Professional Documents
Culture Documents
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Description of Materials
P. S. MURTHY
Purchase Officer
0
TATA INSTITUTE OF FUNDAMENTAL RESEARCH
Homi Bhabha Road, Colaba, Mumbai 400 005.
1. Quotation must be submitted giving complete details: in particular, the offers should
clearly specify applicable taxes, make offered, warranty / guarantee terms, delivery
charges, if the price quoted is ex-works / ex-godown / ex-shop.
2. Tender Forms can be obtained from the Purchase Section on payment of the tender
fees ( non-refundable) of Rs. 500/- for each tender by Cash/Deamnd Draft in favour
of Tata Institute of Fundamental Research, Mumbai, to the Cashier, Accounts
Department, on any working day between 11.00 a.m. to 12.30 p.m. and 1.00 p.m. to
3.00 p.m.
3. The firm who wishes to download the specifications, terms and conditions may do so.
While submitting the quotation, a DD of Rs. 500/- for each tender drawn in favour of
Tata Institute of Fundamental Research, Mumbai may please be enclosed along with
Technical Bid only.
4. Quotations must be valid for a period of 90 days from the date of opening of the
tender.
5. Tenders shall be submitted in sealed envelope duly superscribed with the Technical
Bid Tender enquiry Number and the Due date addressed to the Purchase Officer, Tata
Institute of Fundamental Research, Homi Bhabha Road, Colaba, Mumbai 400 005
and delivered at the Security Gate Office before 1300 hrs on the due date specified.
Tender will be opened in the presence of attending tenderers on the due date at 1400
hrs. on the same day.
6. Tender Document/Form is not transferable. Only the party who has purchased the
tender shall be entitled to quote.
8. Tenders which do not comply with the above conditions are liable to be rejected.
10. After Scrutiny of technical bids, Commercial Bid will be invited only from the short
listed
Venders.
11. The Institute shall be under no obligation to accept the lowest or any other tender
received in response to this tender notice and shall be entitled to reject any tender
without assigning any reason whatsoever.
12. We reserve the right to place the order for part/reduced quantity than what is specified
in the tender.
PURCHASE OFFICER
1
TATA INSTITUTE OF FUNDAMENTAL RESEARCH
Technical Services
TENDER DOCUMENT
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CONDITIONS OF TENDER
2. Quotation should be valid for a period of 120 days from the date of
opening of the tender.
7. Tenders which do not comply with the above conditions are liable to
be rejected.
8. The Institute will not defray any expenses whatsoever incurred by the Bidders
for the preparation of bids.
10. Before submitting the bids, the Bidders shall make themselves fully
conversant with the technical specifications and other documents as
attached so that no ambiguity arises at a later date in this respect.
11. The owner reserves the right to postpone the date of submission and
opening of bids.
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12. The bidders shall quote in English their rates/prices both in figures, as
well as in words against each item of the work as detailed in the
enclosed Schedule of Quantities. In the event of any discrepancy
between the quoted rates/prices in words and that quoted in figures,
the rates/prices quoted in words shall govern.
13. The bidders must return the complete set of bid document. Each page
of the bid document must be signed and dated by the bidder. Any bid
not so signed and dated is likely to be rejected. All writing shall be in
ink only. Any corrections in the entries in the Schedule of Quantities of
this bid document, shall be initialed and dated by the bidder before
submission of the bid. No parts of the bid document shall be altered,
overwritten or amended by the Bidder
14. The Institute shall be under no obligation to accept the lowest or any
tender received in response to this tender notice and shall be entitled
to reject any tender without assigning any reason whatsoever.
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GENERAL CONDITIONS OF CONTRACT
1.4 The term `Sub-Contractor’ shall mean the firm or persons named in the
contract for any part of the work or any person to whom any part of
the work has been sublet with the consent in writing of the Engineer-
In-Charge and shall include his heirs, successors and assignees
approved by the Purchaser.
1.5 The Term `Inspector’ shall mean any person appointed by/or on behalf
of the Purchaser to inspect supplies, stores or work under the contract
or any person deputed by the Inspector for the purpose.
a) Specifications
b) Drawing
c) Sealed Pattern denoting a pattern sealed and signed by the
Inspector.
d) Proprietary make denoting the produce of an individual firm.
e) Any other details governing the construction, manufacture
and/or supply as existing for the contract.
1.7 The term `Engineer’ shall mean Engineer, Central Services, Tata
Institute of Fundamental Research, Colaba, Mumbai or some other
person for the time being or from time to time duly appointed in
writing by the Owner to act as Engineer for the purpose of the Contract
or in default of such appointment the Purchaser.
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1.8 The term `Specification’ shall mean the specifications annexed to or
issued with these Conditions of Contract.
1.9 The term `Site’ shall mean the place or places at which the Equipment
is to be delivered or work done by the Contractor shall include where
applicable the lands and buildings upon or in which the works are to
be executed and shall also include the place or places at which
fabrication and other work is being carried out by the Contractor.
1.11 The `Contract’ shall mean acceptance of the work order placed on
contractor/supplier under section (2) of these conditions and shall
include these conditions of Contract, Specifications, Schedule,
Drawing, Letter of Intent of the Purchaser and any subsequent
amendments mutually agreed upon.
1.12 `Tests on Completion’ shall mean such tests are prescribed by the
specifications or have been mutually agreed to between the
Contractor/Supplier and the Purchaser to be made before the
equipment is taken over by the Purchaser.
1.14 Words importing singular shall also include plural and vice versa
where context requires.
2.0 Contract:
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3.0 Work at Site:
3.1 The contractor should ensure that his people follow safe practices at
work.
3.3 Work at the Purchaser’s premises shall be carried out at such time as
the Purchaser may approve but the Purchaser shall give the
Contractor/ Supplier all reasonable facilities for the same. The
Contractor/Supplier shall provide sufficient fencing, notice boards etc.
to guard the works and warn the public.
3.4 The Contractor shall obey Central, local and State regulations and
enactment pertaining to workmen and labour and the Engineer shall
have the right to enquire into and decide all complaints on such
matters.
4.0 Delays:
4.1 The Contractor shall not be entitled to any compensation for any loss
suffered by him on account of delays in commencing or executing the
work, whatever the cause for such delays may be, including delays in
procuring Government controlled or other materials and delay in
obtaining instructions and decisions from Engineer-In-Charge. The
Contractor shall, however, merit extension of time as hereinafter
mentioned.
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6.0 Extension of Time:
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7.4 The Contractor/Supplier shall also indemnify the Purchaser against all
claims which may be made upon the Purchaser whether under the
Workmen’s Compensation Act or any other statute in force during the
currency of this contract or at common law in respect of any employee
of the Contractor/Supplier or of any of his sub-contractor and shall at
his own expense effect and maintain until the work has been `Taken
Over’, with an approved office.
7.5 The Purchaser, with the concurrence of the Engineer, shall be at liberty
and is hereby empowered to deduct the amount of any damages
compensation costs, charges and expenses arising or accruing from or
in respect of any such claims or damages from any sums due to or
become due to the Contractor/Supplier.
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GENERAL INFORMATION TO BIDDERS
3. It is important that the bidder must satisfy himself before quoting that
the space provided is adequate for installation of his plant along with
all equipments and accessories as no extra space can be provided. The
tenderers must visit the site and take the actual measurement before
quoting. The bidders shall furnish a fully dimensioned layout for his
Package unit, with all equipment and accessories along with quotation.
4. Bidder shall furnish the data called for in data sheets and the schedules
in the standard Proforma to facilitate correct evaluation of his bid in a
most expeditious manner. It is in the interest of the bidder to submit
the bid in above manner with complete technical details, failing which
it is likely that his bid may not be considered.
7. Bidder shall clearly specify all the deviations with respect to this
specification in the appropriate schedule.
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8.2 Tenderers are required to fill in unit rates for all the items mentioned
in the enclosure and any additional items quoted by them in the
Financial Bid. In absence of the unit rates, the offer may be
considered as invalid.
8.3 All the equipments supplied shall be as per the ‘List of Approved
Make’ attached .
10.2 The contractor shall make his own arrangement for supply, erection
and dismantling on completion of works of his temporary
distribution system, distribution panels and other equipments he
may require to take the power from the purchaser's supply points.
10.4 The purchaser will not hold himself responsible for the consequences
of any interruptions to the continuity of the power supply or power
system voltage and frequency fluctuations.
10.5 The electric power shall not be used for heating purposes.
10.6 Electrical power made available to the contractor, during testing and
commissioning for the refrigeration unit is free of charge.
11.1 The bidder shall provide in detail the Service Support Set-up in
Mumbai of the manufacturer or himself and lead time for
replacement of faulty parts and for providing technical service.
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The entire system will be on comprehensive AMC with the
supplier after the expiration of the guarantee period.
11.2 The tenderer shall furnish complete set of tools & wrenches for
making adjustments, repairs & preventive maintenance including
those required for erection.
12.1 The contractor shall submit tracings in original with five prints of all
installation drawings based on which equipments are installed &
commissioned.
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INSTRUCTIONS TO BIDDERS & SPECIFIC
NON-TECHNICAL REQUIREMENTS
b) Security Deposit:
5% (i.e. five percent) of the gross value of the work will be
deducted from the Contractor’s bill towards Security Deposit.
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4. Prices and rates quoted shall include cost of all materials, labour, plant,
equipment, temporary work, tools, setting out, supervision, transport,
taxes, royalties, octroi and any local tax or levy payable on all
transactions, insurance and everything necessary for due performance
of work under this contract.
5. Prices and unit rates shall be valid even if the contract is split.
7. a) Site Visit:
The bidders may like to visit the work site before submitting
their bids to get conversant with site conditions, which may
affect the work.
b) Location of Site:
Tata Institute of Fundamental Research
Navy Nagar, Colaba, Mumbai-400 005
8. The work should be completed within 6 months from the date of issue
of Purchase Order.
9. Work shall commence at site within 2 months from the date of issue of
letter of Purchase Order.
10. The Contractor should plan and give his daily program for execution
of work in advance so that no disturbance is created in the routine
working of the Institute.
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13. Income Tax as per the prevailing rates will be deducted from the
progressive bills.
14. The contractor shall not without the consent in writing of the Owner
assign or sublet the contract.
15. No labour below the age of 18 years shall be employed at site.
16. Contractor shall be liable to pay workman compensation to his labour
as per prevailing rules for any accident occurring at our site.
17. The contractor shall pay wages to his workmen as per the Statutory
Minimum Wages Act.
18. The Contractor shall provide all risk insurance for his men, material
and machines and absolve us of all risk and liabilities whatsoever
pertaining to his men, material and machines.
19. The Contractor will arrange for photo passes of his personnel and get
the same endorsed by our Establishment/Security Department before
beginning the work.
20. The Contractor will ensure that his workmen follow safe practices at
Work.
21. The Contractor will work from 8.00 a.m. to 6.00 p.m.
22. No labour camp etc. will be allowed to be put up inside or in the
vicinity of the Institute.
23 Any dispute arising from this contract will be referred to two
arbitrators one to be appointed by you and one by us. The two
arbitrators, in the event of their disagreement will appoint an Umpire.
The decision of the Umpire shall be final and binding. The arbitration
will proceed as per Indian Arbitration Act, 1940, as amended up to
date.
24. The contractor should ensure that his engineer/supervisor is present
at site throughout the progress of works till completion.
25. Terms of Payment:
Payment of pipe lines shall be made as per unit length i.e. per running
mtr./feet.
25.1.1 Unless otherwise agreed to in writing between the Purchaser and the
Contractor/Supplier, payment for the delivery of the equipment
approved by the Inspector will be made as follows:
a) 70% of the Contract value against delivery, prorata of the value
of goods delivered and after checking the same at site.
b) 15% on completion of erection.
c) 10% on commissioning and final inspection and testing at site.
d) 5% against PBG valid for 12 months from the date of handing over or
after expiry of the Defect Liability period as stated in Clause 1d)
page 11.
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26. The bidder should submit technical data sheet, drawings, any other
technical detailed asked for in the tender with Part II i.e. Technical Bid
of the Tender.
27. The schedule of quantities and rates shall be read in conjunction with
the specification, tender drawings, other tender documents, relevant IS
Codes, Engineering hand books, etc. the Contractor shall not rely
merely on the description given in the Schedule of Quantities.
29. Contractor will be fully responsible for lifting, shifting and handling
Institute’s properties such as any articles and materials lying nearby to
proper place as instructed by Site In-Charge.
30. All the materials used shall be used only after approval and tests of the
Engineer-In-Charge as per specifications.
31. All the debris shall be removed by the Contractor at his cost to any
nearest BMC approved dumping yard.
32. Storage and custody of material, till the time of handing over to TIFR,
shall be the responsibility of contractor.
33. The contractor after award of work, should submit detailed schedules
showing program and order in which contractor proposes to carryout
the work with dates and estimated completion time for various parts of
work. This should be submitted in the form of Bar-chart.
34. The Engineer can instruct the contractor to make any alteration,
omission, or variation in work. The difference in cost due to instruction
shall be added or deducted from contract price as the case may be in
accordance with the rate applicable in the contract.
35. DEVIATION FROM THE SPECIFICATIONS:
The Contractor must tender for the equipment as herein specified
but may submit alternate proposals for modifications to details where
such modifications offer technical advantages and will make cost
savings to the owner. The basis and details of calculations of
operating cost and the net expected final saving shall be indicated
wherever such a claim is made. The acceptances or otherwise of
alternate proposal/deviations/ modifications etc. will be decided
solely by the owner.
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BASIS OF DESIGN & SCOPE OF WORK
1.1 Design Parameters for selection of air handling unit & its components
shall be:
2.0 The proposed new AHUs will be put after replacing the old AHUs,
which are in running position. The contractor shall have to carry out
the work in short span of time (during shut down), preferably during
weekends including Sunday. The contractors need to work day and
night to ensure minimum disturbance to users.
3.0 The contractor should inspect the site before quoting and ascertain for
himself the nature, character and extent of work to be executed and
should include all items and services necessary, whether specially
mentioned or not in the specifications, scope etc. to meet with the
intent and purpose of these specification.
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4.0 After award of work contractor should submit the GA drawing as well
as data sheet of AHU, parts etc. for engineer’s approval. He shall start
the manufacturing only after the approval.
5.0 All AHUs with the motor above 5 HP should use the flat type belt for
transmission of power (“Habasit-Iakoka” make flat belt only). Below 5
HP motor, a regular V-type belt of Fenner make should be provided.
6.0 The static pressure & air flow rate mentioned in the tender are
maximum for the purpose of designing the components. However it is
contractor’s responsibility to prove the airflow rate at the time of
commissioning. He can use V belt pulley at initial stage and later on
replace with flat belt once system stabilizes.
7.0 During the replacement of AHU contractor shall cut/modify the
existing header/coil connection as per the new requirement. The new
piping shall be paid on RMT basis as per the tender rate. Similarly
ducting connection includes cutting/modifying the existing ducting
including making new plenum, if necessary. The new ducting shall be
paid on Sqft basis as per tender rate.
8.0 The manufacturer of AHU should have the single space for assembly &
testing of AHU preferably at his work, where different section of AHU
like casing, coil etc. manufactured.
9.0 Supplier shall arrange for inspection/testing of AHU at his works.
TIFR will have liberty to inspect/test the parts of AHU during the
manufacturing/assembly of AHU. No charges will be paid extra
towards inspection/testing. The bidder shall make necessary
arrangements for travel, boarding & lodging for 3 engineers of TIFR
deputed for inspection & testing of the AHUs at manufacturer’s
premises.
10.0 Ceiling suspended type AHU should have intermediate anti vibration
device to stop transmission of vibration to ceiling.
11.0 There are various sizes of insulated piping in the institute on which the
layers of sand cement plaster required. Bidder should quote his rate of
sand cement plaster of various sizes as per item no. 16 of BOQ.
12.0 Spare Motor with pulley shall be provided on extended shaft for Two
AHUs (23500 CFM & 9000 CFM Catering to Pelletron Building)
13.0 Power supply shall be given by TIFR at AHU motor as per requirement
but the termination at motor end (With Copper Lugs) shall be in the
scope of contractor.
14.0 Out of eight AHUs, 4 AHUs of Pelletron block, one AHU for `C’ Block
Mezzanine & one AHU (ceiling suspended) of Pent House are to be
replaced on one to one basis, whereas the remaining two AHUs
capacity have been changed. It is the responsibility of successful bidder
to prove the capacity of each AHU. Mere quoting on the basis of
tender will not absolve the successful bidder from proving the capacity
of AHUs.
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approval of Engineer In-Charge. All necessary arrangements for
working at heights above the floor level like scaffolding, rope etc. shall
be arranged by the Contractor. All materials, equipments, tools &
tackle, shifting and lifting arrangement and other necessary items
required to carry out the work shall be arranged by the Contractor. All
other necessary equipments, arrangements like welding machine, gas
cutter, welding rods, drill bits, drilling machine, grinder, gas cylinders
for gas cutting etc. shall be arranged by the Contractor. Electricity &
water needed for carrying out the work shall be provided free of cost
by TIFR.
16.0 The Contractor shall make arrangements to store his tools, equipments
etc. in his own tool box having proper locking arrangements. Material
required for carrying out the work such as flanges, nuts and bolts,
rubber gasket, pipes etc. shall be provided by the Contractor. All the
above material shall be of high standards and subjected to the approval
of the Engineer In-Charge.
17.0 The work shall be carried out with least disturbance to the users.
The shut down if any required for carrying out the works shall be
minimum and advance intimation to be given. Shut down periods
will be intimated for the work to be taken up after obtaining the
necessary approval form the Users.
18.0 The Contractor shall inspect the site and ascertain for himself the
nature and extent of work to be executed and shall include all the
items and services necessary whether specifically mentioned or not
in the tender specification, drawing, so as to meet the intent and
purpose of this specification.
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TECHNICAL SPECIFICATIONS
1. SCOPE :
The scope of this section comprises the supply, installation, testing and
commissioning of single skin air handling units of the size and capacity
set forth in the Schedule of Equipment.
2.4 Cooling Coils shall be of the fin and tube having Aluminum fins firmly
bonded to Copper tube (Seamless solid drain). Capacity of the coil
shall be as required under the Schedule of Equipment. Velocity of air
across coil face shall not exceed 500 CFM. Tube shall be of 5/8” O.D.
and with 10-12 fins per inch. Coils shall be tested at 300 psig Nitrogen
pressure in presence of our engineers. Shut off valve (Butterfly type)
at the inlet and outlet of coil to be provided. Proper purging and drain
arrangement to be made on header of coil. Copper tube gauge
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thickness shall not be less than 20 SWG. Aluminum fins gauge shall
not be less than 32 G. Fin punching profile must follow full length air
of contact with tube and must be turned at edges to increase rigidity
and contact.
2.5 Filters shall be cleanable viscous metal AL box type and shall be 50 mm
thick. The filter shall be hold with stiffeners in-between made out of
hollow SS material.
2.9 Sheet metal fresh air louvers with frame, damper, etc. shall be
provided in the clear opening in masonry made by the owner.
2.10 The Unit cost shall be complete with all accessories, including the
following:
1] Manual air vents at high point and drain at low point. 2] Water
Thermometers at Inlet & Outlet.3] Pressure gauges with siphon cocks
at Inlet & Outlet. 4) Canvass Connection
a) Air Side
Air Flow Rate in CFM or Cub.M per hour
Static pressure in mm wg
Entering Dry bulb & Wet bulb temperature
Leaving Dry bulb & Wet bulb temperature
b) Water Side
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Inlet temperature in degree C
Outlet temperature in degree C
Pressure drop in psig
4. PAINTING:
Unit shall be painted with approved type of Epoxy paint (minimum
two coats)
G.I. insulated condensate drain piping with drain valve, upto sump or
floor drain within the air handling unit room. The drain shall be
provided with proper ‘U’ loop. Only piping and valve shall be
measured and paid at unit rate.
6. PERFORMANCE DATA:
Air handling units shall be selected for the lowest operating noise level
of the equipment. Fan performance rating and power consumption
data with operating points clearly indicated shall be submitted with
the tenders and verified at the time of testing and commissioning of
AHU.
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SHEET METAL WORK
1.0 SCOPE:
1.1 The scope of this section comprises the supply and installation of all
sheet metal ducts.
1.2 MATERIAL:
1.2.1 Ducts shall be made of galvanized steel sheets. The galvanized steel
sheets shall conform to IS 277-1965 with 200gsm Zink coating.
601 to 750 24 22 25 x 25 x 3 mm 25 x 25 x 3 mm MS
Angle iron frame angles bracing at 1500
With 6 mm dia. mm from joints
Nuts & bolts
751 to 1000 22 20 25 x 25 x 3 mm 25 x 25 x 3 mm MS
Angle iron frame angles bracing at 1500
With 6 mm dia. mm from joints
Nuts & bolts
1001 to 1500 22 20 40 x 40 x 5 mm 40 x 40 x 3 mm MS
Angle iron frame angles bracing at 1500
With 8 mm dia. mm from joints
Nuts & bolts
1501 to 2250 20 16 50 x 50 x 3 mm 40 x 40 x 3 mm MS
Angle iron to be angle bracing at
Cross braced 1200 mm from joints
diagonally with or 40 x 40 x 3 mm MS
10 mm dia. nuts angle diagonal bracing
and bolts at 125
centre.
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HANGERS FOR DUCT:
All the MS angle, use for duct support & brazing etc, shall be hot dip
galvanized
1.3 DAMPERS:
1.3.1 All dampers shall be louver dampers of robust construction & tightly
fitted. The design, method of handling and control, shall be suitable
for the location and service required.
1.3.2 Dampers shall be provided with suitable links, louvers and quadrants
as required for their proper operation, control or setting in any desired
position. Dampers & their operating devices shall be made robust,
easily operable and accessible through suitable access doors in the
ducts. Every damper shall have an indicating device clearly showing
the damper position at all times.
1.3.3 Dampers shall be placed in ducts & on main supply or return air duct
for the proper volume control and balancing the system.
1.4.1 All side wall supply air grills shall be similar and equal to Tuttle and
Bailey Triflox T 647 double deflection register with approved damper.
Supply air grills shall be provided with vertical and horizontal
adjustable bars and volume control multi-louver damper that shall be
key operated from the front of the grills.
1.4.2 All return air grilles shall be similar & equal to Tuttle & Bailey
Aerovane 770D grills.
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1.5 INSTALLATIONS:
1.5.1 The duct fabrication & installation shall generally conform to I.S. 655-
1963.
1.5.2 The contractor shall provide and neatly erect all sheet metal work or as
may be required to carry out the intent of these specifications and this
shall meet with the approval of the Engineer in all its parts and details.
1.5.4 All metal work in dead or furred down spaces shall be erected in time
to cause no delay to other contractors in the building.
1.5.5 Ducting over furred ceiling shall be supported from the slab above, or
from beams. In no case shall a duct be supported from the ceiling
hangers or be permitted to rest on a hung ceiling.
1.5.6 If a duct cannot be run as decided, the Contractor shall install the duct
between the required point by any path available, subject to the
approval of the Engineer.
1.5.7 All ducts shall be rigid and shall be adequately supported and braced
where required with standing beams, tees or angles of ample size to
keep the ducts true to shape and to prevent buckling, vibration or
breathing.
1.5.8 All joints shall be made tight and all interior surfaces shall be smooth.
Bends shall be made with radius not less than ½ the width of the duct
or with scientifically designed interior curved vanes, as approved. The
vanes shall be so spaced that the aspect ratio of each of the individual
elbow formed by the vanes will be about five.
1.5.9 All sheet metal connections, partitions & plenums required to confine
the flow of air to and through the filters and fans, shall be constructed
of 18 G galvanized Iron, thoroughly stiffened with 1” x 1” angle Iron
braces and fitted with all necessary doors as required by the Engineer,
to give access to all parts of the apparatus. Doors shall be not less than
18” x 20” in size.
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1.5.11 Air handling units shall be connected to duct work by inserting at air
inlet and air outlet a double canvas sleeve. Each sleeve shall be
minimum 4” long securely bonded and bolted to duct and units. Each
sleeve shall be made smooth and the connecting duct work rigidly held
in line with unit inlet or outlet.
1.6 INSULATION:
1.0 SCOPE:
1.1 The scope of this section comprises the supply and application of
insulation as herein specified.
2.1 All pipes, ducts & equipments operating at temperature lower than the
ambient shall be insulated in the manner specified hereinafter.
a) Pipes:
Rigid preformed sections of expanded polystyrene of uniform
density of 24 Kgs./m3 with a `K’ value of not more than 0.23
B.T.U/ Hr./In/Sq.ft./0F at 500F mean temperature.
2.3 No insulation shall be applied on pipes until the pipes are satisfactorily
tested.
2.5 All valves, fittings, strainers etc. in chilled water piping shall be
insulated to the same thickness as specified for the main run of piping.
Valve bonnets, yokes and spindles shall be insulated in such a manner
as not to cause damage to insulation when the valve is used or
serviced.
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2.6 Cabinet air handling units shall be insulated as follows.
Fans & coil section panels shall be internally lined with fire retardant
quality 25 mm thick, 24 Kgs./m3 density thermocole slab (with black
pigmented neoprene coating).
The duct surface shall be cleaned and hot bitumen applied in patches
and resin bonded glass wool cut to appropriate sizes and stuck to the
duct wall. The insulated face shall be covered with RP tissue papers &
perforated AL sheet of 28 Gage thickness having 3mm perforations at
5mm staggered centre and held in position with rivets or galvanized
steel bolt with counter sunk heads & 50 x 50 x 2 mm plate washers at
not more than 600mm centers.
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1.7 PIPING
1.0 SCOPE:
The scope of this section comprises the supply & laying of all pipes
required for this project. On the award of the contract, the tenderer
shall prepare his own detailed working drawings.
2.1 All chilled water piping and fittings shall be of M.S. Class `C’ (heavy
class) of TATA/Jindal make only. The pipe confirming to BIS 1239 for
pipe size upto 150 mm dia. and for pipe size 200 mm dia. and above
shall be as per BIS 3589 having minimum 6 mm thickness. All joining
in piping shall generally be by welding unless otherwise mentioned or
as directed at site. All welding shall be done by qualified welders and
shall strictly confirm to Indian Standard code of procedure for manual
metallic welding of mild steel as per BIS 823.
2.2 The piping shall be so designed that the water velocity through the
piping shall not exceeds maximum 8 fps and also the piping friction
drop shall be limited to 4 m per hundred meter of pipe length.
Pipe threads shall be of I.S. 554/1955 and flanges of I.S. 1536/1960..
Pipes shall be sloping towards drain points.
2.3 Fittings shall be new and from standard manufacturers. Fittings shall
be malleable casting of pressure ratings suitable for the piping system.
Fittings used on welded piping shall be of the weldable type. Flanges
shall be new and from standard manufacturers. Supply of flanges shall
include bolts, washers etc. as required.
2.6 All welded piping is subject to the approval of the Engineer and
sufficient number of flanges and unions shall be provided as required
under.
2.7 All the drain piping shall be of G.I. ‘C’ class of TATA/Jindal make with
the Insulation as specified in the ‘Insulation’
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Size Construction Ends
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12 to 65 mm Gun metal Screwed female
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65 mm & over a) Body - Cast Iron Flanged
b) Spindle, valves seat,
Wedge, nut etc. – Bronze or
Gun Metal
===================================================
3.1 Pipe runs and sizes should to meet the site conditions. The contractor
on the award of the work shall prepare detailed working drawings,
showing the cross section, longitudinal sections, details of fittings,
locations of isolating, drain and air valves etc. They must keep in view
the specific openings in buildings and other structures through which
the pipes are designed to pass.
3.3 Pipe supports shall be of steel, adjustable for height and prime coated
with rust preventive paint and finish coated black. Where pipe and
clamp are of dissimilar material, a gasket shall be provided in between.
3.4 Vertical risers shall be parallel to wall and column lines and shall be
straight and plump. Risers passing from floor to floor shall be
supported at each floor by clamps or collars attached to pipe and with
a 12 mm thick rubber pad or any resilient material. Where pipes pass
through the terrace floor, suitable flashing shall be provided to prevent
29
water leakage. Risers shall also have a suitable elbow or concrete pipe
support at the lowest point.
3.7 Cut-outs required in the floor slabs for taking the various pipes are
provided. Tenderers shall carefully examine the cutouts provided and
clearly point out wherever the cutouts do not meet with the
requirements.
3.8 Piping work shall be carried out with minimum disturbance to the
other work on the site. A program of work shall be chalked out in
consultation with the Engineer.
3.9 All pipes using screwed fittings shall be accurately cut to the required
sizes and threaded in accordance with I.S. 554/1955 and burrs
removed before laying. Open ends of the piping shall be blocked as
the pipe is installed to avoid entrance of foreign matter. Wherever
reducers are to be made in horizontal runs, eccentric reducers shall be
used if the piping is to drain freely; in other locations, concentric
reducers may be used.
3.10 Drains shall be provided at all low points in the piping system and
shall be of the following sizes:
Mains Drain
Upto 300 mm 25 mm
Over 300 mm 40 mm
Drains shall be provided with gate valves of equal size with rising
spindle. Drains shall be piped through equal size G.I. pipe to the
nearest drain or floor waste. Piping shall be pitched towards drain
points.
4.1 The pressure gauges shall be Bourbon tube type confirming to IS : 3624
and shall be with siphon cock and angle valve. Pressure gauges shall
be not less than 150 mm dia. and of appropriate range etc. duly
calibrated before installation. The Pressure gauges shall be of
H.GURU/equ. make.
4.2 Care shall be taken to protect pressure gauges during pressure testing.
5.0 THERMOMETERS:
30
5.1 Thermometers shall be either 150 mm dia. dial or direct reading
industrial type, of appropriate range, duly calibrated before
installation. Thermometers shall be installed in separable wells.
6.0 INSULATION:
8.0 TESTING:
9.0 PAINTING:
9.1 After all the piping has been installed, tested and run for at least 10
days of eight hours each, the piping shall be given two finish coats, as
follows:
----------------------------------------------------------------------------------------------
Service Flow Colour
----------------------------------------------------------------------------------------------
31
Chilled water supply return
as approved by the
Engineer
====================================================
9.2 The direction of flow of fluid in the pipe shall be visibly marked in
White arrows.
1.0 SCOPE:
1.2 The scope of this section comprises the supply & installation of all
electrical equipment, such as, electrical motors
2.1 Rating of the motors shall be as indicated by you in the data sheets and
as per the requirements of the airflow and static pressure. Ratings shall
be on the basis of the specified ambient temperature and without
exceeding the maximum temperature limits set by IS 325/1961.
3.1 All motors shall be screen protected drip proof type TEFC with Class-C
insulation, conforming to I.S. 325/1961 unless otherwise specified.
3.3 Bearings shall be combination ball and roller type with limit
lubricators.
3.5 The starting torque shall match with the load torque and the starting
current shall not exceed 6 times the full load current.
4.0 INSTALLATION:
4.1 All motors shall be mounted on a common foundation with the driven
equipment coupled through flexible couplings or through belt drive.
Installation shall be in accordance with I.S. 900/1956.
32
4.3 All drive arrangements and couplings shall be provided with a safety
guard.
5.0 TESTING:
5.1 Motors shall be tested in accordance with the relevant Indian Standard
Specifications and test certificates furnished for routine type and high
voltage tests.
6.0 PAINTING:
6.1 All motors, starters and the frame work shall be painted with two coats
of a suitable paint of approved colour.
33
Schedule of Technical Data for each Air Handling Unit
(To be submitted for each AHU separately)
I) General:
1) Make:-
2) Air Discharge Direction:- Horizontal or Vertical
3) Overall Dimensions:-
4) Weight (including water):-
5) Type of Vibration Isolators:-
6) Approx. noise level (db):-
7) Drive belts & size (Flat, Belt, V-Belt):-
8) G.I. Casing Gauge:-
9) AHU body insulation material & thickness:-
10) Density of insulation material :-
11) Drain Tray Material :-
12) Drain tray insulating material & thickness:-
13) Whether inspection door provided for AHU body:-
34
III) Filter Section:
1) Type:-
2) Gross filter area:-
3) Velocity through filter (F.P.M.):-
4) Press drop through filter when new (mm, W.G.):-
5) Efficiency:-
6) Filter material:-
7) Filter Casing Material & Gauge
VI) VALVES
1. Butterfly Valve
1] Make :-
2] Model :-
2. Gate Valve
1] Make :-
2] Model :-
35
VII) Gauges
1. Pressure Gauge
1) Make:-
2) Type:-
2. Thermometers
1) Make:-
2) Type:-
VIII) Miscellaneous
1. Insulation (Duct/Piping)
1) Make:-
2) Thickness & Density:-
2. Piping
1) Make
2) Class of Pipe
3. Ducting Sheet
1) Make of Sheet
36
ACCEPTABLE/APPROVED MAKE OF MATERIALS
Material Make
2. Pipes Tata/Jindal
37
TATA INSTITUTE OF FUNDAMENTAL RESEARCH
Technical Services
TENDER DOCUMENT
38
CONDITIONS OF TENDER
10. Quotation should be valid for a period of 120 days from the date of
opening of the tender.
11. Tenders in sealed envelopes duly superscribed with the Tender No.
and due date, shall be addressed to the Purchase Officer, Tata Institute
of Fundamental Research, Homi Bhabha Road, Colaba, Mumbai – 400
005.
15. Tenders which do not comply with the above conditions are liable to
be rejected.
16. The Institute will not defray any expenses whatsoever incurred by the Bidders
for the preparation of bids.
10. Before submitting the bids, the Bidders shall make themselves fully
conversant with the technical specifications and other documents as
attached so that no ambiguity arises at a later date in this respect.
11. The owner reserves the right to postpone the date of submission and
opening of bids.
39
12. The bidders shall quote in English their rates/prices both in figures, as
well as in words against each item of the work as detailed in the
enclosed Schedule of Quantities. In the event of any discrepancy
between the quoted rates/prices in words and that quoted in figures,
the rates/prices quoted in words shall govern.
13. The bidders must return the complete set of bid document. Each page
of the bid document must be signed and dated by the bidder. Any bid
not so signed and dated is likely to be rejected. All writing shall be in
ink only. Any corrections in the entries in the Schedule of Quantities of
this bid document, shall be initialed and dated by the bidder before
submission of the bid. No parts of the bid document shall be altered,
overwritten or amended by the Bidder
14. The Institute shall be under no obligation to accept the lowest or any
tender received in response to this tender notice and shall be entitled
to reject any tender without assigning any reason whatsoever.
40
GENERAL CONDITIONS OF CONTRACT
1.17 The term `Sub-Contractor’ shall mean the firm or persons named in the
contract for any part of the work or any person to whom any part of
the work has been sublet with the consent in writing of the Engineer-
In-Charge and shall include his heirs, successors and assignees
approved by the Purchaser.
1.18 The Term `Inspector’ shall mean any person appointed by/or on behalf
of the Purchaser to inspect supplies, stores or work under the contract
or any person deputed by the Inspector for the purpose.
f) Specifications
g) Drawing
h) Sealed Pattern denoting a pattern sealed and signed by the
Inspector.
i) Proprietary make denoting the produce of an individual firm.
j) Any other details governing the construction, manufacture
and/or supply as existing for the contract.
1.20 The term `Engineer’ shall mean Engineer, Central Services, Tata
Institute of Fundamental Research, Colaba, Mumbai or some other
person for the time being or from time to time duly appointed in
writing by the Owner to act as Engineer for the purpose of the Contract
or in default of such appointment the Purchaser.
41
1.21 The term `Specification’ shall mean the specifications annexed to or
issued with these Conditions of Contract.
1.22 The term `Site’ shall mean the place or places at which the Equipment
is to be delivered or work done by the Contractor shall include where
applicable the lands and buildings upon or in which the works are to
be executed and shall also include the place or places at which
fabrication and other work is being carried out by the Contractor.
1.24 The `Contract’ shall mean acceptance of the work order placed on
contractor/supplier under section (2) of these conditions and shall
include these conditions of Contract, Specifications, Schedule,
Drawing, Letter of Intent of the Purchaser and any subsequent
amendments mutually agreed upon.
1.25 `Tests on Completion’ shall mean such tests are prescribed by the
specifications or have been mutually agreed to between the
Contractor/Supplier and the Purchaser to be made before the
equipment is taken over by the Purchaser.
1.27 Words importing singular shall also include plural and vice versa
where context requires.
16.0 Contract:
42
17.0 Work at Site:
17.1 The contractor should ensure that his people follow safe practices at
work.
17.3 Work at the Purchaser’s premises shall be carried out at such time as
the Purchaser may approve but the Purchaser shall give the
Contractor/ Supplier all reasonable facilities for the same. The
Contractor/Supplier shall provide sufficient fencing, notice boards etc.
to guard the works and warn the public.
17.4 The Contractor shall obey Central, local and State regulations and
enactment pertaining to workmen and labour and the Engineer shall
have the right to enquire into and decide all complaints on such
matters.
18.0 Delays:
18.1 The Contractor shall not be entitled to any compensation for any loss
suffered by him on account of delays in commencing or executing the
work, whatever the cause for such delays may be, including delays in
procuring Government controlled or other materials and delay in
obtaining instructions and decisions from Engineer-In-Charge. The
Contractor shall, however, merit extension of time as hereinafter
mentioned.
43
8.0 Extension of Time:
44
7.4 The Contractor/Supplier shall also indemnify the Purchaser against all
claims which may be made upon the Purchaser whether under the
Workmen’s Compensation Act or any other statute in force during the
currency of this contract or at common law in respect of any employee
of the Contractor/Supplier or of any of his sub-contractor and shall at
his own expense effect and maintain until the work has been `Taken
Over’, with an approved office.
7.6 The Purchaser, with the concurrence of the Engineer, shall be at liberty
and is hereby empowered to deduct the amount of any damages
compensation costs, charges and expenses arising or accruing from or
in respect of any such claims or damages from any sums due to or
become due to the Contractor/Supplier.
45
GENERAL INFORMATION TO BIDDERS
7. It is important that the bidder must satisfy himself before quoting that
the space provided is adequate for installation of his plant along with
all equipments and accessories as no extra space can be provided. The
tenderers must visit the site and take the actual measurement before
quoting. The bidders shall furnish a fully dimensioned layout for his
Package unit, with all equipment and accessories along with quotation.
8. Bidder shall furnish the data called for in data sheets and the schedules
in the standard Proforma to facilitate correct evaluation of his bid in a
most expeditious manner. It is in the interest of the bidder to submit
the bid in above manner with complete technical details, failing which
it is likely that his bid may not be considered.
7. Bidder shall clearly specify all the deviations with respect to this
specification in the appropriate schedule.
46
8.2 Tenderers are required to fill in unit rates for all the items mentioned
in the enclosure and any additional items quoted by them in the
Financial Bid. In absence of the unit rates, the offer may be
considered as invalid.
8.3 All the equipments supplied shall be as per the ‘List of Approved
Make’ attached .
10.2 The contractor shall make his own arrangement for supply, erection
and dismantling on completion of works of his temporary
distribution system, distribution panels and other equipments he
may require to take the power from the purchaser's supply points.
10.4 The purchaser will not hold himself responsible for the consequences
of any interruptions to the continuity of the power supply or power
system voltage and frequency fluctuations.
10.5 The electric power shall not be used for heating purposes.
10.6 Electrical power made available to the contractor, during testing and
commissioning for the refrigeration unit is free of charge.
11.1 The bidder shall provide in detail the Service Support Set-up in
Mumbai of the manufacturer or himself and lead time for
replacement of faulty parts and for providing technical service.
47
The entire system will be on comprehensive AMC with the
supplier after the expiration of the guarantee period.
11.2 The tenderer shall furnish complete set of tools & wrenches for
making adjustments, repairs & preventive maintenance including
those required for erection.
12.1 The contractor shall submit tracings in original with five prints of all
installation drawings based on which equipments are installed &
commissioned.
48
INSTRUCTIONS TO BIDDERS & SPECIFIC
NON-TECHNICAL REQUIREMENTS
b) Security Deposit:
5% (i.e. five percent) of the gross value of the work will be
deducted from the Contractor’s bill towards Security Deposit.
49
4. Prices and rates quoted shall include cost of all materials, labour, plant,
equipment, temporary work, tools, setting out, supervision, transport,
taxes, royalties, octroi and any local tax or levy payable on all
transactions, insurance and everything necessary for due performance
of work under this contract.
5. Prices and unit rates shall be valid even if the contract is split.
7. a) Site Visit:
The bidders may like to visit the work site before submitting
their bids to get conversant with site conditions, which may
affect the work.
b) Location of Site:
Tata Institute of Fundamental Research
Navy Nagar, Colaba, Mumbai-400 005
8. The work should be completed within 6 months from the date of issue
of Purchase Order.
9. Work shall commence at site within 2 months from the date of issue of
letter of Purchase Order.
10. The Contractor should plan and give his daily program for execution
of work in advance so that no disturbance is created in the routine
working of the Institute.
50
13. Income Tax as per the prevailing rates will be deducted from the
progressive bills.
14. The contractor shall not without the consent in writing of the Owner
assign or sublet the contract.
15. No labour below the age of 18 years shall be employed at site.
16. Contractor shall be liable to pay workman compensation to his labour
as per prevailing rules for any accident occurring at our site.
17. The contractor shall pay wages to his workmen as per the Statutory
Minimum Wages Act.
18. The Contractor shall provide all risk insurance for his men, material
and machines and absolve us of all risk and liabilities whatsoever
pertaining to his men, material and machines.
19. The Contractor will arrange for photo passes of his personnel and get
the same endorsed by our Establishment/Security Department before
beginning the work.
20. The Contractor will ensure that his workmen follow safe practices at
Work.
21. The Contractor will work from 8.00 a.m. to 6.00 p.m.
22. No labour camp etc. will be allowed to be put up inside or in the
vicinity of the Institute.
23 Any dispute arising from this contract will be referred to two
arbitrators one to be appointed by you and one by us. The two
arbitrators, in the event of their disagreement will appoint an Umpire.
The decision of the Umpire shall be final and binding. The arbitration
will proceed as per Indian Arbitration Act, 1940, as amended up to
date.
24. The contractor should ensure that his engineer/supervisor is present
at site throughout the progress of works till completion.
25. Terms of Payment:
Payment of pipe lines shall be made as per unit length i.e. per running
mtr./feet.
25.1.2 Unless otherwise agreed to in writing between the Purchaser and the
Contractor/Supplier, payment for the delivery of the equipment
approved by the Inspector will be made as follows:
e) 70% of the Contract value against delivery, prorata of the value
of goods delivered and after checking the same at site.
f) 15% on completion of erection.
g) 10% on commissioning and final inspection and testing at site.
h) 5% against PBG valid for 12 months from the date of handing over or
after expiry of the Defect Liability period as stated in Clause 1d)
page 11.
51
26. The bidder should submit technical data sheet, drawings, any other
technical detailed asked for in the tender with Part II i.e. Technical Bid
of the Tender.
27. The schedule of quantities and rates shall be read in conjunction with
the specification, tender drawings, other tender documents, relevant IS
Codes, Engineering hand books, etc. the Contractor shall not rely
merely on the description given in the Schedule of Quantities.
29. Contractor will be fully responsible for lifting, shifting and handling
Institute’s properties such as any articles and materials lying nearby to
proper place as instructed by Site In-Charge.
30. All the materials used shall be used only after approval and tests of the
Engineer-In-Charge as per specifications.
31. All the debris shall be removed by the Contractor at his cost to any
nearest BMC approved dumping yard.
32. Storage and custody of material, till the time of handing over to TIFR,
shall be the responsibility of contractor.
33. The contractor after award of work, should submit detailed schedules
showing program and order in which contractor proposes to carryout
the work with dates and estimated completion time for various parts of
work. This should be submitted in the form of Bar-chart.
34. The Engineer can instruct the contractor to make any alteration,
omission, or variation in work. The difference in cost due to instruction
shall be added or deducted from contract price as the case may be in
accordance with the rate applicable in the contract.
35. DEVIATION FROM THE SPECIFICATIONS:
The Contractor must tender for the equipment as herein specified
but may submit alternate proposals for modifications to details where
such modifications offer technical advantages and will make cost
savings to the owner. The basis and details of calculations of
operating cost and the net expected final saving shall be indicated
wherever such a claim is made. The acceptances or otherwise of
alternate proposal/deviations/ modifications etc. will be decided
solely by the owner.
52
BASIS OF DESIGN & SCOPE OF WORK
1.1 Design Parameters for selection of air handling unit & its components
shall be:
2.0 The proposed new AHUs will be put after replacing the old AHUs,
which are in running position. The contractor shall have to carry out
the work in short span of time (during shut down), preferably during
weekends including Sunday. The contractors need to work day and
night to ensure minimum disturbance to users.
3.0 The contractor should inspect the site before quoting and ascertain for
himself the nature, character and extent of work to be executed and
should include all items and services necessary, whether specially
mentioned or not in the specifications, scope etc. to meet with the
intent and purpose of these specification.
53
4.0 After award of work contractor should submit the GA drawing as well
as data sheet of AHU, parts etc. for engineer’s approval. He shall start
the manufacturing only after the approval.
19.0 All AHUs with the motor above 5 HP should use the flat type belt for
transmission of power (“Habasit-Iakoka” make flat belt only). Below 5
HP motor, a regular V-type belt of Fenner make should be provided.
20.0 The static pressure & air flow rate mentioned in the tender are
maximum for the purpose of designing the components. However it is
contractor’s responsibility to prove the airflow rate at the time of
commissioning. He can use V belt pulley at initial stage and later on
replace with flat belt once system stabilizes.
21.0 During the replacement of AHU contractor shall cut/modify the
existing header/coil connection as per the new requirement. The new
piping shall be paid on RMT basis as per the tender rate. Similarly
ducting connection includes cutting/modifying the existing ducting
including making new plenum, if necessary. The new ducting shall be
paid on Sqft basis as per tender rate.
22.0 The manufacturer of AHU should have the single space for assembly &
testing of AHU preferably at his work, where different section of AHU
like casing, coil etc. manufactured.
23.0 Supplier shall arrange for inspection/testing of AHU at his works.
TIFR will have liberty to inspect/test the parts of AHU during the
manufacturing/assembly of AHU. No charges will be paid extra
towards inspection/testing. The bidder shall make necessary
arrangements for travel, boarding & lodging for 3 engineers of TIFR
deputed for inspection & testing of the AHUs at manufacturer’s
premises.
24.0 Ceiling suspended type AHU should have intermediate anti vibration
device to stop transmission of vibration to ceiling.
25.0 There are various sizes of insulated piping in the institute on which the
layers of sand cement plaster required. Bidder should quote his rate of
sand cement plaster of various sizes as per item no. 16 of BOQ.
26.0 Spare Motor with pulley shall be provided on extended shaft for Two
AHUs (23500 CFM & 9000 CFM Catering to Pelletron Building)
27.0 Power supply shall be given by TIFR at AHU motor as per requirement
but the termination at motor end (With Copper Lugs) shall be in the
scope of contractor.
28.0 Out of eight AHUs, 4 AHUs of Pelletron block, one AHU for `C’ Block
Mezzanine & one AHU (ceiling suspended) of Pent House are to be
replaced on one to one basis, whereas the remaining two AHUs
capacity have been changed. It is the responsibility of successful bidder
to prove the capacity of each AHU. Mere quoting on the basis of
tender will not absolve the successful bidder from proving the capacity
of AHUs.
54
approval of Engineer In-Charge. All necessary arrangements for
working at heights above the floor level like scaffolding, rope etc. shall
be arranged by the Contractor. All materials, equipments, tools &
tackle, shifting and lifting arrangement and other necessary items
required to carry out the work shall be arranged by the Contractor. All
other necessary equipments, arrangements like welding machine, gas
cutter, welding rods, drill bits, drilling machine, grinder, gas cylinders
for gas cutting etc. shall be arranged by the Contractor. Electricity &
water needed for carrying out the work shall be provided free of cost
by TIFR.
16.0 The Contractor shall make arrangements to store his tools, equipments
etc. in his own tool box having proper locking arrangements. Material
required for carrying out the work such as flanges, nuts and bolts,
rubber gasket, pipes etc. shall be provided by the Contractor. All the
above material shall be of high standards and subjected to the approval
of the Engineer In-Charge.
17.0 The work shall be carried out with least disturbance to the users.
The shut down if any required for carrying out the works shall be
minimum and advance intimation to be given. Shut down periods
will be intimated for the work to be taken up after obtaining the
necessary approval form the Users.
18.0 The Contractor shall inspect the site and ascertain for himself the
nature and extent of work to be executed and shall include all the
items and services necessary whether specifically mentioned or not
in the tender specification, drawing, so as to meet the intent and
purpose of this specification.
55
TECHNICAL SPECIFICATIONS
1. SCOPE :
The scope of this section comprises the supply, installation, testing and
commissioning of single skin air handling units of the size and capacity
set forth in the Schedule of Equipment.
2.4 Cooling Coils shall be of the fin and tube having Aluminum fins firmly
bonded to Copper tube (Seamless solid drain). Capacity of the coil
shall be as required under the Schedule of Equipment. Velocity of air
across coil face shall not exceed 500 CFM. Tube shall be of 5/8” O.D.
and with 10-12 fins per inch. Coils shall be tested at 300 psig Nitrogen
pressure in presence of our engineers. Shut off valve (Butterfly type)
at the inlet and outlet of coil to be provided. Proper purging and drain
arrangement to be made on header of coil. Copper tube gauge
56
thickness shall not be less than 20 SWG. Aluminum fins gauge shall
not be less than 32 G. Fin punching profile must follow full length air
of contact with tube and must be turned at edges to increase rigidity
and contact.
2.5 Filters shall be cleanable viscous metal AL box type and shall be 50 mm
thick. The filter shall be hold with stiffeners in-between made out of
hollow SS material.
2.9 Sheet metal fresh air louvers with frame, damper, etc. shall be
provided in the clear opening in masonry made by the owner.
2.10 The Unit cost shall be complete with all accessories, including the
following:
1] Manual air vents at high point and drain at low point. 2] Water
Thermometers at Inlet & Outlet.3] Pressure gauges with siphon cocks
at Inlet & Outlet. 4) Canvass Connection
a) Air Side
Air Flow Rate in CFM or Cub.M per hour
Static pressure in mm wg
Entering Dry bulb & Wet bulb temperature
Leaving Dry bulb & Wet bulb temperature
b) Water Side
57
Inlet temperature in degree C
Outlet temperature in degree C
Pressure drop in psig
7. PAINTING:
Unit shall be painted with approved type of Epoxy paint (minimum
two coats)
G.I. insulated condensate drain piping with drain valve, upto sump or
floor drain within the air handling unit room. The drain shall be
provided with proper ‘U’ loop. Only piping and valve shall be
measured and paid at unit rate.
9. PERFORMANCE DATA:
Air handling units shall be selected for the lowest operating noise level
of the equipment. Fan performance rating and power consumption
data with operating points clearly indicated shall be submitted with
the tenders and verified at the time of testing and commissioning of
AHU.
58
SHEET METAL WORK
1.0 SCOPE:
1.1 The scope of this section comprises the supply and installation of all
sheet metal ducts.
1.2 MATERIAL:
1.2.1 Ducts shall be made of galvanized steel sheets. The galvanized steel
sheets shall conform to IS 277-1965 with 200gsm Zink coating.
601 to 750 24 22 25 x 25 x 3 mm 25 x 25 x 3 mm MS
Angle iron frame angles bracing at 1500
With 6 mm dia. mm from joints
Nuts & bolts
751 to 1000 22 20 25 x 25 x 3 mm 25 x 25 x 3 mm MS
Angle iron frame angles bracing at 1500
With 6 mm dia. mm from joints
Nuts & bolts
1001 to 1500 22 20 40 x 40 x 5 mm 40 x 40 x 3 mm MS
Angle iron frame angles bracing at 1500
With 8 mm dia. mm from joints
Nuts & bolts
1501 to 2250 20 16 50 x 50 x 3 mm 40 x 40 x 3 mm MS
Angle iron to be angle bracing at
Cross braced 1200 mm from joints
diagonally with or 40 x 40 x 3 mm MS
10 mm dia. nuts angle diagonal bracing
and bolts at 125
centre.
59
HANGERS FOR DUCT:
All the MS angle, use for duct support & brazing etc, shall be hot dip
galvanized
1.4 DAMPERS:
1.3.1 All dampers shall be louver dampers of robust construction & tightly
fitted. The design, method of handling and control, shall be suitable
for the location and service required.
1.3.3 Dampers shall be provided with suitable links, louvers and quadrants
as required for their proper operation, control or setting in any desired
position. Dampers & their operating devices shall be made robust,
easily operable and accessible through suitable access doors in the
ducts. Every damper shall have an indicating device clearly showing
the damper position at all times.
1.3.3 Dampers shall be placed in ducts & on main supply or return air duct
for the proper volume control and balancing the system.
1.4.1 All side wall supply air grills shall be similar and equal to Tuttle and
Bailey Triflox T 647 double deflection register with approved damper.
Supply air grills shall be provided with vertical and horizontal
adjustable bars and volume control multi-louver damper that shall be
key operated from the front of the grills.
1.4.2 All return air grilles shall be similar & equal to Tuttle & Bailey
Aerovane 770D grills.
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1.5 INSTALLATIONS:
1.5.1 The duct fabrication & installation shall generally conform to I.S. 655-
1963.
1.5.2 The contractor shall provide and neatly erect all sheet metal work or as
may be required to carry out the intent of these specifications and this
shall meet with the approval of the Engineer in all its parts and details.
1.5.4 All metal work in dead or furred down spaces shall be erected in time
to cause no delay to other contractors in the building.
1.5.5 Ducting over furred ceiling shall be supported from the slab above, or
from beams. In no case shall a duct be supported from the ceiling
hangers or be permitted to rest on a hung ceiling.
1.5.6 If a duct cannot be run as decided, the Contractor shall install the duct
between the required point by any path available, subject to the
approval of the Engineer.
1.5.7 All ducts shall be rigid and shall be adequately supported and braced
where required with standing beams, tees or angles of ample size to
keep the ducts true to shape and to prevent buckling, vibration or
breathing.
1.5.8 All joints shall be made tight and all interior surfaces shall be smooth.
Bends shall be made with radius not less than ½ the width of the duct
or with scientifically designed interior curved vanes, as approved. The
vanes shall be so spaced that the aspect ratio of each of the individual
elbow formed by the vanes will be about five.
1.5.9 All sheet metal connections, partitions & plenums required to confine
the flow of air to and through the filters and fans, shall be constructed
of 18 G galvanized Iron, thoroughly stiffened with 1” x 1” angle Iron
braces and fitted with all necessary doors as required by the Engineer,
to give access to all parts of the apparatus. Doors shall be not less than
18” x 20” in size.
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1.5.11 Air handling units shall be connected to duct work by inserting at air
inlet and air outlet a double canvas sleeve. Each sleeve shall be
minimum 4” long securely bonded and bolted to duct and units. Each
sleeve shall be made smooth and the connecting duct work rigidly held
in line with unit inlet or outlet.
1.6 INSULATION:
1.0 SCOPE:
1.1 The scope of this section comprises the supply and application of
insulation as herein specified.
2.1 All pipes, ducts & equipments operating at temperature lower than the
ambient shall be insulated in the manner specified hereinafter.
f) Pipes:
Rigid preformed sections of expanded polystyrene of uniform
density of 24 Kgs./m3 with a `K’ value of not more than 0.23
B.T.U/ Hr./In/Sq.ft./0F at 500F mean temperature.
2.4 No insulation shall be applied on pipes until the pipes are satisfactorily
tested.
2.5 All valves, fittings, strainers etc. in chilled water piping shall be
insulated to the same thickness as specified for the main run of piping.
Valve bonnets, yokes and spindles shall be insulated in such a manner
as not to cause damage to insulation when the valve is used or
serviced.
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2.6 Cabinet air handling units shall be insulated as follows.
Fans & coil section panels shall be internally lined with fire retardant
quality 25 mm thick, 24 Kgs./m3 density thermocole slab (with black
pigmented neoprene coating).
The duct surface shall be cleaned and hot bitumen applied in patches
and resin bonded glass wool cut to appropriate sizes and stuck to the
duct wall. The insulated face shall be covered with RP tissue papers &
perforated AL sheet of 28 Gage thickness having 3mm perforations at
5mm staggered centre and held in position with rivets or galvanized
steel bolt with counter sunk heads & 50 x 50 x 2 mm plate washers at
not more than 600mm centers.
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1.7 PIPING
1.0 SCOPE:
The scope of this section comprises the supply & laying of all pipes
required for this project. On the award of the contract, the tenderer
shall prepare his own detailed working drawings.
2.1 All chilled water piping and fittings shall be of M.S. Class `C’ (heavy
class) of TATA/Jindal make only. The pipe confirming to BIS 1239 for
pipe size upto 150 mm dia. and for pipe size 200 mm dia. and above
shall be as per BIS 3589 having minimum 6 mm thickness. All joining
in piping shall generally be by welding unless otherwise mentioned or
as directed at site. All welding shall be done by qualified welders and
shall strictly confirm to Indian Standard code of procedure for manual
metallic welding of mild steel as per BIS 823.
2.2 The piping shall be so designed that the water velocity through the
piping shall not exceeds maximum 8 fps and also the piping friction
drop shall be limited to 4 m per hundred meter of pipe length.
Pipe threads shall be of I.S. 554/1955 and flanges of I.S. 1536/1960..
Pipes shall be sloping towards drain points.
2.3 Fittings shall be new and from standard manufacturers. Fittings shall
be malleable casting of pressure ratings suitable for the piping system.
Fittings used on welded piping shall be of the weldable type. Flanges
shall be new and from standard manufacturers. Supply of flanges shall
include bolts, washers etc. as required.
2.6 All welded piping is subject to the approval of the Engineer and
sufficient number of flanges and unions shall be provided as required
under.
2.7 All the drain piping shall be of G.I. ‘C’ class of TATA/Jindal make with
the Insulation as specified in the ‘Insulation’
----------------------------------------------------------------------------------------------
Size Construction Ends
----------------------------------------------------------------------------------------------
12 to 65 mm Gun metal Screwed female
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65 mm & over a) Body - Cast Iron Flanged
b) Spindle, valves seat,
Wedge, nut etc. – Bronze or
Gun Metal
===================================================
3.1 Pipe runs and sizes should to meet the site conditions. The contractor
on the award of the work shall prepare detailed working drawings,
showing the cross section, longitudinal sections, details of fittings,
locations of isolating, drain and air valves etc. They must keep in view
the specific openings in buildings and other structures through which
the pipes are designed to pass.
3.3 Pipe supports shall be of steel, adjustable for height and prime coated
with rust preventive paint and finish coated black. Where pipe and
clamp are of dissimilar material, a gasket shall be provided in between.
3.4 Vertical risers shall be parallel to wall and column lines and shall be
straight and plump. Risers passing from floor to floor shall be
supported at each floor by clamps or collars attached to pipe and with
a 12 mm thick rubber pad or any resilient material. Where pipes pass
through the terrace floor, suitable flashing shall be provided to prevent
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water leakage. Risers shall also have a suitable elbow or concrete pipe
support at the lowest point.
3.8 Cut-outs required in the floor slabs for taking the various pipes are
provided. Tenderers shall carefully examine the cutouts provided and
clearly point out wherever the cutouts do not meet with the
requirements.
3.8 Piping work shall be carried out with minimum disturbance to the
other work on the site. A program of work shall be chalked out in
consultation with the Engineer.
3.9 All pipes using screwed fittings shall be accurately cut to the required
sizes and threaded in accordance with I.S. 554/1955 and burrs
removed before laying. Open ends of the piping shall be blocked as
the pipe is installed to avoid entrance of foreign matter. Wherever
reducers are to be made in horizontal runs, eccentric reducers shall be
used if the piping is to drain freely; in other locations, concentric
reducers may be used.
3.10 Drains shall be provided at all low points in the piping system and
shall be of the following sizes:
Mains Drain
Upto 300 mm 25 mm
Over 300 mm 40 mm
Drains shall be provided with gate valves of equal size with rising
spindle. Drains shall be piped through equal size G.I. pipe to the
nearest drain or floor waste. Piping shall be pitched towards drain
points.
4.1 The pressure gauges shall be Bourbon tube type confirming to IS : 3624
and shall be with siphon cock and angle valve. Pressure gauges shall
be not less than 150 mm dia. and of appropriate range etc. duly
calibrated before installation. The Pressure gauges shall be of
H.GURU/equ. make.
4.2 Care shall be taken to protect pressure gauges during pressure testing.
5.0 THERMOMETERS:
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5.1 Thermometers shall be either 150 mm dia. dial or direct reading
industrial type, of appropriate range, duly calibrated before
installation. Thermometers shall be installed in separable wells.
6.0 INSULATION:
8.0 TESTING:
9.0 PAINTING:
9.1 After all the piping has been installed, tested and run for at least 10
days of eight hours each, the piping shall be given two finish coats, as
follows:
----------------------------------------------------------------------------------------------
Service Flow Colour
----------------------------------------------------------------------------------------------
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Chilled water supply return
as approved by the
Engineer
====================================================
9.2 The direction of flow of fluid in the pipe shall be visibly marked in
White arrows.
1.0 SCOPE:
1.4 The scope of this section comprises the supply & installation of all
electrical equipment, such as, electrical motors
2.1 Rating of the motors shall be as indicated by you in the data sheets and
as per the requirements of the airflow and static pressure. Ratings shall
be on the basis of the specified ambient temperature and without
exceeding the maximum temperature limits set by IS 325/1961.
3.1 All motors shall be screen protected drip proof type TEFC with Class-C
insulation, conforming to I.S. 325/1961 unless otherwise specified.
3.3 Bearings shall be combination ball and roller type with limit
lubricators.
3.5 The starting torque shall match with the load torque and the starting
current shall not exceed 6 times the full load current.
4.0 INSTALLATION:
4.1 All motors shall be mounted on a common foundation with the driven
equipment coupled through flexible couplings or through belt drive.
Installation shall be in accordance with I.S. 900/1956.
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4.3 All drive arrangements and couplings shall be provided with a safety
guard.
5.0 TESTING:
5.1 Motors shall be tested in accordance with the relevant Indian Standard
Specifications and test certificates furnished for routine type and high
voltage tests.
6.0 PAINTING:
6.1 All motors, starters and the frame work shall be painted with two coats
of a suitable paint of approved colour.
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Schedule of Technical Data for each Air Handling Unit
(To be submitted for each AHU separately)
VIII) General:
14) Make:-
15) Air Discharge Direction:- Horizontal or Vertical
16) Overall Dimensions:-
17) Weight (including water):-
18) Type of Vibration Isolators:-
19) Approx. noise level (db):-
20) Drive belts & size (Flat, Belt, V-Belt):-
21) G.I. Casing Gauge:-
22) AHU body insulation material & thickness:-
23) Density of insulation material :-
24) Drain Tray Material :-
25) Drain tray insulating material & thickness:-
26) Whether inspection door provided for AHU body:-
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X) Filter Section:
8) Type:-
9) Gross filter area:-
10) Velocity through filter (F.P.M.):-
11) Press drop through filter when new (mm, W.G.):-
12) Efficiency:-
13) Filter material:-
14) Filter Casing Material & Gauge
XIII) VALVES
1. Butterfly Valve
1] Make :-
2] Model :-
2. Gate Valve
1] Make :-
2] Model :-
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XIV) Gauges
1. Pressure Gauge
1) Make:-
2) Type:-
2. Thermometers
1) Make:-
2) Type:-
VIII) Miscellaneous
1. Insulation (Duct/Piping)
1) Make:-
2) Thickness & Density:-
2. Piping
1) Make
2) Class of Pipe
3. Ducting Sheet
1) Make of Sheet
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ACCEPTABLE/APPROVED MAKE OF MATERIALS
Material Make
2. Pipes Tata/Jindal
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TATA INSTITUTE OF FUNDAMENTAL RESEARCH
Technical Services
TENDER DOCUMENT
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CONDITIONS OF TENDER
18. Quotation should be valid for a period of 120 days from the date of
opening of the tender.
19. Tenders in sealed envelopes duly superscribed with the Tender No.
and due date, shall be addressed to the Purchase Officer, Tata Institute
of Fundamental Research, Homi Bhabha Road, Colaba, Mumbai – 400
005.
23. Tenders which do not comply with the above conditions are liable to
be rejected.
24. The Institute will not defray any expenses whatsoever incurred by the Bidders
for the preparation of bids.
10. Before submitting the bids, the Bidders shall make themselves fully
conversant with the technical specifications and other documents as
attached so that no ambiguity arises at a later date in this respect.
11. The owner reserves the right to postpone the date of submission and
opening of bids.
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12. The bidders shall quote in English their rates/prices both in figures, as
well as in words against each item of the work as detailed in the
enclosed Schedule of Quantities. In the event of any discrepancy
between the quoted rates/prices in words and that quoted in figures,
the rates/prices quoted in words shall govern.
13. The bidders must return the complete set of bid document. Each page
of the bid document must be signed and dated by the bidder. Any bid
not so signed and dated is likely to be rejected. All writing shall be in
ink only. Any corrections in the entries in the Schedule of Quantities of
this bid document, shall be initialed and dated by the bidder before
submission of the bid. No parts of the bid document shall be altered,
overwritten or amended by the Bidder
14. The Institute shall be under no obligation to accept the lowest or any
tender received in response to this tender notice and shall be entitled
to reject any tender without assigning any reason whatsoever.
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GENERAL CONDITIONS OF CONTRACT
1.30 The term `Sub-Contractor’ shall mean the firm or persons named in the
contract for any part of the work or any person to whom any part of
the work has been sublet with the consent in writing of the Engineer-
In-Charge and shall include his heirs, successors and assignees
approved by the Purchaser.
1.31 The Term `Inspector’ shall mean any person appointed by/or on behalf
of the Purchaser to inspect supplies, stores or work under the contract
or any person deputed by the Inspector for the purpose.
k) Specifications
l) Drawing
m) Sealed Pattern denoting a pattern sealed and signed by the
Inspector.
n) Proprietary make denoting the produce of an individual firm.
o) Any other details governing the construction, manufacture
and/or supply as existing for the contract.
1.33 The term `Engineer’ shall mean Engineer, Central Services, Tata
Institute of Fundamental Research, Colaba, Mumbai or some other
person for the time being or from time to time duly appointed in
writing by the Owner to act as Engineer for the purpose of the Contract
or in default of such appointment the Purchaser.
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1.34 The term `Specification’ shall mean the specifications annexed to or
issued with these Conditions of Contract.
1.35 The term `Site’ shall mean the place or places at which the Equipment
is to be delivered or work done by the Contractor shall include where
applicable the lands and buildings upon or in which the works are to
be executed and shall also include the place or places at which
fabrication and other work is being carried out by the Contractor.
1.37 The `Contract’ shall mean acceptance of the work order placed on
contractor/supplier under section (2) of these conditions and shall
include these conditions of Contract, Specifications, Schedule,
Drawing, Letter of Intent of the Purchaser and any subsequent
amendments mutually agreed upon.
1.38 `Tests on Completion’ shall mean such tests are prescribed by the
specifications or have been mutually agreed to between the
Contractor/Supplier and the Purchaser to be made before the
equipment is taken over by the Purchaser.
1.40 Words importing singular shall also include plural and vice versa
where context requires.
30.0 Contract:
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31.0 Work at Site:
31.1 The contractor should ensure that his people follow safe practices at
work.
31.3 Work at the Purchaser’s premises shall be carried out at such time as
the Purchaser may approve but the Purchaser shall give the
Contractor/ Supplier all reasonable facilities for the same. The
Contractor/Supplier shall provide sufficient fencing, notice boards etc.
to guard the works and warn the public.
31.4 The Contractor shall obey Central, local and State regulations and
enactment pertaining to workmen and labour and the Engineer shall
have the right to enquire into and decide all complaints on such
matters.
32.0 Delays:
32.1 The Contractor shall not be entitled to any compensation for any loss
suffered by him on account of delays in commencing or executing the
work, whatever the cause for such delays may be, including delays in
procuring Government controlled or other materials and delay in
obtaining instructions and decisions from Engineer-In-Charge. The
Contractor shall, however, merit extension of time as hereinafter
mentioned.
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10.0 Extension of Time:
80
7.4 The Contractor/Supplier shall also indemnify the Purchaser against all
claims which may be made upon the Purchaser whether under the
Workmen’s Compensation Act or any other statute in force during the
currency of this contract or at common law in respect of any employee
of the Contractor/Supplier or of any of his sub-contractor and shall at
his own expense effect and maintain until the work has been `Taken
Over’, with an approved office.
7.7 The Purchaser, with the concurrence of the Engineer, shall be at liberty
and is hereby empowered to deduct the amount of any damages
compensation costs, charges and expenses arising or accruing from or
in respect of any such claims or damages from any sums due to or
become due to the Contractor/Supplier.
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GENERAL INFORMATION TO BIDDERS
11. It is important that the bidder must satisfy himself before quoting that
the space provided is adequate for installation of his plant along with
all equipments and accessories as no extra space can be provided. The
tenderers must visit the site and take the actual measurement before
quoting. The bidders shall furnish a fully dimensioned layout for his
Package unit, with all equipment and accessories along with quotation.
12. Bidder shall furnish the data called for in data sheets and the schedules
in the standard Proforma to facilitate correct evaluation of his bid in a
most expeditious manner. It is in the interest of the bidder to submit
the bid in above manner with complete technical details, failing which
it is likely that his bid may not be considered.
7. Bidder shall clearly specify all the deviations with respect to this
specification in the appropriate schedule.
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8.2 Tenderers are required to fill in unit rates for all the items mentioned
in the enclosure and any additional items quoted by them in the
Financial Bid. In absence of the unit rates, the offer may be
considered as invalid.
8.3 All the equipments supplied shall be as per the ‘List of Approved
Make’ attached .
10.2 The contractor shall make his own arrangement for supply, erection
and dismantling on completion of works of his temporary
distribution system, distribution panels and other equipments he
may require to take the power from the purchaser's supply points.
10.4 The purchaser will not hold himself responsible for the consequences
of any interruptions to the continuity of the power supply or power
system voltage and frequency fluctuations.
10.5 The electric power shall not be used for heating purposes.
10.6 Electrical power made available to the contractor, during testing and
commissioning for the refrigeration unit is free of charge.
11.1 The bidder shall provide in detail the Service Support Set-up in
Mumbai of the manufacturer or himself and lead time for
replacement of faulty parts and for providing technical service.
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The entire system will be on comprehensive AMC with the
supplier after the expiration of the guarantee period.
11.2 The tenderer shall furnish complete set of tools & wrenches for
making adjustments, repairs & preventive maintenance including
those required for erection.
12.1 The contractor shall submit tracings in original with five prints of all
installation drawings based on which equipments are installed &
commissioned.
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INSTRUCTIONS TO BIDDERS & SPECIFIC
NON-TECHNICAL REQUIREMENTS
b) Security Deposit:
5% (i.e. five percent) of the gross value of the work will be
deducted from the Contractor’s bill towards Security Deposit.
85
4. Prices and rates quoted shall include cost of all materials, labour, plant,
equipment, temporary work, tools, setting out, supervision, transport,
taxes, royalties, octroi and any local tax or levy payable on all
transactions, insurance and everything necessary for due performance
of work under this contract.
5. Prices and unit rates shall be valid even if the contract is split.
7. a) Site Visit:
The bidders may like to visit the work site before submitting
their bids to get conversant with site conditions, which may
affect the work.
b) Location of Site:
Tata Institute of Fundamental Research
Navy Nagar, Colaba, Mumbai-400 005
8. The work should be completed within 6 months from the date of issue
of Purchase Order.
9. Work shall commence at site within 2 months from the date of issue of
letter of Purchase Order.
10. The Contractor should plan and give his daily program for execution
of work in advance so that no disturbance is created in the routine
working of the Institute.
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13. Income Tax as per the prevailing rates will be deducted from the
progressive bills.
14. The contractor shall not without the consent in writing of the Owner
assign or sublet the contract.
15. No labour below the age of 18 years shall be employed at site.
16. Contractor shall be liable to pay workman compensation to his labour
as per prevailing rules for any accident occurring at our site.
17. The contractor shall pay wages to his workmen as per the Statutory
Minimum Wages Act.
18. The Contractor shall provide all risk insurance for his men, material
and machines and absolve us of all risk and liabilities whatsoever
pertaining to his men, material and machines.
19. The Contractor will arrange for photo passes of his personnel and get
the same endorsed by our Establishment/Security Department before
beginning the work.
20. The Contractor will ensure that his workmen follow safe practices at
Work.
21. The Contractor will work from 8.00 a.m. to 6.00 p.m.
22. No labour camp etc. will be allowed to be put up inside or in the
vicinity of the Institute.
23 Any dispute arising from this contract will be referred to two
arbitrators one to be appointed by you and one by us. The two
arbitrators, in the event of their disagreement will appoint an Umpire.
The decision of the Umpire shall be final and binding. The arbitration
will proceed as per Indian Arbitration Act, 1940, as amended up to
date.
24. The contractor should ensure that his engineer/supervisor is present
at site throughout the progress of works till completion.
25. Terms of Payment:
Payment of pipe lines shall be made as per unit length i.e. per running
mtr./feet.
25.1.3 Unless otherwise agreed to in writing between the Purchaser and the
Contractor/Supplier, payment for the delivery of the equipment
approved by the Inspector will be made as follows:
i) 70% of the Contract value against delivery, prorata of the value
of goods delivered and after checking the same at site.
j) 15% on completion of erection.
k) 10% on commissioning and final inspection and testing at site.
l) 5% against PBG valid for 12 months from the date of handing over or
after expiry of the Defect Liability period as stated in Clause 1d)
page 11.
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26. The bidder should submit technical data sheet, drawings, any other
technical detailed asked for in the tender with Part II i.e. Technical Bid
of the Tender.
27. The schedule of quantities and rates shall be read in conjunction with
the specification, tender drawings, other tender documents, relevant IS
Codes, Engineering hand books, etc. the Contractor shall not rely
merely on the description given in the Schedule of Quantities.
29. Contractor will be fully responsible for lifting, shifting and handling
Institute’s properties such as any articles and materials lying nearby to
proper place as instructed by Site In-Charge.
30. All the materials used shall be used only after approval and tests of the
Engineer-In-Charge as per specifications.
31. All the debris shall be removed by the Contractor at his cost to any
nearest BMC approved dumping yard.
32. Storage and custody of material, till the time of handing over to TIFR,
shall be the responsibility of contractor.
33. The contractor after award of work, should submit detailed schedules
showing program and order in which contractor proposes to carryout
the work with dates and estimated completion time for various parts of
work. This should be submitted in the form of Bar-chart.
34. The Engineer can instruct the contractor to make any alteration,
omission, or variation in work. The difference in cost due to instruction
shall be added or deducted from contract price as the case may be in
accordance with the rate applicable in the contract.
35. DEVIATION FROM THE SPECIFICATIONS:
The Contractor must tender for the equipment as herein specified
but may submit alternate proposals for modifications to details where
such modifications offer technical advantages and will make cost
savings to the owner. The basis and details of calculations of
operating cost and the net expected final saving shall be indicated
wherever such a claim is made. The acceptances or otherwise of
alternate proposal/deviations/ modifications etc. will be decided
solely by the owner.
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BASIS OF DESIGN & SCOPE OF WORK
1.1 Design Parameters for selection of air handling unit & its components
shall be:
2.0 The proposed new AHUs will be put after replacing the old AHUs,
which are in running position. The contractor shall have to carry out
the work in short span of time (during shut down), preferably during
weekends including Sunday. The contractors need to work day and
night to ensure minimum disturbance to users.
3.0 The contractor should inspect the site before quoting and ascertain for
himself the nature, character and extent of work to be executed and
should include all items and services necessary, whether specially
mentioned or not in the specifications, scope etc. to meet with the
intent and purpose of these specification.
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4.0 After award of work contractor should submit the GA drawing as well
as data sheet of AHU, parts etc. for engineer’s approval. He shall start
the manufacturing only after the approval.
33.0 All AHUs with the motor above 5 HP should use the flat type belt for
transmission of power (“Habasit-Iakoka” make flat belt only). Below 5
HP motor, a regular V-type belt of Fenner make should be provided.
34.0 The static pressure & air flow rate mentioned in the tender are
maximum for the purpose of designing the components. However it is
contractor’s responsibility to prove the airflow rate at the time of
commissioning. He can use V belt pulley at initial stage and later on
replace with flat belt once system stabilizes.
35.0 During the replacement of AHU contractor shall cut/modify the
existing header/coil connection as per the new requirement. The new
piping shall be paid on RMT basis as per the tender rate. Similarly
ducting connection includes cutting/modifying the existing ducting
including making new plenum, if necessary. The new ducting shall be
paid on Sqft basis as per tender rate.
36.0 The manufacturer of AHU should have the single space for assembly &
testing of AHU preferably at his work, where different section of AHU
like casing, coil etc. manufactured.
37.0 Supplier shall arrange for inspection/testing of AHU at his works.
TIFR will have liberty to inspect/test the parts of AHU during the
manufacturing/assembly of AHU. No charges will be paid extra
towards inspection/testing. The bidder shall make necessary
arrangements for travel, boarding & lodging for 3 engineers of TIFR
deputed for inspection & testing of the AHUs at manufacturer’s
premises.
38.0 Ceiling suspended type AHU should have intermediate anti vibration
device to stop transmission of vibration to ceiling.
39.0 There are various sizes of insulated piping in the institute on which the
layers of sand cement plaster required. Bidder should quote his rate of
sand cement plaster of various sizes as per item no. 16 of BOQ.
40.0 Spare Motor with pulley shall be provided on extended shaft for Two
AHUs (23500 CFM & 9000 CFM Catering to Pelletron Building)
41.0 Power supply shall be given by TIFR at AHU motor as per requirement
but the termination at motor end (With Copper Lugs) shall be in the
scope of contractor.
42.0 Out of eight AHUs, 4 AHUs of Pelletron block, one AHU for `C’ Block
Mezzanine & one AHU (ceiling suspended) of Pent House are to be
replaced on one to one basis, whereas the remaining two AHUs
capacity have been changed. It is the responsibility of successful bidder
to prove the capacity of each AHU. Mere quoting on the basis of
tender will not absolve the successful bidder from proving the capacity
of AHUs.
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approval of Engineer In-Charge. All necessary arrangements for
working at heights above the floor level like scaffolding, rope etc. shall
be arranged by the Contractor. All materials, equipments, tools &
tackle, shifting and lifting arrangement and other necessary items
required to carry out the work shall be arranged by the Contractor. All
other necessary equipments, arrangements like welding machine, gas
cutter, welding rods, drill bits, drilling machine, grinder, gas cylinders
for gas cutting etc. shall be arranged by the Contractor. Electricity &
water needed for carrying out the work shall be provided free of cost
by TIFR.
16.0 The Contractor shall make arrangements to store his tools, equipments
etc. in his own tool box having proper locking arrangements. Material
required for carrying out the work such as flanges, nuts and bolts,
rubber gasket, pipes etc. shall be provided by the Contractor. All the
above material shall be of high standards and subjected to the approval
of the Engineer In-Charge.
17.0 The work shall be carried out with least disturbance to the users.
The shut down if any required for carrying out the works shall be
minimum and advance intimation to be given. Shut down periods
will be intimated for the work to be taken up after obtaining the
necessary approval form the Users.
18.0 The Contractor shall inspect the site and ascertain for himself the
nature and extent of work to be executed and shall include all the
items and services necessary whether specifically mentioned or not
in the tender specification, drawing, so as to meet the intent and
purpose of this specification.
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TECHNICAL SPECIFICATIONS
1. SCOPE :
The scope of this section comprises the supply, installation, testing and
commissioning of single skin air handling units of the size and capacity
set forth in the Schedule of Equipment.
2.4 Cooling Coils shall be of the fin and tube having Aluminum fins firmly
bonded to Copper tube (Seamless solid drain). Capacity of the coil
shall be as required under the Schedule of Equipment. Velocity of air
across coil face shall not exceed 500 CFM. Tube shall be of 5/8” O.D.
and with 10-12 fins per inch. Coils shall be tested at 300 psig Nitrogen
pressure in presence of our engineers. Shut off valve (Butterfly type)
at the inlet and outlet of coil to be provided. Proper purging and drain
arrangement to be made on header of coil. Copper tube gauge
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thickness shall not be less than 20 SWG. Aluminum fins gauge shall
not be less than 32 G. Fin punching profile must follow full length air
of contact with tube and must be turned at edges to increase rigidity
and contact.
2.5 Filters shall be cleanable viscous metal AL box type and shall be 50 mm
thick. The filter shall be hold with stiffeners in-between made out of
hollow SS material.
2.9 Sheet metal fresh air louvers with frame, damper, etc. shall be
provided in the clear opening in masonry made by the owner.
2.10 The Unit cost shall be complete with all accessories, including the
following:
1] Manual air vents at high point and drain at low point. 2] Water
Thermometers at Inlet & Outlet.3] Pressure gauges with siphon cocks
at Inlet & Outlet. 4) Canvass Connection
a) Air Side
Air Flow Rate in CFM or Cub.M per hour
Static pressure in mm wg
Entering Dry bulb & Wet bulb temperature
Leaving Dry bulb & Wet bulb temperature
b) Water Side
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Inlet temperature in degree C
Outlet temperature in degree C
Pressure drop in psig
10. PAINTING:
Unit shall be painted with approved type of Epoxy paint (minimum
two coats)
G.I. insulated condensate drain piping with drain valve, upto sump or
floor drain within the air handling unit room. The drain shall be
provided with proper ‘U’ loop. Only piping and valve shall be
measured and paid at unit rate.
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SHEET METAL WORK
1.0 SCOPE:
1.1 The scope of this section comprises the supply and installation of all
sheet metal ducts.
1.2 MATERIAL:
1.2.1 Ducts shall be made of galvanized steel sheets. The galvanized steel
sheets shall conform to IS 277-1965 with 200gsm Zink coating.
601 to 750 24 22 25 x 25 x 3 mm 25 x 25 x 3 mm MS
Angle iron frame angles bracing at 1500
With 6 mm dia. mm from joints
Nuts & bolts
751 to 1000 22 20 25 x 25 x 3 mm 25 x 25 x 3 mm MS
Angle iron frame angles bracing at 1500
With 6 mm dia. mm from joints
Nuts & bolts
1001 to 1500 22 20 40 x 40 x 5 mm 40 x 40 x 3 mm MS
Angle iron frame angles bracing at 1500
With 8 mm dia. mm from joints
Nuts & bolts
1501 to 2250 20 16 50 x 50 x 3 mm 40 x 40 x 3 mm MS
Angle iron to be angle bracing at
Cross braced 1200 mm from joints
diagonally with or 40 x 40 x 3 mm MS
10 mm dia. nuts angle diagonal bracing
and bolts at 125
centre.
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HANGERS FOR DUCT:
All the MS angle, use for duct support & brazing etc, shall be hot dip
galvanized
1.5 DAMPERS:
1.3.1 All dampers shall be louver dampers of robust construction & tightly
fitted. The design, method of handling and control, shall be suitable
for the location and service required.
1.3.4 Dampers shall be provided with suitable links, louvers and quadrants
as required for their proper operation, control or setting in any desired
position. Dampers & their operating devices shall be made robust,
easily operable and accessible through suitable access doors in the
ducts. Every damper shall have an indicating device clearly showing
the damper position at all times.
1.3.3 Dampers shall be placed in ducts & on main supply or return air duct
for the proper volume control and balancing the system.
1.4.1 All side wall supply air grills shall be similar and equal to Tuttle and
Bailey Triflox T 647 double deflection register with approved damper.
Supply air grills shall be provided with vertical and horizontal
adjustable bars and volume control multi-louver damper that shall be
key operated from the front of the grills.
1.4.2 All return air grilles shall be similar & equal to Tuttle & Bailey
Aerovane 770D grills.
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1.5 INSTALLATIONS:
1.5.1 The duct fabrication & installation shall generally conform to I.S. 655-
1963.
1.5.2 The contractor shall provide and neatly erect all sheet metal work or as
may be required to carry out the intent of these specifications and this
shall meet with the approval of the Engineer in all its parts and details.
1.5.4 All metal work in dead or furred down spaces shall be erected in time
to cause no delay to other contractors in the building.
1.5.5 Ducting over furred ceiling shall be supported from the slab above, or
from beams. In no case shall a duct be supported from the ceiling
hangers or be permitted to rest on a hung ceiling.
1.5.6 If a duct cannot be run as decided, the Contractor shall install the duct
between the required point by any path available, subject to the
approval of the Engineer.
1.5.7 All ducts shall be rigid and shall be adequately supported and braced
where required with standing beams, tees or angles of ample size to
keep the ducts true to shape and to prevent buckling, vibration or
breathing.
1.5.8 All joints shall be made tight and all interior surfaces shall be smooth.
Bends shall be made with radius not less than ½ the width of the duct
or with scientifically designed interior curved vanes, as approved. The
vanes shall be so spaced that the aspect ratio of each of the individual
elbow formed by the vanes will be about five.
1.5.9 All sheet metal connections, partitions & plenums required to confine
the flow of air to and through the filters and fans, shall be constructed
of 18 G galvanized Iron, thoroughly stiffened with 1” x 1” angle Iron
braces and fitted with all necessary doors as required by the Engineer,
to give access to all parts of the apparatus. Doors shall be not less than
18” x 20” in size.
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1.5.11 Air handling units shall be connected to duct work by inserting at air
inlet and air outlet a double canvas sleeve. Each sleeve shall be
minimum 4” long securely bonded and bolted to duct and units. Each
sleeve shall be made smooth and the connecting duct work rigidly held
in line with unit inlet or outlet.
1.6 INSULATION:
1.0 SCOPE:
1.1 The scope of this section comprises the supply and application of
insulation as herein specified.
2.1 All pipes, ducts & equipments operating at temperature lower than the
ambient shall be insulated in the manner specified hereinafter.
k) Pipes:
Rigid preformed sections of expanded polystyrene of uniform
density of 24 Kgs./m3 with a `K’ value of not more than 0.23
B.T.U/ Hr./In/Sq.ft./0F at 500F mean temperature.
2.5 No insulation shall be applied on pipes until the pipes are satisfactorily
tested.
2.5 All valves, fittings, strainers etc. in chilled water piping shall be
insulated to the same thickness as specified for the main run of piping.
Valve bonnets, yokes and spindles shall be insulated in such a manner
as not to cause damage to insulation when the valve is used or
serviced.
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2.6 Cabinet air handling units shall be insulated as follows.
Fans & coil section panels shall be internally lined with fire retardant
quality 25 mm thick, 24 Kgs./m3 density thermocole slab (with black
pigmented neoprene coating).
The duct surface shall be cleaned and hot bitumen applied in patches
and resin bonded glass wool cut to appropriate sizes and stuck to the
duct wall. The insulated face shall be covered with RP tissue papers &
perforated AL sheet of 28 Gage thickness having 3mm perforations at
5mm staggered centre and held in position with rivets or galvanized
steel bolt with counter sunk heads & 50 x 50 x 2 mm plate washers at
not more than 600mm centers.
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1.7 PIPING
1.0 SCOPE:
The scope of this section comprises the supply & laying of all pipes
required for this project. On the award of the contract, the tenderer
shall prepare his own detailed working drawings.
2.1 All chilled water piping and fittings shall be of M.S. Class `C’ (heavy
class) of TATA/Jindal make only. The pipe confirming to BIS 1239 for
pipe size upto 150 mm dia. and for pipe size 200 mm dia. and above
shall be as per BIS 3589 having minimum 6 mm thickness. All joining
in piping shall generally be by welding unless otherwise mentioned or
as directed at site. All welding shall be done by qualified welders and
shall strictly confirm to Indian Standard code of procedure for manual
metallic welding of mild steel as per BIS 823.
2.2 The piping shall be so designed that the water velocity through the
piping shall not exceeds maximum 8 fps and also the piping friction
drop shall be limited to 4 m per hundred meter of pipe length.
Pipe threads shall be of I.S. 554/1955 and flanges of I.S. 1536/1960..
Pipes shall be sloping towards drain points.
2.3 Fittings shall be new and from standard manufacturers. Fittings shall
be malleable casting of pressure ratings suitable for the piping system.
Fittings used on welded piping shall be of the weldable type. Flanges
shall be new and from standard manufacturers. Supply of flanges shall
include bolts, washers etc. as required.
2.6 All welded piping is subject to the approval of the Engineer and
sufficient number of flanges and unions shall be provided as required
under.
2.7 All the drain piping shall be of G.I. ‘C’ class of TATA/Jindal make with
the Insulation as specified in the ‘Insulation’
----------------------------------------------------------------------------------------------
Size Construction Ends
----------------------------------------------------------------------------------------------
12 to 65 mm Gun metal Screwed female
100
65 mm & over a) Body - Cast Iron Flanged
b) Spindle, valves seat,
Wedge, nut etc. – Bronze or
Gun Metal
===================================================
3.1 Pipe runs and sizes should to meet the site conditions. The contractor
on the award of the work shall prepare detailed working drawings,
showing the cross section, longitudinal sections, details of fittings,
locations of isolating, drain and air valves etc. They must keep in view
the specific openings in buildings and other structures through which
the pipes are designed to pass.
3.3 Pipe supports shall be of steel, adjustable for height and prime coated
with rust preventive paint and finish coated black. Where pipe and
clamp are of dissimilar material, a gasket shall be provided in between.
3.4 Vertical risers shall be parallel to wall and column lines and shall be
straight and plump. Risers passing from floor to floor shall be
supported at each floor by clamps or collars attached to pipe and with
a 12 mm thick rubber pad or any resilient material. Where pipes pass
through the terrace floor, suitable flashing shall be provided to prevent
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water leakage. Risers shall also have a suitable elbow or concrete pipe
support at the lowest point.
3.9 Cut-outs required in the floor slabs for taking the various pipes are
provided. Tenderers shall carefully examine the cutouts provided and
clearly point out wherever the cutouts do not meet with the
requirements.
3.8 Piping work shall be carried out with minimum disturbance to the
other work on the site. A program of work shall be chalked out in
consultation with the Engineer.
3.9 All pipes using screwed fittings shall be accurately cut to the required
sizes and threaded in accordance with I.S. 554/1955 and burrs
removed before laying. Open ends of the piping shall be blocked as
the pipe is installed to avoid entrance of foreign matter. Wherever
reducers are to be made in horizontal runs, eccentric reducers shall be
used if the piping is to drain freely; in other locations, concentric
reducers may be used.
3.10 Drains shall be provided at all low points in the piping system and
shall be of the following sizes:
Mains Drain
Upto 300 mm 25 mm
Over 300 mm 40 mm
Drains shall be provided with gate valves of equal size with rising
spindle. Drains shall be piped through equal size G.I. pipe to the
nearest drain or floor waste. Piping shall be pitched towards drain
points.
4.1 The pressure gauges shall be Bourbon tube type confirming to IS : 3624
and shall be with siphon cock and angle valve. Pressure gauges shall
be not less than 150 mm dia. and of appropriate range etc. duly
calibrated before installation. The Pressure gauges shall be of
H.GURU/equ. make.
4.2 Care shall be taken to protect pressure gauges during pressure testing.
5.0 THERMOMETERS:
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5.1 Thermometers shall be either 150 mm dia. dial or direct reading
industrial type, of appropriate range, duly calibrated before
installation. Thermometers shall be installed in separable wells.
6.0 INSULATION:
8.0 TESTING:
9.0 PAINTING:
9.1 After all the piping has been installed, tested and run for at least 10
days of eight hours each, the piping shall be given two finish coats, as
follows:
----------------------------------------------------------------------------------------------
Service Flow Colour
----------------------------------------------------------------------------------------------
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Chilled water supply return
as approved by the
Engineer
====================================================
9.2 The direction of flow of fluid in the pipe shall be visibly marked in
White arrows.
1.0 SCOPE:
1.6 The scope of this section comprises the supply & installation of all
electrical equipment, such as, electrical motors
2.1 Rating of the motors shall be as indicated by you in the data sheets and
as per the requirements of the airflow and static pressure. Ratings shall
be on the basis of the specified ambient temperature and without
exceeding the maximum temperature limits set by IS 325/1961.
3.1 All motors shall be screen protected drip proof type TEFC with Class-C
insulation, conforming to I.S. 325/1961 unless otherwise specified.
3.3 Bearings shall be combination ball and roller type with limit
lubricators.
3.5 The starting torque shall match with the load torque and the starting
current shall not exceed 6 times the full load current.
4.0 INSTALLATION:
4.1 All motors shall be mounted on a common foundation with the driven
equipment coupled through flexible couplings or through belt drive.
Installation shall be in accordance with I.S. 900/1956.
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4.3 All drive arrangements and couplings shall be provided with a safety
guard.
5.0 TESTING:
5.1 Motors shall be tested in accordance with the relevant Indian Standard
Specifications and test certificates furnished for routine type and high
voltage tests.
6.0 PAINTING:
6.1 All motors, starters and the frame work shall be painted with two coats
of a suitable paint of approved colour.
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Schedule of Technical Data for each Air Handling Unit
(To be submitted for each AHU separately)
XV) General:
27) Make:-
28) Air Discharge Direction:- Horizontal or Vertical
29) Overall Dimensions:-
30) Weight (including water):-
31) Type of Vibration Isolators:-
32) Approx. noise level (db):-
33) Drive belts & size (Flat, Belt, V-Belt):-
34) G.I. Casing Gauge:-
35) AHU body insulation material & thickness:-
36) Density of insulation material :-
37) Drain Tray Material :-
38) Drain tray insulating material & thickness:-
39) Whether inspection door provided for AHU body:-
106
XVII) Filter Section:
15) Type:-
16) Gross filter area:-
17) Velocity through filter (F.P.M.):-
18) Press drop through filter when new (mm, W.G.):-
19) Efficiency:-
20) Filter material:-
21) Filter Casing Material & Gauge
XX) VALVES
1. Butterfly Valve
1] Make :-
2] Model :-
2. Gate Valve
1] Make :-
2] Model :-
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XXI) Gauges
1. Pressure Gauge
1) Make:-
2) Type:-
2. Thermometers
1) Make:-
2) Type:-
VIII) Miscellaneous
1. Insulation (Duct/Piping)
1) Make:-
2) Thickness & Density:-
2. Piping
1) Make
2) Class of Pipe
3. Ducting Sheet
1) Make of Sheet
108
ACCEPTABLE/APPROVED MAKE OF MATERIALS
Material Make
2. Pipes Tata/Jindal
109
TATA INSTITUTE OF FUNDAMENTAL RESEARCH
Technical Services
TENDER DOCUMENT
110
CONDITIONS OF TENDER
26. Quotation should be valid for a period of 120 days from the date of
opening of the tender.
27. Tenders in sealed envelopes duly superscribed with the Tender No.
and due date, shall be addressed to the Purchase Officer, Tata Institute
of Fundamental Research, Homi Bhabha Road, Colaba, Mumbai – 400
005.
31. Tenders which do not comply with the above conditions are liable to
be rejected.
32. The Institute will not defray any expenses whatsoever incurred by the Bidders
for the preparation of bids.
10. Before submitting the bids, the Bidders shall make themselves fully
conversant with the technical specifications and other documents as
attached so that no ambiguity arises at a later date in this respect.
11. The owner reserves the right to postpone the date of submission and
opening of bids.
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12. The bidders shall quote in English their rates/prices both in figures, as
well as in words against each item of the work as detailed in the
enclosed Schedule of Quantities. In the event of any discrepancy
between the quoted rates/prices in words and that quoted in figures,
the rates/prices quoted in words shall govern.
13. The bidders must return the complete set of bid document. Each page
of the bid document must be signed and dated by the bidder. Any bid
not so signed and dated is likely to be rejected. All writing shall be in
ink only. Any corrections in the entries in the Schedule of Quantities of
this bid document, shall be initialed and dated by the bidder before
submission of the bid. No parts of the bid document shall be altered,
overwritten or amended by the Bidder
14. The Institute shall be under no obligation to accept the lowest or any
tender received in response to this tender notice and shall be entitled
to reject any tender without assigning any reason whatsoever.
112
GENERAL CONDITIONS OF CONTRACT
1.43 The term `Sub-Contractor’ shall mean the firm or persons named in the
contract for any part of the work or any person to whom any part of
the work has been sublet with the consent in writing of the Engineer-
In-Charge and shall include his heirs, successors and assignees
approved by the Purchaser.
1.44 The Term `Inspector’ shall mean any person appointed by/or on behalf
of the Purchaser to inspect supplies, stores or work under the contract
or any person deputed by the Inspector for the purpose.
p) Specifications
q) Drawing
r) Sealed Pattern denoting a pattern sealed and signed by the
Inspector.
s) Proprietary make denoting the produce of an individual firm.
t) Any other details governing the construction, manufacture
and/or supply as existing for the contract.
1.46 The term `Engineer’ shall mean Engineer, Central Services, Tata
Institute of Fundamental Research, Colaba, Mumbai or some other
person for the time being or from time to time duly appointed in
writing by the Owner to act as Engineer for the purpose of the Contract
or in default of such appointment the Purchaser.
113
1.47 The term `Specification’ shall mean the specifications annexed to or
issued with these Conditions of Contract.
1.48 The term `Site’ shall mean the place or places at which the Equipment
is to be delivered or work done by the Contractor shall include where
applicable the lands and buildings upon or in which the works are to
be executed and shall also include the place or places at which
fabrication and other work is being carried out by the Contractor.
1.50 The `Contract’ shall mean acceptance of the work order placed on
contractor/supplier under section (2) of these conditions and shall
include these conditions of Contract, Specifications, Schedule,
Drawing, Letter of Intent of the Purchaser and any subsequent
amendments mutually agreed upon.
1.51 `Tests on Completion’ shall mean such tests are prescribed by the
specifications or have been mutually agreed to between the
Contractor/Supplier and the Purchaser to be made before the
equipment is taken over by the Purchaser.
1.53 Words importing singular shall also include plural and vice versa
where context requires.
44.0 Contract:
114
45.0 Work at Site:
45.1 The contractor should ensure that his people follow safe practices at
work.
45.3 Work at the Purchaser’s premises shall be carried out at such time as
the Purchaser may approve but the Purchaser shall give the
Contractor/ Supplier all reasonable facilities for the same. The
Contractor/Supplier shall provide sufficient fencing, notice boards etc.
to guard the works and warn the public.
45.4 The Contractor shall obey Central, local and State regulations and
enactment pertaining to workmen and labour and the Engineer shall
have the right to enquire into and decide all complaints on such
matters.
46.0 Delays:
46.1 The Contractor shall not be entitled to any compensation for any loss
suffered by him on account of delays in commencing or executing the
work, whatever the cause for such delays may be, including delays in
procuring Government controlled or other materials and delay in
obtaining instructions and decisions from Engineer-In-Charge. The
Contractor shall, however, merit extension of time as hereinafter
mentioned.
115
12.0 Extension of Time:
116
7.4 The Contractor/Supplier shall also indemnify the Purchaser against all
claims which may be made upon the Purchaser whether under the
Workmen’s Compensation Act or any other statute in force during the
currency of this contract or at common law in respect of any employee
of the Contractor/Supplier or of any of his sub-contractor and shall at
his own expense effect and maintain until the work has been `Taken
Over’, with an approved office.
7.8 The Purchaser, with the concurrence of the Engineer, shall be at liberty
and is hereby empowered to deduct the amount of any damages
compensation costs, charges and expenses arising or accruing from or
in respect of any such claims or damages from any sums due to or
become due to the Contractor/Supplier.
117
GENERAL INFORMATION TO BIDDERS
15. It is important that the bidder must satisfy himself before quoting that
the space provided is adequate for installation of his plant along with
all equipments and accessories as no extra space can be provided. The
tenderers must visit the site and take the actual measurement before
quoting. The bidders shall furnish a fully dimensioned layout for his
Package unit, with all equipment and accessories along with quotation.
16. Bidder shall furnish the data called for in data sheets and the schedules
in the standard Proforma to facilitate correct evaluation of his bid in a
most expeditious manner. It is in the interest of the bidder to submit
the bid in above manner with complete technical details, failing which
it is likely that his bid may not be considered.
7. Bidder shall clearly specify all the deviations with respect to this
specification in the appropriate schedule.
118
8.2 Tenderers are required to fill in unit rates for all the items mentioned
in the enclosure and any additional items quoted by them in the
Financial Bid. In absence of the unit rates, the offer may be
considered as invalid.
8.3 All the equipments supplied shall be as per the ‘List of Approved
Make’ attached .
10.2 The contractor shall make his own arrangement for supply, erection
and dismantling on completion of works of his temporary
distribution system, distribution panels and other equipments he
may require to take the power from the purchaser's supply points.
10.4 The purchaser will not hold himself responsible for the consequences
of any interruptions to the continuity of the power supply or power
system voltage and frequency fluctuations.
10.5 The electric power shall not be used for heating purposes.
10.6 Electrical power made available to the contractor, during testing and
commissioning for the refrigeration unit is free of charge.
11.1 The bidder shall provide in detail the Service Support Set-up in
Mumbai of the manufacturer or himself and lead time for
replacement of faulty parts and for providing technical service.
119
The entire system will be on comprehensive AMC with the
supplier after the expiration of the guarantee period.
11.2 The tenderer shall furnish complete set of tools & wrenches for
making adjustments, repairs & preventive maintenance including
those required for erection.
12.1 The contractor shall submit tracings in original with five prints of all
installation drawings based on which equipments are installed &
commissioned.
120
INSTRUCTIONS TO BIDDERS & SPECIFIC
NON-TECHNICAL REQUIREMENTS
b) Security Deposit:
5% (i.e. five percent) of the gross value of the work will be
deducted from the Contractor’s bill towards Security Deposit.
121
4. Prices and rates quoted shall include cost of all materials, labour, plant,
equipment, temporary work, tools, setting out, supervision, transport,
taxes, royalties, octroi and any local tax or levy payable on all
transactions, insurance and everything necessary for due performance
of work under this contract.
5. Prices and unit rates shall be valid even if the contract is split.
7. a) Site Visit:
The bidders may like to visit the work site before submitting
their bids to get conversant with site conditions, which may
affect the work.
b) Location of Site:
Tata Institute of Fundamental Research
Navy Nagar, Colaba, Mumbai-400 005
8. The work should be completed within 6 months from the date of issue
of Purchase Order.
9. Work shall commence at site within 2 months from the date of issue of
letter of Purchase Order.
10. The Contractor should plan and give his daily program for execution
of work in advance so that no disturbance is created in the routine
working of the Institute.
122
13. Income Tax as per the prevailing rates will be deducted from the
progressive bills.
14. The contractor shall not without the consent in writing of the Owner
assign or sublet the contract.
15. No labour below the age of 18 years shall be employed at site.
16. Contractor shall be liable to pay workman compensation to his labour
as per prevailing rules for any accident occurring at our site.
17. The contractor shall pay wages to his workmen as per the Statutory
Minimum Wages Act.
18. The Contractor shall provide all risk insurance for his men, material
and machines and absolve us of all risk and liabilities whatsoever
pertaining to his men, material and machines.
19. The Contractor will arrange for photo passes of his personnel and get
the same endorsed by our Establishment/Security Department before
beginning the work.
20. The Contractor will ensure that his workmen follow safe practices at
Work.
21. The Contractor will work from 8.00 a.m. to 6.00 p.m.
22. No labour camp etc. will be allowed to be put up inside or in the
vicinity of the Institute.
23 Any dispute arising from this contract will be referred to two
arbitrators one to be appointed by you and one by us. The two
arbitrators, in the event of their disagreement will appoint an Umpire.
The decision of the Umpire shall be final and binding. The arbitration
will proceed as per Indian Arbitration Act, 1940, as amended up to
date.
24. The contractor should ensure that his engineer/supervisor is present
at site throughout the progress of works till completion.
25. Terms of Payment:
Payment of pipe lines shall be made as per unit length i.e. per running
mtr./feet.
25.1.4 Unless otherwise agreed to in writing between the Purchaser and the
Contractor/Supplier, payment for the delivery of the equipment
approved by the Inspector will be made as follows:
m) 70% of the Contract value against delivery, prorata of the value
of goods delivered and after checking the same at site.
n) 15% on completion of erection.
o) 10% on commissioning and final inspection and testing at site.
p) 5% against PBG valid for 12 months from the date of handing over or
after expiry of the Defect Liability period as stated in Clause 1d)
page 11.
123
26. The bidder should submit technical data sheet, drawings, any other
technical detailed asked for in the tender with Part II i.e. Technical Bid
of the Tender.
27. The schedule of quantities and rates shall be read in conjunction with
the specification, tender drawings, other tender documents, relevant IS
Codes, Engineering hand books, etc. the Contractor shall not rely
merely on the description given in the Schedule of Quantities.
29. Contractor will be fully responsible for lifting, shifting and handling
Institute’s properties such as any articles and materials lying nearby to
proper place as instructed by Site In-Charge.
30. All the materials used shall be used only after approval and tests of the
Engineer-In-Charge as per specifications.
31. All the debris shall be removed by the Contractor at his cost to any
nearest BMC approved dumping yard.
32. Storage and custody of material, till the time of handing over to TIFR,
shall be the responsibility of contractor.
33. The contractor after award of work, should submit detailed schedules
showing program and order in which contractor proposes to carryout
the work with dates and estimated completion time for various parts of
work. This should be submitted in the form of Bar-chart.
34. The Engineer can instruct the contractor to make any alteration,
omission, or variation in work. The difference in cost due to instruction
shall be added or deducted from contract price as the case may be in
accordance with the rate applicable in the contract.
35. DEVIATION FROM THE SPECIFICATIONS:
The Contractor must tender for the equipment as herein specified
but may submit alternate proposals for modifications to details where
such modifications offer technical advantages and will make cost
savings to the owner. The basis and details of calculations of
operating cost and the net expected final saving shall be indicated
wherever such a claim is made. The acceptances or otherwise of
alternate proposal/deviations/ modifications etc. will be decided
solely by the owner.
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BASIS OF DESIGN & SCOPE OF WORK
1.1 Design Parameters for selection of air handling unit & its components
shall be:
2.0 The proposed new AHUs will be put after replacing the old AHUs,
which are in running position. The contractor shall have to carry out
the work in short span of time (during shut down), preferably during
weekends including Sunday. The contractors need to work day and
night to ensure minimum disturbance to users.
3.0 The contractor should inspect the site before quoting and ascertain for
himself the nature, character and extent of work to be executed and
should include all items and services necessary, whether specially
mentioned or not in the specifications, scope etc. to meet with the
intent and purpose of these specification.
125
4.0 After award of work contractor should submit the GA drawing as well
as data sheet of AHU, parts etc. for engineer’s approval. He shall start
the manufacturing only after the approval.
47.0 All AHUs with the motor above 5 HP should use the flat type belt for
transmission of power (“Habasit-Iakoka” make flat belt only). Below 5
HP motor, a regular V-type belt of Fenner make should be provided.
48.0 The static pressure & air flow rate mentioned in the tender are
maximum for the purpose of designing the components. However it is
contractor’s responsibility to prove the airflow rate at the time of
commissioning. He can use V belt pulley at initial stage and later on
replace with flat belt once system stabilizes.
49.0 During the replacement of AHU contractor shall cut/modify the
existing header/coil connection as per the new requirement. The new
piping shall be paid on RMT basis as per the tender rate. Similarly
ducting connection includes cutting/modifying the existing ducting
including making new plenum, if necessary. The new ducting shall be
paid on Sqft basis as per tender rate.
50.0 The manufacturer of AHU should have the single space for assembly &
testing of AHU preferably at his work, where different section of AHU
like casing, coil etc. manufactured.
51.0 Supplier shall arrange for inspection/testing of AHU at his works.
TIFR will have liberty to inspect/test the parts of AHU during the
manufacturing/assembly of AHU. No charges will be paid extra
towards inspection/testing. The bidder shall make necessary
arrangements for travel, boarding & lodging for 3 engineers of TIFR
deputed for inspection & testing of the AHUs at manufacturer’s
premises.
52.0 Ceiling suspended type AHU should have intermediate anti vibration
device to stop transmission of vibration to ceiling.
53.0 There are various sizes of insulated piping in the institute on which the
layers of sand cement plaster required. Bidder should quote his rate of
sand cement plaster of various sizes as per item no. 16 of BOQ.
54.0 Spare Motor with pulley shall be provided on extended shaft for Two
AHUs (23500 CFM & 9000 CFM Catering to Pelletron Building)
55.0 Power supply shall be given by TIFR at AHU motor as per requirement
but the termination at motor end (With Copper Lugs) shall be in the
scope of contractor.
56.0 Out of eight AHUs, 4 AHUs of Pelletron block, one AHU for `C’ Block
Mezzanine & one AHU (ceiling suspended) of Pent House are to be
replaced on one to one basis, whereas the remaining two AHUs
capacity have been changed. It is the responsibility of successful bidder
to prove the capacity of each AHU. Mere quoting on the basis of
tender will not absolve the successful bidder from proving the capacity
of AHUs.
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approval of Engineer In-Charge. All necessary arrangements for
working at heights above the floor level like scaffolding, rope etc. shall
be arranged by the Contractor. All materials, equipments, tools &
tackle, shifting and lifting arrangement and other necessary items
required to carry out the work shall be arranged by the Contractor. All
other necessary equipments, arrangements like welding machine, gas
cutter, welding rods, drill bits, drilling machine, grinder, gas cylinders
for gas cutting etc. shall be arranged by the Contractor. Electricity &
water needed for carrying out the work shall be provided free of cost
by TIFR.
16.0 The Contractor shall make arrangements to store his tools, equipments
etc. in his own tool box having proper locking arrangements. Material
required for carrying out the work such as flanges, nuts and bolts,
rubber gasket, pipes etc. shall be provided by the Contractor. All the
above material shall be of high standards and subjected to the approval
of the Engineer In-Charge.
17.0 The work shall be carried out with least disturbance to the users.
The shut down if any required for carrying out the works shall be
minimum and advance intimation to be given. Shut down periods
will be intimated for the work to be taken up after obtaining the
necessary approval form the Users.
18.0 The Contractor shall inspect the site and ascertain for himself the
nature and extent of work to be executed and shall include all the
items and services necessary whether specifically mentioned or not
in the tender specification, drawing, so as to meet the intent and
purpose of this specification.
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TECHNICAL SPECIFICATIONS
1. SCOPE :
The scope of this section comprises the supply, installation, testing and
commissioning of single skin air handling units of the size and capacity
set forth in the Schedule of Equipment.
2.4 Cooling Coils shall be of the fin and tube having Aluminum fins firmly
bonded to Copper tube (Seamless solid drain). Capacity of the coil
shall be as required under the Schedule of Equipment. Velocity of air
across coil face shall not exceed 500 CFM. Tube shall be of 5/8” O.D.
and with 10-12 fins per inch. Coils shall be tested at 300 psig Nitrogen
pressure in presence of our engineers. Shut off valve (Butterfly type)
at the inlet and outlet of coil to be provided. Proper purging and drain
arrangement to be made on header of coil. Copper tube gauge
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thickness shall not be less than 20 SWG. Aluminum fins gauge shall
not be less than 32 G. Fin punching profile must follow full length air
of contact with tube and must be turned at edges to increase rigidity
and contact.
2.5 Filters shall be cleanable viscous metal AL box type and shall be 50 mm
thick. The filter shall be hold with stiffeners in-between made out of
hollow SS material.
2.9 Sheet metal fresh air louvers with frame, damper, etc. shall be
provided in the clear opening in masonry made by the owner.
2.10 The Unit cost shall be complete with all accessories, including the
following:
1] Manual air vents at high point and drain at low point. 2] Water
Thermometers at Inlet & Outlet.3] Pressure gauges with siphon cocks
at Inlet & Outlet. 4) Canvass Connection
a) Air Side
Air Flow Rate in CFM or Cub.M per hour
Static pressure in mm wg
Entering Dry bulb & Wet bulb temperature
Leaving Dry bulb & Wet bulb temperature
b) Water Side
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Inlet temperature in degree C
Outlet temperature in degree C
Pressure drop in psig
13. PAINTING:
Unit shall be painted with approved type of Epoxy paint (minimum
two coats)
G.I. insulated condensate drain piping with drain valve, upto sump or
floor drain within the air handling unit room. The drain shall be
provided with proper ‘U’ loop. Only piping and valve shall be
measured and paid at unit rate.
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SHEET METAL WORK
1.0 SCOPE:
1.1 The scope of this section comprises the supply and installation of all
sheet metal ducts.
1.2 MATERIAL:
1.2.1 Ducts shall be made of galvanized steel sheets. The galvanized steel
sheets shall conform to IS 277-1965 with 200gsm Zink coating.
601 to 750 24 22 25 x 25 x 3 mm 25 x 25 x 3 mm MS
Angle iron frame angles bracing at 1500
With 6 mm dia. mm from joints
Nuts & bolts
751 to 1000 22 20 25 x 25 x 3 mm 25 x 25 x 3 mm MS
Angle iron frame angles bracing at 1500
With 6 mm dia. mm from joints
Nuts & bolts
1001 to 1500 22 20 40 x 40 x 5 mm 40 x 40 x 3 mm MS
Angle iron frame angles bracing at 1500
With 8 mm dia. mm from joints
Nuts & bolts
1501 to 2250 20 16 50 x 50 x 3 mm 40 x 40 x 3 mm MS
Angle iron to be angle bracing at
Cross braced 1200 mm from joints
diagonally with or 40 x 40 x 3 mm MS
10 mm dia. nuts angle diagonal bracing
and bolts at 125
centre.
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HANGERS FOR DUCT:
All the MS angle, use for duct support & brazing etc, shall be hot dip
galvanized
1.6 DAMPERS:
1.3.1 All dampers shall be louver dampers of robust construction & tightly
fitted. The design, method of handling and control, shall be suitable
for the location and service required.
1.3.5 Dampers shall be provided with suitable links, louvers and quadrants
as required for their proper operation, control or setting in any desired
position. Dampers & their operating devices shall be made robust,
easily operable and accessible through suitable access doors in the
ducts. Every damper shall have an indicating device clearly showing
the damper position at all times.
1.3.3 Dampers shall be placed in ducts & on main supply or return air duct
for the proper volume control and balancing the system.
1.4.1 All side wall supply air grills shall be similar and equal to Tuttle and
Bailey Triflox T 647 double deflection register with approved damper.
Supply air grills shall be provided with vertical and horizontal
adjustable bars and volume control multi-louver damper that shall be
key operated from the front of the grills.
1.4.2 All return air grilles shall be similar & equal to Tuttle & Bailey
Aerovane 770D grills.
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1.5 INSTALLATIONS:
1.5.1 The duct fabrication & installation shall generally conform to I.S. 655-
1963.
1.5.2 The contractor shall provide and neatly erect all sheet metal work or as
may be required to carry out the intent of these specifications and this
shall meet with the approval of the Engineer in all its parts and details.
1.5.4 All metal work in dead or furred down spaces shall be erected in time
to cause no delay to other contractors in the building.
1.5.5 Ducting over furred ceiling shall be supported from the slab above, or
from beams. In no case shall a duct be supported from the ceiling
hangers or be permitted to rest on a hung ceiling.
1.5.6 If a duct cannot be run as decided, the Contractor shall install the duct
between the required point by any path available, subject to the
approval of the Engineer.
1.5.7 All ducts shall be rigid and shall be adequately supported and braced
where required with standing beams, tees or angles of ample size to
keep the ducts true to shape and to prevent buckling, vibration or
breathing.
1.5.8 All joints shall be made tight and all interior surfaces shall be smooth.
Bends shall be made with radius not less than ½ the width of the duct
or with scientifically designed interior curved vanes, as approved. The
vanes shall be so spaced that the aspect ratio of each of the individual
elbow formed by the vanes will be about five.
1.5.9 All sheet metal connections, partitions & plenums required to confine
the flow of air to and through the filters and fans, shall be constructed
of 18 G galvanized Iron, thoroughly stiffened with 1” x 1” angle Iron
braces and fitted with all necessary doors as required by the Engineer,
to give access to all parts of the apparatus. Doors shall be not less than
18” x 20” in size.
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1.5.11 Air handling units shall be connected to duct work by inserting at air
inlet and air outlet a double canvas sleeve. Each sleeve shall be
minimum 4” long securely bonded and bolted to duct and units. Each
sleeve shall be made smooth and the connecting duct work rigidly held
in line with unit inlet or outlet.
1.6 INSULATION:
1.0 SCOPE:
1.1 The scope of this section comprises the supply and application of
insulation as herein specified.
2.1 All pipes, ducts & equipments operating at temperature lower than the
ambient shall be insulated in the manner specified hereinafter.
p) Pipes:
Rigid preformed sections of expanded polystyrene of uniform
density of 24 Kgs./m3 with a `K’ value of not more than 0.23
B.T.U/ Hr./In/Sq.ft./0F at 500F mean temperature.
2.6 No insulation shall be applied on pipes until the pipes are satisfactorily
tested.
2.5 All valves, fittings, strainers etc. in chilled water piping shall be
insulated to the same thickness as specified for the main run of piping.
Valve bonnets, yokes and spindles shall be insulated in such a manner
as not to cause damage to insulation when the valve is used or
serviced.
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2.6 Cabinet air handling units shall be insulated as follows.
Fans & coil section panels shall be internally lined with fire retardant
quality 25 mm thick, 24 Kgs./m3 density thermocole slab (with black
pigmented neoprene coating).
The duct surface shall be cleaned and hot bitumen applied in patches
and resin bonded glass wool cut to appropriate sizes and stuck to the
duct wall. The insulated face shall be covered with RP tissue papers &
perforated AL sheet of 28 Gage thickness having 3mm perforations at
5mm staggered centre and held in position with rivets or galvanized
steel bolt with counter sunk heads & 50 x 50 x 2 mm plate washers at
not more than 600mm centers.
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1.7 PIPING
1.0 SCOPE:
The scope of this section comprises the supply & laying of all pipes
required for this project. On the award of the contract, the tenderer
shall prepare his own detailed working drawings.
2.1 All chilled water piping and fittings shall be of M.S. Class `C’ (heavy
class) of TATA/Jindal make only. The pipe confirming to BIS 1239 for
pipe size upto 150 mm dia. and for pipe size 200 mm dia. and above
shall be as per BIS 3589 having minimum 6 mm thickness. All joining
in piping shall generally be by welding unless otherwise mentioned or
as directed at site. All welding shall be done by qualified welders and
shall strictly confirm to Indian Standard code of procedure for manual
metallic welding of mild steel as per BIS 823.
2.2 The piping shall be so designed that the water velocity through the
piping shall not exceeds maximum 8 fps and also the piping friction
drop shall be limited to 4 m per hundred meter of pipe length.
Pipe threads shall be of I.S. 554/1955 and flanges of I.S. 1536/1960..
Pipes shall be sloping towards drain points.
2.3 Fittings shall be new and from standard manufacturers. Fittings shall
be malleable casting of pressure ratings suitable for the piping system.
Fittings used on welded piping shall be of the weldable type. Flanges
shall be new and from standard manufacturers. Supply of flanges shall
include bolts, washers etc. as required.
2.6 All welded piping is subject to the approval of the Engineer and
sufficient number of flanges and unions shall be provided as required
under.
2.7 All the drain piping shall be of G.I. ‘C’ class of TATA/Jindal make with
the Insulation as specified in the ‘Insulation’
----------------------------------------------------------------------------------------------
Size Construction Ends
----------------------------------------------------------------------------------------------
12 to 65 mm Gun metal Screwed female
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65 mm & over a) Body - Cast Iron Flanged
b) Spindle, valves seat,
Wedge, nut etc. – Bronze or
Gun Metal
===================================================
3.1 Pipe runs and sizes should to meet the site conditions. The contractor
on the award of the work shall prepare detailed working drawings,
showing the cross section, longitudinal sections, details of fittings,
locations of isolating, drain and air valves etc. They must keep in view
the specific openings in buildings and other structures through which
the pipes are designed to pass.
3.3 Pipe supports shall be of steel, adjustable for height and prime coated
with rust preventive paint and finish coated black. Where pipe and
clamp are of dissimilar material, a gasket shall be provided in between.
3.4 Vertical risers shall be parallel to wall and column lines and shall be
straight and plump. Risers passing from floor to floor shall be
supported at each floor by clamps or collars attached to pipe and with
a 12 mm thick rubber pad or any resilient material. Where pipes pass
through the terrace floor, suitable flashing shall be provided to prevent
137
water leakage. Risers shall also have a suitable elbow or concrete pipe
support at the lowest point.
3.10 Cut-outs required in the floor slabs for taking the various pipes are
provided. Tenderers shall carefully examine the cutouts provided and
clearly point out wherever the cutouts do not meet with the
requirements.
3.8 Piping work shall be carried out with minimum disturbance to the
other work on the site. A program of work shall be chalked out in
consultation with the Engineer.
3.9 All pipes using screwed fittings shall be accurately cut to the required
sizes and threaded in accordance with I.S. 554/1955 and burrs
removed before laying. Open ends of the piping shall be blocked as
the pipe is installed to avoid entrance of foreign matter. Wherever
reducers are to be made in horizontal runs, eccentric reducers shall be
used if the piping is to drain freely; in other locations, concentric
reducers may be used.
3.10 Drains shall be provided at all low points in the piping system and
shall be of the following sizes:
Mains Drain
Upto 300 mm 25 mm
Over 300 mm 40 mm
Drains shall be provided with gate valves of equal size with rising
spindle. Drains shall be piped through equal size G.I. pipe to the
nearest drain or floor waste. Piping shall be pitched towards drain
points.
4.1 The pressure gauges shall be Bourbon tube type confirming to IS : 3624
and shall be with siphon cock and angle valve. Pressure gauges shall
be not less than 150 mm dia. and of appropriate range etc. duly
calibrated before installation. The Pressure gauges shall be of
H.GURU/equ. make.
4.2 Care shall be taken to protect pressure gauges during pressure testing.
5.0 THERMOMETERS:
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5.1 Thermometers shall be either 150 mm dia. dial or direct reading
industrial type, of appropriate range, duly calibrated before
installation. Thermometers shall be installed in separable wells.
6.0 INSULATION:
8.0 TESTING:
9.0 PAINTING:
9.1 After all the piping has been installed, tested and run for at least 10
days of eight hours each, the piping shall be given two finish coats, as
follows:
----------------------------------------------------------------------------------------------
Service Flow Colour
----------------------------------------------------------------------------------------------
139
Chilled water supply return
as approved by the
Engineer
====================================================
9.2 The direction of flow of fluid in the pipe shall be visibly marked in
White arrows.
1.0 SCOPE:
1.8 The scope of this section comprises the supply & installation of all
electrical equipment, such as, electrical motors
2.1 Rating of the motors shall be as indicated by you in the data sheets and
as per the requirements of the airflow and static pressure. Ratings shall
be on the basis of the specified ambient temperature and without
exceeding the maximum temperature limits set by IS 325/1961.
3.1 All motors shall be screen protected drip proof type TEFC with Class-C
insulation, conforming to I.S. 325/1961 unless otherwise specified.
3.3 Bearings shall be combination ball and roller type with limit
lubricators.
3.5 The starting torque shall match with the load torque and the starting
current shall not exceed 6 times the full load current.
4.0 INSTALLATION:
4.1 All motors shall be mounted on a common foundation with the driven
equipment coupled through flexible couplings or through belt drive.
Installation shall be in accordance with I.S. 900/1956.
140
4.3 All drive arrangements and couplings shall be provided with a safety
guard.
5.0 TESTING:
5.1 Motors shall be tested in accordance with the relevant Indian Standard
Specifications and test certificates furnished for routine type and high
voltage tests.
6.0 PAINTING:
6.1 All motors, starters and the frame work shall be painted with two coats
of a suitable paint of approved colour.
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Schedule of Technical Data for each Air Handling Unit
(To be submitted for each AHU separately)
XXII) General:
40) Make:-
41) Air Discharge Direction:- Horizontal or Vertical
42) Overall Dimensions:-
43) Weight (including water):-
44) Type of Vibration Isolators:-
45) Approx. noise level (db):-
46) Drive belts & size (Flat, Belt, V-Belt):-
47) G.I. Casing Gauge:-
48) AHU body insulation material & thickness:-
49) Density of insulation material :-
50) Drain Tray Material :-
51) Drain tray insulating material & thickness:-
52) Whether inspection door provided for AHU body:-
142
XXIV) Filter Section:
22) Type:-
23) Gross filter area:-
24) Velocity through filter (F.P.M.):-
25) Press drop through filter when new (mm, W.G.):-
26) Efficiency:-
27) Filter material:-
28) Filter Casing Material & Gauge
XXVII) VALVES
1. Butterfly Valve
1] Make :-
2] Model :-
2. Gate Valve
1] Make :-
2] Model :-
143
XXVIII) Gauges
1. Pressure Gauge
1) Make:-
2) Type:-
2. Thermometers
1) Make:-
2) Type:-
VIII) Miscellaneous
1. Insulation (Duct/Piping)
1) Make:-
2) Thickness & Density:-
2. Piping
1) Make
2) Class of Pipe
3. Ducting Sheet
1) Make of Sheet
144
ACCEPTABLE/APPROVED MAKE OF MATERIALS
Material Make
2. Pipes Tata/Jindal
145
TATA INSTITUTE OF FUNDAMENTAL RESEARCH
Technical Services
TENDER DOCUMENT
146
CONDITIONS OF TENDER
34. Quotation should be valid for a period of 120 days from the date of
opening of the tender.
35. Tenders in sealed envelopes duly superscribed with the Tender No.
and due date, shall be addressed to the Purchase Officer, Tata Institute
of Fundamental Research, Homi Bhabha Road, Colaba, Mumbai – 400
005.
39. Tenders which do not comply with the above conditions are liable to
be rejected.
40. The Institute will not defray any expenses whatsoever incurred by the Bidders
for the preparation of bids.
10. Before submitting the bids, the Bidders shall make themselves fully
conversant with the technical specifications and other documents as
attached so that no ambiguity arises at a later date in this respect.
11. The owner reserves the right to postpone the date of submission and
opening of bids.
147
12. The bidders shall quote in English their rates/prices both in figures, as
well as in words against each item of the work as detailed in the
enclosed Schedule of Quantities. In the event of any discrepancy
between the quoted rates/prices in words and that quoted in figures,
the rates/prices quoted in words shall govern.
13. The bidders must return the complete set of bid document. Each page
of the bid document must be signed and dated by the bidder. Any bid
not so signed and dated is likely to be rejected. All writing shall be in
ink only. Any corrections in the entries in the Schedule of Quantities of
this bid document, shall be initialed and dated by the bidder before
submission of the bid. No parts of the bid document shall be altered,
overwritten or amended by the Bidder
14. The Institute shall be under no obligation to accept the lowest or any
tender received in response to this tender notice and shall be entitled
to reject any tender without assigning any reason whatsoever.
148
GENERAL CONDITIONS OF CONTRACT
1.56 The term `Sub-Contractor’ shall mean the firm or persons named in the
contract for any part of the work or any person to whom any part of
the work has been sublet with the consent in writing of the Engineer-
In-Charge and shall include his heirs, successors and assignees
approved by the Purchaser.
1.57 The Term `Inspector’ shall mean any person appointed by/or on behalf
of the Purchaser to inspect supplies, stores or work under the contract
or any person deputed by the Inspector for the purpose.
u) Specifications
v) Drawing
w) Sealed Pattern denoting a pattern sealed and signed by the
Inspector.
x) Proprietary make denoting the produce of an individual firm.
y) Any other details governing the construction, manufacture
and/or supply as existing for the contract.
1.59 The term `Engineer’ shall mean Engineer, Central Services, Tata
Institute of Fundamental Research, Colaba, Mumbai or some other
person for the time being or from time to time duly appointed in
writing by the Owner to act as Engineer for the purpose of the Contract
or in default of such appointment the Purchaser.
149
1.60 The term `Specification’ shall mean the specifications annexed to or
issued with these Conditions of Contract.
1.61 The term `Site’ shall mean the place or places at which the Equipment
is to be delivered or work done by the Contractor shall include where
applicable the lands and buildings upon or in which the works are to
be executed and shall also include the place or places at which
fabrication and other work is being carried out by the Contractor.
1.63 The `Contract’ shall mean acceptance of the work order placed on
contractor/supplier under section (2) of these conditions and shall
include these conditions of Contract, Specifications, Schedule,
Drawing, Letter of Intent of the Purchaser and any subsequent
amendments mutually agreed upon.
1.64 `Tests on Completion’ shall mean such tests are prescribed by the
specifications or have been mutually agreed to between the
Contractor/Supplier and the Purchaser to be made before the
equipment is taken over by the Purchaser.
1.66 Words importing singular shall also include plural and vice versa
where context requires.
58.0 Contract:
150
59.0 Work at Site:
59.1 The contractor should ensure that his people follow safe practices at
work.
59.3 Work at the Purchaser’s premises shall be carried out at such time as
the Purchaser may approve but the Purchaser shall give the
Contractor/ Supplier all reasonable facilities for the same. The
Contractor/Supplier shall provide sufficient fencing, notice boards etc.
to guard the works and warn the public.
59.4 The Contractor shall obey Central, local and State regulations and
enactment pertaining to workmen and labour and the Engineer shall
have the right to enquire into and decide all complaints on such
matters.
60.0 Delays:
60.1 The Contractor shall not be entitled to any compensation for any loss
suffered by him on account of delays in commencing or executing the
work, whatever the cause for such delays may be, including delays in
procuring Government controlled or other materials and delay in
obtaining instructions and decisions from Engineer-In-Charge. The
Contractor shall, however, merit extension of time as hereinafter
mentioned.
151
14.0 Extension of Time:
152
7.4 The Contractor/Supplier shall also indemnify the Purchaser against all
claims which may be made upon the Purchaser whether under the
Workmen’s Compensation Act or any other statute in force during the
currency of this contract or at common law in respect of any employee
of the Contractor/Supplier or of any of his sub-contractor and shall at
his own expense effect and maintain until the work has been `Taken
Over’, with an approved office.
7.9 The Purchaser, with the concurrence of the Engineer, shall be at liberty
and is hereby empowered to deduct the amount of any damages
compensation costs, charges and expenses arising or accruing from or
in respect of any such claims or damages from any sums due to or
become due to the Contractor/Supplier.
153
GENERAL INFORMATION TO BIDDERS
19. It is important that the bidder must satisfy himself before quoting that
the space provided is adequate for installation of his plant along with
all equipments and accessories as no extra space can be provided. The
tenderers must visit the site and take the actual measurement before
quoting. The bidders shall furnish a fully dimensioned layout for his
Package unit, with all equipment and accessories along with quotation.
20. Bidder shall furnish the data called for in data sheets and the schedules
in the standard Proforma to facilitate correct evaluation of his bid in a
most expeditious manner. It is in the interest of the bidder to submit
the bid in above manner with complete technical details, failing which
it is likely that his bid may not be considered.
7. Bidder shall clearly specify all the deviations with respect to this
specification in the appropriate schedule.
154
8.2 Tenderers are required to fill in unit rates for all the items mentioned
in the enclosure and any additional items quoted by them in the
Financial Bid. In absence of the unit rates, the offer may be
considered as invalid.
8.3 All the equipments supplied shall be as per the ‘List of Approved
Make’ attached .
10.2 The contractor shall make his own arrangement for supply, erection
and dismantling on completion of works of his temporary
distribution system, distribution panels and other equipments he
may require to take the power from the purchaser's supply points.
10.4 The purchaser will not hold himself responsible for the consequences
of any interruptions to the continuity of the power supply or power
system voltage and frequency fluctuations.
10.5 The electric power shall not be used for heating purposes.
10.6 Electrical power made available to the contractor, during testing and
commissioning for the refrigeration unit is free of charge.
11.1 The bidder shall provide in detail the Service Support Set-up in
Mumbai of the manufacturer or himself and lead time for
replacement of faulty parts and for providing technical service.
155
The entire system will be on comprehensive AMC with the
supplier after the expiration of the guarantee period.
11.2 The tenderer shall furnish complete set of tools & wrenches for
making adjustments, repairs & preventive maintenance including
those required for erection.
12.1 The contractor shall submit tracings in original with five prints of all
installation drawings based on which equipments are installed &
commissioned.
156
INSTRUCTIONS TO BIDDERS & SPECIFIC
NON-TECHNICAL REQUIREMENTS
b) Security Deposit:
5% (i.e. five percent) of the gross value of the work will be
deducted from the Contractor’s bill towards Security Deposit.
157
4. Prices and rates quoted shall include cost of all materials, labour, plant,
equipment, temporary work, tools, setting out, supervision, transport,
taxes, royalties, octroi and any local tax or levy payable on all
transactions, insurance and everything necessary for due performance
of work under this contract.
5. Prices and unit rates shall be valid even if the contract is split.
7. a) Site Visit:
The bidders may like to visit the work site before submitting
their bids to get conversant with site conditions, which may
affect the work.
b) Location of Site:
Tata Institute of Fundamental Research
Navy Nagar, Colaba, Mumbai-400 005
8. The work should be completed within 6 months from the date of issue
of Purchase Order.
9. Work shall commence at site within 2 months from the date of issue of
letter of Purchase Order.
10. The Contractor should plan and give his daily program for execution
of work in advance so that no disturbance is created in the routine
working of the Institute.
158
13. Income Tax as per the prevailing rates will be deducted from the
progressive bills.
14. The contractor shall not without the consent in writing of the Owner
assign or sublet the contract.
15. No labour below the age of 18 years shall be employed at site.
16. Contractor shall be liable to pay workman compensation to his labour
as per prevailing rules for any accident occurring at our site.
17. The contractor shall pay wages to his workmen as per the Statutory
Minimum Wages Act.
18. The Contractor shall provide all risk insurance for his men, material
and machines and absolve us of all risk and liabilities whatsoever
pertaining to his men, material and machines.
19. The Contractor will arrange for photo passes of his personnel and get
the same endorsed by our Establishment/Security Department before
beginning the work.
20. The Contractor will ensure that his workmen follow safe practices at
Work.
21. The Contractor will work from 8.00 a.m. to 6.00 p.m.
22. No labour camp etc. will be allowed to be put up inside or in the
vicinity of the Institute.
23 Any dispute arising from this contract will be referred to two
arbitrators one to be appointed by you and one by us. The two
arbitrators, in the event of their disagreement will appoint an Umpire.
The decision of the Umpire shall be final and binding. The arbitration
will proceed as per Indian Arbitration Act, 1940, as amended up to
date.
24. The contractor should ensure that his engineer/supervisor is present
at site throughout the progress of works till completion.
25. Terms of Payment:
Payment of pipe lines shall be made as per unit length i.e. per running
mtr./feet.
25.1.5 Unless otherwise agreed to in writing between the Purchaser and the
Contractor/Supplier, payment for the delivery of the equipment
approved by the Inspector will be made as follows:
q) 70% of the Contract value against delivery, prorata of the value
of goods delivered and after checking the same at site.
r) 15% on completion of erection.
s) 10% on commissioning and final inspection and testing at site.
t) 5% against PBG valid for 12 months from the date of handing over or
after expiry of the Defect Liability period as stated in Clause 1d)
page 11.
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26. The bidder should submit technical data sheet, drawings, any other
technical detailed asked for in the tender with Part II i.e. Technical Bid
of the Tender.
27. The schedule of quantities and rates shall be read in conjunction with
the specification, tender drawings, other tender documents, relevant IS
Codes, Engineering hand books, etc. the Contractor shall not rely
merely on the description given in the Schedule of Quantities.
29. Contractor will be fully responsible for lifting, shifting and handling
Institute’s properties such as any articles and materials lying nearby to
proper place as instructed by Site In-Charge.
30. All the materials used shall be used only after approval and tests of the
Engineer-In-Charge as per specifications.
31. All the debris shall be removed by the Contractor at his cost to any
nearest BMC approved dumping yard.
32. Storage and custody of material, till the time of handing over to TIFR,
shall be the responsibility of contractor.
33. The contractor after award of work, should submit detailed schedules
showing program and order in which contractor proposes to carryout
the work with dates and estimated completion time for various parts of
work. This should be submitted in the form of Bar-chart.
34. The Engineer can instruct the contractor to make any alteration,
omission, or variation in work. The difference in cost due to instruction
shall be added or deducted from contract price as the case may be in
accordance with the rate applicable in the contract.
35. DEVIATION FROM THE SPECIFICATIONS:
The Contractor must tender for the equipment as herein specified
but may submit alternate proposals for modifications to details where
such modifications offer technical advantages and will make cost
savings to the owner. The basis and details of calculations of
operating cost and the net expected final saving shall be indicated
wherever such a claim is made. The acceptances or otherwise of
alternate proposal/deviations/ modifications etc. will be decided
solely by the owner.
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BASIS OF DESIGN & SCOPE OF WORK
1.1 Design Parameters for selection of air handling unit & its components
shall be:
2.0 The proposed new AHUs will be put after replacing the old AHUs,
which are in running position. The contractor shall have to carry out
the work in short span of time (during shut down), preferably during
weekends including Sunday. The contractors need to work day and
night to ensure minimum disturbance to users.
3.0 The contractor should inspect the site before quoting and ascertain for
himself the nature, character and extent of work to be executed and
should include all items and services necessary, whether specially
mentioned or not in the specifications, scope etc. to meet with the
intent and purpose of these specification.
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4.0 After award of work contractor should submit the GA drawing as well
as data sheet of AHU, parts etc. for engineer’s approval. He shall start
the manufacturing only after the approval.
61.0 All AHUs with the motor above 5 HP should use the flat type belt for
transmission of power (“Habasit-Iakoka” make flat belt only). Below 5
HP motor, a regular V-type belt of Fenner make should be provided.
62.0 The static pressure & air flow rate mentioned in the tender are
maximum for the purpose of designing the components. However it is
contractor’s responsibility to prove the airflow rate at the time of
commissioning. He can use V belt pulley at initial stage and later on
replace with flat belt once system stabilizes.
63.0 During the replacement of AHU contractor shall cut/modify the
existing header/coil connection as per the new requirement. The new
piping shall be paid on RMT basis as per the tender rate. Similarly
ducting connection includes cutting/modifying the existing ducting
including making new plenum, if necessary. The new ducting shall be
paid on Sqft basis as per tender rate.
64.0 The manufacturer of AHU should have the single space for assembly &
testing of AHU preferably at his work, where different section of AHU
like casing, coil etc. manufactured.
65.0 Supplier shall arrange for inspection/testing of AHU at his works.
TIFR will have liberty to inspect/test the parts of AHU during the
manufacturing/assembly of AHU. No charges will be paid extra
towards inspection/testing. The bidder shall make necessary
arrangements for travel, boarding & lodging for 3 engineers of TIFR
deputed for inspection & testing of the AHUs at manufacturer’s
premises.
66.0 Ceiling suspended type AHU should have intermediate anti vibration
device to stop transmission of vibration to ceiling.
67.0 There are various sizes of insulated piping in the institute on which the
layers of sand cement plaster required. Bidder should quote his rate of
sand cement plaster of various sizes as per item no. 16 of BOQ.
68.0 Spare Motor with pulley shall be provided on extended shaft for Two
AHUs (23500 CFM & 9000 CFM Catering to Pelletron Building)
69.0 Power supply shall be given by TIFR at AHU motor as per requirement
but the termination at motor end (With Copper Lugs) shall be in the
scope of contractor.
70.0 Out of eight AHUs, 4 AHUs of Pelletron block, one AHU for `C’ Block
Mezzanine & one AHU (ceiling suspended) of Pent House are to be
replaced on one to one basis, whereas the remaining two AHUs
capacity have been changed. It is the responsibility of successful bidder
to prove the capacity of each AHU. Mere quoting on the basis of
tender will not absolve the successful bidder from proving the capacity
of AHUs.
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approval of Engineer In-Charge. All necessary arrangements for
working at heights above the floor level like scaffolding, rope etc. shall
be arranged by the Contractor. All materials, equipments, tools &
tackle, shifting and lifting arrangement and other necessary items
required to carry out the work shall be arranged by the Contractor. All
other necessary equipments, arrangements like welding machine, gas
cutter, welding rods, drill bits, drilling machine, grinder, gas cylinders
for gas cutting etc. shall be arranged by the Contractor. Electricity &
water needed for carrying out the work shall be provided free of cost
by TIFR.
16.0 The Contractor shall make arrangements to store his tools, equipments
etc. in his own tool box having proper locking arrangements. Material
required for carrying out the work such as flanges, nuts and bolts,
rubber gasket, pipes etc. shall be provided by the Contractor. All the
above material shall be of high standards and subjected to the approval
of the Engineer In-Charge.
17.0 The work shall be carried out with least disturbance to the users.
The shut down if any required for carrying out the works shall be
minimum and advance intimation to be given. Shut down periods
will be intimated for the work to be taken up after obtaining the
necessary approval form the Users.
18.0 The Contractor shall inspect the site and ascertain for himself the
nature and extent of work to be executed and shall include all the
items and services necessary whether specifically mentioned or not
in the tender specification, drawing, so as to meet the intent and
purpose of this specification.
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TECHNICAL SPECIFICATIONS
1. SCOPE :
The scope of this section comprises the supply, installation, testing and
commissioning of single skin air handling units of the size and capacity
set forth in the Schedule of Equipment.
2.4 Cooling Coils shall be of the fin and tube having Aluminum fins firmly
bonded to Copper tube (Seamless solid drain). Capacity of the coil
shall be as required under the Schedule of Equipment. Velocity of air
across coil face shall not exceed 500 CFM. Tube shall be of 5/8” O.D.
and with 10-12 fins per inch. Coils shall be tested at 300 psig Nitrogen
pressure in presence of our engineers. Shut off valve (Butterfly type)
at the inlet and outlet of coil to be provided. Proper purging and drain
arrangement to be made on header of coil. Copper tube gauge
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thickness shall not be less than 20 SWG. Aluminum fins gauge shall
not be less than 32 G. Fin punching profile must follow full length air
of contact with tube and must be turned at edges to increase rigidity
and contact.
2.5 Filters shall be cleanable viscous metal AL box type and shall be 50 mm
thick. The filter shall be hold with stiffeners in-between made out of
hollow SS material.
2.9 Sheet metal fresh air louvers with frame, damper, etc. shall be
provided in the clear opening in masonry made by the owner.
2.10 The Unit cost shall be complete with all accessories, including the
following:
1] Manual air vents at high point and drain at low point. 2] Water
Thermometers at Inlet & Outlet.3] Pressure gauges with siphon cocks
at Inlet & Outlet. 4) Canvass Connection
a) Air Side
Air Flow Rate in CFM or Cub.M per hour
Static pressure in mm wg
Entering Dry bulb & Wet bulb temperature
Leaving Dry bulb & Wet bulb temperature
b) Water Side
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Inlet temperature in degree C
Outlet temperature in degree C
Pressure drop in psig
16. PAINTING:
Unit shall be painted with approved type of Epoxy paint (minimum
two coats)
G.I. insulated condensate drain piping with drain valve, upto sump or
floor drain within the air handling unit room. The drain shall be
provided with proper ‘U’ loop. Only piping and valve shall be
measured and paid at unit rate.
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SHEET METAL WORK
1.0 SCOPE:
1.1 The scope of this section comprises the supply and installation of all
sheet metal ducts.
1.2 MATERIAL:
1.2.1 Ducts shall be made of galvanized steel sheets. The galvanized steel
sheets shall conform to IS 277-1965 with 200gsm Zink coating.
601 to 750 24 22 25 x 25 x 3 mm 25 x 25 x 3 mm MS
Angle iron frame angles bracing at 1500
With 6 mm dia. mm from joints
Nuts & bolts
751 to 1000 22 20 25 x 25 x 3 mm 25 x 25 x 3 mm MS
Angle iron frame angles bracing at 1500
With 6 mm dia. mm from joints
Nuts & bolts
1001 to 1500 22 20 40 x 40 x 5 mm 40 x 40 x 3 mm MS
Angle iron frame angles bracing at 1500
With 8 mm dia. mm from joints
Nuts & bolts
1501 to 2250 20 16 50 x 50 x 3 mm 40 x 40 x 3 mm MS
Angle iron to be angle bracing at
Cross braced 1200 mm from joints
diagonally with or 40 x 40 x 3 mm MS
10 mm dia. nuts angle diagonal bracing
and bolts at 125
centre.
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HANGERS FOR DUCT:
All the MS angle, use for duct support & brazing etc, shall be hot dip
galvanized
1.7 DAMPERS:
1.3.1 All dampers shall be louver dampers of robust construction & tightly
fitted. The design, method of handling and control, shall be suitable
for the location and service required.
1.3.6 Dampers shall be provided with suitable links, louvers and quadrants
as required for their proper operation, control or setting in any desired
position. Dampers & their operating devices shall be made robust,
easily operable and accessible through suitable access doors in the
ducts. Every damper shall have an indicating device clearly showing
the damper position at all times.
1.3.3 Dampers shall be placed in ducts & on main supply or return air duct
for the proper volume control and balancing the system.
1.4.1 All side wall supply air grills shall be similar and equal to Tuttle and
Bailey Triflox T 647 double deflection register with approved damper.
Supply air grills shall be provided with vertical and horizontal
adjustable bars and volume control multi-louver damper that shall be
key operated from the front of the grills.
1.4.2 All return air grilles shall be similar & equal to Tuttle & Bailey
Aerovane 770D grills.
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1.5 INSTALLATIONS:
1.5.1 The duct fabrication & installation shall generally conform to I.S. 655-
1963.
1.5.2 The contractor shall provide and neatly erect all sheet metal work or as
may be required to carry out the intent of these specifications and this
shall meet with the approval of the Engineer in all its parts and details.
1.5.4 All metal work in dead or furred down spaces shall be erected in time
to cause no delay to other contractors in the building.
1.5.5 Ducting over furred ceiling shall be supported from the slab above, or
from beams. In no case shall a duct be supported from the ceiling
hangers or be permitted to rest on a hung ceiling.
1.5.6 If a duct cannot be run as decided, the Contractor shall install the duct
between the required point by any path available, subject to the
approval of the Engineer.
1.5.7 All ducts shall be rigid and shall be adequately supported and braced
where required with standing beams, tees or angles of ample size to
keep the ducts true to shape and to prevent buckling, vibration or
breathing.
1.5.8 All joints shall be made tight and all interior surfaces shall be smooth.
Bends shall be made with radius not less than ½ the width of the duct
or with scientifically designed interior curved vanes, as approved. The
vanes shall be so spaced that the aspect ratio of each of the individual
elbow formed by the vanes will be about five.
1.5.9 All sheet metal connections, partitions & plenums required to confine
the flow of air to and through the filters and fans, shall be constructed
of 18 G galvanized Iron, thoroughly stiffened with 1” x 1” angle Iron
braces and fitted with all necessary doors as required by the Engineer,
to give access to all parts of the apparatus. Doors shall be not less than
18” x 20” in size.
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1.5.11 Air handling units shall be connected to duct work by inserting at air
inlet and air outlet a double canvas sleeve. Each sleeve shall be
minimum 4” long securely bonded and bolted to duct and units. Each
sleeve shall be made smooth and the connecting duct work rigidly held
in line with unit inlet or outlet.
1.6 INSULATION:
1.0 SCOPE:
1.1 The scope of this section comprises the supply and application of
insulation as herein specified.
2.1 All pipes, ducts & equipments operating at temperature lower than the
ambient shall be insulated in the manner specified hereinafter.
u) Pipes:
Rigid preformed sections of expanded polystyrene of uniform
density of 24 Kgs./m3 with a `K’ value of not more than 0.23
B.T.U/ Hr./In/Sq.ft./0F at 500F mean temperature.
2.7 No insulation shall be applied on pipes until the pipes are satisfactorily
tested.
2.5 All valves, fittings, strainers etc. in chilled water piping shall be
insulated to the same thickness as specified for the main run of piping.
Valve bonnets, yokes and spindles shall be insulated in such a manner
as not to cause damage to insulation when the valve is used or
serviced.
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2.6 Cabinet air handling units shall be insulated as follows.
Fans & coil section panels shall be internally lined with fire retardant
quality 25 mm thick, 24 Kgs./m3 density thermocole slab (with black
pigmented neoprene coating).
The duct surface shall be cleaned and hot bitumen applied in patches
and resin bonded glass wool cut to appropriate sizes and stuck to the
duct wall. The insulated face shall be covered with RP tissue papers &
perforated AL sheet of 28 Gage thickness having 3mm perforations at
5mm staggered centre and held in position with rivets or galvanized
steel bolt with counter sunk heads & 50 x 50 x 2 mm plate washers at
not more than 600mm centers.
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1.7 PIPING
1.0 SCOPE:
The scope of this section comprises the supply & laying of all pipes
required for this project. On the award of the contract, the tenderer
shall prepare his own detailed working drawings.
2.1 All chilled water piping and fittings shall be of M.S. Class `C’ (heavy
class) of TATA/Jindal make only. The pipe confirming to BIS 1239 for
pipe size upto 150 mm dia. and for pipe size 200 mm dia. and above
shall be as per BIS 3589 having minimum 6 mm thickness. All joining
in piping shall generally be by welding unless otherwise mentioned or
as directed at site. All welding shall be done by qualified welders and
shall strictly confirm to Indian Standard code of procedure for manual
metallic welding of mild steel as per BIS 823.
2.2 The piping shall be so designed that the water velocity through the
piping shall not exceeds maximum 8 fps and also the piping friction
drop shall be limited to 4 m per hundred meter of pipe length.
Pipe threads shall be of I.S. 554/1955 and flanges of I.S. 1536/1960..
Pipes shall be sloping towards drain points.
2.3 Fittings shall be new and from standard manufacturers. Fittings shall
be malleable casting of pressure ratings suitable for the piping system.
Fittings used on welded piping shall be of the weldable type. Flanges
shall be new and from standard manufacturers. Supply of flanges shall
include bolts, washers etc. as required.
2.6 All welded piping is subject to the approval of the Engineer and
sufficient number of flanges and unions shall be provided as required
under.
2.7 All the drain piping shall be of G.I. ‘C’ class of TATA/Jindal make with
the Insulation as specified in the ‘Insulation’
----------------------------------------------------------------------------------------------
Size Construction Ends
----------------------------------------------------------------------------------------------
12 to 65 mm Gun metal Screwed female
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65 mm & over a) Body - Cast Iron Flanged
b) Spindle, valves seat,
Wedge, nut etc. – Bronze or
Gun Metal
===================================================
3.1 Pipe runs and sizes should to meet the site conditions. The contractor
on the award of the work shall prepare detailed working drawings,
showing the cross section, longitudinal sections, details of fittings,
locations of isolating, drain and air valves etc. They must keep in view
the specific openings in buildings and other structures through which
the pipes are designed to pass.
3.3 Pipe supports shall be of steel, adjustable for height and prime coated
with rust preventive paint and finish coated black. Where pipe and
clamp are of dissimilar material, a gasket shall be provided in between.
3.4 Vertical risers shall be parallel to wall and column lines and shall be
straight and plump. Risers passing from floor to floor shall be
supported at each floor by clamps or collars attached to pipe and with
a 12 mm thick rubber pad or any resilient material. Where pipes pass
through the terrace floor, suitable flashing shall be provided to prevent
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water leakage. Risers shall also have a suitable elbow or concrete pipe
support at the lowest point.
3.11 Cut-outs required in the floor slabs for taking the various pipes are
provided. Tenderers shall carefully examine the cutouts provided and
clearly point out wherever the cutouts do not meet with the
requirements.
3.8 Piping work shall be carried out with minimum disturbance to the
other work on the site. A program of work shall be chalked out in
consultation with the Engineer.
3.9 All pipes using screwed fittings shall be accurately cut to the required
sizes and threaded in accordance with I.S. 554/1955 and burrs
removed before laying. Open ends of the piping shall be blocked as
the pipe is installed to avoid entrance of foreign matter. Wherever
reducers are to be made in horizontal runs, eccentric reducers shall be
used if the piping is to drain freely; in other locations, concentric
reducers may be used.
3.10 Drains shall be provided at all low points in the piping system and
shall be of the following sizes:
Mains Drain
Upto 300 mm 25 mm
Over 300 mm 40 mm
Drains shall be provided with gate valves of equal size with rising
spindle. Drains shall be piped through equal size G.I. pipe to the
nearest drain or floor waste. Piping shall be pitched towards drain
points.
4.1 The pressure gauges shall be Bourbon tube type confirming to IS : 3624
and shall be with siphon cock and angle valve. Pressure gauges shall
be not less than 150 mm dia. and of appropriate range etc. duly
calibrated before installation. The Pressure gauges shall be of
H.GURU/equ. make.
4.2 Care shall be taken to protect pressure gauges during pressure testing.
5.0 THERMOMETERS:
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5.1 Thermometers shall be either 150 mm dia. dial or direct reading
industrial type, of appropriate range, duly calibrated before
installation. Thermometers shall be installed in separable wells.
6.0 INSULATION:
8.0 TESTING:
9.0 PAINTING:
9.1 After all the piping has been installed, tested and run for at least 10
days of eight hours each, the piping shall be given two finish coats, as
follows:
----------------------------------------------------------------------------------------------
Service Flow Colour
----------------------------------------------------------------------------------------------
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Chilled water supply return
as approved by the
Engineer
====================================================
9.2 The direction of flow of fluid in the pipe shall be visibly marked in
White arrows.
1.0 SCOPE:
1.10 The scope of this section comprises the supply & installation of all
electrical equipment, such as, electrical motors
2.1 Rating of the motors shall be as indicated by you in the data sheets and
as per the requirements of the airflow and static pressure. Ratings shall
be on the basis of the specified ambient temperature and without
exceeding the maximum temperature limits set by IS 325/1961.
3.1 All motors shall be screen protected drip proof type TEFC with Class-C
insulation, conforming to I.S. 325/1961 unless otherwise specified.
3.3 Bearings shall be combination ball and roller type with limit
lubricators.
3.5 The starting torque shall match with the load torque and the starting
current shall not exceed 6 times the full load current.
4.0 INSTALLATION:
4.1 All motors shall be mounted on a common foundation with the driven
equipment coupled through flexible couplings or through belt drive.
Installation shall be in accordance with I.S. 900/1956.
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4.3 All drive arrangements and couplings shall be provided with a safety
guard.
5.0 TESTING:
5.1 Motors shall be tested in accordance with the relevant Indian Standard
Specifications and test certificates furnished for routine type and high
voltage tests.
6.0 PAINTING:
6.1 All motors, starters and the frame work shall be painted with two coats
of a suitable paint of approved colour.
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Schedule of Technical Data for each Air Handling Unit
(To be submitted for each AHU separately)
XXIX) General:
53) Make:-
54) Air Discharge Direction:- Horizontal or Vertical
55) Overall Dimensions:-
56) Weight (including water):-
57) Type of Vibration Isolators:-
58) Approx. noise level (db):-
59) Drive belts & size (Flat, Belt, V-Belt):-
60) G.I. Casing Gauge:-
61) AHU body insulation material & thickness:-
62) Density of insulation material :-
63) Drain Tray Material :-
64) Drain tray insulating material & thickness:-
65) Whether inspection door provided for AHU body:-
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XXXI) Filter Section:
29) Type:-
30) Gross filter area:-
31) Velocity through filter (F.P.M.):-
32) Press drop through filter when new (mm, W.G.):-
33) Efficiency:-
34) Filter material:-
35) Filter Casing Material & Gauge
XXXIV) VALVES
1. Butterfly Valve
1] Make :-
2] Model :-
2. Gate Valve
1] Make :-
2] Model :-
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XXXV) Gauges
1. Pressure Gauge
1) Make:-
2) Type:-
2. Thermometers
1) Make:-
2) Type:-
VIII) Miscellaneous
1. Insulation (Duct/Piping)
1) Make:-
2) Thickness & Density:-
2. Piping
1) Make
2) Class of Pipe
3. Ducting Sheet
1) Make of Sheet
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ACCEPTABLE/APPROVED MAKE OF MATERIALS
Material Make
2. Pipes Tata/Jindal
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