CTG Logsheet For MI. Rev

PT.
TRANS-PACIFIC PETROCHEMICAL INDOTAMA
CTG FIELD LOGSHEET FOR MAJOR OVERHAUL

CTG NO : Normal 56 76,71%
SAFE OPER ACTUAL Alarm 17 23,29%
No DESCRIPTION TAG NO NORMAL ACTUAL (BEFORE MI) REMARK
WINDOW (AFTER MI)
Total 73
WAKTU PENGGAMBILAN DATA (tanggal & jam)
Outside Enclosure (west side)
1 Fuel Gas Duplex Filter F-1X04 Press. Differential Filter (Kg/cm2) PDG-1X24 1 0,04 1
2 Fuel Gas Supply Press Fuel Gas from FGBC Nitrogen Press. (Kg/cm2) PG-1Z28 17,8 16 - 18.2
18,7 1
3 Nitrogen Purge Line Nitrogen Press. (Bar) PG-1X35 140 75 - 145 105 1
2
4 Fuel Gas Supply Press. After Strainer (Kg/cm ) PG-1X28 16,5 16 - 18.2 17,2 1
5 Fuel Gas Supply Press. After FCV-1X03/SRV (Kg/cm2) PG-1X30 15 15 - 18.2 14 1
6 Fuel Gas Supply Press. After FCV-1X04/GCV (Kg/cm2) PG-1X31 8 6 1
7 Cartridge Filter Fuel Gas A of B Service Hour A or B A 1
8 Lighting Area Condition OKE 1
Lube Oil System
1 Main LO Pump Press. Discharge Pump (Kg/cm2) PG-1X01 7,5 7.4 - 7.8 7,2 1
2 Emergency LO Pump Press. Discharge Pump (Kg/cm2) PG-1X05 2 1.9 - 2.5 0 1
2
3 Aux LO Pump press. Discharge pump (Kg/cm ) PG-1X04 7,5 7.0 - 8.0 0 1
4 LO Tank Press. Differential (Kg/cm2) PDG-1X06 <-90 < -100 <-100 1
2
5 Hydraulic Oil Press. After Lube Oil Duplex Filter (Kg/cm ) PG-1X17 88 80 - 92 78 1
6 Lube Oil Duplex Filter Diff. Press. Lube Oil Filter (Kg/cm2) PDG-1X07 < 0.3 < 1.5 0,42 1
7 Lube Oil Cartridge Filter Service Cartridge A or B A/B B 1
2
8 Hydraulic Oil Duplex Filter Diff. Press Hyd. Oil filter (Kg/cm ) PDG-1X14 < 0.5 < 5.5 0,6 1
9 Lube Oil Tank Lube Oil Tank level (%) LG-1X01 80 60 - 90 50 1
10 Filter Lube Oil Service Hour A/B B 1
11 Vibration, Noise, Leaks & Abnormalities Yes/No

NO --> NOISE 102 DB (DALAM 1 RUANGAN) 1
Fuel Oil System
2
1 Atomizing Air to Manifold Press. Atom Air to Manifold (Kg/cm ) PG-1X49 1,5 5,9 1
2 Fuel Oil Duplex Filter Press. Fuel Oil After Filter (Kg/cm2) PG-1X14 4,8 4.2 - 6.0 5,7 1
2
3 Fuel oil simplex filter Diff. press. Fuel oil (Kg/cm ) PDG-1X44 < 0.5 < 1.5 0 1
4 Drain CWR/CWS to Atomizing Check Dirty / Clean OK 1
5 Open Drain Air Separator for Few Minute at MP 40 Point V-1x04 OK 1
6 Fuel Oil Divider PG-1X45
Liquid Fuel Press. Divider (Psi) 1 > 120 > 100 255 1
Leaks & Abnormalities, Noise Yes/No 102 DB (No Leak) 1
7 Fuel Oil Starting Diesel Tank Level (%) LG-1X10 80 50 - 90 70% 1
8 Aux. Compressor Lube Oil Level (%) 80 60 - 90 90% 1
Leaks & Abnormalities, Noise Yes/No NO --> NOISE 102 DB (DALAM 1 RUANGAN) 1
Nitrogen Bottle Area
1 N2 Bottle Supply to Purge Press. Outlet (Kg/cm2) PG-1X33 105 1
Site Office:
Jl. Tg. Awar-awar, Ds. Remen Tasikharjo, Jenu
PO BOX 05-Tuban 62352, Jawa Timur-Indonesia
Phone : (62) (0356) 491031 (Hunting)
Fax : (62) (0356) 491030 page 1 of 13
PT. TRANS-PACIFIC PETROCHEMICAL INDOTAMA

WINDOW (AFTER MI)
Total 73
2
2 N2 Bottle Supply Press. After Block Valve (Kg/cm ) PG-1X35 BROKEN 1
3 N2 Purge to Line After FCV 1X01/V/pr45 (Kg/cm2) PG-1X37 0 1
Leaks & Abnormalities Yes/No NO 1
Filter Intake House
1 Plant Air to Air Pulse Jet Press. (Kg/cm2) PG-1X56 7 4.0 - 8.5 CLOSE 1
2 Ventilation Fan K-1X06 A Condition Run or Not (on / off) 88BA-1 RUN 1
3 Ventilation Fan K-1X06 A Condition Run or Not (on / off) 88BA-2 STOP 1
4 Filter House Ventilation Condition Clean clean CLEAN 1
5 Intake Filter Lighting On/Off OFF 1
Oil Vapor Separator
1 Oil Vapor Separator Inlet Press. (mmWC) PG-1X21 40 35 - 60 22 1
Outlet Press. (mmWC) PG-1X22 -300 -380 1
Upper Tank Level (%) 0 1
2 Opening Valve Inlet Butterfly v/v (%) 100 1
3 Oil Vapor Large/Little LITTLE 1
Lube Oil Cooler
1 Lube Oil Fan Cooler & Motor K-1X01 A Condition Run or Not (on / off) 88FC-1
2 Lube Oil Fan Cooler & Motor K-1X01 B Condition Run or Not (on / off) 88FC-2
3 Lube Oil Fan Cooler & Motor K-1X01 C Condition Run or Not (on / off) 88FC-3
4 Temp. Control Valve Position TCV 1X07 (%) VTR-1 57,5 1
Abnormalities, Leak Yes/No NO 1
Vibration Yes/No NO 1
Generator Air cooler
1 Generator Fan Cooler & Motor K-1X07 A Condition Run or Not (on / off) 88BG-1 ON 1
2 Generator Fan Cooler & Motor K-1X07 B Condition Run or Not (on / off) 88BG-2 ON 1
3 Generator Fan Cooler & Motor K-1X07 C Condition Run or Not (on / off) 88BG-3 ON 1
4 Generator Fan Cooler & Motor K-1X07 D Condition Run or Not (on / off) 88BG-4 ON 1
Abnormalities, Vibration Yes/No NO 1
PECC
1 Battery Output Voltage Rectifier (P3) DCP-102 130 100 - 135 130 1
Battery Voltage (P9) 130 100 - 135 127 1
2 Service Rectifier Output Voltage (P7) RS 112 100 - 120 113 1
Incoming Current (P2) 24 23.5 - 27 0 1
3 Heater Transformer Breaker XFMR-001 on/off on ON 1
4 HVAC Running Unit A / B B RUN, A OFF 1
0 0
Temperature (Deg C) 22 20 - 24 A; 26,6 C, B;26,2 A 26,6 C 1
5 Excitation Running Unit A / B A RUN 1
6 Fire Gas Analyzer AE- 1101 A / B / C (%) < 10 < 20 0/6/0 1
AE- 1102 A / B / C (%) < 10 < 20 0/0/0 1
Transformer 37 KV
1 Oil Temperature (Deg C) < 80 60 - 85 49 1
2 Winding Temperature (Deg C) < 90 60 - 95 50 1
Abnormalities, Vibration Yes/No NO 1
Lube Oil Cooler Valid Only for 821-G-102
1 Temp. Control Valve Position TCV 1X08 (%) VTR-2
Abnormalities
Vibration
Site Office:
Phone : (62) (0356) 491031 (Hunting)
Fax : (62) (0356) 491030 page 2 of 13

WINDOW (AFTER MI)
Total 73
2 Lamp Condition On or Off
3 Bank Selector Switch A or B
4 F & G System Position Auto / Inhibit / Discharge
5 Abnormalities, Vibration Yes/No
Site Office:
Phone : (62) (0356) 491031 (Hunting)
Fax : (62) (0356) 491030 page 3 of 13

WINDOW (AFTER MI)
Total 73
Description :
Notes and Justification for Abnormalities
Conclusions & Solutions :
NAMA TANDA TANGAN
TPPI OPERATOR
LOGGED BY
PJBS
TPPI
CHECKED BY
PJBS
TPPI
APPROVED BY
PJBS
Site Office:
Phone : (62) (0356) 491031 (Hunting)
Fax : (62) (0356) 491030 page 4 of 13
CTG DCS LOGSHEET FOR MAJOR OVERHAUL

CTG NO :
SAFE OPER ACTUAL ACTUAL

No DESCRIPTION TAG NO REMARK
WINDOW (BEFORE MI) (AFTER MI)
WAKTU PENGGAMBILAN DATA (tanggal & jam)

TURBINE BEARING MAX. TEMP.
1 Journal Bearing # 1 (E) ( oC ) TE-1113 < 107 84
2 Journal Bearing # 1 (F) ( oC ) TE-1123 < 107 70
3 Journal Bearing # 1 (G) ( oC ) TE-1105 < 107 69
4 Journal Bearing # 2 (H) ( oC ) TE-1118 < 107 76
5 Journal Bearing # 2 (I) ( oC ) TE-1120 < 107 -17
6 Journal Bearing # 2 (J) ( oC ) TE-1106 < 107 86
7 Thrust Bearing (A) ( oC ) TE-1111 < 115 -17
8 Thrust Bearing (B) ( oC ) TE-1124 < 115 74
9 Thrust Bearing (C) ( oC ) TE-1112 A < 115 -17
10 Thrust Bearing (D) ( oC ) TE-1104 < 115 61
LOAD GEAR BEARING MAX. TEMP.
1 HS Shaft Journal Bearing DE (A) ( oC ) TE-1135A/B <120 80,6
2 HS Shaft Journal Bearing NDE (B) ( oC ) TE-1136A/B <120 80,7
3 HS Shaft thrust Bearing (E) ( oC ) TE-1149A/B 61,9
4 HS Shaft thrust Bearing (F) ( oC ) TE-1137A/B 68
5 LS Shaft Journal Bearing NDE (C) ( oC ) TE-1139A/B <120 82,1
6 LS Shaft Journal Bearing DE (D) ( oC ) TE-1138A/B <120 82,4
GENERATOR BEARING MAX. TEMP.
1 Bearing DE ( G) ( oC ) TE-1144A/B < 95 65,6
2 Bearing DE ( H) ( oC ) TE-1148A/B < 95 70
TURBINE BEARING MAX. VIBRATION
1 Turbine Bearing (C) ( µm ) XT-1101X < 126 77
2 Turbine Bearing (D) ( µm ) XT-1101Y < 126 22
Site Office:
Phone : (62) (0356) 491031 (Hunting)
Fax : (62) (0356) 491030 page 5 of 12

CTG NO :

3 Turbine Bearing (E) ( µm ) XT-1102X < 126 49

4 Turbine Bearing (F) ( µm ) XT-1102Y < 126 0
5 Seismic Vibration Turbine #1 (mm/s ) VE-1103A < 12.7 4,05
6 Seismic Vibration Turbine #1 (mm/s ) VE-1103B < 12.7 4,18
7 Seismic Vibration Turbine #2 (mm/s ) VE-1104A < 12.7 4,17
8 Seismic Vibration Turbine #2 (mm/s ) VE-1104B < 12.7 5,43
9 Thrust Axial Position (A) (mm) ZT-1105A < 0.5 0,07
10 Thrust Axial Position (B) (mm) ZT-1105B < 0.5 0,04
LOAD GEAR BRG MAX. VIBRATION
1 HS Journal Brg Load Gear (A) ( µm ) XT-1105X < 92 15
2 HS Journal Brg Load Gear (B) ( µm ) XT-1105Y < 92 25
3 HS Journal Brg Load Gear (C) ( µm ) XT-1106X < 92 15
4 HS Journal Brg Load Gear (D) ( µm ) XT-1106Y < 92 9
5 LS Journal Brg Load Gear (E) ( µm ) XT-1107X < 92 12
6 LS Journal Brg Load Gear (F) ( µm ) XT-1107Y < 92 11
7 LS Journal Brg Load Gear (G) ( µm ) XT-1108X < 92 18
8 LS Journal Brg Load Gear (H) ( µm ) XT-1108Y < 92 18
9 HS Thrust Axial Position (K) (mm) ZT-1116A < 0.4 -0,13
10 HS Thrust Axial Position (L) (mm) ZT-1116B < 0.4 -0,13
11 Seismic Load Gear (I) (g) VE-1111 1,54
12 Seismic Load Gear (J) (g) VE-1112 2
GENERATOR BEARING MAX. VIBRATION
1 Seismic Bearing Gen. #1(BB10) ( mm/s ) VE-1109 < 4.5 1,26
2 Seismic Bearing Gen. #2(BB12) ( mm/s ) VE-1110 < 4.5 0,72
Site Office:
Phone : (62) (0356) 491031 (Hunting)
Fax : (62) (0356) 491030 page 6 of 12

CTG NO :

1 TTXD1-1 ( oC ) TE-1119A < 560 390

2 TTXD1-2 ( oC ) TE-1119B < 560 388
3 TTXD1-3 ( oC ) TE-1119C < 560 381
4 TTXD1-4 ( oC ) TE-1119D < 560 386
5 TTXD1-5 ( oC ) TE-1119E < 560 396
6 TTXD1-6 ( oC ) TE-1119F < 560 401
7 TTXD1-7 ( oC ) TE-1119G < 560 394
8 TTXD1-8 ( oC ) TE-1119H < 560 392
9 TTXD1-9 ( oC ) TE-1119I < 560 389
10 TTXD1-10 ( oC ) TE-1119J < 560 388
11 TTXD1-11 ( oC ) TE-1119K < 560 380
12 TTXD1-12 ( oC ) TE-1119L < 560 380
13 TTXD1-13 ( oC ) TE-1119M < 560 391
14 Exhaust Spread ( oC )
WHEEL SPACE TEMPERATURE
1 1st Stage Forward Outer ( oC ) TE-1116A 373
2 1st Stage Forward Outer ( oC ) TE-1116B 369
3 1st Stage After Outer ( oC ) TE-1122A 308
4 1st Stage After Outer ( oC ) TE-1122B 324
5 2nd Stage Forward Outer ( oC ) TE-1117A 323
6 2nd Stage Forward Outer ( oC ) TE-1117B 325
7 2nd Stage After Outer ( oC ) TE-1121A 316
8 2nd Stage After Outer ( oC ) TE-1121B 304
GENERATOR
Site Office:
Phone : (62) (0356) 491031 (Hunting)
Fax : (62) (0356) 491030 page 7 of 12

CTG NO :

1Load ( MW ) < 21.48 11,2

2PF 0,79
2MVAR 8,6
3Ampere (A) 715,4
3Winding Temp. Max. ( oC ) < 130
Phase R ( oC ) TE1145A < 130 78
Phase S ( oC ) TE1146A < 130 80
Phase T ( oC ) TE1147A < 130 79
Phase R ( oC ) TE1145B < 130 79
Phase S ( oC ) TE1146B < 130 80
Phase T ( oC ) TE1147B < 130 79
4 Air Temp. Outlet Max. ( oC ) TE1142 < 95 77
5 Tegangan Exitation (V) 42 30
6 Ampere Exitation (A) 6,5 4,8
7 Frequency (Hz) 50 50
8 Partial Discharge
Phase R (mV) TE1145A <20 2,57
Phase S (mV) TE1146A <20 2,11
Phase T (mV) TE1147A <20 2,22
Phase R (mV) TE1145B <20 2,25
Phase S (mV) TE1146B <20 2,15
Phase T (mV) TE1147B <20 2,37
COUNTER
1 KWH Meter ( MWH ) 20 11
2 Fuel Oil (DCS) ( kg )
Site Office:
Phone : (62) (0356) 491031 (Hunting)
Fax : (62) (0356) 491030 page 8 of 12

CTG NO :

3 Fuel Gas ( kg )
4 Steam Injection
5 Firing Hour (H)
Site Office:
Phone : (62) (0356) 491031 (Hunting)
Fax : (62) (0356) 491030 page 9 of 12

CTG NO :

Discription :
Note & Justification for abnormalities
Conclusion &
Solution :
NAMA TANDA TANGAN
TPPI OPERATOR
LOGGED BY
PJBS
TPPI
CHECKED BY
PJBS
TPPI
APPROVED BY
PJBS
Site Office:
Phone : (62) (0356) 491031 (Hunting)
Fax : (62) (0356) 491030 page 10 of 12
VIBRATION TURBINE GENERATOR MONITORING FOR MAJOR OVERHAUL

CTG NO :
SAFE OPER
No DESCRIPTION TAG NO ACTUAL (BEFORE MI) ACTUAL (AFTER MI) REMARK
WINDOW
WAKTU PENGGAMBILAN DATA (tanggal & jam) 18 Juni 2019 DCS CSI 2140 DCS CSI 2140
TURBINE BEARING MAX. VIBRATION
1 Turbine Bearing (C) ( µm pk-pk ) XT-1101X < 126 78 70
2 Turbine Bearing (D) ( µm pk-pk ) XT-1101Y < 126 22 18
3 Turbine Bearing (E) ( µm pk-pk ) XT-1102X < 126 49 48
4 Turbine Bearing (F) ( µm pk-pk ) XT-1102Y < 126 0 0
5 Seismic Vibration Turbine #1 (mm/s ) VE-1103A < 12.7 3.55-3.78 (0-pk) 2.78 (RMS)
6 Seismic Vibration Turbine #1 (mm/s ) VE-1103B < 12.7 3.63-3.97 (0-pk) 2.68 (RMS)
7 Seismic Vibration Turbine #2 (mm/s ) VE-1104A < 12.7 3.54-3.68 (0-pk) 2.76 (RMS)
8 Seismic Vibration Turbine #2 (mm/s ) VE-1104B < 12.7 5.13-5.43 (0-pk) 3.04 (RMS)
LOAD GEAR BRG MAX. VIBRATION
1 HS Journal Brg Load Gear (A) ( µm pk-pk ) XT-1105X < 92 15 9
2 HS Journal Brg Load Gear (B) ( µm pk-pk ) XT-1105Y < 92 24 16
3 HS Journal Brg Load Gear (C) ( µm pk-pk ) XT-1106X < 92 15 8
4 HS Journal Brg Load Gear (D) ( µm pk-pk ) XT-1106Y < 92 9 6
5 LS Journal Brg Load Gear (E) ( µm pk-pk ) XT-1107X < 92 10 5
6 LS Journal Brg Load Gear (F) ( µm pk-pk ) XT-1107Y < 92 12 7
7 LS Journal Brg Load Gear (G) ( µm pk-pk ) XT-1108X < 92 18 10
8 LS Journal Brg Load Gear (H) ( µm pk-pk ) XT-1108Y < 92 18 10
GENERATOR BEARING MAX. VIBRATION
1 Seismic Bearing Gen. #1(BB10) ( mm/s ) VE-1109 < 4.5 1.17-1.35 (0-pk) 1.20 (RMS)
2 Seismic Bearing Gen. #2(BB12) ( mm/s ) VE-1110 < 4.5 0.62-0.73 (0-pk) 0.60 (RMS)
Site Office:
Phone : (62) (0356) 491031 (Hunting)
Fax : (62) (0356) 491030 page 11 of 13
VIBRATION TURBINE GENERATOR MONITORING FOR MAJOR OVERHAUL

CTG NO :
SAFE OPER
No DESCRIPTION TAG NO ACTUAL (BEFORE MI) ACTUAL (AFTER MI) REMARK
WINDOW
Discription :
Note & Justification for abnormalities
Conclusion &
Solution :
NAMA TANDA TANGAN
TPPI OPERATOR
LOGGED BY
PJBS
TPPI
CHECKED BY
PJBS
TPPI
APPROVED BY
PJBS
Site Office:
Phone : (62) (0356) 491031 (Hunting)
Fax : (62) (0356) 491030 page 12 of 13

CTG Logsheet For MI. Rev

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

CTG Logsheet For MI. Rev

Uploaded by

Copyright:

Available Formats

PT.

TRANS-PACIFIC PETROCHEMICAL INDOTAMA

CTG FIELD LOGSHEET FOR MAJOR OVERHAUL

11 Vibration, Noise, Leaks & Abnormalities Yes/No

CTG FIELD LOGSHEET FOR MAJOR OVERHAUL

CTG FIELD LOGSHEET FOR MAJOR OVERHAUL

CTG FIELD LOGSHEET FOR MAJOR OVERHAUL

NAMA TANDA TANGAN

CTG DCS LOGSHEET FOR MAJOR OVERHAUL

SAFE OPER ACTUAL ACTUAL

WAKTU PENGGAMBILAN DATA (tanggal & jam)

CTG DCS LOGSHEET FOR MAJOR OVERHAUL

SAFE OPER ACTUAL ACTUAL

3 Turbine Bearing (E) ( µm ) XT-1102X < 126 49

CTG DCS LOGSHEET FOR MAJOR OVERHAUL

SAFE OPER ACTUAL ACTUAL

1 TTXD1-1 ( oC ) TE-1119A < 560 390

CTG DCS LOGSHEET FOR MAJOR OVERHAUL

SAFE OPER ACTUAL ACTUAL

1Load ( MW ) < 21.48 11,2

CTG DCS LOGSHEET FOR MAJOR OVERHAUL

SAFE OPER ACTUAL ACTUAL

CTG DCS LOGSHEET FOR MAJOR OVERHAUL

SAFE OPER ACTUAL ACTUAL

VIBRATION TURBINE GENERATOR MONITORING FOR MAJOR OVERHAUL

VIBRATION TURBINE GENERATOR MONITORING FOR MAJOR OVERHAUL

You might also like