SPECIAL TOOLS ENGINE MTU SERIES 4000

Figures / Pictures:

( SEE NUMBER 1 )TOOLS CAMSHAFT ORIGIN MTU & SPECIAL TOOLS FABRICATION PT. TIGA ASSA GEMILANG

TOOLS FOR OPENING BEARING CAMSHAFT ORIGIN MTU & FABRICATION PT TIGA ASSA GEMILANG

SPECIAL TOOLS CAMSHAFT ( SEE PICTURE NUMBER 1 )

SPECIAL TOOLS FOR CAMSHAFT MTU SERIES 4000 ( SEE PICTURE NUMBER 1 )

FLANGE FABRICATION PT. TIGA ASSA GEMILANG.

TENSION SPINDEL FABRICATION PT TIGA ASSA GEMILANG ( SEE PICTURE NO.5 )

NUT TENSION SPINDEL FABRICATION PT. TIGA ASSA GEMILANG ( SEE PICURE NO. 3 )

PRESSURE BUSH FABRICATION PT. TIGA ASSA GEMILANG ( SEE PICTURE NO. 2 )

SPACER FOR HUB FABRICATION PT. TIGA ASSA GEMILANG

SPACER FOR CRANKSHAFT FABRICATION PT. TIGA ASSA GEMILANG

SPECIAL TOOL FOR ALIGMENT CRANKSHAFT MTU SERIES 4000

 TECHNICAL REPORT
REPORT NO. 012/IR - TAG/VIII/2015 ENGINE BRAND MTU
REPORT DATE 3-Aug-15 ENGINE TYPE 12V183 OM 444 LA
CUSTOMER PT.TOTAL CHEMINDO LOKAENGINE SERIAL NR.A00209815220
PULO GADUNG ENGINE RUN HRS
ENGINE LOCATION
KAWASAN INDUSTRI APPLICATION GENSET
REPORT BY ANGGIE PERMANA INSPECTION DATE 30-Jul-15

COMPLAINT :

PRIMARY FAILED PART

FAILURE : Crack, Dent, Worn, Scratch, Short Circuit, Burn, Bend, Loose, Rusty, Pitting, Broken etc

CAUSED ANALYSIS : (Describe detail of failure, analysis the cause, operating condition & ATTACHED
PHOTOGRAPHS or Drawing)

Failure History :

Findings:
After technicians PT. Three Assa Gemilang do disassembly, after that we perform inspections of parts, measurement and

replacement parts that have been damaged as follows,

- Checking with Liquid penetrant and measurement of the crankshaft prior to assembling. ( See Picture 2 )
- Checking cracks in Cylinder head with Liquid penetrant. ( See Picture 3 )

- Replacement Spray jet 2 pc because found damage. ( See Picture 4 , 5 & 6 )

-
Replacement Main Bearing and perform measurements on Main Cap bearing bore by using Bore Gauge. ( See Picture 7 & 8 )
- After cleaning, checking and measuring the crankshaft, then mechanic perform reassembling. ( See Picture 9 )
- The replacement cylinder liner with a new one because the old one is broken. ( See Picture 10, 11 & 12 )

- Mechanic perform the replacement piston ring and bearing Conrod. ( see Picture 13 )
- Mechanic doing the replacement and install of a new valve. ( See Picture 14 )
- Mechanic are doing setting FIP, installing accessories engine and adjust valve clearance. ( See Picture 15 )
 Figures / Pictures:

( Picture 1 ) Mechanics is doing measurements on the crankshaft.

( Picture 2 ) Checking crack on the crankshaft by using Liquid penetrant.

( Picture 3 )Checking cracks Cylinder Head by using Liquid penetrant.

( Picture 4 ) Spray jet broken ( Picture 5 ) Spray jet New.

( Picture 6 ) Mechanic are doing replacement spray jet.

 ( Picture 7 ) Mechanic are doing replacement Main Bearing.

( Picture 8 ) Mechanics is doing measurements on Main Bearing Cap Bore use Bore Gauge.
 ( Picture 9 ) Mechanics are doing assembling crankshaft.

( Picture 10 ) Cylinder Liner broken. ( Picture 11 ) Cylinder Liner new.

( Picture 12 ) mechanic are doing assembling cylinder liner.

( Picture 13 ) Mechanic are doing assembling Piston, Piston Ring and Conrod bearing.

( Picture 14 ) Mechanics are doing assembling a new valve

( Picture 15 ) Mechanic are doing setting FIP, installing accessories engine and adjust valve clearance