Report on Inspection and Integrity

Testing of the
Underground Effluent Pipelines

For

CCI / AL WAHA Hillah Plant

Report on Inspection and Integrity Testing of the
Underground Effluent Pipelines
 
Date  of  Inspection   19-­‐5-­‐2019   Date  of  Report   20-­‐5-­‐2019  
Report  Ref   BA/AWCC/TGI/001/2019   Location   CCI  Hillah-­‐Iraq      
 

Inspection Data

Reason for Survey PERIODIC INETGRITY INSPECTION OF

UNDERGROUND PIPELINES FOR THE PURPOSE OF
ON-GOING RISK MANAGEMENT
Purpose of Survey RISK MANAGEMENT INSPECTION IN ORDER TO
UNCOVER ANOMALOUS AREAS
Inspection N/A
Commencing
Inspected Areas 1.   Industrial Water Lines
2.   Domestic Water Lines
3.   Storm Water Lines
Inspector ID Imtiaz Ahmed
Equipment Used Videoscope BA-001

 
Report on Inspection and Integrity Testing of the
Underground Effluent Pipelines
 
Date  of  Inspection   19-­‐5-­‐2019   Date  of  Report   20-­‐5-­‐2019  
Report  Ref   BA/AWCC/TGI/001/2019   Location   CCI  Hillah-­‐Iraq      
 
Introduction
 
Belmont Asia (NDT & Quality Services) were commissioned by CCI S
Iraq/ Al waha Company to conduct a series of inspections and integrity
testing of the underground effluent pipelines at their site in Hilla -Iraq.

A preliminary site visit was arranged and took place on Saturday 16th May.
This preliminary site inspection was used to perform an initial visual
inspection of the underground pipelines and to decide on the best
approach for performing the integrity tests.

This work was undertaken in order to ensure compliance with Condition

for Non-Process Water of the plants and to ensure that all underground
effluent and foul sewer pipes are tested at least once every three years

The sites contain Bottling / Production plant and an associated effluent

treatment plant,

Summary of Results

From the initial site visits and by examining the site drainage map, it was found
that a considerable network of process waste pipelines exist. It was decided to
test these pipelines in sections to allow for better control. None of the pipelines
tested were found to show any signs of leaking / Damage / Destruction

Underground Pipeline Integrity Test

Following the initial site visit, a work plan was drawn up which detailed
necessary preparatory work to be carried out by the company before
testing could proceed. This included clearing all the Lines of any rubbish
etc., raising of any electrical equipment in the Pipelines
Report on Inspection and Integrity Testing of the
Underground Effluent Pipelines
 
Date  of  Inspection   19-­‐5-­‐2019   Date  of  Report   20-­‐5-­‐2019  
Report  Ref   BA/AWCC/TGI/001/2019   Location   CCI  Hillah-­‐Iraq      
 

From examining the site drainage map it was decided that the most
practical way to test the pipelines was to divide it up into sections and then
test each section. The pipelines were divided up into a number of sections
from manhole to manhole. The inflow of process waste was controlled by
turning off certain processes during the test period.

The effluent treatment plant is situated on the CCI Hillah-Iraq site.

The effluent from CCI Hillah-Iraq is pumped along a main pipeline to the
treatment
plant.
The pipeline passed the integrity test. The test was conducted over an
hour period
after which time it had to be stopped to allow for normal effluent flow to
resume.

Pipelines to Treatment Plant

The drainage system tested at consists of three tributary pipelines running into
one main pipeline. This main pipeline then runs into the main effluent sump and
from here the effluent is pumped to the treatment plant.

The pipelines have passed the integrity test and are in compliance with the
standard.

Manhole Inspection

All the manholes were visually inspected and found no signs of leaking /
Damage / Destruction

TABLE 1
Point to Point Location Integrity Test Comments
Industrial Water Lines Passed Found OK as per
standard inspection
Domestic Water Lines Passed Found OK as per
standard inspection
Storm Water Lines Passed Found OK as per
standard inspection
Report on Inspection and Integrity Testing of the
Underground Effluent Pipelines
 
Date  of  Inspection   19-­‐5-­‐2019   Date  of  Report   20-­‐5-­‐2019  
Report  Ref   BA/AWCC/TGI/001/2019   Location   CCI  Hillah-­‐Iraq      
 

Conclusion

All pipelines tested during this visit were found to be without defects and
their integrity is confirmed from these tests.
Report on Inspection and Integrity Testing of the
Underground Effluent Pipelines
 
Date  of  Inspection   19-­‐5-­‐2019   Date  of  Report   20-­‐5-­‐2019  
Report  Ref   BA/AWCC/TGI/001/2019   Location   CCI  Hillah-­‐Iraq      
 
SITE  LAY  OUT  
Report on Inspection and Integrity Testing of the
Underground Effluent Pipelines
 
Date  of  Inspection   19-­‐5-­‐2019   Date  of  Report   20-­‐5-­‐2019  
Report  Ref   BA/AWCC/TGI/001/2019   Location   CCI  Hillah-­‐Iraq      
 
Picture  Gallery    
Report on Inspection and Integrity Testing of the
Underground Effluent Pipelines
 
Date  of  Inspection   19-­‐5-­‐2019   Date  of  Report   20-­‐5-­‐2019  
Report  Ref   BA/AWCC/TGI/001/2019   Location   CCI  Hillah-­‐Iraq