.0 87.5 92.4 85.0 87.5 91.7 900 93.6 91.3 - 93.4 94.5
25 3600 - 88.5 93.6 - 89.5 92.4 300 3600 92.5 93.0 94.1 93.5 93.0 94.1
1800 - 89.5 94.1 - 89.5 93.6 1800 93.0 92.2 96.2 93.0 91.7 95.8
1200 - 89.5 93.6 - 89.5 92.4 1200 - 93.6 94.1 - 93.2 94.1
900 - 87.5 92.4 - 87.5 91.7 900 - 93.0 94.0 - 92.8 94.0
8 12 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS. VOL. IA-21, NO. 4, MAY/JUNE 1985
TABLE XIX
Vertical-460 V Vertical-460 V
Dripproof TEFC Dripproof TEFC
Synchronous Percent Efficiency Percent Efficiency Synchronous Percent Efficiency Percent Efficiency
HP Speed Normal High Normal High HP Speed Normal High Norrnal High
1200 81.0 88.5 81.0 88.5 75 3600 89.0 93.0 89.5 91.7
900 77.0 - 77.0 - 1800 90.5 94.1 89.5 94.1
71/2 3600 83.0 90.2 80.2 88.5 1200 91.0 94.1 91.0 943.1
1800 81.0 90.2 83.5 90.290 910 41 910 30
1200 83.0 89.5 83.0 89.5 100 3600 89.5 93.0 90.5 92.4
900 83.0 - 82.0 - 1800 91.0 91.0 92.0 94.1
10 3600 84.5 90.2 82.5 89.5 1200 91.5 94.1 92.0 94.1
1800 83.0 90.2 86.0 90.2 900 91.0 - 91.0 -
1200 85.0 90.2 84.0 90.2 125 3600 91.0 93.0 91.0 92.4
900 - - 84.0 - 1800 92.5 94.1 92.0 94.1
15 3600 85.0 89.5 79.5 89.5 1200 92.0 94.5 92.0 94.1
1800 84.0 91.7 85.5 91.7 900 91.0 93.0 91.5 92.5
1200 86.0 91.0 85.5 91.0 150 3600 92.0 93.6 91.0 93.0
900 84.0 - 84.0 - 1800 92.5 94.1 .92.5 94.5
20 3600 88.0 91.9 82.0 90.2 1200 92.0 93.0 92.0 94.0
1800 87.0 91.7 86.5 92.4 900 91.5 93.0 92.0 94.0
1200 87.0 91.7 86.5 91.7 200 3600 92.5 94.1 91.5 94.5
900 84.0 - 86.0 - 1800 92.5 95.0 92.5 -
25 3600 87.0 91.7 84.5 91.0 1200 92.5 93.5 92.5 -
1800 87.0 92.4 87.0 92.4 900 91.5 - 92.5 -
TABLE XX
Vertical, 2300 V
Dripproof TEFC
Synchronous Percent Efficiency Percent Efficiency
HP Speed Normal High Normal High
750 3600 94.2 95.0 - -
1800 93.7 94.2 93.0 93.5
1200 93.5 94.0 93.0 93.5
900 93.5 94.0 93.0 93.5
1000 3600 94.0 94.7 - -
1800 93.7 94.5 93.0 93.5
1200 93.5 94.5 93.0 94.0
900 93.5 94.5 93.5 94.2
MCDONALD AND HOCKOK: ENERGY LOSSES IN ELECTRICAL POWER SYSTEMS 813
TABLE XXI
LARGE MOTORS-INDUCTION TYPE, HORIZONTAL, 2300 V
Dripproof TEFC Dripproof TEFC
Percent Percent Percent Percent
HP Speed Efficiency Efficiency HP Speed Efficiency Efficiency
200 3575 93.0 93.0 1185 93.7 93.3
1775 93.0 93.0 885 93.7 93.5
1185 91.4 93.0 800 3575 94.5 93.6
885 91.7 93.6 1775 94.5 93.5
250 3575 93.0 93.0 1185 93.9 93.5
1775 93.0 93.0 885 93.9 93.7
1185 93.0 94.1 1000 3575 94.8 93.9
885 92.4 94.1 1775 94.3 93.8
300 3575 93.0 93.0 1185 94.2 93.8
1775 92.2 93.6 885 94.1 93.9
1185 93.0 94.5 1250 3575 95.1 94.2
885 93.0 94.1 1775 94.5 94.0
350 3575 93.0 91.0 1185 94.5 94.1
1775 92.6 94.1 885 94.4 94.2
1185 93.6 94.5 1500 3575 95.3 94.6
885 93.0 92.8 1775 94.7 94.3
400 3575 93.3 91.7 1185 94.6 94.3
1775 93.0 94.5 890 94.5 94.3
1185 93.6 94.5 1750 3575 95.5 94.8
885 93.6 93.5 1780 94.9 94.5
450 3575 93.5 92.4 1185 94.8 94.5
1775 93.0 94.5 890 94.7 94.6
1185 93.6 92.6 2000 3575 95.6 94.9
885 93.6 92.8 1780 95.1 94.7
500 3575 94.1 92.4 1185 95.0 94.7
1775 93.6 92.8 890 94.9 94.8
1185 93.6 92.8 2250 3575 95.8 95.1
885 93.2 93.0 1780 95.2 94.8
600 3570 93.6 93.1 1185 95.1 94.8
1775 93.6 93.1 890 95.0 94.9
1185 94.1 93.1 2500 3575 95.9 95.2
885 93.5 93.3 1780 95.3 94.9
700 3575 94.1 93.4 1185 95.2 94.9
1775 94.1 93.3 890 95.1 95.0
814 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. IA-21, NO. 4, MAY/JUNE 1985
TABLE XXII
LARGE MOTORS-INDUCTION MOTORS, HORIZONTAL, 4000 V
Dripproof TEFC
Percent Percent
HP Speed Efficiency Efficiency
1000 3575 94.7 94.0
1775 94.2 93.8
1185 94.1 93.8 TABLE XXIII
885 94.0 93.9 LARGE MOTORS-SYNCHRONOUS, BRUSH TYPE, HORIZONTAL, 2300 V
1250 3575 95.1 94.4
1775 94.5 94.0 Synchronous Percent Efficiency
1185 94.5 94.1 HP Speed PF 1.0 PF 0.8
885 94.4 94.2
1500 3575 95.3 94.6 500 1800 95.3 94.1
1775 94.7 94.3 1200 95.2 94.0
1885 94.6 94.3 900 95.3 93.8
890 94.5 94.4 720 95.1 93.4
1750 3575 95.5 94.8 600 1800 95.5 94.4
1780 94.9 94.5 1200 95.5 94.4
1185 94.8 94.5 900 95.6 94.2
890 94.7 94.6 720 95.3 93.9
2000 3575 95.6 94.9 700 1800 95.6 94.6
1780 95.1 94.7 1200 95.7 94.6
1185 95.0 94.7 900 95.8 94.5
890 94.9 94.8 720 95.6 94.2
2250 3575 95.8 95.1 8d6) 1800 95.7 94.7
1780 95.2 94.8 1200 95.8 94.8
1180 95.1 94.8 900 96.0 94.8
890 95.0 94.9 720 95.8 94.5
2500 3575 95.9 95.2 900 1800 95.9 94.9
1780 95.3 94.9 1200 95.9 94.9
900 96.1 95.0
1185 95.2 94.9 720 95.9 94.8
890 95.1 95.0
3000 3575 95.9 -
1000 1800 95.9 95.0
1785 95.4 -
1200 96.0 95.0
900 96.2 95.1
1185 95.3 -
720 96.1 95.0
890 95.1 -
96.0
125t 1800 96.1 95.1
3500 3575 95.3 1200 96.2 95.2
1785 95.5 95.1 900 96.4 95.3
1185 95.4 95.1 720 96.4 95.2
890 95.2 95.1
4000 3575 96.1 -
1500 1800 96.3 95.3
1200 96.4 95.4
1785 95.6 -
900 96.6 95.5
1185 95.1 -
720 96.6 95.4
890 95.3 -
1750 1800 96.4 95.5
4500 3575 96.1 95.4 1200 96.5 95.6
1785 95.7 95.4 900 96.7 95.7
1185 95.5 95.2 720 96.7 95.6
890 95.4 95.3
2000 1800 96.6 95.6
5000 3575 96.2 -
1200 96.7 95.7
1775 95.7 -
900 96.9 95.8
1185 95.6 -
720 96.9 95.8
885 95.4 -
12 000 - - -
1780 96.3 -
1185 96.2 -
885 96.1
MCDONALD AND HOCKOK: ENERGY LOSSES IN ELECTRICAL POWER SYSTEMS 815
1) Measurement of dc resistance to get an I2R Iloss does not loads. Load is an important factor to consider when analyzing
take into consideration the skin effect of ac curr ent in actual a specific plant's losses. The 2000-A metal-clad breaker
operation. The often assumed factor of 1.2 to get,,ac resistance mentioned earlier would consume only 375 W instead of 1500
varies with bus configuration and conductor thiclkness. W of power at half load.
2) The proximity effect is also neglected, i.e., the effect of
the field of one phase on the other two. This iss difficult to CHECKLIST OF POSSIBLE SAVINGS
calculate with any accuracy. The main purpose of this paper is to point power system
3) Resistance changes in bus with ambient temlperature and engineers in the direction of where energy losses are or where
is not linear. to go to start plugging energy leaks. An opportunity would be
4) The use of a wattmeter does not take into c-onsideration missed, however, if a simple check list of ideas on possible
power factor of actual load current. energy savings were not provided. The savings may vary
5) Resistance changes with age. It may go dowin on thermal considerably from plant to plant. To convert ideas to actual
cycling in a silver plated joint, whereas it may gc up in other dollar savings is a specific study for each application.
kinds. 1) Quite naturally, the place to start is in the power
6) Losses vary from unit to unit of the same de sign because generation area. Efficiency improvements in converting fuel
of difference in materials, workmanship, and production energy to electrical energy can be dramatic. The days of low-
methods. pressure boilers and steam turbines or low-efficiency simple-
7) Since measurements are not made at ralted voltage, cycle gas turbines as drivers for small generators or as
dielectric losses, though small, are neglected connpletely. mechanical process drives are fading fast, under today's high
As an example, the losses of a 200-A 5-kV breaker in a fuel energy cost. On the other hand, as is the case in the pulp
cubicle with a 2000-A power bus and a 2000-A rrun back-bus and paper industries, cogeneration may be the way to ensure
was measured by the three methods, and the restalts were that a mill will be profitable.
calculated 1100 W 2) In applying motors note that in most mills other than
resistance assumed (with multipliers steam loads, motors require the most power and probably
for skin and proximity effects) 1500 W consume the greatest losses, so here is a major opportunity to
wattmeter (corrected by power factor) 2084 W. improve overall mill efficiency.
a) In original applications or in replacing or repairing
The apparent resistance of the unit assuming I 1500-W loss existing motors, high-efficiency motors may be a wise
would be 0.000375 0. Based on full-load current at 13.8 kV investment. Applications for which motors operate between 40
and a load power factor of 0.9, the efficiency of th4 e unit would and 100 percent load and 40 percent or more of the time are
be 99.994 percent. If in measurement the value of R-through very good candidates for the high-efficiency motor.
any of the aforementioned reasons-increased b)y 0.0001 Q, b) Motors increase efficiency as they get larger. Note that
the loss would increase to 1900 W or about 25 p(ercent. in the foregoing data a 500-hp 1775 r/min induction motor at
Recently, there have been more requests for atccurate loss 2300 V has 1.4 percent less energy loss than two 250-hp
data. If loss measurement is to be an importa int item for motors of the same rating. This adds to the trend of going to
comparison purposes, the method of measuremernt must first larger unit sizes in fan, pump, and refiner drives.
be agreed to for these kinds of equipment. If measu rement is to c) Motors decrease efficiency as voltage goes above 4000
be used as a guide as to where to find and impirove losses, V. A 5000-hp motor at 13.2 kV will have 1.3 percent more
present data, as they exist, are sufficiently accurati e. There are losses than at 4000 V.
many hundreds of configurations of bus, bus size, breakers of d) Motor efficiency can be improved by design. There is
various ratings, a wide variety of instrumentation i, protective generally a price adder for this, and it may be accompanied by
relaying, metering, and potential current and co ntrol power a change of one or more other characteristics such as starting
transformers on switchgear, and other control type equipment. current, power factor, and starting, pull in, and pull out
Accurate measurement would be a very expensivre and time- torques. It is well worth the effort to investigate for each
consuming task-if and when the measurement procedures particular application. There is a growing trend to purchase
were all agreed upon. Today only a base or averagre figure per premium efflciency which at times in large motors may be as
given unit of a given type is available. The cost of accurate much as 1.5 percent.
measurement of losses could well eat into the savin Igs of power e) In selecting new larger motors, remember that syn-
consumed by the equipment unit during its life. II n passing, it chronous motors are usually 0.5-3.0 percent higher in
might be noted that the difference in losses betweeon manufac- efficiency than induction motors.
turers of like units in the switchgear area is probat)ly less than 3) In applying transformers, it is well to remember that
the accuracy of data they could provide. transformers increase in efficiency as they go up in size for a
Loss data are nearly always given on the basis of the given type. On a per kVA basis, a 2000-kVA transformer with
equipment being fully loaded. In most cases, equip4ment is not 480- or 2400-V secondary has about 18 percent fewer losses
fully loaded, and for any reasonable use the valttes must be than a 750-kVA transformer. A 40 000-kVA 69-kV primary
modified down by its actual load. In many instaniIces the loss 13.8-kV secondary transformer has about 22 percent fewer
reduces mainly as an P2R finction, but this does n 1ot hold true total losses/kVA than two 20 000 kVA units with each at full
for some circuit components and usually does not Ihold at light load.
818 IEEE TRANSACTIONS ON INDULSTRY APPLICATIONS. VOL IA2-2-. NO. 4. 1MAY/jUNE 1Q85