Professional Documents
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50000865-MAN-001 -
December 2006
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User’s Manual
KS6600 Pneumatic Kelly Spinner
50000865-MAN-001
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Document number 50000865-MAN-001
Revision -
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Revision History
Change Description
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Document number 50000865-MAN-001
Revision -
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Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
KS6600 restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Design safety factor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Limited warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Identification numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Assembly numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Torque arrestor chains. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chain connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Main air line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Master stand pipe assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Filter with auto drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Control pilot valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Pilot hose assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Air regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Customer supplied items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Air lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Lubricator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Kelly spinner oil level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Air filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Control pilot valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installation and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
General procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Piping requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pilot valve installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
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Table of Contents
Valve stand pipe assembly in installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Filter and lubricator installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Air regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Main airline installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Kelly spinner assmbly installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Connecting air supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Cable support installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Intended usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Assembly and dis-assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Steps 1 thru 16 (see figure 5-6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Steps 17 thru 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Steps 28 thru 40, see fig 5-11 thru 5-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Steps 41 thru 64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Steps 65 thru 81 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Steps 82 thru 97 (see fig 5-37) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Steps 98 thru 112, see fig 3-40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Air supply inspection and repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Appendixes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Storage, transport and decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Spare parts for one year’s operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
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General Information
This manual contains installation, operation, maintenance and parts information. Information in
this manual should enable qualified personnel to install, operate and troubleshoot this system.
Every effort has been made to ensure the accuracy of the information contained herein. National
Oilwell NOV (NOV) will not be held liable for errors in this material, or for consequences arising
from misuse of this material.
Conventions
Notes, Cautions, and Warnings
Notes, cautions, and warnings provide readers with additional information and advise the reader
to take specific action to protect personnel from potential injury or lethal conditions. They may
also inform the reader of actions necessary to prevent equipment damage. Please pay close
attention to these advisories
Note: The note symbol indicates that additional information is provided about the
current topics.
Caution: The caution symbol indicates that potential damage to equipment or injury
to personnel exists. Follow instructions explicitly. Extreme care should be
taken when performing operations or procedures preceded by this caution
symbol.
Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen
snapshots for use in identifying parts or establishing nomenclature, and may or may not be
drawn to scale.
For component information specific to your application, see the technical drawings included with
your NOV documentation.
Safety Requirements
NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation.
Procedures outlined in NOV manuals are the recommended methods of performing operations
and maintenance.
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Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool
operation, and maintenance to ensure their safety.
Caution: Personnel should wear protective gear during installation, maintenance, and
certain operations.
Recommended Tools
Service operations may require the use of tools designed specifically for the purpose described.
NOV recommends that only those tools specified be used when stated. Ensure that personnel
and equipment safety are not jeopardized when following service procedures or using tools not
specifically recommended by NOV.
Caution: Read and follow the guidelines below before installing equipment or performing
maintenance to avoid endangering exposed persons or damaging equipment.
Lifting
The lifting procedures should carefully be observed and carried out according to the manual.
KS6600 restrictions
The KS6600 is designed to be used as the kelly spinning motor, and must not be used for any
other purpose.
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Limited warranty
The warranty will be void if the KS6600 were either:
unauthorized modified, repaired or serviced
replacement parts not manufactured by NOV were utilized
not properly stored or maintained
Identification numbers
You will find the serial number of the tool stamped on the plate..
Serial No.
MODEL 6600
KELLY SPINNER
CE marking
The KS6600 complies with the Machinery Directive 98/37/EC and the ATEX Directive (Explosion
Safety) 94/9/EC.
The marking is as follows:
Ex II 2G T5
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General specifications
Description
The Kelly Spinner 6600 is a self-contained, modern direct drive unit, with an external pneumatic
motor. Kelly Spinners can be used for rotating drillpipe slowly, for limited rathole and mousehole
drilling and making fast kelly connections. These units are completely reversible; the driller can
spin-out, as well as spin-in, when making connections, therefore, spinning chains are not
required.
Description Metric
Connections 6-5/8 in. API Reg. LH
Weight Complete 1110 lb / 503 kg
OiI Grade & Capacity SAE 40 oil, 1-1/4 Gallon / 5 l
Height 38 1/2" (978 mm)
Diameter 28" (711 mm)
Weight 1,110 lbs (504 kg)
Performance at 90 PSI (620 kPa)
Max Stall Torque (Theoretical) 1200 ft-lb / 1,627 Nm
RPM Free Spin (Shaft) 110
Air Consumption 230 CFM / 108 lpm
Rotation Right and Left
Assembly numbers
Pneumatic Kelly Spinner Model 6600 complete with threadprotectors, control valve, filter
lubricator, and 62 foot hoses:
70876
Same as above with 77 foot hoses:
70877
Main components
Torque arrestor chains.
Two torque arrestor chain assemblies, P/N 6985, are required to restrict free circular movement
of the Kelly Spin- ner assembly (Figure 1-1).
Chain connector
Two chain connectors, P/N 72956, are required to secure the torque arrestor chain assemblies
to the swivel elevator bumper.
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Lubricator
The lubricator, P/N 70881, is placed in the main air supply line for the Kelly Spinner.
Air regulator
Ser air regulator at 90 psi (620 kPa).
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Maintenance
Safety
WARNING: NOV does not allow welding of the KS6600.
Air lines
Periodically, check all air line from the Kelly Spinner assembly to the compressor tank. Make
certain no air lines are restricting the air flow. Rubber air lines may possibly be collapsed or
pinched at various points. Do not repair broken hoses with pressure pipe or other restrictive
devices, use only thin wall tubing or pipe.
Lubricator.
Check oil level daily, fill with clean SAE 10 lube oil. For temperatures below 20 degrees F (-6
degrees C) use a mixture of half lube , oil (10 weight) and half diesel fuel.
Air filter.
Clean filter element with kerosine or diesel fuel every 6 months or when automatic drain does
not function.
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Storage.
If the Kelly Spinner is not going to be used for an extended period, the following steps are
recommended:
1. Disconnect air hoses from unit.
2. Remove the two bulkhead fittings from lower body.
3. Cap each one of the bulkhead inlets, so that moisture cannot enter the motor.
4. Install thread protectors
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Piping requirements
AIl pipe and fittings from the air compressor to the inlet side of each master valve located on the
master valve stand pipe assembly must be 1-1/2-inch.
Chain connectors
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Air regulator
Install the air regulator between the filter and the lubricator. Set air regulator at 90 psi (620 kPa).
Attach the torque arrestor chain assemblies to the welded-on chain connectors and fasten
turnbuckle end with shackle to the Kelly Spinner assembly. Adjust the tunbuckles to allow the
KS6600 assembly 4 to 6 inches (101-152 mm) of rotational freedom, see figure 2-5.
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5: Operation
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Operations
Intended usage
The KS6600 Kelly Spinner can be used for rotating drillpipe slowly, for limited rathole and
mousehole drilling and making fast kelly connections. The KS6600 is completely reversible; the
driller can spin-out, as well as spin-in, when making connections, therefore, spinning chains are
not required.
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Steps 17 thru 27
17. Remove screws from adapter motor plate, see fig 5-7
18. Remove the lock washer.
19. Remove the external pipe hex HD plug
20. Remove the motor adapter. To separate motor adapter plate from upper body; insert 2 1/2-
13 PN 50008-12-C5 into the threaded holes and tighten them down to lift the adapter, see
fig 5-8.
21. Remove motor shaft key. Be carefull of key falling in lower body when removing the motor
adapter.
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Steps 41 thru 64
41. Discard lower gasket, see fig 5-17
42. Remove the cap-hex HD screws
43. Remove the lock washers
44. Remove the protective cover, see fig 5-18
45. Discard the bottom gasket
46. Insert 2 bottom cover bolts 180° apart, see fog 5-19. Install puller to push clutch sub ass’y
out of the lower case, see fig 5-20
47. Remove the o-ring lower case
48. Remove inside retaining ring
49. Remove bearing lower case
50. Remove pinion gear from clutch
51. Remove dowel pin loacated inside clutch
52. Remove clutch key from pinion gear, see fig 5-21
53. Remove lower spacer, see fig 5-22
54. Remove nut, see fig 5-23
55. Remove screw, see fig 5-23
56. REmove internal driving cup, see fig 5-23
57. Separate pinion gear from reduction gear, fig 5-24
58. Remove reduction clutch gear, see fig 5-25
59. Remove internal retaining ring, see fig 5-25
60. Remove bearing, see fig 5-25
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61. Pry motor shaft out of the lower case, see fig 5-26
62. Remove bearing, see fig 5-27
63. Remove external retaining ring, see fig 5-27
64. Remove reduction motor gear, see fig 5-27
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Steps 65 thru 81
65. Remove bulkhead fittings from body, see fig 5-29
66. Remove bulk head locknuts
67. Remove elbows 90°
68. REmove set socket HD screws
69. Remove seal retainer cover, see fig 5-30
70. Remove 0-ring
71. Remove cap hexs HD screws
72. Remove regular lock washers
73. Remove external plug hex HD
74. Remove retainer seal, fig 5-31
75. Discard seal retainer gasket
76. Remove oil seal.
77. Remove split ring
78. Remove bearing spacer retainer
79. Remove shim .010
80. Remove shim .005
81. Remove shim .002
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Trouble shooting
NOTE: When no solutions are available below, please
contact an authorized NOV repair facility for further
information.
Proper performance of the Kelly Spinner, Model 6600 depends largely on care initial installation,
and regular and maintenance program.
See Table 4-1 for possible operational malfunctions and their remedies. Each step should be
performed in the respective order. If the malfunction is corrected by a prior step then there is no
need to progress to the next step.
Remove restriction.
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8: Appendixes
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Appendixes
Storage, transport and decommissioning
Storage
Main unit should be palletized for indoor storage. A cargo container would be
appropriate for indoor/ outdoor storage.
Every attempt should be made to avoid wide variations in temperature and high
humidity. The preferred environment would be clean and dry at 60°F (16° C) ambient. If
high humidity is unavoidable, 70° F (21° C) is recommended.
All exposed, not painted metal surfaces, are coated with a rust preventative at the
factory prior to shipment. However, these surfaces should be checked periodically (when
fulfilling the above conditions once per 3 months is recommended) to be sure that no
corrosion is taking place.
All openings should be covered to prevent water or dust from entering. We do not
recommend the use of silica or a dehydrating agent.
When the Rotary Support Table is not being used for a longer period then 3 days the
following steps should be carried out:
Clean Rotary Support Table
Grease Rotary Support Table as described in checklist lubrication.
Grease all blank parts.
Use an extreme pressure, multi-purpose, lithium based grease of No. 1 or No. 2
consistency and multi grade motor oil.
Clean and cap hydraulic Quick Disconnect Couplings.
Recommended rust preventative (slushing compound) for bare metal surfaces is Kendall
Grade 5 (GE-D6C6A1) or equivalent.
Transport
WARNING: Lift the Kelly Spinner according to the
lifting procedures.
The best way of transporting the Kelly Spinner is in its original crate. Use oiled paper and seal
the box with plastic to prevent leaking when stored outside. Secure the top safely.
Decommissioning
The tool contains hydraulic fluids, grease, aluminum, steel, rubbers, plastic and several
assembled components from undefined consistency or mixtures. The tool can be
contaminated with mud.
When the tool is taken out of service it is recommended to disassemble the tool in a place
where drainage for waste fluids is possible.
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Revision - 8: Appendixes
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Remove all quick-disconnects, hoses, cylinders and manifold blocks, accumulators and other
parts containing hydraulic fluids and bleed of hydraulic oil.
Clean the tool with a steam cleaner.
Remove all other parts.
Carry of to proper place for final storage or destruction.
Spare parts
Spare parts for one year’s operation
42
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Document number 50000865-MAN-001
9: Drawings
Revision -
Page 43 of 48
Drawings
15 14
25 10
18
17
16
1 2
24 12
2 26
27 19
36
23
22
21
20
59
4
58
85
84
50 54 60
45 37
57
41 56
2 55
24
58
60
49
33 28
40
53
48
52
46
34 60 32 29
39
43 31
44 38
42 30
36 2 64
35 1
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Document number 50000865-MAN-001
Revision - 9: Drawings
Page 44 of 48
92
63
89
62 91
61
61
64 17 88 18
65
66
67
93
68
69
70
80
71 72 73
82
86
90 97
87
96
85 95
84
87
83
94
75
4 68
76
77
67
78
66
17
65
64
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Document number 50000865-MAN-001
9: Drawings
Revision -
Page 45 of 48
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Document number 50000865-MAN-001
Revision - 9: Drawings
Page 46 of 48
4 14
- 1 Pilot hose assembly 12140
15 1 Twin hose 12141 7
16 4 Hose fitting 12144 7
17 2 Pipe nipple 56703-4-4-S
16 14
10 16
11
12 10
6 15
13
1
17 16
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Document number 50000865-MAN-001
9: Drawings
Revision -
Page 47 of 48
85
2
84
3
2
6
1
7
8, 9
4
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Document number 50000865-MAN-001
Revision - 9: Drawings
Page 48 of 48
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