Actividades de Mantenimiento Preventivo

AC Drives

Power Off Checks

□ Record/Validate Drive, Motor and Feedback Device Nameplate Information
□ Verify input voltage
□ Remove/open drive covers and inspect for component damage & discoloration
□ Examine environment in which drive is installed. (clean, ambient temperature — visual) and record
□ Inspect drive power module for arching, contamination and debris; clean and blow-out (air pressured)
□ Verify cooling fans are free of contamination and rotate freely
□ Examine all AC and DC power terminations; ensure connections are secure per RA Specifications; verify copper
□ Examine all I/O wiring terminations; ensure connections are secure per RA Specifications.
□ Verify drive wiring remains in compliance with Standard Practices and RA Specifications (wire sizing, ratings, tightness)
□ Verify jumpers are properly installed; remove unnecessary jumpers per RA Specifications
□ Perform ground checks on drive system (Megger leads in motor only)
□ Check drive control power & AC Input protection (Breakers/Fuses) for proper ratings — Verify fuse connections are secure with
no discoloration
□ Perform power module checks; Resistance checks per Rockwell Automation specification; record measurements
□ Review CHANGES TO WIRING — wiring diagram; compare to actual wiring; record differences

Power On — Standby Checks

□ Check all status indicators and LEDs on drive for proper state.
□ Review fault and alarm queues; record all previous faults and alarms; clear queue when complete.
□ Verify any installed HIM displays are functioning/displaying proper information (if applicable)
□ Measure and record incoming phase-to-phase AC line voltage
□ Measure and record the incoming Phase to Ground AC Line Voltage
□ Measure and record the DC Bus voltage
□ Measure and record control voltage (If 120VAC, Verify grounded neutral)
□ Measure and record power supply levels — Measure and record AC Ripple (PP MV) on DC Power Supplies to insure Power
Supply Capacitors have not deteriorated
□ Verify cooling fans are operating/blowing air across power module.
□ Upload and save drive parameters to a file — Verify backup file revision dates and equate to operating data
□ Compare uploaded drive parameters with previously-saved parameter files.
□ Scope AC line phase-to-phase.
□ Test Customer Software Backup (Customer Permission Required)
Power On — Run Checks

□ Measure incoming AC line voltage and current; compare against standby measurement.
□ Monitor AC Motor Voltage
□ Measure and Record DC Bus Voltage
□ Measure and Record Motor Phase Current
□ Scope the AC Line Phase to Phase — Waveform
□ Scope encoder or tach signal — waveform (if installed)
□ Verify operation of the safety and E-stop circuit

Consultation and Remediation

□ Review Maintenance & Operator Logs
□ Review onsite spare parts availability
□ Review installed equipment revisions and compare against any known PSAs
□ Perform maintenance & record