EDFN

Standard
maintenance
schedule B type 3

© GE Jenbacher GmbH & Co OG

Achenseestr. 1‐3
A‐6200 Jenbach (Austria)
www.gejenbacher.com
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1.1
Instruction green

Maintenance work highlighted in green

The maintenance operations highlighted in green in the maintenance plan are plant‐specific and are
incorporated into the customer‐specific maintenance plan according to engine type and version.
SprungMarke!!!8257393547

Author: Responsible: Release date: ‐

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 EDFN

1.2
Maintenance plan - specific intervals

Inspection work Number/Section Interval Remark

Daily inspection round I 9003 0 daily Carry out daily visual inspection of the
module.
Generator --- daily Record bearing temperature
Visual Inspection
Grid Code I 8030 0 daily Inspection plan by grid code events as
per the event counter in DIANE
Operational data --- daily Gather the operational data daily.
Intake air filter - engine IW 8041 A0 daily If the manometer at the pocket filter
indicates an underpressure of > 10 mbar
(1000 Pa), you must replace the filter
cloth, or else replace it after 2000 oh at
the latest.
Surge suppressor IW 8048 A0 daily Visual inspection of the overvoltage
deflectors.
Thermal reactor IW 8070 A0 daily see IW 8070 A0
weekly
Ignition voltage check/ IW 0309 M0 weekly < 250 oh The result of the ignition voltage check to
Spark plugs TA1400-0104 be carried out weekly serves as the
indicator for the actual service life of the
spark plug.
Lubricating oil IW 0101 M0 For the first time Depending on the fuel gas class
TA 1000-0099A after 75 oh according to TA 10001109, the first
TA 1000-0099B engine lubricating oil analyses can also
TA 1000-0099C be carried out at a later stage according
TA 1000-1109 to TA 1000‑0099C.
The results from the engine lubricating oil analyses dictate
the actual measuring intervals and oil change periods.
Battery TA 1000-0050 once a month Check the acid level. Check if the pole
binders are properly secured.
Container ventilation IW 8040 A0 month check end position switch triggering -
louvre.
underpressure If the manometer indicates an
> 4 mbar (400 Pa) underpressure of > 4 mbar (400 Pa), you
must replace the filter cloth
Table cooler W 8065 A0 month Check table cooler
annually
control cabinet cooling --- once every year Check for clogging and clean using
device compressed air, if necessary.
Gas and smoke alarm --- Check once a (comply with official regulations).
installation year or in
accordance with
official
regulations

Author: Bilek F. Responsible: Technology Release date: 03/02/2015

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GE Proprietary Information: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
 EDFN

1.2
Maintenance plan - specific intervals

Inspection work Number/Section Interval Remark

Heat exchanger I 0103 0 Heat exchangers Heat exchangers with a water
exhaust gas / water >100°C water temperature >100°C are classified in
temp. many countries as “installations requiring
in acc. with compulsory monitoring”. Before
official commissioning - and subsequently at
regulations regular intervals - these installations
must be inspected by certified inspection
agencies in acc. with statutory
requirements (e.g. operational safety
regulations, steam boiler regulations,
etc.).
Cooling water W 8080 A0 according to Concentration inspection / Cooling water
TA 1000-0200 W 8080 A0 exchange

TA 1000-0201
TA 1000-0204
Condensate removal in the IW 8090 A0 2.000 oh at least check for gas leaks
fuel-gas system (if part of 4 times a year
GE Jenbacher variable
scope of supply) Automatic
condensate drain
Automatic condensate
removal
Manual condensate drains when required condensate drain
Exhaust gas system IW 8095 A0 monthly checking the condensate drain line in the
condensate drain line when required exhaust gas system
All pipes and components IW 8049 0 2.000 oh at least Leak testing
carrying fuel gas and quaterly
mixtures
Starter W 8032 M0 10.000 oh (or replace at 10.000 oh (or at a max. of
4.000 engine 4.000 engine starts)
starts)
Exhaust gas silencer --- six-monthly Check the exhaust silencer and
connection pieces for scaling and
cracking. Leaks can be recognised by a
change in colour or damage to the
insulation (noise) or a slight emission of
soot.
Repairs may only be carried out with
the manufacturer's consent!
Main crankshaft bearings W 8050 M0 40.000 oh or max. replace at 40.000 oh or max. 3.000
3.000 engine engine starts
starts
Battery in DIANE module --- once every 2 replace
years
Storage battery at battery --- once every 2.5 replace
charger years

Author: Bilek F. Responsible: Technology Release date: 03/02/2015

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GE Proprietary Information: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
 EDFN

1.2
Maintenance plan - specific intervals

Inspection work Number/Section Interval Remark

Emissions measurement --- Measure the If the emission levels listed in the
Cleaning the combustion W 8056 M0 emissions as laid specification are exceeded, inspect and, if
chamber down by the required, clean the combustion
authorities or at chambers.
least every six
months
Proper maintenance according to the maintenance plan is a condition for the acceptance of warranty claims.
The risk assessment to be performed by the plant operator and the official and quasi-official safety rules and
laws may give rise to acceptance tests, inspections and maintenance operations which are not included in the
Maintenance Plan. The operator is responsible for implementing and enforcing these additional measures.
The maintenance intervals are based on empirical values during average types of operation while fully
complying with the manufacturer’s operating and maintenance instructions. In individual cases, the specific
operating conditions and other factors relating to wear may affect the actual amount of maintenance required.
The manufacturer therefore reserves the right to specify different maintenance intervals in individual cases.
After the overhaul following 60,000 operating hours, the maintenance work to be carried out is repeated at the
same intervals.
SprungMarke!!!225179981435815435

Author: Bilek F. Responsible: Technology Release date: 03/02/2015

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GE Proprietary Information: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
 EDFN
1.3
Maintenance plan ‐ operating hours intervals

Inspection work/Maintenance work Number Operating hours

10000
11000
12000
13000
14000
15000
16000
17000
18000
19000
20000
21000
22000
23000
24000
25000
26000
27000
28000
29000
30000
31000
32000
33000
34000
35000
36000
37000
38000
39000
40000
41000
42000
43000
44000
45000
46000
47000
48000
49000
50000
51000
52000
53000
54000
55000
56000
57000
58000
59000
60000
<100
1000
2000
3000
4000
5000
6000
7000
8000
9000
Maintenance after initial commissioning W 1000 0 ■
Thermal reactor IW 8070 A0 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Inspection I 0103 0 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Ignition W 0303 M0 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Valve clearance W 0400 M0 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
leak test IW 8049 0 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Engine – cooling water circuit / Mixture W 8080 A0 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
recirculating water
GE Jenbacher switchgear cabinets W 8031 A0 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Exhaust‐gas turbocharger W 8025 M0 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Exhaust gas turbocharger W 8025 M3 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Control rod assembly/throttle valve/actuator W 0200 M0 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Gas pressure control system W 8045 A0 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Crankcase ventilation W 0508 M0 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Coupling IW 8086 A0 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
starter W 8032 M0 ■ ■ ■ ■ ■ ■
Engine cooling water pump W 0201 M3 ■ ■ ■ ■ ■ ■
Exhaust‐gas turbocharger W 8026 M0 ■ ■ ■ ■ ■ ■
Exhaust‐gas turbocharger W 8023 M0 ■ ■ ■ ■ ■ ■
Gas mixer W 0704 M0 ■ ■ ■ ■ ■ ■
Exhaust‐gas turbocharger W 8024 M0 ■ ■ ■ ■ ■ ■
Vibration damper W 0601 M0 ■ ■ ■
Mixture bypass valve W 0802 M0 ■ ■ ■
Piston/Piston cooling W 8047 M0 ■ ■ ■
Connecting rods and connecting rod bearings W 8048 M0 ■ ■ ■
Cylinder liner W 8049 M0 ■ ■ ■
Camshaft/control system W 8052 M0 in the course of the cylinder head exchange ■ in the course of the cylinder head exchange ■ in the course of the cylinder head exchange ■
Main crankshaft bearings W 8050 M0 ■
Engine oil pump W 8046 M0 ■
Platen‐type heat exchanger W 8043 A0 ■
Pre‐lubrication pump W 8054 M3 ■
Overhaul W 2100 M0 ■
Generator W 8032 A0 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Generator W 8030 A0 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Elastomer components W 8033 0 ■ ■ ■ ■ ■ ■
Exhaust gas manifold/Insulation W 8051 M0 in the course of the cylinder head exchange
Cylinder head replacement W 8053 M0 if required
Please note that properly carried out maintenance work is to be acknowledged by filling in the maintenance record sheet.
SprungMarke!!!261208778473033099

Author: Bilek F. Responsible: Technology Release date: 03/02/2015

Index: 30 Page No.: 1/1
GE Proprietary Information: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.