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SEBP4871-05

September 2008

VOLUME I
Pages 1-888

Parts
Manual See “General Information”
for New Parts Manual
Features.

320D & 320D L Excavators


MCH1-Up (Machine)
PHX1-Up (Machine)
GDC1-Up (Engine)

Powered By C6.4 Engine


SAFETY.CAT.COM
Product and Dealer Information
Note: For product identiÞcation plate locations, see the section “Product IdentiÞcation Information” in the Operation
and Maintenance Manual.

Delivery Date:

Product Information
Model:

Product IdentiÞcation Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Information
Name: Branch:

Address:

Dealer Contact Phone Number Hours

Sales:

Parts:

Service:
MEMORANDA

MEMORANDA SEBP4871-05
TABLE OF CONTENTS
Name Page Name Page

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . A5 FAN GP-BLOWER . . . . . . . . . . . . . . . . . . . . . . . . 63


FAN GP-SUCTION . . . . . . . . . . . . . . . . . . . . . . . . 65
REPAIR ALTERNATIVES . . . . . . . . . . . . . . . . . . . . A8 LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . 68
PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . 69
SUPPLEMENTAL COOLANT ADDITIVES . . . . . . A9 RADIATOR & HYD OIL COOLER GP . . . . . . . . 71

MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . . A10 AIR INLET AND EXHAUST SYSTEM . . . . . . . . . . 89


AIR CLEANER & MOUNTING GP . . . . . . . . . . 89
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A14 AIR CLEANER AR . . . . . . . . . . . . . . . . . . . . . . . . 91
AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . 92
MACHINE ARRANGEMENT . . . . . . . . . . . . . . . . . . 1 CARTRIDGE AS-TURBOCHARGER . . . . . . . . 101
CHASSIS AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 EXTENSION GP-EXHAUST . . . . . . . . . . . . . . . . 102
CONVERSION AR-MACHINE . . . . . . . . . . . . . . 2 LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
GENERAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 LINES GP-MUFFLER DRAIN . . . . . . . . . . . . . . 107
MACHINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . 108
MANIFOLD GP-INLET . . . . . . . . . . . . . . . . . . . . 110
ENGINE ARRANGEMENT . . . . . . . . . . . . . . . . . . . . 4 MUFFLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
CONVERSION AR-COOLING CIRCUIT . . . . . . 4 TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . 116
CONVERSION AR-ENGINE . . . . . . . . . . . . . . . . 5
ENGINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
ENGINE AR-COMPLETE . . . . . . . . . . . . . . . . . . 9 CAP GP-FUEL FILLER . . . . . . . . . . . . . . . . . . . . 118
INSTALLATION AR-ENGINE . . . . . . . . . . . . . . . . 15 FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 119
FILTER GP-WATER SEP & FUEL . . . . . . . . . . 122
BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . . 123
CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . 16 LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 124
COVER GP-VALVE MECHANISM . . . . . . . . . . 17 MOUNTING GP-FUEL FILTER . . . . . . . . . . . . . . 128
CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . 19 MOUNTING GP-PUMP . . . . . . . . . . . . . . . . . . . . 129
CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . 20 PUMP & MOTOR GP-REFUELING . . . . . . . . . . 130
CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . 25 PUMP AR-FUEL TRANSFER . . . . . . . . . . . . . . 131
CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . 26 PUMP GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 132
FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 PUMP GP-REFUELING . . . . . . . . . . . . . . . . . . . . 133
GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . 28 STRAINER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . 137
HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . 29 TANK & MTG GP-FUEL . . . . . . . . . . . . . . . . . . . . 138
HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . 30 TANK GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 144
MOUNTING GP-ALTERNATOR . . . . . . . . . . . . 33 VALVE GP-FUEL SHUTOFF . . . . . . . . . . . . . . . . 164
MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . 34
MOUNTING GP-STARTING MOTOR . . . . . . . . 35 ELECTRICAL AND STARTING SYSTEM . . . . . . 165
PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 ALARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . 38 ALARM GP-TRAVEL . . . . . . . . . . . . . . . . . . . . . . 166
PULLEY AS-IDLER . . . . . . . . . . . . . . . . . . . . . . . . 40 ALTERNATOR GP-CHARGING . . . . . . . . . . . . 167
PULLEY GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 41 BATTERY & WIRING GP . . . . . . . . . . . . . . . . . . 169
PULLEY GP-IDLER . . . . . . . . . . . . . . . . . . . . . . . . 49 BLOCK GP-JUNCTION . . . . . . . . . . . . . . . . . . . . 194
VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . 50 CAMERA & MOUNTING GP . . . . . . . . . . . . . . . . 195
CAMERA AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . 52 CAMERA GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
ADAPTER GP-REMOTE OIL FILTER . . . . . . . . 52 CONTROL & MTG
BREATHER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 GP-COMMUNICATION . . . . . . . . . . . . . . . . . . . . 200
FILTER & MTG GP-ENGINE OIL . . . . . . . . . . . . 55 CONTROL & MTG GP-ENGINE ELEK . . . . . . 201
LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 57 CONTROL & MTG GP-MACHINE . . . . . . . . . . 202
LINES GP-ENGINE OIL DRAIN . . . . . . . . . . . . 58 CONTROL GP-UNPROGRAMMED . . . . . . . . 203
LINES GP-TURBOCHARGER OIL . . . . . . . . . . 60 ELECTRONICS GP-
COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . 204
COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 61 ELECTRONICS GP-MACHINE . . . . . . . . . . . . . . 204
COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . 61 ELECTRONICS GP-MONITOR . . . . . . . . . . . . 205
COOLING AR-HIGH AMBIENT TEMP . . . . . . 62 FASTENER GP-WIRING HARNESS . . . . . . . . 206

SEBP4871-05 TABLE OF CONTENTS A1


TABLE OF CONTENTS
Name Page Name Page

INSTALLATION AR-COMMUNICATION . . . . . . 211 COVER GP-HOOD . . . . . . . . . . . . . . . . . . . . . . . . 348


INSTALLATION GP-COMMUNICATION . . . . . . 212 DOOR AS-ACCESS . . . . . . . . . . . . . . . . . . . . . . 349
INSTALLATION GP-SECURITY . . . . . . . . . . . . 213 DOOR GP-ACCESS . . . . . . . . . . . . . . . . . . . . . . 352
KIT-BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215 FENDER & COVER GP . . . . . . . . . . . . . . . . . . . . 357
LAMP GP-FLOOD . . . . . . . . . . . . . . . . . . . . . . . . 216 FRAME GP-UPPER . . . . . . . . . . . . . . . . . . . . . . . . 359
LIGHTING GP-CHASSIS . . . . . . . . . . . . . . . . . . 219 GEAR & BEARING GP-SWING . . . . . . . . . . . . 361
LIGHTING GP-FLOOD . . . . . . . . . . . . . . . . . . . . 220 GUARD AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364
PANEL & MTG GP-CIRCUIT BREAKER . . . . . . 230 GUARD GP-BOTTOM . . . . . . . . . . . . . . . . . . . . . . 365
PANEL GP-CIRCUIT BREAKER . . . . . . . . . . . . 232 GUARD GP-SWIVEL . . . . . . . . . . . . . . . . . . . . . . 367
PANEL GP-SWITCH . . . . . . . . . . . . . . . . . . . . . . 237 HANDRAIL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
SENSOR GP-ENGINE . . . . . . . . . . . . . . . . . . . . 245 HOOD & GUARD GP . . . . . . . . . . . . . . . . . . . . . . 370
SENSOR GP-LIQUID LEVEL . . . . . . . . . . . . . . 246 HOOD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
STARTING AR-COLD WEATHER . . . . . . . . . . 248 HOOD GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 389
STARTING MOTOR GP-ELECTRIC . . . . . . . . 249 SHEET AS-SOUND SUPPRESSION . . . . . . . . 391
SWITCH GP-DISCONNECT . . . . . . . . . . . . . . . . 251 STEP GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398
SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . 252 STORAGE GP-VANDALISM GUARD . . . . . . . . 399
SWITCH GP-POSITION . . . . . . . . . . . . . . . . . . . . 254 SUPPORT AS-ENCLOSURE . . . . . . . . . . . . . . 400
SWITCH GP-PUSH BUTTON . . . . . . . . . . . . . . 255
SWITCH GP-REFUELING . . . . . . . . . . . . . . . . . . 257 UNDERCARRIAGE . . . . . . . . . . . . . . . . . . . . . . . . . . 404
SWITCH GP-ROTARY . . . . . . . . . . . . . . . . . . . . 258 FRAME AR-UNDERCARRIAGE . . . . . . . . . . . . 404
SWITCH GP-START . . . . . . . . . . . . . . . . . . . . . . 260 FRAME AS-UNDERCARRIAGE . . . . . . . . . . . . 405
SWITCH GP-TOGGLE . . . . . . . . . . . . . . . . . . . . 261 GUARD GP-TRACK GUIDE . . . . . . . . . . . . . . . . 406
SWITCH GP-WIPER . . . . . . . . . . . . . . . . . . . . . . 263 GUARD GP-TRAVEL MOTOR . . . . . . . . . . . . . . 411
WIRING GP-AUXILIARY CONTROL . . . . . . . . 264 IDLER GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . 413
WIRING GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 268 LINK AS-TRACK . . . . . . . . . . . . . . . . . . . . . . . . . . 417
WIRING GP-CAMERA . . . . . . . . . . . . . . . . . . . . 278 ROLLER AR-TRACK & CARRIER . . . . . . . . . . 419
WIRING GP-CHASSIS . . . . . . . . . . . . . . . . . . . . 279 ROLLER GP-TRACK CARRIER . . . . . . . . . . . . 425
WIRING GP-COMMUNICATION . . . . . . . . . . . . 281 ROLLER GP-TRACK-DOUBLE
WIRING GP-CONSOLE . . . . . . . . . . . . . . . . . . . . 289 FLANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426
WIRING GP-CONVERTER . . . . . . . . . . . . . . . . 293 ROLLER GP-TRACK-SINGLE FLANGE . . . . . . 427
WIRING GP-ELECTRONIC CONTROL . . . . . . 295 TRACK ADJUSTER & RECOIL GP . . . . . . . . . . 429
WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 297 TRACK AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433
WIRING GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . 299 TRACK GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434
WIRING GP-FINE SWING . . . . . . . . . . . . . . . . . . 304
WIRING GP-FUEL SYSTEM . . . . . . . . . . . . . . . . 305
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . 445
WIRING GP-HEATER . . . . . . . . . . . . . . . . . . . . . . 309
ACCUMULATOR GP-HYDRAULIC . . . . . . . . . . 445
WIRING GP-MEDIUM PRESSURE . . . . . . . . . . 312
BASE GP-OIL FILTER . . . . . . . . . . . . . . . . . . . . 453
WIRING GP-PLATFORM . . . . . . . . . . . . . . . . . . 313
CONTROL AR-AUXILIARY . . . . . . . . . . . . . . . . 454
WIRING GP-QUICK COUPLER . . . . . . . . . . . . 315
CONTROL AR-COUPLER . . . . . . . . . . . . . . . . . . 457
WIRING GP-RADIO . . . . . . . . . . . . . . . . . . . . . . . . 318
COUPLING GP-FLEXIBLE . . . . . . . . . . . . . . . . 459
COUPLING GP-PUMP . . . . . . . . . . . . . . . . . . . . 460
POWER TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320 CYLINDER & LINES GP-BOOM . . . . . . . . . . . . 461
DRIVE GP-FINAL . . . . . . . . . . . . . . . . . . . . . . . . . . 320 CYLINDER & LINES GP-BUCKET . . . . . . . . . . 461
FINAL DRIVE GP . . . . . . . . . . . . . . . . . . . . . . . . . . 322 CYLINDER & LINES GP-STICK . . . . . . . . . . . . 462
DRIVE GP-FINAL . . . . . . . . . . . . . . . . . . . . . . . . . . 324 CYLINDER & SEAL GP-BOOM . . . . . . . . . . . . 464
POWER TRAIN AR . . . . . . . . . . . . . . . . . . . . . . . . 327 CYLINDER & SEAL GP-BUCKET . . . . . . . . . . 466
SPROCKET GP . . . . . . . . . . . . . . . . . . . . . . . . . . 328 CYLINDER & SEAL GP-STICK . . . . . . . . . . . . 471
CYLINDER GP-BUCKET . . . . . . . . . . . . . . . . . . 480
FRAME AND BODY . . . . . . . . . . . . . . . . . . . . . . . . . . 329 CYLINDER GP-COUPLER . . . . . . . . . . . . . . . . 482
BOX & MTG GP-STORAGE . . . . . . . . . . . . . . . . 329 DRIVE GP-AUXILIARY PUMP . . . . . . . . . . . . . . 483
BOX GP-STORAGE . . . . . . . . . . . . . . . . . . . . . . 330 DRIVE GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . 485
BUMPER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332 DRIVE GP-SWING . . . . . . . . . . . . . . . . . . . . . . . . 486
COUNTERWEIGHT GP . . . . . . . . . . . . . . . . . . . . 333 FASTENER GP-SWING & FINAL DR . . . . . . . . 489
COVER AS-ACCESS . . . . . . . . . . . . . . . . . . . . . . 345 FILTER & VALVE GP-PILOT . . . . . . . . . . . . . . . . 491
COVER AS-SOUND SUPPRESSION . . . . . . . . 346 FILTER GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495

A2 TABLE OF CONTENTS SEBP4871-05


TABLE OF CONTENTS
Name Page Name Page

FITTING GP-HYDRAULIC . . . . . . . . . . . . . . . . . . 500 VALVE GP-TRAVEL


GAUGE GP-SIGHT . . . . . . . . . . . . . . . . . . . . . . . . 501 COUNTERBALANCE . . . . . . . . . . . . . . . . . . . . . . 887
HEAD GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . 502
HOSE GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . 525 IMPLEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 889
HYDRAULIC AR . . . . . . . . . . . . . . . . . . . . . . . . . . 534 BOOM AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 889
LINES GP-AUXILIARY HYDRAULIC . . . . . . . . 535 BOOM AR-1 PIECE LONG . . . . . . . . . . . . . . . . 889
LINES GP-BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . 556 BOOM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 891
LINES GP-BOOM CYLINDER . . . . . . . . . . . . . . 569 BOOM GP-1 PIECE . . . . . . . . . . . . . . . . . . . . . . . . 893
LINES GP-BUCKET CYLINDER . . . . . . . . . . . . 578 BOOM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 895
LINES GP-CONNECTING . . . . . . . . . . . . . . . . . . 588 LINES GP-GREASE . . . . . . . . . . . . . . . . . . . . . . 901
LINES GP-COUPLER . . . . . . . . . . . . . . . . . . . . . . 589 LINKAGE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 908
LINES GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . 598 LINKAGE AR-BUCKET . . . . . . . . . . . . . . . . . . . . 908
LINES GP-HYDRAULIC OIL COOLER . . . . . . 644 LINKAGE GP-BUCKET . . . . . . . . . . . . . . . . . . . . 910
LINES GP-PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . 651 LOCK GP-TRANSPORT . . . . . . . . . . . . . . . . . . . . 917
LINES GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . 721 PIN GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 918
LINES GP-RETURN . . . . . . . . . . . . . . . . . . . . . . 729 STICK AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 919
LINES GP-STICK CYLINDER . . . . . . . . . . . . . . 738 STICK AR-HOE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 919
LINES GP-TRAVEL MOTOR . . . . . . . . . . . . . . . . 742 STICK GP-HOE . . . . . . . . . . . . . . . . . . . . . . . . . . 922
MANIFOLD GP-CONTROL . . . . . . . . . . . . . . . . 747
MOTOR & MTG GP-SWING . . . . . . . . . . . . . . . . 750 WORK TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 938
MOTOR & MTG GP-TRAVEL . . . . . . . . . . . . . . 751 ADJUSTER GP-BUCKET . . . . . . . . . . . . . . . . . . 938
MOTOR GP-SWING . . . . . . . . . . . . . . . . . . . . . . 752 BUCKET & ADJUSTER GP . . . . . . . . . . . . . . . . 940
MOTOR GP-TRAVEL . . . . . . . . . . . . . . . . . . . . . . 755 BUCKET AR-EXCAVATION . . . . . . . . . . . . . . . . 1013
MOUNTING GP-MAIN CONTROL BUCKET AR-GENERAL PURPOSE . . . . . . . . 1014
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 762 BUCKET AR-HEAVY DUTY . . . . . . . . . . . . . . . . 1017
PLUG GP-CONTROL VALVE . . . . . . . . . . . . . . 763 BUCKET AR-HEAVY DUTY ROCK . . . . . . . . . . 1018
PUMP & MTG GP-AUXILIARY . . . . . . . . . . . . . . 764 BUCKET AS-DITCH CLEANING . . . . . . . . . . . . 1023
PUMP & MTG GP-MAIN HYDRAULIC . . . . . . 765 BUCKET AS-GENERAL PURPOSE . . . . . . . . 1025
PUMP GP-GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . 766 BUCKET AS-HEAVY DUTY . . . . . . . . . . . . . . . . 1027
PUMP GP-MAIN HYDRAULIC . . . . . . . . . . . . . . 767 BUCKET AS-HEAVY DUTY ROCK . . . . . . . . . . 1044
SCREEN GP-HYDRAULIC . . . . . . . . . . . . . . . . 772 BUCKET GP-DITCH CLEANING . . . . . . . . . . . . 1051
SWIVEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 773 BUCKET GP-EXTREME EXCAVATION . . . . . . 1054
TANK & FILTER GP-HYDRAULIC . . . . . . . . . . 775 BUCKET GP-GENERAL PURPOSE . . . . . . . . 1055
TANK & MTG GP-HYDRAULIC . . . . . . . . . . . . 777 BUCKET GP-HEAVY DUTY . . . . . . . . . . . . . . . . 1057
VALVE & LINES GP-HEAVY LIFT . . . . . . . . . . 778 COUPLER AR-QUICK . . . . . . . . . . . . . . . . . . . . 1058
VALVE & MTG GP-CONTROL . . . . . . . . . . . . . . 779 COUPLER GP-QUICK . . . . . . . . . . . . . . . . . . . . 1059
VALVE AR-ALT PATTERN CONTROL . . . . . . 780 PROTECTOR GP-SIDE BAR . . . . . . . . . . . . . . 1062
VALVE AR-CHECK & RELIEF . . . . . . . . . . . . . . 780 SIDECUTTER GP . . . . . . . . . . . . . . . . . . . . . . . . 1063
VALVE AR-LOAD CONTROL . . . . . . . . . . . . . . 780 TIP GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1065
VALVE GP-CHECK . . . . . . . . . . . . . . . . . . . . . . . . 782 TIP GP-ABRASION . . . . . . . . . . . . . . . . . . . . . . . . 1067
VALVE GP-CONTROL . . . . . . . . . . . . . . . . . . . . 789 TIP GP-DOUBLE SPIKE . . . . . . . . . . . . . . . . . . 1068
VALVE GP-COUPLER . . . . . . . . . . . . . . . . . . . . . . 807 TIP GP-EXTRA-DUTY . . . . . . . . . . . . . . . . . . . . 1069
VALVE GP-LOAD CONTROL . . . . . . . . . . . . . . 809 TIP GP-GENERAL PURPOSE . . . . . . . . . . . . . . 1070
VALVE GP-MAIN CONTROL . . . . . . . . . . . . . . . . 818 TIP GP-LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1071
VALVE GP-MANUAL . . . . . . . . . . . . . . . . . . . . . . 819 TIP GP-PENETRATION . . . . . . . . . . . . . . . . . . . . 1073
VALVE GP-PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . 820 TIP GP-PENETRATION PLUS . . . . . . . . . . . . . . 1075
VALVE GP-PRESSURE REDUCING . . . . . . . . 836 TIP GP-SHORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1077
VALVE GP-PRIORITY . . . . . . . . . . . . . . . . . . . . . . 839 TIP GP-SPIKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1078
VALVE GP-RELIEF . . . . . . . . . . . . . . . . . . . . . . . . 840 TIP GP-WIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1079
VALVE GP-SELECTOR . . . . . . . . . . . . . . . . . . . . 861 TIP-LEVELING EDGE . . . . . . . . . . . . . . . . . . . . . . 1082
VALVE GP-SHUTTLE . . . . . . . . . . . . . . . . . . . . . . 865
VALVE GP-SOLENOID . . . . . . . . . . . . . . . . . . . . 871
OPERATOR STATION . . . . . . . . . . . . . . . . . . . . . . . . 1083
VALVE GP-SOLENOID & MANIFOLD . . . . . . 879
ADJUSTER GP-SEAT . . . . . . . . . . . . . . . . . . . . . . 1083
VALVE GP-SOLENOID & RELIEF . . . . . . . . . . 881
AIR CONDITIONER & MOUNTING GP . . . . . . 1085
VALVE GP-SWING CUSHION . . . . . . . . . . . . . . 886
AIR CONDITIONER AR . . . . . . . . . . . . . . . . . . . . 1089

SEBP4871-05 TABLE OF CONTENTS A3


TABLE OF CONTENTS
Name Page Name Page

AIR CONDITIONER GP . . . . . . . . . . . . . . . . . . . . 1090 SEAT & MOUNTING GP . . . . . . . . . . . . . . . . . . . . 1254


ARMREST GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1096 SEAT BELT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1259
BRACKET GP-MIRROR . . . . . . . . . . . . . . . . . . . . 1098 SEAT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1261
BRACKET GP-MOUNTING . . . . . . . . . . . . . . . . 1099 SEAT GP-SUSPENSION . . . . . . . . . . . . . . . . . . 1269
CAB GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1100 SUPPORT GP-SEAT . . . . . . . . . . . . . . . . . . . . . . 1281
COIL GP-EVAPORATOR . . . . . . . . . . . . . . . . . . 1118 SUSPENSION GP-SEAT . . . . . . . . . . . . . . . . . . 1284
COMPRESSOR GP-REFRIGERANT . . . . . . . . 1120 VISOR GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 1291
CONDENSER & MTG GP- VISOR GP-PROTECTION . . . . . . . . . . . . . . . . . . 1292
REFRIGERANT . . . . . . . . . . . . . . . . . . . . . . . . . . 1123 WASHER GP-WINDOW . . . . . . . . . . . . . . . . . . . . 1293
CONDENSER GP-REFRIGERANT . . . . . . . . . . 1126 WINDOW AR-CAB . . . . . . . . . . . . . . . . . . . . . . . . 1296
CONSOLE GP-OPERATOR . . . . . . . . . . . . . . . . 1127 WINDOW AS-FRONT . . . . . . . . . . . . . . . . . . . . . . 1297
CONTROL & MTG GP-JOYSTICK . . . . . . . . . . 1135 WINDOW GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . 1298
CONTROL & MTG GP-PEDAL . . . . . . . . . . . . . . 1141 WINDOW GP-DOOR . . . . . . . . . . . . . . . . . . . . . . 1306
CONTROL GP-FOOT . . . . . . . . . . . . . . . . . . . . . . 1143 WINDOW GP-REAR . . . . . . . . . . . . . . . . . . . . . . 1308
CONTROL GP-HANDLE . . . . . . . . . . . . . . . . . . 1146 WIPER & WASHER GP-WINDOW . . . . . . . . . . 1311
CONTROL GP-HEAT & AIR COND . . . . . . . . . . 1153 WIPER AR-WINDOW . . . . . . . . . . . . . . . . . . . . . . 1313
CONTROL GP-HYDRAULIC PEDAL . . . . . . . . 1154 WIPER GP-WINDOW . . . . . . . . . . . . . . . . . . . . . . 1314
CONTROL GP-JOYSTICK . . . . . . . . . . . . . . . . . . 1157
CONTROL GP-PEDAL . . . . . . . . . . . . . . . . . . . . 1169 SERVICE EQUIPMENT AND SUPPLIES . . . . . . 1316
COVER GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 1171 FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1316
COVER GP-STORAGE . . . . . . . . . . . . . . . . . . . . 1172 FILM GP-U.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1331
DOOR & MTG GP-CAB . . . . . . . . . . . . . . . . . . . . 1173 PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . 1333
DOOR GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1174
DUCT GP-CAB AIR . . . . . . . . . . . . . . . . . . . . . . . . 1185 PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . B1
FLOOR MAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1186
FLOOR MAT GP . . . . . . . . . . . . . . . . . . . . . . . . . . 1188
FRAME GP-UPPER FRONT WINDOW . . . . . . 1194
GUARD AR-OVERHEAD . . . . . . . . . . . . . . . . . . 1196
GUARD AR-VANDALISM . . . . . . . . . . . . . . . . . . 1196
GUARD GP-FRONT WINDOW . . . . . . . . . . . . . . 1197
GUARD GP-OVERHEAD . . . . . . . . . . . . . . . . . . 1204
GUARD GP-VANDALISM . . . . . . . . . . . . . . . . . . 1206
HATCH GP-ROOF . . . . . . . . . . . . . . . . . . . . . . . . 1208
HEADREST AS-SEAT . . . . . . . . . . . . . . . . . . . . . . 1210
HEATER & MTG GP-CAB . . . . . . . . . . . . . . . . . . 1212
HEATER AR-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 1216
HORN GP-ELECTRIC . . . . . . . . . . . . . . . . . . . . . . 1217
INSTALLATION GP-RADIO . . . . . . . . . . . . . . . . 1219
KIT-CONSOLE ADJUSTMENT . . . . . . . . . . . . . . 1222
KIT-SEAT SUSPENSION . . . . . . . . . . . . . . . . . . 1223
LEVER GP-AIR & TEMP CONTROL . . . . . . . . 1225
LINES GP-AIR CONDITIONER . . . . . . . . . . . . 1226
LINES GP-HEATER . . . . . . . . . . . . . . . . . . . . . . . . 1233
LITERATURE GP . . . . . . . . . . . . . . . . . . . . . . . . . . 1236
MIRROR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1237
MIRROR GP-REAR VIEW . . . . . . . . . . . . . . . . . . 1238
MONITOR & MTG GP-OPERATOR . . . . . . . . 1242
MONITOR GP-OPERATOR . . . . . . . . . . . . . . . . 1243
MOUNTING GP-ANTENNA . . . . . . . . . . . . . . . . 1244
MOUNTING GP-PLATFORM . . . . . . . . . . . . . . 1248
OPERATOR AR . . . . . . . . . . . . . . . . . . . . . . . . . . 1250
PEDAL AR-AUXILIARY . . . . . . . . . . . . . . . . . . . . 1250
PLATFORM GP-OPERATOR . . . . . . . . . . . . . . 1251
RADIO GP-COMMUNICATION . . . . . . . . . . . . 1252
SCREEN GP-SUN . . . . . . . . . . . . . . . . . . . . . . . . 1253

A4 TABLE OF CONTENTS SEBP4871-05


GENERAL INFORMATION

1. MACHINE IDENTIFICATION 2. ORDERING PARTS


Caterpillar machines are identiÞed by Product
IdentiÞcation Numbers (PIN). Some components
included in a machine may be identiÞed by Serial
Numbers (S/N). Typical components that will be
serialized include engines, transmissions, bulldozers,
and rippers. The machine and engine are further
identiÞed by arrangement numbers and in some cases
modiÞcation numbers. These numbers are shown on the
product identiÞcation plate(s) and on the master plate in
the operator’s compartment.
Caterpillar dealers need all of these numbers to
determine accurate parts identiÞcation. Quality Caterpillar replacement parts are available
from Caterpillar dealers throughout the world. Their
parts inventories are up to date and include all
Effective First Quarter 2001 the Caterpillar Product parts normally required to protect your investment
IdentiÞcation Number (PIN) changed from 8 to 17 in Caterpillar machines. Dealers may offer repair kits
characters. In an effort to provide uniform equipment or remanufactured parts to allow selection of the most
identiÞcation, Caterpillar and other construction effective repair alternative for a particular situation. When
equipment manufacturers are moving to comply with ordering parts, your order should specify the quantity,
the latest version of the product identiÞcation numbering part number, part name, and the serial number/product
standard. Non-road machine PINs are deÞned by ISO identiÞcation number of the machine for which the parts
10261. The new PIN format will apply to all Caterpillar are needed.
machines and generator sets. The PIN plates and frame
marking will display the 17 character PIN. The new
3. PARTS MANUAL ORGANIZATION
format will look like the following:
Product information in this manual is presented
as "information elements" that represent all of the
components for the speciÞc model. Engine Arrangement
and Seat Group are examples of information elements.
The information elements are organized alphabetically
by part name and secondarily by part number within
each major section of the manual.

4. TABLE OF CONTENTS
A table of contents (TOC) is found at the beginning of the
manual. The TOC lists each section of the manual with
a complete list of all information elements organized as
Where: they appear in the manual. Page numbers are provided
for quick reference to detailed parts identiÞcation
1. Caterpillar’s World Manufacturing Code (characters 1- illustrations and serviceable consist lists.
3)
2. Machine Descriptor (characters 4-8) 5. MAINTENANCE PARTS INDEX
3. Check Character (character 9) The Maintenance Parts Index, located near the
4. Machine Indicator Section (MIS) or Product Sequence beginning of the manual, references most frequently
Number (characters 10-17). These were previously used maintenance part numbers, providing description,
referred to as the Serial Number. quantity, usage and page number. This information is
organized alphabetically by part description.
Machines and generator sets produced before First
Quarter 2001 will maintain their 8 character PIN format.
Components such as engines, transmissions, axles, etc.
and work tools will continue to use an 8 character Serial
Number (S/N).

SEBP4871-05 GENERAL INFORMATION A5


GENERAL INFORMATION

6. INDEX 12. ILLUSTRATION REFERENCE LETTERS


The index located near the front of the manual is an When necessary, illustrations contain reference letters
alphabetical listing of all information elements included (A, B, C etc.) that are intended to track lines and
in the manual. Page numbers are provided for quick harnesses from one point to another. They are also used
reference to detailed parts identiÞcation illustrations and to show where to reconnect illustrations that have been
serviceable consist lists. separated.

7. PART NUMBER INDEX 13. ABBREVIATIONS AND SYMBOLS


A numerical index listing all part numbers and the O.D. – Outside Diameter
corresponding page number(s) appears at the back of I.D. – Inside Diameter
the manual. A – Not Part Of This Group
B – Use As Required
C – Change From Previous Type
8. CAPTIONS
D – Order By The Meter
Captions located at the beginning of each information E – Order By The Centimeter
element identify the part number and part name along F – Not Shown
with additional descriptive information. PIN and S/N G – Order By The Inch
information found in each caption should be used I – Refer To Hydraulic Information System
to select correct information for a speciÞc machine. M – Metric Part
Field replacement options, identiÞcation of optional R – Remfg Part May Be Available
attachment components, and where used ("part of") Y – Separate Illustration
information is also provided. Z – Not Serviced Separately
The Þrst line of a caption is shown in larger type font
to indicate the beginning of an information element.
Captions for additional pages that may be required 14. DESCRIPTION OF TYPE CHANGES
to illustrate an information element will be shown in Type - A type is deÞned as any conÞguration change
standard type font and will include the term (contd.) . that requires an additional Information Element for an
Arrangement, Group, or Assembly. If serial number
9. NON-SERVICED PARTS breaks for types are not available, a type # ( Type 1,
Type 2, etc.) will be displayed in the caption. These
In some instances it is necessary to display non-serviced "type" changes are identiÞed with a "C" note (change
parts that are a link to a lower level serviceable consist from previous type) in the Parts List. Only the "types" that
lists. These non-serviced part numbers are shown in italic apply to this Parts Manual will be included. Additional
type indicating that they are not available. types may exist causing "C" notes to appear on an
Information Element when no other types are shown.
10. PARTS LIST REFERENCE NUMBERS
Numbers shown in the Ref No column correspond 15.<END>
to numbers used in the associated graphic(s). An This symbol indicates the end of an information element.
alphabetic sufÞx may be added to a reference number to
identify lower level consist items. Numbers shown in the
Graphic Ref column refer to the graphic number identiÞer NOTE:
displayed in the lower left corner of each illustration. The Continuing improvement and advancement of
Graphic Ref number may be used in combination with product design may cause changes to your machine
the item Ref No to determine the correct part number. which may not be included in this publication.
There may be intentional omission of a Ref No in a Whenever a question arises regarding your
consist list as information is updated to reßect the latest caterpillar product or this publication, please
serviceable part numbers. consult your caterpillar dealer for the latest available
information.
11. INDENTED PART NAMES
When a part name is indented in a parts list, it is part
of (included in) the group or assembly under which it is
indented.

A6 GENERAL INFORMATION SEBP4871-05


GENERAL INFORMATION

SEBP4871-05 GENERAL INFORMATION A7


REPAIR ALTERNATIVES

REMANUFACTURED COMPONENTS
As an option when making repairs consider Caterpillar Remanufactured Components. Components that are available
through the Caterpillar Remanufactured Program are identiÞed three ways in the parts book:
• with the letter R in the note Þeld of the parts list
• with an R* at the beginning of the Þrst line of the caption
• with an *R at the end of the Þrst line of the caption
Typical components included in the Remanufacturing Program include:
ALTERNATORS
CONNECTING RODS
CRANKSHAFTS - UNDERSIZE
CRANKSHAFTS - UPGRADE TO NEW
CYLINDER HEADS
ELECTRONIC CONTROL MODULES (ECM)
ELECTRONIC SENSORS
FUEL INJECTORS
FUEL NOZZLES
FUEL PUMPS
GOVERNORS
OIL PUMPS
PISTONS
SHORT BLOCKS
STARTERS
TURBOCHARGERS - COMPLETE
TURBOCHARGER CARTRIDGES
WATER PUMPS
Caterpillar Remanufactured engines for many engine arrangements are also available.

A8 REPAIR ALTERNATIVES SEBP4871-05


SUPPLEMENTAL COOLANT ADDITIVES

CUSTOMER BENEFITS:
Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.
• Provides measured coolant conditioner.

DESCRIPTION:
Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must
be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged
antifreeze, like Caterpillar’s DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA
added to the system is dependent on the capacity of the system.
The SCA for initial Þll is provided as a liquid. SCA’s for maintenance intervals are available in liquid form and as a
spin-on element. (No Spin-on available for 3600 Family of Engines)

NOTE:
The amount of SCA added at initial Þll is not the same as the amount added at maintenance intervals.
The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM
D4985 or ASTM D5345 SpeciÞcations.

NOTE:
For use with standard heavy duty coolant only, not for use with Extended Life Coolant.

PARTS NEEDED:
Cooling System Capacity Liquid SCA at Spin-on SCA
Liquid SCA at Initial Fill
Liters Gallons Maintenance* Maintenance Element*

22-30 (6-8) 3P-2044 (1) 6V-3542 (1) 111-2370 (1)


3P-2044 (1)
30-38 (8-10) 111-2372 (1) 111-2369 (1)
6V-3542 (1)
3P-2044 (1)
38-49 (10-13) 111-2372 (1) 111-2369 (1)
8T-1589 (1)
49-64 (13-17) 3P-2044 (2) 8T-1589 (1) 9N-3368 (1)
3P-2044 (2) 111-2372 (1)
64-83 (17-22) 111-2371 (1)
8T-1589 (1) 6V-3542 (1)
3P-2044 (3)
83-114 (22-30) 3P-2044 (1) 9N-3718 (1)
8T-1589 (1)
3P-2044 (1)
114-163 (30-43) 3P-2044 (5) 111-2371 (2)
6V-3542 (1)
163-242 (43-64) 3P-2044 (8) 3P-2044 (2) 9N-3718 (2)

* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant
maintenance instructions.
( ) Indicates quantity required.

SEBP4871-05 SUPPLEMENTAL COOLANT ADDITIVES A9


MAINTENANCE PARTS
PART
DESCRIPTION NUMBER QTY WHERE USED PAGE

AIR INLET AND EXHAUST SYSTEM


FILTER ELEMENT AS-AIR (PRIMARY) 131-8822 1 AIR CLEANER GP 92
1 AIR CLEANER GP 99
FILTER ELEMENT AS-AIR 6I-2501 1 AIR CLEANER GP 93
(PRIMARY, STANDARD EFFICIENCY)
1 AIR CLEANER GP 100
FILTER ELEMENT AS-AIR 128-2686 1 AIR CLEANER GP 100
(PRIMARY, ULTRA HIGH EFFICIENCY)
FILTER ELEMENT AS-AIR 131-8821 1 AIR CLEANER GP 92
(SECONDARY)
1 AIR CLEANER GP 99
6I-2502 1 AIR CLEANER GP 93
1 AIR CLEANER GP 100
FILTER ELEMENT AS-AIR 134-0685 1 AIR CLEANER GP 99
(ULTRA HIGH EFFICIENCY) (PRIMARY)

BASIC ENGINE
BELT-SERPENTINE 212-8585 1 PULLEY GP-ENGINE 45
294-1781 1 PULLEY GP-ENGINE 41
297-7825 1 PULLEY GP-ENGINE 43
CAP (ENGINE OIL FILLER) 294-1708 1 COVER GP-VALVE MECHANISM 17

COOLING SYSTEM
CAP AS (COOLANT RECOVERY) 171-3369 1 RADIATOR & HYD OIL COOLER GP 71
1 RADIATOR & HYD OIL COOLER GP 73
1 RADIATOR & HYD OIL COOLER GP 77
1 RADIATOR & HYD OIL COOLER GP 80
CAP AS-RADIATOR 245-9212 1 RADIATOR & HYD OIL COOLER GP 75
1 RADIATOR & HYD OIL COOLER GP 82
1 RADIATOR & HYD OIL COOLER GP 85
1 RADIATOR & HYD OIL COOLER GP 87
GASKET (WATER TEMPERATURE 294-1780 1 LINES GP-WATER 68
REGULATOR)
5I-7735 1 LINES GP-WATER 68
HOSE (LOWER RADIATOR) 245-9178 1 RADIATOR & HYD OIL COOLER GP 71
1 RADIATOR & HYD OIL COOLER GP 73
1 RADIATOR & HYD OIL COOLER GP 77
1 RADIATOR & HYD OIL COOLER GP 80
HOSE-UPPER RADIATOR 265-3602 1 RADIATOR & HYD OIL COOLER GP 71
1 RADIATOR & HYD OIL COOLER GP 73
1 RADIATOR & HYD OIL COOLER GP 77
1 RADIATOR & HYD OIL COOLER GP 80
REGULATOR-TEMPERATURE 5I-8010 1 LINES GP-WATER 68
(COOLANT)

A10 MAINTENANCE PARTS SEBP4871-05


MAINTENANCE PARTS
PART
DESCRIPTION NUMBER QTY WHERE USED PAGE

ELECTRICAL AND STARTING SYSTEM


BATTERY 263-9574 4 BATTERY & WIRING GP 192
(12-VOLT, MAINTENANCE FREE)
BATTERY 3T-5760 2 BATTERY & WIRING GP 169
(12-VOLT, MAINTENANCE FREE, WET)
2 BATTERY & WIRING GP 171
2 BATTERY & WIRING GP 178
2 BATTERY & WIRING GP 185
CIRCUIT BREAKER AS (120-AMPERE) 216-4970 1 PANEL GP-CIRCUIT BREAKER 232
(HEATER)
1 PANEL GP-CIRCUIT BREAKER 234
CIRCUIT BREAKER AS (60-AMPERE) 171-2208 1 PANEL GP-CIRCUIT BREAKER 232
(ALTERNATOR)
1 PANEL GP-CIRCUIT BREAKER 234
CIRCUIT BREAKER AS (80-AMPERE) 171-2210 1 PANEL GP-CIRCUIT BREAKER 232
(MAIN)
1 PANEL GP-CIRCUIT BREAKER 234
FUSE (10-AMPERE) 113-8490 20 WIRING GP-CAB 268
FUSE (15-AMPERE) 113-8491 5 WIRING GP-CAB 268
1 WIRING GP-CAB 276
FUSE (20-AMPERE) 113-8492 3 WIRING GP-CAB 268
FUSE (25-AMPERE) 113-8493 3 WIRING GP-CAB 268
FUSE (30-AMPERE) 124-3548 2 WIRING GP-CAB 268
FUSE (5-AMPERE) 141-2759 7 WIRING GP-CAB 268
KEY (BATTERY DISCONNECT) 8H-5306 1 SWITCH GP-DISCONNECT 251
KEY AS-ELECTRONIC (SECURITY) 206-5162 2 INSTALLATION GP-SECURITY 213
LAMP AS (24-VOLT, 3-WATT) 170-9324 1 PANEL GP-SWITCH 237
1 PANEL GP-SWITCH 239
LAMP-HALOGEN (24-VOLT, 65-WATT) 9X-3463 1 LAMP GP-FLOOD 216
1 LAMP GP-FLOOD 217
1 LAMP GP-FLOOD 218
1 LIGHTING GP-FLOOD 222

SEBP4871-05 MAINTENANCE PARTS A11


MAINTENANCE PARTS
PART
DESCRIPTION NUMBER QTY WHERE USED PAGE

FUEL SYSTEM
CAP GP-FUEL FILLER 164-4858 1 TANK & MTG GP-FUEL 141
(EXTREME SERVICE, LOCKABLE)
1 TANK & MTG GP-FUEL 142
1 TANK GP-FUEL 145
1 TANK GP-FUEL 146
1 TANK GP-FUEL 147
1 TANK GP-FUEL 148
1 TANK GP-FUEL 151
1 TANK GP-FUEL 153
1 TANK GP-FUEL 155
1 TANK GP-FUEL 157
1 TANK GP-FUEL 160
1 TANK GP-FUEL 162
FILTER (ADVANCED EFFICIENCY) 1R-0751 2 FILTER GP-FUEL 119
(FUEL)
FILTER AS-WATER SEP & FUEL 326-1644 1 FILTER GP-WATER SEP & FUEL 122
(PRIMARY)
GASKET (FUEL PRIMING PUMP) 294-1820 1 FILTER GP-FUEL 119
KEY (FUEL TANK FILL CAP) 5P-8500 1 TANK & MTG GP-FUEL 139
STRAINER AS-FUEL 229-1860 1 PUMP GP-REFUELING 133
1 PUMP GP-REFUELING 135
STRAINER AS-FUEL (FLOAT GAUGE) 303-9933 1 TANK & MTG GP-FUEL 141
1 TANK & MTG GP-FUEL 142
1 TANK GP-FUEL 146
1 TANK GP-FUEL 148
1 TANK GP-FUEL 153
1 TANK GP-FUEL 157
1 TANK GP-FUEL 160
1 TANK GP-FUEL 162
STRAINER GP-FUEL (FLOAT GAUGE) 262-9372 1 TANK GP-FUEL 145
1 TANK GP-FUEL 147
1 TANK GP-FUEL 151
1 TANK GP-FUEL 155

HYDRAULIC SYSTEM
BREATHER (SWING DRIVE) 4H-6112 1 DRIVE GP-SWING 488
BREATHER AS (SWING DRIVE) 227-6221 1 DRIVE GP-SWING 488
BREATHER GP (HYDRAULIC TANK) 227-0590 1 TANK & FILTER GP-HYDRAULIC 775
FILTER ELEMENT AS-OIL 179-9806 1 FILTER GP-OIL 497
(HYDRAULIC RETURN)
FILTER-OIL (ADVANCED EFFICIENCY) 5I-8670 1 FILTER & VALVE GP-PILOT 492
(HYDRAULIC)
FILTER-OIL (ADVANCED EFFICIENCY) 093-7521 1 FILTER GP-OIL 499
(HYDRAULIC, CASE DRAIN)
FILTER-OIL (ADVANCED EFFICIENCY) 5I-8670 1 FILTER & VALVE GP-PILOT 494
(HYDRAULIC, PILOT)
FILTER-OIL (ULTRA HIGH EFFICIENCY) 126-1813 1 FILTER & VALVE GP-PILOT 493
(HYDRAULIC, PILOT)
PLUG-DRAIN (HYDRAULIC OIL) 4B-7739 1 TANK & FILTER GP-HYDRAULIC 775
SCREEN AS (HYDRAULIC TANK) 209-6000 1 SCREEN GP-HYDRAULIC 772

A12 MAINTENANCE PARTS SEBP4871-05


MAINTENANCE PARTS
PART
DESCRIPTION NUMBER QTY WHERE USED PAGE

LUBRICATION SYSTEM
BREATHER (CRANKCASE) 5I-7725 1 BREATHER GP 54
FILTER AS-ENGINE OIL 1R-0739 1 FILTER & MTG GP-ENGINE OIL 55
(STANDARD EFFICIENCY)

OPERATOR STATION
BLADE AS-WIPER (275-MM) (LOWER) 4I-5021 1 WIPER & WASHER GP-WINDOW 1311
BLADE AS-WIPER (600-MM) (UPPER) 161-3670 1 WIPER GP-WINDOW 1314
CAP AS (WINDOW WASHER) 178-5431 1 WASHER GP-WINDOW 1293
FILTER ELEMENT-CAB AIR 293-1184 1 DUCT GP-CAB AIR 1185
FILTER ELEMENT-CAB AIR 245-7823 1 AIR CONDITIONER GP 1090
(AIR CONDITIONER)
1 AIR CONDITIONER GP 1093
LAMP (24-VOLT, 10-WATT) (DOME) 201-4417 1 CAB GP 1110
1 CAB GP 1114
LAMP AS-DOME 176-1986 1 CAB GP 1110
1 CAB GP 1114
RECEIVER DRYER AS (REFRIGERANT) 176-1902 1 LINES GP-AIR CONDITIONER 1226
1 LINES GP-AIR CONDITIONER 1230
SEAT BELT GP (RETRACTABLE, 3-IN) 235-9020 1 SEAT BELT GP 1260
V-BELT 255-2927 1 COMPRESSOR GP-REFRIGERANT 1120
(AIR CONDITIONER COMPRESSOR)

SEBP4871-05 MAINTENANCE PARTS A13


INDEX
Name Page Name Page

A BATTERY
(12-VOLT, MAINTENANCE FREE, WET) . . . . . . 169
ACCUMULATOR GP-HYDRAULIC– 171
CHARGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445 178
446 185
447 BELT-SERPENTINE . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
448 43
449 45
450 BLADE AS-WIPER (275-MM) (LOWER) . . . . . . . . . 1311
ACCUMULATOR GP-HYDRAULIC– BLADE AS-WIPER (600-MM) (UPPER) . . . . . . . . . 1314
UNCHARGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451 BLOCK GP-JUNCTION–BATTERY . . . . . . . . . . . . . 194
452 BOOM AR–1-PIECE SHORT BOOM . . . . . . . . . . . . 889
ADAPTER GP-REMOTE OIL FILTER–ENGINE . . . 52 BOOM AR-1 PIECE LONG . . . . . . . . . . . . . . . . . . . . . 889
ADJUSTER GP-BUCKET . . . . . . . . . . . . . . . . . . . . . . 939 890
ADJUSTER GP-BUCKET–B-FAMILY . . . . . . . . . . . . 938 BOOM AR-1 PIECE LONG–HEAVY-DUTY . . . . . . 889
ADJUSTER GP-SEAT (UPPER SLIDE) . . . . . . . . . 1284 BOOM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 891
1285 895
1286 897
ADJUSTER GP-SEAT–LOWER SLIDE . . . . . . . . . . 1084 BOOM GP–ACCUGRADE . . . . . . . . . . . . . . . . . . . . . 899
ADJUSTER GP-SEAT–UPPER SLIDE . . . . . . . . . . 1083 BOOM GP-1 PIECE . . . . . . . . . . . . . . . . . . . . . . . . . . . 893
AFTERCOOLER AS . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 BOX & MTG GP-STORAGE . . . . . . . . . . . . . . . . . . . . 329
82 BOX GP-STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
85 BRACKET GP-MIRROR . . . . . . . . . . . . . . . . . . . . . . . 1098
87 BRACKET GP-MOUNTING . . . . . . . . . . . . . . . . . . . . 1284
AIR CLEANER & MOUNTING GP . . . . . . . . . . . . . . 89 1285
90 BRACKET GP-MOUNTING
AIR CLEANER AR–PRECLEANER . . . . . . . . . . . . . 91 (SUSPENSION SEAT) . . . . . . . . . . . . . . . . . . . . . . 1286
AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 BRACKET GP-MOUNTING–
93 SUSPENSION SEAT . . . . . . . . . . . . . . . . . . . . . . . . 1099
95 BREATHER (CRANKCASE) . . . . . . . . . . . . . . . . . . . . 54
97 BREATHER (SWING DRIVE) . . . . . . . . . . . . . . . . . . . 488
99 BREATHER AS (SWING DRIVE) . . . . . . . . . . . . . . . 488
100 BREATHER GP (HYDRAULIC TANK) . . . . . . . . . . . 775
AIR CONDITIONER & MOUNTING GP . . . . . . . . . . 1085 BREATHER GP–CRANKCASE . . . . . . . . . . . . . . . . . 54
1087 BUCKET & ADJUSTER GP–
AIR CONDITIONER AR . . . . . . . . . . . . . . . . . . . . . . . . 1089 DEMOLITION, HAMMER, B-FAMILY . . . . . . . . . 940
AIR CONDITIONER GP . . . . . . . . . . . . . . . . . . . . . . . . 1090 BUCKET & ADJUSTER GP–
1093 DITCH CLEANING, B-FAMILY . . . . . . . . . . . . . . . 997
ALARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 998
166 BUCKET & ADJUSTER GP–
ALARM GP-TRAVEL . . . . . . . . . . . . . . . . . . . . . . . . . . 166 DITCH CLEANING, CB-FAMILY . . . . . . . . . . . . . . 984
ALTERNATOR GP-CHARGING . . . . . . . . . . . . . . . . . 167 985
ARMREST GP–LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1097 BUCKET & ADJUSTER GP–
ARMREST GP–RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1096 EXCAVATION, B-FAMILY . . . . . . . . . . . . . . . . . . . . 941
942
943
BUCKET & ADJUSTER GP–
B EXTREME SERVICE ROCK, B-FAMILY . . . . . . 999
BASE GP-OIL FILTER–HYDRAULIC . . . . . . . . . . . . 453 1000
BATTERY & WIRING GP . . . . . . . . . . . . . . . . . . . . . . . 171 1001
178 1002
185 1003
BATTERY & WIRING GP–COLD WEATHER . . . . . 169 BUCKET & ADJUSTER GP–
192 EXTREME SERVICE ROCK, CB-FAMILY . . . . . 991
BATTERY (12-VOLT, MAINTENANCE FREE) . . . . 192 992

A14 INDEX SEBP4871-05


INDEX
Name Page Name Page

993 957
994 1010
BUCKET & ADJUSTER GP– BUCKET & ADJUSTER GP–
GENERAL PURPOSE, B-FAMILY . . . . . . . . . . . . 944 HEAVY-DUTY, CB-FAMILY . . . . . . . . . . . . . . . . . . . 971
945 972
946 973
947 974
948 975
949 976
1004 977
1005 995
1006 BUCKET AR-EXCAVATION–
1007 DEMOLITION, HAMMER, B-FAMILY . . . . . . . . . 1013
1008 1014
1009 BUCKET AR-GENERAL PURPOSE–
BUCKET & ADJUSTER GP– B-FAMILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1015
GENERAL PURPOSE, CB-FAMILY . . . . . . . . . . . 966 1016
967 1017
968 BUCKET AR-GENERAL PURPOSE–
969 CB-FAMILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1014
970 1015
986 BUCKET AR-HEAVY DUTY–B-FAMILY . . . . . . . . . 1017
987 1018
988 BUCKET AR-HEAVY DUTY–CB-FAMILY . . . . . . . . 1017
989 1018
990 BUCKET AR-HEAVY DUTY ROCK–B-FAMILY . . . 1020
BUCKET & ADJUSTER GP– 1021
HEAVY-DUTY POWER, B-FAMILY . . . . . . . . . . . 962 1022
963 BUCKET AR-HEAVY DUTY ROCK–
964 CB-FAMILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1018
BUCKET & ADJUSTER GP– 1019
HEAVY-DUTY POWER, CB-FAMILY . . . . . . . . . . 981 1020
982 BUCKET AS-DITCH CLEANING–B-FAMILY . . . . . 1023
983 BUCKET AS-DITCH CLEANING–CB-FAMILY . . . . 1024
BUCKET & ADJUSTER GP– BUCKET AS-GENERAL PURPOSE–
HEAVY-DUTY ROCK, B-FAMILY . . . . . . . . . . . . . 958 B-FAMILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1025
959 BUCKET AS-GENERAL PURPOSE–
960 CB-FAMILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1026
961 BUCKET AS-HEAVY DUTY–B-FAMILY . . . . . . . . . . 1027
965 1028
1011 1029
1012 1030
BUCKET & ADJUSTER GP– 1031
HEAVY-DUTY ROCK, CB-FAMILY . . . . . . . . . . . . 978 1034
979 1035
980 1036
996 1041
BUCKET & ADJUSTER GP– 1042
HEAVY-DUTY, B-FAMILY . . . . . . . . . . . . . . . . . . . . 950 1043
951 BUCKET AS-HEAVY DUTY–
952 B-FAMILY, QUICK COUPLER . . . . . . . . . . . . . . . . 1040
953 BUCKET AS-HEAVY DUTY–CB-FAMILY . . . . . . . . 1032
954 1033
955 1037
956 1038

SEBP4871-05 INDEX A15


INDEX
Name Page Name Page

1039 160
BUCKET AS-HEAVY DUTY ROCK–B-FAMILY . . . 1048 162
1049 CAP GP-FUEL FILLER–
1050 EXTREME SERVICE, LOCKABLE . . . . . . . . . . . 118
BUCKET AS-HEAVY DUTY ROCK– CARTRIDGE AS-TURBOCHARGER . . . . . . . . . . . . 101
B-FAMILY, QUICK COUPLER . . . . . . . . . . . . . . . . 1047 CHASSIS AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
BUCKET AS-HEAVY DUTY ROCK– 2
CB-FAMILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1044 CIRCUIT BREAKER AS (120-AMPERE)
1045 (HEATER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
1046 234
BUCKET GP-DITCH CLEANING–CB-FAMILY . . . 1051 CIRCUIT BREAKER AS (60-AMPERE)
1052 (ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
BUCKET GP-EXTREME EXCAVATION– 234
CB-FAMILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1054 CIRCUIT BREAKER AS (80-AMPERE) (MAIN) . . . 232
BUCKET GP-GENERAL PURPOSE– 234
CB-FAMILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1055 COIL AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 884
1056 COIL AS (1-WAY/2-WAY FLOW) . . . . . . . . . . . . . . . . 882
BUCKET GP-HEAVY DUTY–CB-FAMILY . . . . . . . . 1057 COIL GP-EVAPORATOR . . . . . . . . . . . . . . . . . . . . . . . 1118
BUMPER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332 COMPRESSOR GP-REFRIGERANT . . . . . . . . . . . . 1120
1122
CONDENSER & MTG GP-REFRIGERANT . . . . . . 1123
C 1124
CONDENSER GP-REFRIGERANT . . . . . . . . . . . . . 1126
CAB GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1100
CONSOLE GP-OPERATOR . . . . . . . . . . . . . . . . . . . . 1127
1102
1129
1104
CONSOLE GP-OPERATOR–LH . . . . . . . . . . . . . . . . 1133
1106
CONSOLE GP-OPERATOR–RH . . . . . . . . . . . . . . . . 1131
CAB GP–EXTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . . 1110
CONTROL & MTG GP-COMMUNICATION–
1114
PRODUCT LINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
CAB GP–INTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 1108
CONTROL & MTG GP-ENGINE ELEK . . . . . . . . . . 201
CAMERA & MOUNTING GP . . . . . . . . . . . . . . . . . . . 195
CONTROL & MTG GP-JOYSTICK . . . . . . . . . . . . . . 1139
CAMERA AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
1140
CAMERA GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
CONTROL & MTG GP-JOYSTICK–
198
3-BUTTON, TRIGGER SWITCH . . . . . . . . . . . . . 1137
CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1138
CAP (ENGINE OIL FILLER) . . . . . . . . . . . . . . . . . . . . 17
CONTROL & MTG GP-JOYSTICK–
CAP AS (COOLANT RECOVERY) . . . . . . . . . . . . . . 71
WITH SLIDE CONTROL . . . . . . . . . . . . . . . . . . . . . 1135
73
1136
77
CONTROL & MTG GP-MACHINE . . . . . . . . . . . . . . . 202
80
CONTROL & MTG GP-PEDAL–LH . . . . . . . . . . . . . 1141
CAP AS (WINDOW WASHER) . . . . . . . . . . . . . . . . . 1293
1142
CAP AS-RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
CONTROL AR-AUXILIARY–FOOT SWITCH . . . . . 456
82
CONTROL AR-AUXILIARY–
85
HAMMER, FOOT SWITCH . . . . . . . . . . . . . . . . . . 454
87
CONTROL AR-AUXILIARY–
CAP GP-FUEL FILLER
JOYSTICK WITH SLIDE CONTROL . . . . . . . . . . 454
(EXTREME SERVICE, LOCKABLE) . . . . . . . . . . 141
CONTROL AR-AUXILIARY–
142
JOYSTICK, 3-BUTTON, TRIGGER SW . . . . . . . 454
145
CONTROL AR-AUXILIARY–
146
MEDIUM PRESSURE . . . . . . . . . . . . . . . . . . . . . . . 456
147
CONTROL AR-AUXILIARY–
148
SYSTEM 14, COMBINED FUNCTION . . . . . . . . 455
151
CONTROL AR-AUXILIARY–
153
SYSTEM 3, 1-WAY, 2-PUMP . . . . . . . . . . . . . . . . . 455
155
456
157

A16 INDEX SEBP4871-05


INDEX
Name Page Name Page

CONTROL AR-AUXILIARY– 335


SYSTEM 5, 2-WAY, 1-PUMP . . . . . . . . . . . . . . . . . 455 336
457 337
CONTROL AR-COUPLER . . . . . . . . . . . . . . . . . . . . . 457 338
458 339
CONTROL GP-FOOT–LH . . . . . . . . . . . . . . . . . . . . . . 1145 340
CONTROL GP-FOOT–WORK TOOL . . . . . . . . . . . . 1143 341
CONTROL GP-HANDLE–JOYSTICK, LH . . . . . . . . 1146 342
1149 343
1150 344
1152 COUPLER AR-QUICK–B1-FAMILY . . . . . . . . . . . . . 1058
CONTROL GP-HANDLE–JOYSTICK, RH . . . . . . . 1147 COUPLER GP-QUICK . . . . . . . . . . . . . . . . . . . . . . . . . 1059
1148 1060
1151 COUPLING GP-FLEXIBLE . . . . . . . . . . . . . . . . . . . . . 459
CONTROL GP-HEAT & AIR COND–AIR INLET . . . 1153 COUPLING GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . 460
CONTROL GP-HYDRAULIC PEDAL . . . . . . . . . . . . 1155 COVER AS-ACCESS–
CONTROL GP-HYDRAULIC PEDAL–TRAVEL . . . 1154 HYDRAULIC TANK, SIDE . . . . . . . . . . . . . . . . . . . 345
CONTROL GP-JOYSTICK–LH . . . . . . . . . . . . . . . . . 1158 COVER AS-SOUND SUPPRESSION . . . . . . . . . . . 346
1160 347
1161 COVER GP-CAB–REAR . . . . . . . . . . . . . . . . . . . . . . . 1171
1164 COVER GP-HOOD–PRECLEANER . . . . . . . . . . . . . 348
1166 COVER GP-STORAGE . . . . . . . . . . . . . . . . . . . . . . . . 1172
1168 COVER GP-VALVE MECHANISM . . . . . . . . . . . . . . 17
CONTROL GP-JOYSTICK–RH . . . . . . . . . . . . . . . . . 1157 CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1159 CYLINDER & LINES GP-BOOM–LH . . . . . . . . . . . . 461
1162 CYLINDER & LINES GP-BOOM–RH . . . . . . . . . . . . 461
1163 CYLINDER & LINES GP-BUCKET . . . . . . . . . . . . . . 461
1165 462
1167 CYLINDER & LINES GP-STICK . . . . . . . . . . . . . . . . 462
CONTROL GP-PEDAL–ELECTRIC . . . . . . . . . . . . . 1169 463
1170 CYLINDER & SEAL GP-BOOM . . . . . . . . . . . . . . . . . 464
CONTROL GP-UNPROGRAMMED . . . . . . . . . . . . . 201 CYLINDER & SEAL GP-BUCKET . . . . . . . . . . . . . . . 466
202 468
203 470
CONVERSION AR-COOLING CIRCUIT– CYLINDER & SEAL GP-STICK . . . . . . . . . . . . . . . . . 471
VARIABLE FAN SPEED . . . . . . . . . . . . . . . . . . . . . 4 474
CONVERSION AR-ENGINE . . . . . . . . . . . . . . . . . . . . 5 476
CONVERSION AR-MACHINE . . . . . . . . . . . . . . . . . . 2 478
COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 61 CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . 20
COOLING AR-HIGH AMBIENT TEMP . . . . . . . . . . . 62 23
COOLING AR-HIGH AMBIENT TEMP– CYLINDER GP-BUCKET . . . . . . . . . . . . . . . . . . . . . . . 480
VARIABLE SPEED FAN . . . . . . . . . . . . . . . . . . . . . 62 CYLINDER GP-COUPLER . . . . . . . . . . . . . . . . . . . . . 482
CORE AS-HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . 1090 CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1093 CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . . . . 26
CORE AS-OIL COOLER (ENGINE) . . . . . . . . . . . . . 61
CORE AS-OIL COOLER (HYDRAULIC) . . . . . . . . . 75
82
D
85 DOOR & MTG GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . 1173
87 DOOR AS-ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
CORE AS-RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . 75 DOOR AS-ACCESS–AIR CLEANER . . . . . . . . . . . . 349
82 DOOR AS-ACCESS–LEFT SIDE, FRONT . . . . . . . 350
85 DOOR GP-ACCESS–
87 HYDRAULIC TANK, SIDE . . . . . . . . . . . . . . . . . . . 356
COUNTERWEIGHT GP . . . . . . . . . . . . . . . . . . . . . . . . 333 DOOR GP-ACCESS–PUMP . . . . . . . . . . . . . . . . . . . 353
334 DOOR GP-ACCESS–RADIATOR . . . . . . . . . . . . . . . 352

SEBP4871-05 INDEX A17


INDEX
Name Page Name Page

354 FILM GP–


355 CONTROL PATTERN CHANGE, 4-WAY . . . . . . 1324
DOOR GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1174 FILM GP–FUEL TRANSFER PUMP . . . . . . . . . . . . . 1328
1176 FILM GP–
1178 HAMMER CONTROL, FOOT SWITCH . . . . . . . . 1322
1181 FILM GP–OPERATOR CONTROLS, NOTICE . . . . 1318
1184 1320
DRIVE GP-AUXILIARY PUMP . . . . . . . . . . . . . . . . . . 483 FILM GP–PEDAL, LH . . . . . . . . . . . . . . . . . . . . . . . . . . 1321
DRIVE GP-FINAL–WITHOUT MOTOR . . . . . . . . . . 320 FILM GP–QUICK COUPLER . . . . . . . . . . . . . . . . . . . 1326
324 1327
DRIVE GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 485 FILM GP–SECONDARY EXIT . . . . . . . . . . . . . . . . . . 1316
DRIVE GP-SWING–WITH MOTOR . . . . . . . . . . . . . 488 FILM GP–
DRIVE GP-SWING–WITHOUT MOTOR . . . . . . . . . 486 WORK AREA VISUAL SYSTEM, REAR . . . . . . 1330
DUCT GP-CAB AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . 1185 FILM GP-U.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1331
1332
FILM-CERTIFICATION
E (OPS GUARD, READ OMM) . . . . . . . . . . . . . . . . . 1204
ELECTRONICS GP-COMMUNICATION– FILM-CERTIFICATION
PRODUCT LINK 300 . . . . . . . . . . . . . . . . . . . . . . . .
204 (OPS GUARD, READ OMM, ENGLISH) . . . . . . 1202
ELECTRONICS GP-MACHINE . . . . . . . . . . . . . . . . . 204 FILM-IDENTIFICATION
ELECTRONICS GP-MACHINE–HIGH POWER . . . 204 (ELECTRONIC CONTROL MODULE) . . . . . . . . 204
ELECTRONICS GP-MONITOR . . . . . . . . . . . . . . . . . 205 FILM-INFORMATION (24-VOLT) . . . . . . . . . . . . . . . . 1333
ENGINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 1338
7 1343
8 1348
ENGINE AR-COMPLETE . . . . . . . . . . . . . . . . . . . . . . 9 FILM-INSTRUCTION
10 (HYDRAULIC OIL RETURN FILTER) . . . . . . . . . 497
11 FILM-INSTRUCTION
12 (MACHINE SECURITY, CONSOLE) . . . . . . . . . . 241
13 243
14 FILM-INSTRUCTION
EXTENSION GP-EXHAUST . . . . . . . . . . . . . . . . . . . . 102 (OPERATOR CONTROLS, READ OMM) . . . . . . 1321
FILM-INSTRUCTION
(PULL RING, ALTERNATE EXIT) . . . . . . . . . . . . . 1333
F 1338
1343
FAN GP-BLOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
1348
FAN GP-SUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
FILM-INSTRUCTION (REFUELING PUMP) . . . . . . 133
66
135
FASTENER GP-SWING & FINAL DR . . . . . . . . . . . 489
FILM-INSTRUCTION
FASTENER GP-WIRING HARNESS–
(TOP, AIR CLEANER COVER) . . . . . . . . . . . . . . . 92
FOOT SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
93
FASTENER GP-WIRING HARNESS–
99
HEAVY LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
100
FASTENER GP-WIRING HARNESS–
FILM-INSTRUCTION (TRAVEL CONTROLS) . . . . 1250
JOYSTICK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
FILM-WARNING
FASTENER GP-WIRING HARNESS–
(HIGH PRESSURE CYLINDER) . . . . . . . . . . . . . . 449
PEDAL CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . 208
FILM-WARNING
FASTENER GP-WIRING HARNESS–
(HOT FLUID UNDER PRESSURE, U.S.) . . . . . . 1353
STRAIGHT TRAVEL . . . . . . . . . . . . . . . . . . . . . . . . 206
FILM-WARNING
FENDER & COVER GP . . . . . . . . . . . . . . . . . . . . . . . . 357
(HOT SURFACE, HANDS CLEAR) . . . . . . . . . . . 1333
358
1338
FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1317
1343
1329
1348
FILM GP–
ALT PATTERN CONTROL, WARNING . . . . . . . . 1323

A18 INDEX SEBP4871-05


INDEX
Name Page Name Page

FILM-WARNING FLOOR MAT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1188


(NO WELD, NO DRILL, READ OMM) . . . . . . . . . 1202 1189
FILM-WARNING 1190
(PRODUCT LINK RADIO, INTL) . . . . . . . . . . . . . . 212 1191
FILM-WARNING 1192
(PRODUCT LINK RADIO, U.S.) . . . . . . . . . . . . . . 212 1193
FILM-WARNING (SEAT BELT, U.S.) . . . . . . . . . . . . 1353 FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
FILTER & MTG GP-ENGINE OIL . . . . . . . . . . . . . . . 55 FRAME AR-UNDERCARRIAGE–LONG . . . . . . . . . 404
FILTER & VALVE GP-PILOT–HYDRAULIC OIL . . . 491 FRAME AR-UNDERCARRIAGE–STANDARD . . . 404
492 FRAME AS-UNDERCARRIAGE . . . . . . . . . . . . . . . . 405
493 FRAME GP-UPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
494 FRAME GP-UPPER FRONT WINDOW . . . . . . . . . . 1194
FILTER (ADVANCED EFFICIENCY) (FUEL) . . . . . 119 FUSE (10-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
FILTER AS-ENGINE OIL FUSE (15-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
(STANDARD EFFICIENCY) . . . . . . . . . . . . . . . . . . 55 276
FILTER AS-WATER SEP & FUEL (PRIMARY) . . . 122 FUSE (20-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
FILTER ELEMENT AS-AIR (PRIMARY) . . . . . . . . . 92 FUSE (25-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
99 FUSE (30-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
FILTER ELEMENT AS-AIR FUSE (5-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
(PRIMARY, STANDARD EFFICIENCY) . . . . . . . 93
100
FILTER ELEMENT AS-AIR
(PRIMARY, ULTRA HIGH EFFICIENCY) . . . . . . 100
FILTER ELEMENT AS-AIR (SECONDARY) . . . . . . 92
G
93 GASKET (FUEL PRIMING PUMP) . . . . . . . . . . . . . . 119
99 GASKET
100 (WATER TEMPERATURE REGULATOR) . . . . . 68
FILTER ELEMENT AS-AIR GAUGE AS-OIL LEVEL (DIPSTICK) (ENGINE) . . . 36
(ULTRA HIGH EFFICIENCY) (PRIMARY) . . . . . 99 GAUGE GP-SIGHT–HYDRAULIC OIL LEVEL . . . 501
FILTER ELEMENT AS-OIL GAUGE-OIL LEVEL (SWING DRIVE) . . . . . . . . . . . 488
(HYDRAULIC RETURN) . . . . . . . . . . . . . . . . . . . . . 497 GEAR & BEARING GP-SWING . . . . . . . . . . . . . . . . . 361
FILTER ELEMENT-CAB AIR . . . . . . . . . . . . . . . . . . . 1185 362
FILTER ELEMENT-CAB AIR GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
(AIR CONDITIONER) . . . . . . . . . . . . . . . . . . . . . . . 1090 GENERAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1093 GUARD AR–HEAVY-DUTY . . . . . . . . . . . . . . . . . . . . . 364
FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 GUARD AR-OVERHEAD–FOG . . . . . . . . . . . . . . . . . 1196
FILTER GP-OIL–HYDRAULIC RETURN . . . . . . . . . 495 GUARD AR-VANDALISM . . . . . . . . . . . . . . . . . . . . . . 1196
497 GUARD GP-BOTTOM . . . . . . . . . . . . . . . . . . . . . . . . . 365
FILTER GP-OIL–HYDRAULIC, CASE DRAIN . . . . 499 GUARD GP-BOTTOM–HEAVY-DUTY . . . . . . . . . . . 366
FILTER GP-WATER SEP & FUEL . . . . . . . . . . . . . . . 122 GUARD GP-FRONT WINDOW . . . . . . . . . . . . . . . . . 1202
FILTER-OIL (ADVANCED EFFICIENCY) GUARD GP-FRONT WINDOW–FULL . . . . . . . . . . . 1197
(HYDRAULIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 492 1199
FILTER-OIL (ADVANCED EFFICIENCY) GUARD GP-FRONT WINDOW–LOWER . . . . . . . . 1201
(HYDRAULIC, CASE DRAIN) . . . . . . . . . . . . . . . . 499 GUARD GP-OVERHEAD . . . . . . . . . . . . . . . . . . . . . . 1204
FILTER-OIL (ADVANCED EFFICIENCY) GUARD GP-SWIVEL . . . . . . . . . . . . . . . . . . . . . . . . . . 367
(HYDRAULIC, PILOT) . . . . . . . . . . . . . . . . . . . . . . . 494 368
FILTER-OIL (ULTRA HIGH EFFICIENCY) GUARD GP-TRACK GUIDE . . . . . . . . . . . . . . . . . . . . 406
(HYDRAULIC, PILOT) . . . . . . . . . . . . . . . . . . . . . . . 493 407
FINAL DRIVE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320 408
324 409
FINAL DRIVE GP–WITH MOTOR . . . . . . . . . . . . . . . 323 410
FINAL DRIVE GP–WITHOUT MOTOR . . . . . . . . . . 322 GUARD GP-TRAVEL MOTOR . . . . . . . . . . . . . . . . . . 411
FITTING GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . . 500 GUARD GP-TRAVEL MOTOR–HEAVY-DUTY . . . 412
FLOOR MAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1186 GUARD GP-VANDALISM–CAB . . . . . . . . . . . . . . . . . 1206
1187 1207

SEBP4871-05 INDEX A19


INDEX
Name Page Name Page

H HARNESS AS-LIGHTING
(CAB FLOODLIGHTS, FRONT) . . . . . . . . . . . . . . 222
HANDRAIL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369 HARNESS AS-LIGHTING (SHORT BOOM, LH) . . . 228
HARNESS AS-AUXILIARY . . . . . . . . . . . . . . . . . . . . . 264 HARNESS AS-LIGHTING
266 (SHORT BOOM, RH) . . . . . . . . . . . . . . . . . . . . . . . . 226
277 HARNESS AS-OPERATOR CONTROLS . . . . . . . . 1143
HARNESS AS-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . 268 1145
HARNESS AS-CHASSIS . . . . . . . . . . . . . . . . . . . . . . . 171 HARNESS AS-PLATFORM . . . . . . . . . . . . . . . . . . . . . 313
178 HARNESS AS-PUMP (FAN CONTROL) . . . . . . . . . 300
185 302
HARNESS AS-CHASSIS (HORN) . . . . . . . . . . . . . . 1218 HARNESS AS-PUMP (REFUELING) . . . . . . . . . . . . 305
HARNESS AS-CONSOLE (LH) . . . . . . . . . . . . . . . . . 289 307
HARNESS AS-CONSOLE (RH) . . . . . . . . . . . . . . . . . 237 HARNESS AS-QUICK COUPLER . . . . . . . . . . . . . . 274
239 HARNESS AS-RADIO . . . . . . . . . . . . . . . . . . . . . . . . . 318
241 1219
243 HARNESS AS-SOLENOID . . . . . . . . . . . . . . . . . . . . . 312
291 HARNESS AS-SOLENOID (COUPLER) . . . . . . . . . 316
HARNESS AS-CONTROL . . . . . . . . . . . . . . . . . . . . . . 276 HARNESS AS-SOLENOID (FAN) . . . . . . . . . . . . . . . 301
HARNESS AS-CONTROL (BLADE) . . . . . . . . . . . . . 279 HARNESS AS-SOLENOID (FINE SWING) . . . . . . . 304
HARNESS AS-CONTROL HARNESS AS-SOLENOID (HEATER) . . . . . . . . . . . 309
(BODY TILT SENSOR, GPS RECEIVER) . . . . . 279 HARNESS AS-SOLENOID
HARNESS AS-CONTROL (QUICK COUPLER) . . . . . . . . . . . . . . . . . . . . . . . . . 315
(DISPLAY, GPS RADIO) . . . . . . . . . . . . . . . . . . . . . 279 HARNESS AS-SWITCH . . . . . . . . . . . . . . . . . . . . . . . . 255
HARNESS AS-CONTROL 256
(ENGINE START, PUMP CONTROL) . . . . . . . . . 280 HARNESS AS-SWITCH
HARNESS AS-CONTROL (SECONDARY SHUTDOWN) . . . . . . . . . . . . . . . . 313
(ENGINE START, PUMP CONTROL) HARNESS AS-WIRING . . . . . . . . . . . . . . . . . . . . . . . . 215
(HEATER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310 277
HARNESS AS-CONTROL 307
(PRODUCT LINK 121SR) . . . . . . . . . . . . . . . . . . . 281 HARNESS AS-WIRING (CAB) . . . . . . . . . . . . . . . . . . 274
283 HARNESS AS-WIRING
285 (QUICK COUPLER SWITCH) . . . . . . . . . . . . . . . . 261
287 HARNESS AS-WIRING
HARNESS AS-CONTROL (PRODUCT LINK) . . . . 281 (SERVICE CONNECTOR) . . . . . . . . . . . . . . . . . . . 281
283 283
HARNESS AS-ENGINE 285
(ELECTRONIC CONTROL MODULE) . . . . . . . . 295 287
HARNESS AS-ENGINE (FUEL INJECTION) . . . . . 295 HATCH GP-ROOF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1208
HARNESS AS-HEATER . . . . . . . . . . . . . . . . . . . . . . . 1212 1209
1214 HEAD GP-PUMP–DRIVE . . . . . . . . . . . . . . . . . . . . . . 502
HARNESS AS-HEATER & AIR COND . . . . . . . . . . . 1090 506
1093 510
HARNESS AS-HEATER & AIR COND HEAD GP-PUMP–DRIVEN . . . . . . . . . . . . . . . . . . . . . 513
(AIR CONDITIONER, LOW SIDE) . . . . . . . . . . . . 1085 517
1087 521
HARNESS AS-HEATER & AIR COND HEADREST AS-SEAT . . . . . . . . . . . . . . . . . . . . . . . . . 1211
(CONTROL PANEL SWITCHES) . . . . . . . . . . . . . 1085 HEADREST AS-SEAT–CLOTH . . . . . . . . . . . . . . . . . 1210
1087 HEATER & MTG GP-CAB . . . . . . . . . . . . . . . . . . . . . . 1212
1212 1214
1214 HEATER AR-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1216
HARNESS AS-LIGHTING (BOOM) . . . . . . . . . . . . . . 225 HOOD & GUARD GP . . . . . . . . . . . . . . . . . . . . . . . . . . 370
HARNESS AS-LIGHTING (BOOM, LH) . . . . . . . . . . 223 376
HARNESS AS-LIGHTING 382
(CAB FLOODLIGHT) . . . . . . . . . . . . . . . . . . . . . . . . 220 HOOD GP–ACCUGRADE READY . . . . . . . . . . . . . . 388
HOOD GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . 389

A20 INDEX SEBP4871-05


INDEX
Name Page Name Page

390 KEY (FUEL TANK FILL CAP) . . . . . . . . . . . . . . . . . . . 139


HORN GP-ELECTRIC . . . . . . . . . . . . . . . . . . . . . . . . . 1217 KEY AS-ELECTRONIC (SECURITY) . . . . . . . . . . . . 213
1218 KIT-BRACKET–
HOSE (LOWER RADIATOR) . . . . . . . . . . . . . . . . . . . 71 PRODUCT LINK 121SR, 321SR . . . . . . . . . . . . . 215
73 KIT-CONSOLE ADJUSTMENT . . . . . . . . . . . . . . . . . 1222
77 KIT-SEAT SUSPENSION . . . . . . . . . . . . . . . . . . . . . . 1224
80 KIT-SEAT SUSPENSION–SEAT HEIGHT . . . . . . . 1223
HOSE GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . 530
532
533 L
HOSE GP-HYDRAULIC–
LAMP (24-VOLT, 10-WATT) (DOME) . . . . . . . . . . . . 1110
CONTROL VALVE, BOOM . . . . . . . . . . . . . . . . . . . 527
1114
HOSE GP-HYDRAULIC–
LAMP AS (24-VOLT, 3-WATT) . . . . . . . . . . . . . . . . . . 237
CONTROL VALVE, STICK . . . . . . . . . . . . . . . . . . . 525
239
HOSE GP-HYDRAULIC–FRONT . . . . . . . . . . . . . . . 526
LAMP AS-DOME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1110
528
1114
529
LAMP GP-FLOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
530
217
531
218
HOSE-UPPER RADIATOR . . . . . . . . . . . . . . . . . . . . . 71
220
73
222
77
LAMP-HALOGEN (24-VOLT, 65-WATT) . . . . . . . . . 216
80
217
HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . . . . . . 29
218
HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . 30
222
HYDRAULIC AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 534
LEVER GP-AIR & TEMP CONTROL . . . . . . . . . . . . 1225
LIGHTING GP-CHASSIS–FRONT, RH . . . . . . . . . . 219
I LIGHTING GP-FLOOD–BOOM, LH . . . . . . . . . . . . . 223
LIGHTING GP-FLOOD–BOOM, RH . . . . . . . . . . . . . 225
IDLER GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413 LIGHTING GP-FLOOD–CAB . . . . . . . . . . . . . . . . . . . 220
416 LIGHTING GP-FLOOD–CAB GUARD . . . . . . . . . . . 222
IDLER GP-FRONT–LH . . . . . . . . . . . . . . . . . . . . . . . . 415 LIGHTING GP-FLOOD–SHORT BOOM, LH . . . . . 228
IDLER GP-FRONT–RH . . . . . . . . . . . . . . . . . . . . . . . . 414 LIGHTING GP-FLOOD–SHORT BOOM, RH . . . . . 226
INDICATOR AS LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
(HYDRAULIC RETURN FILTER) . . . . . . . . . . . . . 495 LINES GP-AIR CONDITIONER . . . . . . . . . . . . . . . . . 1226
INDICATOR AS-AIR FILTER CHANGE 1230
(AIR RESTRICTION) . . . . . . . . . . . . . . . . . . . . . . . . 92 LINES GP-AIR–
93 TURBOCHARGER, AIR CLEANER . . . . . . . . . . . 106
99 LINES GP-AUXILIARY HYDRAULIC . . . . . . . . . . . . 535
100 546
INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 123 554
INSTALLATION AR-COMMUNICATION– LINES GP-AUXILIARY HYDRAULIC–
PRODUCT LINK 121SR . . . . . . . . . . . . . . . . . . . . . 211 HIGH PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . 550
INSTALLATION AR-COMMUNICATION– LINES GP-AUXILIARY HYDRAULIC–
PRODUCT LINK 321SR . . . . . . . . . . . . . . . . . . . . . 211 MASS BOOM, HIGH PRESSURE . . . . . . . . . . . . 541
INSTALLATION AR-ENGINE . . . . . . . . . . . . . . . . . . . 15 LINES GP-AUXILIARY HYDRAULIC–
INSTALLATION GP-COMMUNICATION– MASS BOOM, MEDIUM PRESSURE . . . . . . . . . 544
PRODUCT LINK 121SR . . . . . . . . . . . . . . . . . . . . . 212 LINES GP-AUXILIARY HYDRAULIC–
INSTALLATION GP-RADIO . . . . . . . . . . . . . . . . . . . . 1219 MEDIUM FLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . 548
1221 LINES GP-AUXILIARY HYDRAULIC–
INSTALLATION GP-SECURITY . . . . . . . . . . . . . . . . 213 MEDIUM PRESSURE . . . . . . . . . . . . . . . . . . . . . . . 552
LINES GP-AUXILIARY HYDRAULIC–
REACH BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 537
K 539
KEY (BATTERY DISCONNECT) . . . . . . . . . . . . . . . . 251 LINES GP-BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 556

SEBP4871-05 INDEX A21


INDEX
Name Page Name Page

565 LINES GP-GREASE–BOOM . . . . . . . . . . . . . . . . . . . 903


567 905
LINES GP-BOOM CYLINDER . . . . . . . . . . . . . . . . . . 569 LINES GP-GREASE–STICK . . . . . . . . . . . . . . . . . . . 906
571 LINES GP-HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . 1233
LINES GP-BOOM CYLINDER– LINES GP-HYDRAULIC OIL COOLER . . . . . . . . . . 650
BOOM LOWERING CONTROL . . . . . . . . . . . . . . 575 LINES GP-HYDRAULIC OIL COOLER–
LINES GP-BOOM CYLINDER–LH . . . . . . . . . . . . . . 573 CONTROL VALVE, PUMP . . . . . . . . . . . . . . . . . . . 644
LINES GP-BOOM CYLINDER–RH . . . . . . . . . . . . . . 574 647
LINES GP-BOOM– LINES GP-MUFFLER DRAIN . . . . . . . . . . . . . . . . . . . 107
MASS BOOM, MEDIUM FLOW . . . . . . . . . . . . . . 563 LINES GP-PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
LINES GP-BOOM– 706
REACH BOOM, STICK LOAD CONTROL . . . . . 557 710
559 LINES GP-PILOT–1-WAY FLOW . . . . . . . . . . . . . . . 695
561 699
LINES GP-BUCKET CYLINDER . . . . . . . . . . . . . . . . 578 LINES GP-PILOT–2-WAY PATTERN . . . . . . . . . . . . 684
579 687
580 LINES GP-PILOT–4-WAY PATTERN . . . . . . . . . . . . 681
581 LINES GP-PILOT–
582 BOOM LOWERING CONTROL VALVE . . . . . . . 716
584 718
585 LINES GP-PILOT–CONTROL VALVE . . . . . . . . . . . 661
586 665
587 LINES GP-PILOT–
LINES GP-CONNECTING–BUCKET TILT . . . . . . . 588 CONTROL VALVE, TRAVEL VALVE . . . . . . . . . . 679
LINES GP-COUPLER . . . . . . . . . . . . . . . . . . . . . . . . . 594 LINES GP-PILOT–DRAIN, HEAVY LIFT . . . . . . . . . 720
595 LINES GP-PILOT–FILTER, PILOT PUMP . . . . . . . 669
LINES GP-COUPLER–B1-FAMILY LINKAGE . . . . 596 671
597 LINES GP-PILOT–HEAVY LIFT . . . . . . . . . . . . . . . . . 673
LINES GP-COUPLER–MASS BOOM . . . . . . . . . . . 591 675
LINES GP-COUPLER–REACH . . . . . . . . . . . . . . . . . 593 LINES GP-PILOT–JOYSTICK, PEDALS . . . . . . . . . 651
LINES GP-COUPLER–REACH BOOM . . . . . . . . . . 589 655
LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . 57 LINES GP-PILOT–
LINES GP-ENGINE OIL DRAIN . . . . . . . . . . . . . . . . . 58 LOAD CONTROL, STICK CYLINDER . . . . . . . . 689
59 692
LINES GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 598 LINES GP-PILOT–MAIN CONTROL VALVE . . . . . 659
612 LINES GP-PILOT–MEDIUM PRESSURE . . . . . . . . 712
LINES GP-FRONT– LINES GP-PILOT–PILOT OIL PRESSURE . . . . . . 714
1-PUMP/2-PUMP, 1-WAY FLOW . . . . . . . . . . . . . 600 LINES GP-PILOT–
604 THIRD PEDAL, PILOT VALVE . . . . . . . . . . . . . . . 677
LINES GP-FRONT–COMBINATION . . . . . . . . . . . . . 619 LINES GP-PUMP–
623 HYD OIL COOLER, PILOT SYSTEM . . . . . . . . . 722
LINES GP-FRONT–MEDIUM PRESSURE . . . . . . . 608 725
610 LINES GP-PUMP–SUPPLY, MAIN PUMP . . . . . . . 721
LINES GP-FRONT–QUICK COUPLER . . . . . . . . . . 627 LINES GP-RETURN–
631 BOOM LOWERING CONTROL . . . . . . . . . . . . . . 733
635 734
638 736
641 LINES GP-RETURN–HYDRAULIC TANK . . . . . . . . 729
LINES GP-FRONT– 731
SYSTEM 5, 2-WAY, 1-PUMP . . . . . . . . . . . . . . . . . 613 LINES GP-STICK CYLINDER . . . . . . . . . . . . . . . . . . 738
616 741
LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 LINES GP-STICK CYLINDER–
126 STICK LOWERING CONTROL . . . . . . . . . . . . . . 739
LINES GP-GREASE . . . . . . . . . . . . . . . . . . . . . . . . . . . 901 LINES GP-TRAVEL MOTOR . . . . . . . . . . . . . . . . . . . 742
902

A22 INDEX SEBP4871-05


INDEX
Name Page Name Page

LINES GP-TRAVEL MOTOR– 114


LONG UNDERCARRIAGE . . . . . . . . . . . . . . . . . . . 744
LINES GP-TURBOCHARGER OIL . . . . . . . . . . . . . . 60
LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 O
LINK AS-TRACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 417 OPERATOR AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1250
418
LINKAGE AR–LONG REACH . . . . . . . . . . . . . . . . . . 908
LINKAGE AR-BUCKET– P
B1-FAMILY, WITH LIFTING EYE . . . . . . . . . . . . . 908
PADLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
909
140
LINKAGE AR-BUCKET–CB2-FAMILY . . . . . . . . . . . 908
143
LINKAGE GP-BUCKET . . . . . . . . . . . . . . . . . . . . . . . . 910
PADLOCK GP (FUEL TANK FILL CAP) . . . . . . . . . . 139
LINKAGE GP-BUCKET–B1-FAMILY . . . . . . . . . . . . 916
PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
LINKAGE GP-BUCKET–
PANEL & MTG GP-CIRCUIT BREAKER . . . . . . . . . 230
B1-FAMILY, QUICK COUPLER . . . . . . . . . . . . . . . 915
231
LINKAGE GP-BUCKET–
PANEL GP-CIRCUIT BREAKER . . . . . . . . . . . . . . . . 232
B1-FAMILY, WITH LIFTING EYE . . . . . . . . . . . . . 914
234
LINKAGE GP-BUCKET–CB2-FAMILY . . . . . . . . . . . 912
PANEL GP-SWITCH–ENGINE SPEED, START . . . 237
LITERATURE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1236
239
LOCK GP-TRANSPORT . . . . . . . . . . . . . . . . . . . . . . . 917
241
243
PEDAL AR-AUXILIARY–LH . . . . . . . . . . . . . . . . . . . . 1250
M PEDAL AR-AUXILIARY–
MACHINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 THIRD PEDAL, STRAIGHT TRAVEL . . . . . . . . . 1250
MANIFOLD GP-CONTROL– PIN GP–COUPLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 918
PILOT OIL SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . 747 PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
748 PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1333
749 1338
MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . 108 1343
MANIFOLD GP-INLET . . . . . . . . . . . . . . . . . . . . . . . . . 110 1348
MIRROR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1237 1353
MIRROR GP-REAR VIEW . . . . . . . . . . . . . . . . . . . . . 1239 PLATE-IDENTIFICATION (CAT) . . . . . . . . . . . . . . . . 985
1240 997
1241 998
MIRROR GP-REAR VIEW–FRONT, RH . . . . . . . . . 1238 1023
MODULE GP-INTERFACE (KEY) . . . . . . . . . . . . . . . 213 PLATE-INSTRUCTION (BATTERY) . . . . . . . . . . . . . 234
MONITOR & MTG GP-OPERATOR . . . . . . . . . . . . . 1242 PLATE-WARNING
MONITOR GP-OPERATOR . . . . . . . . . . . . . . . . . . . . 1243 (HIGH PRESSURE CYLINDER) . . . . . . . . . . . . . . 429
MOTOR & MTG GP-SWING . . . . . . . . . . . . . . . . . . . . 750 430
MOTOR & MTG GP-TRAVEL . . . . . . . . . . . . . . . . . . . 751 PLATFORM GP-OPERATOR . . . . . . . . . . . . . . . . . . . 1251
MOTOR AS (WIPER) . . . . . . . . . . . . . . . . . . . . . . . . . . 1314 PLUG GP-CONTROL VALVE . . . . . . . . . . . . . . . . . . . 763
MOTOR GP-SWING . . . . . . . . . . . . . . . . . . . . . . . . . . . 752 PLUG-DRAIN (HYDRAULIC OIL) . . . . . . . . . . . . . . . 775
753 POWER TRAIN AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
MOTOR GP-TRAVEL . . . . . . . . . . . . . . . . . . . . . . . . . . 755 PROBE AS-LIQUID LEVEL
759 (WATER SEPARATOR) . . . . . . . . . . . . . . . . . . . . . . 246
MOUNTING GP-ALTERNATOR . . . . . . . . . . . . . . . . . 33 PROTECTOR GP-SIDE BAR . . . . . . . . . . . . . . . . . . . 1062
MOUNTING GP-ANTENNA . . . . . . . . . . . . . . . . . . . . 1244 PULLEY AS-IDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
1246 PULLEY GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 41
MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 34 43
MOUNTING GP-FUEL FILTER . . . . . . . . . . . . . . . . . 128 45
MOUNTING GP-MAIN CONTROL VALVE . . . . . . . 762 47
MOUNTING GP-PLATFORM . . . . . . . . . . . . . . . . . . . 1248 PULLEY GP-IDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
MOUNTING GP-PUMP–FUEL INJECTION . . . . . . 129 PUMP & MOTOR GP-REFUELING . . . . . . . . . . . . . 130
MOUNTING GP-STARTING MOTOR . . . . . . . . . . . . 35 PUMP & MTG GP-AUXILIARY . . . . . . . . . . . . . . . . . 764
MUFFLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 PUMP & MTG GP-MAIN HYDRAULIC . . . . . . . . . . 765

SEBP4871-05 INDEX A23


INDEX
Name Page Name Page

PUMP AR-FUEL TRANSFER . . . . . . . . . . . . . . . . . . . 131


PUMP GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
132
S
PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . . . . . . 132 SCREEN AS (HYDRAULIC TANK) . . . . . . . . . . . . . . 772
PUMP GP-GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
766 SCREEN GP-HYDRAULIC–TANK . . . . . . . . . . . . . . 772
PUMP GP-GEAR (PILOT) . . . . . . . . . . . . . . . . . . . . . . 767 SCREEN GP-SUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1253
PUMP GP-MAIN HYDRAULIC . . . . . . . . . . . . . . . . . . 767 SEAL GP-DUO-CONE . . . . . . . . . . . . . . . . . . . . . . . . . 320
PUMP GP-REFUELING . . . . . . . . . . . . . . . . . . . . . . . . 133 324
135 SEAT & MOUNTING GP–AIR SUSPENSION . . . . 1256
PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 SEAT & MOUNTING GP–HIGH BACK, TILT . . . . . 1255
1257
1258
R SEAT & MOUNTING GP–
LOW BACK WITH TILT . . . . . . . . . . . . . . . . . . . . . . 1254
RADIATOR & HYD OIL COOLER GP . . . . . . . . . . . 71 SEAT BELT GP (RETRACTABLE, 3-IN) . . . . . . . . . 1260
73 SEAT BELT GP–RETRACTABLE . . . . . . . . . . . . . . . 1259
75 SEAT BELT GP–RETRACTABLE, 3-IN . . . . . . . . . . 1260
77 SEAT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1278
80 1279
82 SEAT GP–HIGH BACK, TILT . . . . . . . . . . . . . . . . . . . 1262
85 1267
87 SEAT GP–HIGH BACK, WITH HEATER . . . . . . . . . 1263
RADIO GP-COMMUNICATION– 1268
PRODUCT LINK 121SR . . . . . . . . . . . . . . . . . . . . . 1252 SEAT GP–LOW BACK WITH TILT . . . . . . . . . . . . . . 1261
RECEIVER DRYER AS (REFRIGERANT) . . . . . . . 1226 SEAT GP–LOW BACK, TILT . . . . . . . . . . . . . . . . . . . 1264
1230 1265
REGULATOR-TEMPERATURE (COOLANT) . . . . . 68 1266
RELAY (24-VOLT) (BOOM FLOODLIGHT) . . . . . . . 268 SEAT GP-SUSPENSION–
RELAY (24-VOLT) (CAB FLOODLIGHT) . . . . . . . . . 268 AIR SUSP, HIGH BACK, WITH HTR . . . . . . . . . . 1272
RELAY (24-VOLT) (CHASSIS LIGHT) . . . . . . . . . . . 268 1274
RELAY (24-VOLT) (HORN) . . . . . . . . . . . . . . . . . . . . . 268 SEAT GP-SUSPENSION–AIR SUSPENSION . . . . 1271
RELAY (24-VOLT) (NEUTRAL START) . . . . . . . . . . 268 SEAT GP-SUSPENSION–HIGH BACK, TILT . . . . . 1270
RELAY (24-VOLT) 1278
(QUICK COUPLER LOCK ON) . . . . . . . . . . . . . . . 274 1279
RELAY (24-VOLT) SEAT GP-SUSPENSION–
(QUICK COUPLER LOCK PRIORITY) . . . . . . . . 274 HIGH BACK, WITH HEATER . . . . . . . . . . . . . . . . . 1276
RELAY (24-VOLT) (QUICK COUPLER LOCK) . . . 274 1280
RELAY (24-VOLT) SEAT GP-SUSPENSION–LOW BACK, TILT . . . . . 1269
(REFUELING PUMP, START) . . . . . . . . . . . . . . . . 305 1275
307 1277
RELAY (24-VOLT) (REFUELING PUMP, STOP) . . . 305 SENDER AS-TEMPERATURE
307 (HYDRAULIC OIL) . . . . . . . . . . . . . . . . . . . . . . . . . . 775
RELAY (24-VOLT) (SPEAKERS) . . . . . . . . . . . . . . . . 318 SENSOR AS (AMBIENT AIR TEMP) . . . . . . . . . . . . 1090
RELAY (24-VOLT) (TRAVEL ALARM) . . . . . . . . . . . 268 1093
RELAY (BLOWER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1153 SENSOR AS-LIQUID LEVEL
RELAY (COMPRESSOR CLUTCH) . . . . . . . . . . . . . 1153 (WATER SEPARATOR) . . . . . . . . . . . . . . . . . . . . . . 246
RELAY AS (WIPER) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1314 SENSOR AS-PRESSURE (MAIN PUMP) . . . . . . . . 669
ROLLER AR-TRACK & CARRIER . . . . . . . . . . . . . . 419 671
420 SENSOR AS-PRESSURE (WORK TOOL) . . . . . . . 619
421 623
422 SENSOR AS-TEMPERATURE (AIR) . . . . . . . . . . . . 1153
423 SENSOR AS-TEMPERATURE (COOLANT) . . . . . 1090
424 1093
ROLLER GP-TRACK CARRIER . . . . . . . . . . . . . . . . 425 SENSOR GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . 7
ROLLER GP-TRACK-DOUBLE FLANGE . . . . . . . . 426 8
ROLLER GP-TRACK-SINGLE FLANGE . . . . . . . . . 427 245
428

A24 INDEX SEBP4871-05


INDEX
Name Page Name Page

SENSOR GP-FUEL LEVEL . . . . . . . . . . . . . . . . . . . . 141 SPRING AS-GAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1202


142 SPROCKET GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328
145 STARTING AR-COLD WEATHER . . . . . . . . . . . . . . . 248
146 STARTING MOTOR GP-ELECTRIC . . . . . . . . . . . . . 249
147 STEP GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398
148 STICK AR–B1-FAMILY . . . . . . . . . . . . . . . . . . . . . . . . . 919
151 STICK AR–B1-FAMILY, HEAVY-DUTY . . . . . . . . . . 919
153 STICK AR–REACH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 919
155 STICK AR-HOE–MASS . . . . . . . . . . . . . . . . . . . . . . . . 920
157 STICK AR-HOE–REACH . . . . . . . . . . . . . . . . . . . . . . . 919
160 920
162 921
SENSOR GP-LIQUID LEVEL STICK AR-HOE–
(WATER SEPARATOR) . . . . . . . . . . . . . . . . . . . . . . 247 REACH, ACCUGRADE READY . . . . . . . . . . . . . . 921
SENSOR GP-LIQUID LEVEL– STICK GP-HOE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 924
WATER IN FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246 925
SENSOR GP-LIQUID LEVEL– 927
WATER SEPARATOR . . . . . . . . . . . . . . . . . . . . . . . 247 934
SENSOR GP-PRESSURE 935
(AIR INLET MANIFOLD) . . . . . . . . . . . . . . . . . . . . . 245 STICK GP-HOE–ACCUGRADE READY . . . . . . . . . 937
SENSOR GP-PRESSURE (ENGINE OIL) . . . . . . . 201 STICK GP-HOE–AUXILIARY, COUPLER . . . . . . . . 926
SENSOR GP-PRESSURE (FUEL MANIFOLD) . . . 245 933
SENSOR GP-PRESSURE (FUEL) . . . . . . . . . . . . . . 245 STICK GP-HOE–B1-FAMILY . . . . . . . . . . . . . . . . . . . 936
SENSOR GP-SPEED (ENGINE) . . . . . . . . . . . . . . . . 29 STICK GP-HOE–LONG REACH . . . . . . . . . . . . . . . . 922
245 STICK GP-HOE–MASS . . . . . . . . . . . . . . . . . . . . . . . . 931
SENSOR GP-SPEED (SECONDARY, TIMING) . . . 132 STICK GP-HOE–REACH . . . . . . . . . . . . . . . . . . . . . . 928
SENSOR GP-TEMPERATURE 930
(AIR INLET MANIFOLD) . . . . . . . . . . . . . . . . . . . . . 245 STORAGE GP-VANDALISM GUARD . . . . . . . . . . . 399
SENSOR GP-TEMPERATURE STRAINER AS-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 133
(AMBIENT AIR, RAD FAN CLUTCH) . . . . . . . . . 302 135
SENSOR GP-TEMPERATURE (ENGINE OIL) . . . 245 STRAINER AS-FUEL (FLOAT GAUGE) . . . . . . . . . 141
SENSOR GP-TEMPERATURE (FUEL) . . . . . . . . . . 245 142
SENSOR GP-TEMPERATURE (INLET AIR) . . . . . 300 146
SENSOR-TEMPERATURE (AMBIENT AIR) . . . . . 1085 148
1087 153
1212 157
1214 160
SERVICE GP-COMMUNICATION 162
(PRODUCT LINK 300) . . . . . . . . . . . . . . . . . . . . . . 204 STRAINER GP-FUEL (FLOAT GAUGE) . . . . . . . . . 145
SHAFT GP-MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 147
SHEET AS-SOUND SUPPRESSION . . . . . . . . . . . . 391 151
392 155
393 STRAINER GP-FUEL–FLOAT GAUGE . . . . . . . . . . 137
394 SUN VISOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1291
395 SUPPORT AS-ENCLOSURE . . . . . . . . . . . . . . . . . . . 400
396 401
397 402
SIDECUTTER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1063 403
1064 SUPPORT GP-SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . 1281
SOFTWARE GP-COMMUNICATION 1282
(PRODUCT LINK 121SR) . . . . . . . . . . . . . . . . . . . 1252 1283
SOFTWARE GP-COMMUNICATION SUSPENSION GP-SEAT . . . . . . . . . . . . . . . . . . . . . . . 1277
(PRODUCT LINK 300) . . . . . . . . . . . . . . . . . . . . . . 204 1278
SOFTWARE GP-MACHINE . . . . . . . . . . . . . . . . . . . . 204 1279
SOFTWARE GP-MONITOR . . . . . . . . . . . . . . . . . . . . 205 1280

SEBP4871-05 INDEX A25


INDEX
Name Page Name Page

1284 SWITCH AS-TOGGLE


1285 (SECONDARY SHUTDOWN) . . . . . . . . . . . . . . . . 313
1287 SWITCH GP-DISCONNECT–BATTERY . . . . . . . . . 251
1288 SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . . . . . 252
1289 SWITCH GP-MAGNETIC–START RELAY . . . . . . . 253
1290 SWITCH GP-POSITION–
SUSPENSION GP-SEAT–AIR . . . . . . . . . . . . . . . . . . 1286 HYDRAULIC LOCKOUT . . . . . . . . . . . . . . . . . . . . . 254
SWITCH (LIQUID LEVEL) (FUEL) . . . . . . . . . . . . . . 257 SWITCH GP-PUSH BUTTON
SWITCH (WINDOW LOWER LIMIT) . . . . . . . . . . . . 1298 (REFUELING PUMP, START) . . . . . . . . . . . . . . . . 305
SWITCH AS (NORMALLY CLOSED) . . . . . . . . . . . . 256 SWITCH GP-PUSH BUTTON
SWITCH AS (NORMALLY OPEN) . . . . . . . . . . . . . . 255 (REFUELING PUMP, STOP) . . . . . . . . . . . . . . . . . 305
SWITCH AS (REFUELING PUMP, STOP) . . . . . . . 256 SWITCH GP-PUSH BUTTON–
SWITCH AS-FOOT (WORK TOOL) . . . . . . . . . . . . . 1145 REFUELING PUMP, START . . . . . . . . . . . . . . . . . 255
SWITCH AS-LIMIT (HYDRAULIC LOCKOUT) . . . . 254 SWITCH GP-PUSH BUTTON–
SWITCH AS-LIQUID LEVEL (ENGINE OIL) . . . . . . 36 REFUELING PUMP, STOP . . . . . . . . . . . . . . . . . . 256
SWITCH AS-LIQUID LEVEL SWITCH GP-PUSHBUTTON
(FUEL TANK SHUTOFF) . . . . . . . . . . . . . . . . . . . . 135 (REFUELING PUMP, START) . . . . . . . . . . . . . . . . 255
SWITCH AS-LIQUID LEVEL SWITCH GP-REFUELING–
(HYDRAULIC OIL) . . . . . . . . . . . . . . . . . . . . . . . . . . 775 FUEL TANK SHUTOFF . . . . . . . . . . . . . . . . . . . . . . 257
SWITCH AS-MAGNETIC (24-VOLT) SWITCH GP-ROTARY
(HEATER RELAY) . . . . . . . . . . . . . . . . . . . . . . . . . . 234 (THROTTLE POSITION) . . . . . . . . . . . . . . . . . . . . 237
310 239
SWITCH AS-MAGNETIC (24-VOLT) 241
(MAIN RELAY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268 243
305 SWITCH GP-ROTARY–
307 THROTTLE POSITION . . . . . . . . . . . . . . . . . . . . . . 258
SWITCH AS-PRESSURE 259
(IMPLEMENT, SWING) . . . . . . . . . . . . . . . . . . . . . . 651 SWITCH GP-START–ENGINE, KEY . . . . . . . . . . . . 260
655 SWITCH GP-TOGGLE . . . . . . . . . . . . . . . . . . . . . . . . . 262
SWITCH AS-PRESSURE (REFRIGERANT) . . . . . 1226 SWITCH GP-TOGGLE
1230 (12-VOLT, 24-VOLT SPEAKER) . . . . . . . . . . . . . . 318
SWITCH AS-PRESSURE SWITCH GP-TOGGLE (QUICK COUPLER) . . . . . 274
(THIRD PEDAL, STRAIGHT TRAVEL) . . . . . . . . 677 SWITCH GP-TOGGLE–QUICK COUPLER . . . . . . 261
SWITCH AS-PRESSURE (TRAVEL, LH) . . . . . . . . 651 SWITCH GP-WIPER–LOWER . . . . . . . . . . . . . . . . . . 263
655 SWITCH-MAGNETIC (24-VOLT)
SWITCH AS-PRESSURE (TRAVEL, RH) . . . . . . . . 651 (START RELAY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
655 SWIVEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 773
SWITCH AS-PUSH BUTTON (HORN) . . . . . . . . . . . 1146
SWITCH AS-PUSH BUTTON
(MANUAL LOW IDLE) . . . . . . . . . . . . . . . . . . . . . . . 1147 T
SWITCH AS-ROCKER (FINE SWING) . . . . . . . . . . 268
TANK & FILTER GP-HYDRAULIC . . . . . . . . . . . . . . . 775
SWITCH AS-ROCKER (HEATED SEAT) . . . . . . . . 1272
TANK & MTG GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . 138
1276
139
SWITCH AS-ROCKER (LEVELING) . . . . . . . . . . . . 269
140
SWITCH AS-ROCKER (LOWER WASHER) . . . . . 263
141
SWITCH AS-ROCKER (RADIO MUTE) . . . . . . . . . . 1219
142
SWITCH AS-ROCKER (WIPER, LOWER) . . . . . . . 263
143
SWITCH AS-ROLLER (WIPER, LOWER) . . . . . . . . 1311
TANK & MTG GP-HYDRAULIC . . . . . . . . . . . . . . . . . 777
SWITCH AS-TOGGLE
TANK GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
(AUTO/MANUAL ENG SPEED CONTROL) . . . 291
145
SWITCH AS-TOGGLE
146
(MANUAL ENGINE SPEED CONTROL) . . . . . . 291
147
SWITCH AS-TOGGLE (QUICK COUPLER) . . . . . . 261
148
274
150
151

A26 INDEX SEBP4871-05


INDEX
Name Page Name Page

153 VALVE AS-RELIEF (ENGINE OIL PRESSURE) . . . 52


155 VALVE GP-CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 612
157 782
159 783
160 784
162 786
TIP GP–SHARP-CENTER . . . . . . . . . . . . . . . . . . . . . 1065 787
TIP GP–SHARP-CORNER . . . . . . . . . . . . . . . . . . . . . 1066 788
TIP GP-ABRASION–HEAVY-DUTY . . . . . . . . . . . . . 1067 VALVE GP-CHECK
TIP GP-DOUBLE SPIKE–K-90 . . . . . . . . . . . . . . . . . 1068 (HYD CYLINDER, QUICK COUPLER) . . . . . . . . 482
TIP GP-EXTRA-DUTY–K-90 . . . . . . . . . . . . . . . . . . . 1069 VALVE GP-CHECK (SOLENOID CONTROLLED)
TIP GP-GENERAL PURPOSE–K-90 . . . . . . . . . . . . 1070 (1-WAY/2-WAY, CHECK) . . . . . . . . . . . . . . . . . . . . 623
TIP GP-LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1071 VALVE GP-CONTROL–AUXILIARY . . . . . . . . . . . . . 791
1072 VALVE GP-CONTROL–LH . . . . . . . . . . . . . . . . . . . . . 798
TIP GP-PENETRATION . . . . . . . . . . . . . . . . . . . . . . . . 1073 802
TIP GP-PENETRATION–K-90 . . . . . . . . . . . . . . . . . . 1074 VALVE GP-CONTROL–MEDIUM PRESSURE . . . 789
TIP GP-PENETRATION PLUS–K-100 . . . . . . . . . . . 1076 806
TIP GP-PENETRATION PLUS–K-90 . . . . . . . . . . . . 1075 VALVE GP-CONTROL–RH . . . . . . . . . . . . . . . . . . . . . 793
TIP GP-SHORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1077 VALVE GP-CONTROL–
TIP GP-SPIKE–K-90 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1078 WITHOUT COVERS, HOUSINGS . . . . . . . . . . . . 790
TIP GP-WIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1079 VALVE GP-CONTROL–WITHOUT HOUSINGS . . . 796
TIP GP-WIDE–K-80 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1081 VALVE GP-COUPLER–QUICK COUPLER . . . . . . . 807
TIP GP-WIDE–K-90 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1080 VALVE GP-FUEL SHUTOFF . . . . . . . . . . . . . . . . . . . 164
TIP-LEVELING EDGE–K-90 . . . . . . . . . . . . . . . . . . . . 1082 VALVE GP-LOAD CONTROL–
TRACK ADJUSTER & RECOIL GP . . . . . . . . . . . . . 431 BOOM CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . 809
432 VALVE GP-LOAD CONTROL–
TRACK ADJUSTER & RECOIL GP–LH . . . . . . . . . 430 BOOM DRIFT RED, LINE RELIEF . . . . . . . . . . . . 816
TRACK ADJUSTER & RECOIL GP–RH . . . . . . . . . 429 VALVE GP-LOAD CONTROL–
TRACK AR–2-REQUIRED . . . . . . . . . . . . . . . . . . . . . 433 STICK CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . 812
TRACK GP–2-REQUIRED . . . . . . . . . . . . . . . . . . . . . 434 VALVE GP-LOAD CONTROL–
435 STICK DRIFT RED, LINE RELIEF . . . . . . . . . . . . 814
436 VALVE GP-MAIN CONTROL–HEAVY LIFT . . . . . . 818
437 VALVE GP-MANUAL–AUXILIARY, SHUTOFF . . . . 819
438 VALVE GP-PILOT
439 (THIRD PEDAL, STRAIGHT TRAVEL) . . . . . . . . 1155
440 VALVE GP-PILOT–
441 ALT PATTERN CONTROL, 2-WAY . . . . . . . . . . . 828
442 VALVE GP-PILOT–JOYSTICK . . . . . . . . . . . . . . . . . . 820
443 825
444 830
TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . . . 116 832
VALVE GP-PILOT RELIEF
(HYDRAULIC FILTER) . . . . . . . . . . . . . . . . . . . . . . 492
V 493
494
V-BELT (AIR CONDITIONER COMPRESSOR) . . . 1120
VALVE GP-PILOT–TRAVEL . . . . . . . . . . . . . . . . . . . . 823
VALVE & LINES GP-HEAVY LIFT . . . . . . . . . . . . . . . 778
834
VALVE & MTG GP-CONTROL–AUXILIARY . . . . . . 779
VALVE GP-PRESSURE REDUCING
VALVE AR-ALT PATTERN CONTROL–2-WAY . . . 780
(QUICK COUPLER) . . . . . . . . . . . . . . . . . . . . . . . . . 807
VALVE AR-ALT PATTERN CONTROL–4-WAY . . . 780
VALVE GP-PRESSURE REDUCING–
VALVE AR-CHECK & RELIEF–
BOOM, SWING PRIORITY . . . . . . . . . . . . . . . . . . 836
BOOM LOWERING CONTROL VALVE . . . . . . . 780
837
VALVE AR-LOAD CONTROL–
VALVE GP-PRIORITY–SWING . . . . . . . . . . . . . . . . . 839
STICK CYLINDER, MASS BOOM . . . . . . . . . . . . 781
VALVE GP-RELIEF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 840
VALVE AR-LOAD CONTROL–
843
STICK CYLINDER, REACH BOOM . . . . . . . . . . . 780

SEBP4871-05 INDEX A27


INDEX
Name Page Name Page

847 881
856 882
857 884
887 VALVE GP-SOLENOID & RELIEF
VALVE GP-RELIEF (160-BAR (2321-PSI)) . . . . . . . 806 (1-WAY/2-WAY FLOW) . . . . . . . . . . . . . . . . . . . . . . 623
VALVE GP-RELIEF (230-BAR (3336-PSI)) . . . . . . . 806 VALVE GP-SOLENOID & RELIEF–
VALVE GP-RELIEF (80-BAR (1161-PSI)) . . . . . . . . 806 WITH BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 883
VALVE GP-RELIEF (CUSHION CROSSOVER) . . . 886 VALVE GP-SOLENOID (HEAVY LIFT) . . . . . . . . . . . 673
VALVE GP-RELIEF (LINE) . . . . . . . . . . . . . . . . . . . . . 613 675
791 VALVE GP-SOLENOID
793 (HYDRAULIC LOCKOUT) . . . . . . . . . . . . . . . . . . . 748
809 749
814 VALVE GP-SOLENOID
816 (NEG FLOW CONT, PROPN RED VALVE) . . . . 696
VALVE GP-RELIEF (LINE) (STICK CYLINDER) . . . 812 700
VALVE GP-RELIEF–CUSHION CROSSOVER . . . 844 703
VALVE GP-RELIEF– 707
CUSHION, ROTATOR MOTOR . . . . . . . . . . . . . . 855 VALVE GP-SOLENOID
VALVE GP-RELIEF–LINE . . . . . . . . . . . . . . . . . . . . . . 851 (PRESSURE REDUCING) . . . . . . . . . . . . . . . . . . . 875
852 878
853 VALVE GP-SOLENOID (PRESSURE REDUCING)
VALVE GP-RELIEF–MAIN, HEAVY LIFT . . . . . . . . 849 (PUMP FLOW CONTROL, PILOT) . . . . . . . . . . . 695
858 699
VALVE GP-RELIEF–MEDIUM PRESSURE . . . . . . 854 710
VALVE GP-RELIEF– VALVE GP-SOLENOID (PRESSURE REDUCING)
NEGATIVE FLOW CONTROL . . . . . . . . . . . . . . . . 841 (ROTATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 712
842 VALVE GP-SOLENOID
VALVE GP-RELIEF–PILOT OPERATED . . . . . . . . . 848 (QUICK COUPLER PIN) . . . . . . . . . . . . . . . . . . . . . 876
860 VALVE GP-SOLENOID (QUICK COUPLER) . . . . . 807
VALVE GP-RELIEF–WITH BLOCK . . . . . . . . . . . . . . 845 VALVE GP-SOLENOID (STRAIGHT TRAVEL) . . . 798
846 802
VALVE GP-SELECTOR– VALVE GP-SOLENOID
ALT PATTERN CONTROL, 2-WAY . . . . . . . . . . . 861 (SWING BRAKE RELEASE) . . . . . . . . . . . . . . . . . 748
VALVE GP-SELECTOR– 749
ALT PATTERN CONTROL, 4-WAY . . . . . . . . . . . 863 VALVE GP-SOLENOID (TRAVEL SPEED) . . . . . . . 748
VALVE GP-SHUTTLE . . . . . . . . . . . . . . . . . . . . . . . . . . 865 749
866 VALVE GP-SOLENOID
868 (WORK TOOL, 4-FUNCTION) . . . . . . . . . . . . . . . 702
869 706
VALVE GP-SHUTTLE–1-PUMP/2-PUMP . . . . . . . . 867 877
VALVE GP-SHUTTLE–SWING . . . . . . . . . . . . . . . . . 870 VALVE GP-SOLENOID–
VALVE GP-SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . 502 NEG FLOW CONT, PROPN RED VALVE . . . . . 875
506 VALVE GP-SOLENOID–
510 PRESSURE REDUCING . . . . . . . . . . . . . . . . . . . . 871
872 878
873 VALVE GP-SOLENOID–QUICK COUPLER . . . . . . 876
874 VALVE GP-SOLENOID–
VALVE GP-SOLENOID & MANIFOLD . . . . . . . . . . . 879 WORK TOOL, 4-FUNCTION . . . . . . . . . . . . . . . . . 877
VALVE GP-SOLENOID & MANIFOLD VALVE GP-SWING CUSHION–FINE SWING . . . . 886
(QUICK COUPLER) . . . . . . . . . . . . . . . . . . . . . . . . . 635 VALVE GP-TRAVEL COUNTERBALANCE . . . . . . . 887
638 VALVE GP-UNLOADING . . . . . . . . . . . . . . . . . . . . . . . 798
641 802
VALVE GP-SOLENOID & MANIFOLD– VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . . . . . . 50
QUICK COUPLER . . . . . . . . . . . . . . . . . . . . . . . . . . 880 VISOR GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1291
VALVE GP-SOLENOID & RELIEF . . . . . . . . . . . . . . . 619 VISOR GP-PROTECTION–RAIN . . . . . . . . . . . . . . . 1292

A28 INDEX SEBP4871-05


INDEX
Name Page Name Page

W 316
WIRING GP-RADIO . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
WASHER GP-WINDOW . . . . . . . . . . . . . . . . . . . . . . . 1293
WASHER GP-WINDOW–LOWER . . . . . . . . . . . . . . 1294
WINDOW AR-CAB–REAR . . . . . . . . . . . . . . . . . . . . . 1296
WINDOW AS-FRONT–UPPER . . . . . . . . . . . . . . . . . 1297
WINDOW GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1305
WINDOW GP-CAB–FRONT, LOWER . . . . . . . . . . . 1301
WINDOW GP-CAB–FRONT, UPPER . . . . . . . . . . . . 1298
WINDOW GP-CAB–LOWER . . . . . . . . . . . . . . . . . . . 1302
WINDOW GP-CAB–SIDE, REAR . . . . . . . . . . . . . . . 1304
WINDOW GP-DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . 1306
WINDOW GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . 1308
1310
WIPER & WASHER GP-WINDOW–LOWER . . . . . 1311
WIPER AR-WINDOW . . . . . . . . . . . . . . . . . . . . . . . . . . 1313
WIPER GP-WINDOW–FRONT, UPPER . . . . . . . . . 1314
WIRING GP-AUXILIARY CONTROL . . . . . . . . . . . . 264
WIRING GP-AUXILIARY CONTROL–
SYSTEMS 3, 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
WIRING GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
WIRING GP-CAB–ACCUGRADE READY . . . . . . . 276
WIRING GP-CAB–COUPLER . . . . . . . . . . . . . . . . . . 274
WIRING GP-CAB–REAR VISION CAMERA . . . . . 277
WIRING GP-CAMERA–
REAR VISION CAMERA . . . . . . . . . . . . . . . . . . . . 278
WIRING GP-CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . . 280
WIRING GP-CHASSIS–ACCUGRADE READY . . . 279
WIRING GP-COMMUNICATION–
PRODUCT LINK 121SR . . . . . . . . . . . . . . . . . . . . . 285
287
WIRING GP-COMMUNICATION–
PRODUCT LINK 321SR . . . . . . . . . . . . . . . . . . . . . 281
283
WIRING GP-CONSOLE . . . . . . . . . . . . . . . . . . . . . . . . 290
WIRING GP-CONSOLE–LH . . . . . . . . . . . . . . . . . . . . 289
WIRING GP-CONSOLE–RH . . . . . . . . . . . . . . . . . . . 291
WIRING GP-CONVERTER . . . . . . . . . . . . . . . . . . . . . 293
294
WIRING GP-ELECTRONIC CONTROL . . . . . . . . . . 295
WIRING GP-ENGINE–JUMP START . . . . . . . . . . . . 297
WIRING GP-FAN–FAN CLUTCH . . . . . . . . . . . . . . . 301
WIRING GP-FAN–FLUID CLUTCH . . . . . . . . . . . . . 299
303
WIRING GP-FAN–
HYD FAN CTL, AIR TEMP CTL . . . . . . . . . . . . . . 300
302
WIRING GP-FINE SWING . . . . . . . . . . . . . . . . . . . . . 304
WIRING GP-FUEL SYSTEM–REFUELING . . . . . . 305
307
WIRING GP-HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . 309
310
WIRING GP-MEDIUM PRESSURE . . . . . . . . . . . . . 312
WIRING GP-PLATFORM . . . . . . . . . . . . . . . . . . . . . . . 313
WIRING GP-QUICK COUPLER . . . . . . . . . . . . . . . . . 315

SEBP4871-05 INDEX A29


MEMORANDA

A30 MEMORANDA SEBP4871-05


MACHINE ARRANGEMENT
264-8640 CHASSIS AR
S/N: MCH1-UP
PART OF 264-8628 GENERAL AR
SMCS-7000 i03016109
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 267-8000 1 BATTERY & WIRING GP 171
Y 223-3040 1 BOX & MTG GP-STORAGE 329
Y 262-2607 1 COUNTERWEIGHT GP 336
Y 223-3042 1 FENDER & COVER GP 357
Y 273-6716 1 FRAME GP-UPPER 359
Y 289-6424 1 GUARD GP-BOTTOM 365
Y 142-3835 1 HANDRAIL GP 369
Y 273-7726 1 HOOD & GUARD GP 370
Y 267-8071 1 HORN GP-ELECTRIC 1217
Y 4I-5409 1 LIGHTING GP-CHASSIS (FRONT, RH) 219
Y 273-5166 1 LINES GP-AIR CONDITIONER 1226
Y 273-7735 1 LINES GP-FUEL 124
Y 7Y-0059 1 LITERATURE GP 1236
Y 142-3836 1 MIRROR GP-REAR VIEW (FRONT, RH) 1238
Y 245-7811 1 MOUNTING GP-PLATFORM 1248
Y 273-5387 1 OPERATOR AR 1250
Y 275-3683 1 PLATE & FILM GP 1333
Y 278-3896 1 TANK & MTG GP-FUEL 138
Y 319-1387 1 WIRING GP-CHASSIS (CAB, REAR) 280
Y 259-5052 1 WIRING GP-FINE SWING 304
Y 306-8690 1 WIRING GP-HEATER 309
Y-SEPARATE ILLUSTRATION
<END>

SEBP4871-05 MACHINE ARRANGEMENT 1


MACHINE ARRANGEMENT
264-8641 CHASSIS AR
S/N: PHX1-UP
PART OF 264-8629 GENERAL AR
SMCS-7000 i03016106
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 267-8000 1 BATTERY & WIRING GP 171
Y 223-3040 1 BOX & MTG GP-STORAGE 329
Y 262-2607 1 COUNTERWEIGHT GP 336
Y 223-3042 1 FENDER & COVER GP 357
Y 273-6716 1 FRAME GP-UPPER 359
Y 289-6424 1 GUARD GP-BOTTOM 365
Y 142-3835 1 HANDRAIL GP 369
Y 273-7726 1 HOOD & GUARD GP 370
Y 267-8071 1 HORN GP-ELECTRIC 1217
Y 4I-5409 1 LIGHTING GP-CHASSIS (FRONT, RH) 219
Y 273-5166 1 LINES GP-AIR CONDITIONER 1226
Y 273-7735 1 LINES GP-FUEL 124
Y 7Y-0059 1 LITERATURE GP 1236
Y 142-3836 1 MIRROR GP-REAR VIEW (FRONT, RH) 1238
Y 245-7811 1 MOUNTING GP-PLATFORM 1248
Y 273-5387 1 OPERATOR AR 1250
Y 275-3684 1 PLATE & FILM GP 1343
Y 278-3896 1 TANK & MTG GP-FUEL 138
Y 319-1387 1 WIRING GP-CHASSIS (CAB, REAR) 280
S/N: PHX1324-UP
Y 259-5052 1 WIRING GP-FINE SWING 304
Y 306-8690 1 WIRING GP-HEATER 309
Y-SEPARATE ILLUSTRATION
<END>

290-1774 CONVERSION AR-MACHINE


S/N: MCH1-UP; PHX1-UP
AN ATTACHMENT
SMCS-7000 i03022382
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 273-5358 1 FLOOR MAT GP 1193
Y 303-9859 1 HOOD GP 388
Y 270-5603 1 MOUNTING GP-ANTENNA (ACCUGRADE) 1244
Y 306-8349 1 WIRING GP-CAB (ACCUGRADE READY) 276
Y 299-2954 1 WIRING GP-CHASSIS (ACCUGRADE READY) 279
Y-SEPARATE ILLUSTRATION
<END>

2 MACHINE ARRANGEMENT SEBP4871-05


MACHINE ARRANGEMENT
264-8628 GENERAL AR
S/N: MCH1-UP
SMCS-7000 i02595137
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 264-8640 1 CHASSIS AR 1
Y 270-5514 1 ELECTRONICS GP-MACHINE 204
Y 221-8861 1 ELECTRONICS GP-MONITOR 205
Y 272-4688 1 ENGINE AR 6
Y 247-7454 1 FRAME AR-UNDERCARRIAGE 404
Y 270-5710 1 HYDRAULIC AR 534
Y 287-0132 1 INSTALLATION AR-ENGINE 15
Y 267-6767 1 POWER TRAIN AR 327
Y-SEPARATE ILLUSTRATION
<END>

264-8629 GENERAL AR
S/N: PHX1-UP
SMCS-7000 i02595141
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 264-8641 1 CHASSIS AR 2
Y 270-5514 1 ELECTRONICS GP-MACHINE 204
Y 221-8861 1 ELECTRONICS GP-MONITOR 205
Y 272-4688 1 ENGINE AR 6
Y 240-3822 1 FRAME AR-UNDERCARRIAGE 404
Y 270-5711 1 HYDRAULIC AR 534
Y 287-0132 1 INSTALLATION AR-ENGINE 15
Y 267-6767 1 POWER TRAIN AR 327
Y-SEPARATE ILLUSTRATION
<END>

330-1194 MACHINE AR
S/N: MCH1-UP; PHX1-UP
PART OF 314-3735 CAMERA AR
AN ATTACHMENT
SMCS-7000 i03164740
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 330-1426 1 DOOR AS-ACCESS 351
Y 330-1166 1 FENDER & COVER GP 358
Y 330-1162 1 MIRROR GP 1237
Y 327-3191 1 TANK & MTG GP-FUEL 140
Y-SEPARATE ILLUSTRATION
<END>

SEBP4871-05 MACHINE ARRANGEMENT 3


ENGINE ARRANGEMENT
298-4263 CONVERSION AR-COOLING CIRCUIT–
VARIABLE FAN SPEED
S/N: MCH1-UP; PHX1-UP
AN ATTACHMENT
SMCS-1350 i02842385
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 272-4691 1 ENGINE AR-COMPLETE 10
Y 230-2979 1 FAN GP-BLOWER 63
Y 265-3600 1 RADIATOR & HYD OIL COOLER GP 71
Y 306-8501 1 WIRING GP-FAN (FLUID CLUTCH) 303
Y-SEPARATE ILLUSTRATION

4 ENGINE ARRANGEMENT 1 of 1 SEBP4871-05


ENGINE ARRANGEMENT
315-7192 CONVERSION AR-ENGINE
S/N: PHX1-UP
AN ATTACHMENT
SMCS-1000 i03117220
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 310-9605 1 ENGINE AR-COMPLETE 13
Y-SEPARATE ILLUSTRATION

SEBP4871-05 1 of 1 ENGINE ARRANGEMENT 5


ENGINE ARRANGEMENT
272-4688 ENGINE AR
S/N: MCH1-UP; PHX1-UP
PART OF 264-8628, 264-8629 GENERAL AR
SMCS-1000 i03173800
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 324-3966 1 ENGINE AR-COMPLETE 14
Y 245-9313 1 FAN GP-SUCTION 65
Y-SEPARATE ILLUSTRATION

6 ENGINE ARRANGEMENT 1 of 1 SEBP4871-05


ENGINE ARRANGEMENT
272-4747 ENGINE AR
S/N: GDC1-UP
PART OF 272-4689, 272-4691, 310-9605, 324-3966 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1000 i02993382
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 296-4654 1 ADAPTER GP-REMOTE OIL FILTER 52
YR 212-8561 1 ALTERNATOR GP-CHARGING 167
Y 296-4638 1 BREATHER GP (CRANKCASE) 54
Y 305-4744 1 CAMSHAFT GP 16
Y 296-4664 1 CONTROL & MTG GP-ENGINE ELEK 201
Y 296-4642 1 COOLER GP-ENGINE OIL 61
Y 296-4647 1 COVER GP-VALVE MECHANISM 17
Y 296-4650 1 CRANKSHAFT GP 19
Y 296-4648 1 CYLINDER BLOCK GP 23
Y 296-4645 1 CYLINDER HEAD GP 26
Y 305-4745 1 FILTER GP-FUEL 119
Y 296-4644 1 FLYWHEEL GP 27
Y 296-4651 1 GEAR GP-FRONT 28
Y 296-4643 1 HOUSING GP-FLYWHEEL 29
Y 296-4649 1 HOUSING GP-FRONT 30
Y 310-9607 1 INJECTOR GP-FUEL 123
S/N: GDC1847-UP
Y 296-4641 1 LINES GP-ENGINE OIL 57
Y 296-4656 1 LINES GP-FUEL 126
Y 296-4636 1 LINES GP-TURBOCHARGER OIL 60
Y 296-4658 1 LINES GP-WATER 68
Y 296-4653 1 MANIFOLD GP-EXHAUST 108
Y 296-4652 1 MANIFOLD GP-INLET 110
Y 296-4661 1 MOUNTING GP-ALTERNATOR 33
Y 305-4678 1 MOUNTING GP-PUMP 129
S/N: GDC1847-UP
Y 296-4637 1 MOUNTING GP-STARTING MOTOR 35
Y 296-4662 1 MUFFLER GP 112
S/N: GDC1-7001
Y 297-7745 1 MUFFLER GP 114
S/N: GDC7002-UP
Y 296-4640 1 PAN GP-OIL 36
Y 296-4659 1 PISTON & ROD GP 38
Y 296-4655 1 PUMP GP-WATER 69
Y 296-4666 1 SENSOR GP-ENGINE 245
Y 272-4774 1 STARTING MOTOR GP-ELECTRIC 249
Y 287-0049 1 TURBOCHARGER GP 116
Y 305-4910 1 VALVE MECHANISM GP 50
Y 296-4665 1 WIRING GP-ELECTRONIC CONTROL 295
AVAILABLE REPAIR KIT(S):
310-9544 1 KIT-GASKET
310-9552 1 KIT-SEAL
R-REMFG PART MAY BE AVAILABLE
Y-SEPARATE ILLUSTRATION

SEBP4871-05 1 of 1 ENGINE ARRANGEMENT 7


ENGINE ARRANGEMENT
305-4882 ENGINE AR
S/N: GDC1-UP
PART OF 305-4881, 310-9478 ENGINE AR-COMPLETE
AN ATTACHMENT
SMCS-1000 i02854553
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 296-4654 1 ADAPTER GP-REMOTE OIL FILTER 52
Y 212-8561 1 ALTERNATOR GP-CHARGING 167
Y 296-4638 1 BREATHER GP (CRANKCASE) 54
Y 305-4744 1 CAMSHAFT GP 16
Y 296-4664 1 CONTROL & MTG GP-ENGINE ELEK 201
Y 296-4642 1 COOLER GP-ENGINE OIL 61
Y 296-4647 1 COVER GP-VALVE MECHANISM 17
Y 296-4650 1 CRANKSHAFT GP 19
Y 296-4648 1 CYLINDER BLOCK GP 23
Y 296-4645 1 CYLINDER HEAD GP 26
Y 305-4745 1 FILTER GP-FUEL 119
Y 296-4644 1 FLYWHEEL GP 27
Y 296-4651 1 GEAR GP-FRONT 28
Y 296-4643 1 HOUSING GP-FLYWHEEL 29
Y 296-4649 1 HOUSING GP-FRONT 30
Y 296-4641 1 LINES GP-ENGINE OIL 57
Y 296-4656 1 LINES GP-FUEL 126
Y 296-4636 1 LINES GP-TURBOCHARGER OIL 60
Y 296-4658 1 LINES GP-WATER 68
Y 296-4653 1 MANIFOLD GP-EXHAUST 108
Y 296-4652 1 MANIFOLD GP-INLET 110
Y 296-4661 1 MOUNTING GP-ALTERNATOR 33
Y 296-4637 1 MOUNTING GP-STARTING MOTOR 35
Y 297-7745 1 MUFFLER GP 114
Y 296-4640 1 PAN GP-OIL 36
Y 296-4659 1 PISTON & ROD GP 38
Y 296-4655 1 PUMP GP-WATER 69
Y 296-4666 1 SENSOR GP-ENGINE 245
Y 272-4774 1 STARTING MOTOR GP-ELECTRIC 249
Y 287-0049 1 TURBOCHARGER GP 116
Y 305-4910 1 VALVE MECHANISM GP 50
Y 296-4665 1 WIRING GP-ELECTRONIC CONTROL 295
305-4949 1 ELECTRONICS GP-MACHINE
295-9130 6 INJECTOR GP-FUEL
Y-SEPARATE ILLUSTRATION

8 ENGINE ARRANGEMENT 1 of 1 SEBP4871-05


ENGINE ARRANGEMENT
272-4689 ENGINE AR-COMPLETE
S/N: MCH1-UP; PHX1-UP
PART OF 272-4688 ENGINE AR
SMCS-1000 i02702088
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 272-4747 1 ENGINE AR 7
Y 297-7747 1 PULLEY GP-ENGINE 43
Y-SEPARATE ILLUSTRATION

SEBP4871-05 1 of 1 ENGINE ARRANGEMENT 9


ENGINE ARRANGEMENT
272-4691 ENGINE AR-COMPLETE
S/N: MCH1-UP; PHX1-UP
PART OF 298-4263 CONVERSION AR-COOLING CIRCUIT, 264-8652 COOLING AR-HIGH AMBIENT
TEMP
AN ATTACHMENT
SMCS-1000 i02848853
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 272-4747 1 ENGINE AR 7
Y 296-4667 1 PULLEY GP-ENGINE 41
Y-SEPARATE ILLUSTRATION

10 ENGINE ARRANGEMENT 1 of 1 SEBP4871-05


ENGINE ARRANGEMENT
305-4881 ENGINE AR-COMPLETE
S/N: PHX1-UP
PART OF 298-4253 COOLING AR-HIGH AMBIENT TEMP
AN ATTACHMENT
SMCS-1000 i02847135
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 305-4882 1 ENGINE AR 8
Y 297-7748 1 PULLEY GP-ENGINE 45
Y-SEPARATE ILLUSTRATION

SEBP4871-05 1 of 1 ENGINE ARRANGEMENT 11


ENGINE ARRANGEMENT
310-9478 ENGINE AR-COMPLETE
S/N: PHX1-UP
PART OF 298-4265 COOLING AR-HIGH AMBIENT TEMP
AN ATTACHMENT
SMCS-1000 i02768155
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 305-4882 1 ENGINE AR 8
Y 296-4667 1 PULLEY GP-ENGINE 41
Y-SEPARATE ILLUSTRATION

12 ENGINE ARRANGEMENT 1 of 1 SEBP4871-05


ENGINE ARRANGEMENT
310-9605 ENGINE AR-COMPLETE
S/N: PHX1-UP
PART OF 315-7192 CONVERSION AR-ENGINE
AN ATTACHMENT
SMCS-1000 i03117224
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 272-4747 1 ENGINE AR 7
Y 296-4667 1 PULLEY GP-ENGINE 41
Y-SEPARATE ILLUSTRATION

SEBP4871-05 1 of 1 ENGINE ARRANGEMENT 13


ENGINE ARRANGEMENT
324-3966 ENGINE AR-COMPLETE
S/N: GDC1-UP
PART OF 272-4688 ENGINE AR
SMCS-1000 i03173681
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 272-4747 1 ENGINE AR 7
Y 297-7747 1 PULLEY GP-ENGINE 43

PLEASE USE THE GASKET KIT LINK IN SIS OR CONTACT


YOUR LOCAL DEALER FOR THE LATEST GASKET KIT
INFORMATION
Y-SEPARATE ILLUSTRATION

14 ENGINE ARRANGEMENT 1 of 1 SEBP4871-05


ENGINE ARRANGEMENT
287-0132 INSTALLATION AR-ENGINE
S/N: MCH1-UP; PHX1-UP
PART OF 264-8628, 264-8629 GENERAL AR
SMCS-1000 i03108202
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 109-9313 1 AIR CLEANER & MOUNTING GP 89
Y 239-6507 1 COMPRESSOR GP-REFRIGERANT 1120
Y 273-5167 1 CONDENSER & MTG GP-REFRIGERANT 1124
Y 279-7911 1 FILTER & MTG GP-ENGINE OIL 55
Y 272-4744 1 LINES GP-AIR 106
Y 265-3504 1 LINES GP-AIR 103
Y 162-6185 1 LINES GP-ENGINE OIL DRAIN 58
S/N: MCH1-197; PHX1-1251
Y 310-9582 1 LINES GP-ENGINE OIL DRAIN 59
S/N: MCH198-UP; PHX1252-UP
Y 287-0183 1 LINES GP-MUFFLER DRAIN 107
Y 266-6297 1 MOUNTING GP-ENGINE 34
Y 297-7671 1 MOUNTING GP-FUEL FILTER 128
Y 265-3616 1 RADIATOR & HYD OIL COOLER GP 77
Y-SEPARATE ILLUSTRATION

SEBP4871-05 1 of 1 ENGINE ARRANGEMENT 15


BASIC ENGINE
305-4744 CAMSHAFT GP
S/N: GDC1-UP
PART OF 272-4747, 305-4882 ENGINE AR
ALSO AN ATTACHMENT
SMCS-1210 i02739642
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 305-4756 1 CAMSHAFT
2 1 279-7859 12 TAPPET
3 1 294-1716 12 PUSHROD
4 1 094-4628 1 KEY
5 1 5I-7650 1 PLATE
M 6 1 6V-5215 2 BOLT (M8X1.25X16-MM)
M-METRIC PART

GRAPHIC #1 <END> g01316640

16 BASIC ENGINE 1 of 1 SEBP4871-05


BASIC ENGINE
296-4647 COVER GP-VALVE MECHANISM
S/N: GDC1-UP
PART OF 272-4747, 305-4882 ENGINE AR
ALSO AN ATTACHMENT
SMCS-1107 i03086241
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 294-1703 1 COVER-ROCKER
2 1 294-1704 1 COVER-ROCKER
3 1 294-1705 1 GASKET (VALVE COVER BASE)
4 1 294-1706 1 GASKET (VALVE COVER)
5 1 294-1707 1 COVER
6 1 294-1708 1 CAP (ENGINE OIL FILLER)
7 1 294-1709 1 BRACKET
8 1 294-1710 8 BOLT (M6X1X16.2-MM)
9 1 294-1711 16 WASHER
10 1 096-8569 2 BOLT (140-MM LG)
11 1 294-1712 1 SEAL
12 1 8T-4224 9 WASHER-HARD (8.8X16X2-MM THK)
13 1 294-1713 16 BOLT (M8X1.25X38.3-MM)
14 1 294-1700 16 BOLT (M8X1.25X108.3-MM)
15 1 095-8799 7 BOLT (M8X1.25X30.5-MM)
16 1 294-1714 2 STUD
17 1 294-1821 2 BOLT (M8X1.25X35.5-MM)

SEBP4871-05 1 of 2 BASIC ENGINE 17


BASIC ENGINE
296-4647 COVER GP-VALVE MECHANISM (contd. ) i03086241

GRAPHIC #1 <END> g01356344

18 BASIC ENGINE 2 of 2 SEBP4871-05


BASIC ENGINE
296-4650 CRANKSHAFT GP
S/N: GDC1-UP
PART OF 272-4747, 305-4882 ENGINE AR
ALSO AN ATTACHMENT
SMCS-1202 i02836317
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 294-1749 1 CRANKSHAFT AS
1A 1 085-9513 2 PIN
1B 1 094-4628 2 KEY (CRANKSHAFT)
1C 1 130-7596 1 NUT
1D 1 294-1751 1 GEAR (31-TEETH)
2 1 233-1277 1 PLATE

GRAPHIC #1 <END> g01340092

SEBP4871-05 1 of 1 BASIC ENGINE 19


BASIC ENGINE
294-1725 CYLINDER BLOCK GP
S/N: GDC1-UP
PART OF 296-4648 CYLINDER BLOCK GP
ALSO AN ATTACHMENT
SMCS-1201 i02975420
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 2 5I-7505 12 PLUG
5 1 5I-8009 1 BUSHING
6 1 5I-7528 2 BUSHING
7 1 5I-7529 1 BUSHING
8 1 3P-1896 14 PLUG-CUP
M 9 1 094-7741 14 BOLT-BEARING CAP (M14X2X120-MM)
10 2 095-2005 2 CAP
11 1 096-3741 7 CAP
12 1 294-1720 2 SEAL
13 2 294-1722 6 JET
14 1 5I-7525 1 PLUG
15 2 195-8212 1 PLUG
16 2 294-1721 1 SHAFT
17 2 5I-7724 2 PIN
18 2 095-2039 1 WASHER-SPECIAL
M 19 2 8T-4191 1 BOLT (M10X1.5X16-MM)
20 1 4I-9664 2 PIN
21 2 099-4420 2 PIN
22 1 183-5916 6 PIN-SPRING
23 2 139-7814 6 VALVE
24 2 094-9424 12 GASKET
M-METRIC PART

20 BASIC ENGINE 1 of 3 SEBP4871-05


BASIC ENGINE
294-1725 CYLINDER BLOCK GP (contd. ) i02975420

GRAPHIC #1 g01513043

SEBP4871-05 2 of 3 BASIC ENGINE 21


BASIC ENGINE
294-1725 CYLINDER BLOCK GP (contd. ) i02975420

GRAPHIC #2 <END> g01357617

22 BASIC ENGINE 3 of 3 SEBP4871-05


BASIC ENGINE
296-4648 CYLINDER BLOCK GP
S/N: GDC1-UP
PART OF 272-4747, 305-4882 ENGINE AR
ALSO AN ATTACHMENT
SMCS-1201 i02702018
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 294-1723 1 EYE
2 1 294-1724 1 EYE
3 1 5I-5181 4 BOLT
4 1 096-2501 4 LOCKWASHER
7 1 5I-7654 3 PLATE (STANDARD)
AB 5I-7787 PLATE (0.15-MM OS)
AB 5I-7788 PLATE (0.3-MM OS)
AB 5I-7789 PLATE (0.45-MM OS)
8 1 5I-7588 7 SET-BEARING (STANDARD)
AB 5I-7784 SET-BEARING (0.25-MM US)
AB 5I-7785 SET-BEARING (0.5-MM US)
AB 5I-7786 SET-BEARING (0.75-MM US)
Y 9 1 294-1725 1 CYLINDER BLOCK GP 20
A-NOT PART OF THIS GROUP
B-USE AS REQUIRED
Y-SEPARATE ILLUSTRATION

SEBP4871-05 1 of 2 BASIC ENGINE 23


BASIC ENGINE
296-4648 CYLINDER BLOCK GP (contd. ) i02702018

GRAPHIC #1 <END> g01355154

24 BASIC ENGINE 2 of 2 SEBP4871-05


BASIC ENGINE
297-7644 CYLINDER HEAD AS
S/N: GDC1-UP
PART OF 296-4645 CYLINDER HEAD GP
ALSO AN ATTACHMENT
SMCS-1100 i02702523
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4I-9664 2 PIN
2 1 294-1679 12 SEAT
3 1 294-1680 12 SEAT
4 1 294-1678 24 GUIDE
5 1 103-9011 13 CAP-SEALING
6 1 5I-4915 9 CAP

GRAPHIC #1 <END> g01356657

SEBP4871-05 1 of 1 BASIC ENGINE 25


BASIC ENGINE
296-4645 CYLINDER HEAD GP
S/N: GDC1-UP
PART OF 272-4747, 305-4882 ENGINE AR
ALSO AN ATTACHMENT
SMCS-1100 i02702380
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 297-7644 1 CYLINDER HEAD AS 25
2 1 4I-9664 2 PIN
3 1 294-1682 1 GASKET
4 1 294-1683 26 BOLT
5 1 297-7645 12 GUIDE
Y-SEPARATE ILLUSTRATION

GRAPHIC #1 <END> g01313571

26 BASIC ENGINE 1 of 1 SEBP4871-05


BASIC ENGINE
296-4644 FLYWHEEL GP
S/N: GDC1-UP
PART OF 272-4747, 305-4882 ENGINE AR
ALSO AN ATTACHMENT
SMCS-1156 i02618435
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 294-1752 1 FLYWHEEL AS
1A 1 205-6788 1 GEAR (127-TEETH)
2 1 5I-5005 6 BOLT (M12X1.25X35-MM)
3 1 096-2501 6 LOCKWASHER

GRAPHIC #1 <END> g01312147

SEBP4871-05 1 of 1 BASIC ENGINE 27


BASIC ENGINE
296-4651 GEAR GP-FRONT
S/N: GDC1-UP
PART OF 272-4747, 305-4882 ENGINE AR
ALSO AN ATTACHMENT
SMCS-1151, 1162, 1206 i02981450
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 294-1753 1 GEAR AS-IDLER (69-TEETH)
1A 1 296-4673 1 BUSHING
2 1 294-1754 1 GEAR (62-TEETH)
3 1 294-1755 1 GEAR (62-TEETH)
4 1 294-1756 1 PLATE
5 1 294-1757 1 BOLT

GRAPHIC #1 <END> g01317830

28 BASIC ENGINE 1 of 1 SEBP4871-05


BASIC ENGINE
296-4643 HOUSING GP-FLYWHEEL
S/N: GDC1-UP
PART OF 272-4747, 305-4882 ENGINE AR
ALSO AN ATTACHMENT
SMCS-1157 i02953139
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 294-1736 1 HOUSING
2 1 5I-7660 1 SEAL AS
4 1 5I-4983 2 STUD
6 1 294-1737 8 BOLT (M8X1.25X35.5-MM)
7 1 294-1738 2 BOLT (M10X1.5X32-MM)
M 8 1 294-1726 10 BOLT (M10X1.5X37-MM)
9 1 294-1739 1 GASKET
10 1 294-1740 1 BRACKET
M 11 1 8T-4137 2 BOLT (M10X1.5X20-MM)
12 1 196-7973 1 SENSOR GP-SPEED (ENGINE)
M-METRIC PART

GRAPHIC #1 <END> g01468627

SEBP4871-05 1 of 1 BASIC ENGINE 29


BASIC ENGINE
296-4649 HOUSING GP-FRONT
S/N: GDC1-UP
PART OF 272-4747, 305-4882 ENGINE AR
ALSO AN ATTACHMENT
SMCS-1151, 1162, 1206 i02989877
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 2 222-8292 1 POINTER
2 2 294-1731 1 BOLT (M8X1.25X19.5-MM)
3 2 6V-8236 1 PIN-SPRING
4 2 294-1732 1 PLATE
M 5 2 6V-5215 2 BOLT (M8X1.25X16-MM)
6 2 297-7646 2 BOLT (M8X1.25X95.5-MM)
M 8 2 8T-4137 6 BOLT (M10X1.5X20-MM)
M 9 2 5I-7610 1 BOLT (M10X1.5X20-MM)
10 2 297-7647 6 BOLT (M10X1.5X77-MM)
M 11 2 8T-4172 2 BOLT (M10X1.5X80-MM)
M 12 2 8T-6685 4 BOLT (M10X1.5X110-MM)
13 2 7X-0796 6 LOCKWASHER
14 2 294-1733 1 GASKET
15 2 294-1734 1 GASKET
16 2 212-8571 1 COVER
17 2 212-8572 1 GASKET
18 2 196-8366 1 BOLT
19 2 294-1735 5 BOLT (M8X1.25X90.5-MM)
M 20 1 294-7251 6 BOLT AS
M 21 1 294-1726 4 BOLT (M10X1.5X37-MM)
22 1 096-9435 1 PLUG
23 1 096-9532 1 WASHER (15.8X22.5X2-MM THK)
24 1 096-9528 1 SEAL-O-RING
25 1 6F-7556 2 COVER
26 1 5I-7632 1 PIPE
27 1 294-1727 1 BODY AS
30 1 294-1729 1 GEAR AS (33-TEETH)
31 1 5I-7656 1 SEAL
32 1 6F-7557 2 GASKET
33 1 5I-7683 1 SPINDLE
34 1 178-6537 1 GASKET
35 1 5I-7558 1 GEAR AS (9-TEETH)
36 1 5I-7559 1 VALVE AS
37 1 178-6538 1 COVER AS
M-METRIC PART

30 BASIC ENGINE 1 of 3 SEBP4871-05


BASIC ENGINE
296-4649 HOUSING GP-FRONT (contd. ) i02989877

GRAPHIC #1 g01469892

SEBP4871-05 2 of 3 BASIC ENGINE 31


BASIC ENGINE
296-4649 HOUSING GP-FRONT (contd. ) i02989877

GRAPHIC #2 <END> g01469894

32 BASIC ENGINE 3 of 3 SEBP4871-05


BASIC ENGINE
296-4661 MOUNTING GP-ALTERNATOR
S/N: GDC1-UP
PART OF 272-4747, 305-4882 ENGINE AR
ALSO AN ATTACHMENT
SMCS-1405 i02934258
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 178-6600 1 PULLER
2 1 294-1859 1 PLATE
3 1 5I-7750 2 WASHER (12.5X25X8-MM THK)
4 1 294-1860 1 BOLT
5 1 5I-5597 1 BOLT (M14X1.5X10-MM)
M 6 1 294-1861 2 BOLT (M12X1.75X30-MM)
7 1 8T-4223 1 WASHER-HARD (13.5X25.5X3-MM THK)
M 8 1 178-6598 1 BOLT (M12X1.25X135-MM)
9 1 178-6599 1 WASHER
10 1 178-6601 1 RING
Y 11 1 212-8561 1 ALTERNATOR GP-CHARGING 167
M-METRIC PART
Y-SEPARATE ILLUSTRATION

GRAPHIC #1 <END> g01455222

SEBP4871-05 1 of 1 BASIC ENGINE 33


BASIC ENGINE
266-6297 MOUNTING GP-ENGINE
S/N: MCH1-UP; PHX1-UP
PART OF 287-0132 INSTALLATION AR-ENGINE
SMCS-1152 i02417345
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 109-9329 4 WASHER (21.5X120X8-MM THK)
2 1 118-9784 2 BRACKET-REAR
3 1 118-9785 2 BRACKET-FRONT
4 1 118-9930 4 SUPPORT AS
5 1 266-6298 2 MOUNT-RUBBER
6 1 266-6299 2 MOUNT-RUBBER
7 1 266-6300 2 MOUNT-RUBBER
8 1 266-6301 2 MOUNT-RUBBER
M 9 1 7X-2532 4 BOLT (M20X2.5X130-MM)
10 1 8T-4123 8 WASHER (22X35X3.5-MM THK)
M 11 1 8T-4139 8 BOLT (M12X1.75X30-MM)
M 12 1 8T-4183 8 BOLT (M12X1.75X40-MM)
13 1 8T-4223 16 WASHER-HARD (13.5X25.5X3-MM THK)
M-METRIC PART

GRAPHIC #1 <END> g01222807

34 BASIC ENGINE 1 of 1 SEBP4871-05


BASIC ENGINE
296-4637 MOUNTING GP-STARTING MOTOR
S/N: GDC1-UP
PART OF 272-4747, 305-4882 ENGINE AR
ALSO AN ATTACHMENT
SMCS-1453 i02936172
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 5I-7599 1 SEAL-O-RING
2 1 135-2369 1 COVER
M 3 1 135-2370 1 BOLT (M5X0.8X25-MM)
4 1 294-1850 1 WASHER
5 1 294-1851 1 WASHER
Y 6 1 272-4774 1 STARTING MOTOR GP-ELECTRIC 249
M 7 1 6V-8231 2 NUT (M10X1.25-THD)
8 1 7X-0796 2 LOCKWASHER
M-METRIC PART
Y-SEPARATE ILLUSTRATION

GRAPHIC #1 <END> g01456158

SEBP4871-05 1 of 1 BASIC ENGINE 35


BASIC ENGINE
296-4640 PAN GP-OIL
S/N: GDC1-UP
PART OF 272-4747, 305-4882 ENGINE AR
ALSO AN ATTACHMENT
SMCS-1302 i02702138
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 294-1741 1 GUIDE
2 1 196-8366 37 BOLT
3 1 199-2178 1 BOLT (M10X1.25X20-MM)
4 1 125-2968 1 SEAL
5 1 5I-8067 1 WASHER-SEALING
6 1 7W-3556 1 WASHER (14.27X20.57X1.5-MM THK)
7 1 183-8177 1 PLUG
8 1 183-8176 1 VALVE (ENGINE OIL PAN)
9 1 294-1742 1 PAN AS
1 287-0187 1 BOSS
1 287-0188 1 PLATE
1 287-0189 1 SEAL
1 287-0190 1 BOLT
10 1 213-0677 1 SWITCH AS-LIQUID LEVEL (ENGINE OIL)
1 102-8802 2 KIT-RECEPTACLE (2-PIN)
(EACH INCLUDES RECEPTACLE AS & WEDGE)
1 9X-3401 2 PIN-CONNECTOR (16-GA TO 18-GA)
11 1 294-1743 1 GAUGE AS-OIL LEVEL (DIPSTICK) (ENGINE)
12 1 5I-4993 1 SEAL
13 1 5I-7666 1 GASKET
14 1 282-8567 1 BOLT

36 BASIC ENGINE 1 of 2 SEBP4871-05


BASIC ENGINE
296-4640 PAN GP-OIL (contd. ) i02702138

GRAPHIC #1 <END> g01356947

SEBP4871-05 2 of 2 BASIC ENGINE 37


BASIC ENGINE
296-4659 PISTON & ROD GP
S/N: GDC1-UP
PART OF 272-4747, 305-4882 ENGINE AR
ALSO AN ATTACHMENT
SMCS-1225 i02785748
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 310-9509 6 PISTON (STANDARD)
AB 1 310-9510 PISTON (0.25-MM OS)
AB 1 310-9511 PISTON (0.5-MM OS)
2 1 094-7134 6 PIN
3 1 5I-7667 12 RING
J 4 1 178-6543 6 SET-PISTON RING (STANDARD)
ABJ 1 178-6544 SET-PISTON RING (0.25-MM OS)
ABJ 1 178-6545 SET-PISTON RING (0.5-MM OS)
5 1 294-1747 6 ROD AS
(EACH INCLUDES)
5A 1 094-7154 2 BOLT (M12X1.25-1X85-MM)
5B 1 094-7516 2 NUT (M12X1.25-THD)
5C 1 296-4663 1 BUSHING
6 1 294-1748 12 BEARING (STANDARD)
AB 1 297-7648 BEARING (0.25-MM US)
AB 1 297-7649 BEARING (0.50-MM US)
AB 1 297-7650 BEARING (0.75-MM US)
A-NOT PART OF THIS GROUP
B-USE AS REQUIRED
J-INCLUDES A COMPLETE SET OF RINGS FOR ONE PISTON

38 BASIC ENGINE 1 of 2 SEBP4871-05


BASIC ENGINE
296-4659 PISTON & ROD GP (contd. ) i02785748

GRAPHIC #1 <END> g01317861

SEBP4871-05 2 of 2 BASIC ENGINE 39


BASIC ENGINE
305-4908 PULLEY AS-IDLER
PART OF 296-4667, 297-7747, 297-7748 PULLEY GP-ENGINE
ALSO AN ATTACHMENT
SMCS-1358 i02762390
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 305-4907 1 BRACKET
2 1 294-1784 1 PULLEY
3 1 294-1785 2 BEARING
4 1 294-1786 1 RING
5 1 8T-9598 2 RING-RETAINING
6 1 305-4906 1 COVER
7 1 305-4905 1 BOLT (M10X1.25X20-MM)

GRAPHIC #1 <END> g01383446

40 BASIC ENGINE 1 of 1 SEBP4871-05


BASIC ENGINE
296-4667 PULLEY GP-ENGINE
S/N: MCH1-UP; PHX1-UP
PART OF 272-4691, 310-9478, 310-9605 ENGINE AR-COMPLETE
AN ATTACHMENT
SMCS-1205, 1207, 1359, 1384, 1425 i02762967
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 212-8584 1 PULLEY
2 1 266-6326 1 PULLEY AS
1 5I-7540 1 SLEEVE
Y 3 1 305-4908 1 PULLEY AS-IDLER 40
4 1 294-1781 1 BELT-SERPENTINE
5 1 266-6332 1 BRACKET
6 1 266-6333 1 COVER
7 1 266-6337 1 PULLEY
8 1 266-6334 2 BEARING
9 1 212-8596 2 BUSHING
10 1 266-6335 1 SPACER (40.8X50.8X27-MM THK)
11 1 266-6336 1 WASHER (13X49X8-MM THK)
M 12 1 266-6338 1 BOLT (M12X1.25X25-MM)
M 13 1 294-1726 6 BOLT (M10X1.5X37-MM)
M 14 1 213-9433 4 BOLT (M10X1.5X45-MM)
M-METRIC PART
Y-SEPARATE ILLUSTRATION

SEBP4871-05 1 of 2 BASIC ENGINE 41


BASIC ENGINE
296-4667 PULLEY GP-ENGINE (contd. ) i02762967

GRAPHIC #1 <END> g01376966

42 BASIC ENGINE 2 of 2 SEBP4871-05


BASIC ENGINE
297-7747 PULLEY GP-ENGINE
PART OF 272-4689, 324-3966 ENGINE AR-COMPLETE
SMCS-1205, 1207, 1359, 1384, 1425 i02784900
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 305-4908 1 PULLEY AS-IDLER 40
M 2 1 297-7824 11 BOLT AS
3 1 7X-0796 6 LOCKWASHER
4 1 266-6230 1 SPACER-FAN
5 1 212-8593 1 PLATE
M 6 1 266-6231 6 BOLT (M10X1.5X120-MM)
7 1 212-8584 1 PULLEY
8 1 297-7825 1 BELT-SERPENTINE
9 1 266-6228 1 COVER
10 1 222-8371 1 PULLEY AS (DRIVE)
1 5I-7540 1 SLEEVE
Y 11 1 305-4775 1 FAN GP-SUCTION 66
M-METRIC PART
Y-SEPARATE ILLUSTRATION

SEBP4871-05 1 of 2 BASIC ENGINE 43


BASIC ENGINE
297-7747 PULLEY GP-ENGINE (contd. ) i02784900

GRAPHIC #1 <END> g01393227

44 BASIC ENGINE 2 of 2 SEBP4871-05


BASIC ENGINE
297-7748 PULLEY GP-ENGINE
S/N: PHX1-UP
PART OF 305-4881 ENGINE AR-COMPLETE
AN ATTACHMENT
SMCS-1205, 1207, 1359, 1384, 1425 i02762389
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 305-4908 1 PULLEY AS-IDLER 40
M 2 1 297-7824 11 BOLT AS
3 1 7X-0796 6 LOCKWASHER
4 1 266-6230 1 SPACER-FAN
5 1 212-8593 1 PLATE
M 6 1 266-6231 6 BOLT (M10X1.5X120-MM)
7 1 212-8584 1 PULLEY
8 1 212-8585 1 BELT-SERPENTINE
9 1 266-6326 1 PULLEY AS
1 5I-7540 1 SLEEVE
10 1 266-6228 1 COVER
Y 11 1 305-4774 1 PULLEY GP-ENGINE 47
M-METRIC PART
Y-SEPARATE ILLUSTRATION

SEBP4871-05 1 of 2 BASIC ENGINE 45


BASIC ENGINE
297-7748 PULLEY GP-ENGINE (contd. ) i02762389

GRAPHIC #1 <END> g01383581

46 BASIC ENGINE 2 of 2 SEBP4871-05


BASIC ENGINE
305-4774 PULLEY GP-ENGINE
S/N: PHX1-UP
PART OF 297-7748 PULLEY GP-ENGINE
AN ATTACHMENT
SMCS-1205, 1207, 1359, 1384, 1425 i02762391
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 266-6227 1 BRACKET
M 2 1 255-2873 1 BOLT AS
3 1 266-6327 1 PULLEY
4 1 255-2926 2 BEARING
5 1 212-8596 2 BUSHING
6 1 266-6232 1 SPACER (31.1X38.1X28.4-MM THK)
7 1 255-2871 1 WASHER (10.5X38X7-MM THK)
M-METRIC PART

SEBP4871-05 1 of 2 BASIC ENGINE 47


BASIC ENGINE
305-4774 PULLEY GP-ENGINE (contd. ) i02762391

GRAPHIC #1 <END> g01383554

48 BASIC ENGINE 2 of 2 SEBP4871-05


BASIC ENGINE
255-3018 PULLEY GP-IDLER
S/N: MCH1-UP; PHX1-UP
PART OF 239-6507 COMPRESSOR GP-REFRIGERANT
SMCS-1358 i02674719
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 1 255-3022 1 NUT (M10X1.25-THD)
2 1 239-6626 1 PULLEY-IDLER
M 3 1 239-6627 1 BOLT (M8X1.25X110-MM)
4 1 239-6632 1 RING-SNAP
5 1 255-3020 1 SHAFT
6 1 255-3021 1 WASHER
7 1 239-6630 1 COLLAR
8 1 239-6631 1 BEARING AS-BALL
M-METRIC PART

GRAPHIC #1 <END> g01277313

SEBP4871-05 1 of 1 BASIC ENGINE 49


BASIC ENGINE
305-4910 VALVE MECHANISM GP
S/N: GDC1-UP
PART OF 272-4747, 305-4882 ENGINE AR
ALSO AN ATTACHMENT
SMCS-1209 i02739638
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 294-1684 12 VALVE-INLET
2 1 294-1685 12 VALVE-EXHAUST
3 1 294-1686 6 BASE-ROCKER ARM
4 1 294-1687 6 BRIDGE-EXHAUST
5 1 5I-7630 12 CAP
6 1 294-1688 24 SPRING
7 1 294-1689 12 SCREW
M 8 1 8T-7964 12 NUT (M6X1-THD)
9 1 199-2188 48 PIN-COTTER
10 1 199-2189 24 SEAL-VALVE STEM
11 1 199-2187 24 RETAINER
12 1 305-4750 6 BRACKET
13 1 305-4751 4 SPRING
14 1 294-1693 1 PIPE
15 1 305-4930 1 SHAFT AS-ROCKER ARM
15A 1 096-3741 1 CAP
16 1 305-4929 6 ROCKER ARM AS
(EACH INCLUDES)
M 16A 1 091-3474 1 NUT (M8X1.25-THD)
16B 1 094-9525 1 SCREW
16C 1 305-4928 1 BUSHING
17 1 305-4927 6 ROCKER ARM AS
(EACH INCLUDES)
M 17A 1 091-3474 1 NUT (M8X1.25-THD)
17B 1 094-9525 1 SCREW
17C 1 305-4928 1 BUSHING
18 1 294-1698 4 WASHER
19 1 294-1699 6 BOLT
20 1 305-4746 6 BOLT
21 1 294-1786 4 RING
22 1 294-1702 1 BOLT
23 1 3B-4505 4 LOCKWASHER
24 1 305-4747 4 WASHER
M-METRIC PART

50 BASIC ENGINE 1 of 2 SEBP4871-05


BASIC ENGINE
305-4910 VALVE MECHANISM GP (contd. ) i02739638

GRAPHIC #1 <END> g01369661

SEBP4871-05 2 of 2 BASIC ENGINE 51


LUBRICATION SYSTEM
296-4654 ADAPTER GP-REMOTE OIL FILTER–ENGINE
S/N: GDC1-UP
PART OF 272-4747, 305-4882 ENGINE AR
ALSO AN ATTACHMENT
SMCS-1308 i02851402
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 294-1769 1 GASKET
2 1 294-1770 1 COVER AS-FILTER
2A 1 185-2791 2 SEAL
2B 1 185-2793 2 ELBOW
2C 1 294-1771 1 COVER
M 3 1 8T-4185 1 BOLT (M10X1.5X50-MM)
4 1 7X-0796 1 LOCKWASHER
M 5 1 294-1726 3 BOLT (M10X1.5X37-MM)
6 1 294-1772 2 BOLT
7 1 5I-8066 1 VALVE AS-RELIEF (ENGINE OIL PRESSURE)
8 1 5B-5947 1 GASKET
9 1 5I-7505 1 PLUG
M-METRIC PART

52 LUBRICATION SYSTEM 1 of 2 SEBP4871-05


LUBRICATION SYSTEM
296-4654 ADAPTER GP-REMOTE OIL FILTER (contd. ) i02851402

GRAPHIC #1 <END> g01316771

SEBP4871-05 2 of 2 LUBRICATION SYSTEM 53


LUBRICATION SYSTEM
296-4638 BREATHER GP–CRANKCASE
S/N: GDC1-UP
PART OF 272-4747, 305-4882 ENGINE AR
ALSO AN ATTACHMENT
SMCS-1317 i02704925
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 294-1773 1 HOSE
2 1 294-1774 1 SEAL-O-RING
3 1 5I-7725 1 BREATHER (CRANKCASE)
4 1 2S-3440 3 CLAMP-HOSE
5 1 5I-7645 1 PIPE
6 1 5I-5597 2 BOLT (M14X1.5X10-MM)
7 1 5I-4940 1 TUBE (FUMES DISPOSAL)
8 1 294-1775 2 BOLT (M10X1.5X23-MM)
9 1 294-1776 3 CLIP
10 1 8T-4121 1 WASHER-HARD (11X21X2.5-MM THK)

GRAPHIC #1 <END> g01356353

54 LUBRICATION SYSTEM 1 of 1 SEBP4871-05


LUBRICATION SYSTEM
279-7911 FILTER & MTG GP-ENGINE OIL
S/N: MCH1-UP; PHX1-UP
PART OF 287-0132 INSTALLATION AR-ENGINE
SMCS-1306, 1308 i02978807
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6V-5266 3 SEAL-O-RING
2 1 7C-1493 1 VALVE AS-BYPASS
3 1 7W-9028 1 BASE AS-OIL FILTER
1 2P-2537 1 STUD-HOLLOW
4 1 8C-3445 1 CAP-DUST
5 1 9L-9188 1 SPRING-VALVE
6 1 121-0307 1 BASE
7 1 305-4781 1 PLATE AS
I 8 1 310-9498 1 HOSE AS
I 9 1 310-9500 1 HOSE AS
10 1 1R-0739 1 FILTER AS-ENGINE OIL (STANDARD EFFICIENCY)
11 1 152-2939 1 SEAL-O-RING
12 1 2T-2991 1 CONNECTOR
13 1 189-9377 1 SEAL-O-RING
14 1 153-4906 1 SEAL-O-RING
15 1 033-5853 1 SEAL-O-RING
16 1 033-6038 2 SEAL-O-RING
M 17 1 5P-8196 1 PLUG
18 1 5P-9617 1 ADAPTER
19 1 6D-1641 4 CLIP
20 1 6V-8713 1 CONNECTOR
21 1 228-7092 1 SEAL-O-RING
22 1 152-2938 3 SEAL-O-RING
23 1 8C-3446 1 VALVE-FLUID SAMPLING (ENGINE OIL)
24 1 8T-4121 10 WASHER-HARD (11X21X2.5-MM THK)
M 25 1 8T-4136 3 BOLT (M10X1.5X25-MM)
M 26 1 8T-4137 3 BOLT (M10X1.5X20-MM)
M 27 1 8T-4186 4 BOLT (M10X1.5X40-MM)
M 28 1 8T-4197 3 BOLT (M8X1.25X40-MM)
29 1 8T-4224 5 WASHER-HARD (8.8X16X2-MM THK)
M 30 1 8T-7547 2 BOLT (M8X1.25X30-MM)
31 1 9S-4188 1 PLUG
32 1 173-8073 1 SPACER (11X25X20-MM THK)
33 1 7K-1181 1 STRAP-CABLE
I-REFER TO HYDRAULIC INFORMATION SYSTEM
M-METRIC PART

SEBP4871-05 1 of 2 LUBRICATION SYSTEM 55


LUBRICATION SYSTEM
279-7911 FILTER & MTG GP-ENGINE OIL (contd. ) i02978807

GRAPHIC #1 <END> g01511594

56 LUBRICATION SYSTEM 2 of 2 SEBP4871-05


LUBRICATION SYSTEM
296-4641 LINES GP-ENGINE OIL
S/N: GDC1-UP
PART OF 272-4747, 305-4882 ENGINE AR
ALSO AN ATTACHMENT
SMCS-1307 i02702813
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 294-1767 1 VALVE
2 1 178-6563 1 STRAINER
3 1 5I-7642 1 PLATE
M 5 1 195-8351 1 BOLT AS
6 1 294-1768 3 BOLT
7 1 5I-5038 1 SEAL-O-RING
8 1 234-4796 1 GASKET
M-METRIC PART

GRAPHIC #1 <END> g01355663

SEBP4871-05 1 of 1 LUBRICATION SYSTEM 57


LUBRICATION SYSTEM
162-6185 LINES GP-ENGINE OIL DRAIN
S/N: MCH1-197; PHX1-1251
PART OF 287-0132 INSTALLATION AR-ENGINE
SMCS-1307 i02707634
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 096-0061 1 STRAP-CABLE
2 1 095-1388 1 CLAMP-HOSE
E 3 1 5P-0743 HOSE (17CM)
4 1 217-5469 1 ELBOW
E-ORDER BY THE CENTIMETER

GRAPHIC #1 <END> g01358666

58 LUBRICATION SYSTEM 1 of 1 SEBP4871-05


LUBRICATION SYSTEM
310-9582 LINES GP-ENGINE OIL DRAIN
S/N: MCH198-UP; PHX1252-UP
PART OF 287-0132 INSTALLATION AR-ENGINE
SMCS-1307 i02945306
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 095-1388 1 CLAMP-HOSE
2 1 217-5469 1 ELBOW
E 3 1 5P-0743 HOSE (17-CM)
E-ORDER BY THE CENTIMETER

GRAPHIC #1 <END> g01460734

SEBP4871-05 1 of 1 LUBRICATION SYSTEM 59


LUBRICATION SYSTEM
296-4636 LINES GP-TURBOCHARGER OIL
S/N: GDC1-UP
PART OF 272-4747, 305-4882 ENGINE AR
ALSO AN ATTACHMENT
SMCS-1052 i02618405
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 294-1764 1 PIPE
2 1 294-1765 1 PIPE
3 1 294-1766 1 GASKET
4 1 195-8322 2 BOLT (M6X1X16-MM)
5 1 2A-5222 2 WASHER (10.3X15.9X1-IN)
6 1 5I-7623 1 BOLT
7 1 5I-8058 1 CONNECTOR
8 1 5I-7561 1 GASKET
9 1 196-8366 2 BOLT

GRAPHIC #1 <END> g01319518

60 LUBRICATION SYSTEM 1 of 1 SEBP4871-05


COOLING SYSTEM
296-4642 COOLER GP-ENGINE OIL
S/N: GDC1-UP
PART OF 272-4747, 305-4882 ENGINE AR
ALSO AN ATTACHMENT
SMCS-1378 i02851398
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 196-8366 6 BOLT
2 1 094-9266 14 BOLT
3 1 255-2904 1 COVER AS
3A 1 096-3321 2 PLUG
4 1 094-9267 4 BOLT (M8X1.25X60.5-MM)
5 1 294-1738 4 BOLT (M10X1.5X32-MM)
R 6 1 125-2970 1 CORE AS-OIL COOLER (ENGINE)
M 7 1 5C-7261 4 NUT (M8X1.25-THD)
8 1 3B-4505 4 LOCKWASHER
9 1 5I-7690 1 GASKET
10 1 5I-7691 2 GASKET
11 1 222-8238 1 COVER
12 1 217-5589 1 GASKET
M-METRIC PART
R-REMFG PART MAY BE AVAILABLE

GRAPHIC #1 <END> g01316658

SEBP4871-05 1 of 1 COOLING SYSTEM 61


COOLING SYSTEM
264-8652 COOLING AR-HIGH AMBIENT TEMP
S/N: MCH1-UP; PHX1-UP
AN ATTACHMENT
SMCS-1350 i03078380
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 272-4691 1 ENGINE AR-COMPLETE 10
Y 230-2979 1 FAN GP-BLOWER 63
Y 289-6910 1 DOOR GP-ACCESS (RADIATOR) 352
Y 265-3600 1 RADIATOR & HYD OIL COOLER GP 71
Y 275-6798 1 WIRING GP-FAN (FLUID CLUTCH) 299
–OR–
Y 306-8501 1 WIRING GP-FAN (FLUID CLUTCH) 303
Y-SEPARATE ILLUSTRATION
<END>

298-4253 COOLING AR-HIGH AMBIENT TEMP


S/N: PHX1-UP
AN ATTACHMENT
SMCS-1350 i02842348
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 289-6910 1 DOOR GP-ACCESS (RADIATOR) 352
Y 270-5512 1 ELECTRONICS GP-MACHINE 204
Y 305-4881 1 ENGINE AR-COMPLETE 11
Y-SEPARATE ILLUSTRATION
<END>

298-4265 COOLING AR-HIGH AMBIENT TEMP–


VARIABLE SPEED FAN
S/N: PHX1-UP
AN ATTACHMENT
SMCS-1350 i02768153
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 289-6910 1 DOOR GP-ACCESS (RADIATOR) 352
Y 270-5512 1 ELECTRONICS GP-MACHINE 204
Y 310-9478 1 ENGINE AR-COMPLETE 12
Y 230-2979 1 FAN GP-BLOWER 63
Y 265-3600 1 RADIATOR & HYD OIL COOLER GP 71
Y 306-8501 1 WIRING GP-FAN (FLUID CLUTCH) 303
Y-SEPARATE ILLUSTRATION
<END>

62 COOLING SYSTEM SEBP4871-05


COOLING SYSTEM
230-2979 FAN GP-BLOWER
S/N: MCH1-UP; PHX1-UP
PART OF 298-4263 CONVERSION AR-COOLING CIRCUIT, 264-8652, 298-4265 COOLING
AR-HIGH AMBIENT TEMP
AN ATTACHMENT
SMCS-1356, 1360 i02762211
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 245-9344 1 FAN AS (10-BLADE)
2 1 265-3557 1 PLATE AS
3 1 281-3588 1 DRIVE AS-FAN
1 102-8805 1 KIT-RECEPTACLE (6-PIN)
(INCLUDES RECEPTACLE AS & WEDGE)
M 4 1 7X-0818 6 BOLT (M8X1.25X45-MM)
M 5 1 8T-4189 6 BOLT (M8X1.25X20-MM)
M 6 1 8T-4200 3 BOLT (M8X1.25X16-MM)
7 1 8T-4224 15 WASHER-HARD (8.8X16X2-MM THK)
M-METRIC PART

SEBP4871-05 1 of 2 COOLING SYSTEM 63


COOLING SYSTEM
230-2979 FAN GP-BLOWER (contd. ) i02762211

GRAPHIC #1 <END> g01381523

64 COOLING SYSTEM 2 of 2 SEBP4871-05


COOLING SYSTEM
245-9313 FAN GP-SUCTION
S/N: MCH1-UP; PHX1-UP
PART OF 272-4688 ENGINE AR
SMCS-1356 i02424080
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 245-9343 1 FAN AS
M 2 1 8T-4189 6 BOLT (M8X1.25X20-MM)
3 1 8T-4224 6 WASHER-HARD (8.8X16X2-MM THK)
M-METRIC PART

GRAPHIC #1 <END> g01222744

SEBP4871-05 1 of 1 COOLING SYSTEM 65


COOLING SYSTEM
305-4775 FAN GP-SUCTION
PART OF 297-7747 PULLEY GP-ENGINE
SMCS-1356 i02737576
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 266-6227 1 BRACKET
M 2 1 255-2873 1 BOLT AS
3 1 266-6229 1 PULLEY-FAN DRIVE
4 1 255-2926 2 BEARING
5 1 212-8596 2 BUSHING
6 1 266-6232 1 SPACER (31.1X38.1X28.4-MM THK)
7 1 255-2871 1 WASHER (10.5X38X7-MM THK)
M-METRIC PART

66 COOLING SYSTEM 1 of 2 SEBP4871-05


COOLING SYSTEM
305-4775 FAN GP-SUCTION (contd. ) i02737576

GRAPHIC #1 <END> g01376577

SEBP4871-05 2 of 2 COOLING SYSTEM 67


COOLING SYSTEM
296-4658 LINES GP-WATER
S/N: GDC1-UP
PART OF 272-4747, 305-4882 ENGINE AR
ALSO AN ATTACHMENT
SMCS-1355, 1380 i02989904
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 5I-7867 1 COVER AS
1A 1 5I-7655 1 PIPE
2 1 154-9024 1 VALVE GP-FLUID SAMPLING (ENGINE COOLANT)
3 1 157-0670 1 CAP-DUST
4 1 5I-7646 1 ELBOW
5 1 294-1777 2 GASKET
6 1 5I-8056 2 PLUG
7 1 096-9532 2 WASHER (15.8X22.5X2-MM THK)
8 1 270-6338 1 BOLT AS
8A 1 3B-4505 1 LOCKWASHER
9 1 294-1778 1 HOSE
10 1 5I-8010 1 REGULATOR-TEMPERATURE (COOLANT)
11 1 5I-7735 1 GASKET (WATER TEMPERATURE REGULATOR)
12 1 096-8619 3 BOLT
13 1 297-7655 1 BOLT
14 1 3B-4505 1 LOCKWASHER
15 1 2S-3440 2 CLAMP-HOSE
16 1 294-1780 1 GASKET (WATER TEMPERATURE REGULATOR)
18 1 296-4733 1 SPACER

GRAPHIC #1 <END> g01357120

68 COOLING SYSTEM 1 of 1 SEBP4871-05

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