KAIZEN DATA

DEPT./ PROCESS : SLD ASSY MODULE : M520

PROJECT TITLE : OBJECTIVE * :

ELIMINATION OF PROCESS REVERSE PROCESS

MOTOR LINE

M/C. / LINE NO. : SPEED LIMITATION DEVICE -MOTOR LINE START DATE : 10.02.2017
IMPLEMENTATION
KAIZEN NO. : 16 15.02.2017
DATE :

KAIZEN THEME : To improved the safety.

EXISTING PROPOSED

Sector Assy in left

side of the operator Sector Assy in Right
side of the operator
 RESULTS ACHIEVED : To eliminated the reverse flow Process

Product no./ TOTAL/

PROCESS
Demand month

SLD MOTOR LINE

Total

ACTION TO SUSTAIN THE IMPROVEMENT :

Improvements and benefits has communicated to operators.Monitoring the
same.
EN DATA TEAM MEMBERS :

Name with Initial Code No Dept.

A.SENTHAMARAIKANAN E201489 PROD

N.R.VELMURUGAN E200331 SLD - QE

CFT
K.MAHENDRAN E200536 PROD
PROD
SLD - QE
DESCRIPTION OF KAIZEN : In existing method, the Sector Assy was fixed from
left side of the operator in motor line assy in reverse flow method. Now
proposed method is Sector Assy was fixed from Right side of operator the
process flow is single.

BENEFITS:
1. To Eliminated The reverse flow
2.To Avoid the piece Mix up.
3.To Improved safety.

REACTIVE
KAIZEN
PROACTIVE KAIZEN ü

THIS KAIZEN IS IF REVERSIBLE UPDATED IN

REVERSIBLE WSS / WIS
IRREVERSIBLE EQUPT. FIXTURE DRG.
COMPONENT DRG.

SCOPE & PLAN FOR HORIZONTAL IMPLEMENTATION :

OBJECTIVE *
A) SETUP & ADJUSTMENT LOSSES
B) DEFECT / REWORK LOSSES
C) CYCLE TIME REDUCTION
D) OTHERS