GGD II Installation and Operation Manual

GGD II Installation and Operation
Manual
DA0171G01 – MANUAL ASSEMBLY, GGD II, REV ‘M’,

DA0171P01 – MANUAL, INSTALLATION AND OPERATION, GGD II
DA0182P01 – MANUAL, SOFTWARE, GGD II
DD0160P01 – OUTLINE, GGD II
DD0158P01 – P&ID, GGD II
DD0152P01 – CUSTOMER INTERFACE, GGD II
Generator Gas Dryer (GGD II)
Installation and Operation Manual
This document is to be included with the GGD Software Manual. Please review all
sections of the manual prior to installation.
DA0171P01 REV -
This page intentionally left blank
DA0171P01 REV -
Table of Contents
Specifications ................................................................................................................. 2
Protection....................................................................................................................... 3
Introduction ................................................................................................................... 4
Getting Started .............................................................................................................. 5
Power Connections ...................................................................................................... 5
Signal Connections ...................................................................................................... 5
Dry Contact Relay Connections ................................................................................... 5
Fuses and Circuit Breakers ........................................................................................... 7
Mechanical Installation & Considerations ................................................................... 8
Mounting ..................................................................................................................... 8
Piping.......................................................................................................................... 8
Valve Setup.................................................................................................................. 8
Electrical Installation & Considerations ...................................................................... 9
Customer Connections ................................................................................................. 9
Conduit Seals .............................................................................................................. 9
Apply Power – System Power-Up ............................................................................... 10
Purge Procedures during Generator Start Up ........................................................... 10
Purge Procedures Using Purge Connection............................................................... 11
Generator Gas Dryer Display ..................................................................................... 13
Display Layout .......................................................................................................... 13
Alphanumeric Displays .............................................................................................. 13
General LED Indicators ............................................................................................ 14
Maintenance Schedule................................................................................................. 15
Daily ......................................................................................................................... 15
Weekly ....................................................................................................................... 15
Quarterly ................................................................................................................... 15
Annually .................................................................................................................... 15
Maintenance and Repair Procedures ......................................................................... 16
Desiccant Replacement Procedure ............................................................................ 16
Heater Replacement Procedure ................................................................................. 17
Oil Change Procedure ............................................................................................... 17
Actuator Adjustment Procedure ................................................................................. 18
Blower Replacement Procedure ................................................................................. 19
Column RTD Replacement Procedure ....................................................................... 20
Dew Point Transmitter Replacement Procedure ........................................................ 20
Component Replacement Instructions ....................................................................... 21
Removing a Pressure Transducer .............................................................................. 21
Removing a Processor Circuit Board......................................................................... 21
Removing the Input/Output (I/O) Circuit Board ......................................................... 21
Replacing the Real Time Clock Backup Battery ......................................................... 22
DA0171P01 REV -
Figures
Spare Parts List ............................................................................................................. 23
Appendix Figure 1 – Valve Setup .................................................................................. 24
Appendix Figure 2 – Desiccant Replacement ................................................................. 25
Appendix Figure 3 – Heater Replacement...................................................................... 26
Revision History............................................................................................................ 28
DA0171P01 REV -
LIMITED WARRANTY
Environment One Corporation warrants the instrument described herein to be free from
defects in material and factory workmanship, and agrees to repair such instruments
which, under normal use and service, disclose the defect to be the fault of the
Environment One Corporation’s manufacturing.
Environment One Corporation’s obligation under this Warranty relates to the original
purchaser and is limited to a return of the purchase price, or, at Environment One
Corporation’s sole discretion, to the repair or replacement of the instrument or any of its
parts, which, in our opinion and upon examination, proves to be defective. For this
Warranty to be in effect, any material or part alleged to be defective is to be returned to
Environment One with our prior written approval, fully insured and transportation prepaid
by the purchaser, within 12 months from date of delivery.
This Warranty shall not apply to an instrument that has been 1) subjected to misuse,
negligence or accident; 2) connected, installed, operated or adjusted other than in
accordance with instructions furnished by Environment One Corporation; 3) repaired
modified or worked on by someone not authorized by Environment One Corporation, so
that in our judgment the performance or reliability of the instrument has been impaired.
We reserve the right to make replacement with equivalent merchandise and to make
changes at any time in the specification, design or construction of the instrument without
incurring obligation to make any commensurate changes in units previously delivered.
Environment One Corporation assumes no liability for consequential or contingent
damages for a defective instrument covered by this Warranty, failure of delivery in whole
or part, or for any other cause. This Warranty and the writing attached to it constitute the
understanding of the buyer and seller so that no terms, conditions or agreements
purporting to modify the terms hereof shall be binding unless made in writing and signed
by an authorized agent of the home office of Environment One Corporation.
WARNING
This equipment operates at voltage levels that can be hazardous to maintenance
personnel. These instructions do not purport to cover all details or variations in
equipment nor to provide for every possible contingency to be met in connection with
installation, operation or maintenance. Should further information be desired or should
particular problems arise that are not covered sufficiently for the Purchaser’s purposes,
refer the matter to Environment One Corporation.
Copyright 2014 Environment One Corporation

This document contains proprietary information of Environment One Corporation and
may not be used or disclosed to others, except with the written permission of
Environment One Corporation. The transfer, shipment, or communication of any
technology, technical data, software source code, equipment, commodities, or other
products or items that are subject to U.S. Foreign Trade Controls in any manner or
through any means contrary to U.S. Foreign Trade Controls is strictly prohibited.
DA0171P01 REV - 1
Specifications
Input Voltage See nameplate (400 or 460VAC models
available)
Input Frequency 50/60 Hz
Input Power 3000 W
Inrush Current 10 A
Ambient Temperature 32 F to 125 F (0 C to 52 C)
Ambient Humidity 5 – 95% (non-condensing)
Hydrogen Pressure 100 psi maximum
Hydrogen Temperature 70˚C maximum
Area Classification Zone II, Group IIB+H2, T3
Outputs, Relays 5A @ 250VAC

5A @ 30VDC
100mA@125VDC
Dew Point High, NO and NC
Trouble, NO and NC
Venting, NO and NC
Outputs, Signal 4-20 mA current output (self-

powered)
Input Dew Point
Outlet Dew Point
DA0171P01 REV - 2
Protection
The GGD is designed for use on hydrogen-cooled generators. It is designed to operate
in a Zone 2, Group IIB +H2 environment. The GGD II is independently certified as an
ATEX-approved device; certificate number ITS 04 ATEX 12832. Environment One’s
GGD design will apply the following protective mechanisms as identified on the lower
right side corner of the product label:
(d) Flameproof — The system electronics are housed in a flameproof enclosure that
incorporates a bolted cover or screw cap requiring tooling to remove. The enclosures are
in conformance to EN50014/18.
(e) Increased safety – The circulator is designed to avoid arcs, sparks and hot surfaces
in accordance to EN 50019 in order to prevent ignition of any potential flammable gas
mixtures.
(ib) Intrinsic safety — The display board represents an intrinsically safe circuit in which
any spark or thermal effect produced by the conditions specified in EN 50020, which
include normal operation and specified fault conditions, is not capable of causing ignition
of a given explosive gas atmosphere.
(nA) Non-sparking — The solenoid valve is designed to avoid arcs, sparks and hot
surfaces in accordance to EN 50021 in order to prevent ignition of any potential
flammable gas mixtures.
Ambient Temperature – The GGD II is designed to operate in compliance with
temperature code T3, in an ambient temperature of 0-52°C (0-125°F).
DA0171P01 REV - 3
Introduction
The Environment One Generator Gas Dryer (GGD) is a dual tower, open regeneration-
type hydrogen dryer. A dual tower dryer incorporates two vessels, one in drying mode
and one in standby or regenerating mode.
The GGD uses a blower and motor assembly to continuously circulate hydrogen gas
from the generator casing volume to the dryer assembly. This permits the dryer to
remain online even while the generator is at stand still or on turning gear speed. In
addition, the blower and motor assembly are rated for use with hydrogen (explosion
proof).
The GGD is a microprocessor-controlled system that uses inlet and outlet dew point
measurements, via dew point transmitters, to determine the efficiency of the dryer as
well as to control if and when the “in service” tower needs to be regenerated. This is the
default regeneration control. However, should a field-adjustable time span elapse, a
timer will control the regeneration cycle. This additional regeneration control guarantees
that each tower is exposed to the same duty cycle, which, in turn, prolongs the life of the
desiccant, motor, switching valves, etc. and further ensures proper function and
efficiency of the dryer system. The GGD, as an open regeneration dryer, is the most
effective method to remove moisture from the column to be regenerated and does not
require the addition of a cooling water supply connection as with closed-loop
regeneration dryers. Although the open regeneration uses some hydrogen from the
system, the consumption of hydrogen during regeneration is very low, approximately 2
SCFM for a maximum of approximately 2 to 4 hours.
The GGD incorporates a molecular sieve (desiccant) for moisture removal. Additionally,
the GGD incorporates a moisture separator on the inlet piping connection. This pre-filter
is designed to remove contaminants such as liquid or mist turbine oil. Turbine lubricating
oil will degrade the molecular sieve efficiency. Although the generator hydrogen gas
cooling system is not supposed to be contaminated with oil, it often occurs because of
system malfunctions.
The GGD also incorporates an after-filter to prevent the admission of broken-down
desiccant materials from entering the generator or the gas piping.
DA0171P01 REV - 4
Getting Started
The following sections provide instructions pertaining to initial customer connections and
power up of the dryer. It is recommended that power connections be made and
confirmed as being in accordance with instructions prior to actual application of power.
Prior to power being applied, plant management should consider advising the control
room, as some contacts and/or alarms may annunciate as part of the system being
configured.
Power Connections
The dryer requires a three phase power supply. Check the dryer nameplate for voltage
requirements. Line1, Line2, Line3 and ground signals are all made at terminal block 1
(TB1) as specified in the Customer Interface drawing. Care must be taken to ensure
wiring is properly installed.
CAUTION: High Voltage is present on terminals, wires

and circuit boards. DO NOT make any connections with
the power turned on. Improper wiring or handling may
result in injury, death or damage to the unit. Refer to the
User’s Manual for installation and operating instructions.
Refer to the Customer Interface for the terminal block layout to locate these connections.
Signal Connections
Two 4-20mA output signals are provided from the unit to indicate the inlet and outlet dew
point levels. These outputs are powered by this unit; external power should not be
applied or damage to the unit will occur. The maximum loop impedance is 500 ohms.
CAUTION: Do not externally power 4-20mA outputs. All 4-

20mA outputs are powered by this unit. Failure to comply
may result in damage to the unit.
Refer to the Customer Interface for the terminal block layout to locate these connections.
Dry Contact Relay Connections

Five sets of dry contact relay outputs are provided by the Generator Gas Dryer
indicating the current state of operation, various alarm points and contact closures. A
wetting voltage, not to exceed the rating called out in the specifications on page 2, must
be connected to the common terminal for each relay/contactor to be monitored. Contact
descriptions, states and wiring information are detailed below.
Heater Circuit Normally open and closed (NO/NC) dry contacts when the circuit
Breaker Status breaker is in the open (non-conducting) state.
DA0171P01 REV - 5
Blower Motor Normally open (NO) dry contact which will close when the blower
Contactor Status motor contactor has been energized.
Regeneration Normally de-energized NO/NC relay contacts which will energize

Active when Generator Gas Dryer vent is open.
Dew point High Normally de-energized NO/NC relay contacts which will energize
when the inlet dew point rises above the set point.
This alarm is disabled when the unit ships from the factory. The
user must determine the alarm set point and program into the
Generator Gas Dryer to activate this feature.
Trouble Normally energized NO/NC relay contacts indicating normal
operation of the Generator Gas Dryer. Relay will de-energize when
abnormal operation or an electrical problem is observed.
Refer to Customer Interface for the terminal block layout to locate these connections.
DA0171P01 REV - 6
Fuses and Circuit Breakers
Three circuit breakers and two fuses protect the GGD from over current.
Heater Circuit Breaker (CB1) A ten ampere circuit breaker located in lower
left hand side of the GUB underneath terminal
strip TB1. Power to both heaters is interrupted
when this breaker trips.
Circulator Motor Thermal Thermal Overload relay located in the top
Overload Relay right hand side of the GUB attached to
contactor. Power to the circulator is
interrupted when this breaker trips. Reset it by
pressing the red button on its top.
System Electronics Circuit Two ampere circuit breaker located in the top
Breaker (CB2) center of the GUB just above the I/O Board.
Power to the primary side of the 115VAC
step down transformer is interrupted when
this breaker trips.
System electronics fuse F1 Two ampere slow blow fuse located in the
(Actuator fuse) upper right hand corner of the I/O board.
Power to the actuator motor is interrupted
when this fuse opens.
System electronics fuse F2 Three and a half ampere slow blow fuse
(Primary fuse) located in the lower right hand corner of the
I/O board. Power to the system electronics is
interrupted when this fuse opens.
DA0171P01 REV - 7
Mechanical Installation & Considerations
These instructions provide details to facilitate equipment installation. The exact location
of the Dryer should be in accordance with recommendations made by the generator
manufacturer, power plant management or their authorized representatives.
Proper training of individuals involved with mechanical connections and other installation
activities is the responsibility of plant management. Contact Environment One for
additional installation instruction and/or if plant management requires additional detail,
beyond that which is covered in this document, to ensure safe and proper installation.
All gas connections to the dryer are to be leak tested in accordance with local codes and
professional practice before continuing.
Mounting
The location chosen should be such that the equipment will not be subject to extremes
of dust, temperature, vibration or shock. It should be accessible for service, with
adequate clearance.
Piping
Piping connections should be in accordance with the P&ID. E/One recommends running
¾” piping for runs less than 75’, and 1” piping for all runs over 75’ from the generator.
Bends and fittings should be kept to a minimum.
E/One recommends installing a low point drain on the vent connection. Piping from the
dryer should be angled downward slightly to the low point drain, so that condensing
moisture cannot drain back into the dryer.
It is the responsibility of the user to ensure that the required pressure relief devices are
properly installed prior to initial operation with maximum setting to be 150 PSI. Safety
valves must be installed on the vessel without intervening valves between the vessel
and protective devices and point of discharge. Vent discharge should be located in a
safe area with no source of ignition.
Valve Setup
Prior to applying power for the first time refer to Appendix Figure 1 for proper valve
orientation.
DA0171P01 REV - 8
Electrical Installation & Considerations
These instructions provide details to facilitate equipment installation. Proper training of
individuals involved with wiring and other installation activities is the responsibility of
plant management. Contact Environment One for additional installation instruction
and/or if plant management requires additional detail, beyond that which is supplied in
this document, to assure safe and proper installation.
Prior to applying power, ensure that the local power source used matches the power
rating on the respective module nameplate and consistent with E/One specifications.
Reference should be made to the documents attached (i.e. Customer Interface, P&ID,
etc.) to assure power connections are made in accordance with the design parameters.
Environment One recommends that all wiring be in accordance with ATEX Standard
EN60079-14. All wiring must be in accordance with local codes and requirements of the
local authority that has responsibility.
CAUTION! Care must be taken when removing the covers of explosion proof
enclosures to avoid damage (scratches, etc.) to the sealing surfaces. Do not
remove or open covers from the enclosures unless power is removed from the
customer interface and the system is free of hydrogen (or explosive gas
mixtures).
Power must be removed from the Dryer if the main electronic enclosure is opened for
any reason.
Plant management is responsible for providing overload protection of the three phase
power lines.
Customer Connections
Customer connection kits are available for either cable gland (DA0157G01) or Conduit
(DA0157G02) type connections.
Conduit Seals
The GGD II’s electrical system includes explosion-proof seals. These fittings must be
filled with proper sealing compound and fiber (Crouse-Hinds Chico “A” sealing
compound and Chico “X” fiber). Failure to comply with this requirement is a safety
violation. It is the responsibility of plant management to ensure electrical installation is in
accordance with safety guidelines.
DA0171P01 REV - 9
Apply Power – System Power-Up
When plant personnel have inspected all electrical and mechanical connections and
concluded that installation has been in accordance with instructions, power should be
applied to the dryer. Do not open Inlet/Outlet isolation valves until dryer has been
purged of air.
Please note E/One’s earlier comment that prior to applying power plant management
should consider advising the control room, as some contacts and/or alarms may
annunciate as part of the system’s initialization.
When power is applied:
· All discrete LED’s will illuminate
· Dryer will perform its initial power-up check
· Upon successfully completing the power-up check, display will read “Press Enter to
Start Dryer” at the function menu display (LCD). At this point the purge procedures
below should be followed prior to starting the dryer.
Purge Procedures during Generator Start Up

Warning: Dryer should be purged without the blower motor running. Running
blower motor on CO2 gas will damage the blower.
1. The most efficient method to purge the dryer utilizes purge gas from the
generator during purge and fill operations. Initiate dryer purge only after purging
the generator with CO2 and reaching approximately 2-3 PSIG CO2 pressure.
2. Initially open only the inlet isolation valve to the dryer with the outlet isolation
valve remaining closed.
3. If not already in manual mode, place the Dryer in manual mode by entering the
Tools Menu, scrolling to SET TO MANUAL and pressing the Enter key.
4. Vent the left column by entering the Tools Menu, scrolling to VENT LEFT
COLUMN and pressing the Enter key. (This will effectively purge both columns)
5. Adjust the purge flow meter to maximum flow (~5 SCFM) for CO2 flow and 1-2
SCFM for H2 flow. (Gauge is calibrated for H2 flow).
6. Allow the left column to vent for 5 minutes.
7. Close the inlet isolation valve, open the outlet isolation valve and flow CO2 for an
additional 5 minutes.
8. Stop the left column from venting by pressing the STOP key on the front of the
display.
9. Wait until the generator has been purged with hydrogen and then repeat steps 2-
8 with H2 flow.
10. While still in manual mode and blower motor off, both columns must be
regenerated. This is done by entering the Tools Menu, scrolling to REGEN LEFT
COLUMN and pressing Enter key. (This will ensure that any CO2 adsorbed
DA0171P01 REV - 10
during purge will be fully released from the desiccant). After left column is
regenerated, repeat procedure for right column.
11. Start dryer by entering the Tools Menu, scrolling to DRY WITH LEFT and
pressing the Enter key.
Purge Procedures Using Purge Connection

Warning: Dryer should be purged without the blower motor running. Running
blower motor on CO2 gas will damage the blower.
1. If not already in manual mode, place the Dryer in manual mode by entering the
“TOOLS” menu, scrolling to “SET TO MANUAL,” and hitting the “ENTER” key.
2. Stop the blower motor by scrolling to “STOP DRYING” in the tools menu, and
hitting the “ENTER” key.
3. Isolate the dryer by shutting the inlet and outlet isolation valves.
4. Vent the left column by entering the “TOOLS” menu, scrolling to “VENT LEFT
COLUMN,” and hitting the “ENTER” key.
5. Connect CO2 supply to the Purge connection (GC10) on the face of the dryer.
Open the Purge line isolation valve to start CO2 flow. The CO2 supply should
be sized to maintain a delivery pressure of 20PSI to 40PSI while flowing.
6. Adjust the purge flow meter to maximum purge flow (~5 SCFM). (Gauge is
calibrated for H2 flow).
7. Allow the left column to vent for 5 minutes.
8. Turn off CO2 supply
9. Enter the “VIEW” menu scroll to “VIEW COLUMN” and hit the “ENTER” key.
Observe the left and right column pressure indications by using the up and
down arrow keys. Wait until the left column pressure approaches 0 PSI.
10. Stop the left column from venting by pressing the STOP key on the front of the
display.
11. Vent the right column by entering the “TOOLS” menu, scrolling to “VENT
RIGHT COLUMN,” and hitting the “ENTER” key.
12. Turn on CO2 supply, adjust to the same pressure and flow rate on the flow
meter
13. Allow the right column to vent for 5 minutes.
14. Turn off CO2 supply
15. Enter the “VIEW” menu scroll to “VIEW COLUMN” and hit the “ENTER” key.
Observe the left and right column pressure indications by using the up and
down arrow keys. Wait until the right column pressure approaches 0 PSI.
16. Stop the right column from venting by pressing the STOP key on the front of
the display.
DA0171P01 REV - 11
17. The purge procedure is now complete any maintenance can now be performed
as long as column pressures are around 0 PSI
DA0171P01 REV - 12
Generator Gas Dryer Display
The display located on the front panel not only provides the user with a keypad interface
to assist in the setup and operation of the Generator Gas Dryer, but also various LED’s
and alphanumeric displays to relay visually the current state of operation the dryer.
Detailed descriptions of these visual indicators are found below. Refer to the instruction
manual for further information on the indicators and keypad functions.
Display Layout
Alphanumeric Displays
The following analog signals are display alphanumerically on the display panel.
Dewpoint In Display of the dewpoint at the inlet of the Generator
Gas Dryer.
Range: -60°C to +20°C.
Dewpoint Out Display of the dewpoint at the outlet of the Generator
Gas Dryer.
Range: -60°C to +20°C.
DA0171P01 REV - 13
General LED Indicators
These LED indicators indicate the various functions listed below as well as the state of
health of the Generator Gas Dryer.
Motor On LED turns on when the blower motor is operating.
Regenerating LED turns on when either of the columns are
regenerating.
Vent Open LED turns on when the Generator Gas Dryer vent is
open.
Heater On LED turns on whenever the heaters are energized.
AC Power LED turns on when power is applied to the Generator
Gas Dryer.
Trouble Indication of the state of health of the Generator Gas
Dryer. Will turn on whenever the system experiences
an electrical problem or abnormal operation.
Right LED turns on when the right column is the gas drying
column.
Left LED turns on when the left column is the gas drying
column.
DA0171P01 REV - 14
Maintenance Schedule
Daily
1. Verify that the trouble indicator LED is not lit.
Weekly
CAUTION! The filters may contain hydrogen gas; use proper safety precautions.
1. Blow down the pre- and post-filters by first removing cap at the base of the
isolation valve and then open the valve itself. It is advisable to have a container
available to collect any fluid contained within the filter.
2. Check blower oil levels by inspecting the sight glass on the blower. The oil level
should be half way up the sight glass.
3. Check the faults log.
4. Check sight glass and drain drip leg by opening isolation valves IV5-D and IV6-D
on the front panel.
Quarterly
1. Change blower lubricating oil after every 2000 hours of blower operation. Refer
to Oil Change Procedure on page 17 for the oil specifications and instructions.
Annually
WARNING! Ensure that the dryer is de-energized, purged of hydrogen and fully
depressurized.
WARNING! Parts of the dryer may operate at elevated temperatures. Allow the
dryer to fully cool before servicing.
CAUTION! Before attempting to inspect desiccant, review all applicable Material
Safety Data Sheets and container warnings. Safety Data Sheets may be obtained
from the manufacturer’s Safety Coordinator. Exercise all necessary precautions
for your health and welfare.
1. Remove the desiccant fill port flanges at the top of each column. Visually inspect
the desiccant. Replace the desiccant if it appears badly broken or discolored.
(see “Desiccant Replacement Procedure” on page 16 for details if replacement is
required)
2. Calibrate Inlet and Outlet dew point sensors.
3. Calibrate the left, right and outlet pressure sensors.
4. Adjust the Actuator. (see “Actuator Adjustment Procedure” on page 18 for
details)
DA0171P01 REV - 15
Maintenance and Repair Procedures
Desiccant Replacement Procedure
WARNING! Ensure that the dryer is de-energized, valve isolated, purged of
hydrogen and fully depressurized.
CAUTION! Prior to installing desiccant, review all applicable Material Safety Data
Sheets and container warnings. Safety Data Sheets may be obtained from the
manufacturer’s Safety Coordinator. Exercise all necessary precautions for your
health and welfare.
WARNING! Used desiccant material must be handled with special care. Desiccant
is an absorbent material. Used desiccant may contain chemicals and/or gases that
are hazardous, toxic and/or flammable. It is recommended that all used desiccant
be analyzed to determine content before disposal. Exercise proper care and
procedures during handling and storage of used materials. All containers must be
properly labeled and disposed of in accordance with local, state and federal
regulations.
WARNING! A static electric charge can build up when pouring desiccants or dry
powders. Proper grounding should be observed when pouring from a container
(bag, drum, etc.).
WARNING! The dryer is designed to use a specific desiccant. Use of any other
size or type may reduce efficiency or damage the dryer.
Refer to Appendix Figure 2 for reference.
1. Remove the desiccant fill port flanges at the top of each column.
2. Remove desiccant drain port plug, located in the bottom side of the each column,
and drain desiccant into suitable disposable containers.
3. Use a flashlight to inspect each chamber through its respective fill port to ensure
that all the desiccant has been removed. Light tapping on the chamber wall with
a soft-faced mallet may be required to assist in the removal of lingering
desiccant.
4. Reinstall desiccant drain port plug.
5. Use an appropriately sized funnel and fill each chamber with desiccant until the
desiccant reaches the bottom of the top screen. Light tapping on the chamber
wall with a soft-faced mallet should yield additional free space to allow installation
of the specified quantity. Do not tamp or ram desiccant.
Note: Do not be alarmed if the specified quantity of desiccant cannot be installed in each
chamber. Desiccant levels will settle after approximately two to three weeks of normal operation.
Following this “settling” period, desiccant should be added as necessary to return levels to the
bottom of each chamber’s retaining screen (when installed).
6. Replace gaskets and reinstall the fill port flange in each desiccant chamber.
DA0171P01 REV - 16
Heater Replacement Procedure
hydrogen and fully depressurized.
Refer to Appendix Figure 3 for reference.
1. Turn off power to the dryer. Main switch should be locked in OFF position and/or
clearly tagged that it must not be turned on except by authorized personnel.
2. Prior to opening the main junction box, remove power from the dryer and ensure
that the system is free of hydrogen.
3. Disconnect wiring to element(s) to be replaced.
4. Remove the cable gland and coupling retaining element in heater tube. Slide the
element down and out of the heater tube, bending to facilitate removal. If element
does not bend, cut it off.
5. Grasp replacement element at the end opposite the lead wires and bend the tip
in approximately an 18-inch radius until an angle of about 90 degrees is reached.
As the element is inserted into the heater tube, straighten the element where it
enters the well while continuing to bend the element further along its length until
it is completely inserted.
6. Upon fully inserting the uncoiled heater into the heater tube, observe that a small
rod is attached to one of the ends of the heater element. This rod will just fit
inside the heater tube. The two ends of the heater element must be located
where the rod is centered in the conduit coupling that connects to the heater
tube.
7. Once the heater element is fully inserted up into the heater tube, tighten the
conduit coupling onto the heater tube threads and secure the cable gland. The
heater element is now firmly secured in the heater tube.
8. All that remains is to reconnect the cable leads in the main junction box. Ensure
that the cable glands are properly tightened.
9. Replace the junction box cover.
Oil Change Procedure

hydrogen and fully depressurized before servicing.
1. Remove the drain plugs from the underside of the blower and fill plugs from the
top of the blower. Drain oil for disposal.
2. Refit drain plug and remove oil level plug. Fill blower with oil to the correct level.
(200mL of Shell Tellus 100 or equivalent)
DA0171P01 REV - 17
3. Refit oil level and oil fill plugs. Ensure plug seals are fitted.
4. Pressure test to ensure the blower is sealed, using inert gas.
5. Enter the LOG menu and scroll to CLEAR OIL TIMER.
6. Press ENTER to reset the 2160 hour oil change timer.
Actuator Adjustment Procedure

WARNING! Ensure that the dryer is de-energized before servicing.
1. Locate the two mechanical stops on the right side of the actuator when viewed
from the back of the dryer.
2. Loosen the locking nuts on both mechanical stops with a 17mm wrench.
3. Back out both of the allen head screws with a 5mm allen wrench.
4. Pull-up on the black handle on the top of the actuator to engage the mechanical
override.
5. Turn the handle clockwise until the valve contacts its mechanical stop.
6. Turn the upper allen screw clockwise until it contacts the actuator shaft.
7. Turn the black handle back one turn counterclockwise.
8. Turn the upper allen screw clockwise one full turn.
9. Tighten the upper locking nut while holding the upper allen head screw in
position with the allen wrench.
10. Turn the black handle clockwise until the actuator contacts its mechanical stop. It
should travel about 1/3 of a turn.
11. Remove the four screws from the back of the actuator and remove the access
cover. Locate the four micro-switches and their associated cams.
12. Pull-up the black handle and turn it back one turn counterclockwise.
13. Move the black cam until the lower inner micro-switch just closes. (Closure can
be verified by measuring the resistance between the red wire connected to I/O
board TB2-18 and the blue wire connected to I/O board TB2-16. The resistance
is greater than 1000 ohms when the micro-switch is closed (compressed) and
approximately 9.5 ohms when open.)
14. Pull-up the black handle and turn it back one more turn counterclockwise for a
total of two turns off of the mechanical stop.
DA0171P01 REV - 18
15. Move the grey cam until the lower outer micro-switch just closes. (Closure can be
verified by measuring the resistance between the yellow wire connected to I/O
is less than 1 ohm when connected (compressed) and greater than 1000 ohms
when open.)
16. Turn the handle counterclockwise, about 22 turns, until the valve contacts its
mechanical stop.
17. Turn the lower allen screw clockwise until it contacts the actuator shaft.
18. Turn the black handle back one turn clockwise.
19. Turn the lower allen screw clockwise one full turn.
20. Tighten the lower locking nut while holding the lower allen head screw in position
with the allen wrench.
21. Turn the black handle counterclockwise until the actuator contacts its mechanical
stop. It should travel about 1/3 of a turn.
22. Pull-up the black handle and turn it back one turn clockwise.
23. Move the white cam until the upper inner micro-switch just closes. (Closure can
be verified by measuring the resistance between the orange wire connected to
I/O board TB2-15 and the blue wire connected to I/O board TB2-16. The
resistance is greater than 1000 ohms when the micro-switch is closed
(compressed) and approximately 9.5 ohms when open.)
24. Pull-up the black handle and turn it back one more turn clockwise for a total of
two turns off of the mechanical stop.
25. Move the tan cam until the upper outer micro-switch just closes. (Closure can be
verified by measuring the resistance between the black wire connected to I/O
is less than 1 ohm when connected (compressed) and greater than 1000 ohms
when open.)
Blower Replacement Procedure

1. Disconnect blower inlet and outlet piping flanges.
2. Support the blower and remove the blower mounting feet from dryer by removing
3/8” mounting hardware.
3. Remove the blower and discard the flange gaskets.
4. Install the mounting feet to the new blower and install in the reverse order using
new flange gaskets.
5. Pressure test and purge the dryer of air before returning to service.
DA0171P01 REV - 19
Column RTD Replacement Procedure
dryer to fully cool before servicing
WARNING! Desiccant will drain out of the RTD mounting holes when the RTD is
removed. It may be easier to drain the affected columns desiccant before
proceeding.
1. Remove the access plate on the side of the dryer and locate the RTD(s). The
RTD is located on the inner front quadrant half way up the column.
2. Remove any tie wraps or clamps securing the RTD and disconnect the RTD
wiring from TB1 on the back of the display.
3. Unthread the RTD from the column using a 7/8 inch open end wrench.
4. Coat the threads on the new RTD with an approved sealant and thread it into the
column.
5. Connect the RTD to TB1 on the back of the display.
6. Secure the RTD wiring with clamps and/or tie wraps.
7. Replace the access plate on the side of the dryer.
8. Pressure test and purge the dryer of air before returning to service.
Dew Point Transmitter Replacement Procedure

dryer to fully cool before servicing
1. Locate the dew point transmitter to replace. The outlet dew point transmitter is
located on the right side of the dryer protruding from the back of the manifold.
The inlet dew point transmitter is located on the left side of the dryer protruding
from the left side of the manifold.
2. Loosen the screw attaching the Packard connector to the top of the transmitter
and remove the connector.
3. Unthread the dew point transmitter from the manifold using a 1¼ inch open end
wrench and remove it.
4. Thread the replacement dew point transmitter into the manifold.
5. Reconnect the Packard connector being careful to observe the polarity markings.
6. Tighten the screw securing the Packard connector in place.
7. Pressure test and purge the dryer of air before returning to service
DA0171P01 REV - 20
Component Replacement Instructions
The pressure sensors, input/output circuit board, processor circuit boards, power
supplies and intrinsically safe barriers are located inside the main junction box. To gain
access to the inside of the main junction box for service, remove the 32 3/4-inch captive
bolts. Two guide studs assist with removal/replacement.
CAUTION! Do not scratch sealing surfaces on the main junction box. The main
junction box lid weighs 50 lbs (22.7 kg). Take precautions during removal. Prior to
opening the main junction box, remove power from the Dryer and ensure the
system is free of hydrogen.
Portions of the GGD II electronics are ESD sensitive. Persons performing service
work on the electronic components must wear an electrostatic wrist strap.
Removing a Pressure Transducer

To remove a pressure transducer from a flameproof enclosure:
1. Disconnect AC input power and any contact wetting voltages that present a
shock hazard.
2. Manually close isolation valves.
3. Remove the cover of the main junction box.
4. Disconnect the three wires that connect the pressure transducer to the I/O board.
5. Unscrew the pressure sensor from the flame arrestor.
6. To reinstall a pressure sensor, reverse above process, and then leak check.
Removing a Processor Circuit Board

To remove a processor circuit board from the main junction box:
shock hazard.
2. Remove the main junction box cover.
3. Disconnect the 26-pin ribbon cable, 9-pin display cable, and 4 nuts (11/32).
4. Remove the processor board.
5. Install the new processor board in reverse order.
6. Check that pin #1 on the ribbon connector is properly aligned.
Removing the Input/Output (I/O) Circuit Board

1. Disconnect AC input power and any contact wetting voltages that present a shock
hazard.
DA0171P01 REV - 21
2. Remove the main junction box cover.
3. Disconnect the 26-pin ribbon cable, 9-pin display cable, and 4 nuts (11/32).
4. Remove the processor board.
5. Remove the 4 standoffs that hold the board in place.
6. Remove all wiring connections to the terminal blocks on the I/O board.
7. Disconnect power supply connections to the I/O board.
8. The I/O board can now be removed. Install the new I/O board in reverse order.
Replacing the Real Time Clock Backup Battery

1. Perform the Lock File System procedure as described in the Remote Access
section of the software manual.
shock hazard.
3. Remove the main junction box cover, taking care to avoid damaging the
surfaces.
4. Remove the depleted battery from the holder on the processor board.
5. Install the new battery and close the junction box.
DA0171P01 REV - 22
Spare Parts List
Qty
Recom
Qty Used mended
On As
Part No. Description Assembly Spares
DA0104P02 Probe, Duplex Rtd, SS, 100 Ohm 2 1

DB0118P01 Transmitter, Dewpoint 2 -
DA0109G04 Processor Board 1 1
DB0122G01 Power Monitoring Board 1 1
DB0125G01 I/O Board 1 1
HA0027P01 Power Supply, Switching, 20W/12V 1 1
HD0407G02 Safety Shunt Board 1 1
HD0407G04 Safety Shunt Board 2 -
HA0276P03 Pressure Transducer, 100 PSI 3 1
DD0155G01 Dryer Display Assembly 1 1
HA0040P04 Flow Meter, .52-5.24 SCFM 1 -
DD0157P01 Actuator, Electric 1 -
DA0186P01 Coalescing Cartridge 1 2
DA0186P02 Particulate Cartridge 1 2
DA0119P01 Blower Oil, Shell Tellus 100 1 1
DA0118P01 Desiccant, (25lb container) 4 4
400 VAC ONLY COMPONENTS
HC0084P05 400 V, Blower 1 1
HA0318P03 Transformer, 400 V, Toroid 1 -
DD0138G02 Heater Assembly 400V 6 -
460 VAC ONLY COMPONENTS
HC0084P04 460 V, Blower 1 1
HA0318P04 Transformer, 460 V, Toroid 1 -
DD0138G01 Heater Assembly 460V 6 -
S/N 202 AND UP
HA0592P01 Soln. Valve, 3/8" COAX 1 1
S/N 201 AND LOWER
DA0122P03 Soln. Valve, 3/8" FKM, SS 1 1
CA0109P01 Backup Battery, Lithium Coin Cell 1 -
DA0171P01 REV - 23
Appendix Figure 1 – Valve Setup
DA0171P01 REV - 24
Appendix Figure 2 – Desiccant Replacement
DA0171P01 REV - 25
Appendix Figure 3 – Heater Replacement
NOTE: Blower Motor was removed from the model for visibility purposes.
DA0171P01 REV - 26
DA0171P01 REV - 27
Revision History
REV DESCRIPTION Initial Date

- RELEASED PER ECN 14-22060 BR 01/29/2014
Checked By
Eng Appv’l
Issued By
DA0171P01 REV - 28
DA0171P01 REV - 29
DA0171P01 REV - 30
A Precision Castparts Company
Environment One Corporation

2773 Balltown Road
Niskayuna, New York USA 12309–1090
Tel: (01) 518.346.6161

Fax: 518.346.6188
www.eone.com
DA0171P01 REV - 31
Generator Gas Dryer (GGD II)
Software Version 2.3C
DA0182P01 REV J GGD Software Version 2.3C


Table of Contents
System Operation .............................................................................................................. 1
GGD Initialization .......................................................................................................... 1
GGD Menu Displays ......................................................................................................... 3
Navigating the LCD Display .......................................................................................... 3
LCD Display Menu – Two Modes of Operation ............................................................ 3
Menu Profile ................................................................................................................... 3
Menu Navigation Tutorial ................................................................................................ 4
Activating the Menu ....................................................................................................... 4
Navigating the Menu in Scrolling Mode (GGD default) ................................................ 4
Disabling Scrolling Mode ............................................................................................... 4
Navigating the Menu in Non-Scrolling Mode ................................................................ 4
Function (FN) Menu ....................................................................................................... 5
Log Menu ........................................................................................................................ 5
Setup Menu ..................................................................................................................... 6
Config Menu ................................................................................................................... 7
Test Menu ....................................................................................................................... 7
Tools Menu ..................................................................................................................... 8
View Menu...................................................................................................................... 9
Procedures ....................................................................................................................... 10
Sensor Calibration ......................................................................................................... 10
Three Phase Power Monitor Calibration....................................................................... 10
Setting the Dew Point Alarm Level .............................................................................. 10
Setting the Desired Dew Point Level ............................................................................ 11
Setting the Minimum Drying Time............................................................................... 11
Setting the Maximum Drying Time .............................................................................. 11
Setting the Maximum Column Usage ........................................................................... 11
Setting the Purge Flow Limits ...................................................................................... 12
Selecting the Dew Point Transmitter Range ................................................................. 12
Setting the Three Phase Voltage ................................................................................... 12
Setting the Actuator Control Mode ............................................................................... 13
Setting the Regeneration Control Mode ....................................................................... 13
Setting the Pressure Scale ............................................................................................. 13
Setting the Temperature Scale ...................................................................................... 13
Setup the GGD for Automatic Startup .......................................................................... 13
Clearing a Heater Fault ................................................................................................. 14
Clearing a Vent Fault .................................................................................................... 14
Clearing a Circulator Fault............................................................................................ 14
About the Faults Log .................................................................................................... 15
About the Power Log .................................................................................................... 16
About the Event Log ..................................................................................................... 16
About Menu Security .................................................................................................... 16
About the Actuator ........................................................................................................ 16
About Three Phase Measurements................................................................................ 17
Remote Access .............................................................................................................. 18
Modes of Operation ........................................................................................................ 20
Startup ........................................................................................................................... 20

Startup Problems ........................................................................................................... 20
Manual Operation ......................................................................................................... 21
Manual Column Regeneration ...................................................................................... 21
Manual Column Venting............................................................................................... 21
Manual Column Drying ................................................................................................ 22
Normal Operation ......................................................................................................... 22
Troubleshooting Guide ................................................................................................... 23
Troubleshooting Intermittent errors .............................................................................. 23
Troubleshooting Persistent errors ................................................................................. 24
Diagnose Problems with the Fault Log. ........................................................................ 24
Diagnose Problems with View Status. .......................................................................... 25

Figures
Table 1 (Display Indicators) ............................................................................................. 29
Table 2 (Display Keys) ..................................................................................................... 29
Table 3 (GGD Status) ....................................................................................................... 30
Table 4 (Relay Problems) ................................................................................................. 30
Table 5 (Actuator Problems) ............................................................................................. 31
Table 6 (Heater Problems) ................................................................................................ 32
Table 7 (Events) ................................................................................................................ 32
Revision History ............................................................................................................... 35
Design Notes ..................................................................................................................... 35


System Operation
The GGD’s main purpose is to remove water vapor from hydrogen gas. This section
describes system operation.
GGD Initialization
Apply system power to the GGD. The GGD DISPLAY PANEL will respond with (a) all
discrete LED’s lit; (b) all segments and the tenths place decimal point of the seven
segment LED displays lit; and (c) all pixels of the LCD display on.
Once communication has been established with the rest of the system, (a) all discrete
LED’s, except the AC POWER and TROUBLE, will turn off; (b) all segments of the seven
segment LED displays will turn off; and (c) the display will echo the results of cold start
initialization:
• GGD Ver 2.3C-7
• CHECKSUM OK
• POWER OK
• RELAY TEST …
• … PASSED
• I/O BOARD OK
• 12BIT ADC TEST
• … PASSED
• VOLTAGE OK
• 460.0V 60.0Hz1
• LEFT HEATER TEST
• RIGHT HEATER TST
• NORMAL 3 PHASE
• LEFT HEATER OK
• RIGHT HEATER OK
TO START DRYER/PRESS ENTER. In response to this prompt verify that all valves are
configured for proper operation and then press the ENTER key to start drying in normal
mode. Press the Fn key to continue without starting the dryer.
• ADJUSTING VALVES
• WAIT …
• LEFT COLUMN
1
The actual voltage present will be displayed.
DA0182P01 REV J 1 GGD Software Version 2.3C

• L=25.0°C 30.0 PSI
• STARTING ...
• WAIT …
• PWR=160.0W
• GGD by E/ONE
After initialization, the Faults log should be cleared. See CLEAR FAULTS LOG under
LOG MENU for specific instructions.
If AUTOSTART is enabled, and the dryer has passed the three phase voltage and
heater tests, the TO START DRYER/PRESS ENTER prompt will be skipped and the
dryer will start automatically.

GGD Menu Displays
The following sections provide definitions and user information in regards to the various
menus that are accessible via the GGD’s LCD display. It is strongly recommended that
users familiarize themselves with this section. Forward additional questions to
Environment One.
Navigating the LCD Display

Four keys control menu operation: FN, ENTER, UP ARROW and DOWN ARROW.
• The FN key activates the menu and exits the menu.
• The ENTER key selects an item from the menu.
• The UP ARROW and DOWN ARROW keys change the selection displayed.
LCD Display Menu – Two Modes of Operation

The menu has two modes of operation, scrolling and non-scrolling.
• In scrolling mode, the selection shown on the LCD changes automatically every two
seconds.
• In non-scrolling mode, the UP ARROW and DOWN ARROW keys must be used to
change the selection.
Scrolling is the default mode. Users can change modes by reviewing the SETUP MENU
section in the following pages.
Menu Profile
Six menus are available: Function, Log, Setup, Test, Tools and View. The Function
menu is the top-level menu; all of the other menus are accessed through this menu.

Menu Navigation Tutorial
Activating the Menu
1. Press FN to start the menu. The LCD will display the prompt <FUNCTION
MENU>.
2. Press FN again to turn it off.
Navigating the Menu in Scrolling Mode (GGD default)

MENU>. After two seconds the prompt will change to GO TO LOG MENU.
2. Wait until the prompt GO TO LOG MENU appears and press the ENTER key.
3. The LCD will display the prompt <LOG MENU>.
4. Wait until the prompt SHOW PROGRAM ID appears and press the ENTER key.
The display should show GGD VER 2.3C-7.
5. Press the FN key. The prompt will be restored to SHOW PROGRAM ID.
6. Press FN again. The prompt will be restored to GO TO LOG MENU.
7. Press FN a third time. The LCD will display “GGD by E/One” as the menu is
deactivated.
Disabling Scrolling Mode

1. Press FN to start the menu.
2. Wait until the prompt GO TO SETUP MENU appears and press ENTER.
3. Wait until the prompt SET SCROLL OFF appears and press ENTER.
4. The prompt will flash SET SCROLL OFF.
5. Press FN to return to the beginning of the menu.
Navigating the Menu in Non-Scrolling Mode

MENU>. Press the DOWN ARROW key until the prompt GO TO LOG MENU
appears and press the ENTER key.
2. The LCD will display the prompt <LOG MENU>. Press the DOWN ARROW key
until the prompt SHOW PROGRAM ID appears and press the ENTER key. The
display should show GGD VER 2.3C-7.
3. Press the FN key. The prompt will be restored to SHOW PROGRAM ID.
4. Press FN again. The prompt will be restored to GO TO LOG MENU.
5. Press FN a third time. The LCD will display “GGD by E/One.”

Function (FN) Menu
• GO TO LOG MENU Select this item to enter the LOG MENU. The log menu contains
selections to view and clear the fault log, power log and oil change timer. The log
menu also includes a selection to view the event log and the software version number.
• GO TO SETUP MENU Select this item to enter the SETUP MENU. The setup menu
includes selections for calibration and configuration. Items that can be configured
include sensor calibration, alarm levels, the operating mode and the menu scroll rate.
The setup menu also includes selections to calibrate the pressure sensors.
• GO TO TEST MENU Select this item to enter the TEST MENU. The test menu
contains selections to test the power supplies, the keypad, the relays, the actuator and
the 4-20 mA outputs.
• GO TO TOOLS MENU Select this item to enter the TOOLS MENU. The tools menu
contains selections to manually operate the dryer.
• GO TO VIEW MENU Select this item to enter the VIEW MENU. The view menu
contains selections to view column temperatures and pressures, dryer status, valve
status, three phase power and the A/D converter voltages.
Log Menu
• SHOW FAULTS LOG Select this item to view the faults log. See About the Fault Log
for more information.
• CLEAR FAULTS LOG Select this item to clear the faults log. When selected, the
CLEAR FAULTS LOG prompt will flash for two seconds before clearing the faults log.
If the FN key is pressed while it is still flashing, clearing of the log will be canceled. See
About the Fault Log for more information.
• SHOW POWER LOG Select this item to view the power log. See About the Power Log
• CLEAR POWER LOG Select this item to clear the power log. When selected, the
CLEAR POWER LOG prompt will flash for two seconds before clearing the power log.
If the FN key is pressed while it is still flashing, clearing of the log will be canceled. See
About the Power Log for more information.
• SHOW OIL TIMER Select this item to view the oil change timer. The oil change timer
indicates the number of hours since the last oil change. The oil change timer will place
a fault in the fault log and illuminate the trouble LED if 2160 hours elapse without an oil
change. Use clear oil timer to clear this counter after changing the oil.
• CLEAR OIL TIMER Select this item to clear the oil change timer. Always clear the oil
change timer after changing the oil. When selected, the CLEAR OIL TIMER prompt will
flash for two seconds before clearing the oil change timer. If the FN key is pressed
while it is still flashing, clearing of the log will be canceled..
• SHOW EVENT LOG Select this item to view the events log. See About the Event Log

• SHOW PROGRAM ID Select this item to display the program identification and revision
level in the format GGD Rev X.X. This manual was written for software version 2.3C-7.
Press the UP arrow key to access additional version information. The next prompt
gives the I/O board version in the format I/O VERSION X.XX. The last prompt gives
the controller board part number in the format PROC=XXXXXXGXX. This manual was
written for controller board P/N DA0109G04. Press the FN key to return to the LOG
MENU.
Setup Menu
• MENU SECURITY Select this item to activate or deactivate the secure menu option.
See Menu Security for more information.
• SETUP SENSORS Select this item to calibrate the pressure sensors. See Sensor
Calibration for more information.
• CAL 3P VOLTAGE Select this item to calibrate the three phase power monitor. See
Three Phase Power Monitor Calibration for more information.
• DEWPOINT ALARM Select this item to change the alarm level. The dryer will energize
the Dew Point High relay when the inlet dew point rises above the alarm level. See
Setting the Dew Point Alarm Level for more information.
• DESIRED DEWPOINT Select this item to change the desired dew point level. The
dryer will switch columns and start regenerating when the outlet dew point rises above
the desired dew point. See Setting the Desired Dew Point Level for more information.
• SET MIN DRY TIME Select this item to change the minimum drying time. The dryer will
not switch columns and start regeneration until the column has been drying for the
minimum drying time. The switch will be blocked even if the outlet dew point is greater
than the desired dew point. See Setting the Minimum Drying Time for more
information.
• SET MAX DRY TIME Select this item to change the maximum drying time. Once a
column has been drying for the maximum drying time it will switch columns and start
regenerating. The switch will occur even if the outlet dew point is less than the desired
dew point. However, the minimum drying time will override the maximum drying time.
See Setting the Maximum Drying Time for more information.
• MAX COL USAGE Select this item to change the maximum column usage. Once the
usage counter for a column reaches the max usage setting the dryer will switch
columns and start regenerating. See Setting Column Usage for more information.
• HIGH FLOW LIMIT Select this item to set the upper limit for purge flow during
regeneration. See Setting the Purge Flow Limits for more information.
• LOW FLOW LIMIT Select this item to set the lower limit for purge flow during
regeneration. See Setting the Purge Flow Limits for more information.
• CONFIG MENU Select this item to setup the GGD for remote access. See Remote
Access for more information.
• ADVANCED Select this item to setup the GGD for remote access. See Remote Access
• SET SCROLL OFF This item is displayed when the scrolling is currently turned on.
Select it to turn scrolling off. When scrolling is inactive the displayed menu items will

not change until a menu key (UP ARROW, DOWN ARROW, FN or ENTER) is
pressed.
• SET SCROLL ON This item is displayed when the scrolling is currently turned off.
Select it to turn scrolling on. When scrolling is active, the displayed menu items will
change once every two seconds.
Config Menu
• INLET DP RANGE Select this item to choose the range of the inlet dew point
transmitter. See Selecting the Dew Point Transmitter Range for more information.
• OUTLET DP RANGE Select this item to choose the range of the outlet dew point
transmitter. See Selecting the Dew Point Transmitter Range for more information.
• SELECT VOLTAGE Select this item to setup three phase voltage monitoring. See
Setting the Three Phase Voltage for more information.
• ACTUATOR CONTROL Select this item to change the actuator control setting. The
actuator control setting determines whether the actuator is controlled by two or four
micro-switches. See Setting the Actuator Control Mode for more information.
• REGEN CONTROL The REGEN CONTROL setting determines how the desired dew
point setting triggers regeneration. See Setting the Regeneration Control Mode for
more information.
• SELECT DEGREES Select this item to choose between the Centigrade and
Fahrenheit temperature scales. See Setting the Temperature Scale for more
information.
• PRESSURE SCALE Select this item to choose between the PSI and BAR pressure
scales. See Setting the Temperature Scale for more information.
• SETUP AUTOSTART Select this item to change the AUTOSTART setting. The
AUTOSTART setting determines whether the GGD will automatically start drying when
it successfully completes its power on self test or if it will wait for a response before
starting. See Setup the GGD for Automatic Startup for more information.
Test Menu
• CONTACT TEST Select this item to start an interactive test of the relay contacts. The
GGD will place all relays except one in a de-energized condition. The LCD will display
the name of the single relay that is still energized. Use the arrow keys to change which
relay is energized. Press the FN or ENTER keys to terminate the test.
• KEYPAD TEST Select this item to start an interactive test of the keypad. The LCD will
display the prompt PRESS ANY KEY at the start of the test. Test the keypad by
pressing, one at a time, all of the keys on the keypad, reserving the FN key for last. The
LCD will echo the name of each key as it is pressed. The test will terminate when the FN
key is pressed.
• OUTPUT TEST Select this item to start an interactive test of the 4-20 mA outputs. The
GGD will set the 4-20 mA outputs to four milliamps and display CURRENT=4mA on the
LCD display at the start of the test. Use the arrow keys to increase or decrease the
current in one milliamp steps. Press FN or ENTER to terminate the test.

• POWER TEST Select this item to test the power supplies. When POWER TEST is
selected, the GGD will display the voltage for each power supply in the format <nominal
value>=<present value>. An example for the 12-volt power supply is +12 VOLTS =12.1.
The GGD will scroll through all five power supply voltages. The voltages are displayed
for two seconds each.
• RELAY TEST Select this item to test all of the relays. The LCD will display RELAY
TEST… The system will cause each relay to be energized. If no errors are detected, the
LCD will display RELAYS PASS. If an error is detected, the LCD will display the failure
mode and then list the names of the malfunctioning relays. The failure modes are
STUCK ON and STUCK OFF. Refer to Table 4 for a list of the probable cause(s) of the
error(s).
• ACTUATOR TEST This item is for factory use only.
• SYSTEM TEST Select this item to test the three phase power and the heaters. The
dryer will measure the three phase voltage and then enable the left heater. After six
seconds the left heater is disabled and the right energized. Four seconds later the heater
is disabled and the results displayed. If no errors are detected, the LCD will display
VOLTAGE OK, RIGHT HEATER OK and LEFT HEATER OK. If an error is detected, the
LCD will display one or more error messages. Refer to Table 6 for a list of error
descriptions.
Tools Menu
• SET TO MANUAL Select this item to place the dryer in manual mode. This selection is
only present when you are in automatic mode.
• SET TO AUTOMATIC Select this item to place the dryer in automatic mode. This
selection is only present when you are drying in manual mode.
• REGEN LEFT COL Select this item to regenerate the left column. This selection is only
present when you are in manual mode.
• REGEN RIGHT COL Select this item to regenerate the right column. This selection is
only present when you are in manual mode.
• VENT LEFT COL Select this item to vent the left column. This selection is only present
when you are in manual mode.
• VENT RIGHT COL Select this item to vent the right column. This selection is only
present when you are in manual mode.
• DRY WITH LEFT Select this item to start drying with the left column. This selection is
only present when you are in manual mode.
• DRY WITH RIGHT Select this item to start drying with the right column. This selection
is only present when you are in manual mode.
• STOP REGEN Select this item to stop regeneration. This selection is only present
when the dryer is regenerating in manual mode.
• STOP DRYING Select this item to stop the blower motor. This selection is only present
when the blower is on and you are in manual mode.

View Menu
• VIEW 12BIT ADC Select this item to display the voltage at each of the 20 inputs to the
12-bit A/D converters. Use the UP ARROW key or DOWN ARROW key to scroll through
all 20 channels. Press the FN key to return to the VIEW MENU.
• VIEW REGISTER Select this item to display the values in the internal registers. Use
the UP ARROW to view the next register or the DOWN ARROW to view the previous
one. Press the FN key to return to the View Menu.
• VIEW 3 PHASE Select this item to display three phase power. There are five
measurements available: voltage, current in leg a, current in leg c, power in leg c and
power balance. Use the UP ARROW key or DOWN ARROW key to scroll through all five
measurements. Press the FN key to return to the VIEW MENU. See About Three Phase
Measurements for more information.
• VIEW COLUMN Select this item to display the left column, right column or outlet
temperature and pressure. When VIEW COLUMN is selected, the GGD will display the
left column temperature and pressure. Use the UP ARROW key or DOWN ARROW key
to scroll through the left column temperature and pressure, the right column temperature
and pressure, the outlet pressure, the backup left column temperature and the backup
right column temperature. Press the FN key to return to the VIEW MENU.
The format for the column temperature and pressure is L=XX.X°C YY.YPSI where L is
the location (L for left, R for right), XX.X is the temperature and YY.Y is the pressure in
pounds per square inch gauge. The format for the outlet temperature is OUTLET= XX.X
where XX.X is the temperature. The format for the backup temperature sensor is
L=XX.X°C (ALT) where L is the location (L for left, R for right) and XX.X is the
temperature. The temperatures can be displayed in centigrade (°C) or Fahrenheit (°F).
• VIEW VALVES Select this item to display valve status. The LCD will display an
indicator for each valve energized. The indicators are: RD, LD, V and M. RD indicates
that the inlet valve to the right column is open; LD indicates that the inlet valve to the left
column is open; V indicates the vent valve is open; M indicates that the blower motor is
on. Press the FN key to return to the VIEW MENU.
• VIEW STATUS Select this item to display dryer status. The LCD will display one of the
following status indicators: DISABLED, NORMAL OPERATION, CHANGEOVER,
VENTING, HEATING, REGENERATING, COOLING, VENT FAULT, HEATER FAULT or
CIRCULATOR FAULT. Press the FN key to return to the VIEW MENU.
• VIEW USAGE Select this item to display moisture absorbed by each column. The LCD
will display the amount of moisture absorbed by each column in the format “RIGHT
USAGE=X.X” where X.X is proportional to the moisture absorbed by the column. Press
the FN key to return to the VIEW MENU.
• VIEW COUNTERS Select this item to display the internal usage counters. There are
four counters: THIS DRY, THIS REGEN, LAST DRY and LAST REGEN. THIS DRY
indicates how long the current column has been drying in hours. THIS REGEN indicates
how long the current regeneration has been active in minutes. (If the dryer is not
regenerating, this counter will read zero.) LAST DRY indicates how long the previous
column dried. LAST REGEN indicates how long the last regeneration took in minutes.
Use the UP ARROW key or DOWN ARROW key to scroll through all four counters.
Press the FN key to return to the VIEW MENU.

Procedures
Sensor Calibration
The GGD uses three pressure sensors: Left Column Pressure, Right Column Pressure
and Outlet Pressure. All three sensors use the same setup procedure. Three operations
can be performed on each sensor: SET GAIN, SET ZERO and RESET.
• RESET The gain and zero points for the sensor can be reset to the factory default
values by selecting RESET.
• SET ZERO The zero point for the sensor can be changed with this function.
When SET ZERO is selected, the current pressure will be displayed on the LCD display.
The actual pressure present at the sensor input should be zero before zeroing the
sensor. Press the UP ARROW key to increase it by 0.1; press the DOWN ARROW key
to decrease it by 0.1. Press the UP ARROW and DOWN ARROW keys as required to
make the displayed pressure match the actual pressure present at the sensor input.
Press the ENTER key to save your changes and return to the SENSOR MENU. Press
the FN key to discard the changes and return to the SENSOR MENU.
• SET GAIN The gain of the sensor can be changed with this function.
When SET GAIN is selected, the current pressure will be displayed on the LCD display.
Zero the sensor before setting the gain. Press the UP ARROW key to increase it by 0.1;
press the DOWN ARROW key to decrease it by 0.1. Press the UP ARROW and DOWN
ARROW keys as required to make the displayed pressure match the actual pressure
present at the sensor input. Press the ENTER key to save your changes and return to
the SENSOR MENU. Press the FN key to discard the changes and return to the
SENSOR MENU.
Three Phase Power Monitor Calibration

The GGD uses a three phase power monitor to measure the power drawn by the GGD.
The point where the GGD measures the voltage is between TB1-5 and TB1-6.
(CAUTION 400VAC TO 600VAC).The voltage measurement can be calibrated with an
external voltmeter using CAL 3P VOLTAGE.
When CAL 3P VOLTAGE is selected, the measured value of the supply voltage will be
displayed on the LCD display. Press the UP ARROW key to increase it; press the
DOWN ARROW key to decrease it. Press the ENTER key to save your changes and
return to the SETUP MENU. Press the FN key to discard the changes and return to the
SETUP MENU.
Setting the Dew Point Alarm Level

• DEWPOINT ALARM If the dew point exceeds the dew point alarm level the DEW
POINT HIGH relay will activate.
When DEWPOINT ALARM is selected, the dew point alarm level will be displayed on the
LCD display. Press the UP ARROW key to increase it; press the DOWN ARROW key to
decrease it. Press the ENTER key to save your changes and return to the SETUP
MENU. Press the FN key to discard the changes and return to the SETUP MENU.

Setting the Desired Dew Point Level
• DESIRED DEWPOINT If the outlet dew point rises above the desired dew point level
the dryer will switch columns and start regenerating. Additionally, the dryer will initiate
regeneration when the inlet dew point is above the desired dew point and less than thirty
degrees centigrade above the outlet dew point if the regen control is set to advanced.
When DESIRED DEWPOINT is selected, the desired dew point level will be displayed
on the LCD display. Press the UP ARROW key to increase it; press the DOWN ARROW
key to decrease it. Press the ENTER key to save your changes and return to the SETUP
Setting the Minimum Drying Time

• MIN DRY TIME The dryer will not switch columns and start regeneration until the
column has been drying for the minimum drying time. The switch will be blocked even if
the outlet dew point is greater than the desired dew point level or the maximum drying
time has been exceeded.
When SET MIN DRY TIME is selected, the minimum drying time will be displayed on the
Setting the Maximum Drying Time

• MAX DRY TIME Once a column has been drying for the maximum drying time, it will
switch columns and start regenerating. The switch will occur even if the outlet dew point
is less than the desired dew point level. However, the minimum drying time will override
the maximum drying time.
When SET MAX DRY TIME is selected, the maximum drying time will be displayed on
the LCD display. Press the UP ARROW key to increase it; press the DOWN ARROW
Setting the Maximum Column Usage

• MAX COL USAGE The GGD calculates a column usage which is proportional to the
amount of water absorbed in a column. The maximum column usage is used to trigger a
regeneration based on this value. The GGD will start regenerating when the drying
columns column usage exceeds the maximum column usage provided that the minimum
drying time constraint has been met.
When MAX COL USAGE is selected, the maximum column usage will be displayed on
The default value for maximum column usage is “disabled”.

Setting the Purge Flow Limits
• LOW FLOW LIMIT The GGD measures the purge flow rate at the start of regeneration
and suspends the regeneration if the measured rate if below the low flow limit.
When LOW FLOW LIMIT is selected, the current low flow setting will be displayed on the
• HIGH FLOW LIMIT The GGD measures the purge flow rate at the start of regeneration
and suspends the regeneration if the measured rate is above the high flow limit.
When HIGH FLOW LIMIT is selected, the current high flow setting will be displayed on
Selecting the Dew Point Transmitter Range

The GGD will accept two different range dew point transmitters. A -60 to +20 range
transmitter or a -100 to +20 range transmitter. Utilize INLET DP RANGE and OUTLET
DP RANGE to specify which transmitter has been installed.
The selected dew point range must match the range of the installed dew point
transmitter for accurate measurement.
• INLET DP RANGE When INLET DP RANGE is selected, the inlet dew point range
setting will be displayed on the LCD display. Use the UP ARROW key to select the -100
to +20 dew point range and the DOWN ARROW key to select the -60 to +20 dew point
range. Press the ENTER key to save the change and return to the CONFIG MENU.
Press the FN key to discard the change and return to the CONFIG MENU.
• OUTLET DP RANGE When OUTLET DP RANGE is selected, the outlet dew point
range setting will be displayed on the LCD display. Use the UP ARROW key to select
the -100 to +20 dew point range and the DOWN ARROW key to select the -60 to +20
dew point range. Press the ENTER key to save the change and return to the CONFIG
MENU. Press the FN key to discard the change and return to the CONFIG MENU.
Setting the Three Phase Voltage

• SELECT VOLTAGE The GGD verifies the incoming three phase voltage and the
heater resistance on startup. The GGD will display an error on the LCD if the incoming
three phase voltage is too high or too low relative to the three phase voltage setting. It
will also display an error on the LCD if the heater resistance is too high or too low for the
three phase voltage setting.
The operating voltage setting must match the GGD nameplate and the three phase
power supply.
When SELECT VOLTAGE is selected, the three phase voltage setting will be displayed
on the LCD display. Use the arrow keys to select 380/400 VOLTS, 460/480 VOLTS, or
575/600 VOLTS. Press the ENTER key to save your changes and return to the SETUP

Setting the Actuator Control Mode
• ACTUATOR CONTROL The ACTUATOR CONTROL setting determines how many of
the actuators four micro-switches are used to determine its position. Advanced mode
uses all four micro-switches in a redundant configuration for greater reliability and longer
contact life. Basic mode uses only two micro-switches and is used when the second set
of switches have failed or are out of adjustment.
When ACTUATOR CONTROL is selected, the current ACTUATOR CONTROL setting
will be displayed on the LCD display Press the UP key to set the ACTUATOR
CONTROL setting to ADVANCED. Press the DOWN key to set it to BASIC. Press the
ENTER key to save your changes and return to the SETUP MENU. Press the FN key to
discard the changes and return to the SETUP MENU.
Setting the Regeneration Control Mode

• REGEN CONTROL The REGEN CONTROL setting determines how the desired dew
point setting triggers regeneration. The GGD will start regeneration when the outlet dew
point rises above the desired dew point with regen control set to basic or advanced.
Additionally, the GGD will start regeneration when the inlet dew point rises above the
desired dew point and the outlet dew point rises within thirty degrees centigrade of the
inlet dew point with regen control set to advanced.
When REGEN CONTROL is selected, the current REGEN CONTROL setting will be
displayed on the LCD display Press the UP key to set the REGEN CONTROL setting to
ADVANCED. Press the DOWN key to set it to BASIC. Press the ENTER key to save
your changes and return to the SETUP MENU. Press the FN key to discard the changes
and return to the SETUP MENU.
Setting the Pressure Scale

• SELECT PRESURE The GGD can display pressure using the PSI or BAR scale.
When SELECT PRESSURE is selected, the current pressure scale setting will be
displayed on the LCD display Press the UP key to display pressure in PSI. Press the
DOWN key to display pressure in BAR. Press the ENTER key to save your changes and
SETUP MENU.
Setting the Temperature Scale

• SELECT DEGREES The GGD can display temperature using the Centigrade or
Fahrenheit scale.
When SELECT DEGREES is selected, the current temperature scale setting will be
displayed on the LCD display Press the UP key to display temperature in Centigrade.
Press the DOWN key to display temperature in Fahrenheit. Press the ENTER key to
save your changes and return to the SETUP MENU. Press the FN key to discard the
changes and return to the SETUP MENU.
Setup the GGD for Automatic Startup

• SETUP AUTOSTART The AUTOSTART setting determines how the GGD behaves at
startup. There are three settings; OFF, START and RESUME. The GGD will stop and

wait for enter to be pressed before continuing if AUTOSTART is set to OFF or if the
power on self test does not complete successfully. The GGD will automatically start
drying when it successfully completes its power on self test if AUTOSTART is set to
START. The GGD automatically resume drying or regenerating when it successfully
completes its power on self test if AUTOSTART is set to RESUME.
When SETUP AUTOSTART is selected, the current AUTOSTART setting will be
displayed on the LCD display Press the UP key to change the AUTOSTART setting from
OFF to START or START to RESUME. Press the DOWN key to change it from
RESUME to START or START to OFF. Press the ENTER key to save your changes and
SETUP MENU.
Clearing a Heater Fault

The dryer will detect three different types of heater faults:
• Fault #1 is an overheat fault. Its presence indicates that the column temperature
exceeded 335°C (635°F) during the regeneration process.
• Fault #2 is the heating rate fault. It indicates that the column did not reach 60 C within
20 minutes of the heater temperature beginning to rise.
• Fault #3 is a heating response fault. It indicates that the column did not rise at least 10
C within 20 minutes of the heater being energized.
Press the RESET key on the front of the display to clear a heater fault.
Clearing a Vent Fault

The dryer will detect three different types of vent faults:
• Fault #1 indicates high purge gas flow. There was more than three cubic feet per
minute of purge gas flow.
• Fault #2 indicates low purge gas flow. There was less than one cubic feet per minute of
purge gas flow.
• Fault #3 indicates low flow through the dryer vent. The vent flowed less than one cubic
feet per minute or could not drop the column pressure below one pound per square inch
within thirty seconds.
Press the RESET key on the front of the display to clear a vent fault.
Clearing a Circulator Fault

The dryer measures the quality of the three phase power current draw with a point
system. One point is assigned for each percentage point difference between the current
flowing in leg A and the current flowing in leg C and one point is assigned for each
degree of deviation away from 120 degree phase separation between leg A and leg C.
The circulator will be shut down and the dryer placed in a circulator fault state if the point
total exceeds 50 for a period of at least fifteen seconds during normal operation.
Press the RESET key on the front of the display to clear a circulator fault and restart the
circulator.

About the Faults Log
The Faults log traps these error conditions: I/O Fault, COMM Fault, Power Fault,
Network Fault, Change Oil, Heater Fault, Temperature Fault, Pressure Fault, Sensor
Fault, Circulator Fault, Vent Flow Fault and Power Imbalance.
• An I/O Fault is logged when a communication error is detected in the communication
channel that connects the processor with the relay outputs.
• A COMM Fault is logged when a communication error is detected in the
communication channel that connects the processor to the Display or I/O board.
• A Power Fault is logged when the measured voltage of one or more of the power
supplies is out of specification.
• A Network Fault is logged when a communication error is detected in the
communication channel that connects the processor with the three phase power monitor.
• A Change Oil Fault is logged when at least 2160 hours (90 days) have passed since
the last oil change.
• An Actuator Fault is logged when the actuator control routine times out before the
micro-switches indicate that the actuator is in the correct position.
• A Heater Fault is logged when the temperature of a heated column does not match the
expected temperature profile. A fault is logged if the temperature does not rise fast
enough or if the column temperature exceeds 335°C (635°F). Both column heaters are
disabled until the fault condition is cleared. The heaters must be reset by pressing the
reset button on the front of the display before this fault can be cleared.
• A Temperature Fault is logged when the temperature of either column is less than -
5°C (23°F) or greater than 65°C (149°F) unless the dryer is regenerating. The upper limit
for the inactive column is raised to 325°C (617°F) during regeneration.
There are ten centigrade degrees of hysteresis on the 65°C (149°F) temperature limit.
The GGD will not trigger an alarm until 70°C (158°F). Once triggered the alarm will
remain asserted until the reset key on the front of the display is pressed or the column
temperature drops below 60°C (140°F) again.
• A Pressure Fault is logged when the pressure of either column is less than 5 PSI or
greater than 95 PSI unless the column is being vented. The upper limit for a column is 5
PSI while venting. There is no lower limit on a venting column.
There is two PSI of hysteresis on the pressure limits. The GGD will not trigger an alarm
until the pressure drops below 4 PSI or climbs above 96 PSI. Once triggered the alarm
will remain asserted until the reset key on the front of the display is pressed or the
column pressure climbs above 6 PSI or falls below 94 PSI.
• A Sensor Fault is logged when the output of a sensor is outside of the expected range
during normal operating mode.
• A Circulator Fault is logged when the current feeding the circulator get more than fifty
points out of balance or the power level exceeds 250 watts per phase.
• A Vent Flow Fault is logged when the venting column pressure is too high, when the
purge flow is restricted or excessive or the vent valve fails to close. The fault is logged
when the pressure does not drop below 5 PSI within thirty seconds of the vent opening,

the pressure does not rise to case pressure within ten minutes of the vent closing or if
the purge flow is not between one and three cubic feet per minute. The vent is closed
and regeneration is prohibited until the fault condition is cleared. Once the cause of the
vent fault has been corrected venting may be resumed by pressing the reset button on
the front of the display.
• A Power Imbalance Fault is logged when the current feeding the circulator and/or
heater gets more than thirty points out of balance.
About the Power Log

The Power log records the minimum and maximum voltage of each power supply. The
voltage is sampled once every two seconds.
When SHOW POWER LOG is selected, the GGD will display the minimum and
maximum for each power supply in the format <nominal value>=<minimum
value>,<maximum value>. An example for the 12-volt power supply is +12V=11.8,12.1.
Use the UP ARROW key or DOWN ARROW key to scroll through the five power supply
voltages. Press the FN key to return to the LOG MENU.
About the Event Log

The Event log records the date and time of significant operational events. The events
are stored in a circular queue holding the last five hundred events. The oldest event is
overwritten each time a new event is recorded. The list of possible events is contained in
Table 7.
The most recent event is displayed when SHOW EVENT LOG is selected. Press the
ENTER key to display the date and time of the event. Press the DOWN ARROW key to
display the previous event. Press the UP ARROW key to display the next event. (The
display will wrap around to the oldest event if the UP ARROW key is pressed while
displaying the most recent event).
About Menu Security

The menu security feature allows access to certain portions of the menu to be blocked
with a password. Password protection can be enabled by choosing the menu security
selection from the setup menu and changing the setting from normal to secure
WARNING: setup a password first; a password must be entered to change the menu
security setting from secure back to normal. (The password can be set with the SET
PASSWORD option on the advanced menu.)
Three menus require a password to access when menu security is set to secure. These
are the tools menu, the test menu and the setup menu (except for scroll on/off).
A lost password can be recovered using the VIEW EPASS selection on the view menu.
The number shown on the LCD display when VIEW EPASS is selected is an encoded
version of the password. An Environment One technician can use this value to recover
the password.
About the Actuator

The dryer uses an electric actuator to move the spool valve that routes gas through the
dryer. The dryer is drying on the right column when the actuator is rotated fully clockwise
as viewed from the back of the dryer. It is drying on the left column when rotated fully

counterclockwise. The actuator is protected by a two ampere slow-blow fuse located in
the upper right quadrant of the i/o board.
The actuator is controlled by two pairs of micro-switches. The first pair is called primary
micro-switches. The second pair is called the secondary micro-switches. The primary
micro-switches mount on the innermost two locations and are operated by the black and
white cams. The secondary micro-switches mount on the outermost two locations and
are operated by the tan and grey cams.
The primary micro-switches physically interrupt the power going to the actuator motor.
The secondary micro-switches report the position of the actuator to the software which
turns on and off the solid state relays that control the actuator.
There are two modes of controlling the actuator; Basic and Advanced. Basic uses just
the primary set of micro-switches. Advanced uses both sets of micro-switches in a
redundant configuration.
The secondary micro-switches are used by the software to determine the position of the
actuator in advanced mode. The software turns-off the power to the motor when it
detects that the actuator has reached the end of travel. The primary micro-switches act
as backup switches in advanced mode. They will cut off power to the motor if the
secondary switches fail.
Actuator control should be set to advanced mode unless the secondary micro-switches
are malfunctioning. Basic mode is used when there is a problem with the secondary
micro-switches.
The Installation and Operation Manual (DA0171G01) contains the actuator adjustment
procedure.
About Three Phase Measurements

There are five measurements available through VIEW 3 PHASE selection in the VIEW
MENU. The measurements are voltage and frequency, current and phase in leg a,
current and phase in leg c, power in leg c and power balance.
The first measurement is three phase voltage and frequency. It is displayed in the format
460.0V 60.0Hz where 460.0 and 60.0 will be replace by the actual voltage and frequency
values.
The second measurement is the current in leg A. It is displayed in the format: Ia=1.0A
45DEG where 1.0 and 45 will be replace by the actual current in amperes and the actual
phase angle between the voltage and current in degrees.
The third measurement is the current in leg C. It is displayed in the format: Ic=1.0A
45DEG where 1.0 and 45 will be replace by the actual current in amperes and the actual
phase angle between the voltage and current in degrees.
The fourth measurement is the power in leg C. It is displayed in the format:
POWER=100.0W where 100 will be replace by the actual power in watts drawn from leg
C.
The fifth measurement is a measure of the current draw balance. It is displayed in the
format: POINTS=0 where 0 will be replace by the actual number of imbalance points.
The points will be zero if the same amount of current is drawn from each phase and
each phase is separated from the other phases by 120 degrees. One point is added for

each degree of deviation from 120 degrees and one for each percentage point difference
in current draw between phase A and phase C.
Remote Access
The GGD can be controlled from the local display located on the front of the instrument
or from a remote display located in the control room or some other convenient location.
Control can be transferred from the local to the remote display using the keypad. First
press the FN key. The instrument will respond with a password request. Enter the four
digit password by pressing the up arrow key to increase the lowest digit and the down
arrow to shift the number to the left. (for example press the up arrow once, the down
arrow once, the up arrow twice, the down arrow once, and the up arrow three times to
enter the password 123). Press enter; the instrument will respond with the word
“ACCEPTED”. You now have control of the instrument.
Settings for remote operation can be reached by selecting the ADVANCED option on the
SETUP MENU. There are six options available in the ADVANCED SETUP menu. The
options are:
• SET PASSWORD: Select this item to change the remote access password.
• SET ADDRESS: Select this item to change the instrument remote access address.
• SET BAUD RATE: Select this item to change the I/O board serial port communication
speed.
• SET DATE/TIME: Select this item to set the date and time.
• LOCK FILE SYSTEM: Select this item to lock the file system in preparation for
changing the data recording media.
• RESET I/O: Select this item to reset the I/O board.
When SET PASSWORD is selected, “0000” will be displayed on the LCD display. (The
current password is not displayed). Enter a four digit password by pressing the UP
ARROW key to increase the lowest digit and the DOWN ARROW to shift the number to
the left. (for example press the UP ARROW once, the DOWN ARROW once, the UP
ARROW twice, the DOWN ARROW once, and the UP ARROW three times to enter the
password 123). Press the ENTER key to save the password and return to the Advanced
Menu. Press the FN key to leave the original password unchanged and return to the
Advanced Menu.
When SET ADDRESS is selected, the current address will be displayed on the LCD
display. Press the UP ARROW to increase the address; press the DOWN ARROW to
decrease it. Press the ENTER key to save your changes and return to the Advanced
Menu. Press the FN key to discard changes and return to the Advanced Menu.
When SET BAUD RATE is selected, the baud rate will be displayed on the LCD display.
Three baud rates are available: 2400, 9600 and 38,400 baud. Press the UP ARROW to
increase baud rate; press the DOWN ARROW to decrease it. Press the ENTER key to
save your changes and return to the Advanced Menu. Press the FN key to discard
changes and return to the Advanced Menu.
The following three selections affect the onboard file system. The onboard file system
used to save historical data. The fault log, the event log and trending data is stored in

the file system. The three selections allow the file system to be stopped, started and
initialized.
When SET DATE/TIME is selected, the date will be displayed on the LCD display. The
date and time has six settable fields: the year, month, day, hour, minute and second.
The selected field will flash. Press the ENTER key to advance to the next field. Press the
FN key to return to the previous field. Press the UP ARROW to increment the field; press
the DOWN ARROW to decrement it. Press the ENTER key with the second field flashing
to save your changes and return to the Advanced Menu. Press the FN key with the year
field flashing to discard your changes and return to the Advanced Menu.
When LOCK FILE SYSTEM is selected, the current state of the file system lock will be
displayed on the LCD display. Press the UP ARROW to turn the lock on; press the
DOWN ARROW to turn it off. Press the ENTER key to save your changes and return to
the Advanced Menu. Press the FN key to discard changes and return to the Advanced
Menu.
When FORMAT ALL FILES is selected, the file system definition will be reset to the
factory defaults. The file system must be locked before selecting this option or the format
will be cancelled. Once complete the format cannot be undone. The file system must be
unlocked or the GGD restarted after the format is complete.
The remote access port is optional. An instrument address of 255 will be displayed if the
port is not available.
The I/O board serial port is optional. A baud rate of 1800 will be displayed if the I/O
board does not support serial communication.
The GGD display communicates at 9600 baud. A special display will be required to
communicate at one of the optional baud rates.

Modes of Operation
Startup
The GGD initializes all relays to the de-energized position.
The GGD executes a “power-on self-test” (POST) to verify its proper operation. It verifies
its software by checksum testing the contents of its read-only memory (ROM). It tests all
of its power supplies and all of its relays.
The POST will take about 20 seconds to complete if no errors are encountered. At the
conclusion of the POST the GGD display panel will alternately flash TO START DRYER
and PRESS ENTER. If the ENTER key is pressed, the GGD will start drying in automatic
mode. If the FN key is pressed, the dryer will not start and it will enter manual operation
instead.
Startup Problems
The GGD verifies its software by checksum testing the contents of its read-only memory
(ROM). If it finds a problem, it will stop the POST process and flash BAD CHECKSUM
on the LCD. The FN key may be pressed to allow the GGD to continue the POST
process. However, proper operation cannot be guaranteed if this error is present.
The GGD checks to see if it can communicate with the I/O board and if the I/O board is
the proper type for the processor board. I/O MISMATCH will be displayed and the POST
stopped if the I/O board and the processor board are mismatched. The post can be
resumed by pressing the FN key. I/O UNVERIFIED will be displayed if the processor
cannot determine if the I/O board is OK. The I/O UNVERIFIED error will not stop the
POST process.
The GGD verifies the supplied three phase power against the operating voltage setting.
The GGD will display VOLTAGE TOO HIGH if the voltage is at least 40 volts too high
(440 for the 400 volt setting, 500 for the 460 volt setting, or 640 for the 600 volt setting).
It will display VOLTAGE TOO LOW if the voltage is 40 volts or more too low. The error
will stop the POST process. Press the FN key to exit the POST process or the ENTER to
resume it.
The direction of rotation of the circulator is determined by the phase order of the three
phase power supply. The GGD will stop the POST and display SWAP PHASE ORDER if
the phase order needs to be changed. The phase order must be swapped at the input
power terminals and not at the junction box on the motor.
The GGD is designed to dry hydrogen. A CIRCULATOR FAULT may occur if the GGD is
started with air or carbon dioxide. A closed isolation valve may also cause a
CIRCULATOR FAULT. The CIRCULATOR FAULT message is displayed if the input
power drawn is greater than 250W per phase. The circulator is automatically shut down
if the power exceeds 375W per phase.
The GGD tests its column heaters on startup. It will display any problems detected on
the LCD but it will not stop the POST process. See

Table 6 for a list of these errors.
The GGD will annunciate any additional problems it finds with the power supplies,
solenoids or relays. The presence of one or more of these faults will not stop the POST
process. However, they should be corrected as soon as possible because they indicate
a hardware problem.
Manual Operation
When the GGD is in manual mode all automatic responses are disabled and you can
manually control the dryer. You can start or stop the drying processes. You can switch
which column is drying. You can start or stop regenerating a column. You can start or
stop venting a column.
The TROUBLE LED will be illuminated and the TROUBLE RELAY de-energized
(asserted) whenever the GGD is in manual operation.
Select SET TO MANUAL from the TOOLS MENU to enter manual mode. If SET TO
MANUAL does not appear on the TOOLS MENU then you are already in manual mode.
Manual Column Regeneration

The dryer must be in manual mode before you can begin a manual regeneration. Select
SET TO MANUAL from the Tools menu to enter manual mode. If SET TO MANUAL
does not appear on the Tools menu, then you are already in manual mode.
(asserted) whenever the GGD is in manual mode.
Select REGEN RIGHT COL or REGEN LEFT COL from the Tools menu to start
regeneration. REGEN RIGHT COL will not appear on the menu if you are drying with the
right column or regenerating/venting either column. REGEN LEFT COL will not appear
on the menu if you are drying with the left column or regenerating/venting either column.
Once REGEN RIGHT COL or REGEN LEFT COL has been selected, the dryer will
respond by flashing STARTING … on the LCD display. (The prompt CHANGING
COLUMN may precede the STARTING … prompt under certain circumstances.) Once
regeneration begins, the Tools menu will refresh.
Manual Column Venting

The dryer must be in manual mode before you can begin venting a column. Select SET
TO MANUAL from the Tools menu to enter manual mode. If SET TO MANUAL does not
appear on the Tools menu, then you are already in manual mode.
Select VENT RIGHT COL or VENT LEFT COL from the TOOLS MENU to start venting.
VENT RIGHT COL will not appear on the menu if you are drying with the right column or
regenerating/venting either column. VENT LEFT COL will not appear on the menu if you
are drying with the left column or regenerating/venting either column.
Once VENT RIGHT COL or VENT LEFT COL has been selected the dryer will respond
by flashing VENTING… on the LCD display. (The prompt CHANGING COLUMN may

precede the VENTING… prompt under certain circumstances.) Once venting starts, the
Tools menu will refresh.
Manual Column Drying

The dryer must be in manual mode before you can start the circulator or change
columns. Select SET TO MANUAL from the Tools menu to enter manual mode. If SET
TO MANUAL does not appear on the Tools menu, then you are already in manual mode.
Select DRY WITH RIGHT or DRY WITH LEFT from the Tools menu to start drying with
the indicated column. DRY WITH RIGHT will not appear on the menu if you are drying,
regenerating or venting the right column. DRY WITH LEFT will not appear on the menu if
you are drying, regenerating or venting the left column.
The dryer will respond in one of two ways to the selection of DRY WITH RIGHT or DRY
WITH LEFT, depending on its current status. The dryer will display CHANGING
COLUMN on the LCD display if the dryer is currently drying and you have elected to
switch to a different column. It will display TESTING … on the LCD display if the dryer is
not currently drying. (The prompt CHANGING COLUMN may precede the TESTING…
prompt under certain circumstances.) Following the TESTING… prompt, the dryer will
display the column selected and its temperature and pressure. Once drying starts, the
Tools menu will refresh.
Normal Operation
When the GGD is in normal operation, it will manage column changeover and
regeneration automatically. It will use the values of the minimum drying time, maximum
drying time and desired dew point to determine how often to change and regenerate a
column.
The GGD will display the inlet and outlet dew points on the numerical displays. It will
energize the dew point high relay if the inlet dew point is greater than the dew point
alarm level. The inlet and outlet dew points are also available through two 4-20 mA
outputs.
The 4-20 mA current output corresponds to –80 to +20 degrees centigrade.
REMINDER! Should the system go into trouble, access the menu items SHOW
FAULTS LOG and SHOW POWER LOG for more information.

Troubleshooting Guide
This guide was written for software version 2.3C. Do not use this guide if you have a
different version of software. Contact E/ONE instead.
This guide is divided into two parts. The first part covers intermittent error. The second
part covers persistent errors.
Troubleshooting Intermittent errors

The Trouble LED is not illuminated but there are faults in the fault log.
• An I/O FAULT, COMM FAULT or NETWORK FAULT may occur occasionally. The
dryer can correct for these errors so they are not a problem unless they are a daily
occurrence.
• A NETWORK FAULT indicates that the dryer could not communicate with either the
power monitor or the display board to collect sensor data.
• A SENSOR FAULT indicates that the output of a sensor drifted out of its expected
operating range. A temperature or pressure fault may occur along with this fault.
Check the value of each sensor using the display (dew point sensor) or view column
menu (RTD or pressure sensor).
• A PRESSURE FAULT indicates that the pressure drifted outside of the normal
operating range of the dryer. Specifically that the pressure was below 5 psi or
exceeded 95 psi while the column was drying or did not stay below 5 psi when the
column was regenerating.
• A TEMPERATURE FAULT indicates that the temperature drifted outside of the normal
operating range of the dryer. Specifically that the temperature fell below -5°C (23°F) or
exceeded +65°C (149°F) while the column was drying or did not stay below +325°C
(617°F)when the column was regenerating.
• A VENT FAULT indicates that a VENT FAULT 1, 2 or 3 occurred because the column
pressure or purge flow was out of tolerance at the start of regeneration.
• A HEATER FAULT indicates that a HEATER FAULT 1, 2 or 3 occurred because the
temperature did not follow the expected profile while the column was regenerating.
• A CIRCULATOR FAULT indicates that the current feeding the circulator is more than
fifty points out of balance or the power level exceeds 250 watts per phase. Use VIEW
3 PHASE on the VIEW MENU to examine the three phase voltage and current.
• A POWER FAULT may indicate a power supply problem or a spike or sag in the power
that feeds the dryer. Use the Power Log to check for a supply that is close to its ±10%
tolerance.
• A CHANGE OIL FAULT indicates that at least 2160 hours (90 days) have passed since
the last oil change. Change the oil and clear the fault with the CLEAR OIL TIMER
selection on the LOG MENU.
• A POWER IMBALANCE FAULT indicates that the current feeding the circulator and/or
heater is at least 30 points out of balance. Use VIEW 3 PHASE on the VIEW MENU to
examine the three phase voltage and current.

Troubleshooting Persistent errors
Trouble LED is illuminated continuously and there are faults in the fault log. (If the
trouble LED is illuminated and there are no faults in the fault log the dryer is probably in
manual mode.)
Persistent errors can be diagnosed using the faults log, view status or preferably both.
• Check for manual mode.
• Check the temperature and pressure of the drying column. The temperature should be
between -5°C (23°F) and +65°C (149°F). The pressure should be between 5 and 95
PSI.
• Check the fault log. Write down displayed faults. Clear the fault log. Wait ten seconds.
Check the fault log again. Look up the faults that persist in the section titled “Diagnose
Problems with the Fault Log”.
• Check the dryer status. It will be in one of the following states: "NORMAL
OPERATION", "DISABLED", "CHANGEOVER", "VENTING", "HEATING",
"REGENERATING", "COOLING", "VENT FAULT 1", "VENT FAULT 2", "VENT FAULT
3, "HEATER FAULT 1", "HEATER FAULT 2", "HEATER FAULT 3" or “CIRCULATOR
FAULT”. See the section titled “Diagnose Problems with View Status” and read the
paragraph(s) corresponding to the displayed status.
Diagnose Problems with the Fault Log.

• A persistent COMM FAULT is indicative of a problem with the display and/or the I/O
board.
• A persistent I/O FAULT is indicative of a problem with the I/O board.
• A persistent NETWORK FAULT is indicative of a problem with the power monitor
board. Check the connection between J1 on the I/O board and J2 on the power
monitor board.
• A persistent Sensor Fault indicates a bad sensor. A temperature or pressure fault may
occur along with this fault. Check each sensor for a Hi or Lo value using the display
(dew point sensor) or view column menu (RTD or pressure sensor)
• A persistent TEMPERATURE or PRESSURE FAULT may indicate a problem with a
sensor or that one or more of the columns are outside of their normal operating
condition.
• A HEATER FAULT indicates that a HEATER FAULT 1, 2 or 3 occurred. The fault
cannot be cleared until the fault condition is acknowledged. Use view status to
determine what type of heater fault occurred. Press the reset key on the front of the
display to clear the heater fault condition. Verify that the circuit breaker for the heaters
has not tripped.
• A VENT FAULT indicates that a VENT FAULT 1, 2 or 3 occurred or or that the column
failed to re-pressurize after regeneration.
The VENT FAULT 1, 2 or 3 cannot be cleared until the fault condition is
acknowledged. Press the reset key on the front of the display to clear one of these
vent fault conditions.

Use view status to determine the type of vent fault. View status will display VENT
FAULT 1, 2, 3 or COOLING when a persistent vent fault is present. A vent fault while
in the cooling state indicates that the vent is not fully closed.
• A CIRCULATOR FAULT indicates a problem with circulator current draw. The fault
cannot be cleared until the fault condition is acknowledged. Press the reset key on the
front of the display to clear the circulator fault condition. A circulator fault can be
caused by a closed isolation valve, operating with a gas other than hydrogen or when
one phase of the three phase power is missing.
• AN ACTUATOR FAULT indicates that the actuator control routine timed out before the
micro-switches indicated that the actuator was in the correct position. The fault cannot
be cleared until the fault condition is acknowledged. Press the reset key on the front of
the display to clear the actuator fault condition. The GGD will reset the timer and try to
move the actuator into the correct position in response to the key press. The fault will
come back if it fails. The most common cause of an actuator fault is a misadjusted
micro-switch or a blown fuse.
• A POWER IMBALANCE FAULT indicates an uneven current draw from the three
phase power. Use VIEW 3 PHASE on the VIEW MENU to examine the three phase
voltage and current.
• A persistent POWER FAULT indicates a problem with a power supply. Use the Power
Log to determine which supply is out of tolerance.
Diagnose Problems with View Status.

• NORMAL OPERATION: Check the temperature and pressure of the non-drying
column. The temperature should be between -10°C (14°F) and +60°C (140°F). The
pressure should be between 5 and 95 PSI.
• DISABLED: The blower motor has been manually turned off. Start drying with one of
the columns Check the temperature and pressure of the non-drying column. The
temperature should be between -10°C (14°F) and +60°C (140°F). The pressure should
be between 5 and 95 PSI.
• CHANGEOVER: The changeover state lasts for five seconds. Wait for the dryer to
proceed to the venting state. If the dryer remains in the changeover state for more than
five seconds it is because the pressure in the inactive column is zero PSI.
• VENTING: The dryer can remain in venting mode indefinitely when in manual mode.
The dryer should transition into heating mode within twenty seconds when in automatic
mode. If the dryer detects a problem while venting it will transition to a vent fault state
instead.
• HEATING: Check the temperature and pressure of the heating column. The
temperature of the heating column should be between -10°C (14°F) and +325°C
(617°F). The pressure should be less than 5PSI.
• REGENERATING: Check the temperature and pressure of the heating column. The
(617°F). The pressure should be less than 5PSI.
• COOLING: Check the temperature and pressure of the heating column. The

(617°F). The pressure should be less than 5PSI at the start of the cooling cycle and
then rise to case pressure within 45 minutes.
• VENT FAULT 1: The dryer closes the vent valve and enters a vent fault state when the
pressure is too high or when the purge flow is restricted or excessive. Vent fault 1
indicates that the purge flow exceeded three cubic feet per minute. The vent remains
closed and regeneration prohibited until the fault condition is cleared by pressing the
reset button on the front of the display.
Vent Fault 1 can be caused by an out of adjustment purge flow needle valve or by a
malfunctioning manifold. Press the reset key to restart the venting process and adjust
the purge flow adjustment needle valve to two cubic feet per minute. (turn clockwise to
reduce flow).
If the dryer goes back into vent fault 1 with the purge flow adjusted to two cubic feet
per minute. Press the reset key to restart the venting process and adjust the purge
flow adjustment needle valve to no flow.
If the dryer goes back into vent fault #1 the inlet manifold may be malfunctioning or out
of adjustment. Verify that fuse F1 on the dryer I/O board is not blown.
indicates that the purge flow was less than one cubic foot per minute. The vent
remains closed and regeneration prohibited until the fault condition is cleared by
pressing the reset button on the front of the display.
Vent Fault 2 can be caused by an out of adjustment purge flow needle valve. Press the
reset key to restart the venting process and adjust the purge flow adjustment needle
valve to two cubic feet per minute. (turn counter clockwise to increase flow).
indicates that the vent flow was less than one cubic foot per minute or the column
pressure did not fall below five pounds per square inch within thirty seconds. The vent
remains closed and regeneration prohibited until the fault condition is cleared by
pressing the reset button on the front of the display.
Vent Fault 3 can be caused by a defective vent valve solenoid, a blocked vent, a
malfunctioning manifold or if the dryer outlet pressure is below five pounds per square
inch.
• HEATER FAULT 1: The dryer disables the heaters and enters a heater fault state
when the temperature of a heated column does not match the expected temperature
profile. Heater fault 1 indicates that the column temperature exceeded 335°C (635°F).
Both column heaters remain disabled until the fault is cleared by pressing the reset
button on the front of the dryer display.
Heater Fault 1 can be caused by the actual column temperature exceeding 335°C
(635°F) or by the failure of an RTD. Compare the column temperatures of the primary
and alternate RTD in the view menu.
If the primary RTD reads “HI” or the readings are significantly different exchange the
wires for the primary and alternate RTD at the I/O board. If the problem follows the
RTD then replace the RTD. If the readings remain unchanged replace the I/O board.

Overheating can also be caused by a failure of a contactor or I/O board. Use the
contact test to enable and disable the column heater. Check for the presence or
absence of power on the heaters with an inductive pickup.
profile. Heater fault 2 indicates that the column temperature was rising too slowly
because its temperature did not reach 60°C (140°F) within twenty minutes of starting
to rise (The twenty minute timer starts after the column has risen its first ten degrees).
Both column heaters remain disabled until the fault is cleared by pressing the reset
button on the front of the dryer display.
Heater Fault 2 can be caused by a defective heating element, contactor failure or RTD
failure.
Compare the column temperatures of the primary and alternate RTD in the view menu.
Insufficient temperature rise can also be caused by a failure of a contactor or I/O
board. Use the contact test to enable and disable the column heater. Check for the
presence or absence of power on the heaters with an inductive pickup.
profile. Heater fault 3 indicates that the column temperature failed to rise at least 10°C
within twenty minutes of the heater being energized or the power monitor indicated no
current flowing to the heaters.
Heater Fault 3 can be caused by a tripped circuit breaker, a defective heating element,
a contactor failure or an RTD failure.
Compare the column temperatures of the primary and alternate RTD in the view menu.
Insufficient temperature rise can also be caused by a failure of a contactor or I/O
board. Use the contact test to enable and disable the column heater. Check for the
presence or absence of power on the heaters with an inductive pickup.
• CIRCULATOR FAULT: The dryer disables the circulator and enters a circulator fault
state when the current supplied to the motor gets too far out of balance.
The problem is usually caused by an out of tolerance condition in one of the phases in
the three phase power.
The fault condition is cleared by pressing the reset button on the front of the display.
Press the reset button and view the values of Ia and Ic using the VIEW 3 PHASE
selection on the VIEW MENU. The magnitude and phase angle of the currents should
be within 10% of each other. A low value for Ia indicates a problem with phase L1. A
large difference in phase angles indicates a problem in phase L2. A low value for Ic
indicates a problem with phase L3.

Verify that all three incoming phases are present and equal in magnitude. Verify the
wiring from the motor to the motor contactor and the motor contactor to the incoming
power supply. Reset the MOTOR overload relay.

Table 1 (Display Indicators)
Indicator Status ref.
POWER Lit whenever the display panel is powered and
functioning properly.
TROUBLE Lit when the GGD is in trouble or in manual mode.
MOTOR Lit when power is being supplied to the circulator.
REGEN Lit when the dryer is regenerating
VENTING Lit when the either vent valve is open.
HEATING Lit when either heater is energized.
LEFT Lit when the left column is drying.
RIGHT Lit when the right column is drying.
Table 2 (Display Keys)

Key Function ref.
RESET Clear a heater fault
STOP Stops the circulator and heater.

Table 3 (GGD Status)
Condition STATUS Indicators Effected
NORMAL Drying with one column while the other
OPERATION column is idle.
DISABLED Drying has stopped because the circulator

is disabled.
CHANGEOVER The dryer is in the process of changing REGEN LED

columns.
VENTING The dryer is venting the column that is not REGEN LED
drying. VENT LED
HEATING The dryer is heating the column that is not REGEN LED
drying. VENT LED
HEATING LED
REGENERATING The dryer is venting the column that is not REGEN LED
drying. VENT LED
COOLING The dryer is allowing the regenerated REGEN LED

column to cool. VENT LED
HEATER FAULT The dryer is in a fault condition waiting TROUBLE LED

for the reset key to be pressed.
VENT FAULT The dryer is in a fault condition waiting TROUBLE LED
for the reset key to be pressed.
Table 4 (Relay Problems)

STUCK ON STUCK OFF
Solenoids or Contactors Open coil, open wiring or Electronics failure
electronics failure
General Purpose relays: Electronics failure Electronics failure
DEWPOINT HI RELAY
TROUBLE RELAY
REGEN RELAY

Table 5 (Actuator Problems)
ERROR MESSAGE DESCRIPTION
CANNOT TEST The GGD is not in normal mode. Regeneration or other
special condition exists that prevents the GGD from
changing columns. Check the status in the view menu.
RIGHT CYCLE FAIL The GGD could not determine that the actuator moved to the
right column. If actuator control is set to advanced set it to
basic and try again. If actuator control is set to basic the fuse
has blown, the white cam is not compressing the upper inner
micro-switch or the upper inner micro-switch has failed.
LEFT CYCLE FAIL The GGD could not determine that the actuator moved to the
left column. If actuator control is set to advanced set it to
basic and try again. If actuator control is set to basic the fuse
has blown, the black cam is not compressing the lower inner
micro-switch or the lower inner micro-switch has failed.
ADJUST BLACK CAM If actuator control is set to advanced set it to basic and try
again. If actuator control is set to basic the actuator is
reaching its mechanical stop before the black cam
compresses its micro-switch. Adjust the black cam or the
mechanical stop so that the black cam compresses its micro-
switch.
ADJUST WHITE CAM If actuator control is set to advanced set it to basic and try
again. If actuator control is set to basic the actuator is
reaching its mechanical stop before the white cam
compresses its micro-switch. Adjust the white cam or the
mechanical stop so that the black cam compresses its micro-
switch.
ADJUST GREY CAM The actuator is reaching the black cam before the grey cam
compresses its micro-switch. Adjust the grey cam so that it
compresses its micro-switch before the black cam
compresses its.
ADJUST TAN CAM The actuator is reaching the white cam before the tan cam
compresses its micro-switch. Adjust the tan cam so that it
compresses its micro-switch before the white cam
compresses its.
HIGH LEAK RATE The bleed off rate was too high for the GGD to determine the
start of column crosstalk. Check to make sure that the FM1
needle valve is closed.
OUTER LOWER FAIL The lower outer micro-switch (driven by the grey cam)
worked on the first cycle but failed on one of the subsequent
cycles. Follow procedure for ADJUST GREY CAM.
OUTER UPPER FAIL The upper outer micro-switch (driven by the tan cam)
worked on the first cycle but failed on one of the subsequent
cycles. Follow procedure for ADJUST TAN CAM.

Table 6 (Heater Problems)
ERROR MESSAGE DESCRIPTION
L. HTR LEG A FAIL Left heater leg A (L1) is not drawing enough current.
L. HTR LEG B FAIL Left heater leg B (L2) is not drawing enough current.
L. HTR LEG C FAIL Left heater leg C (L3) is not drawing enough current.
L. HTR IMBALANCE The power drawn by the left heater is uneven and the
software cannot determine the cause.
L. HTR NO POWER The left heater is drawing less than one ampere
L. HTR LOW POWER The left heater resistance is too high
L. HTR HI POWER The left heater resistance is too low
R. HTR LEG A FAIL Right heater leg A (L1) is not drawing enough current.
R. HTR LEG B FAIL Right heater leg B (L2) is not drawing enough current.
R. HTR LEG C FAIL Right heater leg C (L3) is not drawing enough current.
R. HTR IMBALANCE The power drawn by the right heater is uneven and the
software cannot determine the cause.
R. HTR NO POWER The right heater is drawing less than one ampere
R. HTR LOW POWER The right heater resistance is too high
R. HTR HI POWER The right heater resistance is too low
Table 7 (Events)
EVENT DESCRIPTION
DRYER RESET The dryer started operating. Caused by power being applied
or the reset on the back of the display being pressed.
I/O TST PBLM The GGD could not detect that the proper I/O board was
attached.
ADC CAL PBLM The 12 bit analog to digital converter failed calibration.
DC POWER PBLM One or more of the DC power supplies was out of
calibration.
RLY TST PBLM One or more relays failed the relay test.
CAN'T TEST POWER The main GGD processor board could not connect to the
power monitor board
VOLTAGE TOO HIGH The voltage of the three phase power applied was too high
VOLTAGE TOO LOW The voltage of the three phase power applied was too low
PHASE REVERSED The phase order of the three phase power was reversed.
PHASE UNKNOWN The phase order of the three phase power could not be
determined.
LEFT HTR PBLM The heater for the left column was not functioning properly
RIGHT HTR PBLM The heater for the right column was not functioning properly
MANUAL MODE The GGD entered manual mode
AUTO MODE The GGD entered automatic mode
CIRCULATOR ON The circulator was started.

EVENT DESCRIPTION
CIRCULATOR OFF The circulator was stopped.
LEFT DRYING The GGD started drying with the left column
RIGHT DRYING The GGD started drying with the right column
LEFT REGEN The GGD started regenerating the left column
RIGHT REGEN The GGD started regenerating the right column
LEFT VENTING The GGD started venting the left column
RIGHT VENTING The GGD started venting the right column
VENT CLOSED The vent valve closed
FINISH REGEN The regeneration completed
PURGE FLOW HI The purge flow was too high at start of regeneration/venting
PURGE FLOW LO The purge flow was too low at start of regeneration/venting
VENT FLOW LO The vent flow was too low at start of regeneration/venting
HEATED TOO HOT The column temperature exceeded 335°C (635°F) during
regeneration
HEATED TOO SLOW The column temperature did not reach 60°C (140°F) within
twenty minutes of starting to rise.
FAILED TO HEAT The column temperature failed to rise at least 10°C within
twenty minutes of the heater being energized.
PURGE PRESS HIGH The column pressure exceeded 6.0 PSI during regeneration
VENT CLOSED LATE The vent valve closed late
REFILL FAILURE The column failed to re-pressurize
ABORT REGEN The regeneration did not complete successfully
OIL CHANGE DUE The circulator needs its oil changed
LEFT PRESS LOW The left column pressure was below 5 PSI during normal
operation
LEFT PRESS HIGH The left column pressure exceeded 95 PSI during normal
operation
RIGHT PRESS LOW The right column pressure was below 5 PSI during normal
operation
RIGHT PRESS HIGH The right column pressure exceeded 95 PSI during normal
operation
LEFT TEMP LOW The left column temperature was below -10°C (14°F) during
normal operation.
LEFT TEMP HIGH The left column temperature exceeded +60°C(140°F) during
normal operation.
RIGHT TEMP LOW The right column temperature was below -10°C (14°F)
during normal operation.
RIGHT TEMP HIGH The right column temperature exceeded +60°C(140°F)
during normal operation.

EVENT DESCRIPTION
REGEN TEMP HIGH The column temperature exceeded 325°C (617°F) during
regeneration
L.T. SENSOR FLT The signal from the primary RTD used to measure the left
column temperature was out of range.
R.TA SENSOR FLT The signal from the alternate RTD used to measure the right
R.T. SENSOR FLT The signal from the primary RTD used to measure the right
L.TA SENSOR FLT The signal from the alternate RTD used to measure the left
O.D. SENSOR FLT The four to twenty milliamp signal from the outlet dew point
transmitter was out of range.
I.D. SENSOR FLT The four to twenty milliamp signal from the inlet dew point
transmitter was out of range.
O.P. SENSOR FLT The 0.5 to 4.5 volt signal from the outlet pressure transducer
was out of range
R.P. SENSOR FLT The 0.5 to 4.5 volt signal from the right column pressure
transducer was out of range
L.P. SENSOR FLT The 0.5 to 4.5 volt signal from the left column pressure
transducer was out of range
POWER IMBALANCE There was a significant difference between the power
supplied by each leg of the three phase power.
MOTOR POWER LOW The power drawn by the circulator was too low.
MOTOR POWER HIGH The power drawn by the circulator was too high.
MOTOR FORCED OFF The circulator was forced off to prevent damage due to a
severe three phase power imbalance while operating.
ACTUATOR FAULT The actuator control routine timed-out before the micro-
switches indicated that the actuator was in the correct
position.
ACTUATOR TEST The actuator test was started

Revision History
REV DESCRIPTION Initial Date

- RELEASED PER ECN 06-7090 R. Williams Oct 20, 2006
A REVISED PER ECN 07-7505 R. Williams Jan 2, 2007
B REVISED PER ECN 07-8197 R. Williams April 6, 2007
C REVISED PER ECN 07-8290 R. Williams April 27, 2007
D REVISED PER ECN 07-8819 R. Williams Aug 13, 2007
E REVISED PER ECN 08-10467 E Bradford Jun 23, 2008
F REVISED PER ECN 09-12658 R. Williams Sept 28, 2009
G REVISED PER ECN 09-13387 R. Williams Jan 28, 2010
H REVISED PER ECN 11-17373 R. Williams Jan 4, 2012
J REVISED PER ECN 12-17951 R. Williams Mar 26, 2012
Checked By
Eng Appv’l
Issued By
Design Notes
Software version 2.3C is a form fit and function replacement for software version 2.2B. It
is upwardly compatible and provides the following enhancements:
• Added a function to recover lost passwords.
• Revised Actuator test.
Software version 2.3B is a form fit and function replacement for software version 2.2A. It
• Enhanced 50Hz power monitoring.
Software version 2.3A is a form fit and function replacement for software version 2.2N. It
• Added password protected menus.
• Added adjustable motor power monitoring.
• Added additional heater monitoring options.
Software version 2.2N is a form fit and function replacement for software version 2.2M. It
• Minor updates to internal data processing.
Software version 2.2M is a form fit and function replacement for software version 2.2L. It
• Reorganized SETUP menu

• Added support for -100 to +20 dew point sensors.
Software version 2.2L is a form fit and function replacement for software version 2.2K. It
• Added the ability to calibrate the 3 phase power monitior.
Software version 2.2K is a form fit and function replacement for software version 2.2J. It
• Added 600V capability.
Software version 2.2J is a form fit and function replacement for software version 2.2H. It
• Added HIGH FLOW LIMIT and REGEN CONTROL to the setup menu.
• Added FORMAT ALL FILES to the advanced menu.
• Added RESUME to the AUTOSTART setting.
• Widened the column temperature range and added hysteresis to the temperature and
pressure faults.
Software version 2.2H is a form fit and function replacement for software version 2.2G. It
• Added ACTUATOR CONTROL and ACTUATOR TEST.
Software version 2.2G is a form fit and function replacement for software version 2.2F. It
• Added EVENT LOG.
Software version 2.2F is a form fit and function replacement for software version 2.2E. It
• Added LOW FLOW LIMIT.
Software version 2.2E is a form fit and function replacement for software version 2.2D. It
• Added ability to monitor vent closure.
• Minor updates to the internal data recording system.
Software version 2.2D is a form fit and function replacement for software version 2.2C. It
• Selection “Set Date/Time” and “Lock File System” added to the advanced menu.
• Extensive changes to the internal data recording system.
• Updated the regeneration temperature reporting.
Software version 2.2C is a form fit and function replacement for software version 2.2B. It
• Additional remote communication support added.
• Updated the 4-20 milliamp mapping.

Software version 2.2B is a form fit and function replacement for software version 2.2A. It
• The GGD can be configured to display temperatures in degrees Fahrenheit or degrees
Centigrade.
• The Processor board can be configured for 400 or 460 volt operation.
• The GGD detects if the heater resistance is out of specification.
• The GGD displays total power in VIEW 3 PHASE instead of total power minus heater
power.
• The GGD applies tighter temperature and pressure tolerances when entering normal
mode.
• The vent flow limits were widened and the lower limit eliminated while venting to
enhance operation during AIR/CO2 purge.
Software version 2.2A is derived from software version 1.1C. It is upwardly compatible
and provides the following enhancements:
• The heaters and three phase voltage parameters are tested on power up.
• The circulator current is measured on circulator start and faults or warnings generated
as required.
• VIEW 3 PHASE has been added to the view menu to examine three phase voltage,
frequency and current draw.
• SET MAX USAGE has been added to the setup menu to trigger a regeneration based
on the estimate of the moisture absorbed by a column.




2773 Balltown Road
Tel: (01) 518.346.6161

Fax: 518.346.6188
www.eone.com

8 7 6 5 4 3 2 1
REV SYM REVISION DESCRIPTION DATE APP'D
NOTES:
- RELEASED PER ECN 06-6250 6/23/06 djc
1. DESIGNED TO OPERATE IN HAZARDOUS AREA CLASSIFICATION ZONE 2, GROUP IIB +H2 PROCESS CONNECTION TABLE
2. OVERPRESSURE PROTECTION TO BE SUPPLIED BY CUSTOMER, RELIEF VALVE AVAILABLE, A REVISED PER ECN 06-6876 9/22/06 djc
E/ONE P/N - DA0194P01, QTY 2 REQUIRED CONN SIZE TYPE DESCRIPTION djc
B REVISED PER ECN 06-7034 10/10/06
3. DRYER SHIPPED WITH 1" NPT PLUGGED HOLES IN JUNCTION BOX. GC1 1/2" ANSI 150# RF FLANGE VENT djc
C REVISED PER ECN 06-7085 10/17/06
SUGGESTED CUSTOMER CONNECTION KIT GC2 3/4" ANSI 150# RF FLANGE WET GAS INLET
3.00 D REVISED PER ECN 07-7806 02/23/07 stc
GC3 3/4" ANSI 150# RF FLANGE DRY GAS OUTLET .50
GLAND (NON-ARMORED) - DA0157G02 E REVISED PER ECN 07-9431 12/21/07 kh
D GC4 1/4" COMPRESSION OPTIONAL REGEN GAS 2.50 D
CONDUIT (NON-ATEX) - DA0157G01
4X n.56 THRU F REVISED PER ECN 08-9756 1/22/08 stc
GC5 1/4" COMPRESSION PT3 CALIBRATION
G REVISED PER ECN 10-13266 1/4/10 btc
4. CUSTOMER TO SUPPLY & INSTALL INLET & OUTLET ISOLATION VALVES GC6 1/4" COMPRESSION PT2 CALIBRATION
H REVISED PER ECN 12-18380 5/23/2012 djd
SUGGESTED VALVE E/ONE P/N - DA0124P04, QTY 2 REQUIRED (20.39)
GC7 1/4" COMPRESSION PT1 CALIBRATION djd
5. TOTAL APPROX. WEIGHT 1,100 LBS (500 kg) A 2.50 3.00
J REVISED PER ECN 12-18799 26JULY12
6. REFERENCE DOCUMENTS GC8 1/2" NPT PSV CONNECTION djd
K REVISED PER ECN 12-18982 31AUG12
P&ID DD0158P01 GC9 1/2" NPT PSV CONNECTION
OUTLINE DD0160P01 GC10 1/4" COMPRESSION DRYER PURGE INLET .50
TOP ASSEMBLY DD0153G01 CONN SIZE TYPE DESCRIPTION .375 THK HRS PLATE
ELECTRICAL CONNECTIONS DETAIL A
WIRING ASSEMBLY DD0152G03
SCALE 1 / 5
CUSTOMER WIRING DD0152P01 P1 1" NPT POWER IN
3.53
MANUAL DA0171G01, DA0182P01 C1 1" NPT CONTACTS
S1 1" NPT 4-20 SIGNALS DESICCANT FILL
FAT 45-88
5.50 6" ANSI 150# RF FLANGE
2.50 36" SUGGESTED REQ.
6.25 10.50 CLEARANCE FOR SERVICE
(59.43)
GC8 GC9
GC2 GC3
C (12.50) GC4 C
GC1
(DOOR SWING)
(83.00)
(80.50)
70.26 `.38
GC10
69.82 `.38
GC6
GC7 GC5
(22.65)
(DOOR SWING)
P1
C1
DESICCANT DRAIN PORT DESICCANT DRAIN PORT (38.57)
B 1-7/8-12 SAE CONNECTION 1-7/8-12 SAE CONNECTION B
(36.57)
S1
21.64
19.41
14.93
A A (6.63)
23.75 (8.25) 21.91
(10.13) 23.91
(13.63) (28.39)
1.25 21.50
1.25 4X .88 X 1.25 SLOT
20.50
UNLESS OTHERWISE SPECIFIED DRAWN BY DATE

A THE FOLLOWING APPLIES dconstantino 2/28/2006 A
Copyright 2012 Environment One Corporation
CHECKED BY DATE
- Proprietary Information - SHOP PRACTICE PER E-5000-01
This document contains proprietary information of Environment One Corporation
GEOMETRIC TOLERANCES ENG APPV'L DATE TITLE
and may not be used or disclosed to others, except with the written permission of
Environment One Corporation.
PER ASME Y14.5 OUTLINE STAND ALONE
ISSUED BY ISSUE DATE
The transfer, shipment, or communication of any technology, technical data, ALL DIMENSION ARE INCHES DRYER
software source code, equipment, commodities, or other products or items that SIZE DWG NO REV
are subject to U.S. Foreign Trade Controls in any manner or through any means VIEW A-A
TOLERANCES ON DIMENSIONS
D DD0160P01 K
contrary to U.S. Foreign Trade Controls is strictly prohibited. 2 PLACES 3 PLACES ANGLES
SCALE WEIGHT
`.13 N/A `30' NONE SHEET 1 OF 1
8 7 6 5 4 3 2 1

2773 Balltown Road
Tel: (01) 518.346.6161

Fax: 518.346.6188
www.eone.com
DA0171G01 REV M

GGD II Installation and Operation Manual

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

GGD II Installation and Operation Manual

Uploaded by

Copyright:

Available Formats

GGD II Installation and Operation

DA0171G01 – MANUAL ASSEMBLY, GGD II, REV ‘M’,

Copyright 2014 Environment One Corporation

Ambient Temperature 32 F to 125 F (0 C to 52 C)

Ambient Humidity 5 – 95% (non-condensing)

Hydrogen Pressure 100 psi maximum

Hydrogen Temperature 70˚C maximum

Area Classification Zone II, Group IIB+H2, T3

Outputs, Relays 5A @ 250VAC

Outputs, Signal 4-20 mA current output (self-

CAUTION: High Voltage is present on terminals, wires

CAUTION: Do not externally power 4-20mA outputs. All 4-

Dry Contact Relay Connections

Regeneration Normally de-energized NO/NC relay contacts which will energize

Purge Procedures during Generator Start Up

Purge Procedures Using Purge Connection

Oil Change Procedure

Actuator Adjustment Procedure

Blower Replacement Procedure

Dew Point Transmitter Replacement Procedure

Removing a Pressure Transducer

Removing a Processor Circuit Board

Removing the Input/Output (I/O) Circuit Board

Replacing the Real Time Clock Backup Battery

DA0104P02 Probe, Duplex Rtd, SS, 100 Ohm 2 1

REV DESCRIPTION Initial Date

Environment One Corporation

Tel: (01) 518.346.6161

DA0182P01 REV J GGD Software Version 2.3C

DA0182P01 REV J GGD Software Version 2.3C

DA0182P01 REV J GGD Software Version 2.3C

DA0182P01 REV J GGD Software Version 2.3C

DA0182P01 REV J GGD Software Version 2.3C

DA0182P01 REV J GGD Software Version 2.3C

DA0182P01 REV J 1 GGD Software Version 2.3C

DA0182P01 REV J 2 GGD Software Version 2.3C

Navigating the LCD Display

LCD Display Menu – Two Modes of Operation

DA0182P01 REV J 3 GGD Software Version 2.3C

Navigating the Menu in Scrolling Mode (GGD default)

Disabling Scrolling Mode

Navigating the Menu in Non-Scrolling Mode

DA0182P01 REV J 4 GGD Software Version 2.3C

DA0182P01 REV J 5 GGD Software Version 2.3C

DA0182P01 REV J 6 GGD Software Version 2.3C

DA0182P01 REV J 7 GGD Software Version 2.3C

DA0182P01 REV J 8 GGD Software Version 2.3C

DA0182P01 REV J 9 GGD Software Version 2.3C

Three Phase Power Monitor Calibration

Setting the Dew Point Alarm Level

DA0182P01 REV J 10 GGD Software Version 2.3C

Setting the Minimum Drying Time

Setting the Maximum Drying Time

Setting the Maximum Column Usage

DA0182P01 REV J 11 GGD Software Version 2.3C

Selecting the Dew Point Transmitter Range

Setting the Three Phase Voltage

DA0182P01 REV J 12 GGD Software Version 2.3C

Setting the Regeneration Control Mode

Setting the Pressure Scale

Setting the Temperature Scale

Setup the GGD for Automatic Startup

DA0182P01 REV J 13 GGD Software Version 2.3C

Clearing a Heater Fault