Professional Documents
Culture Documents
ON
SELF-COMPACTING CONCRETE
USING
TERNARY BLENDED MINERAL ADMIXTURES.
A REPORT
Submitted By
GYANENDRA SAH
in partial fulfillment for the award of the degree
of
MASTER OF TECHNOLOGY
Under Guidance
Of
PEERZADA DANISH
(Assistant Professor)
Self-Compacting concrete is a special and most innovative type of concrete that flow by itself
under its weight and gets compacted without applying any means of compacting tools. This work
of literature review summarizes the statistical and experimental analysis by evaluating the
performance on SCC using Slump flow, V-funnel, L-box, J-ring tests including fresh and hardened
properties of SCC like slump flow, segregation resistance, compressive strength, tensile strength.
Also in previous researches work, durability properties of SCC like sulfate resistance, water
absorption has carried out. The effect of dosage amount of water-binder ratio, water-cement ratio
and superplasticizer on the properties of self-compacting concrete is revealed based on the survey
of previous literature. Particular emphasis is placed on the availability and economic effectiveness
of partial replacement of a certain amount of cement by mineral admixtures, rice husk ash, fly ash,
marble powder, and silica fumes instead of cement. Self - Compacting Concrete is mixed with
three different superplasticizers and three different VMA with a chosen fly ash content were
prepared by varying combinations and the dosages and their properties in the fresh state viz,
passing ability, filling ability and segregation resistance were studied for the assessment of the self
- compatibility. Cube specimens were cast in the mixes, which performed satisfactorily in the fresh
state, to determine the density and compressive strength in the hardened state. From the density
and compressive strength results, the better combination and dosage of VMA and superplasticizer
to produce good Self – Compacting concrete were selected. From the studies conducted, it was
observed that silica fume play a dynamic role in improving the strength of concrete, particularly at early
ages. From the durability point of view, all three mineral admixtures perform well. But the drying shrinkage
was more in silica fume mortar than in metakaolin and fly ash mortar For its remedy, alteration at the
gradation of fine aggregate or addition of glass fibers is recommended.
CHAPTER 01
INTRODUCTION
1.1 GENERAL
Recognizing the lack of uniformity and complete compaction of concrete by vibration, researchers at the
University of Tokyo, Japan, started in the late 1980s to develop Self - Compacting concrete (SCC)[1][2].
By the early 1990s, Japan has developed and used SCC that does not require vibration to achieve full
compaction[2]. By the year 2000, SCC has gained popularity in Japan for prefabricated products and ready-
mixed concrete[3]. Modern application of self-compacting concrete is focused on high performance, better
and more reliable and uniform quality.
The utilization of self-compacting concrete started growing rapidly. European Federation of natural trade
associations representing producers and applicators of specialist building products has drawn up
specification and guidelines to provide a framework for design and use of high-quality SCC, during 2002
and revised in 2005[4]
Self-compacting concrete has been described as “the most revolutionary development in concrete
construction for several decades” and defined as “A concrete that is able to flow and fill every part and
corner of the formwork, even in the presence of dense reinforcement, virginally by means of its own weight
and without the need for any vibration or other type of compaction”[1]. Originally, SCC was developed in
Japan to counterbalance a growing shortage of skilled labor.
In present-day Self - Compacting concrete can be classified as an advanced construction material. The SCC,
as the name advises, it does not require any mean of vibration tools to achieve full compaction. This
contributes many benefits and advantages over conventional concrete. These include improved quality of
concrete and reduction of on-site repairs, faster construction times, lower overall cost and facilitation of
introduction of automation into concrete construction[5]. An important improvement of health and safety
is also achieved through the elimination of the usage of vibrators and a significant reduction of
environmental noise loading on and around a site. The composition of SCC mixes includes considerable
proportions of finely-grained inorganic materials. This deals possibilities for the utilization of waste
products which have no practical applications and are costly to dispose of.
The author has made nine mixes using cement, fly ash, slag powder, coarse aggregate, sand
aggregate and other different admixtures like an expansive agent, VMA, superplasticizer. In this
paper, the author had kept all the ingredients constant except the amount of superplasticizer and
air entraining agents. The slump value of 700 mm was obtained for the mix made by using 7.50
and 0.075 kg/m3 of superplasticizer air entaraining agent respectively. For the same mix, the air
content and yield stress obtained were 6.1% and 160 pa respectively[22].
The author had made the eleven mixes using nano-additives of varying proportion ( 0.5% to 4% ).
The additives like SiO2, TiO2, and Al2O3. And keeping all other ingredients like cement,
aggregate, water, and superplasticizer constant. The slump value of 760 mm was obtained for the
mix having 2% of each of nano-additives. The maximum compressive strength of 72 Mpa was
obtained for the mix having 4% of each of nano-additives[23].
The author had made a total of nine mixes by using porcelain polishing residue (PPR) in different
proportions incorporating with varying amount of superplasticizer. The PPR added to the mix from
10 to 30% of cement. The best result was obtained for compressive strength lies in the range of 10
to 20% of PPR. And the compressive strength of 65 Mpa was obtained for the mix made by using
10% of PPR. The compressive strength had reached a maximum level of 95 % of the control
mix[24].
The author had made a total of four mixes using 5% to 20% of rice husk ash as partial replacement
of cement. The slump value of 625 mm was obtained for the mix 5% of RHA and with w/c ratio
of 0.5. The compressive strength of 57.8 Mpa was obtained for the same mix at 28 days of curing.
And for all other mixes, the compressive strength goes on decreasing even than the control
mix[25].
The author had made a total of four mixes by using metakaolin (MK) and rice husk ash (RHA) in
the proportion of 0% to 15% at stepping of 5%. The mix that is made of 0% is controlled mix. The
slump, U-box, L-box, and V-funnel’s value were obtained as 755 mm, 8 mm, 0.9, and 8 seconds
respectively. These are the maximum output obtained for the mix of 5% of both admixtures. The
compressive strength was as 52.4 Mpa for the mix of 10% of replacement. It is the highest output
for the mix among all mixes. The water absorption rate was as 2.05 % for the mix 5% of
replacement as the highest output for a period of 28 days[26].
The author had made a total of four mixes including control mix by using red mud sand and also
fly ash in a little amount. In this research paper, the author had performed the tests by replacing
some amount of fly ash with red mud sand in the proportion of 12.5%, 25% and 50% by weight.
The initial value for the slump value for the mix lies in between the 490 mm to 593 mm. The
replacement of red mud sand with the flyash didn’t show a better result. The compressive strength
and tensile strength obtained were as 53 Mpa and 4.9 Mpa respectively for the curing day of 28
days. This was the best result obtained with the replacement by 12.5% of flyash than among all
other mixes[27].
The author had made three mixes by using sugarcane bagasse ash (SBA) in the proportion of 97.20,
82.63 and 72.69 kg/m3 and the cement in the proportion of 431.99, 367.25, and 323.08 kg/m3
respectively with the different proportion of superplasticizer ( 5.208, 4.675, and 3.824 kg/m3 ) and
water ( 173.66, 166.53, and 163.42 kg/m3 ) respectively. The maximum value of slump, V-funnel,
and J-ring were obtained as 730 mm, 8.3 and 710 seconds for the second number of mixe. The
segregation test contained was as 5 % for first and last and 9% for the second mix. The compressive
obtained was as 51.9 Mpa for the second mix, which is the maximum output[28].
The author had made twelve mixes using natural pozzolan and recycled aggregate in varying
proportions. The natural pozzolan were varying from 5 to 20% stepping of 5 and the recycled
aggregate was added in the proportion of 0%, 50 %, 75%, and 100%. The best output for the slump,
V-funnel, J-ring tests obtained were as 800 mm, 5 seconds and 750 mm. The compressive strength
obtained was as 33 Mpa for the curing days of 28[29].
The author had made a total five mixes by using volcanic materials like Tolima (TVM), Puracé
(PVM) and Bocayá (BVM). The incorporation of this material had given the good result for
rheological properties and medium for the hardened properties. The mixing percentage were from
10 to 30% incorporating with each other. The best result obtained for slump was 753 mm for the
mix with 20% of TVM, for V-funnel was as 4.32 seconds for the mix with 20% of TVM and 10%
of PVM, and for L-box was as 0.89 for 20% of TVM and 10% of PVM and also for the combination
of 20% of TVM and 10% of BVM. The targeted compressive strength was 25 Mpa to 35 Mpa but
only 21 Mpa was achieved for the curing day of 28. The results for the compressive strength was
in the range of were 29, 26 and 27 MPa, respectively for the mix combination of 20% TVM, 20%
TVM + 10% PVM and 20% TVM + 10% BVM SCCs. These results fall in the targeted region[30].
The author had prepared the mixes using high fly ash and silica fume in the partial replacement of
cement. The proportion of fly ash was used in between 40 to 70% the silica fume was used in the
range between 0 to 10%. This helps to replace the cement in the range between 50 to 70% by
weight. The compressive strength of the control mix was 84 Mpa and that of mix with 10% of
silica fume was 100.5 Mpa. The compressive strength for the ternary mix that is for 40% of fly ash
and 10% of silica fume was 85 Mpa. This result was the best result obtained among all mixes.
The w/c ratio used are 0.3, 0.35, and 0.4. The above-mentioned result was for the w/c of 0.3. The
resistance to chloride penetration was increased by 92.2 % for the same mix as above
mentioned[31].
The author had prepared the mix using silica fume and Ultrafine GGBS in different proportions.
The silica fume and GGBS were replaced in the range between 5 to 15% to each other. The best
result obtained for the slump, V-funnel, and J-ring were 725 mm for 5% of silica fume, 8.12
seconds for 5% of GGBS, and 8 mm for 15% of GGBS. The best compressive strength obtained
as 65 Mpa for 10% of silica fume and the tensile strength for the same mix was as 4.8 Mpa for 28
days of curing. The water absorption for the mix with 10% of silica fume was reduced very rapidly.
The resistance to chloride penetration and sorptivity was improved by a significant amount[32].
The author had prepared the mix using pumice, slag, fly ash and silica fume. The admixtures except
silica fume were replaced in the range from 10 to 50% with the cement by weight. The silica fume
was replaced with 5 to 10% with the cement. Every mix had got the same slump value of 650 mm
and the best V-funnel time obtained was 5 seconds with the mix of 5% of silica fume and 20% of
pumice. The J-ring test had got the maximum value of 30 mm for 25% of pumice and 5% of silica
and 50% of GGFS. The maximum value of compressive strength of 55 Mpa was obtained for the
mix 40% of pumice and 10% of silica fume. It is greater than the compressive strength obtained
from a mix of 20% of flyash[33].
The author had prepared twenty mixes using crumb rubber (CR), silica fume (SF), and metakaolin
(MK). The CR used in the range of 5%, 10%, 20%, 25%, and 40% and silica fume 5 to 10%. The
maximum slump value was obtained as 710 mm for the mix 5% CR and SF. The maximum
compressive strength of 62.12 Mpa was obtained for the same mix. The study of this paper says
that the addition of up to 25% of CR can be beneficial to obtain good results[34].
The author had prepared a total of 48 samples of cube specimen under seven concrete mixes using
fly ash and silica fume. The fly ash was used in the proportion of 25%, 40% and 55% and the silica
fume used were as 5%, 10%, and 15%. The samples were prepared with the constant w/c ratio i.e.
0.35 with all type of mixes. The slump value obtained for the mix of 5% of silica fume fall under
the class SF1 and the values lie within 550 to 650 mm. The rest of all other mixes fall under the
class of SF2 that lies between 650 to 750 mm. The result obtained for all the mix was less than 8
seconds. The results obtained for L-box and U-box lies within the blocking ratio of 0.84 to 0.91
which is the required range. The compressive strength obtained for 28 days of curing was 87 Mpa
for the mix with 15% of silica fume[35].
The author had prepared a total of five mixes using fly ash(FA), silica fume(SF), and quarry dust
powder (QDP) with the w/c ratio of 0.38 and 0.4. The mix were prepared using 8% QDP and
w/cm ratio of 0.40 (M1), 8% QDP and w/cm ratio of 0.38 (M2), 10% QDP and w/cm ratio of 0.4
(M3), 8% QDP plus 5% SF and w/cm ratio of 0.40 (M4), and 30% FA and w/cm ratio of 0.40
(M5). The best result obtained for compressive strength was 78 Mpa for the mix M5 and the tensile
strength obtained was 6.5 Mpa for the mix M2 for the curing days of 90[36].
The author had prepared the mix using silica fume and fly ash. The fly ash varies from 10 to 30 %
and silica fume varies from 10 to 20%. But the best result obtained for the compressive strength
was 29.2 Mpa for the mix of 10% of silica fume and 10% of fly ash. This was the result of the
combination. If only the result obtained for the mix of 10%of silica fume with cement in terms of
addition or replacement was taken, then the highest was as 35 Mpa[37].
The author had prepared mixes using 5 to 15% of silica fume and 12.5 to 50% of fly ash. The best
result was obtained for the mix combination of 10% of silica fume and 10% of fly ash. The
segregation index was less little than the 20%, the difference in the U-box was less than 30 mm
and the slump flow was obtained as 650 mm. The best result obtained for the sorptivity was as the
sorptivity coefficient of 0.39*10-4 g/mm2/min0.5 with the compressive strength of 74.55 Mpa for
the 28 days of curing[38].
The author had prepared mixes using silica fume and nano silica in the ratio of 2.5%, 5%, and
7.5% % with the replacement of cement. The slump flow was obtained as 817.5 mm for the mix
of 7.5% of nSF and SF. The V-funnel time was as 5.04 seconds for the same mix. The L-box ratio
was obtained as 1for the same mix and this was the greatest achievement. And the flow for J-ring
was obtained as 820 mm. The compressive strength was obtained as 82.17 Mpa for the 28 days of
curing for the mix 2.5% of both nano-silica and silica fume. And the tensile strength was obtained
as 6.55 Mpa for the mix combination of 5% of nano silica and silica fume[39].
The author had made a total of eighteen mixtures using silica fume of the ratio varying from 2.5%,
5%, 7.5% and 10% including control mix. The slump flow lies in the range of 690 mm to 800 mm
for all mixes and the highest slump flow obtained for the mix was 12.5% of silica fume, J-ring
flow was in the range of 680 mm to 790 mm and the highest value for the same mix, the V-funnel
time was 4 to 5 seconds and the highest value for the same mix. And the L-box ratio was in the
range of 0.84 to 0.96. These all values were within the guideline of EFNARC. The highest
compressive strength obtained for the mix combination of 5% of silica fume[40].
CONCLUSION
Here a total of 40 research paper has been reviewed and most of the paper deals with the mix
combination of silica fume and fly ash. Very few of them deals with the mix combination of
limestone powder, GGBS, roof tile powder, marble powder, fly ash, silica fume and also few are
with the application of fiber like steel and rubber. The fiber added SCC is reviewed only to know
the difference between fresh properties of SSC that is without incorporation of fiber but only with
the mineral admixture. This is true things that the SSC incorporated with the fiber bear lower value
for slump flow in comparison to SCC with mineral admixture only. In this literature review, mainly
two admixtures are focused i.e. fly ash and silica fume.
The mineral admixtures with the application of superplasticizer have been utilized to form SCC.
The addition of superplasticizer was the most to obtain the desired result mainly for the
workability. The fly ash, silica fume or any other mineral admixture have been used as either an
additional material or replacing materials to the cement or sand. The ratio of fly ash used in this
literature review are from 5% to 55% and that of silica fume is from 2.5% to 20%. The water-
binder ratio is used in the range of 0.32 to 0.4. The ratio of superplasticizer used in this literature
review within 2%. In this literature review, the recycled aggregate has also been used to form SSC
and the proportion used from 10 to 100% replacement with the crushed aggregate.
In this literature review, it is found that the best result obtained for almost all the parameter like
compressive strength, tensile strength, slump flow are due to the mix combination of 10% of silica
fume and 10% of fly ash. If SCC is incorporated only with the silica fume, it gives even better
result in comparison to the ternary combination. Only some parameter like water absorption and
chloride penetration tests results in lack behind the optimum result. For the recycled aggregate, the
optimum result was obtained at 50% of replacement aggregates.
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