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MATERIAL SA-240 tp. 410S RING
DESIGN TEMP. 388 °C
ROOM TEMP. 0 °C
FROM BARETTI
FLUID DENSITY 1000 Kg/m3
CREST 50 mm
OUTLET WEIR 35 mm
LIQUID HEADS 85 mm
GEOMETRICAL DATA
F
TOTAL THICKNESS 12 mm TK
TOTAL LENGTH TL 5,3 m (Total lenght of two sector of ring)
COLUMN ID 3300 mm
A
LOAD AREA ON TRAY 6,2 m2 W
LOAD AREA ON DC 0,88 m2
L 65 mm
W 1 mm >'E͗
CA 1,5 mm d< D,E/> d,/<E^^
TK 9 mm KZZK^/KE>>KtE
> t/d,K&Z/E'
t >E'd,K&WZd/>Z/E'
^dͺ> ^dEZ/^dZ/h/d>K
^dͺ>ͺ ^dEZ/^dZ/h/d>KKEKtEKDZ
DESIGN LOAD
d t/',dK&dZz
STD_L 100 Kg/m2
Kt >KZΎ&>h/E^/dzΎ>/Yh/,^
STD_L_DC 300 Kg/m2 >/s>Kϭ >KZΎ^dͺ>
T 223 Kg >/s>KϮ dнKt
OW 863 Kg Y Dy>KKEWZd/>Z/E'
MAINTENANCE LOAD 114 Kg ^/'D >KE'/dh/E>^dZ^^
LIVE LOAD 1 886 Kg It's considered about half load on support dh ^,Z^dZ^^
LIVE LOAD 2 543 Kg rings and the remain one is supported by
MAX LOAD W 886 Kg bolting bars &KZ&KZDh>^d/>^KhDEdΗϬϬϮͲ&KZDh>^Η
F = W/TL
*=Combined stress on weld is the stress acting on lining
OUTPUT DATA (Max. Allowable stress 7MPa [0,72 Kg/mmϸ])
MOMENT OF INERTIA 60,8 mm4 A (CORRODED) 5 mm
RING MATERIAL AT MAX LIVE LOAD (OPERATING CONDITION) WELD AT MAX LIVE LOAD (OPERATING CONDITION)
BENDING MOMENT 10,87 Kg*mm F*L SIGMA 0,24 Kg/mm2
SIGMA 0,80 Kg/mm2 TAU 0,02 Kg/mm2
TAU 0,02 Kg/mm2 SAFETY FACTOR 0,7
COMBINE STRESS 0,81 Kg/mm2 <- ACCEPTABLE * COMBINE STRESS 0,26 Kg/mm2 <- ACCEPTABLE
RING MATERIAL AT MAINTENANCE LOAD WELD AT MAINTENANCE LOAD
BENDING MOMENT 1,40 Kg*mm SIGMA 0,03 Kg/mm2
SIGMA 0,10 Kg/mm2 TAU 0,002 Kg/mm2
TAU 0,002 Kg/mm2 SAFETY FACTOR 0,7
COMBINE STRESS 0,10 Kg/mm2 <- ACCEPTABLE * COMBINE STRESS 0,03 Kg/mm2 <- ACCEPTABLE
2 OF 15
MECHANICAL DATA FROM CLIENT SPECIFICATION SUPPORT
MATERIAL SA-240 tp. 410S RING
DESIGN TEMP. 388 °C
ROOM TEMP. 0 °C
FROM BARETTI
FLUID DENSITY 1000 Kg/m3
CREST 20 mm
OUTLET WEIR 35 mm
LIQUID HEADS 55 mm
GEOMETRICAL DATA
F
TOTAL THICKNESS 12 mm TK
TOTAL LENGTH 9,5 m (Total lenght of two sector of ring)
COLUMN ID 3300 mm
A
LOAD AREA ON TRAY 6,3 m2 W
LOAD AREA ON DC 0,8 m2
L 65 mm
W 1 mm >'E͗
CA 1,5 mm d< D,E/> d,/<E^^
TK 9 mm KZZK^/KE>>KtE
> t/d,K&Z/E'
t >E'd,K&WZd/>Z/E'
^dͺ> ^dEZ/^dZ/h/d>K
^dͺ>ͺ ^dEZ/^dZ/h/d>KKEKtEKDZ
DESIGN LOAD
d t/',dK&dZz
STD_L 100 Kg/m2
Kt >KZΎ&>h/E^/dzΎ>/Yh/,^
STD_L_DC 300 Kg/m2 >/s>Kϭ >KZΎ^dͺ>
T 244 Kg >/s>KϮ dнKt
OW 852 Kg Y Dy>KKEWZd/>Z/E'
MAINTENANCE LOAD 114 Kg ^/'D >KE'/dh/E>^dZ^^
LIVE LOAD 1 870 Kg It's considered about half load on support dh ^,Z^dZ^^
LIVE LOAD 2 1096 Kg rings and the remain one is supported by
MAX LOAD 1096 Kg bolting bars &KZ&KZDh>^d/>^KhDEdΗϬϬϮͲ&KZDh>^Η
3 OF 15
DWG 2.2f185 INTEGRAL TRUSS MECHANICAL DESIGN
MARK 1
TYPE EVEN TRAYS #2÷10
GEOMETRICAL DATA
COLUMN ID 3300 mm TK
TRUSS LENGTH 2120 mm
DC_W 270 mm
W 460 mm B
>'E͗
LOAD AREA ON DC 0,12 m2
ͺt KtEKDZt/d,
LOAD AREA ON TRAY 0,60 m2 ^dͺ> ^dEZ/^dZ/h/d>K
^dͺ>ͺ ^dEZ/^dZ/h/d>KKE
d dZzt/',d
DESIGN LOAD Kt &>h/E^/dzΎ>KZΎ>/Yh/,
STD_L 100 Kg/m2 >/s>Kϭ ^dͺ>Ύ>KZ
STD_L_DC 300 Kg/m2 >/s>KϮ dнKt
T 20 Kg D/ DKDEdK&/EZd/
OW 61 Kg Dy>K Dy/DhD>KdtE>/s>Kϭ
MAINTENANCE LOAD 114 Kg E>/s>KϮd^͘dDW͘
LIVE LOAD 1 96 Kg Dy&>d/KEDy/DhD&>d/KEd^͘KE͘
LIVE LOAD 2 82 Kg
MAX LOAD 96 Kg
EKd͗
ϭͿdŚĞƐĞĐĂůĐƵůĂƚŝŽŶƐƚĂŬĞŝŶƚŽĂĐĐŽƵŶƚďŽƚŚŵĂŝŶƚĞŶĂŶĐĞůŽĂĚĂŶĚ
OUTPUT DATA
ŵĂdž͘ůŽĂĚĂƚŽƉĞƌĂƚŝŶŐĐŽŶĚŝƚŝŽŶƐ͘
H 92 mm /ŶΗKƵƚƉƵƚĚĂƚĂΗƉĂƌĂŐƌĂƉŚĂƌĞƐŚŽǁŶďŽƚŚƌĞƐƵůƚƐĐŽŶĐĞƌŶŝŶŐƚŚĞ
B 40 mm ŵĂdž͘ƐƚƌĞƐƐĂƚŽƉĞƌĂƚŝŶŐĐŽŶĚŝƚŝŽŶ;>ŝǀĞƐƚƌĞƐƐͿĂŶĚŵĂŝŶƚĞŶĂŶĐĞ
TK 2,0 mm ;DĂŝŶƚĞŶĂŶĐĞƐƚƌĞƐƐͿ͘dŚĞƐĞǀĂůƵĞƐŚĂǀĞƚŽďĞĐŽŵƉĂƌĞĚǁŝƚŚǀĂůƵĞƐ
MI 475913 mm4 ƐŚŽǁŶŝŶΗDĞĐŚĂŶŝĐĂůĚĂƚĂΗƉĂƌĂŐƌĂƉŚ;ůůŽǁĂďůĞƐƚƌĞƐƐĂƚĚĞƐŝŐŶ
LIVE STRESS 2,6 Kg/mm2 <-ACCEPTABLE ƚĞŵƉ͘ĂŶĚƌŽŽŵƚĞŵƉ͘Ϳ
MAINTENANCE STRESS 6,2 Kg/mm2 <-ACCEPTABLE ϮͿ&ŽƌĨŽƌŵƵůĂƐĚĞƚĂŝůƐƐĞĞĚŽĐƵŵĞŶƚΗϬϬϭͲ&KZDh>ZzΗ
MAX DEFLECTION 1,4 mm <-ACCEPTABLE
4 OF 15
DWG 2.2f185 INTEGRAL TRUSS MECHANICAL DESIGN
MARK 2&3
TYPE EVEN TRAYS #2÷10
GEOMETRICAL DATA
COLUMN ID 3300 mm TK
TRUSS LENGTH 2230 mm
DC_W 270 mm
W 460 mm B
>'E͗
LOAD AREA ON DC 0,13 m2
ͺt KtEKDZt/d,
LOAD AREA ON TRAY 0,82 m2
^dͺ> ^dEZ/^dZ/h/d>K
^dͺ>ͺ ^dEZ/^dZ/h/d>KKE
d dZzt/',d
DESIGN LOAD
Kt &>h/E^/dzΎ>KZΎ>/Yh/,
STD_L 100 Kg/m2 >/s>Kϭ ^dͺ>Ύ>KZ
STD_L_DC 300 Kg/m2 >/s>KϮ dнKt
T 25 Kg D/ DKDEdK&/EZd/
OW 81 Kg Dy>K Dy/DhD>KdtE>/s>Kϭ
MAINTENANCE LOAD 114 Kg E>/s>KϮd^͘dDW͘
LIVE LOAD 1 121 Kg Dy&>d/KEDy/DhD&>d/KEd^͘KE͘
LIVE LOAD 2 106 Kg
MAX LOAD 121 Kg
EKd͗
ϭͿdŚĞƐĞĐĂůĐƵůĂƚŝŽŶƐƚĂŬĞŝŶƚŽĂĐĐŽƵŶƚďŽƚŚŵĂŝŶƚĞŶĂŶĐĞůŽĂĚĂŶĚ
OUTPUT DATA ŵĂdž͘ůŽĂĚĂƚŽƉĞƌĂƚŝŶŐĐŽŶĚŝƚŝŽŶƐ͘
H 95 mm /ŶΗKƵƚƉƵƚĚĂƚĂΗƉĂƌĂŐƌĂƉŚĂƌĞƐŚŽǁŶďŽƚŚƌĞƐƵůƚƐĐŽŶĐĞƌŶŝŶŐƚŚĞ
B 40 mm ŵĂdž͘ƐƚƌĞƐƐĂƚŽƉĞƌĂƚŝŶŐĐŽŶĚŝƚŝŽŶ;>ŝǀĞƐƚƌĞƐƐͿĂŶĚŵĂŝŶƚĞŶĂŶĐĞ
TK 2,0 mm ;DĂŝŶƚĞŶĂŶĐĞƐƚƌĞƐƐͿ͘dŚĞƐĞǀĂůƵĞƐŚĂǀĞƚŽďĞĐŽŵƉĂƌĞĚǁŝƚŚǀĂůƵĞƐ
ƐŚŽǁŶŝŶΗDĞĐŚĂŶŝĐĂůĚĂƚĂΗƉĂƌĂŐƌĂƉŚ;ůůŽǁĂďůĞƐƚƌĞƐƐĂƚĚĞƐŝŐŶ
MI 512523 mm4
ƚĞŵƉ͘ĂŶĚƌŽŽŵƚĞŵƉ͘Ϳ
LIVE STRESS 3,3 Kg/mm2 <-ACCEPTABLE
ϮͿ&ŽƌĨŽƌŵƵůĂƐĚĞƚĂŝůƐƐĞĞĚŽĐƵŵĞŶƚΗϬϬϭͲ&KZDh>ZzΗ
MAINTENANCE STRESS 6,2 Kg/mm2 <-ACCEPTABLE
MAX DEFLECTION 1,9 mm <-ACCEPTABLE
5 OF 15
DWG 2.2f185 INTEGRAL TRUSS MECHANICAL DESIGN
MARK 2&3 VERIFY DITRI. "A1"
TYPE TRAY #10
GEOMETRICAL DATA
COLUMN ID 3300 mm
TRUSS LENGTH 2230 mm TK
DC_W 270 mm
W 460 mm
LOAD AREA ON DC 0,00 m2 >'E͗ B
LOAD AREA ON TRAY 0,00 m2 ͺt KtEKDZt/d,
^dͺ> ^dEZ/^dZ/h/d>K
^dͺ>ͺ ^dEZ/^dZ/h/d>KKE
DESIGN LOAD d dZzt/',d
STD_L 0 Kg/m2 (not required) Kt &>h/E^/dzΎ>KZΎ>/Yh/,
STD_L_DC 0 Kg/m2 (not required) >/s>Kϭ ^dͺ>Ύ>KZ
T 22 Kg (weight of deck) >/s>KϮ dнKt
OW 0 Kg (not required) D/ DKDEdK&/EZd/
(150 Kg + 60 Kg Dy>K Dy/DhD>KdtE>/s>Kϭ
MAINTENANCE LOAD 217 Kg Distribuited E>/s>KϮd^͘dDW͘
pipe's weight) Dy&>d/KEDy/DhD&>d/KEd^͘KE͘
LIVE LOAD 1 0 Kg (not required)
LIVE LOAD 2 0 Kg (not required)
MAX LOAD 0 Kg (not required)
EKd͗
ϭͿdŚĞƐĞĐĂůĐƵůĂƚŝŽŶƐƚĂŬĞŝŶƚŽĂĐĐŽƵŶƚŵĂŝŶƚĞŶĂŶĐĞůŽĂĚĚƵƌŝŶŐ
ŝŶƐƚĂůůĂƚŝŽŶŽĨƉŝƉĞ͘
OUTPUT DATA
/ŶΗKƵƚƉƵƚĚĂƚĂΗƉĂƌĂŐƌĂƉŚŝƐƐŚŽǁŶƌĞƐƵůƚƐĐŽŶĐĞƌŶŝŶŐƚŚĞ
H 95 mm
ŵĂdž͘ƐƚƌĞƐƐĂƚŵĂŝŶƚĞŶĂŶĐĞ;DĂŝŶƚĞŶĂŶĐĞƐƚƌĞƐƐͿ͘dŚŝƐǀĂůƵĞŚĂƐƚŽďĞ
B 40 mm ĐŽŵƉĂƌĞĚǁŝƚŚǀĂůƵĞƐŚŽǁŶŝŶΗDĞĐŚĂŶŝĐĂůĚĂƚĂΗƉĂƌĂŐƌĂƉŚ
TK 2,0 mm ;ůůŽǁĂďůĞƐƚƌĞƐƐĂƚƌŽŽŵƚĞŵƉ͘Ϳ
MI 512523 mm4 ϮͿ&ŽƌĨŽƌŵƵůĂƐĚĞƚĂŝůƐƐĞĞĚŽĐƵŵĞŶƚΗϬϬϭͲ&KZDh>ZzΗ
MAINTENANCE STRESS 11,8 Kg/mm2 <-ACCEPTABLE
6 OF 15
DWG 2.2f185 INTEGRAL TRUSS MECHANICAL DESIGN
MARK 4;29
TYPE ALL TRAYS #1÷10
GEOMETRICAL DATA
TK
COLUMN ID 3300 mm
TRUSS LENGTH 498 mm
DC_W 270 mm
W 460 mm >'E͗ B
LOAD AREA ON DC 0,04 m2 ͺt KtEKDZt/d,
LOAD AREA ON TRAY 0,09 m2 ^dͺ> ^dEZ/^dZ/h/d>K
^dͺ>ͺ ^dEZ/^dZ/h/d>KKE
d dZzt/',d
DESIGN LOAD Kt &>h/E^/dzΎ>KZΎ>/Yh/,
STD_L 100 Kg/m2 >/s>Kϭ ^dͺ>Ύ>KZ
300
>/s>KϮ dнKt
STD_L_DC Kg/m2
D/ DKDEdK&/EZd/
T 3 Kg
Dy>K Dy/DhD>KdtE>/s>Kϭ
OW 11 Kg
E>/s>KϮd^͘dDW͘
MAINTENANCE LOAD 114 Kg Dy&>d/KEDy/DhD&>d/KEd^͘KE͘
LIVE LOAD 1 21 Kg
LIVE LOAD 2 14 Kg
MAX LOAD 21 Kg
EKd͗
ϭͿdŚĞƐĞĐĂůĐƵůĂƚŝŽŶƐƚĂŬĞŝŶƚŽĂĐĐŽƵŶƚďŽƚŚŵĂŝŶƚĞŶĂŶĐĞůŽĂĚĂŶĚ
OUTPUT DATA ŵĂdž͘ůŽĂĚĂƚŽƉĞƌĂƚŝŶŐĐŽŶĚŝƚŝŽŶƐ͘
H 60 mm /ŶΗKƵƚƉƵƚĚĂƚĂΗƉĂƌĂŐƌĂƉŚĂƌĞƐŚŽǁŶďŽƚŚƌĞƐƵůƚƐĐŽŶĐĞƌŶŝŶŐƚŚĞ
B 0 mm ŵĂdž͘ƐƚƌĞƐƐĂƚŽƉĞƌĂƚŝŶŐĐŽŶĚŝƚŝŽŶ;>ŝǀĞƐƚƌĞƐƐͿĂŶĚŵĂŝŶƚĞŶĂŶĐĞ
TK 2,0 mm ;DĂŝŶƚĞŶĂŶĐĞƐƚƌĞƐƐͿ͘dŚĞƐĞǀĂůƵĞƐŚĂǀĞƚŽďĞĐŽŵƉĂƌĞĚǁŝƚŚǀĂůƵĞƐ
ƐŚŽǁŶŝŶΗDĞĐŚĂŶŝĐĂůĚĂƚĂΗƉĂƌĂŐƌĂƉŚ;ůůŽǁĂďůĞƐƚƌĞƐƐĂƚĚĞƐŝŐŶ
MI 75175 mm4
ƚĞŵƉ͘ĂŶĚƌŽŽŵƚĞŵƉ͘Ϳ
LIVE STRESS 0,8 Kg/mm2 <-ACCEPTABLE
ϮͿ&ŽƌĨŽƌŵƵůĂƐĚĞƚĂŝůƐƐĞĞĚŽĐƵŵĞŶƚΗϬϬϭͲ&KZDh>ZzΗ
MAINTENANCE STRESS 8,2 Kg/mm2 <-ACCEPTABLE
MAX DEFLECTION 0,0 mm <-ACCEPTABLE
7 OF 15
DWG 2.2f185
MARK 10 DOWNCOMER DESIGN
TYPE EVEN TRAYS #2÷10
BARETTI HYDRAULIC
FLUID DENSITY 1000 Kg/m3
CREST 50 mm
DOWN COMER LOAD AREA
OUTLET WEIR 35 mm
LIQUID HEADS 85 mm
GEOMETRICAL DATA
COLUMN ID 3300 mm
TRUSS LENGTH 2066 mm
LOAD AREA ON TRAY 2,45 m2 P⋅L
BM = B
LOAD AREA ON DC 0,00 m2 8
2
TK ⋅ H3
1 § H TK ·
MI = + ( B − TK ) ⋅ TK 3 + 2 ⋅ TK ⋅ ( B − TK ) ⋅ ¨ − ¸
DESIGN LOAD
12 6 © 2 2 ¹
BM H
STD_L 100 Kg/m2 MAX _ STRESS = ⋅
STD_L_DC 300 Kg/m2 MI 2
T 54 Kg 5 P ⋅ L3
f MAX = ⋅
OW 208 Kg 384 E ⋅ MI
MAINTENANCE LOAD 114 Kg >'E͗
^dͺ> ^dEZ/^dZ/h/d>K
LIVE LOAD 1 245 Kg
d dZzt/',d
LIVE LOAD 2 263 Kg
Kt &>h/E^/dzΎ>KZΎ>/Yh/,
P (MAX LIVE LOAD) 263 Kg >/s>Kϭ >KZΎ^dͺ>
>/s>KϮ dнKt
D/ DKDEdK&/EZd/
OUTPUT DATA D E/E'DKDEd
H 230 mm W dKd>/^dZ/h/d>K
B 60 mm > >E'd,K&dZh^^
TK 2,0 mm DKh>K&>^d//dz
MI 5042983 mm4 Ĩ Dy/DhD/^W>DEd
Dy&>d/KEDy&>d/KEd^͘KE͘
LIVE STRESS 1,5 Kg/mm2 <-ACCEPTABLE
MAINTENANCE STRESS 1,3 Kg/mm2 <-ACCEPTABLE
MAX DEFLECTION 0,3 mm <-ACCEPTABLE Provenience of formulas: Roark and Engineering Manual
8 OF 15
DWG 2.2f185 INTEGRAL TRUSS MECHANICAL DESIGN
MARK 23&24
TYPE ODD TRAYS #1÷9
GEOMETRICAL DATA
COLUMN ID 3300 mm
TK
TRUSS LENGTH 765 mm
DC_W 330 mm
W 300 mm
LOAD AREA ON DC 0,00 m2 >'E͗ B
LOAD AREA ON TRAY 0,23 m2 ͺt KtEKDZt/d,
^dͺ> ^dEZ/^dZ/h/d>K
^dͺ>ͺ ^dEZ/^dZ/h/d>KKE
DESIGN LOAD d dZzt/',d
Kt &>h/E^/dzΎ>KZΎ>/Yh/,
STD_L 100 Kg/m2
>/s>Kϭ ^dͺ>Ύ>KZ
STD_L_DC 300 Kg/m2
>/s>KϮ dнKt
T 6 Kg D/ DKDEdK&/EZd/
OW 13 Kg Dy>K Dy/DhD>KdtE>/s>Kϭ
MAINTENANCE LOAD 114 Kg E>/s>KϮd^͘dDW͘
LIVE LOAD 1 23 Kg Dy&>d/KEDy/DhD&>d/KEd^͘KE͘
LIVE LOAD 2 19 Kg
MAX LOAD 23 Kg
EKd͗
OUTPUT DATA ϭͿdŚĞƐĞĐĂůĐƵůĂƚŝŽŶƐƚĂŬĞŝŶƚŽĂĐĐŽƵŶƚďŽƚŚŵĂŝŶƚĞŶĂŶĐĞůŽĂĚĂŶĚ
H 65 mm ŵĂdž͘ůŽĂĚĂƚŽƉĞƌĂƚŝŶŐĐŽŶĚŝƚŝŽŶƐ͘
B 0 mm /ŶΗKƵƚƉƵƚĚĂƚĂΗƉĂƌĂŐƌĂƉŚĂƌĞƐŚŽǁŶďŽƚŚƌĞƐƵůƚƐĐŽŶĐĞƌŶŝŶŐƚŚĞ
TK 2,0 mm ŵĂdž͘ƐƚƌĞƐƐĂƚŽƉĞƌĂƚŝŶŐĐŽŶĚŝƚŝŽŶ;>ŝǀĞƐƚƌĞƐƐͿĂŶĚŵĂŝŶƚĞŶĂŶĐĞ
MI 93947 mm4 ;DĂŝŶƚĞŶĂŶĐĞƐƚƌĞƐƐͿ͘dŚĞƐĞǀĂůƵĞƐŚĂǀĞƚŽďĞĐŽŵƉĂƌĞĚǁŝƚŚǀĂůƵĞƐ
LIVE STRESS 1,1 Kg/mm2 <-ACCEPTABLE
ƐŚŽǁŶŝŶΗDĞĐŚĂŶŝĐĂůĚĂƚĂΗƉĂƌĂŐƌĂƉŚ;ůůŽǁĂďůĞƐƚƌĞƐƐĂƚĚĞƐŝŐŶ
ƚĞŵƉ͘ĂŶĚƌŽŽŵƚĞŵƉ͘Ϳ
MAINTENANCE STRESS 10,7 Kg/mm2 <-ACCEPTABLE
ϮͿ&ŽƌĨŽƌŵƵůĂƐĚĞƚĂŝůƐƐĞĞĚŽĐƵŵĞŶƚΗϬϬϭͲ&KZDh>ZzΗ
MAX DEFLECTION 0,1 mm <-ACCEPTABLE
9 OF 15
DWG 2.2f185 INTEGRAL TRUSS MECHANICAL DESIGN
MARK 25÷28
TYPE ODD TRAYS #1÷9
GEOMETRICAL DATA TK
COLUMN ID 3300 mm
TRUSS LENGTH 1253 mm
DC_W 330 mm B
W 460 mm >'E͗
LOAD AREA ON DC 0,05 m2 ͺt KtEKDZt/d,
LOAD AREA ON TRAY 0,43 m2 ^dͺ> ^dEZ/^dZ/h/d>K
^dͺ>ͺ ^dEZ/^dZ/h/d>KKE
d dZzt/',d
DESIGN LOAD Kt &>h/E^/dzΎ>KZΎ>/Yh/,
STD_L 100 Kg/m2 >/s>Kϭ ^dͺ>Ύ>KZ
STD_L_DC 300 Kg/m2 >/s>KϮ dнKt
T 13 Kg D/ DKDEdK&/EZd/
OW 26 Kg Dy>K Dy/DhD>KdtE>/s>Kϭ
MAINTENANCE LOAD 114 Kg E>/s>KϮd^͘dDW͘
Dy&>d/KEDy/DhD&>d/KEd^͘KE͘
LIVE LOAD 1 58 Kg
LIVE LOAD 2 40 Kg
MAX LOAD 58 Kg
EKd͗
ϭͿdŚĞƐĞĐĂůĐƵůĂƚŝŽŶƐƚĂŬĞŝŶƚŽĂĐĐŽƵŶƚďŽƚŚŵĂŝŶƚĞŶĂŶĐĞůŽĂĚĂŶĚ
OUTPUT DATA ŵĂdž͘ůŽĂĚĂƚŽƉĞƌĂƚŝŶŐĐŽŶĚŝƚŝŽŶƐ͘
H 95 mm /ŶΗKƵƚƉƵƚĚĂƚĂΗƉĂƌĂŐƌĂƉŚĂƌĞƐŚŽǁŶďŽƚŚƌĞƐƵůƚƐĐŽŶĐĞƌŶŝŶŐƚŚĞ
B 40 mm ŵĂdž͘ƐƚƌĞƐƐĂƚŽƉĞƌĂƚŝŶŐĐŽŶĚŝƚŝŽŶ;>ŝǀĞƐƚƌĞƐƐͿĂŶĚŵĂŝŶƚĞŶĂŶĐĞ
TK 2,0 mm ;DĂŝŶƚĞŶĂŶĐĞƐƚƌĞƐƐͿ͘dŚĞƐĞǀĂůƵĞƐŚĂǀĞƚŽďĞĐŽŵƉĂƌĞĚǁŝƚŚǀĂůƵĞƐ
MI 512523 mm4 ƐŚŽǁŶŝŶΗDĞĐŚĂŶŝĐĂůĚĂƚĂΗƉĂƌĂŐƌĂƉŚ;ůůŽǁĂďůĞƐƚƌĞƐƐĂƚĚĞƐŝŐŶ
ƚĞŵƉ͘ĂŶĚƌŽŽŵƚĞŵƉ͘Ϳ
LIVE STRESS 0,9 Kg/mm2 <-ACCEPTABLE
ϮͿ&ŽƌĨŽƌŵƵůĂƐĚĞƚĂŝůƐƐĞĞĚŽĐƵŵĞŶƚΗϬϬϭͲ&KZDh>ZzΗ
MAINTENANCE STRESS 3,5 Kg/mm2 <-ACCEPTABLE
MAX DEFLECTION 0,2 mm <-ACCEPTABLE
10 OF 15
DWG 2.2f185
MARK 35&40 DOWNCOMER DESIGN
TYPE ODD TRAYS #1÷9
BARETTI HYDRAULIC
FLUID DENSITY 1000 Kg/m3
CREST 20 mm
OUTLET WEIR 35 mm
LIQUID HEADS 55 mm
DOWN COMER
GEOMETRICAL DATA
COLUMN ID 3300 mm
TRUSS LENGTH 3088 mm
P⋅L
LOAD AREA ON TRAY 1,77 m2 BM =
LOAD AREA ON DC 0,00 m2 8 B
2
TK ⋅ H 3 1 § H TK ·
MI = + ( B − TK ) ⋅ TK + 2 ⋅ TK ⋅ ( B − TK ) ⋅ ¨ −
3
¸
12 6 © 2 2 ¹
DESIGN LOAD BM H
STD_L 100 Kg/m2 MAX _ STRESS = ⋅
MI 2
STD_L_DC 300 Kg/m2 5 P ⋅ L3
T 48 Kg f MAX = ⋅
384 E ⋅ MI
OW 97 Kg
>'E͗
MAINTENANCE LOAD 114 Kg ^dͺ> ^dEZ/^dZ/h/d>K
LIVE LOAD 1 177 Kg d dZzt/',d
LIVE LOAD 2 145 Kg Kt &>h/E^/dzΎ>KZΎ>/Yh/,
P (MAX LIVE LOAD) 177 Kg >/s>Kϭ >KZΎ^dͺ>
>/s>KϮ dнKt
D/ DKDEdK&/EZd/
OUTPUT DATA D E/E'DKDEd
H 230 mm W dKd>/^dZ/h/d>K
> >E'd,K&dZh^^
B 60 mm
DKh>K&>^d//dz
TK 2,0 mm
Ĩ Dy/DhD/^W>DEd
MI 5042983 mm4 Dy&>d/KEDy&>d/KEd^͘KE͘
LIVE STRESS 1,6 Kg/mm2 <-ACCEPTABLE
MAINTENANCE STRESS 2,0 Kg/mm2 <-ACCEPTABLE
MAX DEFLECTION 0,8 mm <-ACCEPTABLE Provenience of formulas: Roark and Engineering Manual
11 OF 15
DWG 2.2f185 INTEGRAL TRUSS MECHANICAL DESIGN
MARK 21
TYPE SEAL PAN BELOW TRAY #1
GEOMETRICAL DATA
COLUMN ID 3300 mm TK
TRUSS LENGTH 2760 mm
DC_W 270 mm
W 340 mm
B
LOAD AREA ON DC 1,24 m2 >'E͗
LOAD AREA ON TRAY 0,00 m2 ͺt KtEKDZt/d,
^dͺ> ^dEZ/^dZ/h/d>K
^dͺ>ͺ ^dEZ/^dZ/h/d>KKE
DESIGN LOAD d dZzt/',d
STD_L 0 Kg/m2 Kt &>h/E^/dzΎ>KZΎ>/Yh/,
STD_L_DC 456 Kg/m2 >/s>Kϭ ^dͺ>Ύ>KZ
>/s>KϮ dнKt
T 36 Kg
D/ DKDEdK&/EZd/
OW 211 Kg
Dy>K Dy/DhD>KdtE>/s>Kϭ
MAINTENANCE LOAD 114 Kg E>/s>KϮd^͘dDW͘
LIVE LOAD 1 565 Kg Dy&>d/KEDy/DhD&>d/KEd^͘KE͘
LIVE LOAD 2 247 Kg
MAX LOAD 565 Kg
EKd͗
ϭͿdŚĞƐĞĐĂůĐƵůĂƚŝŽŶƐƚĂŬĞŝŶƚŽĂĐĐŽƵŶƚďŽƚŚŵĂŝŶƚĞŶĂŶĐĞůŽĂĚĂŶĚ
OUTPUT DATA ŵĂdž͘ůŽĂĚĂƚŽƉĞƌĂƚŝŶŐĐŽŶĚŝƚŝŽŶƐ͘
H 175 mm /ŶΗKƵƚƉƵƚĚĂƚĂΗƉĂƌĂŐƌĂƉŚĂƌĞƐŚŽǁŶďŽƚŚƌĞƐƵůƚƐĐŽŶĐĞƌŶŝŶŐƚŚĞ
B 40 mm ŵĂdž͘ƐƚƌĞƐƐĂƚŽƉĞƌĂƚŝŶŐĐŽŶĚŝƚŝŽŶ;>ŝǀĞƐƚƌĞƐƐͿĂŶĚŵĂŝŶƚĞŶĂŶĐĞ
TK 2,0 mm ;DĂŝŶƚĞŶĂŶĐĞƐƚƌĞƐƐͿ͘dŚĞƐĞǀĂůƵĞƐŚĂǀĞƚŽďĞĐŽŵƉĂƌĞĚǁŝƚŚǀĂůƵĞƐ
MI 2174587 mm4 ƐŚŽǁŶŝŶΗDĞĐŚĂŶŝĐĂůĚĂƚĂΗƉĂƌĂŐƌĂƉŚ;ůůŽǁĂďůĞƐƚƌĞƐƐĂƚĚĞƐŝŐŶ
LIVE STRESS 4,1 Kg/mm2 <-ACCEPTABLE ƚĞŵƉ͘ĂŶĚƌŽŽŵƚĞŵƉ͘Ϳ
MAINTENANCE STRESS 3,3 Kg/mm2 <-ACCEPTABLE ϮͿ&ŽƌĨŽƌŵƵůĂƐĚĞƚĂŝůƐƐĞĞĚŽĐƵŵĞŶƚΗϬϬϭͲ&KZDh>ZzΗ
MAX DEFLECTION 0,5 mm <-ACCEPTABLE
12 OF 15
DWG 2.2f185 INTEGRAL TRUSS MECHANICAL DESIGN
MARK 21&22
TYPE SEAL PAN BELOW TRAY #1
EL
LIQUID HEAD 170 mm
GEOMETRICAL DATA
B
COLUMN ID 3300 mm
H
TRUSS LENGTH 2800 mm
DC_W 330 mm
W 325 mm >'E͗
LOAD AREA ON DC 0,46 m2 ͺt KtEKDZt/d,
LOAD AREA ON TRAY 0,00 m2
^dͺ> ^dEZ/^dZ/h/d>K
^dͺ>ͺ ^dEZ/^dZ/h/d>KKE
d dZzt/',d
DESIGN LOAD Kt &>h/E^/dzΎ>KZΎ>/Yh/,
STD_L 0 Kg/m2
>/s>Kϭ ^dͺ>Ύ>KZ
>/s>KϮ dнKt
STD_L_DC 456 Kg/m2
D/ DKDEdK&/EZd/
T 19 Kg
Dy>K Dy/DhD>KdtE>/s>Kϭ
OW 78 Kg E>/s>KϮd^͘dDW͘
MAINTENANCE LOAD 114 Kg Dy&>d/KEDy/DhD&>d/KEd^͘KE͘
LIVE LOAD 1 210 Kg
LIVE LOAD 2 97 Kg
MAX LOAD 210 Kg EKd͗
ϭͿdŚĞƐĞĐĂůĐƵůĂƚŝŽŶƐƚĂŬĞŝŶƚŽĂĐĐŽƵŶƚďŽƚŚŵĂŝŶƚĞŶĂŶĐĞůŽĂĚĂŶĚ
ŵĂdž͘ůŽĂĚĂƚŽƉĞƌĂƚŝŶŐĐŽŶĚŝƚŝŽŶƐ͘
OUTPUT DATA /ŶΗKƵƚƉƵƚĚĂƚĂΗƉĂƌĂŐƌĂƉŚĂƌĞƐŚŽǁŶďŽƚŚƌĞƐƵůƚƐĐŽŶĐĞƌŶŝŶŐƚŚĞ
H 152 mm ŵĂdž͘ƐƚƌĞƐƐĂƚŽƉĞƌĂƚŝŶŐĐŽŶĚŝƚŝŽŶ;>ŝǀĞƐƚƌĞƐƐͿĂŶĚŵĂŝŶƚĞŶĂŶĐĞ
B 23 mm ;DĂŝŶƚĞŶĂŶĐĞƐƚƌĞƐƐͿ͘dŚĞƐĞǀĂůƵĞƐŚĂǀĞƚŽďĞĐŽŵƉĂƌĞĚǁŝƚŚǀĂůƵĞƐ
TK 2,0 mm ƐŚŽǁŶŝŶΗDĞĐŚĂŶŝĐĂůĚĂƚĂΗƉĂƌĂŐƌĂƉŚ;ůůŽǁĂďůĞƐƚƌĞƐƐĂƚĚĞƐŝŐŶ
MI 1325147 mm4 ƚĞŵƉ͘ĂŶĚƌŽŽŵƚĞŵƉ͘Ϳ
LIVE STRESS 4,7 Kg/mm2 <-ACCEPTABLE ϮͿ&ŽƌĨŽƌŵƵůĂƐĚĞƚĂŝůƐƐĞĞĚŽĐƵŵĞŶƚΗϬϬϭͲ&KZDh>ZzΗ
MAINTENANCE STRESS 5,1 Kg/mm2 <-ACCEPTABLE
MAX DEFLECTION 2,6 mm <-ACCEPTABLE
13 OF 15
50
YG3
YG2
H
YG1
YG
TK
B
^ĞĐƚŝŽŶŽĨƚƌƵƐƐ
P⋅L
BM =
8
TK ⋅ H 3 1 1
MI = + TK ⋅ H ⋅ (YG − YG 3) 2 + ( B − TK ) ⋅ TK 3 + TK ⋅ ( B − TK ) ⋅ YG12 + ( 50 − TK ) ⋅ TK 3 + TK ⋅ ( 50 − TK ) ⋅ YG 2 2
12 12 12
BM
MAX _ STRESS = ⋅ MAX (YG ; H − YG )
MI
5 P ⋅ L3
f MAX = ⋅
384 E ⋅ MI
LEGEND:
WƌŽǀĞŶŝĞŶĐĞŽĨĨŽƌŵƵůĂƐ͗ZŽĂƌŬĂŶĚŶŐŝŶĞĞƌŝŶŐDĂŶƵĂů
14 OF 15