BCP Junior - Brosura Tehnica

TECHNICAL BROCHURE
NA 08.649 B 10 - 2008
Nº 9000 G · 2008 / 10
Pool air handling units
Junior BCP
Index
Description .................................................................................................................................................................................................. 3
Range .......................................................................................................................................................................................................... 3
Operating limits ........................................................................................................................................................................................... 3
Principle schemes ......................................................................................................................................................................................... 3
Units composition ........................................................................................................................................................................................ 4
Standard equipment .............................................................................................................................................................................. 4
Air circuit ............................................................................................................................................................................................... 4
Cooling circuit ........................................................................................................................................................................................ 4
Protections ............................................................................................................................................................................................. 4
Electrical panel ....................................................................................................................................................................................... 4
Options.................................................................................................................................................................................................. 4
Technical characteristics................................................................................................................................................................................ 5
Independent return module characteristics (optional) ................................................................................................................................... 6
Maximum currents (A) ................................................................................................................................................................................. 6
Sound levels dB(A) ....................................................................................................................................................................................... 6
Electrical heater (optional) ............................................................................................................................................................................ 7
Water pressure drop in the condenser .......................................................................................................................................................... 8
Corrosion resistance ................................................................................................................................................................................... 8
Dimension schemes...................................................................................................................................................................................... 9
Junior BCP - 20 / 30 Horizontal discharge (mm) ..................................................................................................................................... 9
Junior BCP - 20 / 30 Vertical discharge (optional) (mm) ......................................................................................................................... 10
Junior BCP - 40 / 50 / 60 Horizontal discharge (mm) ............................................................................................................................. 11
Junior BCP - 40 / 50 / 60 Vertical discharge (optional) (mm) ................................................................................................................ 12
Junior BCP - 70 / 80 / 90 (M00 assembly) (mm) ................................................................................................................................... 13
Junior BCP - 70 / 80 / 90 (M11 assembly) (mm) .................................................................................................................................... 16
Discharge plenum: Dimensions (mm) ......................................................................................................................................................... 19
Dimensions of independent return module ................................................................................................................................................. 20
Independent module with 3 gates mixing box and and back return fan (M0) for Junior BCP (mm) .................................................... 20
Independent module with 3 gates mixing box and upper return fan (M1) for Junior BCP (mm) ........................................................... 21
Discharge fan characteristics ...................................................................................................................................................................... 22
Return fan characteristics (optional)............................................................................................................................................................ 26
Remote condensation (optional) Junior DUAL ............................................................................................................................................. 30
Assembly recommendations ....................................................................................................................................................................... 38
Location ............................................................................................................................................................................................... 38
Hydraulic connections .......................................................................................................................................................................... 38
Electrical connections ........................................................................................................................................................................... 38
Commissioning .................................................................................................................................................................................... 38
2 AIR CONDITIONING - HEATING - REFRIGERATION - AIR HANDLING - HEAT EXCHANGE - NA 08.649 B - N 9000 G
Junior BCP
Heating and dehumidification
of covered pools
Low consumption
Electromechanic control
Cooling capacity: 5,6 to 22,0 kW

Heating capacity: 7,2 to 13,9 kW
E N TA L LY F R
NM IE
RO ND
VI
EN
LY
HFC R407C
PR
NT
TE
O
E
CT M
IO N NE
DE L'ENVIRO N
DESCRIPTION PRINCIPLE SCHEMES

The Air Handling Units of Junior BCP Series are dehumidification ■ Junior BCP 20 / 30 / 40 / 50 / 60
units by cooling circuit, with heating recovery, designed for covered
Evaporator Condenser Water
pools and other dehumidification applications. coil coil coil
Discharge
These units are designed for indoor installations. fan
Consult special applications (marine atmospheres, high concentrations

of salts or chemical agents, high temperatures, etc.).
C1 Inlet Outlet
RANGE ■ Junior BCP 70 / 80 / 90 (40 / 50 / 60 optional)

Junior BCP Series: 1 cooling circuit, 1 compressor, 8 models:
Evaporator Condenser Water
• 20 / 30 / 40 / 50 / 60 / 70 / 80 / 90. coil coil coil
Discharge
fan
OPERATING LIMITS
Air inlet dry temperature
Maximum: 35ºC (65% RH - 29ºC WB)
Minimum: 18ºC (90% RH - 17ºC WB) Inlet Outlet
Plates
Condenser water inlet temperature exchanger
Maximum: 35ºC
C1
Minimum: 20ºC
AIR CONDITIONING - HEATING - REFRIGERATION - AIR HANDLING - HEAT EXCHANGE - NA 08.649 B - N 9000 G 3
Junior BCP
UNITS COMPOSITION
Standard equipment Electrical panel
- Sandwich panel casing made up of 1 mm polyester coated - Complete electrical panel, totally wired.
galvanized steel plate, with glass fiber insulation of 25 mm. - General ground plug.
- Support frame and easy removable panels. Hinged doors to access - Compressor and motorfans contactors.
to the electrical panel.
Control
- Panels with rubber joints ensuring watertightness.
• For relative humidity: humidity probe and a digital controller for
- Adapted dimensions to cross wide doors > 680 mm (removable
one stage, which acts on the compressor operation.
supports in 40, 50 and 60 models).
• For temperature (optional): temperature probe, a digital
controller which acts on the hot water coil or electrical coil, 3 ways
Air circuit proportional valve for hot water coil.
- G3 filter, renewable and easy-cleaning.

- Direct expansion chiller coil, with copper tubes and aluminium fins, Options
covered with polyurethane protection. - Copper tubes and copper fins coils.
- Stainless steel condensates drain pan with drain hole. This pan is - 1 or 2 stages electrical heaters with built-in control.
slanted toward the drainage in order to avoid stagnant water in - 2-rows hot water coil with 3-ways proportional valve, with
the pan, avoiding sanitary problems in swimming pools. polyurethane coating or in copper-copper.
- Condensing coil with crimped aluminium fins and copper tubes, - Water condenser of special SMO-254 steel welded with nickel (40
with polyurethane protection. to 60 models).
- Centrifugal fan of galvanized plate, driven directly by external rotor - G4 Filters.
motor with low sound level. - Fouled filters differential pressostat.
- Change of the fan speed with voltage control by manual switch. - Discharge plenum (70 to 90 models).
- Air BY-PASS damper, manual setting. - Mixing boxes for free-cooling, with motorized dampers and
centrifugal return fan, in independent module.
- Flexible connections for water condenser and hot water coil.
Cooling circuit - Rubber anti-vibratory supports.
- Scroll compresssor with acoustic insulation, mounted over anti- GESCLIMA PRO electronic control
vibratory supports. It includes an overall protection module, which GESCLIMA PRO electronic control with microprocessor composed
assures a combined protection of the motor temperature and the by main board (CPU) and user terminal (pGD control), assures the
discharge temperature. following functions:
- Plates exchanger of special SMO-254 steel welded with nickel, placed • Dehumidification control.
in parallel with the condenser coil. Standard in 70, 80, 90 models
• Temperature control (with optional hot water coil).
and optional in 40, 50, 60 models.
• Anti-short-cycle timings.
- Anti-acid dryer filter.
• Water circuit pump control (with water condenser).
• Selection of configuration and operating parameters.
Protections • Failures diagnosis and general alarm.

The main optional functions:
- High and low pressure pressostats.
• Enthalpic free-cooling and control of external air gates minimum
- Main door switch.
opening.
- Power supply protection fuses for compressor and motor-fans.
• Back-up electrical heaters control.
- Control circuit automatic switch.
• Proportional control of hot water coil.
- Air temperature limit thermostat at the inlet of the dehumidification • Connection to a building management system by PC with Carel,
coil. Modbus or LonWorks communication protocol, for managing
- Anti-short-cycle compressor timer. and control of up to 200 units.
TECHNICAL CHARACTERISTICS
Junior BCP 20 30 40 50 60 70 80 90
Junior BCP
Dehumidification capacity ➀ (kg/h) 3, 9 5, 1 7, 1 8, 7 10, 7 12, 6 14, 3 15, 2
Heating capacity (kW) 7, 2 9, 4 13, 0 16, 0 19, 8 11, 3 12, 8 13, 9
Cooling capacity ➁ (kW) 5, 6 7, 3 10, 2 12, 6 15, 5 18, 2 20, 7 22, 0
Power input (kW) 2, 0 2, 5 3, 4 4, 0 4, 9 6, 0 6, 7 7, 3

3
Ai r ci rcui t Nominal air flow(m /h) 1.200 1.500 2.100 2.600 3.200 3.700 4.300 4.600
Maximum air flow (m3/h) 1.440 1.800 2.520 3.120 3.840 4.440 5.160 5.520
up to up to up to up to up to up to up up to
Avail. static pressure (mm.W.G.)
15 15 15 15 15 12 to10 10
Fan type/ Number C entrif ugal / 1
Power (kW) 0, 42 0, 42 0, 6 0, 6 0, 6 1, 1 1, 1 1, 1
Availability No Op tional Stand ard
Heating capacity ➂ (kW) -- -- 6, 6 8, 2 10, 1 11, 8 13, 5 14, 3

Water
Nominal water flow (m3/h) -- -- 1, 2 1, 4 1, 8 2, 1 2, 4 2, 7
condenser
Pressure drop (m.W.G.) -- -- 1, 0 1, 3 1, 9 1, 1 1, 4 1, 7
Hydraulic connections -- -- 1" 1" 1" 1 1/4" 1 1/4" 1 1/4"
Availability Op tional
Heating capacity ➃ (kW) 15, 4 16, 5 18, 5 21, 0 23, 6 35, 0 39, 7 41, 1
Hot water coi l 3
Nominal water flow(m /h) 0, 8 0, 9 1, 0 1, 1 1, 2 1, 8 2, 1 2, 1
(opti onal )
Pressure drop (m.W.G.) 1, 7 2, 4 0, 6 0, 7 0, 9 1, 6 1, 9 2, 0
Hydraulic connections 3/4" 3/4" 1" 1" 1" 1 1/4" 1 1/4" 1 1/4"
Type Scroll
Compressor Number/ Number of circuits 1/1
Oil volume (l) 1, 0 1, 0 1, 1 1, 4 1, 7 1, 7 1, 7 3, 3
230 V / I ph / 50 Hz 2 Wires+ Ground --

Power suppl y
400 V / III ph / 50 Hz -- 3 Wires + Ground + Neuter
230 V / I ph / 50 Hz (A) 17, 1 21, 6 32, 2 -- -- -- -- --

Max. power
i nput 400 V / III ph / 50 Hz (A) -- -- 17, 2 19, 2 22, 2 20, 1 23, 1 23, 1
Type R-407C
Refri gerant Climate warming potential (GWP) ➄ 1652, 5
Load (kg) 2, 3 2, 2 2, 8 3, 4 3, 0 4, 8 4, 9 5, 7
Length (mm) 1.430 1.430 1.530 1.530 1.530 1.082 1.082 1.082
Di mensi ons Width (mm) 658 658 838 838 838 680 680 680
Height (mm) 636 636 700 700 700 2.143 2.143 2.143
Wei ght (kg) 168 172 208 212 222 300 302 329
Condensates drai ni ng Ø C onnection 3/4"
➀ Unit cooling dehumidification capacity. For unit selection, it should be taken into account the dehumidification which provides fresh air of ventilation (UNE
100011).
➁ Cooling capacity for air inlet temperature conditions of 28ºC and 65% RH
➂ Heating capacity for recovery circuit water 28 / 33ºC. Condensing capacity recovery of 50% .
➃ Water from boiler for hot water coil 82 / 65ºC and air inlet at 20ºC.
➄ Climate warming potential of one kg of greenhouse-effect gas in relation to one kilogram of carbon dioxide over a period of 100 years.
Junior BCP
TECHNICAL CHARACTERISTICS OF INDEPENDENT RETURN MODULE (OPTIONAL)
Junior BCP 20 30 40 50 60 70 80 90
Avail. static pressure (mm.W.G.) 11 10 11 10 10 10 10 10

Return fan
Fan type/ Number Centrif ugal / 1
(opti onal )
Fan power (kW) 0, 15 0, 15 0, 52 0, 52 0, 52 0, 52 0, 6 0, 6
Length (mm) 1.417 1.417 1.500 1.500 1.500 1.500 1.500 1.500
Height (mm) 636 636 700 700 700 700 700 700
Wei ght (kg) 90 90 139 139 139 139 140 140
MAXIMUM CURRENTS (A)

Junior BCP 20 30 40 50 60 70 80 90
230 V / I ph / 50 Hz 13, 5 18 24 -- -- -- -- --
Compressor
400 V / III ph / 50 Hz -- -- 9 11 14 14 17 17
Di scharge fan 230 V / I ph / 50 Hz 3, 6 3, 6 8, 2 8, 2 8, 2 6, 1 6, 1 6, 1
Return fan (opti onal ) 230 V / I ph / 50 Hz 1, 4 1, 4 3, 8 3, 8 3, 8 3, 8 8, 2 8, 2
SOUND LEVELS dB(A)

■ Sound power level
Sound power level in the discharge fan outlet and in the return fan intake (optional), to take into account for the silencer calculation:
Junior BCP 20 30 40M 40 50 60 70 80 90
Discharge fan dB(A) 63 64 68 68 69 74, 5 71 74, 5 78
Return fan (optional) dB(A) 70 71 66, 6 66, 6 67, 3 73, 7 77 67, 8 68, 2
■ Sound pressure level
Measure conditions: in free field, measured at 5 meters of distance, directivity 2 and at 1,5 meters from ground.
Junior BCP 20 30 40M 40 50 60 70 80 90
Standard unit dB(A) 45, 4 46, 1 49, 1 48, 5 49, 8 54, 5 52, 4 54, 6 58, 4
NOTE: The sound pressure level depends on the installation conditions and it is given only as an approximate guide.
ELECTRICAL HEATER (OPTIONAL)
Junior BCP
Available capacities
Voltage 230 V / I ph / 50Hz

Junior BCP
Capacity (kW) 3 4 5 6
20 / 30 / 40M Current (A) 13, 0 17, 4 21, 7 26, 1
Voltage 400 V / III ph / 50 Hz

Junior BCP
Power (kW) 3 6 9 12 15 18
40 Current (A) 4, 3 8, 7 13, 0 not availab le
50 Current (A) 4, 3 8, 7 13, 0 17, 3 not availab le
60 Current (A) 4, 3 8, 7 13, 0 17, 3 21, 7 not available
70 / 80 / 90 Current (A) 4, 3 8, 7 13, 0 17, 3 21, 7 26, 0
Frame for electrical heater assembly on fan outlet
Dimensions (mm)
A
Junior BCP Power
A B C
20 / 30 / 40M 3 to 6 kW 150 432 341
3 to 6 kW 150 432 341

40
9 kW 262 432 341
C
3 to 6 kW 150 432 341
50
9 to12 kW 262 432 341
3 to 6 kW 150 432 341
60 9 to 12 kW 262 432 341
15 kW 262 482 443

B
3 to 9 kW 150 482 443

70 / 80 / 90
12 to 18 kW 262 482 443
NOTE: This frame is provided of a lateral access for maintenance
operations.
Junior BCP
WATER PRESSURE DROP IN THE CONDENSER (OPTIONAL)
Optional in 40 to 60 models and standard in 70 to 90 models.
0
0
BC -4 0
BC 0
0/9
P-6
P-5
P
0/8
BC
Pressure drop (m.W.G.)
P-7
BC
1
0,9
0,8
0,7
0,6
0,5
0,5 1 2 3 4 5
Flow ( m3/h)
CORROSION RESISTANCE
The plates exchangers of Junior BCP units are made up of SMO-254 stainless steel, and the material used for the plates welding is nickel.
On the following table it is shown the water corrosion resistance for these materials with different compositions:
Values out of these ranges can suppose corrosion problems in plates exchangers.
Water contents Units Exchangers with

nickel welding
NOTE: The values stated are guide values which show variations
pH Value 6 -10
under particular operating conditions.
Saturation index SI (delta pH value) No sp ecif ications
Total hardness ºd H 6 - 15
Conductivity μS/cm No sp ecif ications WARNING: If the pool water is introduced directly into the
unit water condenser, the addition of chlorine should never
Filtered substances mg/l < 30
be carried out before the inlet to this condenser.
< 20.000 (up p er values:
Chlorides mg/l
consult)
Free chlorine mg/l C onsult NOTE: Consult Assembly Recommendations included on pag 38
Hydrogen sulphide mg/l No sp ecif ications of this manual.
Ammonia mg/l No sp ecif ications

Sulphates mg/l < 300
Hydrogen carbonate mg/l No sp ecif ications
Hydrogen carbonate /Sulphates mg/l No sp ecif ications
Sulphides mg/l <5
Nitrates mg/l No sp ecif ications
Nitrites mg/l No sp ecif ications
Iron mg/l No sp ecif ications
Manganese mg/l No sp ecif ications
Free carbonic acid mg/l No sp ecif ications
DIMENSION SCHEMES
Junior BCP
Junior BCP - 20 / 30 Horizontal discharge (mm)
I J K Z O P Q
T
N
1 M C S
F 2
E L
R
Power supply
D A B
Condensates draining
675mm
18mm
500mm
675mm
Junior BCP A B C D E F I J K L M N O P Q R S T V Y Z
20 / 30 1430 658 636 102 144 135 176 306 176 163 265 208 85 488 85 106 432 98 1400 525 1347
LEGEND:
Air flow
Power supply and electrical panel
Door switch
1 Water inlet to hot water coil
2 Water outlet to hot water coil
Keep this space free for installation and
maintenance operations
Junior BCP
Junior BCP - 20 / 30 Vertical discharge (optional) (mm)
Z O P Q
1 C S
F 2
E R
Power supply
D A B
675mm
500mm
L M N
18mm
K
J
Y
675mm
Junior BCP A B C D E F I J K L M N O P Q R S T V Y Z
20 / 30 1430 658 636 102 144 135 226 306 126 960 265 205 85 488 85 106 432 98 1400 525 1347
LEGEND:
Air flow
Door switch
Junior BCP - 40 / 50 / 60 Horizontal discharge (mm)
Junior BCP
I J K Z O P Q
T
N
1
H 4
M C S
G 3
F 2
E L
R
D Power supply A B
750mm
18mm
500mm
750mm
Junior BCP A B C D E F G H I J K L M N O P Q R S T V Y Z
40 / 50 / 60 1530 838 700 185 154 100 100 100 351 334 153 186 293 221 85 668 85 106 495 99 1500 705 1447
LEGEND:
Air flow
Door switch
3 Recovery circuit water inlet
4 Recovery circuit water outlet
Junior BCP
Junior BCP - 40 / 50 / 60 Vertical discharge (optional) (mm)
Z O P Q
1
H 4 C S
G 3
F 2
E R
D Power supply A B
750mm
500mm L M N
18mm
K
J
Y
750mm
Junior BCP A B C D E F G H I J K L M N O P Q R S T V Y Z
40 / 50 / 60 1530 838 700 185 154 100 100 100 351 334 153 1032 293 205 85 668 85 106 495 99 1500 705 1447
LEGEND:
Air flow
Door switch
Junior BCP - 70 / 80 / 90 (M00 assembly) (mm)
Junior BCP
H I O P
2 1
C
S
Condensates
Draining
D
4
R
F
3
E
Power supply 18mm
U V W Y
J K
M
LEGEND: B
Air flow
Door switch A

1100mm
Junior BCP A B C D E F G H I J K L M O P R S T U V W Y
70 / 80 / 90 1082 680 2143 539 137 481 1345 364 193.5 400 341 94 346 124.5 833 771 403 969 86 508 72.5 937
Junior BCP
H I
2 1
T
G
Condensates
Draining
D
4
S
F
3
R E
Power supply 18mm
O P U V W Y
500mm
J K
M
LEGEND: B
Air flow
Door switch A
1100mm
70 / 80 / 90 1082 680 2143 539 137 481 1345 364 193.5 400 341 94 346 115.5 851 186 410 1547 86 508 72.5 937
Junior BCP
H I J K
L
2 1
O P
G
C
S
Condensates
Draining
D
4
R
F
3
E
Power supply 18mm
U V W Y
LEGEND: B
Air flow
A
Door switch
1100mm
70 / 80 / 90 1082 680 2143 539 137 481 1345 364 193.5 400 341 123 346 124.5 833 771 403 969 86 508 72.5 937
Junior BCP
H I J K
L
2 1
T
G
Condensates
Draining
D
4
S
F
3
R E
Power supply 18mm
O P U V W Y
500mm
LEGEND: B
Air flow
Door switch A

3 Recovery circuit water inlet 1100mm
70 / 80 / 90 1082 680 2143 539 137 481 1345 364 193.5 400 341 123 346 115.5 851 186 410 1547 86 508 72.5 937
Junior BCP
J K H I O P
L
2 1
C
S
Condensates
Draining
D
4
R
F
3
E
Power supply 18mm
U V W Y
600mm
LEGEND: B
Air flow
Door switch A

1100mm
70 / 80 / 90 1082 680 2143 539 137 481 1345 364 193.5 400 341 123 346 124.5 833 771 403 969 86 508 72.5 937
Junior BCP
J K H I
L
2 1
T
G
Condensates
Draining
D
4
S
F
3
R E
Power supply 18mm
O P U V W Y
600mm
LEGEND: B
Air flow
Door switch A

3 Recovery circuit water inlet 1100mm
70 / 80 / 90 1082 680 2143 539 137 481 1345 364 193.5 400 341 123 346 115.5 851 186 410 1547 86 508 72.5 937
DISCHARGE PLENUM
Junior BCP
Optional for 70 to 90 models
MP01 MP02 MP11 MP12
D D D D
Air inlet-outlet
I = Discharge
R = Return
R R
R R
Dimensions (mm)
G F
C D
A B
Junior BCP A B C D E F G
70 / 80 / 90 1082 680 500 403 40,5 833 124,5
Junior BCP
DIMENSIONS OF INDEPENDENT RETURN MODULE
Independent module with 3 gates mixing box and back return fan (M0) for Junior BCP
units (mm)
H I L M
K O
C
J N
B A F G
P Q R S
500mm
T
500mm
D E
750mm
Junior BCP A B C D E F G H I J K L M N O P Q R S T U
20 / 30 1417 660 636 1387 15 66 528 83,5 493 105 432 83,5 493 105 432 686 257 110 257 178 305
40 / 50 / 60 / 70 / 80 / 90 1500 840 700 1470 15 66 708 85 670 108 492 85 670 108 492 640 310 110 310 188 605
Independent module with 3 gates mixing box and upper return fan (M1) for Junior BCP
units (mm)
Junior BCP
H I
K C
J
B A F G
N O P Q R S 500mm
500mm
U
M
T
L
D E
750mm
Junior BCP A B C D E F G H I J K L M N O P Q R S T U
20 / 30 1417 660 636 1387 15 66 528 83,5 493 105 432 83,5 493 80 432 98 257 110 257 178 305
40 / 50 / 60 / 70 / 80 / 90 1500 840 700 1470 15 66 708 85 670 108 492 85 670 80 475 85 310 110 310 188 605
Junior BCP
DISCHARGE FAN CHARACTERISTICS
Avail. Press. (mm.WG) Junior BCP-20 Nominal Flow: 1.200 m3/h

20
150V
140V
15
130V
10
120V
110V
5
100V
Pressure drops in hot
water coil (optional)
0
950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450
Water flow (m3/
Avail. press.(mm.WG) Junior BCP-30 Nominal flow: 1.500 m3/h

20
170V
160V
15
150V
140V
10
130V
120V
5 110V
0
1200 1300 1400 1500 1600 1700 1800
Water flow (m3/h
Junior BCP
Avail. press. (mm.W.G.) Junior BCP-40 Nominal Flow: 2.100 m3/h
20
140V
15
10
130V
120V
110V
5
100V
0
1650 1750 1850 1950 2050 2150 2250 2350 2450 2550
Water flow (m3/
Avail. press. (mm.WG) Junior BCP-50 Nominal flow: 2.600 m3/h

20
170V
15
160V
10
150V
140V
5
130V
120V Pressure drops in hot

110V
0
2050 2250 2450 2650 2850 3050
Water Flow (m
Junior BCP
Avail. press. (mm.WG) Junior BCP-60 Nominal flow: 3.200 m3/h

20
200V
15
180V
10
170V
160V
150V
140V

0
2550 2750 2950 3150 3350 3550 3750
Water flow (m3/h)
Avail. press. (mm.WG) Junior BCP-70 Nominal Flow: 3.700 m3/h

20
15
180 V
170 V
160 V
10
150 V
140 V
130 V
5 water coil (optional)
0
2950 3150 3350 3550 3750 3950 4150 4350
Water flow (m3/h)
Junior BCP
Avail. press. (mm.WG) Junior BCP-80 Nominal Flow: 4.300 m3/h
20
15
180 V
170 V
160 V
10 150 V
140 V
5
0
3450 3650 3850 4050 4250 4450 4650 4850 5050
Water flow (m3/h)

20
15
180 V
10 170 V
160 V
150 V
5
Press. drops in hot water
coil (optional)
0
3650 3850 4050 4250 4450 4650 4850 5050 5250 5450
Water Flow (m3/h)
Junior BCP
RETURN FAN CHARACTERISTICS (OPTIONAL)
High
Speed
Medium
Speed
Water Flow (m3/h)
High
Speed
Medium
Speed
Water flow (m3/h)
Junior BCP
Water Flow (m3/h)
Water flow (m3/h)
Junior BCP
Avail.Press. (mm.WG) Junior BCP-60 Nominal Flow: 3.200 m3/h
Water Flow (m3/h)
Water Flow (m3/h)
Junior BCP
Water Flow (m3/h)
Water Flow (m3/h)
Junior BCP
REMOTE CONDENSATION (OPTIONAL)
Junior DUAL Evaporator
coil
Condenser
coil
Water
coil
Discharge
fan
This optional enables to select the condensation process inside the

installation or outside, depending on the comfort needs, replacing
the plates exchanger by a remote aero-condenser.
The change of condenser is carried out by a manual switch.

Inlet Outlet
C1
The aero-condenser external unit, basically composed by fan(s) and
coil, can be selected with centrifugal fan from ASN and ASM series,
or with axial fan from ASJ and ASW series.
IMPORTANT: These aero-condenser units have to include the

condensing pressure control optional.
Remote condenser
■ ASJ Characteristics ■ ASN Characteristics

- Casing of galvanized steel plate with polyester paint, oven cured. - Casing of galvanized steel plate with polyester paint, oven cured.
- Axial motorfan(s) direct drive, with internal protection, monophasic Chassis support.
230V. - Easy access by removable panels.
- Copper tubes and aluminium fins coil. - Centrifugal fan driven directly and internal protection, monophasic
230V.
- Boiler included in Junior BCP units.
- Fan protection grille.
- Maximum length of cooling line 15m.
- Copper tubes and aluminium fins coil.
Options - Boiler included in Junior BCP.
- Condensing pressure control (obligatory selection). - Maximum length of cooling line 15m.
- Service and gas valves ( 30 and 45 models). Options
- Preloaded pipes and quick cooling connections (30 and 45 - Condensing pressure control (obligatory selection).
models). - Discharge and/or air return position.
- Copper tubes and copper fins coils, or aluminium fins with - Service and gas valves ( 30 and 45 models).
polyurethane coating. - Preloaded pipes and quick cooling connections ( 30 and 45 models).
- Copper tubes and copper fins coils, or aluminium fins with
polyurethane coating.
- Air filter.
■ ASW Characteristics ■ ASM Characteristics

- Casing of galvanized steel plate with polyester paint, oven cured. - Casing of galvanized steel plate with polyester paint, oven cured.
- Axial motorfan driven directly, with thermal protection. Chassis support.
- Easy access by removable panels.
- Centrifugal fan driven by belts and pulleys.
- Boiler included in Junior BCP units.
- Return protection grille.
- Maximum length of cooling line 40m (it is necessary to use
siphons).
- Boiler included in Junior BCP unit.
Options - Maximum length of cooling line 15m.
- Condensing pressure control (obligatory selection). Options
- Copper tubes and copper fins coils, or aluminium fins with - Condensing pressure control (obligatory selection).
polyurethane coating. - Air discharge position.
- Rubber anti-vibratory supports. - Copper tubes and copper fins coils, or aluminium fins with
polyurethane coating.
- Rubber anti-vibratory supports.
Junior BCP DUAL 20 30 40 50 60 70 80 90
Axial aerocondenser unit ASJ-30 ASJ-45 ASJ-45 ASJ-55 ASJ-70 ASW-80 ASW-100 ASW-100
Junior BCP
Total dehumidification capacity (kg/h) ➀ 3, 9 4, 9 6, 7 8, 5 10, 2 11, 1 12, 4 13, 1
Remote condensation circuit dissipated capacity (kW) 7, 2 9, 4 13, 0 16, 0 19, 8 11, 3 12, 8 13, 9
3
Nominal air flow (m /h) 3.000 4.500 4.500 6.500 6.500 9.000 10.000 10.000
Avail. static press. (mm.W.G.) --
Fan Number / Diameter 1 / 450 2 / 360 2 / 360 2 / 450 2 / 450 1 / 630 1 / 630 1 / 630
Power (kW) 0, 15 0, 12 0, 12 0, 15 0, 15 0, 7 0, 7 0, 7
Speed (r.p.m.) 870 1.300 1.300 870 870 900 900 900
230 V / I ph / 50 Hz (A) 0, 65 1, 1 1, 1 1, 3 1, 3 -- -- --
Maxi mum power i nput
400 V / III ph / 50 Hz (A) -- -- -- -- -- 1, 3 1, 3 1, 3
Type R-407C
Refri gerant
Total load (kg) 1, 9 3, 7 2, 5 3, 5 3, 5 4, 0 5, 4 5, 8
Liquid line 3/8" 3/8" 3/8" 1/2" 1/2" 5/8" 5/8" 5/8"
Cooling connections
Gas line 5/8" 5/8" 5/8" 7/8" 7/8" 1 1/8" 1 1/8" 1 1/8"
Length (mm) 880 1.114 1.114 1.114 1.114 1.288 1.288 1.288
Di mensi ons Width (mm) 638 744 744 744 744 1.000 1.000 1.000
Height (mm) 735 980 980 980 980 915 1.223 1.223
Wei ght (kg) 77 96 96 104 172 127 164 164
Sound pressure l evel dB(A) ➁ 42 37 37 45 45 52 52 52
Junior BCP DUAL 20 30 40 50 60 70 80 90
Centrifugal aerocondenser model ASN-30 ASN-30 ASN-45 ASN-55 ASN-65 ASM-80 ASM-80 ASM-95
Total dehumidification capacity (kg/h) ➀ 3, 9 5, 0 6, 9 8, 7 10, 5 10, 8 13, 3 14, 3
Remote condensation circuit dissipated capacity (kW) 7, 2 9, 4 13, 0 16, 0 19, 8 11, 3 12, 8 13, 9
Nominal air flow (m3/h) 2.500 2.500 3.500 4.000 4.500 6.500 6.500 7.000
Avail. static press. (mm.W.G.) 9 9 4 12 5 7 7 7
Fan Number 1 1 1 1 1 1 1 1
Power (kW) 0, 35 0, 35 0, 51 0, 6 0, 6 1, 1 1, 1 1, 5
Speed (r.p.m.) 1.180 1.180 890 1.260 1.100 630 630 680
230 V / I ph / 50 Hz (A) 3, 0 3, 0 3, 8 8, 2 8, 2 -- -- --
Maxi mum power i nput
400 V / III ph / 50 Hz (A) -- -- -- -- -- 2, 7 2, 7 3, 6
Liquid line 3/8" 3/8" 3/8" 1/2" 1/2" 5/8" 5/8" 5/8"
Cool i ng connecti ons
Gas line 5/8" 5/8" 5/8" 7/8" 7/8" 1 1/8" 1 1/8" 1 1/8"
Type R-407C
Refri gerant
Total load(kg) 1, 3 2, 9 1, 8 2, 9 2, 7 4, 3 4, 1 4, 5
Length (mm) 1.175 1.175 1.428 1.428 1.428 1680 1680 1680
Height (mm) 390 390 460 460 460 670 670 670
Wei ght (kg) 87 87 108 120 120 214 214 205
Sound pressure l evel dB(A) ➁ 44, 5 44, 5 44, 4 49, 6 50 56, 7 56, 7 58, 6
➀ Cooling dehumidification capactity of Junior BCP DUAL unit with remote condenser for outdoor temperature conditions of 35ºC.
➁ The sound pressure level depends on the installation conditions and, therefore, it is only a reference. Measure conditions: in free field, measured at 5 meters
of length, directivity 2 and at 1,5 meters from floor.
Junior BCP
■ Dimensions of cooling lines at different distances
Junior BCP DUAL 20 30 40 50 60 70 80 90

Axial aerocondenser model ASJ-30 ASJ-45 ASJ-45 ASJ-55 ASJ-70 ASW-80 ASW-100 ASW-100
Liquid line 3/8" 3/8" 3/8" 1/2" 5/8" 5/8" 5/8" 5/8"
From 6 m
Gas line 5/8" 7/8" 7/8" 7/8" 1 1/8" 1 1/8" 1 1/8" 1 1/8"
Liquid line 3/8" 3/8" 3/8" 1/2" 5/8" 5/8" 5/8" 5/8"
From 10 m
Gas line 3/4" 7/8" 7/8" 7/8" 1 1/8" 1 1/8" 1 1/8" 1 1/8"
Liquid line 1/2" 1/2" 1/2" 1/2" 5/8" 5/8" 5/8" 5/8"
15 m
Gas line 7/8" 7/8" 7/8" 1 1/8" 1 1/8" 1 1/8" 1 3/8" 1 3/8"
Junior BCP DUAL 20 30 40 50 60 70 80 90

Centrifugal aerocondenser model ASN-30 ASN-30 ASN-45 ASN-55 ASN-65 ASM-80 ASM-80 ASM-95
Liquid line 3/8" 3/8" 3/8" 1/2" 5/8" 5/8" 5/8" 5/8"
From 6 m
Gas line 5/8" 5/8" 7/8" 7/8" 1 1/8" 1 1/8" 1 1/8" 1 1/8"
Liquid line 3/8" 3/8" 3/8" 1/2" 5/8" 5/8" 5/8" 5/8"
From 10 m
Gas line 3/4" 3/4" 7/8" 7/8" 1 1/8" 1 1/8" 1 1/8" 1 1/8"
Liquid line 1/2" 1/2" 1/2" 1/2" 5/8" 5/8" 5/8" 5/8"
15 m
Gas line 7/8" 7/8" 7/8" 1 1/8" 1 1/8" 1 1/8" 1 1/8" 1 3/8"
■ R-407C refrigerant load by pipeline meter
Nomi nal di ameter 1/4" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1 1/8" 1 3/8" 1 5/8"
Internal secti on (cm2) 0, 149 0, 444 0, 900 1, 505 2, 282 3, 120 4, 290 5, 346 7, 850 10, 100
Li qui d l i ne l oad (g/m) 18 53 107 180 272 376 512 638 937 1325
Gas l i ne l oad (g/m) -- 0, 19 0, 38 0, 64 0, 97 1, 33 1, 83 2, 30 3, 30 4, 00
■ Cooling wiring recommendations
BCP Unit L liquid line

G gas line
Siphon in gas line every 3m of fall
BCP unit
Maximum geometrical height 30m
Maximum geometrical height 15m
ASW, ASN and ASM

Aerocondenser
unit
Maximum height 6m
L G L G L G
ASW Aerocondenser
Aerocondenser Unit BCP unit
unit ASJ, ASN and ASM
Maximum equivalent length Maximum equivalent length Maximum equivalent length

of cooling line of cooling line: of cooling line :
ASW = 40m ASJ, ASN and ASM = 15m ASW, ASJ, ASN and ASM = 6m
■ ASJ - 30 Aerocondenser dimensions
Junior BCP
2
C
I
A B
Lifting holes
150mm 500mm
M10
G
500mm F
H
500mm D E

MODEL A B C D E F G H I
ASJ - 30 880 638 735 817 31, 5 540 49 792 640
LEGEND:
EXTERNAL AIR FLOW
POWER SUPPLY AND ELECTRICAL PANEL
DOOR SWITCH
1 LIQUID LINE
2 GAS LINE
Junior BCP
■ ASJ - 45 / 55 / 70 Aerocondenser dimensions
A B
Lifting holes
150mm 500mm
18mm
G
F
500mm
H
D E
1000mm
Keep this space free for installation and maintenance

operations
MODEL A B C D E F G H
ASJ - 45 / 55 / 70 1.114 744 980 1.056 29 634 55 1.026
LEGEND:
EXTERNAL AIR FLOW
DOOR SWITCH
1 LIQUID LINE
2 GAS LINE
■ ASW - 80 / 100 Aerocondenser dimensions
Junior BCP
A
I
2
1
B C
Lifting holes
H 500mm
250mm
G
500mm
F
18mm
D E
1000mm

operations
MODEL A B C D E F G H I
ASW - 80 915 1.288 1.000 1.230 29 900 50 1.200 671
ASW - 100 1.223 1.288 1.000 1.230 29 900 50 1.200 971
LEGEND:
EXTERNAL AIR FLOW
DOOR SWITCH
1 LIQUID LINE
2 GAS LINE
Junior BCP
■ ASN - 30 / 45 / 55 / 65 Aerocondenser dimensions
N M F G H I J
C E L
2
1
D K
B
Ø 18mm R
750mm
Q
500mm O P
500mm

operations
MODEL A B C D E F G H I J K L M N O P Q R
ASN - 30 / 45 / 55 / 65 1.428 804 460 52 372 174 490 101 490 174 52 372 696 25 43 1.342 760 22
LEGEND:
EXTERNAL AIR FLOW
1 LIQUID LINE
2 GAS LINE
■ ASM - 80 / 95 Aerocondenser dimensions
Junior BCP
N M F G H I J
E
C L
2
1
D
K
750mm
Q
Ø13mm
500mm
O P
1000mm
Keep this space free for installation and maintenance operations
MODEL A B C D E F G H I J K L M N O P Q R
ASM - 80 / 95 1680 937 670 236 409 185, 5 477 174 701, 5 73 71, 5 556 915 22 17, 5 1645 698 108, 5
LEGEND:
EXTERNAL AIR FLOW
DOOR SWITCH
1 LIQUID LINE
2 GAS LINE
Junior BCP
ASSEMBLY RECOMMENDATIONS
Location Electrical connections
Air handling units Junior BCP Series are indoor units. Required electrical connections are indicated in the electrical diagram
A free space all around the unit should be kept (consult dimensions included within the unit.
schemes), for maintenance and normal operation. These connections follow the current regulations. The equipment
Mind special care on the location of the unit, selecting a suitable place has a complete electrical panel, only the main power suppply should
according to the environment (place,noise projection, etc.) and only be installed (protections should be provided by the installer: main
accesible for authorized persons. switch, differential, etc.).
Avoid specially the location of units in those places frequented Check that the power supply corresponds to the voltage listed on the
by under 14 years old people. If needed a barrier should be name plate and that it keeps constant.
placed in order to protect the equipment from unauthorized
personnel.
All the units are tested when manufactured and have complete
refrigerant load.
Hydraulic connections Start-up

Recommendations for water condenser: optional in 40 to 60 Some problems can appear when starting-up the units, many of them
models and standard in 70 to 90 models. due to the starting-up conditions:
Provide the accessories necessary on each hydraulic circuit (expansion • Insufficient water flow. Very high temperature differences between
vessel, air vents, safety valves, shut-off valves next to components inlet and outlet of water, due to:
which need maintenance, etc.).
- Insufficient trap.
Flexible couplings are recommended for connecting pipework to the - Water pump under-sized or function on the wrong direction.
unit, in order to avoid possible transmission of vibration or stress in - Others situations that block the right water flow.
the unit and the lines. These couplings are compulsory when the unit
• Re-circulation of air caused by any obstacle in the intake or in the
is mounted on a frame or on antivibratory supports.
discharge of this.
Respect the water flow direction mentioned on the unit or on Before starting-up the unit, to avoid these problems, check the
dimensions schemes. electrical and hydraulic connections, verify the right operation
A water mesh filter is compulsory to be placed at the inlet of the pool water circulation pump, the filling and purging of
of pool pump (for particles of Ø > 1 mm), in order to avoid hydraulic circuit, etc.
the soiling of the unit hydraulic circuit. A good maintenance of
this filter will avoid corrosion problems in the exchanger, and it will
improve the heat efficiency of the unit. Not fulfill this recommendation
could make useless the plates exchanger of the unit.
After a long shutdown of the unit, it is recommended to fill up
completely with distilled water the hydraulic circuit of the exchanger.
Leave the exchanger with pool water with no flow or
empty may cause corrosion problems in the plates of the
exchanger.

BCP Junior - Brosura Tehnica

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BCP Junior - Brosura Tehnica

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TECHNICAL BROCHURE

Cooling capacity: 5,6 to 22,0 kW

DESCRIPTION PRINCIPLE SCHEMES

Consult special applications (marine atmospheres, high concentrations

RANGE ■ Junior BCP 70 / 80 / 90 (40 / 50 / 60 optional)

- G3 filter, renewable and easy-cleaning.

Protections • Failures diagnosis and general alarm.

Heating capacity (kW) 7, 2 9, 4 13, 0 16, 0 19, 8 11, 3 12, 8 13, 9

Cooling capacity ➁ (kW) 5, 6 7, 3 10, 2 12, 6 15, 5 18, 2 20, 7 22, 0

Power input (kW) 2, 0 2, 5 3, 4 4, 0 4, 9 6, 0 6, 7 7, 3

Availability No Op tional Stand ard

Heating capacity ➂ (kW) -- -- 6, 6 8, 2 10, 1 11, 8 13, 5 14, 3

Hydraulic connections -- -- 1" 1" 1" 1 1/4" 1 1/4" 1 1/4"

Compressor Number/ Number of circuits 1/1

Oil volume (l) 1, 0 1, 0 1, 1 1, 4 1, 7 1, 7 1, 7 3, 3

230 V / I ph / 50 Hz 2 Wires+ Ground --

230 V / I ph / 50 Hz (A) 17, 1 21, 6 32, 2 -- -- -- -- --

Refri gerant Climate warming potential (GWP) ➄ 1652, 5

Condensates drai ni ng Ø C onnection 3/4"

Avail. static pressure (mm.W.G.) 11 10 11 10 10 10 10 10

Wei ght (kg) 90 90 139 139 139 139 140 140

MAXIMUM CURRENTS (A)

Di scharge fan 230 V / I ph / 50 Hz 3, 6 3, 6 8, 2 8, 2 8, 2 6, 1 6, 1 6, 1

Return fan (opti onal ) 230 V / I ph / 50 Hz 1, 4 1, 4 3, 8 3, 8 3, 8 3, 8 8, 2 8, 2

SOUND LEVELS dB(A)

Junior BCP 20 30 40M 40 50 60 70 80 90

Discharge fan dB(A) 63 64 68 68 69 74, 5 71 74, 5 78

■ Sound pressure level

Junior BCP 20 30 40M 40 50 60 70 80 90

ELECTRICAL HEATER (OPTIONAL)

Voltage 230 V / I ph / 50Hz

20 / 30 / 40M Current (A) 13, 0 17, 4 21, 7 26, 1

Voltage 400 V / III ph / 50 Hz

40 Current (A) 4, 3 8, 7 13, 0 not availab le

50 Current (A) 4, 3 8, 7 13, 0 17, 3 not availab le

60 Current (A) 4, 3 8, 7 13, 0 17, 3 21, 7 not available

70 / 80 / 90 Current (A) 4, 3 8, 7 13, 0 17, 3 21, 7 26, 0

Frame for electrical heater assembly on fan outlet

20 / 30 / 40M 3 to 6 kW 150 432 341

3 to 6 kW 150 432 341

3 to 6 kW 150 432 341

60 9 to 12 kW 262 432 341

15 kW 262 482 443

3 to 9 kW 150 482 443

Water contents Units Exchangers with

Ammonia mg/l No sp ecif ications

Junior BCP - 40 / 50 / 60 Horizontal discharge (mm)

Junior BCP - 70 / 80 / 90 (M00 assembly) (mm)

1 Water inlet to hot water coil

Junior BCP - 70 / 80 / 90 (M01 assembly) (mm)

1 Water inlet to hot water coil

Junior BCP - 70 / 80 / 90 (M02 assembly) (mm)

1 Water inlet to hot water coil

1 Water inlet to hot water coil

MP01 MP02 MP11 MP12

70 / 80 / 90 1082 680 500 403 40,5 833 124,5

Avail. Press. (mm.WG) Junior BCP-20 Nominal Flow: 1.200 m3/h

Avail. press.(mm.WG) Junior BCP-30 Nominal flow: 1.500 m3/h

Water flow (m3/h

DISCHARGE FAN CHARACTERISTICS

Avail. press. (mm.WG) Junior BCP-50 Nominal flow: 2.600 m3/h

120V Pressure drops in hot

Avail. press. (mm.WG) Junior BCP-60 Nominal flow: 3.200 m3/h