0.0mechanical Design Calculation For Chlorine Recuperator PDF

Rev 0 Page 1 of 156
CONTRACTOR
OWNER
Tinita Engineering Pvt. Ltd
GUJARAT ALKALIES AND Mechanical Design Calculation
CHEMICALS LTD
ORIGINATOR PROJECT
CHLORINE PRO.NO. 21 TAG
UHDE REV. 0 DATED:-12-04-2019
RECUPERATOR 3382
TINI04
MECHANICAL CALCULATION
FOR
CHLORINE RECUPERATOR
Acceptance Discipline Checker

Date
Status Code abbreviation N. Surname Signature
Acceptance Status description:

1 Do not proceed. Change as noted and
resubmit Contractor’s acceptance
2 Proceed as noted. Change as noted and of this Document does
resubmit. in no way relieve the VENDOR
3 Proceed. Accepted without comment. of his contractual obligations
4 For Information Only
5 Cancelled. Drawing is cancelled or
superseded.
0
A Issued for Review D.P P.D S.R 12-04-19
Rev. Description Prepared Checked Approved Date
_____________________________________________________________________________________________________________________________ __________
Rev 0 Page 2 of 156
INDEX
SR.
Description Page No
No
Annexure-1:Design Calculation of Chlorine Recuperator

1 03-110
2 Annexure -2 Design Calculation For Bottom Channel Assembly 111-133
3 Annexure-3 Design Calculation for Shell side Closure Assembly 134-156

Rev 0 Page 3 of 156
Annexure-1:
Design Calculation
of
Chlorine Recuperator.
Table of Contents
Cover Sheet ......................................................................................................................................................................... 2
Title Page ............................................................................................................................................................................ 3
Warnings and Errors: ..................................................................................................................................................... 4
Input Echo: ......................................................................................................................................................................... 5
XY Coordinate Calculations:................................................................................................................................... 11
Flg Calc [Int P]: FLANGE ..................................................................................................................................... 12
Internal Pressure Calculations: ......................................................................................................................... 23
External Pressure Calculations: ......................................................................................................................... 28
Element and Detail Weights:................................................................................................................................... 31
Nozzle Flange MAWP: ..................................................................................................................................................... 34
Natural Frequency Calculation:............................................................................................................................ 35
Wind Load Calculation: .............................................................................................................................................. 36
Earthquake Load Calculation: ................................................................................................................................ 38
Wind/Earthquake Shear, Bending: ......................................................................................................................... 39
Wind Deflection: ............................................................................................................................................................ 40
Longitudinal Stress Constants:............................................................................................................................ 41
Longitudinal Allowable Stresses: ....................................................................................................................... 42
Longitudinal Stresses due to: .............................................................................................................................. 43
Stress due to Combined Loads: .............................................................................................................................. 45
Center of Gravity Calculation:............................................................................................................................ 49
Sup. Lug Calcs: Ope: ................................................................................................................................................... 50
Sup. Lug Calcs: Test: ................................................................................................................................................ 59
Conical Section: Channel cone ......................................................................................................................... 68
Nozzle Summary: .............................................................................................................................................................. 73
Nozzle Calcs.: N3 ....................................................................................................................................................... 74
Nozzle Calcs.: N7 ....................................................................................................................................................... 79
Nozzle Calcs.: N6 ....................................................................................................................................................... 82
Nozzle Calcs.: N4 ....................................................................................................................................................... 85
Nozzle Schedule: ............................................................................................................................................................ 90
ASME TS Calc: Cases ..................................................................................................................................................... 92
ASME Fl-TS Calc: Cases ............................................................................................................................................ 102
MDMT Summary: ................................................................................................................................................................. 105
Vessel Design Summary: ............................................................................................................................................ 107
Rev 0 Page 4 of 156
Cover Page 2
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2017
Analysis Performed by : User
Job File : C:\USERS\EMPLOYEE 10\DESKTOP\CL3 RECUPERATOR.Pvd
Date of Analysis : Apr 11,2019 7:13pm
PV Elite 2019, January 2019

Rev 0 Page 5 of 156
Title Page 3
Note:
PV Elite performs all calculations internally in Imperial Units
to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the user's set of selected units.
Rev 0 Page 6 of 156
PV Elite 2019 Licensee: User 4

FileName : Cl3 Recuperator -------------------------------
Warnings and Errors: Step: 0 7:13pm Apr 11,2019
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
Note: Lug supports should be modeled on an element of their own

whose length is just slightly greater than the height of the lug
assembly. The vessel does not have to be constructed with this extra
element, just modeled this way. This is to insure there is proper
mass distribution for these types of models.
Warning:
This is a vertical vessel on support lugs and the earthquake type selected
is a building code. Building codes assume all of the mass is located above
the point of support. This makes their use on lug supported vessels
questionable. It is strongly suggested that based on the seismic zone
and applicable parameters, an appropriate lateral (Gx) and (+-) vertical
(Gy) acceleration be applied using the G loading option.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

Rev 0 Page 7 of 156

Input Echo: Step: 1 7:13pm Apr 11,2019
PV Elite Vessel Analysis Program: Input Data
Exchanger Design Pressures and Temperatures
Shell Side Design Pressure 8.0002 kgf/cm²

Channel Side Design Pressure 0.4 kgf/cm²
Shell Side Design Temperature 80.0 °C
Channel Side Design Temperature 100.0 °C
Radiography, Shell Side RT-3
Radiography, Channel Side RT-1
Service Type, Shell Side None
Service Type, Channel Side None
MDMT (CET), Shell Side 0.0 °C
MDMT (CET), Tube Side 0.0 °C
User defined MAWP, Shell Side 0 kgf/cm²
User defined MAWP, Channel Side 0 kgf/cm²
User defined MAPnc, Shell Side 0 kgf/cm²
User defined MAPnc, Channel Side 0 kgf/cm²
User defined Test Pres., Shell Side 12 kgf/cm²
User defined Test Pres., Channel Side 0.6 kgf/cm²
---------------------------------------------------------------------
Type of Hydrotest User Entered Pressure

Hydrotest Position Vertical
Projection of Nozzle from Vessel Top 250 mm
Projection of Nozzle from Vessel Bottom 185 mm
Type of Construction Welded
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest Y
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code IS-875 2015

Basic Wind Speed for IS-875 180 km/hr
Wind Zone Number 3
Base Elevation 300 cm
Percent Wind for Hydrotest 33.0
Risk Factor [k1] 1.0
Terrain Category 1
Rev 0 Page 8 of 156

Equipment Class Class A

Topography Factor [k3] 1.0
Importance Factor [k4] 1.5
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code IS-1893-RSM

Importance Factor for IS-1893 1.000
Soil Factor 1.000
Zone Number 3.000
Percent Seismic for Hydrotest 0.000
Period of Vibration ( User defined ) Sec 0.000
Damping Factor 2.000
Consider Vertical Acceleration Yes
Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No
Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT calcs. (Div. 1) No
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Cylinder
Description Shell
Distance "FROM" to "TO" 600 cm
Inside Diameter 880 mm
Element Thickness 10 mm
Internal Corrosion Allowance 0 mm
Nominal Thickness 10 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 8 kgf/cm²
Design Temperature Internal Pressure 80 °C
Design External Pressure 0 kgf/cm²
Design Temperature External Pressure 80 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Allowable Stress, Ambient 1406.1 kgf/cm²
Allowable Stress, Operating 1406.1 kgf/cm²
Allowable Stress, Hydrotest 2404.5 kgf/cm²
Material Density 0.00775 kg/cm³
P Number Thickness 31.75 mm
Yield Stress, Operating 2477.1 kgf/cm²
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
Rev 0 Page 9 of 156

UNS Number K02700

Product Form Plate
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.85
Weld is pre-Heated No

Detail Type Nozzle
Detail ID N3
Dist. from "FROM" Node / Offset dist 30 cm
Nozzle Diameter 250 mm
Nozzle Schedule 30
Nozzle Class 150
Layout Angle 80.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 49.867 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Detail Type Nozzle
Detail ID N7
Dist. from "FROM" Node / Offset dist 8.4 cm
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 135.0
Blind Flange (Y/N) Y

Detail Type Nozzle
Detail ID N6
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 135.0
Blind Flange (Y/N) Y

Detail Type Nozzle
Detail ID N4
Nozzle Schedule 30
Nozzle Class 150
Layout Angle 180.0
Blind Flange (Y/N) N

Detail Type Lug
Detail ID LUG SUPPORT
Dist. from "FROM" Node / Offset dist 340.9 cm
Number of Lugs 4
Dist. from OD to Lug Cntrline(dlug) 350 mm
Height of Gusset Plates (hgp) 340 mm
Rev 0 Page 10 of 156

Force Bearing Width (wfb) 150 mm

Weight of Lug 15 kgf
Lug Start Angle (degrees) 45.0
--------------------------------------------------------------------

Element To Node 30
Element Type Flange
Description Shell FLG-1
Distance "FROM" to "TO" 6.2 cm
Flange Inside Diameter 903 mm
Design Internal Pressure 0.4 kgf/cm²
Design External Pressure 0.04 kgf/cm²
Yield Stress, Operating 2310 kgf/cm²
UNS Number K03506
Product Form Forgings
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0 kgf
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange
--------------------------------------------------------------------

Element To Node 40
Element Type Flange
Description Channel FLG-1
--------------------------------------------------------------------


Element To Node 50
Description Channel shell
UNS Number K02700
Product Form Plate
--------------------------------------------------------------------

Element To Node 60
Element Type Conical
Description Channel cone
Cone Diameter at "To" End 593.6 mm
Design Length of Cone 250 mm
Half Apex Angle of Cone 29.804077 degrees
Toriconical (Y/N) N
--------------------------------------------------------------------

Element To Node 70
Description N1nozzle
Inside Diameter 593.6 mm

--------------------------------------------------------------------

Element To Node 80
Element Type Flange
Description N1 Flange
Flange Inside Diameter 615.95 mm
Element Thickness 47.752 mm
Nominal Thickness 47.752 mm
Material Name SA-105
UNS Number K03504


XY Coordinate Calculations: Step: 2 7:13pm Apr 11,2019
XY Coordinate Calculations:
| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | cm | cm | cm | cm |
----------------------------------------------------------------------
Shell| ... | 600 | ... | 600 |
Shell FLG-1| ... | 600 | ... | -6.2 |
Channel FLG-1| ... | 612.535 | ... | 6.2 |
Channel shell| ... | 617.335 | ... | 11 |
Channel cone| ... | 642.335 | ... | 25 |
N1nozzle| ... | 662.535 | ... | 20.2 |
N1 Flange| ... | 662.535 | ... | -4.7752 |
----------------------------------------------------------------------


Flg Calc [Int P]: FLANGE Flng: 10 7:13pm Apr 11,2019
Flange Input Data Values Description: FLANGE :
Shell FLG-1
Description of Flange Geometry (Type) Loose Ring

Design Pressure P 0.40 kgf/cm²
Design Temperature 100 °C
Internal Corrosion Allowance ci 0.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. No
Flange Inside Diameter B 903.000 mm
Flange Outside Diameter A 1040.000 mm
Flange Thickness t 62.0000 mm
Flange Material SA-266 2

Flange Material UNS number K03506
Flange Allowable Stress At Temperature Sfo 1406.14 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1406.14 kgf/cm²
Bolt Material SA-193 B7

Bolt Allowable Stress At Temperature Sb 1757.68 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1757.68 kgf/cm²
Length of Weld Leg at Back of Ring tw 0.0000 mm

Number of Splits in Ring Flange n 0
Diameter of Bolt Circle C 1000.000 mm

Nominal Bolt Diameter a 16.0000 mm
Type of Threads TEMA Metric
Number of Bolts 32
Flange Face Outside Diameter Fod 1040.000 mm

Flange Face Inside Diameter Fid 903.000 mm
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 973.000 mm

Gasket Inside Diameter Gi 903.000 mm
Gasket Factor m 1.0000
Gasket Design Seating Stress y 14.06 kgf/cm²
Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 6.0000 mm
ASME Code, Section VIII Division 1, 2017
Code R Dimension, R = (C-B)/2 - g1 48.500 mm
Gasket Contact Width, N = (Go - Gi) / 2 35.000 mm

Basic Gasket Width, bo = N / 2 17.500 mm
Effective Gasket Width, b = Cb sqrt(bo) 10.542 mm
Gasket Reaction Diameter, G = Go - 2 * b 951.917 mm

Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq
= 0.785 * 951.9168² * 0.4
= 2846.737 kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 10.5416 * 3.1416 * 951.9168 * 1.0 * 0.4
= 252.199 kgf
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor² * P / 4
= 3.1416 * 903.0² * 0.4/4
= 2561.679 kgf
Pressure Force on Flange Face [Ht]:
= H - Hd
= 2847 - 2562
= 285.057 kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 2847 + 252 + 0, 0 )
= 3098.936 kgf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 14.06*10.5416*3.141*951.917+0.0*0.0*0.0
= 4432.847 kgf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 3099/1758, 4433/1758
= 2.522 cm²
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 16.0 + 6 * 62.0/(1.0 + 0.5)
= 280.000 mm
Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 1000.0 * sin( 3.142/32 )
= 98.017 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 98.017/( 2 * 16.0 + 62.0 )), 1 )
= 1.0211
Bolting Information for TEMA Metric Thread Series (Non Mandatory):

-------------------------------------------------------------------------
Minimum Actual Maximum
-------------------------------------------------------------------------
Bolt Area, cm² 2.522 44.264
Radial Distance between Hub and Bolts: 20.640 48.500
Radial Distance between Bolts and Edge: 20.640 20.000
Circ. Spacing between the Bolts: 44.450 98.017 280.000
-------------------------------------------------------------------------
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 44.264 * 1757.68/(14.06 * 3.14 * (973.0 + 903.0) )
= 93.880 mm[Note: Exceeds actual gasket width, 35.000 ]
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 25.000 mm

Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 1757.68 * ( 2.522 + 44.2637 )/2
= 41116.95 kgf
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 3099 - 2847
= 252.20 kgf
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 1000.0 - 951.9168 )/2
= 24.0416 mm
Distance to Face Pressure Reaction [ht]:
= ( hD + hG ) / 2
= ( 48.5 + 24.0416 )/2
= 36.2708 mm
Distance to End Pressure Reaction [hd]:
= ( C - Bcor )/ 2
= ( 1000.0 - 903.0 )/2
= 48.5000 mm
Summary of Moments for Internal Pressure: (kgf-m.)
Loading Force | Distance | Bolt Corr | Moment |

----------------------------------------------------------------------------
End Pressure, Md 2562. | 48.5000 | 1.0211 | 127. |
Face Pressure, Mt 285. | 36.2708 | 1.0211 | 11. |
Gasket Load, Mg 252. | 24.0416 | 1.0211 | 6. |
Gasket Seating, Matm 41117. | 24.0416 | 1.0211 | 1009. |
Total Moment for Operation, Mop 144. kgf-m.

Total Moment for Gasket seating, Matm 1009. kgf-m.
Effective Hub Length, ho = 0.000 mm

Hub Ratio, h/h0 = Defined as 0.0 0.000
Thickness Ratio, g1/g0 = Defined as 0.0 0.000
Factors from Figure 2-7.1 K = 1.152
T = 1.858 U = 15.163
Y = 13.798 Z = 7.126
Tangential Flange Stress, Operating [Sto]:

= ( Y * Mo )/( t² * Bcor )
= (13.7985*144)/(62.0²*903.0)
= 57.09 kgf/cm²
Tangential Flange Stress, Seating [STa]:
= ( Y * Matm )/( t² * Bcor )
= (13.7985*1009)/(62.0²*903.0)
= 401.27 kgf/cm²
Bolt Stress, Operating [BSo]:

= Wm1 / Ab
= 3099/44.2637
= 70.01 kgf/cm²
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (4433/44.2637)
= 100.15 kgf/cm²
Flange Stress Analysis Results: kgf/cm²
Operating | Gasket Seating |

Actual Allowed | Actual Allowed |

-----------------------------------------------------------------
Tangential Flange 57.| 1406.| 401.| 1406.|
Bolting 70.| 1758.| 100.| 1758.|
Minimum Required Flange Thickness [Rigidity] 57.023 mm

Estimated M.A.W.P. ( Operating ) 9.851 kgf/cm²
Estimated M.A.W.P. ( Gasket Seating ) 9.9 kgf/cm²
Estimated Finished Weight of Flange at given Thk. 100.5 kg
Estimated Unfinished Weight of Forging at given Thk 100.5 kg
Flange Rigidity Based on Required Thickness [ASME]:
Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 109.4 * Ma / Bsc * Cnv_fac / ( Eamb * t3 * ln(K) * Kl )
= 109.4 * 1037.3/1.0493 * 100000.023/( 2067026 * 57.0233
* 0.141 * 0.2)
= 0.999 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 109.4 * Mo / Bsc * Cnv_fac / ( Eop * tc3 * ln(K) * Kl )
= 109.4 * 147.6/1.0493 * 100000.023/( 2020629 * 57.0233
* 0.141 * 0.2 )
= 0.145 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:

= 109.4 * 1009.4/1.0211 * 100000.023/( 2067026 * 62.03
* 0.141 * 0.2)
= 0.777 (should be <= 1)

= 109.4 * 143.6/1.0211 * 100000.023/( 2020629 * 62.03
* 0.141 * 0.2 )
= 0.113 (should be <= 1)
Required Fillet Weld Leg size for Slip on Flanges:

= max( tn, ( 6 mm or 1/4 inch ) ) no hub size given
= max( 10.0, 6.0 )
= 10.000 mm


Channel FLG-1





Number of Bolts 32






= 0.785 * G² * Peq
= 0.785 * 951.9168² * 0.4
= 2846.737 kgf
= 2 * b * Pi * G * m * P
= 2 * 10.5416 * 3.1416 * 951.9168 * 1.0 * 0.4
= 252.199 kgf
= Pi * Bcor² * P / 4
= 3.1416 * 903.0² * 0.4/4
= 2561.679 kgf
= H - Hd
= 2847 - 2562
= 285.057 kgf
= max( H + Hp + H'p, 0 )
= max( 2847 + 252 + 0, 0 )
= 3098.936 kgf
= 14.06*10.5416*3.141*951.917+0.0*0.0*0.0
= 4432.847 kgf
= Maximum of 3099/1758, 4433/1758
= 2.522 cm²
= 2a + 6t/(m + 0.5)
= 2 * 16.0 + 6 * 62.0/(1.0 + 0.5)
= 280.000 mm

= C * sin( pi / n )
= 1000.0 * sin( 3.142/32 )
= 98.017 mm
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 98.017/( 2 * 16.0 + 62.0 )), 1 )
= 1.0211

-------------------------------------------------------------------------
-------------------------------------------------------------------------
Bolt Area, cm² 2.522 44.264
-------------------------------------------------------------------------
= Ab * Sa/( y * Pi * (Go + Gi) )
= 44.264 * 1757.68/(14.06 * 3.14 * (973.0 + 903.0) )
= 25.000 mm


= Sa * ( Am + Ab ) / 2
= 1757.68 * ( 2.522 + 44.2637 )/2
= 41116.95 kgf
= Wm1 - H
= 3099 - 2847
= 252.20 kgf

= (C - G ) / 2
= ( 1000.0 - 951.9168 )/2
= 24.0416 mm
= ( hD + hG ) / 2
= ( 48.5 + 24.0416 )/2
= 36.2708 mm
= ( C - Bcor )/ 2
= ( 1000.0 - 903.0 )/2
= 48.5000 mm

----------------------------------------------------------------------------
End Pressure, Md 2562. | 48.5000 | 1.0211 | 127. |
Face Pressure, Mt 285. | 36.2708 | 1.0211 | 11. |
Gasket Load, Mg 252. | 24.0416 | 1.0211 | 6. |


T = 1.858 U = 15.163
Y = 13.798 Z = 7.126

= ( Y * Mo )/( t² * Bcor )
= (13.7985*144)/(62.0²*903.0)
= 57.09 kgf/cm²
= ( Y * Matm )/( t² * Bcor )
= (13.7985*1009)/(62.0²*903.0)
= 401.27 kgf/cm²

= Wm1 / Ab
= 3099/44.2637
= 70.01 kgf/cm²
= ( Wm2 / Ab )
= (4433/44.2637)
= 100.15 kgf/cm²


-----------------------------------------------------------------
Bolting 70.| 1758.| 100.| 1758.|


= 109.4 * 1037.3/1.0493 * 100000.023/( 2067026 * 57.0233
* 0.141 * 0.2)
= 0.999 (should be <= 1)

= 109.4 * 147.6/1.0493 * 100000.023/( 2020629 * 57.0233
* 0.141 * 0.2 )
= 0.145 (should be <= 1)

= 109.4 * 1009.4/1.0211 * 100000.023/( 2067026 * 62.03
* 0.141 * 0.2)
= 0.777 (should be <= 1)

= 109.4 * 143.6/1.0211 * 100000.023/( 2020629 * 62.03
* 0.141 * 0.2 )
= 0.113 (should be <= 1)

= max( 10.0, 6.0 )
= 10.000 mm


N1 Flange

Flange Material SA-105




Type of Threads TEMA Thread Series
Number of Bolts 20



Flange Class 150

Flange Grade GR 1.1



Gasket Reaction Diameter, G = Go (Self-Energizing) 685.800 mm

= 0.785 * G² * Peq
= 0.785 * 685.8² * 0.4
= 1477.557 kgf
= 2 * b * Pi * G * m * P
= 2 * 9.525 * 3.1416 * 685.8 * 0.0 * 0.4
= 0.000 kgf
= Pi * Bcor² * P / 4
= 3.1416 * 615.95² * 0.4/4
= 1191.901 kgf
= H - Hd
= 1478 - 1192
= 285.656 kgf
= max( H + Hp + H'p, 0 )
= max( 1478 + 0 + 0, 0 )
= 1477.557 kgf
= 0.0*9.525*3.141*685.8+0.0*0.0*0.0
= 0.000 kgf
= Maximum of 1478/1758, 0/1758
= 0.841 cm²
= 2a + 6t/(m + 0.5)
= 2 * 31.75 + 6 * 47.752/(0.0 + 0.5)
= 636.524 mm

= C * sin( pi / n )
= 749.3 * sin( 3.142/20 )
= 117.216 mm
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 117.216/( 2 * 31.75 + 47.752 )), 1 )
= 1.0265
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

-------------------------------------------------------------------------
-------------------------------------------------------------------------
Bolt Area, cm² 0.841 119.871
-------------------------------------------------------------------------

= Sa * ( Am + Ab ) / 2
= 1757.68 * ( 0.8406 + 119.8707 )/2
= 106085.52 kgf

= Wm1 - H
= 1478 - 1478
= 0.00 kgf

= (C - G ) / 2
= ( 749.3 - 685.8 )/2
= 31.7500 mm
= ( hD + hG ) / 2
= ( 66.675 + 31.75 )/2
= 49.2125 mm
= ( C - Bcor )/ 2
= ( 749.3 - 615.95 )/2
= 66.6750 mm

----------------------------------------------------------------------------
End Pressure, Md 1192. | 66.6750 | 1.0265 | 82. |
Face Pressure, Mt 286. | 49.2125 | 1.0265 | 14. |
Gasket Load, Mg 0. | 31.7500 | 1.0265 | 0. |

Note: User choose not to perform Stress Calculations on this Standard Flange.
Pressure rating of the flange will be used to check code compliance.

ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C
Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 0.40/19.99 = 0.020
Minimum Attachment Weld Size for Slip on Flanges, UW-21, [xmin]:

= max( 1.4 * tn, (6 mm or 1/4 inch ) ) no hub size given
= max( 1.4 * 8.0, 6.0 )
= 11.200 mm
Minimum Attachment Weld Size for Slip on Flanges, UW-21, [ymin]:

= min( tn, (6 mm or 1/4 inch ))
= min( 8.0, 6.0 )
= 6.000 mm


Internal Pressure Calculations: Step: 8 7:13pm Apr 11,2019
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr | Element | Allowable |

From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | kgf/cm² | mm | mm | mm | kgf/cm² |
----------------------------------------------------------------------------------
Shell| 8 | 10 | ... | 880 | 1195.2 |
Shell FLG-1| 0.4 | 62 | ... | 903 | 1406.1 |
Channel FLG-1| 0.4 | ... | ... | 903 | 1406.1 |
Channel shell| 0.4 | ... | ... | 880 | 1406.1 |
Channel cone| 0.4 | ... | ... | 880 | 1406.1 |
N1nozzle| 0.4 | 8 | ... | 593.6 | 1406.1 |
N1 Flange| 0.4 | 47.752 | ... | 615.95 | 1406.1 |
----------------------------------------------------------------------------------
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | kgf/cm² | kgf/cm² | kgf/cm² | mm | mm |
----------------------------------------------------------------------------------
Shell| 8 | 26.7986 | 26.7986 | 10 | 2.95694 |
Shell FLG-1| 0.4 | 9.85142 | 9.85142 | 62 | 57.023 |
Channel FLG-1| 0.4 | 9.85142 | 9.85142 | 62 | 57.023 |
Channel shell| 0.4 | 31.5269 | 31.5269 | 10 | 1.5 |
Channel cone| 0.4 | 27.4056 | 27.4056 | 10 | 1.5 |
N1nozzle| 0.4 | 37.2971 | 37.2971 | 8 | 1.5 |
N1 Flange| 0.4 | 18.0495 | 19.987 | 47.752 | No Calc |
----------------------------------------------------------------------------------
Summary of Heat Exchanger Maximum Allowable Working Pressures :
Note:
For Exchanger designs, the following values include MAWPs that
consider the tubesheet, tubes, tube/tubesheet joint etc. These
values were determined by iteration. Review the tubesheet analysis
report for more information.
Shell Side MAWP = 3.536 kgf/cm²

Shell Side MAPnc = 3.536 kgf/cm²
Channel Side MAWP = 3.536 kgf/cm²
Channel Side MAPnc = 3.536 kgf/cm²
Internal Pressure Calculation Results :
Cylindrical Shell From 10 To 20 SA-516 70 , UCS-66 Crv. B at 80 °C
Shell
Material UNS Number: K02700
Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.0*440.0)/(1406.14*0.85-0.6*8.0)
= 2.9569 + 0.0000 = 2.9569 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*10.0)/(440.0+0.6*10.0)
= 26.799 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*10.0)/(440.0+0.6*10.0)
= 26.799 kgf/cm²
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (8.0*(440.0+0.6*10.0))/(0.85*10.0)
= 419.765 kgf/cm²
% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 1.124 %
Minimum Design Metal Temperature Results:
Govrn. thk, tg = 10.0, tr = 1.5, c = 0.0 mm, E* = 0.85

Thickness Ratio = tr * (E*)/(tg - c) = 0.128, Temp. Reduction = 78 °C
Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Channel shell

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (0.4*440.0)/(1406.1*1.0-0.6*0.4)
= 0.1252 + 0.0000 = 0.1252 mm
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm per UG-16 will be used.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.1*1.0*10.0)/(440.0+0.6*10.0)
= 31.527 kgf/cm²

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.1*1.0*10.0)/(440.0+0.6*10.0)
= 31.527 kgf/cm²

= (P*(R+0.6*t))/(E*t)
= (0.4*(440.0+0.6*10.0))/(1.0*10.0)
= 17.840 kgf/cm²


Conical Section From 50 To 60 SA-516 70 , UCS-66 Crv. B at 100 °C
Channel cone


= (P*D)/(2*cos(a)*(S*E-0.6*P)) per Appendix 1-4 (e)
= (0.4*880.0)/(2*0.8677*(1406.1*1.0-0.6*0.4))
= 0.1443 + 0.0000 = 0.1443 mm

= (2*S*E*t*cos(a))/(D+1.2*t*cos(a)) per App 1-4(e)
= (2*1406.1*1.0*10.0*0.868)/(880.0+1.2*10.0*0.868)
= 27.406 kgf/cm²

= (2*S*E*t*cos(a))/(D+1.2*t*cos(a)) per App 1-4(e)
= (2*1406.1*1.0*10.0*0.8677)/(880.0+1.2*10.0*0.8677)
= 27.406 kgf/cm²

= (P*(D+1.2*t*cos(a)))/(2*E*t*cos(a))
= (0.4*(880.0+1.2*10.0*0.8677))/(2*1.0*10.0*0.8677)
= 20.523 kgf/cm²


N1nozzle

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (0.4*296.8)/(1406.1*1.0-0.6*0.4)
= 0.0844 + 0.0000 = 0.0844 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.1*1.0*8.0)/(296.8+0.6*8.0)
= 37.297 kgf/cm²

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.1*1.0*8.0)/(296.8+0.6*8.0)
= 37.297 kgf/cm²

= (P*(R+0.6*t))/(E*t)

= (0.4*(296.8+0.6*8.0))/(1.0*8.0)
= 15.080 kgf/cm²


Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Hydrostatic Test Pressure Results:
Exchanger Shell Side Hydrostatic Test Pressures:
Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 4.597 kgf/cm²

Pressure per UG99b[36] = 1.30 * Design Pres * Sa/S 0.520 kgf/cm²
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 4.510 kgf/cm²
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 3.890 kgf/cm²
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 0.572 kgf/cm²
Pressure per App 27-4 = M.A.W.P. 3.536 kgf/cm²
User defined Hydrostatic Test Pressures:
Shell Side Test Pressure at High Point 12.000 kgf/cm²

Channel Side Test Pressure at High Point 0.600 kgf/cm²
Exchanger Channel Side Hydrostatic Test Pressures:

Vertical Test performed per: User Hydro Pressure
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure (kgf/cm²):
From To | Stress | Allowable | Ratio | Pressure |

------------------------------------------------------------------------
Shell | 664.4 | 2404.5 | 0.276 | 12.66 |
Channel shell | 29.5 | 2404.5 | 0.012 | 0.66 |
Channel cone | 33.1 | 2404.5 | 0.014 | 0.65 |
N1nozzle | 23.4 | 2404.5 | 0.010 | 0.62 |
------------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials (kgf/cm²):
Description | Pad/Nozzle | Ambient | Operating | Ratio |

------------------------------------------------------------------------
N3 | Nozzle | 1202.25 | 1202.25 | 1.000 |
N7 | Nozzle | 1202.25 | 1202.25 | 1.000 |
N6 | Nozzle | 1202.25 | 1202.25 | 1.000 |

N4 | Nozzle | 1202.25 | 1202.25 | 1.000 |

------------------------------------------------------------------------
Minimum 1.000
Stress ratios for Pressurized Vessel Elements (kgf/cm²):
Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
Shell | 1406.14 | 1406.14 | 1.000 |
Shell FLG-1 | 1406.14 | 1406.14 | 1.000 |
Channel FLG-1 | 1406.14 | 1406.14 | 1.000 |
Channel shell | 1406.10 | 1406.10 | 1.000 |
Channel cone | 1406.10 | 1406.10 | 1.000 |
N1nozzle | 1406.10 | 1406.10 | 1.000 |
N1 Flange | 1406.10 | 1406.10 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Stress ratios for Exchanger Materials (kgf/cm²):

------------------------------------------------------------------------
Tube Material | 1005.39 | 853.27 | 1.178 |
Tubesheet Material | 1005.39 | 853.27 | 1.178 |
------------------------------------------------------------------------
Minimum 1.178
Hoop Stress in Nozzle Wall during Pressure Test (kgf/cm²):

------------------------------------------------------------------------
N3 | 247.71 | 2214.67 | 0.112 |
N7 | 106.45 | 2214.67 | 0.048 |
N6 | 101.60 | 2214.67 | 0.046 |
N4 | 237.04 | 2214.67 | 0.107 |
------------------------------------------------------------------------
Elements Suitable for Internal Pressure.


External Pressure Calculations: Step: 9 7:13pm Apr 11,2019
External Pressure Calculation Results :
External Pressure Calculations:
| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | cm | mm | mm | | kgf/cm² |
-----------------------------------------------------------------------------
10| 20| 600 | 900 | 10 | 0.00020409 | 208.059 |
20| 30| No Calc | ... | 62 | No Calc | No Calc |
40| 50| 11 | 900 | 10 | 0.019912 | 1251.46 |
50| 60| 21.0222 | 903.049 | 10 | 0.0065488 | 1244.98 |
60| 70| 20.2 | 609.6 | 8 | 0.0070871 | 1251.38 |
70| 80| No Calc | ... | 47.752 | No Calc | No Calc |
-----------------------------------------------------------------------------
| | External | External | External | External |

From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm | mm | kgf/cm² | kgf/cm² |
-----------------------------------------------------------------------
10| 20| 10 | No Calc | ... | 3.08235 |
20| 30| 62 | 57.023 | 0.04 | No Calc |
30| 40| 62 | 57.023 | 0.04 | No Calc |
40| 50| 10 | 0.32567 | 0.04 | 18.5402 |
50| 60| 10 | 0.49361 | 0.04 | 15.9505 |
60| 70| 8 | 0.33536 | 0.04 | 21.8964 |
70| 80| 47.752 | No Calc | 0.04 | No Calc |
-----------------------------------------------------------------------
Minimum 3.082
| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |

From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | cm | cm | cm**4 | cm**4 |
--------------------------------------------------------------------------------
10| 20| 600 | No Calc | No Calc | No Calc |
20| 30| No Calc | No Calc | No Calc | No Calc |
40| 50| 11 | 236.821 | No Calc | No Calc |
50| 60| 21.0222 | 21.0222 | No Calc | No Calc |
60| 70| 20.2 | 472.615 | No Calc | No Calc |
--------------------------------------------------------------------------------
Elements Suitable for External Pressure.
Cylindrical Shell From 10 to 20 Ext. Chart: CS-2 at 80 °C
Shell
Elastic Modulus from Chart: CS-2 at 80 °C : 0.204E+07 kgf/cm²
Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B
10.000 900.00 6000.00 90.00 6.6667 0.0002041 208.06
EMAP = (4*B)/(3*(D/t)) = (4*208.0589)/(3*90.0) = 3.0824 kgf/cm²

Results for Maximum Stiffened Length (Slen):

10.000 900.00 6000.00 90.00 6.6667 0.0002041 208.06
EMAP = (4*B)/(3*(D/t)) = (4*208.0589)/(3*90.0) = 3.0824 kgf/cm²
Channel shell

10.000 900.00 110.00 90.00 0.1222 0.0199122 1251.46
EMAP = (4*B)/(3*(D/t)) = (4*1251.4646)/(3*90.0) = 18.5402 kgf/cm²
Results for Required Thickness (Tca):

0.326 900.00 110.00 2763.54 0.1222 0.0000813 82.91
EMAP = (4*B)/(3*(D/t)) = (4*82.9091)/(3*2763.5449) = 0.04 kgf/cm²

10.000 900.00 2368.21 90.00 2.6313 0.0005653 576.32
EMAP = (4*B)/(3*(D/t)) = (4*576.3201)/(3*90.0) = 8.5381 kgf/cm²
Cone From 50 to 60 Ext. Chart: CS-2 at 100 °C
Channel cone

8.677 903.05 210.22 104.07 0.2328 0.0065488 1244.98
EMAP = (4*B)/(3*(D/t)) = (4*1244.9818)/(3*104.0702) = 15.9505 kgf/cm²
Note: The cone thickness used in the calculation has been modified
per UG-33(f), te = t * cos(alpha).

0.428 903.05 210.22 2108.34 0.2328 0.0000620 63.25
EMAP = (4*B)/(3*(D/t)) = (4*63.2533)/(3*2108.3396) = 0.04 kgf/cm²
Note: The cone thickness used in the calculation has been modified
per UG-33(f), te = t * cos(alpha).
N1nozzle

8.000 609.60 202.00 76.20 0.3314 0.0070871 1251.38
EMAP = (4*B)/(3*(D/t)) = (4*1251.3805)/(3*76.2) = 21.8964 kgf/cm²

0.335 609.60 202.00 1817.76 0.3314 0.0000535 54.54
EMAP = (4*B)/(3*(D/t)) = (4*54.5361)/(3*1817.7578) = 0.04 kgf/cm²


8.000 609.60 4726.15 76.20 7.7529 0.0002326 237.15
EMAP = (4*B)/(3*(D/t)) = (4*237.1533)/(3*76.2) = 4.1497 kgf/cm²


Element and Detail Weights: Step: 10 7:13pm Apr 11,2019
Element and Detail Weights:
| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg | cm³ | kg | cm³ | kg |
---------------------------------------------------------------------------
10| 20| 1300.21 | 2232504 | 1300.21 | 2232504 | 130.021 |
20| 30| 100.461 | ... | 100.461 | ... | 10.0461 |
30| 40| 100.461 | ... | 100.461 | ... | 10.0461 |
40| 50| 23.8373 | 66903.4 | 23.8373 | 66903.4 | 2.38373 |
50| 60| 52.4949 | 107935 | 52.4949 | 107935 | 5.24949 |
60| 70| 23.6713 | 55902.2 | 23.6713 | 55902.2 | 2.36713 |
70| 80| 81.7514 | ... | 81.7514 | ... | 8.17514 |
---------------------------------------------------------------------------
Total | 1682 | 2463245.00 | 1682 | 2463245.00 | 168 |
For elements specified as shell side elements, the volume(s) shown

above for those elements, reflects the displacement of the tubes.
Weight of Details:
| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kg | cm | cm |
-------------------------------------------------
10|Nozl| 54.8535 | 56.9702 | 30 | N3
10|Nozl| 11.2439 | 46.674 | 8.4 | N7
10|Nozl| 11.2439 | 46.674 | 585 | N6
10|Nozl| 57.2683 | 56.9702 | 574 | N4
10|Lugs| 66 | ... | 357.9 | LUG SUPPORT
20|FTsh| 127.925 | ... | 9.95 | Tubsheet
20|Tube| 969.51 | ... | -292.6 |
20|FlTs| 40.8576 | ... | -592.6 |
-------------------------------------------------
Total Weight of Each Detail Type:
Nozzles 134.6
Lugs 66.0
Exchanger Components 1138.3
Liquid in Tubes 1214.5
-------------------------------------------
Sum of the Detail Weights 2553.4 kg
Weight Summation Results: (kg)
| Fabricated | Shop Test | Shipping | Erected | Empty | Operating |

---------------------------------------------------------------------------------------------
Main Elements | 1851.2 | 1851.2 | 1851.2 | 1851.2 | 1851.2 | 1851.2 |
Nozzles | 134.6 | 134.6 | 134.6 | 134.6 | 134.6 | 134.6 |
Lugs | 66.0 | 66.0 | 66.0 | 66.0 | 66.0 | 66.0 |
Exchanger | 1138.3 | 1138.3 | 1138.3 | 1138.3 | 1138.3 | 1138.3 |
Tube Ope Lqd | ... | ... | ... | ... | ... | 1214.5 |
Test Liquid | ... | 2462.1 | ... | ... | ... | ... |
Tube Tst Lqd | ... | 1233.0 | ... | ... | ... | ... |
---------------------------------------------------------------------------------------------
Totals | 3190.1 | 6885.2 | 3190.1 | 3190.1 | 3190.1 | 4404.6 |
Miscellaneous Weight Percent: 10.0 %
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.

Weight Summary:
Fabricated Wt. - Bare Weight without Removable Internals 3190.1 kg

Shop Test Wt. - Fabricated Weight + Water ( Full ) 6885.2 kg
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 3190.1 kg
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 3190.1 kg
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 3190.1 kg
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 4404.6 kg
Field Test Wt. - Empty Weight + Water (Full) 6885.2 kg
Mass of the Upper 1/3 of the Vertical Vessel 489.5 kg
Exchanger Tube Data

Volume of Exchanger tubes : 1233567.9 cm³
Weight of Ope Liq in tubes : 1214.5 kg
Weight of Water in tubes : 1233.0 kg
Note: The Field Test weight as computed in the corroded condition.
Outside Surface Areas of Elements:
| | Surface |
From| To | Area |
| | cm² |
----------------------------
10| 20| 169646 |
20| 30| 4116.36 |
30| 40| 4116.36 |
40| 50| 3110.18 |
50| 60| 6877.53 |
60| 70| 3868.53 |
70| 80| 3428.27 |
----------------------------
Total 195163.234 cm²
| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |

From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
| | kg | kg | kg | kgf-m. | kg |
---------------------------------------------------------------------------
10|Lugs| 973.484 | 973.484 | 2241.35 | 42.2557 | 973.484 |
Lugs| 20| 675.752 | 675.752 | 1639.39 | 32.1163 | 675.752 |
20| 30| 194.898 | 194.898 | 194.898 | ... | 194.898 |
30| 40| 110.507 | 110.507 | 110.507 | ... | 110.507 |
40| 50| 26.221 | 26.221 | 93.0943 | ... | 26.221 |
50| 60| 57.7444 | 57.7444 | 165.631 | ... | 57.7444 |
60| 70| 26.0384 | 26.0384 | 81.9155 | ... | 26.0384 |
70| 80| 89.9266 | 89.9266 | 89.9266 | ... | 89.9266 |
---------------------------------------------------------------------------
Cumulative Vessel Weight
| | Cumulative Ope | Cumulative | Cumulative |

From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
| | kg | kg | kg |
-------------------------------------------------------
10|Lugs| ... | ... | ... |
Lugs| 20| 1181.09 | 1181.09 | 2375.36 |
20| 30| 505.336 | 505.336 | 735.973 |
30| 40| 310.437 | 310.437 | 541.075 |
40| 50| 199.93 | 199.93 | 430.568 |
50| 60| 173.709 | 173.709 | 337.473 |
60| 70| 115.965 | 115.965 | 171.842 |

70| 80| 89.9266 | 89.9266 | 89.9266 |

-------------------------------------------------------
Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
| | Cumulative | Cumulative |Cumulative |

From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
| | kgf-m. | kgf-m. | kgf-m. |
-------------------------------------------------
10|Lugs| 42.2557 | 42.2557 | 42.2557 |
Lugs| 20| 32.1163 | 32.1163 | 32.1163 |
20| 30| ... | ... | ... |
30| 40| ... | ... | ... |
40| 50| ... | ... | ... |
50| 60| ... | ... | ... |
60| 70| ... | ... | ... |
70| 80| ... | ... | ... |
-------------------------------------------------


Nozzle Flange MAWP: Step: 11 7:13pm Apr 11,2019
Nozzle Flange MAWP Results:
Nozzle | Flange Rating | Design | | Grade/ | Equiv. | - - - - - - Max Pressure |

Description | Ope. | Ambient | Temp | Class | Group | Press | PVP | 50% | DNV |
|kgf/cm² | kgf/cm² | °C | | | kgf/cm² |
------------------------------------------------------------------------------------------------
N3 | 18.66 | 19.99 | 80 | 150 | GR 1.1 | ... | ... | ... | ... |
N7 | 18.66 | 19.99 | 80 | 150 | GR 1.1 | ... | ... | ... | ... |
N6 | 18.66 | 19.99 | 80 | 150 | GR 1.1 | ... | ... | ... | ... |
N4 | 18.66 | 19.99 | 80 | 150 | GR 1.1 | ... | ... | ... | ... |
Shellside Flange Rating

Lowest Flange Pressure Rating was (Ope)[ShellSide]: 18.661 kgf/cm²
Lowest Flange Pressure Rating was (Amb)[ShellSide]: 19.987 kgf/cm²
Channelside Flange Rating
Selected Method for Derating ANSI B16.5 Flange MAWP: None Selected
ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition


Natural Frequency Calculation: Step: 12 7:13pm Apr 11,2019
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 44.8083 Hz.
The Natural Frequency for the Vessel (Ope...) is 44.8083 Hz.
The Natural Frequency for the Vessel (Filled) is 29.4979 Hz.


Wind Load Calculation: Step: 13 7:13pm Apr 11,2019
Wind Load Calculations per India Std. IS-875 (Section 4) - 2015
Input Values:
Wind Design Code IS-875 2015

Basic Wind Speed for IS-875 180 km/hr
Wind Zone Number 3
Base Elevation 300 cm
Percent Wind for Hydrotest 33.0
Risk Factor [k1] 1.0
Terrain Category 1
Equipment Class Class A
Topography Factor [k3] 1.0
Importance Factor [k4] 1.5
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Use Gust Response Factor (Dynamic Analysis) No
Calculated Values:
Vessel Height to Diameter ratio: 7.374
Checking the requirement for dynamic effect of wind (4.7.1):
Vessel Operating Natural Frequency: 44.808 Hz
Note: Vessel Natural frequency is >= 1 Hz.
Note: Vessel height to diameter ratio (7.374) is > 5.
Note:
As per Section 4.7.1, Dynamic effects of wind should be considered. The
Cross-Wind dynamic effects can be considered using the Vortex Shedding
which can be invoked from Design Constraints tab. While the Along-Wind
effects can be considered using Gust Response Factor method, which can be
invoked from the Wind Load tab.
Design Wind Speed [Vz]:

= Basic Wind Speed * k1 * k2,1 * k3 * k4 (for the 1st element)
= 50.0 * 1.0 * 1.05 * 1.0 * 1.5
= 78.745 meters/s
Design Wind Pressure per 4.5.2 [pd]:

= max( 0.7 * pz, Kd * Ka * Kc * 0.6 * Vz²)
= max( 0.7 * 3720.475, 1.0 * 1.0 * 1.0 * 0.6 * 78.75²)
= 3720.5 N/m²
Element Wind Load (operating condition):

= Wind Area * Cf * pd
= 6.5 * 0.847 * 3720.475
= 20431.6 N
From Height k1 k2 k3 Vz Cf
m m/sec
------------------------------------------------------------
10 6.00 1.0000 1.0500 1.0000 78.75 0.8475
20 8.97 1.0000 1.0500 1.0000 78.75 0.8475
30 9.09 1.0000 1.0500 1.0000 78.75 0.8475
40 9.12 1.0000 1.0500 1.0000 78.75 0.8475
50 9.29 1.0000 1.0500 1.0000 78.75 0.8475
60 9.52 1.0000 1.0500 1.0000 78.75 0.8475
70 9.60 1.0000 1.0500 1.0000 78.75 0.8475

Wind Load Calculation: Step: 13 7:13pm Apr 11,2019
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
Cf - Correction factor for natural frequency

D - Average internal diameter of vessel cm
Df - Damping Factor < 0.75 Unstable, > 0.95 Stable
Dr - Average internal diameter of top half of vessel cm
f - Natural frequency of vibration (Hertz)
f1 - Natural frequency of bare vessel based on a unit value of (D/L²)(104)
L - Total height of structure cm
Lc - Total length of conical section(s) of vessel cm
tb - Uncorroded plate thickness at bottom of vessel mm
V30 - Design Wind Speed provided by user km/hr
Vc - Critical wind velocity km/hr
Vw - Maximum wind speed at top of structure km/hr
W - Total corroded weight of structure kgf
Ws - Cor. vessel weight excl. weight of parts which do not effect stiff. kgf
Z - Maximum amplitude of vibration at top of vessel mm
Dl - Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vp - Vib. Chance, <= 0.00032 (High); 0.00032 < 0.0004 (Probable)
P30 - wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:

#1 - Total Cone Length / Total Length < 0.5
25.0/662.535 = 0.038
#2 - ( D / L² ) * 104 < 8.0 (English Units)

- ( 2.95/21.74² ) * 104 = 62.388 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.0004 no chance. [Vp]:

= W / ( L * Dr²)
= 4405/( 662.53 * 73.907² )
= 0.12171E-02
Since Vp is > 0.0004 no further vibration analysis is required !
Wind Load Calculation:
| | Wind | Wind | Wind | Wind | Element |

From| To | Height | Diameter | Area | Pressure | Wind Load |
| | cm | cm | cm² | kgf/m² | kgf |
---------------------------------------------------------------------------
10| 20| 600 | 108 | 64800 | 379.539 | 2083.55 |
20| 30| 896.9 | 108.36 | 671.832 | 379.539 | 21.6017 |
30| 40| 909.435 | 108.36 | 671.832 | 379.539 | 21.6017 |
40| 50| 911.835 | 108 | 1188 | 379.539 | 38.1983 |
50| 60| 929.025 | 90.816 | 2270.4 | 379.539 | 73.0013 |
60| 70| 952.435 | 73.152 | 1477.67 | 379.539 | 47.5122 |
70| 80| 960.147 | 73.914 | 352.954 | 379.539 | 11.3487 |
---------------------------------------------------------------------------


Earthquake Load Calculation: Step: 14 7:13pm Apr 11,2019
Seismic Analysis Results per IS 1893 (Part 4): 2015.
Importance Factor as Entered by User I 1.0000

Zone Number 3
Soil Type Soft Soil

Response reduction factor (Force factor) R 3.0000
Time Period of Vibration ( program or user ) 0.0300 Seconds
Value of Sa/g from Annex B 2.5000
Percent Damping 2.0 %
Considering MCE for load determination No
Horizontal Seismic Coefficient per 7.3.2 [Ah]:

= ( Z / 2 ) ( Sa / g * DampVal ) / ( R / I )
= ( 0.16/2 ) ( 2.5 * 1.4 )/( 3.0 )
= 0.093
Earthquake Element Load, for the first Element:

= Earthquake Weight * Ah * Scalar
= 973.48 * 0.0933 * 1.3
= 118.1 kgf
Vertical load per 7.4:

= 2/3 * Ah * W * Scalar
= 2/3 * 0.0933 * 2155 * 1.3
= 174.3 kgf
Earthquake Load Calculation:
| | Earthquake | Earthquake | Element | Element |

From| To | Height | Weight | Ope Load | Emp Load |
| | cm | kgf | kgf | kgf |
--------------------------------------------------------------
10|Lugs| 259.1 | 973.484 | 118.116 | 118.116 |
Lugs| 20| 429.55 | 675.752 | 81.9912 | 81.9912 |
20| 30| 603.1 | 194.898 | 23.6477 | 23.6477 |
30| 40| 609.435 | 110.507 | 13.4082 | 13.4082 |
40| 50| 611.835 | 26.221 | 3.18148 | 3.18148 |
50| 60| 629.835 | 57.7444 | 7.00632 | 7.00632 |
60| 70| 652.435 | 26.0384 | 3.15932 | 3.15932 |
70| 80| 664.923 | 89.9266 | 10.9111 | 10.9111 |
--------------------------------------------------------------
Note:
The Earthquake Loads calculated and printed in the Earthquake
Load calculation report have been factored by the input
scalar/load reduction factor of: 1.300.


Wind/Earthquake Shear, Bending: Step: 15 7:13pm Apr 11,2019
The following table is for the Operating Case.
Wind/Earthquake Shear, Bending:
| | Distance to| Cumulative |Earthquake | Wind | Earthquake |

From| To | Support| Wind Shear | Shear | Bending | Bending |
| | cm | kgf | kgf | kgf-m. | kgf-m. |
---------------------------------------------------------------------------
10|Lugs| 170.45 | ... | ... | ... | ... |
Lugs| 20| 129.55 | 1113.01 | 143.305 | 240.196 | 74.9739 |
20| 30| 256 | 213.264 | 61.3141 | 72.6306 | 15.0197 |
30| 40| 268.535 | 191.662 | 37.6664 | 47.9361 | 9.56511 |
40| 50| 270.935 | 170.061 | 24.2582 | 47.2664 | 9.14945 |
50| 60| 288.935 | 131.862 | 21.0767 | 30.6606 | 6.65602 |
60| 70| 311.535 | 58.8609 | 14.0704 | 6.8202 | 2.26262 |
70| 80| 319.247 | 11.3487 | 10.9111 | 0.27096 | 0.26051 |
---------------------------------------------------------------------------
Note:
The Wind Shears/Moments and the Earthquake Shears/Moments calculated
and printed in the Wind/Earthquake Shear and Bending report have
been factored by the input Scalar/Load reductions factors of;
Wind: 1.000; Earthquake: 1.300.
Note:
Review the Vessel Design Summary for the cumulative shear force
and bending moment on the support.


Wind Deflection: Step: 16 7:13pm Apr 11,2019
Wind Deflection Calculations:
The following table is for the Operating Case.
Wind Deflection:
| | Cumulative | Centroid | Elem. End | Elem. Ang. |

From| To | Wind Shear | Deflection | Deflection | Rotation |
| | kgf | mm | mm | |
---------------------------------------------------------------------
10|Lugs| ... | -0.13485 | ... | ... |
Lugs| 20| 1113.01 | 0.13836 | 0.29728 | 0.33951E-04 |
20| 30| 213.264 | 0.2934 | 0.28952 | 0.33946E-04 |
30| 40| 191.662 | 0.2934 | 0.29728 | 0.33953E-04 |
40| 50| 170.061 | 0.30416 | 0.31104 | 0.34029E-04 |
50| 60| 131.862 | 0.3267 | 0.34236 | 0.34159E-04 |
60| 70| 58.8609 | 0.35502 | 0.36768 | 0.34203E-04 |
70| 80| 11.3487 | 0.36469 | 0.3617 | 0.34203E-04 |
---------------------------------------------------------------------
Critical Wind Velocity for Tower Vibration:
| | 1st Crit. | 2nd Crit. |

From| To | Wind Speed | Wind Speed |
| | km/hr | km/hr |
-------------------------------------
10| 20| 868.726 | 5429.54 |
20| 30| 871.622 | 5447.64 |
30| 40| 871.622 | 5447.64 |
40| 50| 868.726 | 5429.54 |
50| 60| 730.502 | 4565.64 |
60| 70| 588.417 | 3677.61 |
70| 80| 594.547 | 3715.92 |
-------------------------------------
Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)

Allowable deflection : 33.127 Actual deflection : 0.368 mm


Longitudinal Stress Constants: Step: 17 7:13pm Apr 11,2019
Longitudinal Stress Constants:
| | Metal Area | Metal Area |Section Modulus | Section Modulus |

From | To | New | Corroded | New | Corroded |
| | cm² | cm² | mm³ | mm³ |
--------------------------------------------------------------------------------
10 | 20| 279.603 | 279.603 | 6152805 | 6152805 |
20 | 30| 279.603 | 279.603 | 6152805 | 6152805 |
30 | 40| 279.603 | 279.603 | 6152805 | 6152805 |
40 | 50| 279.603 | 279.603 | 6152805 | 6152805 |
50 | 60| 322.774 | 322.774 | 7103382 | 7103382 |
60 | 70| 151.199 | 151.199 | 2244578 | 2244578 |
70 | 80| 151.199 | 151.199 | 2244578 | 2244578 |
--------------------------------------------------------------------------------


Longitudinal Allowable Stresses: Step: 18 7:13pm Apr 11,2019
Longitudinal Allowable Stresses:
| | | Hydrotest | | Hydrotest |
From| To | Tensile | Tensile | Compressive | Compressive |
| | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² |
-------------------------------------------------------------------
10|Lugs| 1434.26 | 2452.59 | -1352.21 | -1352.21 |
Lugs| 20| 1434.26 | 2452.59 | -1352.21 | -1352.21 |
20| 30| 1687.37 | 2733.54 | -1352.21 | -1352.21 |
30| 40| 1687.37 | 2733.54 | -1352.21 | -1352.21 |
40| 50| 1687.32 | 2885.4 | -1352.21 | -1352.21 |
50| 60| 1687.32 | 2885.4 | -1382.34 | -1382.34 |
60| 70| 1687.32 | 2885.4 | -1388.09 | -1388.09 |
70| 80| 1687.32 | 2733.48 | -1388.09 | -1388.09 |
-------------------------------------------------------------------


Longitudinal Stresses due to: Step: 19 7:13pm Apr 11,2019
Longitudinal Stress Report
Note: Longitudinal Operating and Empty Stresses are computed in the

corroded condition. Stresses due to loads in the hydrostatic test
cases have also been computed in the corroded condition.
Longitudinal Pressure Stresses due to:
| | Longitudinal Stress | Longitudinal Stress |Longitudinal Stress |

From| To | Internal Pressure | External Pressure | Hydrotest Pressure |
| | kgf/cm² | kgf/cm² | kgf/cm² |
----------------------------------------------------------------------------
10| 20| 174.4 | ... | 261.6 |
20| 30| ... | ... | ... |
30| 40| ... | ... | ... |
40| 50| 8.72 | -0.91011 | 13.08 |
50| 60| 8.70781 | -0.91472 | 13.0617 |
60| 70| 7.34 | -0.77213 | 11.01 |
70| 80| ... | ... | ... |
----------------------------------------------------------------------------
Longitudinal Stresses due to Weight Loads for these Conditions:
| | Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To | Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |
| | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² |
---------------------------------------------------------------------------
10|Lugs| ... | ... | ... | 0.68677 | 0.68677 |
Lugs| 20| -4.22417 | -4.22417 | -4.22417 | 0.52198 | 0.52198 |
20| 30| -1.80734 | -1.80734 | -1.80734 | ... | ... |
30| 40| -1.11028 | -1.11028 | -1.11028 | ... | ... |
40| 50| -0.71505 | -0.71505 | -0.71505 | ... | ... |
50| 60| -0.53818 | -0.53818 | -0.53818 | ... | ... |
60| 70| -0.76697 | -0.76697 | -0.76697 | ... | ... |
70| 80| -0.59476 | -0.59476 | -0.59476 | ... | ... |
---------------------------------------------------------------------------
Longitudinal Stresses due to Weight Loads and Bending for these Conditions:
| | Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
From| To | Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind | Hyd. Equ. |
| | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² |
---------------------------------------------------------------------------
10|Lugs| 0.68677 | ... | ... | ... | ... |
Lugs| 20| 0.52198 | 3.90384 | 1.21853 | 1.28827 | ... |
20| 30| ... | 1.18045 | 0.24411 | 0.38955 | ... |
30| 40| ... | 0.77909 | 0.15546 | 0.2571 | ... |
40| 50| ... | 0.76821 | 0.1487 | 0.25351 | ... |
50| 60| ... | 0.43163 | 0.093702 | 0.14244 | ... |
60| 70| ... | 0.30385 | 0.1008 | 0.10027 | ... |
70| 80| ... | 0.012072 | 0.011606 | 0.0039837 | ... |
---------------------------------------------------------------------------
Longitudinal Stresses due to these Conditions:
| | Vortex Shedding | Vortex Shedding | Vortex Shedding | Earthquake |

From| To | Operating Case | Empty Case | Test Case | Empty Case |
------------------------------------------------------------------------------
10|Lugs| ... | ... | ... | ... |
Lugs| 20| ... | ... | ... | 1.21853 |
20| 30| ... | ... | ... | 0.24411 |
30| 40| ... | ... | ... | 0.15546 |

Longitudinal Stresses due to: Step: 19 7:13pm Apr 11,2019
40| 50| ... | ... | ... | 0.1487 |

50| 60| ... | ... | ... | 0.093702 |
60| 70| ... | ... | ... | 0.1008 |
70| 80| ... | ... | ... | 0.011606 |
------------------------------------------------------------------------------
Longitudinal Stresses due to Applied Axial Forces:
| | Longitudinal Stress | Longitudinal Stress |

From| To | Y Forces Wind | Y Forces Seismic |
| | kgf/cm² | kgf/cm² |
-------------------------------------------------------
10|Lugs| ... | -0.28163 |
Lugs| 20| ... | 0.34169 |
20| 30| ... | 0.14619 |
30| 40| ... | 0.089809 |
40| 50| ... | 0.05784 |
50| 60| ... | 0.043533 |
60| 70| ... | 0.06204 |
70| 80| ... | 0.048109 |
-------------------------------------------------------
Longitudinal Stresses due to User Forces and Moments:
| |Wind For/Mom | Earthquake For/Mom | Wind For/Mom | Earthquake For/Mom |

From| To | Corroded | Corroded | No Corrosion | No Corrosion |
-----------------------------------------------------------------------------------
10|Lugs| ... | ... | ... | ... |
Lugs| 20| ... | ... | ... | ... |
20| 30| ... | ... | ... | ... |
30| 40| ... | ... | ... | ... |
40| 50| ... | ... | ... | ... |
50| 60| ... | ... | ... | ... |
60| 70| ... | ... | ... | ... |
70| 80| ... | ... | ... | ... |
-----------------------------------------------------------------------------------


Stress due to Combined Loads: Step: 20 7:13pm Apr 11,2019
Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key
IP = Longitudinal Stress due to Internal Pressure

EP = Longitudinal Stress due to External Pressure
HP = Longitudinal Stress due to Hydrotest Pressure
NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
Case types HI and HE are in the Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding

stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+FW+BW

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 0.69 1434.26 -0.69 1352.21 0.0005 0.0005
10 0.20 1434.26 -8.65 1352.21 0.0001 0.0064
40 0.05 1687.32 -1.48 1352.21 0.0000 0.0011
50 1687.32 -0.97 1382.34 0.0007
60 1687.32 -1.07 1388.09 0.0008
Analysis of Load Case 2 : NP+EW+EE+FS+BS

10 0.41 1434.26 -0.97 1352.21 0.0003 0.0007
10 1434.26 -5.62 1352.21 0.0042
40 1687.32 -0.81 1352.21 0.0006
50 1687.32 -0.59 1382.34 0.0004
60 1687.32 -0.81 1388.09 0.0006
Analysis of Load Case 3 : NP+OW+WI+FW+BW

10 0.69 1434.26 -0.69 1352.21 0.0005 0.0005

10 0.20 1434.26 -8.65 1352.21 0.0001 0.0064

40 0.05 1687.32 -1.48 1352.21 0.0000 0.0011
50 1687.32 -0.97 1382.34 0.0007
60 1687.32 -1.07 1388.09 0.0008
Analysis of Load Case 4 : NP+OW+EQ+FS+BS

10 0.41 1434.26 -0.97 1352.21 0.0003 0.0007
10 1434.26 -5.62 1352.21 0.0042
40 1687.32 -0.81 1352.21 0.0006
50 1687.32 -0.59 1382.34 0.0004
60 1687.32 -0.81 1388.09 0.0006
Analysis of Load Case 5 : NP+HW+HI

10 0.69 2452.59 -0.69 1352.21 0.0003 0.0005
10 2452.59 -6.03 1352.21 0.0045
40 2885.40 -0.97 1352.21 0.0007
50 2885.40 -0.68 1382.34 0.0005
60 2885.40 -0.87 1388.09 0.0006
Analysis of Load Case 6 : NP+HW+HE

10 0.69 2452.59 -0.69 1352.21 0.0003 0.0005
10 2452.59 -4.75 1352.21 0.0035
40 2885.40 -0.72 1352.21 0.0005
50 2885.40 -0.54 1382.34 0.0004
60 2885.40 -0.77 1388.09 0.0006
Analysis of Load Case 7 : IP+OW+WI+FW+BW

10 175.09 1434.26 1352.21 0.1221
10 174.60 1434.26 1352.21 0.1217
40 8.77 1687.32 1352.21 0.0052
50 8.60 1687.32 1382.34 0.0051
60 6.88 1687.32 1388.09 0.0041
Analysis of Load Case 8 : IP+OW+EQ+FS+BS

10 174.81 1434.26 1352.21 0.1219
10 172.26 1434.26 1352.21 0.1201
40 8.21 1687.32 1352.21 0.0049
50 8.31 1687.32 1382.34 0.0049
60 6.74 1687.32 1388.09 0.0040
Analysis of Load Case 9 : EP+OW+WI+FW+BW

10 0.69 1434.26 -0.69 1352.21 0.0005 0.0005
10 0.20 1434.26 -8.65 1352.21 0.0001 0.0064
40 1687.32 -2.39 1352.21 0.0018
50 1687.32 -1.88 1382.34 0.0014
60 1687.32 -1.84 1388.09 0.0013
Analysis of Load Case 10 : EP+OW+EQ+FS+BS

10 0.41 1434.26 -0.97 1352.21 0.0003 0.0007
10 1434.26 -5.62 1352.21 0.0042

40 1687.32 -1.72 1352.21 0.0013

50 1687.32 -1.50 1382.34 0.0011
60 1687.32 -1.58 1388.09 0.0011
Analysis of Load Case 11 : HP+HW+HI

10 262.29 2452.59 1352.21 0.1069
10 259.19 2452.59 1352.21 0.1057
40 12.62 2885.40 1352.21 0.0044
50 12.67 2885.40 1382.34 0.0044
60 10.34 2885.40 1388.09 0.0036
Analysis of Load Case 12 : HP+HW+HE

10 262.29 2452.59 1352.21 0.1069
10 257.90 2452.59 1352.21 0.1052
40 12.36 2885.40 1352.21 0.0043
50 12.52 2885.40 1382.34 0.0043
60 10.24 2885.40 1388.09 0.0035
Analysis of Load Case 13 : IP+WE+EW

10 175.09 1434.26 1352.21 0.1221
10 170.70 1434.26 1352.21 0.1190
40 8.00 1687.32 1352.21 0.0047
50 8.17 1687.32 1382.34 0.0048
60 6.57 1687.32 1388.09 0.0039
Analysis of Load Case 14 : IP+WF+CW

10 174.40 1434.26 1352.21 0.1216
10 170.18 1434.26 1352.21 0.1187
40 8.00 1687.32 1352.21 0.0047
50 8.17 1687.32 1382.34 0.0048
60 6.57 1687.32 1388.09 0.0039
Analysis of Load Case 15 : IP+VO+OW

10 175.09 1434.26 1352.21 0.1221
10 170.70 1434.26 1352.21 0.1190
40 8.00 1687.32 1352.21 0.0047
50 8.17 1687.32 1382.34 0.0048
60 6.57 1687.32 1388.09 0.0039
Analysis of Load Case 16 : IP+VE+EW

10 175.09 1434.26 1352.21 0.1221
10 170.70 1434.26 1352.21 0.1190
40 8.00 1687.32 1352.21 0.0047
50 8.17 1687.32 1382.34 0.0048
60 6.57 1687.32 1388.09 0.0039
Analysis of Load Case 17 : NP+VO+OW

10 0.69 1434.26 -0.69 1352.21 0.0005 0.0005
10 1434.26 -4.75 1352.21 0.0035
40 1687.32 -0.72 1352.21 0.0005

50 1687.32 -0.54 1382.34 0.0004

60 1687.32 -0.77 1388.09 0.0006
Analysis of Load Case 18 : FS+BS+IP+OW

10 174.81 1434.26 1352.21 0.1219
10 171.04 1434.26 1352.21 0.1193
40 8.06 1687.32 1352.21 0.0048
50 8.21 1687.32 1382.34 0.0049
60 6.64 1687.32 1388.09 0.0039
Analysis of Load Case 19 : FS+BS+EP+OW

10 0.41 1434.26 -0.97 1352.21 0.0003 0.0007
10 1434.26 -4.40 1352.21 0.0033
40 1687.32 -1.57 1352.21 0.0012
50 1687.32 -1.41 1382.34 0.0010
60 1687.32 -1.48 1388.09 0.0011
Absolute Maximum of the all of the Stress Ratio's 0.1221
Governing Element: Shell

Governing Load Case 7 : IP+OW+WI+FW+BW


Center of Gravity Calculation: Step: 21 7:13pm Apr 11,2019
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Nozzles 305.994 cm

Center of Gravity of Lugs 357.900 cm
Center of Gravity of Tubesheet(s) 470.289 cm
Center of Gravity of Tubes 313.600 cm
Center of Gravity of Bare Shell New and Cold 373.328 cm

Center of Gravity of Bare Shell Corroded 373.328 cm
Vessel CG in the Operating Condition 345.139 cm

Vessel CG in the Fabricated (Shop/Empty) Condition 357.146 cm
Vessel CG in the Test Condition 339.957 cm


Sup. Lug Calcs: Ope: Lugs: 2 7:13pm Apr 11,2019
Support Lug Calculations: Operating Case
INPUT ECHO OF SUPPORT LUG INPUT
Type of Geometry : Gussets with No Top Plate

Number of Support Lugs Nlug 4
Distance from Vessel OD to Lug Contact Point Dlug 350.0000 mm
Lug Support Force Bearing Width Wfb 150.0000 mm
Lug Material SA-516 70
Lug Yield Stress 2477.07 kgf/cm²
Radial Width of bottom Support Lug Plate Wpl 384.0000 mm
Effective Force Bearing Length Lpl 350.0000 mm
Thickness of bottom Support Lug Plate Tpl 20.0000 mm
Distance between Gussets Dgp 278.0000 mm
Mean Width of Gusset Plate Wgp 217.0000 mm
Height of Gusset Plate Hgp 340.0000 mm
Thickness of Gusset Plate Tgp 16.0000 mm
Pad Width along Circumference C11P 400.000 mm

Pad Length along Vessel Axis C22P 400.000 mm
Pad Thickness Tpad 16.000 mm

Bolt Allowable Stress at Design Temperature 1757.68 kgf/cm²
Thread Series TEMA Metric
Bolt Diameter 20.00 mm
Results for Support Lugs: Description: LUG SUPPORT
Overturning Moment at Support Lug 240. kgf-m.

Weight Load at the top of one Lug 539. kgf
Force on one Lug, Operating Condition [Flug]:

= ( W/Nlug + Mlug/( Rlug * Nlug/2 ) )
= ( 2155/4 + 240/( 80.0 * 4/2 ))
= 688.77 kgf
Bearing Area [Ba]:

= Lpl * Wfb

= 350.0 * 150.0
= 525.00 cm²
Bending Stress in bottom Plate (Unif. Load) Per Bednar p.156 [Spl2]:
= Beta1 * Flug/Ba * Wfb² / Tpl² per Roark & Young 5th Ed.
= 1.417 * 688.8/525.0 * 150.0²/20.0²
= 104.58 kgf/cm²
Bottom Plate Required Thickness (Uniform Load) 5.0331 mm
Bottom Plate Required Thickness based on ADM S 3/4 [trAD]:

= 0.71 * Dgp(( Flug / ( Lpl * Wfb ))/Spa )½
= 0.71*278.0((689/(350.0*150.0))/1651.383)½
= 5.563 mm
Note: If using the AD Code recommendations, the force bearing width (Wfb) must
be greater than or equal to 1/3 of the bottom plate radial width (Wpl)
plus the pad thickness (Padthk), if there is a pad.
Bottom Support Plate Allowable Stress [Spa]:

= 2/3 * Ylug
= 2/3 * 2477
= 1651.38 kgf/cm²
Gusset Plate Axial Stress ( Force / Gusset Plate Area ) [Sgp]:

= ( Flug/2 )/( Wgp * Tgp )
= ( 689/2 )/( 217.0*16.0 )
= 9.92 kgf/cm²
Required Thickness of Gussets per AISC 3.0636 mm
Gusset Plate Allowable Stress [Sga]:

= ( 1-(Klr)²/(2*Cc²))*Fy /( 5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 85.0 )²/(2 * 127.27² )) * 2477/
( 5/3+3*(85.0)/(8* 127.27)-( 85.0³)/(8*127.27³)
= 1023.80 kgf/cm²
Maximum Compressive Gusset Plate Stress per Bednar [SgpB]:

= Flug*( 3*Dlug-Wpl )/( Tgp* Wpl² * (sin(Alph_G))² )
= 689*( 3*350.0-384.0 )/( 16.0*384.0²*(sin(45.51))² )
= 38.21 kgf/cm²
Gusset Plate Allowable Compressive Stress [SgaB]:

= 18000/(1+(1/18000)*( Hgp/sin(Alph_G)/(0.289*Tgp))² )
= 18000/(1+(1/18000)* (340.0/sin(45.51)/(0.289*16.0))² )
= 795.82 kgf/cm²
Note :
There was no uplift. Please choose an appropriate bolt
size for this support design.
Input Echo, WRC107/537 Item 1, Description: LUG SUPPORT
Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 mm
Vessel Diameter Dv 880.000 mm
Vessel Thickness Tv 10.000 mm
Design Temperature T1 80.0 °C
Attachment Type Type Rectangular

Parameter C11 C11 166.80 mm

Thickness of Reinforcing Pad Tpad 16.000 mm

Pad Parameter C11P C11p 400.000 mm
Design Internal Pressure Dp 8.000 kgf/cm²

Include Pressure Thrust No
Vessel Centerline Direction Cosine Vx 0.000

Vessel Centerline Direction Cosine Vy 1.000
Vessel Centerline Direction Cosine Vz 0.000
Nozzle Centerline Direction Cosine Nx 1.000
Nozzle Centerline Direction Cosine Ny 0.000
Nozzle Centerline Direction Cosine Nz 0.000
Global Force (SUS) Fx 0.0 kgf

Global Force (SUS) Fy 538.6 kgf
Global Force (SUS) Fz 0.0 kgf
Global Moment (SUS) Mx 0.0 kgf-m.
Global Moment (SUS) My 0.0 kgf-m.
Global Moment (SUS) Mz 188.5 kgf-m.
Internal Pressure (SUS) P 8.00 kgf/cm²

Global Force (OCC) Fx 574.2 kgf

Global Force (OCC) Fy 150.1 kgf
Global Force (OCC) Fz 0.0 kgf
Global Moment (OCC) Mx 0.0 kgf-m.
Global Moment (OCC) My 201.0 kgf-m.
Global Moment (OCC) Mz 52.5 kgf-m.
Occasional Internal Pressure (OCC) Pvar 0.00 kgf/cm²
Use Interactive Control No

WRC107 Version Version March 1979
Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107 Stress Calculation for SUStained loads:

Radial Load P 0.0 kgf
Circumferential Shear VC 0.0 kgf
Longitudinal Shear VL 538.6 kgf
Circumferential Moment MC 0.0 kgf-m.
Longitudinal Moment ML -188.5 kgf-m.
Torsional Moment MT 0.0 kgf-m.

Dimensionless Parameters used : Gamma = 17.42
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.293 4C 2.456 (A,B)
N(PHI) / ( P/Rm ) 0.293 3C 1.663 (C,D)
M(PHI) / ( P ) 0.221 2C1 0.054 (A,B)
M(PHI) / ( P ) 0.221 1C 0.083 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.217 3A 0.685 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.238 1A 0.086 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.255 3B 1.887 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.248 1B 0.031 (A,B,C,D)
N(x) / ( P/Rm ) 0.259 3C 1.848 (A,B)

N(x) / ( P/Rm ) 0.259 4C 2.594 (C,D)
M(x) / ( P ) 0.265 1C1 0.070 (A,B)
M(x) / ( P ) 0.265 2C ! 0.040 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.217 4A 1.117 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.288 2A 0.040 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.255 4B 0.700 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.280 2B 0.045 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Stress Concentration Factors: Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Attachment Junction (kgf/cm²)
| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 22.9| 22.9| -22.9| -22.9| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 46.5| -46.5| -46.5| 46.5| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 69.4| -23.5| -69.4| 23.5| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Long. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 11.3| 11.3| -11.3| -11.3| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 59.7| -59.7| -59.7| 59.7| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 71.0| -48.4| -71.0| 48.4| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -3.8| -3.8| 3.8| 3.8|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -3.8| -3.8| 3.8| 3.8|
------------------------------------------------------------------------------------------------
Str. Int. | 71.0| 48.4| 71.0| 48.4| 7.6| 7.6| 7.6| 7.6|

Dimensionless Loads for Cylindrical Shells at Pad edge:

-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.449 4C 3.219 (A,B)
N(PHI) / ( P/Rm ) 0.449 3C 1.205 (C,D)
M(PHI) / ( P ) 0.449 2C1 0.006 (A,B)
M(PHI) / ( P ) 0.449 1C ! 0.064 (C,D)
N(x) / ( P/Rm ) 0.449 3C 1.205 (A,B)

N(x) / ( P/Rm ) 0.449 4C 3.219 (C,D)
M(x) / ( P ) 0.449 1C1 0.016 (A,B)
M(x) / ( P ) 0.449 2C ! 0.033 (C,D)
Stresses in the Vessel at the Edge of Reinforcing Pad (kgf/cm²)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 37.2| 37.2| -37.2| -37.2| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 29.5| -29.5| -29.5| 29.5| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 66.6| 7.7| -66.6| -7.7| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Long. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 22.8| 22.8| -22.8| -22.8| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 49.6| -49.6| -49.6| 49.6| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 72.4| -26.8| -72.4| 26.8| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -6.7| -6.7| 6.7| 6.7|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -6.7| -6.7| 6.7| 6.7|
------------------------------------------------------------------------------------------------
Str. Int. | 72.4| 34.6| 72.4| 34.6| 13.5| 13.5| 13.5| 13.5|
WRC 107 Stress Calculation for OCCasional loads:

Circumferential Moment MC -201.0 kgf-m.




Type of | |
------------------------------------------------------------------------------------------------
Circ. Memb. P | -12.0| -12.0| -12.0| -12.0| -8.1| -8.1| -8.1| -8.1|
Circ. Bend. P | -27.3| 27.3| -27.3| 27.3| -42.2| 42.2| -42.2| 42.2|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 8.5| 8.5| -8.5| -8.5|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 142.1| -142.1| -142.1| 142.1|
Circ. Memb. ML | 6.4| 6.4| -6.4| -6.4| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 13.0| -13.0| -13.0| 13.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -19.9| 8.8| -58.6| 21.9| 100.3| -99.5| -201.0| 167.7|
------------------------------------------------------------------------------------------------
Long. Memb. P | -9.0| -9.0| -9.0| -9.0| -12.6| -12.6| -12.6| -12.6|
Long. Bend. P | -35.6| 35.6| -35.6| 35.6| -20.5| 20.5| -20.5| 20.5|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 15.4| 15.4| -15.4| -15.4|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 54.6| -54.6| -54.6| 54.6|
Long. Memb. ML | 3.1| 3.1| -3.1| -3.1| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 16.6| -16.6| -16.6| 16.6| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -24.9| 13.1| -64.4| 40.1| 36.8| -31.3| -103.1| 47.1|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -1.1| -1.1| 1.1| 1.1|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -1.1| -1.1| 1.1| 1.1|
------------------------------------------------------------------------------------------------
Str. Int. | 24.9| 13.1| 64.4| 40.1| 100.4| 99.5| 201.0| 167.7|


Type of | |
------------------------------------------------------------------------------------------------
Circ. Memb. P | -41.5| -41.5| -41.5| -41.5| -15.6| -15.6| -15.6| -15.6|
Circ. Bend. P | -22.3| 22.3| -22.3| 22.3| -219.5| 219.5| -219.5| 219.5|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 23.3| 23.3| -23.3| -23.3|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 358.0| -358.0| -358.0| 358.0|
Circ. Memb. ML | 10.4| 10.4| -10.4| -10.4| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 8.2| -8.2| -8.2| 8.2| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -45.3| -17.1| -82.4| -21.4| 146.3| -130.7| -616.4| 538.7|
------------------------------------------------------------------------------------------------
Long. Memb. P | -15.6| -15.6| -15.6| -15.6| -41.5| -41.5| -41.5| -41.5|
Long. Bend. P | -54.7| 54.7| -54.7| 54.7| -112.8| 112.8| -112.8| 112.8|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 94.3| 94.3| -94.3| -94.3|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 143.1| -143.1| -143.1| 143.1|
Long. Memb. ML | 6.4| 6.4| -6.4| -6.4| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 13.8| -13.8| -13.8| 13.8| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -50.0| 31.6| -90.4| 46.6| 83.1| 22.5| -391.7| 120.0|

------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -1.9| -1.9| 1.9| 1.9|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -1.9| -1.9| 1.9| 1.9|
------------------------------------------------------------------------------------------------
Str. Int. | 50.0| 48.7| 90.4| 68.0| 146.3| 153.2| 616.4| 538.7|
------------------------------------------------------------------------------------------------
WRC 107/537 Stress Summations:
Vessel Stress Summation at Attachment Junction (kgf/cm²)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 131.5| 139.5| 131.5| 139.5| 131.5| 139.5| 131.5| 139.5|
Circ. Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pm(TOTAL)| 131.5| 139.5| 131.5| 139.5| 131.5| 139.5| 131.5| 139.5|
Circ. Pl (SUS) | 22.9| 22.9| -22.9| -22.9| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (OCC) | -5.6| -5.6| -18.4| -18.4| 0.4| 0.4| -16.6| -16.6|
Circ. Pl(TOTAL)| 17.3| 17.3| -41.3| -41.3| 0.4| 0.4| -16.6| -16.6|
Circ. Q (SUS) | 46.5| -46.5| -46.5| 46.5| 0.0| 0.0| 0.0| 0.0|
Circ. Q (OCC) | -14.3| 14.3| -40.2| 40.2| 99.9| -99.9| -184.4| 184.4|
Circ. Q (TOTAL)| 32.1| -32.1| -86.7| 86.7| 99.9| -99.9| -184.4| 184.4|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 65.7| 65.7| 65.7| 65.7| 65.7| 65.7| 65.7| 65.7|
Long. Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pm(TOTAL)| 65.7| 65.7| 65.7| 65.7| 65.7| 65.7| 65.7| 65.7|
Long. Pl (SUS) | 11.3| 11.3| -11.3| -11.3| 0.0| 0.0| 0.0| 0.0|
Long. Pl (OCC) | -5.9| -5.9| -12.2| -12.2| 2.7| 2.7| -28.0| -28.0|
Long. Pl(TOTAL)| 5.4| 5.4| -23.4| -23.4| 2.7| 2.7| -28.0| -28.0|
Long. Q (SUS) | 59.7| -59.7| -59.7| 59.7| 0.0| 0.0| 0.0| 0.0|
Long. Q (OCC) | -19.0| 19.0| -52.3| 52.3| 34.1| -34.1| -75.1| 75.1|
Long. Q (TOTAL)| 40.7| -40.7| -112.0| 112.0| 34.1| -34.1| -75.1| 75.1|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pm(TOTAL)| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| -3.8| -3.8| 3.8| 3.8|
Shear Pl (OCC) | 0.0| 0.0| 0.0| 0.0| -1.1| -1.1| 1.1| 1.1|
Shear Pl(TOTAL)| 0.0| 0.0| 0.0| 0.0| -4.9| -4.9| 4.9| 4.9|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (TOTAL)| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 131.5| 139.5| 131.5| 139.5| 131.5| 139.5| 131.5| 139.5|
------------------------------------------------------------------------------------------------
Pm (SUS+OCC) | 131.5| 139.5| 131.5| 139.5| 131.5| 139.5| 131.5| 139.5|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 154.4| 162.4| 108.6| 116.6| 131.7| 139.7| 131.7| 139.7|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS+OCC)| 148.8| 156.8| 90.2| 98.2| 132.3| 140.2| 115.2| 123.2|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 181.0| 124.7| 73.2| 184.9| 232.0| 42.8| 70.2| 307.4|
Vessel Stress Summation Comparison (kgf/cm²):
Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | | |
-------------------------------------------------------------------------

Pm (SUS) | 139.50 1406.14 | Passed |

Pm (SUS+OCC) | 139.50 1687.37 | Passed |
Pm+Pl (SUS) | 162.42 2109.21 | Passed |
Pm+Pl (SUS+OCC)| 156.83 2531.05 | Passed |
Pm+Pl+Q (TOTAL)| 307.36 4218.42 | Passed |
The Pm+Pl+Q allowable was based on a temperature range cycling from ambient to design temperature.
This allowable is computed per ASME VIII-2, 5.5.6.1(1) Part 5, 3((Smc + Smh)/2).
------------------------------------------------------------------------------------------------
Vessel Stress Summation at Reinforcing Pad Edge (kgf/cm²)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 348.0| 356.0| 348.0| 356.0| 348.0| 356.0| 348.0| 356.0|
Circ. Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pm(TOTAL)| 348.0| 356.0| 348.0| 356.0| 348.0| 356.0| 348.0| 356.0|
Circ. Pl (SUS) | 37.2| 37.2| -37.2| -37.2| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (OCC) | -31.2| -31.2| -51.9| -51.9| 7.8| 7.8| -38.9| -38.9|
Circ. Pl(TOTAL)| 6.0| 6.0| -89.1| -89.1| 7.8| 7.8| -38.9| -38.9|
Circ. Q (SUS) | 29.5| -29.5| -29.5| 29.5| 0.0| 0.0| 0.0| 0.0|
Circ. Q (OCC) | -14.1| 14.1| -30.5| 30.5| 138.5| -138.5| -577.5| 577.5|
Circ. Q (TOTAL)| 15.4| -15.4| -60.0| 60.0| 138.5| -138.5| -577.5| 577.5|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 174.0| 174.0| 174.0| 174.0| 174.0| 174.0| 174.0| 174.0|
Long. Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pm(TOTAL)| 174.0| 174.0| 174.0| 174.0| 174.0| 174.0| 174.0| 174.0|
Long. Pl (SUS) | 22.8| 22.8| -22.8| -22.8| 0.0| 0.0| 0.0| 0.0|
Long. Pl (OCC) | -9.2| -9.2| -21.9| -21.9| 52.8| 52.8| -135.8| -135.8|
Long. Pl(TOTAL)| 13.6| 13.6| -44.7| -44.7| 52.8| 52.8| -135.8| -135.8|
Long. Q (SUS) | 49.6| -49.6| -49.6| 49.6| 0.0| 0.0| 0.0| 0.0|
Long. Q (OCC) | -40.8| 40.8| -68.5| 68.5| 30.3| -30.3| -255.8| 255.8|
Long. Q (TOTAL)| 8.8| -8.8| -118.1| 118.1| 30.3| -30.3| -255.8| 255.8|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pm(TOTAL)| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| -6.7| -6.7| 6.7| 6.7|
Shear Pl (OCC) | 0.0| 0.0| 0.0| 0.0| -1.9| -1.9| 1.9| 1.9|
Shear Pl(TOTAL)| 0.0| 0.0| 0.0| 0.0| -8.6| -8.6| 8.6| 8.6|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (TOTAL)| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 348.0| 356.0| 348.0| 356.0| 348.0| 356.0| 348.0| 356.0|
------------------------------------------------------------------------------------------------
Pm (SUS+OCC) | 348.0| 356.0| 348.0| 356.0| 348.0| 356.0| 348.0| 356.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 385.2| 393.2| 310.9| 318.9| 348.3| 356.3| 348.3| 356.3|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS+OCC)| 354.1| 362.1| 259.0| 267.0| 356.4| 364.4| 309.4| 317.4|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 369.4| 346.7| 199.0| 327.0| 494.6| 227.7| 269.8| 894.8|

Stress Int. | | |
-------------------------------------------------------------------------

Pm (SUS) | 356.04 1406.14 | Passed |

Pm (SUS+OCC) | 356.04 1687.37 | Passed |
Pm+Pl (SUS) | 393.23 2109.21 | Passed |


Sup. Lug Calcs: Test: Step: 23 7:13pm Apr 11,2019
Support Lug Calculations: Test Case
INPUT ECHO OF SUPPORT LUG INPUT
Type of Geometry : Gussets with No Top Plate

Number of Support Lugs Nlug 4
Distance from Vessel OD to Lug Contact Point Dlug 350.0000 mm
Lug Support Force Bearing Width Wfb 150.0000 mm
Lug Material SA-516 70
Lug Yield Stress 2671.67 kgf/cm²
Radial Width of bottom Support Lug Plate Wpl 384.0000 mm
Effective Force Bearing Length Lpl 350.0000 mm
Thickness of bottom Support Lug Plate Tpl 20.0000 mm
Distance between Gussets Dgp 278.0000 mm
Mean Width of Gusset Plate Wgp 217.0000 mm
Height of Gusset Plate Hgp 340.0000 mm
Thickness of Gusset Plate Tgp 16.0000 mm
Pad Width along Circumference C11P 400.000 mm

Pad Length along Vessel Axis C22P 400.000 mm
Pad Thickness Tpad 16.000 mm

Bolt Allowable Stress at Design Temperature 1757.68 kgf/cm²
Thread Series TEMA Metric
Bolt Diameter 20.00 mm
Results for Support Lugs: Description: LUG SUPPORT
Overturning Moment at Support Lug 79. kgf-m.

Weight Load at the top of one Lug 1154. kgf
Force on one Lug, Test Condition [Flug]:

= ( W/Nlug + Mlug/( Rlug * Nlug/2 ) )
= ( 4617/4 + 79/( 80.0 * 4/2 ))
= 1203.72 kgf
Bearing Area [Ba]:

= Lpl * Wfb

= 350.0 * 150.0
= 525.00 cm²
Bending Stress in bottom Plate (Unif. Load) Per Bednar p.156 [Spl2]:
= Beta1 * Flug/Ba * Wfb² / Tpl² per Roark & Young 5th Ed.
= 1.417 * 1203.7/525.0 * 150.0²/20.0²
= 182.77 kgf/cm²
Bottom Plate Required Thickness (Uniform Load) 6.4068 mm
Bottom Plate Required Thickness based on ADM S 3/4 [trAD]:

= 0.71 * Dgp(( Flug / ( Lpl * Wfb ))/Spa )½
= 0.71*278.0((1204/(350.0*150.0))/1781.111)½
= 7.082 mm
Note: If using the AD Code recommendations, the force bearing width (Wfb) must
be greater than or equal to 1/3 of the bottom plate radial width (Wpl)
plus the pad thickness (Padthk), if there is a pad.
Bottom Support Plate Allowable Stress [Spa]:

= 2/3 * Ylug
= 2/3 * 2672
= 1781.11 kgf/cm²
Gusset Plate Axial Stress ( Force / Gusset Plate Area ) [Sgp]:

= ( Flug/2 )/( Wgp * Tgp )
= ( 1204/2 )/( 217.0*16.0 )
= 17.33 kgf/cm²
Required Thickness of Gussets per AISC 3.6646 mm
Gusset Plate Allowable Stress [Sga]:

= ( 1-(Klr)²/(2*Cc²))*Fy /( 5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 85.0 )²/(2 * 123.58² )) * 2672/
( 5/3+3*(85.0)/(8* 123.58)-( 85.0³)/(8*123.58³)
= 1082.69 kgf/cm²
Maximum Compressive Gusset Plate Stress per Bednar [SgpB]:

= Flug*( 3*Dlug-Wpl )/( Tgp* Wpl² * (sin(Alph_G))² )
= 1204*( 3*350.0-384.0 )/( 16.0*384.0²*(sin(45.51))² )
= 66.77 kgf/cm²
Gusset Plate Allowable Compressive Stress [SgaB]:

= 18000/(1+(1/18000)*( Hgp/sin(Alph_G)/(0.289*Tgp))² )
= 18000/(1+(1/18000)* (340.0/sin(45.51)/(0.289*16.0))² )
= 795.82 kgf/cm²
Note :
There was no uplift. Please choose an appropriate bolt
size for this support design.
Input Echo, WRC107/537 Item 1, Description: LUG SUPPORT
Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 mm
Vessel Diameter Dv 880.000 mm
Vessel Thickness Tv 10.000 mm
Design Temperature T1 21.1 °C
Attachment Type Type Rectangular


Thickness of Reinforcing Pad Tpad 16.000 mm

Design Internal Pressure Dp 8.000 kgf/cm²

Vessel Centerline Direction Cosine Vx 0.000

Vessel Centerline Direction Cosine Vy 1.000
Vessel Centerline Direction Cosine Vz 0.000
Nozzle Centerline Direction Cosine Nx 1.000
Nozzle Centerline Direction Cosine Ny 0.000
Nozzle Centerline Direction Cosine Nz 0.000
Global Force (SUS) Fx 0.0 kgf

Global Force (SUS) Fy 538.6 kgf
Global Force (SUS) Fz 0.0 kgf
Global Moment (SUS) Mx 0.0 kgf-m.
Global Moment (SUS) My 0.0 kgf-m.
Global Moment (SUS) Mz 188.5 kgf-m.
Internal Pressure (SUS) P 8.00 kgf/cm²

Global Force (OCC) Fx 62.5 kgf

Global Force (OCC) Fy 665.1 kgf
Global Force (OCC) Fz 0.0 kgf
Global Moment (OCC) Mx 0.0 kgf-m.
Global Moment (OCC) My 21.9 kgf-m.
Global Moment (OCC) Mz 232.8 kgf-m.
Occasional Internal Pressure (OCC) Pvar 4.32 kgf/cm²
Use Interactive Control No

WRC107 Version Version March 1979
Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107 Stress Calculation for SUStained loads:

Circumferential Moment MC 0.0 kgf-m.

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.293 4C 2.456 (A,B)
N(PHI) / ( P/Rm ) 0.293 3C 1.663 (C,D)
M(PHI) / ( P ) 0.221 2C1 0.054 (A,B)
M(PHI) / ( P ) 0.221 1C 0.083 (C,D)
N(x) / ( P/Rm ) 0.259 3C 1.848 (A,B)

N(x) / ( P/Rm ) 0.259 4C 2.594 (C,D)
M(x) / ( P ) 0.265 1C1 0.070 (A,B)
M(x) / ( P ) 0.265 2C ! 0.040 (C,D)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 22.9| 22.9| -22.9| -22.9| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 46.5| -46.5| -46.5| 46.5| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 69.4| -23.5| -69.4| 23.5| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Long. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 11.3| 11.3| -11.3| -11.3| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 59.7| -59.7| -59.7| 59.7| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 71.0| -48.4| -71.0| 48.4| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -3.8| -3.8| 3.8| 3.8|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -3.8| -3.8| 3.8| 3.8|
------------------------------------------------------------------------------------------------
Str. Int. | 71.0| 48.4| 71.0| 48.4| 7.6| 7.6| 7.6| 7.6|

Dimensionless Loads for Cylindrical Shells at Pad edge:

-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.449 4C 3.219 (A,B)
N(PHI) / ( P/Rm ) 0.449 3C 1.205 (C,D)
M(PHI) / ( P ) 0.449 2C1 0.006 (A,B)
M(PHI) / ( P ) 0.449 1C ! 0.064 (C,D)
N(x) / ( P/Rm ) 0.449 3C 1.205 (A,B)

N(x) / ( P/Rm ) 0.449 4C 3.219 (C,D)
M(x) / ( P ) 0.449 1C1 0.016 (A,B)
M(x) / ( P ) 0.449 2C ! 0.033 (C,D)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 37.2| 37.2| -37.2| -37.2| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 29.5| -29.5| -29.5| 29.5| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 66.6| 7.7| -66.6| -7.7| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Long. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 22.8| 22.8| -22.8| -22.8| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 49.6| -49.6| -49.6| 49.6| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 72.4| -26.8| -72.4| 26.8| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -6.7| -6.7| 6.7| 6.7|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -6.7| -6.7| 6.7| 6.7|
------------------------------------------------------------------------------------------------
Str. Int. | 72.4| 34.6| 72.4| 34.6| 13.5| 13.5| 13.5| 13.5|
WRC 107 Stress Calculation for OCCasional loads:

Circumferential Moment MC -21.9 kgf-m.




Type of | |
------------------------------------------------------------------------------------------------
Circ. Memb. P | -1.3| -1.3| -1.3| -1.3| -0.9| -0.9| -0.9| -0.9|
Circ. Bend. P | -3.0| 3.0| -3.0| 3.0| -4.6| 4.6| -4.6| 4.6|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.9| 0.9| -0.9| -0.9|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 15.5| -15.5| -15.5| 15.5|
Circ. Memb. ML | 28.3| 28.3| -28.3| -28.3| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 57.4| -57.4| -57.4| 57.4| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 81.4| -27.4| -89.9| 30.7| 10.9| -10.8| -21.9| 18.3|
------------------------------------------------------------------------------------------------
Long. Memb. P | -1.0| -1.0| -1.0| -1.0| -1.4| -1.4| -1.4| -1.4|
Long. Bend. P | -3.9| 3.9| -3.9| 3.9| -2.2| 2.2| -2.2| 2.2|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 1.7| 1.7| -1.7| -1.7|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 5.9| -5.9| -5.9| 5.9|
Long. Memb. ML | 13.9| 13.9| -13.9| -13.9| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 73.7| -73.7| -73.7| 73.7| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 82.8| -56.9| -92.5| 62.7| 4.0| -3.4| -11.2| 5.1|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -4.7| -4.7| 4.7| 4.7|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -4.7| -4.7| 4.7| 4.7|
------------------------------------------------------------------------------------------------
Str. Int. | 82.8| 56.9| 92.5| 62.7| 13.3| 13.1| 23.7| 19.8|


Type of | |
------------------------------------------------------------------------------------------------
Circ. Memb. P | -4.5| -4.5| -4.5| -4.5| -1.7| -1.7| -1.7| -1.7|
Circ. Bend. P | -2.4| 2.4| -2.4| 2.4| -23.9| 23.9| -23.9| 23.9|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 2.5| 2.5| -2.5| -2.5|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 39.0| -39.0| -39.0| 39.0|
Circ. Memb. ML | 45.9| 45.9| -45.9| -45.9| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 36.4| -36.4| -36.4| 36.4| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 75.3| 7.4| -89.2| -11.6| 15.9| -14.2| -67.1| 58.7|
------------------------------------------------------------------------------------------------
Long. Memb. P | -1.7| -1.7| -1.7| -1.7| -4.5| -4.5| -4.5| -4.5|
Long. Bend. P | -6.0| 6.0| -6.0| 6.0| -12.3| 12.3| -12.3| 12.3|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 10.3| 10.3| -10.3| -10.3|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 15.6| -15.6| -15.6| 15.6|
Long. Memb. ML | 28.2| 28.2| -28.2| -28.2| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 61.3| -61.3| -61.3| 61.3| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 81.8| -28.9| -97.1| 37.4| 9.0| 2.4| -42.7| 13.1|

------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -8.3| -8.3| 8.3| 8.3|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -8.3| -8.3| 8.3| 8.3|
------------------------------------------------------------------------------------------------
Str. Int. | 81.8| 36.3| 97.1| 49.0| 21.5| 23.6| 69.7| 60.1|
------------------------------------------------------------------------------------------------
Vessel Stress Summation at Attachment Junction (kgf/cm²)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 131.5| 139.5| 131.5| 139.5| 131.5| 139.5| 131.5| 139.5|
Circ. Pm (OCC) | 71.0| 75.4| 71.0| 75.4| 71.0| 75.4| 71.0| 75.4|
Circ. Pm(TOTAL)| 202.5| 214.9| 202.5| 214.9| 202.5| 214.9| 202.5| 214.9|
Circ. Pl (SUS) | 22.9| 22.9| -22.9| -22.9| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (OCC) | 27.0| 27.0| -29.6| -29.6| 0.0| 0.0| -1.8| -1.8|
Circ. Pl(TOTAL)| 49.9| 49.9| -52.5| -52.5| 0.0| 0.0| -1.8| -1.8|
Circ. Q (SUS) | 46.5| -46.5| -46.5| 46.5| 0.0| 0.0| 0.0| 0.0|
Circ. Q (OCC) | 54.4| -54.4| -60.3| 60.3| 10.9| -10.9| -20.1| 20.1|
Circ. Q (TOTAL)| 100.9| -100.9| -106.8| 106.8| 10.9| -10.9| -20.1| 20.1|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 65.7| 65.7| 65.7| 65.7| 65.7| 65.7| 65.7| 65.7|
Long. Pm (OCC) | 35.5| 35.5| 35.5| 35.5| 35.5| 35.5| 35.5| 35.5|
Long. Pm(TOTAL)| 101.3| 101.3| 101.3| 101.3| 101.3| 101.3| 101.3| 101.3|
Long. Pl (SUS) | 11.3| 11.3| -11.3| -11.3| 0.0| 0.0| 0.0| 0.0|
Long. Pl (OCC) | 13.0| 13.0| -14.9| -14.9| 0.3| 0.3| -3.1| -3.1|
Long. Pl(TOTAL)| 24.2| 24.2| -26.2| -26.2| 0.3| 0.3| -3.1| -3.1|
Long. Q (SUS) | 59.7| -59.7| -59.7| 59.7| 0.0| 0.0| 0.0| 0.0|
Long. Q (OCC) | 69.9| -69.9| -77.6| 77.6| 3.7| -3.7| -8.2| 8.2|
Long. Q (TOTAL)| 129.6| -129.6| -137.3| 137.3| 3.7| -3.7| -8.2| 8.2|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pm(TOTAL)| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| -3.8| -3.8| 3.8| 3.8|
Shear Pl (OCC) | 0.0| 0.0| 0.0| 0.0| -4.7| -4.7| 4.7| 4.7|
Shear Pl(TOTAL)| 0.0| 0.0| 0.0| 0.0| -8.5| -8.5| 8.5| 8.5|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (TOTAL)| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 131.5| 139.5| 131.5| 139.5| 131.5| 139.5| 131.5| 139.5|
------------------------------------------------------------------------------------------------
Pm (SUS+OCC) | 202.5| 214.9| 202.5| 214.9| 202.5| 214.9| 202.5| 214.9|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 154.4| 162.4| 108.6| 116.6| 131.7| 139.7| 131.7| 139.7|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS+OCC)| 252.4| 264.8| 150.0| 162.3| 203.3| 215.5| 201.4| 213.7|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 353.3| 168.0| 105.5| 269.1| 214.1| 204.7| 181.4| 233.7|

Stress Int. | | |
-------------------------------------------------------------------------

Pm (SUS) | 139.50 2404.50 | Passed |

Pm (SUS+OCC) | 214.85 2885.40 | Passed |
Pm+Pl (SUS) | 162.42 3606.75 | Passed |
------------------------------------------------------------------------------------------------
Vessel Stress Summation at Reinforcing Pad Edge (kgf/cm²)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 348.0| 356.0| 348.0| 356.0| 348.0| 356.0| 348.0| 356.0|
Circ. Pm (OCC) | 188.0| 192.3| 188.0| 192.3| 188.0| 192.3| 188.0| 192.3|
Circ. Pm(TOTAL)| 536.0| 548.4| 536.0| 548.4| 536.0| 548.4| 536.0| 548.4|
Circ. Pl (SUS) | 37.2| 37.2| -37.2| -37.2| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (OCC) | 41.4| 41.4| -50.4| -50.4| 0.8| 0.8| -4.2| -4.2|
Circ. Pl(TOTAL)| 78.6| 78.6| -87.6| -87.6| 0.8| 0.8| -4.2| -4.2|
Circ. Q (SUS) | 29.5| -29.5| -29.5| 29.5| 0.0| 0.0| 0.0| 0.0|
Circ. Q (OCC) | 34.0| -34.0| -38.8| 38.8| 15.1| -15.1| -62.9| 62.9|
Circ. Q (TOTAL)| 63.4| -63.4| -68.3| 68.3| 15.1| -15.1| -62.9| 62.9|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 174.0| 174.0| 174.0| 174.0| 174.0| 174.0| 174.0| 174.0|
Long. Pm (OCC) | 94.0| 94.0| 94.0| 94.0| 94.0| 94.0| 94.0| 94.0|
Long. Pm(TOTAL)| 268.0| 268.0| 268.0| 268.0| 268.0| 268.0| 268.0| 268.0|
Long. Pl (SUS) | 22.8| 22.8| -22.8| -22.8| 0.0| 0.0| 0.0| 0.0|
Long. Pl (OCC) | 26.5| 26.5| -29.8| -29.8| 5.7| 5.7| -14.8| -14.8|
Long. Pl(TOTAL)| 49.3| 49.3| -52.7| -52.7| 5.7| 5.7| -14.8| -14.8|
Long. Q (SUS) | 49.6| -49.6| -49.6| 49.6| 0.0| 0.0| 0.0| 0.0|
Long. Q (OCC) | 55.3| -55.3| -67.2| 67.2| 3.3| -3.3| -27.9| 27.9|
Long. Q (TOTAL)| 105.0| -105.0| -116.9| 116.9| 3.3| -3.3| -27.9| 27.9|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pm(TOTAL)| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| -6.7| -6.7| 6.7| 6.7|
Shear Pl (OCC) | 0.0| 0.0| 0.0| 0.0| -8.3| -8.3| 8.3| 8.3|
Shear Pl(TOTAL)| 0.0| 0.0| 0.0| 0.0| -15.0| -15.0| 15.0| 15.0|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (TOTAL)| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 348.0| 356.0| 348.0| 356.0| 348.0| 356.0| 348.0| 356.0|
------------------------------------------------------------------------------------------------
Pm (SUS+OCC) | 536.0| 548.4| 536.0| 548.4| 536.0| 548.4| 536.0| 548.4|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 385.2| 393.2| 310.9| 318.9| 348.3| 356.3| 348.3| 356.3|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS+OCC)| 614.6| 626.9| 448.4| 460.7| 537.8| 550.0| 532.6| 544.9|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 678.0| 563.5| 380.2| 529.0| 552.8| 535.0| 469.8| 607.7|

Stress Int. | | |
-------------------------------------------------------------------------

Pm (SUS) | 356.04 2404.50 | Passed |

Pm (SUS+OCC) | 548.37 2885.40 | Passed |
Pm+Pl (SUS) | 393.23 3606.75 | Passed |


Conical Section: Channel cone Cone: 6 7:13pm Apr 11,2019
Conical Reinforcement Calculations, ASME VIII Div. 1, App. 1
Conical Section From 50 To 60 SA-516 70
Channel cone
Elastic Modulus Data from ASME Section II Part D at 100 °C
Elastic Modulus of Cone Material 0.202E+07 kgf/cm² at 100 °C

Elastic Modulus of Small Cylinder Material 0.202E+07 kgf/cm² at 100 °C
Elastic Modulus of Large Cylinder Material 0.202E+07 kgf/cm² at 100 °C
Elastic Modulus of Large End Reinforcement 0.202E+07 kgf/cm² at 100 °C
Elastic Modulus of Small End Reinforcement 0.202E+07 kgf/cm² at 100 °C
Elastic Modulus Data from ASME Section II Part D at 100 °C
Elastic Modulus of Cone Material 0.202E+07 kgf/cm² at 100 °C

Elastic Modulus of Small Cylinder Material 0.202E+07 kgf/cm² at 100 °C
Elastic Modulus of Large Cylinder Material 0.202E+07 kgf/cm² at 100 °C
Elastic Modulus of Large End Reinforcement 0.202E+07 kgf/cm² at 100 °C
Elastic Modulus of Small End Reinforcement 0.202E+07 kgf/cm² at 100 °C
Axial Force on Small End of Cone 87.82 kgf

Axial Force on Large End of Cone 131.56 kgf
Moment on Small End of Cone 6.82 kgf-m.
Moment on Large End of Cone 30.66 kgf-m.
Note: Both ends of the Cone are Lines of Support
Maximum Centroid Reinforcement Distance Large End 16.7705 mm

Maximum Centroid Reinforcement Distance Small End 12.3450 mm
Note: No ring was found close enough to the large end to be considered.
Note: No ring was found close enough to the small end to be considered.
Reinforcement Calculations for Cone / Large Cylinder:
Required Area of Reinforcement for Large End Under Internal Pressure

Large end ratio of pressure to allowable stress 0.00028
Large end max. half apex angle w/o reinforcement 11.000 degrees
Large end actual half apex angle 29.804 degrees
Intermediate Value [k]:

= max( Y / ( Sr * Erl ), 1 )
= max( 0.28412E+10/( 1406.1 * 2020629 ), 1 )
= 1.0000
where [Y] is:

= Large End All. Stress * Large End Elastic Modulus (Int. temp.)
= 1406.1 * 2020629
= 2841206272.0 kgf/cm²^2
Decay Length, Cone Large End:

= 2 * sqrt( RL( ts - ca ) )
= 2 * sqrt( 440.0( 10.0 - 0.0 ) )
= 132.665 mm
Required Area of Reinforcement, Large End, Internal [Arl]:

= k*QL*Rl/(Sc*E2))*tan(alpha)
= 1.0 * 0.8822 * 440.0/( 1406 * 1.0 ) * 0.573
= 0.158 cm²

Force per Length, Cone Large End [QL]:

= P( Rl/2 ) - Faxial/(pi(Dl + Tl)) + Moment/(pi(Rl + Tl/2)(Rl + Tl/2))
= 0.4( 440.0/2 ) - 131.6/(pi(880.0 + 10.0)) +
30.7/(pi(440.0 + 10.0/2)(440.0 + 10.0/2))
= 0.882 kgf/mm
Area of Reinforcement Available in Large end Shell [Ael]:

= ( tc - tr ) * sqrt( RL * tc/cos(alpha))
= ( 10.0- 0.144) * sqrt( 440.0 * 10.0/0.868)
= 7.0181 cm²
Summary of Reinforcement area, Large end, Internal Pressure:

Area of reinforcement required per App. 1-5(1) 0.1581 cm²
Area of reinforcement in shell per App. 1-5(2) 7.0181 cm²
Area of reinforcement in stiffening ring 0.0000 cm²
Required Area of Reinforcement for Large End Under External Pressure

Large end ratio of pressure to allowable stress 0.00003
Large end max. half apex angle w/o reinforcement 0.071 degrees
Large end actual half apex angle 29.804 degrees

= max( Y / ( Srl * Erl ), 1 )
= max( 0.28412E+10/( 1406.1 * 2020629 ), 1 )
= 1.0000
where [Y] is:

= Large End All. Stress * Large End Elastic Modulus (Ext. temp.)
= 1406.1 * 2020629
= 2841206272.0 kgf/cm²^2
Allowable Stress of Large End Material (Ext. Temp) 1406.1 kgf/cm²

Allowable Stress of Cone Material (Ext. Temp) 1406.1 kgf/cm²
Required Area of Reinforcement, Large End, External [Arl]:

= (k*QL*DL*tan(angle)/(2*Sc*E2))
= (1.0*0.1863*900.0*0.573/(2*1406*1.0))
= 0.0342 cm²
Force per Length, Cone Large End External Pressure [QL]:

= Pext( Rl/2 ) + Faxial/(pi(Dl - Tl)) + Moment/(pi(Rl - Tl/2)(Rl - Tl/2))
= 0.04( 450.0/2 ) + 131.6/(pi(900.0 - 10.0)) +
30.7/(pi(450.0 - 10.0/2)(450.0 - 10.0/2))
= 0.186 kgf/mm
Available Area of Reinforcement, Large End, External [Ael]:

= 0.55( Dl*tc )½ * ( tc/cos(alpha) )
= 0.55( 900.0 * 10.0 )½ * ( 10.0/0.868 )
= 6.0131 cm²
Summary of Reinforcement Area, Large End, External Pressure:

Intermediate Results, Large End, External Pressure:
Calculate Cylinder Decay Length:

= 2 * sqrt( RL * ts )
= 2*sqrt(450.0*10.0)
= 134.1641 mm
Note: LL is zero since large cylinder length is less than the decay length

Area Available in Cone, Shell, and Reinforcement 14.46 cm²

Force per Unit Length on Shell / Cone Junction 0.06 kgf/mm
Actual Buckling Stress associated with this Force 2.77 kgf/cm²
Material Strain associated with this stress 0.000003
Required Moment of Inertia, Large End, External Pressure [I's]:

= A * Dl² * Atl / 10.9
= 0.275E-05 * 900.0 * 900.0 * 14.46/10.9
= 294.90 mm 4
Available Moment of Inertia, Large End, External Pressure:

Area Centroid Ar*Ce Dist I Ar*Di²
Shl 5.218 0.0000 0.000 -8.0010 0.435 334.018
Con 6.013 -14.9437 -89.858 6.9427 5.142 289.837
Sec 0.000 5.0000 0.000 -13.0010 0.000 0.000
TOT 11.231 -89.858 5.576 623.855
Centroid of Section -8.0010 Moment of Inertia 11.81
Summary of Large End Inertia Calculations

Available Moment of Inertia ( Large End ) 11.815 cm**4
Required Moment of Inertia ( Large End ) 0.029 cm**4
Reinforcement Calculations for Cone / Small Cylinder:
Required Area of Reinforcement for Small End under Internal Pressure

Small end ratio of pressure to allowable stress 0.00028
Small end max. half apex angle w/o reinforcement 4.000 degrees
Small end actual half apex angle 29.804 degrees

= max( Y / ( Sr * Ers ), 1 )
= max( 0.28412E+10/( 1406.1 * 2020629 ), 1 )
= 1.0000
where [Y] is:

= Small End All. Stress * Small End Elastic Modulus (Int. temp.)
= 1406.1 * 2020629
= 2841206272.0 kgf/cm²^2
Decay Length, Cone Small End:

= 1.4 * sqrt( Rs( ts - ca ) )
= 1.4 * sqrt( 296.8( 8.0 - 0.0 ) )
= 68.219 mm
Required Area of Reinforcement, Small End, Internal [Ars]:

= k*QS*Rs/(Ss*E1)*(1-delta/alpha)*tan(alpha)
= 1.0 * 0.5711 * 296.8/( 1406 * 1.0 ) *
( 1 - 4.0/29.8 ) 0.5728
= 0.0598 cm²
Force per Length, Cone Small End [QS]:

= P( Rs/2 ) - Faxial/(pi(Ds + Ts)) + Moment/(pi(Rs + Ts/2)(Rs + Ts/2))
= 0.4( 296.8/2 ) - 87.8/(pi(593.6 + 8.0)) +
6.8/(pi(296.8 + 8.0/2)(296.8 + 8.0/2))
= 0.571 kgf/mm
Area of Reinforcement Available in Small End Shell [Aes]:

= 0.78(Rs*Ts)½*((Ts-t)+(Tc-Tr)/cos(alpha) ))
= 0.78(296.8*8.0)½*(( 8.0- 0.084 )+( 10.0- 0.097 )/0.87)
= 7.3460 cm²
Summary of Reinforcement Area, Small End, Internal Pressure:


Required Area of Reinforcement for Small End Under External Pressure
Allowable Stress of Small End Material (Ext. Temp) 1406.1 kgf/cm²

Allowable Stress of Cone Material (Ext. Temp) 1406.1 kgf/cm²

= max( Y / ( Srs * Ers ), 1 )
= max( 0.28412E+10/( 1406.1 * 2020629 ), 1 )
= 1.0000
where [Y] is:

= Small End All. Stress * Small End Elastic Modulus (Ext. temp.)
= 1406.1 * 2020629
= 2841206272.0 kgf/cm²^2
Area of Reinforcement Required in Small End Shell [Ars]:

= k * QS * Rs * tan(alpha) / ( Ss * E1 )
= (1.0*0.1314*304.8*0.5728/(1406*1.0))
= 0.0163 cm²
Force per Length, Cone Small End [QS]:

= Pext( Rs/2 ) + Faxial/(pi(Ds - Ts)) + Moment/(pi(Rs - Ts/2)(Rs - Ts/2))
= 0.04( 304.8/2 ) + 87.8/(pi(609.6 - 8.0)) +
6.8/(pi(304.8 - 8.0/2)(304.8 - 8.0/2))
= 0.131 kgf/mm
Area of Reinforcement Available in Small End Shell [Aes]:

= 0.55*(Ds*ts)½*[(ts-t)+(tc-tr)/cos(alpha))]
= 0.55*(609.6*8.0)½*[(8.0-0.335)+(10.0-0.395)/0.868]
= 7.1953 cm²
Summary of Reinforcement Area, Small End, External Pressure:

Intermediate Results, Small End, External Pressure:

Area Available in Cone, Shell, and Reinforcement 22.54 cm²
Force per Unit Length on Shell / Cone Junction 0.16 kgf/mm
Actual Buckling Stress associated with this Force 3.18 kgf/cm²
Material Strain associated with this stress 0.000003
Required Moment of Inertia, Small End, External Pressure [I's]:

= A * Ds² * Ats / 10.9
= 0.315E-05 * 609.6 * 609.6 * 22.54/10.9
= 241.94 mm 4
Available Moment of Inertia, Small End, External Pressure:

Area Centroid Ar*Ce Dist I Ar*Di²
Shl 3.073 0.0000 0.000 6.4930 0.164 129.540
Con 4.426 11.0003 48.691 -4.5073 2.275 89.925
Sec 0.000 4.0000 0.000 2.4930 0.000 0.000
TOT 7.499 48.691 2.439 219.465
Centroid of Section 6.4930 Moment of Inertia 4.63
Summary of Small End Inertia Calculations

Available Moment of Inertia ( Small End ) 0.4634E+01 cm**4
Required Moment of Inertia ( Small End ) 0.2419E-01 cm**4
Note: The following calculations are only required per 1-5(g)(1) and
do include external loads due to wind or seismic. These
discontinuity stresses are computed at the shell/cone junction

and do not include effects of local stiffening from a junction ring.
Results for Discontinuity Stresses per Bednar p. 236 2nd Edition
Stress Type Stress Allowable Location

Tensile Stress 36.77 4218.30 Small Cyl. Long.
Compres. Stress -22.30 -4218.30 Small Cyl. Long.
Membrane Stress 28.43 2109.15 Small End Tang.
Tensile Stress 25.58 4218.30 Cone Longitudinal
Compres. Stress -12.23 -4218.30 Cone Longitudinal
Tensile Stress 27.26 2109.15 Cone Tangential
Tensile Stress 47.31 4218.30 Large Cyl. Long.

Compres. Stress -29.46 -4218.30 Large Cyl. Long.
Membrane Stress -3.33 2109.15 Large End Tang.
Tensile Stress 48.67 4218.30 Cone Longitudinal
Compres. Stress -28.10 -4218.30 Cone Longitudinal
Compres Stress 1.72 -2109.15 Cone Tangential
Note: An asterisk (*) denotes that this stress was not applicable
for this combination of loads.
Maximum Allowable Pressure Calculations for Cone to Shell Junction:
Pressure Pressure Reason

Case kgf/cm² for Failure at this Pressure
-------------------------------------------------------------------------------
MAWP 10.915 Large End Reinforcement
MAPnc 10.915 Large End Reinforcement
These pressures were determined by iteration.


Nozzle Summary: Step: 30 7:13pm Apr 11,2019
Nozzle Calculation Summary:
Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |

| kgf/cm² | | kgf/cm² | | mm | Path | Stresses |
----------------------------------------------------------------------------------------------
N3 | 16.89 | ... | ... | OK | 2.51 | OK | Passed |
N7 | 26.80 | ... | ... | OK | 2.51 | OK | No Calc[*] |
N6 | 26.80 | ... | ... | OK | 2.51 | OK | No Calc[*] |
N4 | 16.89 | ... | ... | OK | 2.51 | OK | Passed |
----------------------------------------------------------------------------------------------
MAWP Summary:
Minimum MAWP Nozzles : 16.888 Nozzle : N4
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node | Nozzle Description | Y Coordinate | Layout Angle | Dia. Limit |

| | mm | deg | mm |
------------------------------------------------------------------------------
10 | N3 | 300.000 | 80.000 | 518.808 |
10 | N7 | 84.000 | 135.000 | 106.959 |
10 | N6 | 5850.000 | 135.000 | 106.959 |
10 | N4 | 5740.000 | 180.000 | 518.808 |
The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !


Nozzle Calcs.: N3 Nozl: 5 7:13pm Apr 11,2019
Input, Nozzle Desc: N3 From: 10
Pressure for Reinforcement Calculations P 8.000 kgf/cm²

Temperature for Internal Pressure Temp 80 °C
Shell Material SA-516 70

Shell Allowable Stress at Temperature Sv 1406.14 kgf/cm²
Shell Allowable Stress At Ambient Sva 1406.14 kgf/cm²
Inside Diameter of Cylindrical Shell D 880.00 mm

Shell Finished (Minimum) Thickness t 10.0000 mm
Shell Internal Corrosion Allowance c 0.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
Distance from Bottom/Left Tangent 30.00 cm
User Entered Minimum Design Metal Temperature 0.00 °C
Type of Element Connected to the Shell : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient Sna 1202.25 kgf/cm²
Diameter Basis (for tr calc only) ID

Layout Angle 80.00 deg
Diameter 250.0000 mm
Size and Thickness Basis Minimum

Nominal Thickness tn 30

Flange Type FFSo
Corrosion Allowance can 0.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 200.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 7.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
Class of attached Flange 150

Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)


Insert/Set-in Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: N3
ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45
Actual Inside Diameter Used in Calculation 259.404 mm.

Actual Thickness Used in Calculation 6.823 mm
Nozzle input data check completed without errors.
Reqd thk per UG-37(a) of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (8.0*440.0)/(1406*1.0-0.6*8.0)
= 2.5119 mm
Reqd thk per UG-37(a) of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (8.0*129.7)/(1202*1.0-0.6*8.0)
= 0.8665 mm
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 518.8077 mm
Parallel to Vessel Wall, opening length d 259.4038 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 17.0577 mm
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 1202.2/1406.1 )
= 0.855

= min( 1, Sn/Sv )
= min( 1, 1202.2/1406.1 )
= 0.855

= min( fr2, fr4 )
= min( 0.855, 1.0 )
= 0.855
Results of Nozzle Reinforcement Area Calculations: (cm²)
AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|

---------------------------------------------------------------
Area Required Ar | 6.566| NA| NA|
Area in Shell A1 | 19.276| NA| NA|
Area in Nozzle Wall A2 | 1.737| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 0.419| NA| NA|
Area in Element A5 | 0.000| NA| NA|
TOTAL AREA AVAILABLE Atot | 21.433| NA| NA|

The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (259.4038*2.5119*1.0+2*6.8231*2.5119*1.0*(1-0.86))
= 6.566 cm²
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 259.404( 1.0 * 10.0 - 1.0 * 2.512 ) - 2 * 6.823
( 1.0 * 10.0 - 1.0 * 2.5119 ) * ( 1 - 0.855 )
= 19.276 cm²
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 17.06 )( 6.82 - 0.87 ) 0.855
= 1.737 cm²
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 7.0² * 0.855 + ( 0.0 )² * 0.855
= 0.419 cm²
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 0.8665 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 2.5119 mm
Wall Thickness tb1 = max(trb1, tr16b) = 2.5119 mm
Wall Thickness per table UG-45 tb3 = 8.1026 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 8.103, max( 2.5119, 1.5 ) ]
= 2.5119 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.8665, 2.5119 )
= 2.5119 mm
Available Nozzle Neck Thickness = 6.8231 mm --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
Nozzle Neck to Flange Weld, Curve: B

----------------------------------------------------------------------

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B

----------------------------------------------------------------------


Governing MDMT of all the sub-joints of this Junction : -104 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-c) -104 °C

Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
Weld Size Calculations, Description: N3
Intermediate Calc. for nozzle/shell Welds Tmin 6.8231 mm
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 4.7762 = 0.7 * tmin. 4.9490 = 0.7 * Wo mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:

= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (6.5656 - 19.2763 + 2 * 6.8231 * 0.855 *
(1.0 * 10.0 - 2.5119 ) )1406)
= max( 0, -16644.47) kgf
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 1.7374 + 0.0 + 0.419 - 0.0 * 0.86 ) * 1406
= 3032.19 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 1.7374 + 0.0 + 0.419 + ( 1.1667 ) ) * 1406
= 4672.80 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 1.7374 + 0.0 + 0.419 + 0.0 + ( 1.1667 ) ) * 1406
= 4672.80 kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 273.05 * 7.0 * 0.49 * 1202
= 17687. kgf
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 133.1135) * ( 6.8231 - 0.0 ) * 0.7 * 1202
= 24013. kgf
Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng

= ( 3.1416/2.0 ) * 273.05 * ( 10.0 - 0.0 ) * 0.74 * 1406
= 44629. kgf
Strength of Failure Paths:
PATH11 = ( SONW + SNW ) = ( 17687 + 24013 ) = 41700 kgf

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 17687 + 0 + 44629 + 0 ) = 62316 kgf
PATH33 = ( Sonw + Tngw + Sinw )
= ( 17687 + 44629 + 0 ) = 62316 kgf
Summary of Failure Path Calculations:

Path 1-1 = 41699 kgf, must exceed W = 0 kgf or W1 = 3032 kgf
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 16.888 kgf/cm²
The Drop for this Nozzle is : 21.7167 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 231.7167 mm





Material SA-106 B

Diameter 50.0000 mm


Flange Type FFSo







= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (8.0*440.0)/(1406*1.0-0.6*8.0)
= 2.5119 mm

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (8.0*26.74)/(1202*1.0-0.6*8.0)
= 0.1786 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N7.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.


= min[ 3.42, max( 2.5119, 1.5 ) ]
= 2.5119 mm

= max( ta, tb )
= max( 0.1786, 2.5119 )

= 2.5119 mm

----------------------------------------------------------------------


----------------------------------------------------------------------



Note:

Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Note: The MAWP of this junction was limited by the parent Shell/Head.






Material SA-106 B

Diameter 50.0000 mm


Flange Type FFSo







= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (8.0*440.0)/(1406*1.0-0.6*8.0)
= 2.5119 mm

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (8.0*26.74)/(1202*1.0-0.6*8.0)
= 0.1786 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N6.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.


= min[ 3.42, max( 2.5119, 1.5 ) ]
= 2.5119 mm

= max( ta, tb )
= max( 0.1786, 2.5119 )

= 2.5119 mm

----------------------------------------------------------------------


----------------------------------------------------------------------



Note:

Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Note: The MAWP of this junction was limited by the parent Shell/Head.






Material SA-106 B

Diameter 250.0000 mm


Flange Type FFSo







= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (8.0*440.0)/(1406*1.0-0.6*8.0)
= 2.5119 mm

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (8.0*129.7)/(1202*1.0-0.6*8.0)
= 0.8665 mm


= min( 1, Sn/Sv )
= min( 1, 1202.2/1406.1 )
= 0.855

= min( 1, Sn/Sv )
= min( 1, 1202.2/1406.1 )
= 0.855

= min( fr2, fr4 )
= min( 0.855, 1.0 )
= 0.855
Results of Nozzle Reinforcement Area Calculations: (cm²)
AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|

---------------------------------------------------------------
Area Required Ar | 6.566| NA| NA|
Area in Shell A1 | 19.276| NA| NA|
Area in Nozzle Wall A2 | 1.737| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 0.419| NA| NA|
Area in Element A5 | 0.000| NA| NA|
TOTAL AREA AVAILABLE Atot | 21.433| NA| NA|

The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (259.4038*2.5119*1.0+2*6.8231*2.5119*1.0*(1-0.86))
= 6.566 cm²
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 259.404( 1.0 * 10.0 - 1.0 * 2.512 ) - 2 * 6.823
( 1.0 * 10.0 - 1.0 * 2.5119 ) * ( 1 - 0.855 )
= 19.276 cm²
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 17.06 )( 6.82 - 0.87 ) 0.855
= 1.737 cm²
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 7.0² * 0.855 + ( 0.0 )² * 0.855
= 0.419 cm²


= min[ 8.103, max( 2.5119, 1.5 ) ]
= 2.5119 mm

= max( ta, tb )
= max( 0.8665, 2.5119 )
= 2.5119 mm

----------------------------------------------------------------------


----------------------------------------------------------------------




Note:

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:

= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (6.5656 - 19.2763 + 2 * 6.8231 * 0.855 *
(1.0 * 10.0 - 2.5119 ) )1406)
= max( 0, -16644.47) kgf
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 1.7374 + 0.0 + 0.419 - 0.0 * 0.86 ) * 1406
= 3032.19 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 1.7374 + 0.0 + 0.419 + ( 1.1667 ) ) * 1406
= 4672.80 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 1.7374 + 0.0 + 0.419 + 0.0 + ( 1.1667 ) ) * 1406
= 4672.80 kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 273.05 * 7.0 * 0.49 * 1202
= 17687. kgf
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 133.1135) * ( 6.8231 - 0.0 ) * 0.7 * 1202
= 24013. kgf
Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng

= ( 3.1416/2.0 ) * 273.05 * ( 10.0 - 0.0 ) * 0.74 * 1406
= 44629. kgf
Strength of Failure Paths:
PATH11 = ( SONW + SNW ) = ( 17687 + 24013 ) = 41700 kgf

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 17687 + 0 + 44629 + 0 ) = 62316 kgf
PATH33 = ( Sonw + Tngw + Sinw )
= ( 17687 + 44629 + 0 ) = 62316 kgf
Summary of Failure Path Calculations:





Nozzle Schedule: Step: 29 7:13pm Apr 11,2019
Nozzle Schedule:
Nominal or | Schd | Flg | Nozzle | Wall | Reinforcing Pad | Cut |

Flg |
Actual | or FVC | Type | O/Dia | Thk | Diameter Thk | Length |
Class |
Description Size | Type | | mm | mm | mm mm | mm |
|
-------------------------------------------------------------------------------------------------
---
N7 | 50 mm | 40 | FFSo| 60.3 | 3.9 | ... | ... | 211 |
150 |
N6 | 50 mm | 40 | FFSo| 60.3 | 3.9 | ... | ... | 211 |
150 |
N3 | 250 mm | 30 | FFSo| 273.0 | 7.8 | ... | ... | 231 |
150 |
N4 | 250 mm | 30 | FFSo| 273.0 | 7.8 | ... | ... | 231 |
150 |
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details (mm):
| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |

Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
N7 | SA-106 B | 10.000 | 4.000 | ... | ... | ... |
N6 | SA-106 B | 10.000 | 4.000 | ... | ... | ... |
N3 | SA-106 B | 10.000 | 7.000 | ... | ... | ... |
N4 | SA-106 B | 10.000 | 7.000 | ... | ... | ... |
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
| Elev/Distance | Layout | Proj | Proj | Installed in |

Description | From Datum | Angle | Outside | Inside | Component |
| cm | deg | mm | mm | |
---------------------------------------------------------------------------------------------
N7 | 8.400 | 135.0 | 200.00 | 0.00 | Shell |
N6 | 585.000 | 135.0 | 200.00 | 0.00 | Shell |
N3 | 30.000 | 80.0 | 200.00 | 0.00 | Shell |
N4 | 574.000 | 180.0 | 200.00 | 0.00 | Shell |
Weld Sizes for Slip On/Socket Weld Nozzle Flanges per UW-21:
Nozzle to Flange Fillet Weld Leg dimension [xmin]:

= min( 1.4 * tn, Hub Thickness )
The Nozzle Wall thicknesses shown below are in the corroded condition. Hubs
are considered to be straight.

Nozzle Schedule: Step: 29 7:13pm Apr 11,2019
Nominal or Actual | Schd | Flg | Noz. | Wall | Hub | Throat | xmin |

Description Size | or FVC | Type | O/Dia | Thk | Thk | Thk | Thk |
| Type | | mm | mm | mm | mm | mm |
---------------------------------------------------------------------------------------------
N7 50 mm | 40 | FFSo| 60.3 | 3.9 | 7.9 | 3.8 | 5.5 |
N6 50 mm | 40 | FFSo| 60.3 | 3.9 | 7.9 | 3.8 | 5.5 |
N3 250 mm | 30 | FFSo| 273.0 | 7.8 | 14.2 | 7.6 | 10.9 |
N4 250 mm | 30 | FFSo| 273.0 | 7.8 | 14.2 | 7.6 | 10.9 |


ASME TS Calc: Cases Case: 1 7:13p Apr 11,2019
Input Echo, Tubesheet Number 1, Description: Tubsheet
Shell Data:
Main Shell Description: Shell
Shell Maximum Design Pressure Psd,max 8.00 kgf/cm²
Shell Maximum Operating Pressure Psox,max 3.50 kgf/cm²
Shell Minimum Operating Pressure Psox,min 0.00 kgf/cm²
Shell Thickness ts 10.0000 mm
Shell Internal Corrosion Allowance cas 0.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm
Inside Diameter of Shell Ds 880.000 mm
Shell Temperature for Internal Pressure Ts 80.00 °C
Note:
Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.
Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70
Shell Material UNS Number K02700

Shell Allowable Stress at Temperature Ss 1406.14 kgf/cm²
Shell Allowable Stress at Ambient 1406.14 kgf/cm²
Channel Description: Channel shell

Channel Type: Cylinder
Channel Maximum Design Pressure Ptd,max 0.40 kgf/cm²
Channel Maximum Operating Pressure Ptox,max 0.19 kgf/cm²
Channel Minimum Operating Pressure Ptox,min 0.00 kgf/cm²
Channel Thickness tc 10.0000 mm
Channel Corrosion Allowance cac 0.0000 mm
Inside Diameter of Channel Dc 880.000 mm
Channel Design Temperature TEMPC 100.00 °C
Channel Material SA-516 70
Note:
Channel Material UNS Number K02700

Channel Allowable Stress at Temperature Sc 1406.14 kgf/cm²
Channel Allowable Stress at Ambient 1406.14 kgf/cm²
Tube Data:
Number of Tube Holes Nt 470
Tube Wall Thickness et 0.9000 mm
Tube Outside Diameter D 25.4000 mm
Total Straight Tube Length Lt 6000.00 mm
Straight Tube Length (bet. inner tubsht faces) L 5898.00 mm
Design Temperature of the Tubes 100.00 °C
Tube Material SB-338 2
Tube Material UNS Number R50400
Is this a Welded Tube No
Tube Material Specification used Smls. tube
Tube Allowable Stress at Temperature 853.27 kgf/cm²
Tube Allowable Stress At Ambient 1005.39 kgf/cm²
Tube Yield Stress At design Temperature Syt 2165.81 kgf/cm²
Tube Pitch (Center to Center Spacing) P 31.7500 mm
Tube Layout Pattern Triangular
Fillet Weld Leg af 0.9000 mm

Groove Weld Leg ag 0.9000 mm
Tube-Tubesheet Joint Weld Type Full Strength

Method for Tube-Tubesheet Jt. Allow. UW-20

Tube-Tubesheet Joint Classification b-1
Radius to Outermost Tube Hole Center ro 373.300 mm

Largest Center-to-Center Tube Distance Ul 0.0000 mm
Length of Expanded Portion of Tube ltx 0.0000 mm
Tube-side pass partition groove depth hg 0.0000 mm
Tubesheet Data:
Tubesheet TYPE: Stationary, Gasketed both Sides, Conf. d

Exchanger TYPE: With an Externally Sealed Floating Head, Conf. b
Tubesheet Design Metal Temperature T 100.00 °C

Tubesheet Material SB-265 2
Tubesheet Material UNS Number R50400
Tubesheet Allowable Stress at Temperature S 853.27 kgf/cm²
Tubesheet Allowable Stress at Ambient Tt 1005.39 kgf/cm²
Thickness of Tubesheet h 51.0000 mm
Tubesheet Corr. Allowance (Shell side) Cats 0.0000 mm
Tubesheet Corr. Allowance (Channel side) Catc 0.0000 mm
Tubesheet Outside Diameter A 973.000 mm
Dimension G for the Channel Side Gc 951.917 mm

Area of the Untubed Lanes AL 0.0 cm²
Additional Data for Fixed/Floating Tubesheet Exchangers:

Unsupported Tube Span under consideration l 667.000 mm
Tube End condition corresponding to Span (l) k 0.80
Ignore Radial Thermal Exp. effects (UHX-13.8/14.6) YES

Note: The Metal temperatures at the Rim are set to ambient (21 °C)
Tubesheet Metal Temp. at Rim T' 21.11 °C

Shell Metal Temp. at Tubesheet T'S 21.11 °C
Channel Metal Temp. at Tubesheet T'C 21.11 °C
Perform Differential Pressure Design N
Run Multiple Load Cases YES
Junction Stress Reduction option None
Additional Data for Gasketed Tubesheets:

Tubesheet Gasket on which Side Both
Gasket Factor, m 1.00
Flange Facing Sketch Code Sketch 1a
Column for Gasket Seating Code Column II
Full face Gasket Flange Option Program Selects
Bolting Information:
Nominal Bolt Diameter dB 16.0000 mm
Type of Thread Series TEMA Metric Thread
Number of Bolts n 32
Weld between Flange and Shell/Channel 0.0000 mm

Alternate Flange Operating Bolt Load, Wm1

61977.83 kgf
Alternate Flange Seating Bolt Load, Wm2 4432.85 kgf
Alternate Flange Design Bolt Load, W 69889.45 kgf
Tubesheet Integral with None

Tubesheet Extended as Flange No
Is Exchanger in Creep range (skip EP, Use 3S for Sps) NO
ASME TubeSheet Results per Part UHX, 2017
Elasticity/Expansion Material Properties:
Shell - TE-1 Carbon & Low Alloy Steels, Group 1

Shell - TM-1 Carbon Steels with C<= 0.3%
-----------------------------------------------------------------
Th. Exp. Coeff. Metal Temp. along Len 57.3 °C 0.0000118256 /°C
Elastic Mod. at Design Temperature 80.0 °C 0.20326E+07 kgf/cm²
Th. Exp. Coeff. Metal Temp. at Tubsht 21.1 °C 0.0000115190 /°C
Elastic Mod. at Metal Temp. along Len 57.3 °C 0.20459E+07 kgf/cm²
Elastic Mod. at Ambient Temperature 21.1 °C 0.20670E+07 kgf/cm²
Channel - TE-1 Carbon & Low Alloy Steels, Group 1

Channel - TM-1 Carbon Steels with C<= 0.3%
-----------------------------------------------------------------
Th. Exp. Coeff. Metal Temp. at Tubsht 21.1 °C 0.0000115190 /°C
Tubes - TE-5 Titanium Gr 1,2,3,7,11,12,16 and 17

Tubes - TM-5 R50400
-----------------------------------------------------------------
Th. Exp. Coeff. Metal Temp. along Len 60.8 °C 0.0000084593 /°C
Elastic Mod. at Metal Temp. along Len 60.8 °C 0.10704E+07 kgf/cm²
Elastic Mod. at Tubsht. Design Temp. 100.0 °C 0.10512E+07 kgf/cm²

TubeSheet - TE-5 Titanium Gr 1,2,3,7,11,12,16 and 17

TubeSheet - TM-5 R50400
-----------------------------------------------------------------
Th. Exp. Coeff. Metal Temp. at Rim 21.1 °C 0.0000082793 /°C
Elastic Mod. at Metal Temp. at Rim 21.1 °C 0.10898E+07 kgf/cm²
Note:
The Elasticity and Alpha values are taken from Tables in ASME II D.
Please insure these properties are consistent with the
type of Material for the tubes, shell, channel etc.
Tube Required Thickness under Internal Pressure (Tubeside pressure):

Thickness Due to Internal Pressure:
= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (0.4*(25.4/2-0.0)/(853.27*1.0+0.4*0.4)
= 0.0060 + 0.0000 = 0.0060 mm
Tube Required Thickness under External Pressure (Shellside pressure) :
External Pressure Chart NFT-2 at 100.00 °C

Elastic Modulus for Material 1050392.50 kgf/cm²
Results for Max. Allowable External Pressure (Emawp):

TCA ODCA SLEN D/T L/D Factor A B
0.9000 25.40 5898.00 28.22 50.0000 0.0013811 676.47
EMAWP = (4*B)/(3*(D/T)) = ( 4 *676.4709 )/( 3 *28.2222 ) = 31.9593 kgf/cm²
Results for Reqd Thickness for Ext. Pressure (Tca):

TCA ODCA SLEN D/T L/D Factor A B
0.5542 25.40 5898.00 45.83 50.0000 0.0005236 275.01
EMAWP = (4*B)/(3*(D/T)) = ( 4 *275.0076 )/( 3 *45.8337 ) = 8.0002 kgf/cm²
Summary of Tube Required Thickness Results:

Total Required Thickness including Corrosion all. 0.5542 mm
Allowable Internal Pressure at Corroded thickness 62.23 kgf/cm²
Required Internal Design Pressure 0.40 kgf/cm²
Allowable External Pressure at Corroded thickness 31.96 kgf/cm²
Required External Design Pressure 8.00 kgf/cm²
Required Thickness due to Shell Side pressure 0.5542 mm
-----------------------------------------------------------------
Detailed Results for load Case D3 un-corr. (Psd,max + Ptd,max)
-----------------------------------------------------------------
Intermediate Calculations For Gasketed Tubesheets:
Gasket Contact Width, N = (Goc-Gic) / 2 35.000 mm

Basic Gasket Width, b0 = N / 2.0 17.500 mm
Effective Gasket Width, b = SQRT(b0) * 2.5 10.538 mm
Gasket Reaction Diameter, G = Go-2.0*b 951.925 mm
Flange Design Bolt Load, Seating Condition W : 69889.45 kgf

Flange Design Bolt Load, Operating Condition Wm1: 61977.83 kgf
Results for ASME Stationary Tubesheet Calculations for Configuration d,
Results for Tubesheet Calculations Original Thickness :


UHX-14.5.1 Step 1:
Compute the Tube Expansion Depth Ratio [rho]:

= ltx / h ( modified for corrosion if present )
= 0.0/51.0 = 0.0 ( must be 0 <= rho <= 1 )
Compute the Effective Tube Hole Diameter [d*]:

= Max( dt - 2tt*( Et/E )( StT/S )( rho ), dt - 2tt)
= Max( 25.4 -2* 0.9 *(1051235/1051235 )*
( 853/853 )*(0.0 ), 25.4 -2* 0.9 )
= 25.4000 mm
Compute the Equivalent Outer Tube Limit Circle Diameter [Do]:

= 2 * ro + dt = 2 * 373.3 + 25.4 = 772.0 mm
Determine the Basic Ligament Efficiency for Shear [mu]:

= (p - dt)/p = (31.75 - 25.4 )/31.75 = 0.2
Compute the Equivalent Outer Tube Limit Radius [ao]:

= Do/2 = 772.0/2 = 386.0 mm
Compute the Effective Tube Pitch [p*]:

= p / sqrt( 1 - 4 * min( AL * CNV_factor, 4*Do*p)/(Pi * Do²) )
= 31.75/sqrt( 1 - 4 * min( 0.0 *100.0, 4*772.0 *31.75 )/( 3.141 * 772.0²) )
= 31.7500 mm
Compute the Effective Ligament Efficiency for Bending [mu*]:

= (p* - d*)/p* = (31.75 - 25.4 )/31.75 = 0.2
Compute the Ratio [Rhos]:

= as/ao = 475.9623/386.0 = 1.233063
Compute the Ratio [Rhoc]:

= ac/ao = 475.9584/386.0 = 1.233053
Compute Parameter [xt]:

= 1 - Nt * (( dt - 2 * tt )/( 2 * ao ))2
= 1 - 470 * ((25.4 - 2 * 0.9 )/(2 * 386.0 ))2 = 0.5608
Determine Parameter [xs]:

= 1 - Nt*( dt/(2*ao) )2
= 1 - 470 *( 25.4/(2*386.0 ) )2 = 0.4912
Determine the Value [h'g]:

= Max(( hg - CATC ), 0 ) (For pressure only cases)
= Max(( 0.0 - 0.0 ), 0 ) = 0.0 mm
UHX-14.5.2 Step 2:
Intermediate parameters for Tubesheet Gasketed on the Shell Side:

betaS, ks, Lambdas, deltaS = 0
Intermediate parameters for Tubesheet Gasketed on the Channel Side:

betac, kc, deltaC, Lambdac = 0
UHX-14.5.3 Step 3, Determination of Effective Elastic Properties :
E*/E and nu* for Triangular pattern from Fig. UHX-11.3.

h/p = 1.606299 ; mu* = 0.200000
E*/E = 0.167333 ; nu* = 0.439787 ; E* = 175906. kgf/cm²
Compute the Tube Bundle Stiffness Factor [Xa]:

= ((24 *(1 - nu*2)*Nt * Et* tt* (dt - tt)* ao²) /
( E* * L * H3 ) )0.25

= ((24 *(1 - 0.442)*470 *1051235 * 0.9 *

(25.4 - 0.9 )*386.02)/( 175906 *
5898.0 * 51.03 ))0.25
= 3.8872
Values from Table UHX-13.1

Zd = 0.025742 ; Zv = 0.064882 ; Zm = 0.368837
Za = 0.615121E+01 ; Zw = 0.064882
UHX-14.5.4 Step 4:
Compute the Diameter Ratio [K]:

= A/Do = 973.0/772.0 = 1.2604
Compute Coefficient [F]:

= (1 - nu*) / (E*) * ( Lambdas + Lambdac + E * ln(K) )
= (1 - 0.44 )/(175906 ) * ( 0.0 + 0.0 +
1051235 * ln(1.26 ) )
= 0.7747
Compute Parameter [Phi]:

= (1 + nu*) * F = (1 + 0.4398 ) * 0.7747 = 1.1154
Compute Parameter [Q1]:

= (Rhos - 1 - Phi * Zv)/(1 + Phi * Zm)
= (1.2331 - 1 - 1.1154 * 0.0649 )/(1 + 1.1154 * 0.3688 )
= 0.113853827
UHX-14.5.5 Step 5:
Determine factor [gamab]:

= ( Gc - Gs ) / Do (config d)
= (951.9168 - 951.9246 )/772.0 = -0.00001
Calculate Parameter [OmegaS]:

= rhos * ks * Betas * deltaS( 1 + h * Betas )
= 1.2331 * 0.0 * 0.0 * 0. ( 1 + 51.0 * 0.0 )
= 0.0000 mm ²
Calculate Parameter [Omega*S]:

= Ao² * ( Rhos² - 1 ) * ( Rhos - 1 ) / 4 - OmegaS
= 386.0² * ( 1.233² - 1 ) * ( 1.233 - 1 )/4 - 0.0
= 4518.1655 mm ²
Calculate Parameter [OmegaC]:

= rhoc * kc * Betac * deltaC( 1 + h * Betac )
= 1.2331 * 0.0 * 0.0 * 0. ( 1 + 51.0 * 0.0 )
= 0.0000 mm ²
Calculate Parameter [Omega*C]:

= ao²[( Rhoc²+1 )*( Rhoc-1 )/4 -(Rhos-1)/2]- OmegaC
= 386.0²[( 1.23305²+1 )*( 1.23305 -1 )/4 -(1.23306 -1)/2]- 0.
= 4516.9971 mm ²
Compute the Pressure [P*S]:

= 0 For Pressure only cases or Configurations d,e,f,A,B,C,D
Compute the Pressure [P*C]:

= 0 For Pressure only cases or Configurations b,c,d,B,C,D
UHX-14.5.6 Step 6:
Pe = Ps * (1 - Rhos²) - Pt
= 8.0 * (1 - 1.233²) - 0.4 = -4.564 kgf/cm²

UHX-14.5.7 Step 7:
Determine Factor [Q2]:

= [((Omega*S*Ps - Omega*C*Pt) - (Omegas*P*s - Omegac P*c))CNV_FAC +
W* * gamab/(2*pi)]/(1 + Phi*Zm)
= [( ( 4518.166 * 8.0 - 4516.997 * 0.4 ) -
( 0.0 * 0.0 - 0.0 * 0.0 )) * 0.01 +
61977.8 * -0.0/(2*3.141)]/(1 + 1.1154 * 0.36884 )
= 243.223175049 kgf
Calculate Factor [Q3]:

= Q1 + 2 * Q2 / ( Pe * ao2 )
= 0.114 + 2 * 243.223/( -4.564 * 386.02 )
= 0.042312
Fm Value from Table UHX-13.1 = 0.078481
The Tubesheet Bending Stress - Original Thickness [Sigma]:

= (1.5 * Fm / mu* ) * (2 * ao/(H - h'g)2 * Pe
= (1.5 * 0.0785/0.2 ) * (2 * 386.0/(51.0 - 0.0 ))2 * -4.56
= -615.4932 kgf/cm²
The Allowable Tubesheet Bending Stress [Sigma allowed]:

= 1.5 * S = 1.5 * 853.27 = 1279.91 kgf/cm²
The Tubesheet Bending Stress - Final Thickness [Sigmaf]:

= (1.5 * Fm/mu*) * (2 * ao/( h - h'g)² * Pe
= (1.5 * 0.0741/0.2 ) * (2 * 386.0/(34.361 - 0.0 ))² * -4.56
= -1279.8958 kgf/cm²
Reqd Tubesheet Thickness, for Bending Stress (Including CA ) [HReqB]:

= h + Cats + Catc = 34.3612 + 0.0 + 0.0 = 34.3612 mm
UHX-14.5.8 Step 8:
Shear Stress check [Tau_limit]:

= 1.6 * S * MU * h / ao
= 1.6 * 853.27 * 0.2 * 51.0/386.0
= 36.0762 kgf/cm²
The Shear Stress is not required to be computed; [Pe] <= Tau_limit
The Tubesheet Shear Stress - Final Thickness [Tauf]:

= ( 1/(2*mu) ) * ( ao/h ) * Pe
= ( 1/(2* 0.2 ) ) * ( 386.0/6.451 ) * -4.564 = -682.62 kgf/cm²
Reqd Tubesheet Thickness, for Shear Stress (Including CA) [HreqS]:

= H + Cats + Catc = 6.4514 + 0.0 + 0.0 = 6.4514 mm
Reqd Tubesheet Thickness for Given Loadings (Including CA) [Hreqd] :

= Max( HreqB, HreqS ) = Max( 34.3612, 6.4514 ) = 34.3612 mm
UHX-14.5.9 Step 9:
The Ftmin and Ftmax Coefficients from Table UHX-13.2:

Ftmin = -0.8446, Ftmax = 3.2521
First Extreme Tube Axial Stress from among all the tubes [Sigmat1]:
= ( (Ps * xs - Pt * xt) - Pe * Ftmin ) / ( Xt - Xs )
= ( (8.0 * 0.4912 - 0.4 * 0.5608 ) - (-4.564 ) * -0.845 )/
( 0.5608 - 0.4912 ) )
= -2.1420 kgf/cm²

Second Extreme value of Tube Axial Stress from among all the tubes [Sigmat2]:
= ( (Ps * xs - Pt * xt) - Pe * Ftmax ) / ( Xt - Xs )
= ( (8.0 * 0.4912 - 0.4 * 0.5608 ) - (-4.564 ) * 3.252 )/
( 0.5608 - 0.4912 ) )
= 266.6428 kgf/cm²
Maximum Tube Axial Stress [Sigmat,max]:

= MAX( abs(Sigmat1), abs(Sigmat2) ) = 266.643 kgf/cm²
The Allowable Tube Stress, [SigmatA]:

= Sot = 853.2720 kgf/cm²
Check for Buckling as some of the Tubes are in Compression
Determine the Factor of Safety [Fs]:

= Max( (3.25 - 0.25*(Zd + Q3*Zw)*Xa^4 ), 1.25 )
= Max((3.25 - 0.25*( 0.026 + 0.042 * 0.065 )*3.887^4), 1.25 )
= 1.6240 (Should be <= 2 )
Determine the Factor [rt]:

= ( ( dt2 + (dt - 2*tt)2 ).5 )/4
= ( (25.42 + (25.4 - 2* 0.9 )2 ).5 )/4 = 8.6679 mm
Determine the Factor [Ct]:

= ( 2 * PI2 * Et/Syt )0.5
= ( 2 * 3.142 * 1051235/2165 )0.5 = 97.8825
Determine the Factor [Ft]:

= k * L/r = 0.8 * 667.0/8.668 = 61.5605
The Buckling Allowable Stress [Stb]:

= Sy,t/Fs*( 1 - Ft/(2*Ct) )
= 2165/1.62 *( 1 - 61.56/(2*97.882 ) )
= 853.272 kgf/cm² (Never greater than Sot)
Note: The Axial Compressive stress in Tubes is within limits.
The Largest tube-to-tubesheet Joint Load [Wt]:

= Sigmat,max * Tube Area = 266.64 * 0.6927 = 184.71 kgf
Tube Weld Size Results per UW-20:
Tube Strength [Ft]:

= 3.1415 * t * ( do - t ) * Sa
= 3.1415 * 0.9 * ( 25.4 - 0.9 ) * 853.27 = 591.079 kgf
Fillet Weld Strength [Ff]:

= 0.55 * 3.1415 * af * (do + 0.67*af) * Sw (but not > Ft)
= 0.55 * 3.1415 * 0.9 * (25.4 + 0.67* 0.9 ) * 853.27
= 345.0368 kgf
Groove Weld Strength [Fg]:

= 0.85 * 3.1415 * ag * (do + 0.67*ag) * Sw (but not > Ft)
= 0.85 * 3.1415 * 0.9 * (25.4 + 0.67* 0.9 ) * 853.27
= 533.2387 kgf
Max. Allow. Tube-Tubesheet Joint load, Lmax

= Ft = 591.0787 kgf
Design Strength Ratio [fd]:

= 1.0000
Weld Strength Factor [fw]:

= Sot / ( Min(Sot, S) ) = 1.0000

Min Weld Length [ar]:

= 2 *( ( (0.75 * do)² + 1.07*t*(do - t)* fw * fd ) )½ - 0.75 * do)
= 1.2190 mm
Minimum Required Fillet Weld Leg afr 0.6095 mm

Minimum Required Groove Weld Leg agr 0.6095 mm
Tube-Tubesheet Jt allowable, 591.08 is >= tube strength 591.08 kgf

Note: This tube-tubesheet joint is a Full Strength joint
Note: Computations completed for ASME Tubesheet Configuration d.
Stress/Force Summary for Loadcase D3 un-corr. (Psd,max + Ptd,max):

-----------------------------------------------------------------------------
Stress Description Actual Allowable Pass/Fail
-----------------------------------------------------------------------------
Tubesheet Bend. Stress 615.5 <= 1279.9 kgf/cm² Ok
Tubesheet Shear Stress 86.3 <= 682.6 kgf/cm² Ok
Maximum Stress in the Tubes 266.6 <= 853.3 kgf/cm² Ok
Minmum Tube Stress (Buckling) -2.1 <= -853.3 kgf/cm² Ok
Maximum Force on any one Tube 184.7 <= 591.1 kgf Ok
------------------------------------------------------------------------
Thickness Results for Loadcase D3 un-corr. (Psd,max + Ptd,max):
Thickness (mm) Required Actual P/F |

------------------------------------------------------------------------------
Tubesheet Thickness : 34.361 51.000 Ok |
Tube-Tubesheet Fillet Weld Leg : 0.610 0.900 Ok |
Tube-Tubesheet Groove Weld Leg : 0.610 0.900 Ok |
Stationary Tubesheet results per ASME UHX-14 2017
Results for 3 Load Cases:
--Reqd. Thk. + CA ---- Tubesheet Stresses Case Pass/

Case# Tbsht Extnsn Bend Allwd Shear Allwd Type Fail
----------------------------------------------------------------------------
D1uc 13.664 0.132 85 1280 8 683 Ps+Pt-Th D1 Ok
D2uc 31.527 2.646 534 1280 79 683 Ps+Pt-Th D2 Ok
D3uc 34.361 2.513 615 1280 86 683 Ps+Pt-Th D3 Ok
----------------------------------------------------------------------------
Max: 34.3612 2.646 mm 0.481 0.126 (Str. Ratio)
Load Case Definitions:
[Ps & Pt]:

Shell-side and Tube-side Design or Operating Pressures
derived from Psd,min Ptd,max, Psox,min, Ptox,max etc. per the
Load Case Tables
[(+-)Th]:
With or Without Thermal Expansion, Tt,mx & Ts,mx
[c]:
With or Without Corrosion Allowance
[D1, D2, D3]:

Design Load Cases using the Maximum and Minimum Design Pressures
[D4]:

Design Load Case using the Minimum (Vacuum) Pressures (if specified)
[O1, O2, O3, O4]:

Operating Load Cases using the Maximum and Minimum Operating Pressures and
Operating Temperatures
Tube, Shell and Channel Stress Summary:

---- Tube Stresses Tube Loads Shell Stress Channel Stress Pass
Case# Ten Allwd Cmp Allwd Ld Allwd Stress Allwd Stress Allwd Fail
------------------------------------------------------------------------------
D1uc 20 853 -10 -853 14 591 ... ... ... ... Ok
D2uc 246 853 ... ... 171 591 ... ... ... ... Ok
D3uc 267 853 -2 -853 185 591 ... ... ... ... Ok
------------------------------------------------------------------------------
Max RATIO 0.312 0.012 0.312 ... ...
Summary of Thickness Comparisons for 3 Load Cases:
Thickness (mm) Required Actual P/F |

------------------------------------------------------------------------------
Tubesheet Thickness : 34.361 51.000 Ok |
Tube Thickness : 0.554 0.900 Ok |
Tube-Tubesheet Fillet Weld Leg : 0.610 0.900 Ok |
Tube-Tubesheet Groove Weld Leg : 0.610 0.900 Ok |
Note: This is a full strength Tube to Tubesheet Joint.
Tubesheet MAWP used to Compute Hydrotest Pressure:
Stress / Force | Tubeside |0 shellside| Shellside |0 tubeside |

Condition | MAWP |Stress Rat.| MAWP |Stress Rat.|
---------------------------------------------------------------------------------
Tubesheet Bending Stress | 6.043 | 1.000 | 19.170 | 1.000 |
Tubesheet Shear Stress | 36.075 | 1.000 | 69.317 | 1.000 |
Tube Tensile Stress | 16.767 | 1.000 | 27.715 | 1.000 |
Tube Compressive Stress | 32.577 | 1.000 | No Calc | No Calc |
Tube-Tubesheet Joint load | 16.767 | 1.000 | 27.715 | 1.000 |
Tube Pressure Stress | 62.231 | 1.000 | 31.958 | 1.000 |
---------------------------------------------------------------------------------
Minimum MAWP | 6.043 | | 19.170 | |
Tubesheet MAPnc used to Compute Hydrotest Pressure:
Stress / Force | Tubeside |0 shellside| Shellside |0 tubeside |

Condition | MAPnc |Stress Rat.| MAPnc |Stress Rat.|
---------------------------------------------------------------------------------
Tubesheet Bending Stress | 7.121 | 1.000 | 22.588 | 1.000 |
Tubesheet Shear Stress | 42.507 | 1.000 | 81.675 | 1.000 |
Tube Tensile Stress | 19.756 | 1.000 | 32.656 | 1.000 |
Tube Compressive Stress | 38.384 | 1.000 | No Calc | No Calc |
Tube-Tubesheet Joint load | 19.756 | 1.000 | 32.656 | 1.000 |
Tube Pressure Stress | 73.326 | 1.000 | 35.551 | 1.000 |
---------------------------------------------------------------------------------
Minimum MAPnc | 7.121 | | 22.588 | |
(*) Only the design load cases were analyzed to compute the MAWP for determining the test pressure.


ASME Fl-TS Calc: Cases Case: 1 7:13p Apr 11,2019
Input Echo, Tubesheet Number 1, Description: Fl TS
Shell Data:
Main Shell Description: Shell
Shell Maximum Design Pressure Psd,max 8.00 kgf/cm²
Shell Maximum Operating Pressure Psox,max 3.50 kgf/cm²
Shell Minimum Operating Pressure Psox,min 0.00 kgf/cm²
Shell Thickness ts 10.0000 mm
Shell Internal Corrosion Allowance cas 0.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm
Inside Diameter of Shell Ds 880.000 mm
Shell Temperature for Internal Pressure Ts 80.00 °C
Note:
Shell Material UNS Number K02700

Shell Allowable Stress at Temperature Ss 1406.14 kgf/cm²
Shell Allowable Stress at Ambient 1406.14 kgf/cm²
Channel Description: Channel shell

Channel Type: Cylinder
Channel Maximum Design Pressure Ptd,max 0.40 kgf/cm²
Channel Maximum Operating Pressure Ptox,max 0.19 kgf/cm²
Channel Minimum Operating Pressure Ptox,min 0.00 kgf/cm²
Channel Thickness tc 6.0000 mm
Channel Corrosion Allowance cac 0.0000 mm
Inside Diameter of Channel Dc 838.000 mm
Channel Design Temperature TEMPC 100.00 °C
Channel Material SB 265 2
Note:
time-dependent for Material: SB 265 2
Channel Material UNS Number R50400

Channel Allowable Stress at Temperature Sc 853.27 kgf/cm²
Channel Allowable Stress at Ambient 1005.39 kgf/cm²
Tube Data:
Number of Tube Holes Nt 470
Tube Wall Thickness et 0.9000 mm
Tube Outside Diameter D 25.4000 mm
Total Straight Tube Length Lt 6000.00 mm
Straight Tube Length (bet. inner tubsht faces) L 5950.00 mm
Design Temperature of the Tubes 100.00 °C
Tube Material SB-338 2
Tube Material UNS Number R50400
Is this a Welded Tube No
Tube Material Specification used Smls. tube
Tube Allowable Stress at Temperature 853.27 kgf/cm²
Tube Allowable Stress At Ambient 1005.39 kgf/cm²
Tube Yield Stress At design Temperature Syt 2165.81 kgf/cm²
Tube Pitch (Center to Center Spacing) P 31.7500 mm
Tube Layout Pattern Triangular
Fillet Weld Leg af 0.9000 mm

Groove Weld Leg ag 0.9000 mm
Tube-Tubesheet Joint Weld Type Full Strength

Method for Tube-Tubesheet Jt. Allow. UW-20

Tube-Tubesheet Joint Classification b-1
Radius to Outermost Tube Hole Center ro 373.300 mm

Largest Center-to-Center Tube Distance Ul 0.0000 mm
Length of Expanded Portion of Tube ltx 0.0000 mm
Tube-side pass partition groove depth hg 0.0000 mm
Tubesheet Data:
Tubesheet TYPE: Floating, Tubesheet Integral, Conf A

Exchanger TYPE: With an Externally Sealed Floating Head, Conf. b
Tubesheet Design Metal Temperature T 100.00 °C

Tubesheet Material SB-265 2
Tubesheet Material UNS Number R50400
Tubesheet Allowable Stress at Temperature S 853.27 kgf/cm²
Tubesheet Allowable Stress at Ambient Tt 1005.39 kgf/cm²
Thickness of Tubesheet h 25.0000 mm
Tubesheet Corr. Allowance (Shell side) Cats 0.0000 mm
Tubesheet Corr. Allowance (Channel side) Catc 0.0000 mm
Tubesheet Outside Diameter A 850.000 mm
Area of the Untubed Lanes AL 0.0 cm²
Additional Data for Fixed/Floating Tubesheet Exchangers:

Unsupported Tube Span under consideration l 667.000 mm
Tube End condition corresponding to Span (l) k 0.80
Ignore Radial Thermal Exp. effects (UHX-13.8/14.6) YES

Note: The Metal temperatures at the Rim are set to ambient (21 °C)
Tubesheet Metal Temp. at Rim T' 21.11 °C

Shell Metal Temp. at Tubesheet T'S 21.11 °C
Channel Metal Temp. at Tubesheet T'C 21.11 °C
Perform Differential Pressure Design

N
Run Multiple Load Cases YES
Junction Stress Reduction option None
Tubesheet Integral with Both

Tubesheet Extended as Flange No

Is Exchanger in Creep range (skip EP, Use 3S for Sps) NO
ASME Floating Tubesheet Analysis:
Per ASME, the floating tubesheet and stationary tubesheet

plates must have the same thickness and material.
Please review the input data for both tubesheet plates.


MDMT Summary: Step: 31 7:13pm Apr 11,2019
Minimum Design Metal Temperature Results Summary :
Curve
Basic Reduced UG-20(f) Thickness Gov E* PWHT
Description MDMT MDMT MDMT ratio Thk reqd
Notes °C °C °C mm
-----------------------------------------------------------------------------------
Shell [8] B -29 -104 -29 0.128 10.000 0.85 No
N3 [1] B -29 -104 0.127 6.823 1.00 No
Nozzle Flg [4] B -29 -104
N7 [1] B -29 -104 0.052 3.423 1.00 No
N6 [1] B -29 -104 0.052 3.423 1.00 No
N4 [1] B -29 -104 0.127 6.823 1.00 No
-----------------------------------------------------------------------------------
Warmest MDMT: -29 -104
-----------------------------------------------------------------------------------
Channel shell [8] B -29 -104 -29 0.150 10.000 1.00 No
Channel cone [8] B -29 -104 -29 0.150 10.000 1.00 No
N1nozzle [8] B -29 -104 -29 0.188 8.000 1.00 No
Bolting [21] -48
-----------------------------------------------------------------------------------
-----------------------------------------------------------------------------------
Exchanger Side Computed MDMT Required MDMT Pass/Fail

°C °C
----------------------------------------------------------------------------
Shell -104.0 0.0 Pass
Channel/Tube -48.0 0.0 Pass
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Bolting Material
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

MDMT Summary: Step: 31 7:13pm Apr 11,2019


Vessel Design Summary: Step: 32 7:13pm Apr 11,2019
Diameter Spec : 880.000 x 593.600 mm ID

Vessel Design Length, Tangent to Tangent 662.53 cm
Distance of Bottom Tangent above Grade 900.00 cm

Specified Datum Line Distance 0.00 cm
Shell Side Design Temperature 80 °C

Channel Side Design Temperature 100 °C
Shell Side Design Pressure 8.000 kgf/cm²

Channel Side Design Pressure 0.400 kgf/cm²
Shell Side Hydrostatic Test Pressure 12.000 kgf/cm²

Channel Side Hydrostatic Test Pressure 0.600 kgf/cm²
Wind Design Code IS-875

Earthquake Design Code IS-1893 RSM
Materials of Construction:
Component | | | | |Normal | Impact |

Type | Material | Class | Thickness | UNS # | ized | Tested |
----------------------------------------------------------------------------------------------
Shell | SA-516 70 | ... | ... | K02700 | No | No |
Cone | SA-516 70 | ... | ... | K02700 | No | No |
Flange | SA-266 2 | ... | ... | K03506 | No | No |
Flange | SA-105 | ... | ... | K03504 | No | No |
Nozzle | SA-106 B | ... | ... | K03006 | No | No |
Nozzle Flg | SA-105 | ... | ... | K03504 | No | No |
Sup. Lugs | SA-516 70 | ... | ... | K02700 | No | No |
Tubes | SB-338 2 |Anneal | ... | R50400 | No | No |
Tubesheet | SB-265 2 |Anneal | ... | R50400 | No | No |
Flg Bolting | SA-193 B7 | ... | <= 2 1/2 | G41400 | No | No |
Lug Bolting | SA-193 B7 | ... | <= 2 1/2 | G41400 | No | No |
Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.
Element Pressures and MAWP (kgf/cm² & mm):
| Design | | | | Str. | In |
Element Description | Pressure | Ext. | Element | Corrosion | Flg. | Creep |
or Type | + Stat. head | Press. | M.A.W.P | Allowance | Gov. | Range |
--------------------------------------------------------------------------------------------
Shell | 8.000 | 0.00 | 26.799 | 0.0000 | N/A | No |
Shell FLG-1 | 0.400 | 0.04 | 9.851 | 0.0000 | N/A | No |
Channel FLG-1 | 0.400 | 0.04 | 9.851 | 0.0000 | N/A | No |
Channel shell | 0.400 | 0.04 | 31.527 | 0.0000 | N/A | No |
Channel cone | 0.400 | 0.04 | 27.406 | 0.0000 | N/A | No |
N1nozzle | 0.400 | 0.04 | 37.297 | 0.0000 | N/A | No |
N1 Flange | 0.400 | 0.04 | 18.049 | 0.0000 | N/A | No |
Element Types and Properties:
Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |
Type | cm | cm | mm | mm | mm | mm | | |
------------------------------------------------------------------------------------------------
Cylinder | 600.0 | 600.0 | 10.0 | 10.0 | 3.0 | ... | 0.85 | 0.85 |
Body Flg | 600.0 | 6.2 | 62.0 | 62.0 | 57.0 | 57.0 | 1.00 | 1.00 |

Vessel Design Summary: Step: 32 7:13pm Apr 11,2019
Body Flg | 612.5 | 6.2 | ... | 62.0 | 57.0 | 57.0 | 1.00 | 1.00 |
Cylinder | 617.3 | 11.0 | ... | 10.0 | 1.5 | 0.3 | 1.00 | 1.00 |
Conical | 642.3 | 25.0 | ... | 10.0 | 1.5 | 0.5 | 1.00 | 1.00 |
Cylinder | 662.5 | 20.2 | 8.0 | 8.0 | 1.5 | 0.3 | 1.00 | 1.00 |
Body Flg | 662.5 | 4.8 | 47.8 | 47.8 | ... | ... | 1.00 | 1.00 |
Loads for Foundation/Support Design:
Total Wind Shear on Support 2297. kgf

Total Earthquake Shear on Support 261. kgf
Wind Moment on Support 240. kgf-m.
Earthquake Moment on Support 75. kgf-m.
Note: The Wind and Seismic loads were not load factored in this analysis.
Note:
Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Local Stress Analysis Results:
| Analysis | Max Stress | Pass |

Description | Type | Ratio | Fail |
--------------------------------------------------------------------
LUG SUPPORT | WRC-107/537 | 0.253 | Passed |
LUG SUPPORT | WRC-107/537 | 0.190 | Passed |
Weights:
Fabricated - Bare W/O Removable Internals 3190.1 kg
Shop Test - Fabricated + Water ( Full ) 6885.2 kg
Shipping - Fab. + Rem. Intls.+ Shipping App. 3190.1 kg
Erected - Fab. + Rem. Intls.+ Insul. (etc) 3190.1 kg
Empty - Fab. + Intls. + Details + Wghts. 3190.1 kg
Operating - Empty + Operating Liquid (No CA) 4404.6 kg
Field Test - Empty Weight + Water (Full) 6885.2 kg

Annexure -2
Design Calculation
For Bottom Channel Assembly
Table of Contents
Cover Sheet ......................................................................................................................................................................... 2
Title Page ............................................................................................................................................................................ 3
Input Echo: ......................................................................................................................................................................... 5
XY Coordinate Calculations:..................................................................................................................................... 8
Flg Calc [Int P]: FLANGE ....................................................................................................................................... 9
MDMT Summary: ................................................................................................................................................................... 21
Vessel Design Summary: .............................................................................................................................................. 22
Cover Page 2
DESIGN CALCULATION
Analysis Performed by : User
Job File : C:\USERS\EMPLOYEE 10\DESKTOP\CHANNEL BOTTOM ASSE
Date of Analysis : Apr 12,2019 10:00am

Title Page 3
Note:

FileName : Channel Bottom assembly -----------------------
Warnings and Errors: Step: 0 10:00am Apr 12,2019

==========================================================================

==========================================================================


Input Echo: Step: 1 10:00am Apr 12,2019
Design Internal Pressure (for Hydrotest) 0.4 kgf/cm²

Design Internal Temperature 100.0 °C
Hydrotest Position Horizontal
Minimum Design Metal Temperature 0.0 °C
Special Service None
Degree of Radiography RT-1

Wind Design Code No Wind Loads
Seismic Design Code No Seismic





Consider Longitudinal Stress in MDMT calcs. (Div. 1) Yes

Element To Node 20
Element Type Torisphe.
Description bottomhead
UNS Number K02700
Product Form Plate
Tori Head Crown Radius 640 mm
Tori Head Knuckle Radius 120 mm

Detail Type Lining
Detail ID RUBBER LINING
Dist. from "FROM" Node / Offset dist -19.712 cm
Height/Length of Lining 24.712 cm
Thickness of Lining 4.5 mm
Density 930 kg/cm³
--------------------------------------------------------------------

Element To Node 30
Description Shell



Detail Type Lining
Detail ID RUBBER LINING
Height/Length of Lining 74 cm
Thickness of Lining 4.5 mm
Density 930 kg/cm³
--------------------------------------------------------------------

Element To Node 40
Element Type Flange
Description Channel FLG-3
UNS Number K03506


XY Coordinate Calculations: Step: 2 10:00am Apr 12,2019
| | | | | |
| | cm | cm | cm | cm |
----------------------------------------------------------------------
bottomhead| ... | 5 | ... | 5 |
Shell| ... | 79 | ... | 74 |
Channel FLG-3| ... | 79 | ... | -6 |
----------------------------------------------------------------------


Flg Calc [Int P]: FLANGE Flng: 2 10:00am Apr 12,2019
Channel FLG-3





Number of Bolts 28






= 0.785 * G² * Peq
= 0.785 * 833.7² * 0.4
= 2183.417 kgf
= 2 * b * Pi * G * m * P
= 2 * 8.165 * 3.142 * 833.7 * 1 * 0.4
= 171.086 kgf
= Pi * Bcor² * P / 4
= 3.142 * 808² *0.4/4
= 2051.030 kgf
= H - Hd
= 2183 - 2051
= 132.387 kgf
= max( H + Hp + H'p, 0 )
= max( 2183 + 171.1 + 0, 0 )
= 2354.503 kgf
= 14.06*8.165*3.141*833.7+0*0*0
= 3007.137 kgf
= Maximum of 2355/1758, 3007/1758
= 1.711 cm²
= 2a + 6t/(m + 0.5)
= 2 * 16 + 6 * 60/(1 + 0.5)
= 272.000 mm

= C * sin( pi / n )
= 892 * sin( 3.142/28 )
= 99.872 mm
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 99.87/( 2 * 16 + 60 )), 1 )
= 1.0419

-------------------------------------------------------------------------
-------------------------------------------------------------------------
Bolt Area, cm² 1.711 38.731
-------------------------------------------------------------------------
= Ab * Sa/( y * Pi * (Go + Gi) )
= 38.73 * 1758/(14.06 * 3.142 * (850 + 808 ) )


= Sa * ( Am + Ab ) / 2
= 1758 * ( 1.711 + 38.73 )/2
= 35541.54 kgf
= Wm1 - H
= 2355 - 2183
= 171.09 kgf

= (C - G ) / 2
= ( 892 - 833.7 )/2
= 29.1655 mm
= ( hD + hG ) / 2
= ( 42 + 29.17 )/2
= 35.5827 mm
= ( C - Bcor )/ 2
= ( 892 - 808 )/2
= 42.0000 mm

----------------------------------------------------------------------------
End Pressure, Md 2051. | 42.0000 | 1.0419 | 90. |
Face Pressure, Mt 132. | 35.5827 | 1.0419 | 5. |
Gasket Load, Mg 171. | 29.1655 | 1.0419 | 5. |


T = 1.857 U = 15.005
Y = 13.655 Z = 7.052

= ( Y * Mo )/( t² * Bcor )
= (13.65*99.86)/(60²*808)
= 46.88 kgf/cm²
= ( Y * Matm )/( t² * Bcor )
= (13.65*1080)/(60²*808)
= 506.99 kgf/cm²

= Wm1 / Ab
= 2355/38.73
= 60.79 kgf/cm²
= ( Wm2 / Ab )
= (3007/38.73)
= 77.64 kgf/cm²


-----------------------------------------------------------------
Bolting 61.| 1758.| 78.| 1758.|


= 109.4 * 1094/1.055 * 100000/( 2067025 * 57.713
* 0.143 * 0.2 )
= 1.000 (should be <= 1)

= 109.4 * 101.1/1.055 * 100000/( 2020629 * 57.713
* 0.143 * 0.2 )
= 0.095 (should be <= 1)

= 109.4 * 1080/1.042 * 100000/( 2067025 * 603
* 0.143 * 0.2 )
= 0.890 (should be <= 1)

= 109.4 * 99.86/1.042 * 100000/( 2020629 * 603
* 0.143 * 0.2 )
= 0.084 (should be <= 1)

= max( 10, 6 )
= 10.000 mm


Internal Pressure Calculations: Step: 4 10:00am Apr 12,2019

----------------------------------------------------------------------------------
bottomhead| 0.4 | 10 | ... | 785 | 1406.1 |
Shell| 0.4 | 10 | ... | 785 | 1406.1 |
Channel FLG-3| 0.4 | 10 | ... | 808 | 1406.1 |
----------------------------------------------------------------------------------

----------------------------------------------------------------------------------
bottomhead| 0.4 | 26.4342 | 26.4342 | 8 | 1.5 |
Shell| 0.4 | 35.2858 | 35.2858 | 10 | 1.5 |
Channel FLG-3| 0.4 | 2.0108 | 2.0108 | 60 | 57.7088 |
----------------------------------------------------------------------------------
Minimum 2.011 2.011
MAWP: 2.011 kgf/cm², limited by: Channel FLG-3.
Torispherical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 100 °C
bottomhead
Inside Corroded Head Depth [h]:

= L - sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 640-sqrt((640-785/2)*(640+785/2-2*120))
= 197.1 mm
M factor for Torispherical Head:

= (3+sqrt((L+C)/(r+C)))/4 per Appendix 1-4 (b & d)
= (3+sqrt((640 + 0 )/(120 + 0 )))/4
= 1.3274

= (P*L*M)/(2*S*E-0.2*P) per Appendix 1-4 (d)
= (0.4*640*1.327)/(2*1406*1-0.2*0.4)
= 0.1208 + 0.0000 = 0.1208 mm

= (2*S*E*t)/(M*L+0.2*t) per Appendix 1-4 (d)
= (2*1406*1*8)/(1.327*640+0.2*8)
= 26.434 kgf/cm²

= (2*S*E*t)/(M*L+0.2*t) per Appendix 1-4 (d)
= (2*1406*1*8)/(1.327*640+0.2*8)
= 26.434 kgf/cm²


= (P*(M*L+0.2*t))/(2*E*t)
= (0.4*(1.327*640+0.2*8))/(2*1*8)
= 21.278 kgf/cm²
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (0.4*392.5)/(1406*1-0.6*0.4)+0
= 0.112 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406 * 1 * 10 )/(392.5 + 0.6 * 10 )
= 35.286 kgf/cm²
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 6.000 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 8, tr = 1.5, c = 0 mm, E* = 1


MDMT Calculations in the Head Straight Flange:


Shell

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (0.4*392.5)/(1406*1-0.6*0.4)
= 0.1117 + 0.0000 = 0.1117 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406*1*10)/(392.5+0.6*10)
= 35.286 kgf/cm²

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406*1*10)/(392.5+0.6*10)
= 35.286 kgf/cm²

= (P*(R+0.6*t))/(E*t)
= (0.4*(392.5+0.6*10))/(1*10)
= 15.940 kgf/cm²



Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F

User Defined Hydrostatic Test Pressure at High Point 0.600 kgf/cm²
Horizontal Test performed per: User Hydro Pressure

------------------------------------------------------------------------
bottomhead | 36.1 | 2404.5 | 0.015 | 0.68 |
Shell | 27.0 | 2404.5 | 0.011 | 0.68 |
------------------------------------------------------------------------

------------------------------------------------------------------------
bottomhead | 1406.14 | 1406.14 | 1.000 |
Shell | 1406.14 | 1406.14 | 1.000 |
Channel FLG-3 | 1406.10 | 1406.10 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000


External Pressure Calculations: Step: 5 10:00am Apr 12,2019

| | cm | mm | mm | | kgf/cm² |
-----------------------------------------------------------------------------
10| 20| No Calc | 648 | 8 | 0.0015432 | 994.4 |
20| 30| 85.5706 | 805 | 10 | 0.0017464 | 1025.75 |
-----------------------------------------------------------------------------

-----------------------------------------------------------------------
10| 20| 8 | 1.5 | 0.004 | 12.2765 |
20| 30| 10 | 0.28638 | 0.004 | 16.9896 |
30| 40| 60 | 57.7088 | 0.004 | No Calc |
-----------------------------------------------------------------------
Minimum 12.277

| | cm | cm | cm**4 | cm**4 |
--------------------------------------------------------------------------------
20| 30| 85.5706 | 5576.81 | No Calc | No Calc |
--------------------------------------------------------------------------------
Torispherical Head From 10 to 20 Ext. Chart: CS-2 at 100 °C
bottomhead

Tca Crown Rad Ro/t Factor A B
8.000 648.00 81.00 0.0015432 994.40
EMAP = B/(Ro/t) = 994.4/81 = 12.28 kgf/cm²

Tca Crown Rad Ro/t Factor A B
0.115 648.00 5644.00 0.0000221 22.58
EMAP = B/(Ro/t) = 22.58/5644 = 0.004 kgf/cm²
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.
Inside Corroded Head Depth [h]:


= L - sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 640-sqrt((640-785/2)*(640+785/2-2*120))
= 197.1 mm
M factor for Torispherical Head:

= (3+sqrt((L+C)/(r+C)))/4 per Appendix 1-4 (b & d)
= (3+sqrt((640 + 0 )/(120 + 0 )))/4
= 1.3274

= (P*L*M)/(2*S*E-0.2*P) per Appendix 1-4 (d)
= (0.00668*640*1.327)/(2*1406*1-0.2*0.00668)
= 0.0020 + 0.0000 = 0.0020 mm

= ((2*S*E*t)/(M*L+0.2*t))/1.67 per Appendix 1-4 (d)
= ((2*1406*1*8)/(1.327*640+0.2*8))/1.67
= 15.829 kgf/cm²
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 12.28, 15.83 )
= 12.277 kgf/cm²
Thickness requirements per UG-33(a)(1) govern the required

thickness of this head.
Shell

10.000 805.00 855.71 80.50 1.0630 0.0017464 1025.75
EMAP = (4*B)/(3*(D/t)) = (4*1026 )/(3*80.5 ) = 16.99 kgf/cm²

0.286 805.00 855.71 2810.93 1.0630 0.0000083 8.43
EMAP = (4*B)/(3*(D/t)) = (4*8.433 )/(3*2811 ) = 0.004 kgf/cm²

10.000 805.00 55768.10 80.50 50.0000 0.0001702 173.47
EMAP = (4*B)/(3*(D/t)) = (4*173.5 )/(3*80.5 ) = 2.873 kgf/cm²


Element and Detail Weights: Step: 6 10:00am Apr 12,2019

| | kg | cm³ | kg | cm³ | kg |
---------------------------------------------------------------------------
10| 20| 63.1148 | 86831.7 | 63.1148 | 86831.7 | ... |
20| 30| 143.242 | 358147 | 143.242 | 358147 | ... |
30| 40| 78.8015 | ... | 78.8015 | ... | ... |
---------------------------------------------------------------------------
Total | 285 | 444978.34 | 285 | 444978.34 | 0 |
Weight of Details:
| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kg | cm | cm |
-------------------------------------------------
10|Lini| 3289997 | ... | -7.35595 | RUBBER LINING
20|Lini| 7602423 | ... | 37 | RUBBER LINING
-------------------------------------------------
Total Weight of Each Detail Type:
Cladding & Overlay 10892420.0

-------------------------------------------
Sum of the Detail Weights 10892420.0 kg

---------------------------------------------------------------------------------------------
Main Elements | 285.2 | 285.2 | 285.2 | 285.2 | 285.2 | 285.2 |
Cladding | 10892420.0 | 10892420.0 | 10892420.0 | 10892420.0 | 10892420.0 | 10892420.0 |
Test Liquid | ... | 444.8 | ... | ... | ... | ... |
---------------------------------------------------------------------------------------------
Totals | 10892704.0 | 10893149.0 | 10892704.0 | 10892704.0 | 10892704.0 | 10892704.0 |
Field Installation Options:
Weight Summary:

| | Surface |
From| To | Area |
| | cm² |
----------------------------
10| 20| 8197.63 |
20| 30| 18714.5 |
30| 40| 3451.35 |
----------------------------

Total 30363.453 cm²

| | kg | kg | kg | kgf-m. | kg |
---------------------------------------------------------------------------
10| 20| 3290060 | 3290060 | 3290146 | ... | 3290060 |
20| 30| 7602566 | 7602566 | 7602924 | ... | 7602566 |
30| 40| 78.8015 | 78.8015 | 78.8015 | ... | 78.8015 |
---------------------------------------------------------------------------

| | kg | kg | kg |
-------------------------------------------------------
10| 20| 10892705 | 10892705 | 10893150 |
20| 30| 7602645 | 7602645 | 7603003 |
30| 40| 78.8015 | 78.8015 | 78.8015 |
-------------------------------------------------------


-------------------------------------------------
10| 20| ... | ... | ... |
20| 30| ... | ... | ... |
30| 40| ... | ... | ... |
-------------------------------------------------


Center of Gravity Calculation: Step: 7 10:00am Apr 12,2019
Lining is installed in the Shop.
Center of Gravity of Lining 27.092 cm




MDMT Summary: Step: 8 10:00am Apr 12,2019
Curve
-----------------------------------------------------------------------------------
bottomhead [10] B -29 -104 -29 0.188 8.000 1.00 No
bottomhead [7] B -29 -104 -29 0.056 10.000 1.00 No
Shell [8] B -29 -104 -29 0.150 10.000 1.00 No
-----------------------------------------------------------------------------------
Required Minimum Design Metal Temperature 0.0 °C

Warmest Computed Minimum Design Metal Temperature -104.0 °C
Notes:

Notes:


Vessel Design Summary: Step: 9 10:00am Apr 12,2019
Diameter Spec : 785.000 mm ID


Distance of Base above Grade 0.00 cm
Internal Design Temperature 100 °C

Internal Design Pressure 0.400 kgf/cm²
External Design Temperature 100 °C

External Design Pressure 0.004 kgf/cm²
Maximum Allowable Working Pressure 2.011 kgf/cm²

External Max. Allowable Working Pressure 12.277 kgf/cm²
Hydrostatic Test Pressure 0.600 kgf/cm²


Earthquake Design Code No Seismic

----------------------------------------------------------------------------------------------
Shell | SA-516 70 | ... | ... | K02700 | No | No |
Head | SA-516 70 | ... | ... | K02700 | No | No |
Flange | SA-266 2 | ... | ... | K03506 | No | No |
| Design | | | | Str. | In |
--------------------------------------------------------------------------------------------
bottomhead | 0.400 | 0.00 | 26.434 | 0.0000 | No | No |
Shell | 0.400 | 0.00 | 35.286 | 0.0000 | N/A | No |
Channel FLG-3 | 0.400 | 0.00 | 2.011 | 0.0000 | N/A | No |
------------------------------------------------------------------------------------------------
Torisph | 0.0 | 5.0 | 10.0 | 8.0 | 1.5 | 1.5 | 1.00 | 1.00 |
Cylinder | 74.0 | 74.0 | 10.0 | 10.0 | 1.5 | 0.3 | 1.00 | 1.00 |
Body Flg | 74.0 | 6.0 | 10.0 | 60.0 | 57.7 | 57.7 | 1.00 | 1.00 |
Weights:



Annexure-3
Design Calculation for Shell side
Clousure Assembly
Table of Contents
Cover Sheet ......................................................................................................................................................................... 2
Title Page ............................................................................................................................................................................ 3
Input Echo: ......................................................................................................................................................................... 5
XY Coordinate Calculations:..................................................................................................................................... 7
Flg Calc [Int P]: FLANGE ....................................................................................................................................... 8
MDMT Summary: ................................................................................................................................................................... 21
Vessel Design Summary: .............................................................................................................................................. 22
Cover Page 2
DESIGN CALCULATION
Analysis Performed by : SPLM Licensed User
Job File : C:\USERS\EMPLOYEE 10\DESKTOP\SHELL CLOSUREBOTTOM
Date of Analysis : Apr 12,2019 9:36am

Title Page 3
Note:
PV Elite 2019 Licensee: SPLM Licensed User 4

FileName : Shell closureBottom assembly ------------------
Warnings and Errors: Step: 0 9:36am Apr 12,2019

==========================================================================

==========================================================================


Design Internal Pressure (for Hydrotest) 8 kgf/cm²

Design Internal Temperature 80.0 °C
Hydrotest Position Vertical
Minimum Design Metal Temperature 0.0 °C
Special Service None
Degree of Radiography RT-1

Seismic Design Code No Seismic





Consider Longitudinal Stress in MDMT calcs. (Div. 1) Yes

Element To Node 20
Element Type Flange
Description Shell Closure FLG-1
UNS Number K03506
--------------------------------------------------------------------

Element To Node 30
Element Type Flange
Description Shell Closure FLG-2


XY Coordinate Calculations: Step: 2 9:36am Apr 12,2019
| | | | | |
| | cm | cm | cm | cm |
----------------------------------------------------------------------
Shell Closure F| ... | 9.035 | ... | 7.8 |
Shell Closure F| ... | 9.035 | ... | -7.8 |
----------------------------------------------------------------------


Shell Closure FLG-1
Description of Flange Geometry (Type) Loose Slip On

Use Corrosion Allowance in Thickness Calcs. Yes



Number of Bolts 24






= 0.785 * G² * Peq
= 0.785 * 869² * 8
= 47444.777 kgf
= 2 * b * Pi * G * m * P
= 2 * 7.015 * 3.142 * 869 * 1 * 8
= 3064.158 kgf
= Pi * Bcor² * P / 4
= 3.142 * 852² *8/4
= 45609.828 kgf
= H - Hd
= 47445 - 45610
= 1834.950 kgf
= max( H + Hp + H'p, 0 )
= max( 47445 + 3064 + 0, 0 )
= 50508.938 kgf
= 14.06*7.015*3.141*869+0*0*0
= 2692.897 kgf
= Maximum of 50509/1758, 2693/1758
= 28.736 cm²
= 2a + 6t/(m + 0.5)
= 2 * 16 + 6 * 78/(1 + 0.5)
= 344.000 mm

= C * sin( pi / n )
= 970 * sin( 3.142/24 )
= 126.610 mm
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 126.6/( 2 * 16 + 78 )), 1 )
= 1.0728

-------------------------------------------------------------------------
-------------------------------------------------------------------------
Bolt Area, cm² 28.736 33.198
-------------------------------------------------------------------------
= Ab * Sa/( y * Pi * (Go + Gi) )
= 33.2 * 1758/(14.06 * 3.142 * (883 + 852 ) )

= Sa * ( Am + Ab ) / 2
= 1758 * ( 28.74 + 33.2 )/2

= 54429.86 kgf
= Wm1 - H
= 50509 - 47445
= 3064.16 kgf

= (C - G ) / 2
= ( 970 - 869 )/2
= 50.5152 mm
= ( hD + hG ) / 2
= ( 59 + 50.52 )/2
= 54.7576 mm
= ( C - Bcor )/ 2
= ( 970 - 852 )/2
= 59.0000 mm

----------------------------------------------------------------------------
End Pressure, Md 45610. | 59.0000 | 1.0728 | 2887. |
Face Pressure, Mt 1835. | 54.7576 | 1.0728 | 108. |
Gasket Load, Mg 3064. | 50.5152 | 1.0728 | 166. |


T = 1.845 U = 12.640
Y = 11.502 Z = 5.935

= ( Y * Mo )/( t² * Bcor )
= (11.5*3161)/(78²*852)
= 701.38 kgf/cm²
= ( Y * Matm )/( t² * Bcor )
= (11.5*2950)/(78²*852)
= 654.55 kgf/cm²

= Wm1 / Ab
= 50509/33.2
= 1521.46 kgf/cm²
= ( Wm2 / Ab )
= (2693/33.2)
= 81.12 kgf/cm²

-----------------------------------------------------------------
Bolting 1521.| 1758.| 81.| 1758.|



= 109.4 * 2956/1.075 * 100000/( 2067025 * 77.553
* 0.17 * 0.2 )
= 0.917 (should be <= 1)

= 109.4 * 3167/1.075 * 100000/( 2032634 * 77.553
* 0.17 * 0.2 )
= 0.999 (should be <= 1)

= 109.4 * 2950/1.073 * 100000/( 2067025 * 783
* 0.17 * 0.2 )
= 0.901 (should be <= 1)

= 109.4 * 3161/1.073 * 100000/( 2032634 * 783
* 0.17 * 0.2 )
= 0.982 (should be <= 1)



Shell Closure FLG-2
Description of Flange Geometry (Type) Loose Slip On

Use Corrosion Allowance in Thickness Calcs. Yes



Number of Bolts 24






= 0.785 * G² * Peq
= 0.785 * 869² * 8
= 47444.777 kgf
= 2 * b * Pi * G * m * P
= 2 * 7.015 * 3.142 * 869 * 1 * 8
= 3064.158 kgf
= Pi * Bcor² * P / 4
= 3.142 * 852² *8/4
= 45609.828 kgf
= H - Hd
= 47445 - 45610
= 1834.950 kgf
= max( H + Hp + H'p, 0 )
= max( 47445 + 3064 + 0, 0 )
= 50508.938 kgf
= 14.06*7.015*3.141*869+0*0*0
= 2692.897 kgf
= Maximum of 50509/1758, 2693/1758
= 28.736 cm²
= 2a + 6t/(m + 0.5)
= 2 * 16 + 6 * 78/(1 + 0.5)
= 344.000 mm

= C * sin( pi / n )
= 970 * sin( 3.142/24 )
= 126.610 mm
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 126.6/( 2 * 16 + 78 )), 1 )
= 1.0728

-------------------------------------------------------------------------
-------------------------------------------------------------------------
Bolt Area, cm² 28.736 33.198
-------------------------------------------------------------------------
= Ab * Sa/( y * Pi * (Go + Gi) )
= 33.2 * 1758/(14.06 * 3.142 * (883 + 852 ) )

= Sa * ( Am + Ab ) / 2
= 1758 * ( 28.74 + 33.2 )/2

= 54429.86 kgf
= Wm1 - H
= 50509 - 47445
= 3064.16 kgf

= (C - G ) / 2
= ( 970 - 869 )/2
= 50.5152 mm
= ( hD + hG ) / 2
= ( 59 + 50.52 )/2
= 54.7576 mm
= ( C - Bcor )/ 2
= ( 970 - 852 )/2
= 59.0000 mm

----------------------------------------------------------------------------
End Pressure, Md 45610. | 59.0000 | 1.0728 | 2887. |
Face Pressure, Mt 1835. | 54.7576 | 1.0728 | 108. |
Gasket Load, Mg 3064. | 50.5152 | 1.0728 | 166. |


T = 1.845 U = 12.640
Y = 11.502 Z = 5.935

= ( Y * Mo )/( t² * Bcor )
= (11.5*3161)/(78²*852)
= 701.38 kgf/cm²
= ( Y * Matm )/( t² * Bcor )
= (11.5*2950)/(78²*852)
= 654.55 kgf/cm²

= Wm1 / Ab
= 50509/33.2
= 1521.46 kgf/cm²
= ( Wm2 / Ab )
= (2693/33.2)
= 81.12 kgf/cm²

-----------------------------------------------------------------
Bolting 1521.| 1758.| 81.| 1758.|



= 109.4 * 2956/1.075 * 100000/( 2067025 * 77.553
* 0.17 * 0.2 )
= 0.917 (should be <= 1)

= 109.4 * 3167/1.075 * 100000/( 2032634 * 77.553
* 0.17 * 0.2 )
= 0.999 (should be <= 1)

= 109.4 * 2950/1.073 * 100000/( 2067025 * 783
* 0.17 * 0.2 )
= 0.901 (should be <= 1)

= 109.4 * 3161/1.073 * 100000/( 2032634 * 783
* 0.17 * 0.2 )
= 0.982 (should be <= 1)




----------------------------------------------------------------------------------
Shell Closure FL| 8 | 10 | ... | 852 | 1406.1 |
Shell Closure FL| 8 | 10 | ... | 852 | 1406.1 |
----------------------------------------------------------------------------------

----------------------------------------------------------------------------------
Shell Closure FL| 8 | 8.14507 | 8.14507 | 78 | 77.5462 |
Shell Closure FL| 8 | 8.14507 | 8.14507 | 78 | 77.5462 |
----------------------------------------------------------------------------------
Minimum 8.145 8.145
MAWP: 8.145 kgf/cm², limited by: Shell Closure FLG-2.

User Defined Hydrostatic Test Pressure at High Point 12.000 kgf/cm²
Vertical Test performed per: User Hydro Pressure

------------------------------------------------------------------------

------------------------------------------------------------------------
Shell Closure FLG-1 | 1406.10 | 1406.10 | 1.000 |
Shell Closure FLG-2 | 1406.10 | 1406.10 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000



| | cm | mm | mm | | kgf/cm² |
-----------------------------------------------------------------------------
-----------------------------------------------------------------------------

-----------------------------------------------------------------------
10| 20| 78 | 62.1538 | ... | No Calc |
20| 30| 78 | 62.1538 | ... | No Calc |
-----------------------------------------------------------------------

| | cm | cm | cm**4 | cm**4 |
--------------------------------------------------------------------------------
--------------------------------------------------------------------------------



| | kg | cm³ | kg | cm³ | kg |
---------------------------------------------------------------------------
10| 20| 139.683 | ... | 139.683 | ... | ... |
20| 30| 139.683 | ... | 139.683 | ... | ... |
---------------------------------------------------------------------------
Total | 279 | 0.00 | 279 | 0.00 | 0 |

---------------------------------------------------------------------------------------------
Main Elements | 279.4 | 279.4 | 279.4 | 279.4 | 279.4 | 279.4 |
---------------------------------------------------------------------------------------------
Totals | 279.4 | 279.4 | 279.4 | 279.4 | 279.4 | 279.4 |
Weight Summary:

| | Surface |
From| To | Area |
| | cm² |
----------------------------
10| 20| 4785.56 |
20| 30| 4785.56 |
----------------------------
Total 9571.111 cm²

| | kg | kg | kg | kgf-m. | kg |
---------------------------------------------------------------------------
10| 20| 139.683 | 139.683 | 139.683 | ... | 139.683 |
20| 30| 139.683 | 139.683 | 139.683 | ... | 139.683 |
---------------------------------------------------------------------------

| | kg | kg | kg |
-------------------------------------------------------
10| 20| 279.366 | 279.366 | 279.366 |
20| 30| 139.683 | 139.683 | 139.683 |
-------------------------------------------------------



-------------------------------------------------
10| 20| ... | ... | ... |
20| 30| ... | ... | ... |
-------------------------------------------------


Center of Gravity Calculation: Step: 8 9:36am Apr 12,2019




MDMT Summary: Step: 9 9:36am Apr 12,2019
Curve
-----------------------------------------------------------------------------------
Shell Closure[11] B -29 No
Shell Closure[11] B -29 No
Bolting [21] -48
-----------------------------------------------------------------------------------
Warmest MDMT: -29

Notes:

Notes:


Diameter Spec : mm ID

Distance of Base above Grade 0.00 cm
Internal Design Temperature 80 °C

Internal Design Pressure 8.000 kgf/cm²
External Design Temperature 80 °C
Maximum Allowable Working Pressure 8.145 kgf/cm²

Hydrostatic Test Pressure 12.000 kgf/cm²


Earthquake Design Code No Seismic

----------------------------------------------------------------------------------------------
Flange | SA-266 2 | ... | ... | K03506 | No | No |
| Design | | | | Str. | In |
--------------------------------------------------------------------------------------------
Shell Closure FLG-1 | 8.000 | 0.00 | 8.145 | 0.0000 | N/A | No |
Shell Closure FLG-2 | 8.000 | 0.00 | 8.145 | 0.0000 | N/A | No |
------------------------------------------------------------------------------------------------
Body Flg | 9.0 | 7.8 | 10.0 | 78.0 | 77.5 | 62.2 | 1.00 | 1.00 |
Body Flg | 9.0 | 7.8 | 10.0 | 78.0 | 77.5 | 62.2 | 1.00 | 1.00 |
Weights:


0.0mechanical Design Calculation For Chlorine Recuperator PDF

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Rev 0 Page 1 of 156

Acceptance Discipline Checker

Acceptance Status description:

Annexure-1:Design Calculation of Chlorine Recuperator

2 Annexure -2 Design Calculation For Bottom Channel Assembly 111-133

3 Annexure-3 Design Calculation for Shell side Closure Assembly 134-156

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2017

Analysis Performed by : User

Job File : C:\USERS\EMPLOYEE 10\DESKTOP\CL3 RECUPERATOR.Pvd

Date of Analysis : Apr 11,2019 7:13pm

PV Elite 2019, January 2019

PV Elite 2019 Licensee: User 4

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

Note: Lug supports should be modeled on an element of their own

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

PV Elite 2019 Licensee: User 5

PV Elite Vessel Analysis Program: Input Data

Exchanger Design Pressures and Temperatures

Shell Side Design Pressure 8.0002 kgf/cm²

Type of Hydrotest User Entered Pressure

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code IS-875 2015

PV Elite 2019 Licensee: User 6

Equipment Class Class A

Seismic Design Code IS-1893-RSM

Design Pressure + Static Head Y

Material Database Year Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Using Metric Material Databases, ASME II D No

Complete Listing of Vessel Elements and Details:

Element From Node 10

PV Elite 2019 Licensee: User 7

UNS Number K02700

Element From Node 10

Element From Node 10

Element From Node 10

Element From Node 10

Element From Node 10

PV Elite 2019 Licensee: User 8

Force Bearing Width (wfb) 150 mm

Element From Node 20

Element From Node 30

Element From Node 40

PV Elite 2019 Licensee: User 9

Element From Node 50

Element From Node 60

PV Elite 2019 Licensee: User 10

Element From Node 70

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

PV Elite 2019 Licensee: User 11

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

PV Elite 2019 Licensee: User 12

Flange Input Data Values Description: FLANGE :

Description of Flange Geometry (Type) Loose Ring

Flange Material SA-266 2

Bolt Material SA-193 B7

Length of Weld Leg at Back of Ring tw 0.0000 mm

Diameter of Bolt Circle C 1000.000 mm

Flange Face Outside Diameter Fod 1040.000 mm

Gasket Outside Diameter Go 973.000 mm