Professional Documents
Culture Documents
Submitted to:
Sir Umar Hayat
Submitted by:
Tanzeel Sharif (L1F17BSME0068)
Zuhaib Ahmed (L1F17BSME0069)
Salman Shahid (L1F17BSME0083)
Ghous Anjum (L1F17BSME0075)
Contents
Open Ended Statement........................................................................................................................... 3
Introduction ............................................................................................................................................ 3
Strain Gages .................................................................................................................................... 3
configuration of strain gauges ........................................................................................................ 3
The three types of strain gage configurations, quarter-, half-, and full-bridge, are determined by
the number of active elements in the Wheatstone bridge, the orientation of the strain gages, and
the type of strain being measured...................................................................................................... 3
Working principle ............................................................................................................................ 3
Applications..................................................................................................................................... 4
They measure axial tension or compression with no impact on the rails themselves. When
subsidence occurs, the strain gauges can generate a warning so maintenance can be done early to
minimize impact on rail traffic. ........................................................................................................... 4
What is a Crank of a Screw Jack? .................................................................................................... 4
Experimental procedure ......................................................................................................................... 5
Material Properties ......................................................................................................................... 5
Sample specifications and drawings ............................................................................................... 6
Sample preparation ........................................................................................................................ 6
Loading Conditions.......................................................................................................................... 8
Essential Formulae Used ................................................................................................................. 9
Calculations ............................................................................................................................................. 9
Results and discussions ........................................................................................................................... 9
Conclusions ........................................................................................................................................... 10
References ............................................................................................................................................ 11
Rubrics...................................................................................................... Error! Bookmark not defined.
Open Ended Statement
Use strain gauges to determine strains and applied stresses on any loaded structural member.
Introduction
Strain Gages
A strain-sensitive material is one whose electrical resistance is proportional to
the instantaneous strain over its surface. Such materials are of two types:
metallic or semiconductor. When such a material is stretched, its length
increases and its cross-section decreases; consequently, there is an increase in
its electrical resistance. This change in resistance is a measure of its mechanical
motion. Thus, a strain gage is a device which uses change in electrical resistance
to measure strain. It is basically a piece of very thin foil or fine wire which
exhibits a change in resistance proportional to the mechanical strain imposed on
it.
Applications
There wide applications of strain gauges, stress analysis in the industries are
being done by strain gauges
Strain Gauges in Aerospace Applications
The use of strain gauge technology in aerospace applications has a long history.
Strain gauges are bonded directly to structural load bearing components to
measure stresses along load paths for wing deflection.
Monitoring Bridge Cables with Strain Gauges
Most bridges must be assessed in the field for structural damage, and this may
involve visual inspection, dye penetrant testing, and other techniques. Smart
bridge technology, which includes the use of strain gauges, allows efficient and
effective real-time monitoring making inspections more thorough.
Rail Monitoring wwith Strain Gauges
They measure axial tension or compression with no impact on the rails
themselves. When subsidence occurs, the strain gauges can generate a warning
so maintenance can be done early to minimize impact on rail traffic.
Steel is made up of carbon and iron, with much more iron than carbon. In fact,
at the most, steel can have about 2.1 percent carbon. Mild steel is one of the
most commonly used construction materials. It is very strong and can be made
from readily available natural materials. It is known as mild steel because of its
relatively low carbon content.
Experimental procedure
Material Properties
Chemistry
Mild steel usually contains 40 points of carbon at most. One carbon point is .01
percent of carbon in the steel. This means that it has at most .4 percent carbon.
Most steels have other alloying elements other than carbon to give them certain
desirable mechanical properties. 1018 steel, a common type of mild steel,
contains approximately .6 percent to .9 percent manganese, up to .04 percent
phosphorus, and up to .05 percent sulphur. Varying these chemicals affects
properties such as corrosion resistance and strength.
Usability
Mild steel is especially desirable for construction due to its weldability and
machinability. Because of its high strength and malleability, it is quite soft. This
means that it can be easily machined compared to harder steels. It is also easy
to weld, both to itself and to other types of steel. It takes on a nice finish and is
polishable. However, it cannot be hardened through heat treatment processes,
as higher carbon steels can. This is not entirely a bad thing, because harder steels
are not as strong, making them a poor choice for construction projects.
Sample preparation
Strain Gauges work better on the smooth, cleaned and finished surfaces for
better accuracy in the readings so the sample preparation is followed by these
steps.
Sanding
Use the 220-grit sandpaper and begin to smooth the edges of the metal using
light strokes. As the rough edges are removed, switch to finer-grit sandpaper.
Use a polishing pad once the metal is smooth to remove any metal dust and
bring out the shine of the metal.
Chemical Finishing
Acetone is a chemical liquid which is used to smoothen, cleaning, finishing the
surface of the metal. While preparing the surface of the crank we applied the
appropriate amount of acetone liquid with piece of cotton 3 successive times
gently.
Calculations
0.0004
0.0003
0.0002
0.0001
0
0 5 10 15 20 25 30
Srain
Theoretical Actual
Force vs
Shear strain
Theoretial Actual
0.0002
0.00015
FORCE(N)
0.0001
0.00005
0
0 5 10 15 20 25 30
SHEAR STRAIN
Conclusions
We determined effects of shear stress and bending moment on crank lever of the screw jack by
applying load on one side of it while the other end was tightly clamped.
In conclusion, from the outcome of the data, the experiment was unsettled.
Because the results from the test were inconsistent, we concluded that while applying certain loads
on one side of the crank, the normal strain and shear strain due to torsion increased accordingly.
Eventually it can be said that strains produced in the crank are directly proportional to the applied
stresses. Results can be furthermore improved if we use more no. of strain gauges. This can actually
improve the accuracy of the results.
There are certain errors in the readings which were produced due to improper installation of the
strain gauges.
Further errors experienced were due to the wrong selection of the glue being used in the
experiment.
While installing the strain gauges we should be very careful so that they should be installed properly
to measure the strains produced.
To improve the accuracy of the results we should properly clean and smoothen out the surface of
the crank before installing the strain gauges.
References