Xj740e PDF

SERVICE NOTES
Confidential
TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the customers
maintenance service of XJ-740/640/540.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note
to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG
Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
Copyright © 2009 ROLAND DG CORPORATION
70073-08
Contents
1 Structure & Spare Parts

1-1 COVERS ............................................................................................................................................................. 1-1
1-2 FRAME .............................................................................................................................................................. 1-3
1-3 HEAD CARRIAGE ............................................................................................................................................... 1-5
1-4 DRIVE UNIT ....................................................................................................................................................... 1-7
1-5 CHASSIS ............................................................................................................................................................ 1-9
1-6 PINCH ROLLER ................................................................................................................................................1-11
1-7 WIPE SYSTEM .................................................................................................................................................. 1-12
1-8 CAP SYSTEM ................................................................................................................................................... 1-13
1-9 INK SYSTEM .................................................................................................................................................... 1-14
1-10 STAND ............................................................................................................................................................. 1-15
1-11 TU CONTROLLER ............................................................................................................................................ 1-17
1-12 ACCESSORIES .................................................................................................................................................. 1-18
2 Electrical Section
2-1 WIRING MAP ...................................................................................................................................................... 2-1
2-2 MAIN BOARD ..................................................................................................................................................... 2-3
2-3 HEAD BOARD .................................................................................................................................................. 2-14
2-4 SERVO BOARD ............................................................................................................................................... 2-25
2-5 HEATER BOARD............................................................................................................................................... 2-31
2-6 INK SYSTEM BOARD ...................................................................................................................................... 2-34
2-7 SUB BOARD ..................................................................................................................................................... 2-36
2-8 TAKEUP BOARD .............................................................................................................................................. 2-41
2-9 MAINTENANCE PARTS LIST .......................................................................................................................... 2-43
3 Replacement of Main Parts

3-1 HEAD REPLACEMENT ...................................................................................................................................... 3-4
3-2 WIPER REPLACEMENT .................................................................................................................................. 3-10
3-3 CAP TOP REPLACEMENT .............................................................................................................................. 3-12
3-4 CARRIAGE MOTOR REPLACEMENT ............................................................................................................. 3-17
3-5 PUMP REPLACEMENT ................................................................................................................................... 3-23
3-6 INK TUBE REPLACEMENT ............................................................................................................................. 3-28
3-7 BOARDS REPLACEMENT (HEAD / SERVO / MAIN / SW POWER SUPPLY) ................................................ 3-33
3-8 BATTERY REPLACEMENT .............................................................................................................................. 3-48
3-9 CARRIAGE BELT REPLACEMENT ................................................................................................................. 3-51
3-10 ENCODER SCALE REPLACEMENT ............................................................................................................... 3-56
3-11 PINCH ROLLER REPLACEMENT ................................................................................................................... 3-58
3-12 TAKE-UP BOARD REPLACEMENT ................................................................................................................. 3-59
4 Adjustment
4-1 SERVICE MODE ................................................................................................................................................ 4-1
4-2 HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE ................................................................................. 4-16
4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER .......................................................... 4-23
4-4 HEAD ALIGNMENT ........................................................................................................................................... 4-25
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ................................................................................. 4-36
4-6 PAPER SIDE SENSOR ADJUSTMENT ........................................................................................................... 4-38
4-7 LINEAR ENCODER SETUP ............................................................................................................................. 4-40
4-8 CAP HEIGHT ADJUSTMENT ........................................................................................................................... 4-42
4-9 CALIBRATION .................................................................................................................................................. 4-44
4-10 BELT TENSION ADJUSTMENT ....................................................................................................................... 4-46
4-11 BELT POSITION ADJUSTMENT ...................................................................................................................... 4-49
4-12 TAKE-UP UNIT OPERATION CHECK .............................................................................................................. 4-56
5 Supplemental Information
5-2 SPECIAL TOOLS................................................................................................................................................. 5-1
5-1 SENSOR MAP ..................................................................................................................................................... 5-2
6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING ................. 6-1
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL .............................................................................................. 6-2
6-3 SHIFTING IN PRINTING / COLOR SHIFTING.................................................................................................... 6-3
6-4 INK DROPS ON THE MEDIA .............................................................................................................................. 6-3
6-5 VERTICAL BANDING .......................................................................................................................................... 6-3
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING
AFTER LEAVING THE MACHINE UNUSED FOR A LONG TIME................................................................................. 6-4
6-7 MEDIA SKEW ...................................................................................................................................................... 6-4
6-8 MOTOR ERROR ................................................................................................................................................. 6-5
6-9 HEATER / DRYER TEMPERATURE DOES NOT GO UP ................................................................................... 6-6
6-10 THE BLOWER FAN DOES NOT OPERATE ....................................................................................................... 6-6
6-11 THE TAKE-UP UNIT DOES NOT OPERATE ...................................................................................................... 6-6
6-12 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER) ....................................................... 6-6
6-13 ERROR MESSAGE ............................................................................................................................................. 6-7
6-14 SERVICE CALL ................................................................................................................................................... 6-7
7 Service Activities
7-1 INSTALLATION CHECK LIST ............................................................................................................................. 7-1
7-2 MAINTENANCE CHECK LIST .......................................................................................................................... 7-12
7-3 SPECIFICATION ............................................................................................................................................... 7-13
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Revision Record
Revision
Date Description of Changes Approval Issued
No.
0 2007.12.13 First Edition Kato Sato
1 2008.4.11 1-1 COVER, 1-7 WIPE SYSTEM : Parts have been revised. Kato Mabuchi
2 2008.5.8 1-3 HEAD CARRIAGE : Parts have been revised. Kato Mabuchi
3 2008.7.29 1-7 WIPER SYSTEM, 4-4 HEAD ALIGNMENT has been revised. Kato Misako
1-1 COVER, 1-5 CHASSIS : Parts have been revised.

4 2008.10.9 Kato Misako
6-14 SERVICE CALL has been revised.
5 2008.11.10 2-9 MAINTENANCE PARTS LIST : Parts have been revised. Kato Misako
6 2009.1.30 4-1 : SERVICE MODE have been revised. Kato Misako
7 2009.2.9 3-8 : BOARDS REPLACEMENT has been revised. Kato Mabuchi
1-8:CAP SYSTEM, 1-12: ACCESSORIES parts have been revised.

8 2009.10.8 2-1:WIRING MAP has been revised. Kato Misako
5-2 : SENSOR MAP has been revised.
To Ensure Safe Work
About and Notices.
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.
About the Symbols
The symbol alerts the user to important instructions or warnings. The specific
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means “danger of electrocution”.
The symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific
thing that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the and symbols, the symbols shown below are also used.
: Tips and advise before the adjustment.
Turn off the primary power SW Do not recharge, short-circuit,

before servicing. disassemble the lithium battery, nor
put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery

for insulation for disposal or
preservation.
About the Labels Affixed to the Unit
These labels are affixed to the body of this product.
The following figure describes the location.
Electric charge.
Do not touch when power is on.
HIGH VOLTAGE,
HANDLING ATTENTION The wiring terminal untended for
• Do not touch during power on
Electric shock, Compornents damage connection of the protective earthing
• Do not repair. Replace power unit.
• Do not replace fuse. Can not be recovered. conductor associated with the supply
wiring.
Do not disconnect the cable of this
terminal except the time of replacement.
25 20 S3
1-1 COVER
22
S3 S3
15 S3
S3 37
41 29
53
S3
S10
55 S8
46 S3
1 Structure & Spare Parts
S3
S4
23
42
24 S3
27
36
S3 50 38 43 S5 S3 31
S11 29
54
S3
S3
18 33
28 S11
49 S10 46 47
53 S3 S12 14
16 S4
44
1-1
S11 S3
4 34
35 S11
S3 10
13 52
S5 39
Revised 1
S9 8 32
9 S6
34 S12
S5
17
S9
6 7
S7 5 11 12 S3
S9
48
S5
21
S5
1
40
S3
26 19
S3
S5 3
S2 2
S1 51
S9
40 30
S5 S1
45
40 S5
1-1 COVER
PARTS LIST -Main Parts- PARTS LIST -Main Parts-
XJ-740
XJ-640
XJ-540
XJ-740
XJ-640
XJ-540
Parts No. Parts Name Parts No. Parts Name
1000003584 APRON,F UNDER XJ-740 * 34 1000001029 KEY TOP,D14 DG AJ-1000 * * *

1 1000003675 APRON,F UNDER XJ-640 * 35 1000000111 KEY TOP,D14 WH AJ-1000 * * *
1000001517 APRON,F UNDER XC-540 * 36 1000004067 LABEL,CAUTION XJ#LA1025 * * *
1000004061 APRON,FRONT XJ-740 * 37 1000000953 LABEL,EMBLEM LOGO ROLAND * * *
2 1000004063 APRON,FRONT XJ-640 * 38 1000003489 LABEL,MARK ECO#LA1014 * * *
1000002465 APRON,FRONT XC-540 * 39 1000001625 LABEL,SET INK XC-540#LA923 * * *
1000003583 ASSY,APRON F HEATER XJ-740 * 40 1000002468 PLATE,APRON F BACK XC-540 * * *
3 1000003674 ASSY,APRON F HEATER XJ-640 * 1000004069 PLATE,COVER FRONT LEFT XJ-740 *
1000001616 ASSY,APRON F HEATER XC-540 * 41 1000004072 PLATE,COVER FRONT LEFT XJ-640 *
1000003586 ASSY,COVER F XJ-740 * 1000004074 PLATE,COVER FRONT LEFT XJ-540 *
4 1000003677 ASSY,COVER F XJ-640 * 1000004066 PLATE,COVER FRONT REAR XJ-740 *
1000003667 ASSY,COVER F XJ-540 Revised 1 * 42 1000004071 PLATE,COVER FRONT REAR XJ-640 *
W700311450 ASSY,EXT JUNCTION BOARD XC-540 * * * 1000002472 PLATE,COVER FRONT XC-540 *
5
6700311300 ASSY,EXT JUNCTION BOARD 2 XC-540 * * * 43 1000004068 PLATE,COVER FRONT RIGHT XJ-740 * * *
6 W700311411 ASSY,HEATER CONTROL BOARD XC-540 * * * 44 1000001565 PLATE,COVER PANEL XC-540 * * *
7 W700731370 ASSY,PANEL BOARD XJ-740 * * * 1000004062 PLATE,HEATER COVER XJ-740 *
8 W700311430 ASSY,THERMISTOR JUNC BOARD XC-540 * * * 45 1000004064 PLATE,HEATER COVER XJ-640 *
1000002044 CABLE-ASSY,117V SELECTOR XC-540 (for 117V) * * * 1000002469 PLATE,HEATER COVER XC-540 *
9
1000002043 CABLE-ASSY,230V SELECTOR XC-540 (for 230V) * * * 46 1000002471 SHAFT,COVER FRONT XC-540 * * *
10 1000001680 CABLE-ASSY,HEATER CONTROL XC-540 * * * 47 1000003640 SHEET,PANEL XJ-740 * * *
11 1000001678 CABLE-ASSY,OP.DRYER CONTROL XC-540 * * * 48 1000001599 STAY,EXT JB XC-540 * * *
12 1000001679 CABLE-ASSY,POWER-BLOWER XC-540 * * * 49 1000002473 SUPPORT,COVER FRONT XC-540 * * *
13 1000001708 CABLE-ASSY,THERM JUNCTION XC-540 * * * 50 1000001504 SUPPORT,COVER I/S L XC-540 * * *
14 1000001472 COVER,440CC I/C XC-540 * * * 1000004077 THERMISTOR 103AT2 L700 XJ-740 * *
51
1000003594 COVER,BACK XJ-740 * * 1000002467 THERMISTOR 103AT2 L430 *
15
1000001505 COVER,BACK XC-540 * 52 1000001620 LABEL,USE ECO-SOL MAX#LA924 Revised 1 * * *
1000004065 COVER,FRONT XJ-740 * 53 22535286 LABEL,CAUTION COVER #LA265 * * *
16 1000004070 COVER,FRONT XJ-640 * 54 1000004160 LABEL, REFLECTION XC-540#LA1041 * * *
1000004073 COVER,FRONT XJ-540 * 55 1000005233 STOPPER,ACRYLIC PLATE LEC-300 * * *
17 1000001539 COVER,I/C PCM XC-540 * * * * Revised 1 Refer to the Service Information : XJ740-003 Revised 4
18 1000001503 COVER,I/S L XC-540 * * *
19 1000001502 COVER,I/S R XC-540 * * * PARTS LIST -Supplemental Parts-
20 1000001501 COVER,L SUS XC-540 * * * Parts No. Parts Name
21 1000001500 COVER,PANEL SUS XC-540 * * * S1 31029101 BUSH,NB-19
22 1000003593 COVER,RAIL F SUS L XJ-740 * S2 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P
1000003592 COVER,RAIL F SUS R XJ-740 * S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
23 1000003678 COVER,RAIL F SUS XJ-640 * S4 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
1000001499 COVER,RAIL F SUS XC-540 * S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
1000003585 COVER,RAIL XJ-740 * S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
24 1000003676 COVER,RAIL XJ-640 * S7 31279191 LABEL,WARNING FUSE REPLACE #347
1000003666 COVER,RAIL XJ-540 * S8 31149601 RING SET,PUSH-ON CS CSTW-3 100 PCS
25 W700310000 COVER,SIDE L XC-540 * * * S9 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P
26 W700310001 COVER,SIDE R XC-540 * * * S10 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P
27 1000001496 COVER,TOP F SUS XC-540 * * * S11 31139104 SCREW,PLAPOINT M4*6 BK FE
28 1000001497 COVER,TOP R XC-540 * * * S12 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
29 12239406 CUSHION,TM-96-6 * * *
1000004076 DRYER,HEATER XJ-740 *
30 1000004079 DRYER,HEATER XJ-640 *
1000002466 DRYER,HEATER XC-540 *
31 1000001600 ESCUTCHEON,XC-540 * * *
32 12559105 FUSE,5X20 021706.3MXP 6.3A/250V * * *
33 1000002474 HOOK,INTERLOCK SW XC-540 * * *
1-2
1-2 FRAME
46
S7
S6
S18 S24
S24
S4
S18
S3
S3
5
57
S9 S6
4 8 S6 45
17 42 22
S9 12
S18 2 29
S5 S6 7
35 51 28
S23 38 S3
S17 26 1
51 S24 56 S6 3 24
10 S25 15 37
S5 14 S5
51
S18 54
51 S5 24
S22 S16 S8 50 34 11
S11 S24 S7 36 S5 37
S20 S5 41 S18 S17 25
51 36 45
1-3
18
23 S12 53 S16
51 25 S5
S21 41 52 36 33
S3 25 19
49 S5
S5 S5 S14 27
S21 51 S6 S12 S2
S1 S11 S19
S18
49 16 S12 S5
47 6 S1 43
S18 S11 S6 32
S18 S20 S13 S2247 S20 39
49
S10 S12 40 11 14
S20 S18 S21 S10 14
49 23 44 15
S18 S21 S13 56 15 S15
48 S18 S20 30
49
S18 56
48 S18 S20 13
49 S5 S25
48 S18 S20 11
S18 31
48 S18 S20 S23 S12 S25
S8
20 S3 S18
48 55
S18 S5 21 S6 S17
48
1-2 FRAME
XJ-740
XJ-640
XJ-540
XJ-740
XJ-640
XJ-540
1 11909133 ADAPTER,SCREW 2FAI FJ-50 * * * 1000003595 RAIL,GUIDE XJ-740 *

2 11909167 ADAPTER,SCREW 3FAI FJ-540 * * * 39 1000003684 RAIL,GUIDE XJ-640 *
3 1000001589 ADAPTER,TUBE 2-3FAI XC-540 * * * 1000003660 RAIL,GUIDE XJ-540 *
1000003580 APRON,B XJ-740 * 1000003606 RAIL,LINEAR SCALE XJ-740 *
4 1000003671 APRON,B XJ-640 * 40 1000003687 RAIL,LINEAR SCALE XJ-640 *
1000001521 APRON,B XC-540 * 1000003663 RAIL,LINEAR SCALE XJ-540 *
1000003581 ASSY,BED HEATER XJ-740 * 41 15099115 SENSOR-INTERRUPTER GP2A25NJ * * *
5 1000003672 ASSY,BED HEATER XJ-640 * 42 1000001479 SHAFT,IDLE PULLEY XC-540 * * *
1000003659 ASSY,BED HEATER XJ-540 * 1000003597 SHAFT,SQUARE XJ-740 *
6 W7007313B0 ASSY,FAN JUNCTION BOARD XJ-740 * * * 43 1000003689 SHAFT,SQUARE XJ-640 *
6700730160 ASSY,GRIT SHAFT XJ-740 * 1000003662 SHAFT,SQUARE XJ-540 *
7 6700720110 ASSY,GRIT SHAFT XJ-640 * 1000003627 SHEET,LINEAR SCALE XJ-740 *
6700710090 ASSY,GRIT SHAFT XJ-540 * 44 1000003691 SHEET,LINEAR SCALE XJ-640 *
8 6700319030 ASSY,PULLEY XC-540 * * * 1000003665 SHEET,LINEAR SCALE XJ-540 *
10 1000003600 BASE,IDLE PULLEY XJ-740 * * * 1000003638 SHEET,RAIL CABLE XJ-740 *
11 1000003657 BASE,SHAFT SQUARE XJ-740 * * * 45 1000003693 SHEET,RAIL CABLE XJ-640 *
1000003599 BELT,150S2M2974LW-C * 21475141 SHEET,RAIL CABLE FJ-540 *
12 1000003688 BELT,150S2M2754LW-C * 46 1000001567 SHUTTER,BED XC-540 * * *
1000001902 BELT,150S2M2500LW-C * 47 21625103 SHUTTER,HEATER CORD SP-300 * * *
13 12159573 BUSH,80F-0603 * * * 48 1000001516 SPACER,BED LOWER XC-540 * * *
14 12529104 BUSH,80F-1410 * * * 49 1000001515 SPACER,BED UPPER XC-540 * * *
15 1000001068 BUSH,80F-1610 * * * 50 22175122 SPRING,BACK UP PNC-960 * * *
1000003703 CABLE-ASSY,FAN JUNCTION XJ-740 * 51 1000001576 SPRING,PRE HEATER XC-540 * * *
16 1000003699 CABLE-ASSY,FAN JUNCTION XJ-640 * 52 1000002064 STAY,P-SENSOR B XC-540 * * *
1000001685 CABLE-ASSY,FAN JUNCTION XC-540 * 53 1000001493 STAY,P-SENSOR XC-540 * * *
17 1000003707 CABLE-ASSY,HEATER XJ-740 * * 1000003639 STAY,TUBE XJ-740 * *
54
18 1000001692 CABLE-ASSY,PAPER-SENS XC-540 * * * 1000001541 STAY,TUBE XC-540 *
19 11769118 CLAMP,FCM2-S6-14 * * * 55 22135441 STOPPER,LINEAR SCALE FJ-540 * * *
20 1000003636 COVER,RAIL UNDER L XJ-740 * * * 56 1000003612 STOPPER,SHAFT SQUARE XJ-740 * * *
21 1000003637 COVER,RAIL UNDER R XJ-740 * * * TAPE,REFLECTION FNS 50 8*10M
1000003603 COVER,TKP0180-2B R100-096 * (Cut when using.）
57 31549107 * * *
22 1000003685 COVER,TKP0180-2B R100-090 * XJ-740 : L=1955mm, XJ-640 : L=1734mm
1000001425 COVER,TKP0180-2B R100-084 * XJ-540 : L=1480mm
23 1000000764 FAN,A35577-55ROL * * * PARTS LIST -Supplemental Parts-
24 1000000387 GUIDE,CABLE POM AJ-1000 * * * Parts No. Parts Name
25 1000001566 GUIDE,TUBE XC-540 * * * S1 31029101 BUSH,NB-19
26 1000001555 HOLDER,IDLE PULLEY XC-540 * * * S2 31379101 CLAMP,FLAT CABLE FCS-50P
27 21655131 HOLDER,LINEAR SCALE CJ-70 * * * S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
28 11659149 HOLDER,RING O 2FAI FJ-50 * * * S4 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
29 11659249 HOLDER,RING O 3FAI FJ-540 * * * S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
21895154 L-BEARING SSR15XW2UE+2740LY * S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
30 21895161 L-BEARING,SSR15XW2GE+2560LY * S7 31279106 LABEL,CAUTION HOT SURF NO.778
21895153 L-BEARING SSR15XW2UE+2320LY * S8 31129102 PIPE SET,POLYCA 4*8*10 20PCS
31 1000003598 LEVER,SHAFT XJ-740 * * * S9 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS
32 1000003787 PLATE,FLEX COVER XJ-740 * * * S10 31299102AS RIVET SET,NYLON P2655B 20 PCS.
1000003609 PLATE,GUIDE CABLEVEYOR XJ-740 * * S11 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P
33
1000001560 PLATE,GUIDE CABLE VEYOR XC-540 * S12 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P
34 22055316 PLATE,LINEAR SCALE CJ-70 * * * S13 31019124 SCREW SET,BINDING M3*35 NI 50 PCS
1000003582 PLATE,SHUTTER BED XJ-740 * S14 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS.
35 1000003673 PLATE,SHUTTER BED XJ-640 * S15 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS
1000001492 PLATE,SHUTTER BED XC-540 * S16 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
36 1000001568 PLATE,TUBE GUIDE XC-540 * * * S17 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.
37 21565105 P-ROLLER FD8S3(B15L30) * * * S18 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
1000003596 RAIL,CABLE XJ-740 * S19 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS
38 1000003686 RAIL,CABLE XJ-640 * S20 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P
1000003661 RAIL,CABLE XJ-540 * S21 31179106 SCREW,JACK UP SP-540V
S22 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
S23 31069104 SCREW,CAP M4*6+FL NI
S24 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
S25 31199704AS SCREW SET,SET WP M3*8 NI 20 PCS
1-4
1-3 HEAD CARRIADGE
14
5 27
S16 39
9 61 19
S6
26 21 21
S21
24
35
4 S21
S15 61 S6
44 45
S1 S21
S4 S5 20
S8 S5
13
1 32 53 S4 31
48
S4 S5 S4
1 50 59 20 S16
S20 40 41
15 34 22
18
S18 32 S1 55 6
S4 49 28 S1
54 S4 S4 23 S7
33 S4
S15 46
52 36 S7
S16 S19
52 46 49 S4 57
S1 S19 S1
29 S1 11
43 58
42 S4 37 2
S4 30 S4
60 17 S9
S1
16
S11 51 10
25 38 S4
8 S17 S12
7 S3 S2 S13 3
47 12 S14
S10
56
S16
1-5
1-3 HEAD CARRIADGE
PARTS LIST -Main Parts-
XJ-740
XJ-640
XJ-540
XJ-740
XJ-640
XJ-540
1 1000001461 ADAPTER,BASE CARRIAGE XC-540 * * * 47 21495115 SCREW,BLADE SET CM-500 * * *

2 1000003621 ADAPTER,CARRIAGE L XJ-740 * * * 48 22155960 SHAFT,HEXAGON CARRIAGE FJ-540 * * *
3 1000001453 ADAPTER,CARRIAGE R XC-540 * * * 49 22185127 SLIDER,CARRIAGE FJ-540 * * *
4 21905166 ADAPTER,HEAD FJ-540 * * * 50 22165216 SPACER,UD LEVER FJ-540 * * *
5 11909167 ADAPTER,SCREW 3FAI FJ-540 * * * 51 22175154 SPRING,BLADE UP CM-500 * * *
6 1000001550 ADAPTER,STAY HOLDER XC-540 * * * 52 22175159 SPRING,CARRIAGE SIDE FJ-50 * * *
7 22805292 ASSY,CLAMP BLADE CM-500 * * * 53 22175520 SPRING,HEAD ADJUST 500 FJ-540 * * *
8 22805291 ASSY,HOLDER BLADE CM-500 * * * 54 22175519 SPRING,HEAD PRESS 500 FJ-540 * * *
9 6085393800 ASSY,INK DAMPER L 3FAI 4 SJ-1000 * * * 55 22625109 SPRING,PULL CARRIAGE 3500 FJ-540 * * *
W700731380 ASSY,LINEAR ENCODER BOARD XJ-740 * * * 56 22175155 SPRING,SCREW CM-500 * * *
10
W700311380 ASSY,LINEAR ENCODER BOARD XC-540 Revised 2 * * * 57 1000003617 STAY,HOLDER BELT XJ-740 * * *
11 W7007313D0 ASSY,PAPERSIDE SENS BOARD XJ-740 * * * 58 1000001452 STAY,HOLDER CARRIAGE XC-540 * * *
12 22805396 ASSY,PLATE CAM SLIDE FJ-500 * * * 59 1000001466 STAY,SENSOR CARRIAGE XC-540 * * *
13 W700731310 ASSY,PRINT CARRIAGE BOARD XJ-740 * * * 60 1000001597 SUPPORT,DAMPER XC-540 * * *
1000003811 ASSY,TUBING 3*2560MM XJ-740 * 21655247 HOLDER,CABLE SJ-740 * *
61
14 1000003810 ASSY,TUBING 3*2350MM XJ-640 * 21655248 HOLDER,CABLE FJ-540 *
1000002061 ASSY,TUBING 3*2170MM XC-540 *
15 1000001448 BASE,CARRIAGE AL XC-540 * * * * Revised 2 : Both parts can be used.
16 22355656 BASE,CUTTER CM-500 * * *
17 1000003618 BASE,HOLDER CARRIAGE XJ-740 * * *
18 1000001700 CABLE-ASSY,HEAD U/D SENS XC-540 * * * PARTS LIST -Supplemental Parts-
1000003783 CABLE-CARD,36P1 3300L BB HIGH-V * Parts No. Parts Name
19 1000003784 CABLE-CARD,36P1 3070L BB HIGH-V * S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
23475198 CABLE-CARD 36P1 2940L BB * S2 31029801AS BUSH SET,ROLL 2*4 3C100PCS
20 21775103 CAM,CARRIAGE FJ-540 * * * S3 31029803AS BUSH SET,ROLL 3*5 3C 20PCS.
21 23475232 CARD CABLE,21P1 385L BB HIGH-V * * * S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
22 11769118 CLAMP,FCM2-S6-14 * * * S5 31149703AS RING SET,E-RING ETW-4 100 PCS.
23 22025646 COVER,BELT HOLDER EGX-600 * * * S6 31299102AS RIVET SET,NYLON P2655B 20 PCS.
24 1000001520 COVER,CARRIAGE BOARD XC-540 * * * S7 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
25 1000002258 COVER,CARRIAGE XC-540 * * * S8 31679902AS SCREW SET C-SEMS M2*8 NI 100 PCS
26 1000001529 COVER,HEAD BOARD XC-540 * * * S9 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS
27 12399352 FILTER(E) FRC-45-12-6.5 * * * S10 31019118AS SCREW SET,BINDING M3*10 3CBC 100PCS
28 1000003619 FRAME,CARRIAGE BASE XJ-740 * * * S11 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS
29 1000003620 FRAME,CARRIAGE U/D XJ-740 * * * S12 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS
30 22115798 FRAME,CUTTER FJ-500 * * * S13 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
31 22135602 GUIDE,CABLE FJ-500 * * * S14 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS
32 22135618 GUIDE,CARRIAGE CAP FJ-540 * * * S15 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS
33 22135440 GUIDE,HEAD AL FJ-540 * * * S16 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS
34 1000001566 GUIDE,TUBE XC-540 * * * S17 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS
35 1000002201 ASSY,HEAD INKJET SOL XC-540 * * * S18 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS
36 21655232 HOLDER,BELT EGX-600 * * * S19 31799103 SCREW SET,CAP M3*15 NI 20PCS
37 1000003622 HOLDER,CUTTER XJ-740 * * * S20 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS
38 1000003623 HOLDER,PAPER SENSOR XJ-740 * * * S21 3000000032 SPACER,WPCS-19S-4.0
39 11659249 HOLDER,RING O 3FAI FJ-540 * * *
40 1000001465 LEVER,CARRIAGE XC-540 * * *
41 15229705 PHOTO INTERRUPTER GP1A71A1 * * *
42 1000001454 PLATE,DAMPER XC-540 * * *
43 22055557 PLATE,ENC SENS FJ-540 * * *
44 22055547 PLATE,GND FJ-540 * * *
45 22055486 PLATE,HOLD FILTER W11 CX-500 * * *
46 22055548 PLATE,SLIDER CARRIAGE FJ-540 * * *
1-6
S21
S21
41 59
S21
42 S2 S2
S21 34 43
55 S14 11 S19 S2
S19
1-4 DRIVE UNIT
29 S2 63
S9 31
S2 S21
38 52 1 18 S2
S2 3
S3 26 S14
30 62 S2
S23 S3
S11 S2
S3 S6 44
S2 S16
4 9 S18 S19 S2
20 2 S2 S2
S19 S19
S22 S6 S2 36 S8 25
27 S21 S16 S23 13
S19 19 9 45 48
S3 S1 S16 14
23 S18 25
12
S10 S19 S17 53 61
S19
47 S2 S21 S19
S2 49
S2 S10 21 S15 49
S2 S21 40
S16 S15
8 S21 21 S7
S5 35 58 6
S1
33 S15 50
S2 S2 S21 S13
1-7
S10 S5 37
28 S21 S21 51 10
S27 S9 S21 S15
S10 S10 16 S11 56 7 S9
S21 S19 32
46
60 22
S10 S10 S3
S19 30
S25
S10 S10 54
S9 S21
S3 17
S10
15 24
S10 S10 S2
S10 5
57 S2
S10 39 S19
S10 S24 S23
S10 S3 S4
S20 S10
S3 S10
S2
S19
S2
1-4 DRIVE UNIT
XJ-740
XJ-640
XJ-540
XJ-740
XJ-640
XJ-540
1 6700739010 ASSY,FEED MOTOR XJ-740 * * * 45 1000001536 LEVER,CAM PINCH XC-540 * * *

2 11879108 ABSORBER TK-3225 * * * 46 12399102 MAGNET CATCHER TL-105 * * *
3 1000003656 ADAPTER,AUTOCUT JOINT XJ-740 * * 47 1000003655 PLATE,AUTOCUT JOINT XJ-740 * *
4 W700731390 ASSY,GRIT ENCODER BOARD XJ-740 * * * 1000001551 PLATE,AUTOCUT JOINT XC-540 *
5 W7007313A0 ASSY,MOTSENS JUNCTION BOARD XJ-740 * * * 48 1000003602 PLATE,LEVER LINK XJ-740 * * *
6 6700319030 ASSY,PULLEY XC-540 * * * 49 15229506 SENSOR INTERRUPTER,GP1A05A5 * * *
7 6700049030 ASSY,SCAN MOTOR SJ-1045EX * * * 50 1000001480 SHAFT,DRIVE PULLEY XC-540 * * *
1000003579 BASE,BOTTOM XJ-740 * 51 22175157 SPRING,C P-ROLLER CM-500 * * *
8 1000003670 BASE,BOTTOM XJ-640 * 52 22175521 SPRING,PINCH ROLLER 930 FJ-540 * * *
1000001426 BASE,BOTTOM XC-540 * 53 22035161 STAND,LEVER FJ-500 * * *
9 22355807 BASE,RAIL FJ-540 * * * 54 1000001598 STAY,D-SUB CONNECTOR XC-540 * * *
10 1000001513 BASE,SCAN MOTOR XC-540 * * * 55 22715466 STAY,FA-CODER SP-540V * * *
11 22175870 BEARING 10-19ZZ * * * 56 1000001557 STAY,FRAME SCAN MOTOR XC-540 * * *
12 12159573 BUSH,80F-0603 * * * 57 1000001562 STAY,MOTOSENS XC-540 * * *
13 12159563 BUSH,80F-1006 * * * 58 1000003611 STAY,ORIGIN SENS XJ-740 * * *
14 23415266 CABLE-ASSY ESD SJ-1000 * * * 59 1000001564 STAY,RAIL GUIDE L XC-540 * * *
15 1000001689 CABLE-ASSY,3-COVER SW XC-540 * * * 60 1000003604 STAY,RAIL GUIDE R XJ-740 * * *
16 1000001698 CABLE-ASSY,F-COVER SW XC-540 * * * 61 1000001569 STAY,SHAFT PULLEY XC-540 * * *
17 1000001712 CABLE-ASSY,FD IF INT XC-540 * * * 1000003643 SUPPORT,FRAME L XJ-740 * *
62
1000003705 CABLE-ASSY,FEED-M XJ-740 * 1000003669 SUPPORT,FRAME L SHORT XJ-540 *
18 1000003701 CABLE-ASSY,FEED-M XJ-640 * 63 1000003642 SUPPORT,FRAME R XJ-740 * * *
1000001687 CABLE-ASSY,FEED-M XC-540 *
1000003704 CABLE-ASSY,G-ENCODER XJ-740 *
19 1000003700 CABLE-ASSY,G-ENCODER XJ-640 *
1000001686 CABLE-ASSY,G-ENCODER XC-540 * PARTS LIST -Supplemental Parts-
20 1000001702 CABLE-ASSY,M-COVER SW XC-540 * * * Parts No. Parts Name
21 1000001690 CABLE-ASSY,PINCH-ORG XC-540 * * * S1 31029101 BUSH,NB-19
22 1000003930 CABLE-ASSY,SCAN-M XC-540_01 * * * S2 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
1000003706 CABLE-ASSY,SW JUNCTION XJ-740 * S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
23 1000003702 CABLE-ASSY,SW JUNCTION XJ-640 * S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
1000001699 CABLE-ASSY,SW JUNCTION XC-540 * S5 31279106 LABEL,CAUTION HOT SURF NO.778
24 1000001706 CABLE-ASSY,TU IF INT XC-540 * * * S6 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
25 21745109 COLLAR,LEVER FJ-540 * * * S7 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS
26 1000001553 COVER,FEED MOTOR XC-540 * * * S8 31149705 RING SET,E-RING ETW-7 SUS 50PCS
27 1000001552 COVER,I/S SW XC-540 * * * S9 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P
28 1000001526 COVER,INT SW XC-540 * * * S10 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P
29 12239406 CUSHION,TM-96-6 * * * S11 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS
30 12399353 FILTER(E) TFT-081813N F-540 * * * S13 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.
31 21995124 FLANGE,MOTOR FEED FJ-540 * * * S14 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
32 1000001559 FLANGE,MOTOR SCAN XC-540 * * * S15 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.
33 1000003601 FRAME,DRIVE PULLEY XJ-740 * * * S16 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.
34 1000001431 FRAME,FEED MOTOR XC-540 * * * S17 31049175AS SCREW SET,CAP M4*20 NI 20 PCS.
35 1000003608 FRAME,MIDDLE L XJ-740 * * * S18 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS
36 1000003607 FRAME,MIDDLE R XJ-740 * * * S19 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
37 1000003605 FRAME,SCAN MOTOR XJ-740 * * * S20 31049157 SCREW,CAP M6*20 3CBC+PW+SW
38 1000001430 FRAME,SIDE L XC-540 * * * S21 31069104 SCREW,CAP M4*6+FL NI
39 1000001429 FRAME,SIDE R XC-540 * * * S22 31799110AS SCREW SET,CAP M5*20 NI 20PCS.
40 21685149 GEAR,H235S20(B8)T2 * * * S23 31139104 SCREW,PLAPOINT M4*6 BK FE
41 21685119 GEAR,S300S10 FJ-540 * * * S24 31379111 CLAMP,CABLE CKS-13-H
42 25095120 GRIT ENCODER TS5217N561 FJ-540 * * * S25 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS
43 1000001444 HOUSING,R-BEARING FRAME XC-540 * * * S27 31019115AS SCREW SET,BINDING M3*4 3CBC 100 PCS
44 1000001601 KNOB,XC-540 * * *
1-8
29
S9
1-5 CHASSIS
38
S9
19 40
S8 S5
S8
18 39
S8 4
24 S9
21 9
23
S7
S8
25 27
3 S8 30
S8 14 32
31 7
S7 S8
43 12 10
32 6
S8 14 26 35
S19 30
20 13 22
S8
1-9
S16 S16 S8
33 S15 2
S6
S2 S15
S15 S10 34
44 43
S1 S19 5
S14
S12 37 S15
S13 S8
S11
36
45
15 S6
S8
41
S3
S8
11 17
S7 S18 S13
1
S8
16
S15 32
S3
S8 S17 S15
S8 42
S4 8 S6
S15
S2
S15
28
S15
1-5 CHASSIS
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

1 13429701 AC INLET SUP-J15G-E S1 31029101 BUSH,NB-19
2 W700311440 ASSY,AC JUNCTION BOARD XC-540 S2 31029106 BUSH,SQUARE SB-6025
3 W700731360 ASSY,DC JUNCTION BOARD XJ-740 S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
4 6700731100 ASSY,HEAD BOARD XJ-740 S4 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P
5 W700311421 ASSY,HEATER BOARD XC-540 S5 31379111 CLAMP,CABLE CKS-13-H
6700739040 ASSY,MAIN BOARD XJ-740 S6 3000000033 CLAMP,WIRE PLESS RFC-45VO
6
6700909030 ASSY,MAIN BOARD LEC-300 Revised 4 S7 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
7 6700731000 ASSY,SERVO BOARD XJ-740 S8 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
8 W700731340 ASSY,TU JUNCTION BOARD XJ-740 S9 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
9 15009101 BATTERY CR2032 S10 22535257 LABEL,CAUTION VOLTAGE #LA167
10 23475196 CABLE CARD 24P1 850L BB FJ-540 S11 31279116 LABEL,EARTH MARK-1 NO.E-580
11 1000000574 CABLE-ASSY GND AJ-1000 S12 31279121 LABEL,FLASH-LIGHTING NO.E-582
12 1000001688 CABLE-ASSY,HEAD FAN XC-540 S13 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P
13 1000001681 CABLE-ASSY,HEATER SERIAL XC-540 S14 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
14 1000004054 CABLE-ASSY,POWER-AC-DC XJ-740 S15 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P
15 1000001670 CABLE-ASSY,POWER-AC-JUNCTION XC-540 S16 31019124 SCREW SET,BINDING M3*35 NI 50 PCS
16 1000001668 CABLE-ASSY,POWER-AC-L XC-540 S17 31019161 SCREW SET,BINDING M4*8 NI ETW 20PCS
17 1000001669 CABLE-ASSY,POWER-AC-N XC-540 S18 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS
18 1000001674 CABLE-ASSY,POWER-DC-A XC-540 S19 31209118 SPACER SET,WPCS-12S-4.0 20PCS
19 1000001673 CABLE-ASSY,POWER-DC-B XC-540
20 1000001672 CABLE-ASSY,POWER-DRYER XC-540 * Revised 4 Refer to the Service Information : XJ740-006
21 1000001675 CABLE-ASSY,POWER-HEAD XC-540
22 1000001677 CABLE-ASSY,POWER-HEATER XC-540
23 1000001676 CABLE-ASSY,POWER-SERVO XC-540
24 1000001704 CABLE-ASSY,POWER-TU XC-540
25 1000001682 CABLE-ASSY,TU CONTROL XC-540
26 1000001900 CABLE-CARD,25P1 250L BB HIGH-V
28 1000003968 CHASSIS,XC-540_01
29 1000003969 COVER,CHASSIS XC-540_01
30 1000000012 FAN,109R0624H459
31 12399351 FILTER(E) FRC-40-12-6.5 FJ-540
32 12399353 FILTER(E) TFT-081813N F-540
33 1000003820 FILTER(E),CHASSIS SHIELD XJ-740
34 1000001748 FILTER(E),EFC-40-S
35 12399331 FILTER(E),FPC-31-12
36 22535117 LABEL,POWER CM-500 NO.893
37 1000002107 LABEL,READ MANUAL XC-540#LA955
38 1000001620 LABEL,USE ECO-SOL MAX#LA924
39 1000000538 POWER UNIT,ZWD225PAF-0524/J
40 1000000097 POWER UNIT,ZWS240PAF-36/J
41 13129171 POWER-SW AJ8201B
42 1000001549 STAY,BOARD XC-540
43 22715327 STAY,CHASSIS FAN FJ-540
44 1000001605 STAY,COVER CHASSIS XC-540
45 1000002682 LABEL,LAN VP-540#LA964
1-10
1-6 PINCHROLLER
2
S1
4 6

1 21775105 CAM,PINCH ROLLER SHAFT SJ-1000 S1 31119108 PIN,PARALLEL 3*30 SUS H7
2 1000003610 FRAME,PINCH XJ-740
3 1000003615 LEVER,PINCH XJ-740
4 1000003652 PLATE,LEVER PINCH XJ-740
5 1000003616 P-ROLLER,FD8S3(B15B15L60)
6 1000000900 SPRING,PINCH 2000 AJ-1000
7 22715260 STAY,PINCH SPRING 2 FJ-500
1-11
1-7 WIPE SYSTEM
4 34
5
S1 S1 15
33
8 3
16 7
9
S1
19
S7 3
S1
21 S6
30
29
S1
S1 26
18 S1
S1 25
20 S1
S1
32 6 27
S1
S1
S1 39
S1
S5
12
31
13 24 S1
S1
S1
S9
28 10
2
S9
11
23
S4 10
S9
S2 S8 1
14
37
22
17
35
S3
40
38
41
S2 S2
36

1 1000001487 BASE,WIPER MOTOR XC-540 27 15229506 SENSOR INTERRUPTER,GP1A05A5
2 11929138 BELT,408P2M4-530 28 1000004034 SHAFT,WIPE PULLEY XC-540
3 12159536 BUSH,B-S6-17 29 22155961 SHAFT,WIPER FJ-540
4 1000001595 COVER,SCRAPER XC-540 30 1000001489 SHUTTER,WIPE F XC-540
5 1000001609 COVER,SERGE MIST XC-540 31 22175140 SPRING,TENSIONER STX-7
6 1000001606 COVER,WIPE R XC-540 32 1000001484 TRAY,WIPE XC-540
7 1000001491 COVER,WIPE XC-540 33 1000003390 WIPER,HEAD FOR SOLINK Revised 3
8 22275122 FILTER(M),INNER SERGEMIST SJ-540 34 1000001658 WIPER,SCRAPER XC-540
9 1000000415 FILTER(M),SERGE MIST 3 SJ-540 35 1000001527 HOLDER,INK TRASH XC-540
10 21995104 FLANGE,PULLEY STX-7 36 1000001528 HOLDER,GUIDE INK TRASH XC-540
11 1000001481 FRAME,FLUSH F XC-540 37 1000001596 PLATE,INK TRASH XC-540
12 1000001482 FRAME,FLUSH R XC-540 38 12139657 GUIDE,INK FUNNEL PE 6-316-03
13 1000001483 FRAME,WIPER XC-540 39 1000001694 CABLE-ASSY,WIPER-SENS XC-540
14 21685144 GEAR,S53S5(B15) FJ-540 40 1000001696 CABLE-ASSY,WIPER-M XC-540
15 1000001488 HOLDER,SCRAPER XC-540 41 1000002870 ASSY,TUBING DRAIN 300MM XC-540 Revised 1
16 21655245 HOLDER,WIPER FJ-540 PARTS LIST -Supplemental Parts-
17 22435106 MOTOR,103-593-1041 Parts No. Parts Name
18 1000001508 PAD,WIPE TRAY XC-540 S1 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
19 21545159 PAD,WIPE F SJ-540 S2 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
20 1000001510 PLATE,FLUSH XC-540 S3 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P
21 22055537 PLATE,SERGE MIST FJ-540 S4 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P
22 21975124 PULLEY,T14P2S4 + GEAR,S53 S5 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.
23 21975123 PULLEY,WD6.94S9 S6 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
24 1000001485 RAIL,GUIDE WIPER XC-540 S7 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS
25 1000001490 RAIL,WIPER L XC-540 S8 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
26 1000001486 RAIL,WIPER R XC-540 S9 31249952 WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS
Revised 3: Refer to Service Information XJ740-005.
1-12
1-8 CAP SYSTEM
17
28
1
12
S5 38
24 S11 25 18
22 S10
S11 S4 42
S5
S11 33
16 S4 S4
41 40 S3
S3
36
19 S7
24 S11 S4
34
S4
9
35
21
15 S9
S4 13
25 22
39 S2 29
11 30
26
S8 8
S1 S8 S3
43 S4 37
S4 34
27 S3
32 18
S4 S8
S4 S6
10 S8
11
4 S3
S2 3
S8
5
20
S3
2
7 S3
28 S10
31
23
Revised 8: Refer to the Service Information XJ740-008
14
Parts No. Parts Name
1000002794 ASSY,CAP-TOP XC-540 Parts No. Parts Name
1
1000004546 ASSY,CAP-TOP 2 XC-540 Revised 8 30 22055542 PLATE,NUT FJ-540
2 6700319010 ASSY,PUMP SUB XC-540 31 1000001585 PLATE,P-MOTOR XC-540
3 1000002422 ASSY,TUBING 2*150MM XC-540 32 1000001440 PLATE,SHUTTER TABLE CAP XC-540
4 1000002423 ASSY,TUBING 2*210MM XC-540 33 1000001607 PLATE,T-MOTOR XC-540
5 1000002424 ASSY,TUBING 2*310MM XC-540 34 11889107 R-BEARING,D10S6(B3FL)
7 1000001437 BASE,BOTTOM CAP XC-540 35 15229506 SENSOR INTERRUPTER,GP1A05A5
8 1000001587 BASE,NEW PUMP XC-540 36 1000001591 SHAFT,GUIDE TABLE XC-540
9 1000001588 BASE,T-MOTOR CAP XC-540 37 22155957 SHAFT,SCREW M8 FJ-540
10 21925137 BELT,166P2M4-530 38 22175334 SPRING,CAP HEAD FJ-540
11 12529101 BUSH,80FL-08 39 22175326 SPRING,TABLE FJ-540
12 1000001695 CABLE-ASSY,CAP-M XC-540 40 22175324 SPRING,TABLE MOTOR FJ-540
13 1000001693 CABLE-ASSY,CAP-SENS XC-540 41 1000001608 STOPPER,G-SHAFT XC-540
14 1000001697 CABLE-ASSY,PUMP-M XC-540 42 1000001594 STOPPER,T-MOTOR CAP XC-540
15 22335146 CAP,TABLE SPRING FJ-540 43 1000001434 TABLE,CAP-CASE XC-540
16 21365121 CASE,CAP TOP FJ-540
17 22025671 COVER,CAP CASE FJ-540 PARTS LIST -Supplemental Parts-
18 22565406 DRIVE PULLEY Parts No. Parts Name
19 1000001433 FRAME,BACK-UP XC-540 S1 31029105 BUSH,NB-8
20 1000001438 FRAME,FRONT CAP XC-540 S2 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
21 1000001435 FRAME,MAIN CAP XC-540 S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
22 1000001436 FRAME,SIDE CAP XC-540 S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
23 21685122 GEAR,S10S20 S5 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS
24 22135616 GUIDE,CAP CASE FJ-540 S6 31149703AS RING SET,E-RING ETW-4 100 PCS.
25 22135614 GUIDE,SIDE FRAME FJ-540 S7 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P
26 21655246 HOLDER,T-SPRING FJ-540 S8 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
27 1000001439 HOOK,CAP-CASE XC-540 S9 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.
28 22435106 MOTOR,103-593-1041 S10 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
29 21575126 NUT,TABLE FJ-540 S11 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS
1-13
1-9 INK SYSTEM
S5
S7
S5
S7
3 8
9
S3
S7
14
S1
1
1
11
6
1
11
1 11 10
4 1
11 S6 S5
11
1 16
5 7
11 S6
S2
2
19
12
S1
S4
13
15
S4
17
S4
18
18

1 11909133 ADAPTER,SCREW 2FAI FJ-50 S1 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
2 W700311520 ASSY,CARTRIDGE IC BOARD XC-540 S2 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS
3 W700311511 ASSY,INK TANK BOARD XC-540 S3 31019801 SCREW,BINDING S-TIGHT M3*6 3C 100PCS
4 1000002058 ASSY,TUBING 2*1100MM XC-540 S4 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
5 1000002059 ASSY,TUBING 2*1300MM XC-540 S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
6 1000002060 ASSY,TUBING 2*900MM XC-540 S6 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
7 1000001703 CABLE-ASSY,INK CARTRIDGE XC-540 S7 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
8 1000001683 CABLE-ASSY,INK SERIAL XC-540
10 11659218 HOLDER,IC SC-500
11 11659149 HOLDER,RING O 2FAI FJ-50
12 1000001473 PLATE,HOLDER I/C XC-540
13 1000001580 PLATE,INK CMCM XC-540
14 1000001509 PLATE,INK JOINT XC-540
15 21475141 SHEET,RAIL CABLE FJ-540
16 22625103 SPRING,PRESS CARTRIDGE SP-300
17 1000001471 STAND,INK CARTRIDGE XC-540
18 1000001542 STAY,I/C XC-540
19 21435109 TUBE,SILICONE 3*5*8 FJ-540
1-14
16 25
S12
S13 12
S10 35
31 26
S14
S10
S14 18
S7 34
S13 13 23
1-10 STAND
S9
49 S12 9 19
S12 S10 S4
S10 11
24
38 S4 S9 S10 27
S8 19 35
S10 38 S13
45 21 22 30 23 15
38 S8 S8 13
S12 S8 34
S8 25
43 9
S12 S12 S13 38 S10 S10
S10 20
10 12
S3 28
S6 S9 38
S10 16 24
17 S8
48 22
13
47
13 S11 21
30 38
1 S8
S12 S12 S8
S8
S13 S12 S12
38
S14
41
1-15
S13
S8
S10 S13 32
1
14 S11 6 37 S14
36 S13
S10 S13
S10 S2
2 S5 S1 50
13
7 S10 46
23 13
39 40
33 S10
S4
S11
25 19
44
S13 1
S12
29
S1
S6
S12
S12
4 3 S4 S10
S11
5 1
19
25
S2 14 42
6
S13 S10
38
8
39 S8
1-10 STAND
XJ-740
XJ-640
XJ-540
XJ-740
XJ-640
XJ-540
1 11879108 ABSORBER TK-3225 * * * 41 1000002511 STAND,BASE L XC-540 * * *

2 1000002464 ARM,DANCER L XC-540 * * * 42 1000002507 STAND,BASE R XC-540 * * *
3 1000002463 ARM,DANCER R XC-540 * * * 43 1000002512 STAND,FRAME TU L XC-540 * * *
1000003071 ASSY,DANCER BAR TU2-74 * 44 1000002508 STAND,FRAME TU R XC-540 * * *
4 1000003072 ASSY,DANCER BAR TU2-64 * 45 1000003887 STAND,LEG L XJ-740 * * *
1000002462 DANCER BAR XC-540 * 46 1000003886 STAND,LEG R XJ-740 * * *
1000003645 ASSY,DANCER BAR XJ-740 * 47 22035196 STAND,LEVER SP-300 * * *
5 1000003695 ASSY,DANCER BAR XJ-640 * 1000003587 STAND,STAY XJ-740 *
1000001610 ASSY,DANCER BAR XC-540 * 48 1000003679 STAND,STAY XJ-640 *
6 22805230 ASSY,SCREW TUC-6070 * * * 1000001462 STAND,STAY XC-540 *
7 1000003648 ASSY,STAND LEG L XJ-740 * * * 49 1000003891 STAY,GUIDE MEDIA L XJ-740 * * *
8 1000003647 ASSY,STAND LEG R XJ-740 * * * 50 1000003890 STAY,GUIDE MEDIA R XJ-740 * * *
9 1000003628 BASE,FEEDER XJ-740 * * *
10 1000003658 BASE,SLIDER L XJ-740 * * *
11 1000003633 BASE,SLIDER R XJ-740 * * *
12 1000001068 BUSH,80F-1610 * * *
13 1000001352 BUSH,80F-1620 * * * PARTS LIST -Supplemental Parts-
14 1000003892 CASTER,STAND XJ-740 * * * Parts No. Parts Name
15 1000001593 COLLAR,TU XC-540 * * * S1 31379111 CLAMP,CABLE CKS-13-H
16 1000003629 COVER,FEEDER XJ-740 * * * S2 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
17 1000001470 COVER,TU L XC-540 * * * S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
18 1000003546 DAMPER,FRT-G2-101G3 * * * S4 31119701 PIN,SNAP M14 SUS
19 1000001584 FLANGE,GUIDE 3 XC-540 * * * S5 31149707AS RING SET,E-RING ETW-12 SUS 20 PCS
20 1000001442 GEAR,S96(B8M0.8) XC-540 * * * S6 31149705 RING SET,E-RING ETW-7 SUS 50PCS
21 1000003634 HOLDER,SLIDER F XJ-740 * * * S7 31019169 SCREW SET,BINDING M2*4 NI 100 PCS.
22 1000003630 HOLDER,SLIDER R XJ-740 * * * S8 31019115AS SCREW SET,BINDING M3*4 3CBC 100 PCS
23 1000001592 HOUSING,80F-1620 XC-540 * * * S9 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS
24 1000003545 KNOB,BOLT 117-10313 * * * S10 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
25 22535347 LABEL,CAUTION PINCH-2 #LA423 * * * S11 31799110AS SCREW SET,CAP M5*20 NI 20PCS.
26 1000001090 LABEL,CLAMP L AJ-1000#LA913 * * * S12 31239106AS SCREW SET,W-SEMS M4*8 3CBC 50 PCS
27 1000001089 LABEL,CLAMP R AJ-1000#LA912 * * * S13 31049157 SCREW,CAP M6*20 3CBC+PW+SW
1000003632 PIPE,FEEDER SHAFT XJ-740 * S14 31249220AS WASHER SET,PLAIN 6.5*16*1 NI 100PCS
28 1000003692 PIPE,FEEDER SHAFT XJ-640 *
1000003668 PIPE,FEEDER SHAFT XJ-540 *
1000003061 PIPE,TAKE UP TU2-74 *
29 1000003069 PIPE,TAKE UP TU2-64 *
1000001457 PIPE,TAKE UP XC-540 *
30 1000003631 PLATE,SLIDER XJ-740 * * *
31 1000003889 PLATE,STAND L XJ-740 * * *
32 1000003888 PLATE,STAND R XJ-740 * * *
33 1000001455 SHAFT,DANCER XC-540 * * *
34 1000003653 SHAFT,FEEDER XJ-740 * * *
35 1000001445 SHAFT,SPACER TU XC-540 * * *
36 1000001458 SHAFT,TU SLIDER XC-540 * * *
37 1000001460 SILDER,HOLDER PLATE XC-540 * * *
38 22185103 SLIDER,1 TUC-6070 * * *
39 1000003047 SLIDER,ARM TUC-2 * * *
1000003067 SLIDER,RAIL TU2-74 *
40 1000003068 SLIDER,RAIL TU2-64 *
1000001463 SLIDER,RAIL XC-540 *
1-16
1-11 TU CONTROLLER
S2
S8
12
17
4
S2
S10
16
S12
11 S2
23 10
7
4 6
S2
2
S9
22
25
14 S6
S4
20
9
S6
S7 S4
21 S8
19 26
1 S10
3 S1 S11
S13 15
18
24
3 S11
S5 5
S3 S10
13

1 6700311200 ASSY,TAKEUP BOARD XC-540 S1 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P
2 1000001446 BASE,TU MOTOR XC-540 S2 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
3 12159563 BUSH,80F-1006 S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
4 1000001352 BUSH,80F-1620 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
5 1000001707 CABLE-ASSY,TU IF EXT XC-540 S5 31149705 RING SET,E-RING ETW-7 SUS 50PCS
6 1000001710 CABLE-ASSY,TU MANUAL SW XC-540 S6 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P
7 1000001711 CABLE-ASSY,TU MODE SEL SW XC-540 S7 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.
8 1000003785 CABLE-ASSY,TUMTR RELAY XJ-740 S8 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS
9 1000001705 CABLE-ASSY,TU-SENS XC-540 S9 31799107 SCREW SET,CAP M4*6 NI 20PCS
10 1000003654 CAP,COVER TU XJ-740 S10 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
11 1000001593 COLLAR,TU XC-540 S11 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
12 1000001469 COVER,TU R XC-540 S12 31049157 SCREW,CAP M6*20 3CBC+PW+SW
13 12399353 FILTER(E) TFT-081813N F-540 S13 31069104 SCREW,CAP M4*6+FL NI
14 1000001443 FLANGE,TU MOTOR XC-540
15 1000001441 GEAR,S14.4(B12M0.8) XC-540
16 1000001442 GEAR,S96(B8M0.8) XC-540
17 1000001592 HOUSING,80F-1620 XC-540
18 1000001402 MOTOR,DME37K50G-128
19 1000001456 PLATE,SENSOR DANCER XC-540
20 15229506 SENSOR INTERRUPTER,GP1A05A5
21 1000001455 SHAFT,DANCER XC-540
22 1000001445 SHAFT,SPACER TU XC-540
23 1000001447 SHAFT,TU XC-540
24 22035196 STAND,LEVER SP-300
25 1000001467 STAY,DANCER SENS XC-540
26 1000001468 STAY,TU BOARD XC-540
1-17
1-12 ACCESSORIES
26
70
11
39 117V 230V
34 12 8
33 3
240VA 240VE
41
38
1 2
69 58 57
43
44
61 61
10 68 S6 S6
14 65
18 59 59
15 60
63 49 62 60
50
51 51
13 45
30 17 23
27
54 21
55
27
30
S2
S1
42 35
28 25
40
46
42 S4
48 56
16 S3
S5
47
67
S1
36 19
6 22
24
66 29
64
37
52
53
11 32
20
31 71
1-18
1-12 ACCESSORIES
XJ-740
XJ-640
XJ-540
XJ-740
XJ-640
XJ-540
1 23495124 AC CORD 3ASL100 240VA 10A SAA * * * 36 1000001631 PAD,L-LEFT XC-540 * * *

2 13499111 AC CORD H05VV-F 240VE 10A S * * * 37 1000001632 PAD,L-RIGHT XC-540 * * *
3 23495125 AC-CORD H05VV 230V 10A S * * * 38 1000001638 PAD,SHAFT GUARD XC-540 * * *
4 13499209 ADAPTER PLUG (100V) * * * 1000003556 PAD,SHAFT SHEET XJ-740 *
6 11849102 BLADE,OLFA AUTO CUTTER XB10 * * * 39 1000003570 PAD,SHAFT SHEET XJ-640 *
8 1000005833 CABLE-AC,117V 15A 2.5M 3P Revised 8 * * * 1000003575 PAD,SHAFT SHEET XJ-540 *
10 1000001639 CARTON,ACCESSORY XC-540 * * * 1000003559 PAD,SLIDER XJ-740 *
1000003548 CARTON,COVER XJ-740 * 40 1000003572 PAD,SLIDER XJ-640 *
11 1000003566 CARTON,COVER XJ-640 * 1000001647 PAD,SLIDER XC-540 *
1000001627 CARTON,COVER XC-540 * 41 1000001640 PAD,SPACER ACCESSORY XC-540 * * *
1000003555 CARTON,SHAFT SHEET XJ-740 * 42 1000003558 PAD,SPACER STAND STAY XJ-740 * * *
12 1000003569 CARTON,SHAFT SHEET XJ-640 * 43 1000001637 PAD,STAND L/R BASE XC-540 * * *
1000003574 CARTON,SHAFT SHEET XJ-540 * 44 1000003554 PAD,STAND L/R TOP XJ-740 * * *
1000003549 CARTON,SLEEVE XJ-740 * 45 1000003551 PAD,SUPPORT STAND XJ-740 * * *
13 1000003567 CARTON,SLEEVE XJ-640 * 46 1000003552 PAD,U-LEFT XJ-740 * * *
1000001628 CARTON,SLEEVE XC-540 * 47 1000003553 PAD,U-RIGHT XJ-740 * * *
1000003564 CARTON,SPACER XJ-740 * 48 22155133 PIPE,TOOL D9*L150 FJ-540 * * *
14
1000003782 CARTON,SPACER XJ-640 * 49 1000003624 SPRING,CLAMP MEDIA R XJ-740 * * *
15 1000001635 CARTON,STAND L/R XC-540 * * * 50 1000003625 SPRING,CLAMP MEDIA L XJ-740 * * *
1000003557 CARTON,STAND STAY XJ-740 * 51 1000001602 SHEET,CLAMP MEDIA XC-540 * * *
16 1000003571 CARTON,STAND STAY XJ-640 * 1000003547 TRAY,SKID XJ-740 *
1000001645 CARTON,STAND STAY XC-540 * 52 1000003781 TRAY,SKID XJ-640 *
1000003550 CARTON,STAND XJ-740 * 1000001626 TRAY,SKID XC-540 *
17 1000003568 CARTON,STAND XJ-640 * 53 12569656 TWEEZERS PTS-01 * * *
1000001629 CARTON,STAND XC-540 * 54 1000001604 PAD,INK TRASH XC-540 * * *
18 1000003561 CARTON,VKIT XJ-740 * * * 55 1000001603 COVER,INK TRASH XC-540 * * *
19 11369122 CASE,PE BOTTLE 5-038-03 * * * 56 1000003641 STOPPER,CARRIAGE XJ-740 * * *
20 11759105 CLEANER,STICK TX712A * * * 57 6700739030 ASSY,MEDIA CLAMP R XJ-740 * * *
21 1000001535 COVER,BOTTLE INK XC-540 * * * 58 6700739020 ASSY,MEDIA CLAMP L XJ-740 * * *
22 21995106 FLANGE,GUIDE 2 PNS-70 * * * 59 1000003626 PLATE,CLAMP MEDIA XJ-740 * * *
23 12139657 GUIDE,INK FUNNEL PE 6-316-03 * * * 60 22395118 MAGNET,SM-911S NEO1854 * * *
24 22565682 HEXAGONAL WRENCH 5 * * * 61 1000003649 HOLDER,CLAMP MEDIA XJ-740 * * *
25 1000001534 HOLDER,BOTTLE INK XC-540 * * * 62 1000003650 LABEL,CLAMP R XJ-740#LA1024 * * *
26 22535532 LABEL,CARTON CARE #LA762 * * * 63 1000003651 LABEL,CLAMP L XJ-740#LA1023 * * *
1000003542 LABEL,CARTON XJ-740#LA1020 * 64 1000003635 STOPPER,PIPE FEEDER XJ-740 * * *
27 1000003541 LABEL,CARTON XJ-640#LA1019 * 65 1000003536 STICKER,REP JP/EN XJ-740 * * *
1000003540 LABEL,CARTON XJ-540#LA1018 * 66 1000003565 PAD,L-CENTER XJ-740 * *
28 22535393 LABEL,DRAIN BOTTLE FJ-540 #LA501 * * * 67 1000003861 SHEET,MIRROR XJ-740 * * *
29 1000001099 LABEL,HARMFUL FIRE #LA915 * * * 68 1000003562 CARTON,FEEDER XJ-740 * * *
30 22535357 LABEL,USE FORKLIFT #LA435 * * * 69 1000003563 PAD,FEEDER XJ-740 * * *
1000003533 MANUAL,INS EN XJ-740 * * * 70 1000005832 CABLE-AC,100V 15A 2.5M 3P * * *
31
1000003532 MANUAL,INS JP XJ-740 * * * 26015490 MANUAL,USE JP VERSAWORKS Revised 8 * * *
71
1000003535 MANUAL,USE EN XJ-740 * * * 26015491 MANUAL,USE EN VERSAWORKS * * *
32
1000003534 MANUAL,USE JP XJ-740 * * *
33 1000001642 PAD,ACCESSORY B XC-540 * * * PARTS LIST -Supplemental Parts-
34 1000001641 PAD,ACCESSORY S XC-540 * * * Parts No. Parts Name
1000003560 PAD,DANCER XJ-740 * S1 31279201 LABEL,REPACKAGE #LA16
35 1000003573 PAD,DANCER XJ-640 * S2 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
1000001648 PAD,DANCER XC-540 * S3 31049157 SCREW,CAP M6*20 3CBC+PW+SW
S4 31139104 SCREW,PLAPOINT M4*6 BK FE
S5 31249220AS WASHER SET,PLAIN 6.5*16*1 NI 100PCS
S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
1-19
HEAD UNIT
CAP MOTOR WIPER MOTOR
PINCH LEVER CAP ORG SENSOR WIPER ORG SENSOR PUMP MOTOR×㧟
LINER ENCODER
BOARD
49
CN500
53
FRONT COVER SW CN15CN18 CN8CN11 CN16CN19 CN9 CN12 CN17 CN20 CN10 CN13 HEAD U/D SENSOR
CN2㨪CN7
35
PRINT CARRIAGE BOARD
CN21 CN14 CN22

SCAN MOTOR
2-1 WIRING MAP
PAPER SIDE SENSOR MAINTENANCE COVER SW
60 x3 39
CN601
BOARD
CN604
21
CN605
CN600
28 29 30 31 32 33 34 GRIT ENCODER
19 GRIT ENCORDER
CN902 CN901 CN910 CN908 CN909 CN907 CN904
2 Electrical Section
56 x2 60 x3
MOTSENS JUNCTION BOARD
CN903,CN906
20
CN900
BOARD
CN1103
PINCH ORG SENSOR
CN1102 CN1101
FAN JUNCTION
PRINT ORG SENSOR FAN FAN
22
27
PAPER SENS F 54 56 x2
FEED MOTOR
PAPER SENS B
25
THERMOSTAT HEATER
37
TERMISTOR
LCD 50 52 37
CN100
CN101
PANEL BOARD 57
CN403 CN402
23 37
24 for 117V 48
2-1
117V SELECT 37
CN411
59 CN10 CN9 CN11 CN9 CN11

CN101
48 37
CARTRIDGE IC BOARD×12 117V SELECT
37
CN6
CN1201 CN1101 CN1001 CN901 CN801 CN701 CN601 CN501 CN401 CN301 CN201 CN101 48
THERMISTORJUNCTION BOARD
CN102
CN410 CN409CN408 CN407 CN406 CN405
58 117V SELECT CN103

CN412 CN413
CN17 CN7 CN15 CN1㨪CN3,CN5㨪CN7

40
HEATER CONTROL BOARD
40 40 CN1,CN2
for 230V 47
18 48
C N 404
230V SELECT
CN4 CN18
CN16 CN7 C N15
CN17
CN12
SERVO BOARD 51
I NK TANK BOA RD 48 HEATER UNIT
230V SELECT
CN11
MAIN BOARD HEAD BOARD
CN8
CN14
CN8
CN13 CN12 CN11 CN10 CN9 CN8 CN6 CN5 CN4 CN3 CN2 CN1 CN16 CN14
55 58 48
17 230V SELECT
CN4
12
16 EXT JUNCTION
CN3HEATER BOARD BOARD
CN1
CN4
CN7 CN1 CN5 CN13
CN7
CN201 CN200
CN202 CN203
INK SYSTEM UNIT 13 14 15
42
CN805
TU MANUAL SW TU MODE SELECTSW
CN401
CN404
CN301
45 46 5 7
CN807
SWPOWER UNIT
+DC41V OUT 10
CN402
CN802 CN800
CN403
CN4 CN6 43 41 11 56
CN2
44
TU JUNCTION BOARD
CN3
CN 302
5 8 9
I NLET POWER SW SW POWER
O ER UNI T
TAKEUP BOARD +DC24V OUT
CN300
CN806
1 4
CN804 CN801
+DC 5V OUT
38 2 56
DCJUNCTION BOARD
CN303
CN5
3 6 AC LINE
CN12
AC JUNCTION BOARD
56
TAKE UP MOTOR 2 56 CONTROL UNIT
2
WIRING MAP
CABLE LIST HEAD & CARRIAGE FFC CONNECTION LIST
XJ- XJ- XJ- Head Print Carriage Board
Parts No. Parts Name 740 640 540
CN1 CN15
1 1000001668 CABLE-ASSY,POWER-AC-L XC-540 * * * CY
CN2 CN18
2 1000001669 CABLE-ASSY,POWER-AC-N XC-540 * * * CN1 CN8
3 1000000574 CABLE-ASSY GND AJ-1000 * * * MG
CN2 CN11
4 1000001670 CABLE-ASSY,POWER-AC-JUNCTION XC-540 * * * CN1 CN16
YG
5 1000004054 CABLE-ASSY,POWER-AC-DC XJ-740 * * * CN2 CN19
53
6 1000001672 CABLE-ASSY,POWER-DRYER XC-540 * * * CN1 CN9
BK
7 1000001673 CABLE-ASSY,POWER-DC-B XC-540 * * * CN2 CN12
8 1000001674 CABLE-ASSY,POWER-DC-A XC-540 * * * LM
CN1 CN17
2 9
10
1000001675
1000001676
CABLE-ASSY,POWER-HEAD XC-540
CABLE-ASSY,POWER-SERVO XC-540
*
*
*
*
*
* LC
CN2
CN1
CN20
CN10
11 1000001704 CABLE-ASSY,POWER-TU XC-540 * * * CN2 CN13
12 1000001677 CABLE-ASSY,POWER-HEATER XC-540 * * *
13 1000001678 CABLE-ASSY,OP.DRYER CONTROL XC-540 * * *
Head Board Print Carriage Board
14 1000001679 CABLE-ASSY,POWER-BLOWER XC-540 * * *
CN1 CN2
15 1000001680 CABLE-ASSY,HEATER CONTROL XC-540 * * * CN2 CN3
16 1000001681 CABLE-ASSY,HEATER SERIAL XC-540 * * * CN3 CN4
17 1000001682 CABLE-ASSY,TU CONTROL XC-540 * * * 54
CN5 CN5
18 1000001683 CABLE-ASSY,INK SERIAL XC-540 * * * CN6 CN6
19 1000001684 CABLE-ASSY,SCAN-M XC-540 * * * CN7 CN7
1000003703 CABLE-ASSY,FAN JUNCTION XJ-740 *
20 1000003699 CABLE-ASSY,FAN JUNCTION XJ-640 *
1000001685 CABLE-ASSY,FAN JUNCTION XC-540 *
1000003704 CABLE-ASSY,G-ENCODER XJ-740 *
21 1000003700 CABLE-ASSY,G-ENCODER XJ-640 *
1000001686 CABLE-ASSY,G-ENCODER XC-540 *
1000003705 CABLE-ASSY,FEED-M XJ-740 *
22 1000003701 CABLE-ASSY,FEED-M XJ-640 *
1000001687 CABLE-ASSY,FEED-M XC-540 *
23 1000001688 CABLE-ASSY,HEAD FAN XC-540 * * *
24 1000001689 CABLE-ASSY,3-COVER SW XC-540 * * *
25 1000001690 CABLE-ASSY,PINCH-ORG XC-540 * * *
26 1000003498 CABLE-ASSY,P-SIDE SENS XJ-740 Revised 8 * * *
27 1000001692 CABLE-ASSY,PAPER-SENS XC-540 * * *
28 1000001693 CABLE-ASSY,CAP-SENS XC-540 * * *
29 1000001694 CABLE-ASSY,WIPER-SENS XC-540 * * *
30 1000001695 CABLE-ASSY,CAP-M XC-540 * * *
31 1000001696 CABLE-ASSY,WIPER-M XC-540 * * *
32 1000001697 CABLE-ASSY,PUMP-M XC-540 * * *
33 1000001698 CABLE-ASSY,F-COVER SW XC-540 * * *
1000003706 CABLE-ASSY,SW JUNCTION XJ-740 *
34 1000003702 CABLE-ASSY,SW JUNCTION XJ-640 *
1000001699 CABLE-ASSY,SW JUNCTION XC-540 *
35 1000001700 CABLE-ASSY,HEAD U/D SENS XC-540 * * *
36 1000001424 CABLE-ASSY,LINEAR ENC XC-540 Revised 8 * * *
37 1000003707 CABLE-ASSY,HEATER XJ-740 * * *
38 1000003785 CABLE-ASSY,TUMTR RELAY XJ-740 * * *
39 1000001702 CABLE-ASSY,M-COVER SW XC-540 * * *
40 1000001703 CABLE-ASSY,INK CARTRIDGE XC-540 * * *
41 1000001706 CABLE-ASSY,TU IF INT XC-540 * * *
42 1000001712 CABLE-ASSY,FD IF INT XC-540 * * *
43 1000001707 CABLE-ASSY,TU IF EXT XC-540 * * *
44 1000001705 CABLE-ASSY,TU-SENS XC-540 * * *
45 1000001710 CABLE-ASSY,TU MANUAL SW XC-540 * * *
46 1000001711 CABLE-ASSY,TU MODE SEL SW XC-540 * * *
47 1000001708 CABLE-ASSY,THERM JUNCTION XC-540 * * *
1000004057 CABLE-ASSY,117V SELECTOR XJ-740 (for 117V) * * *
48
1000004056 CABLE-ASSY,230V SELECTOR XJ-740 (for 230V) * * *
49 23415266 CABLE-ASSY ESD SJ-1000 * * *
50 23475196 CABLE CARD 24P1 850L BB FJ-540 * * *
51 1000001900 CABLE-CARD,25P1 250L BB HIGH-V * * *
53 23475232 CARD CABLE,21P1 385L BB HIGH-V * * *
1000003783 CABLE-CARD,36P1 3300L BB HIGH-V *
54 1000003784 CABLE-CARD,36P1 3070L BB HIGH-V *
23475198 CABLE-CARD 36P1 2940L BB *
56 12399353 FILTER(E) TFT-081813N F-540 * * *
57 1000001748 FILTER(E),EFC-40-S * * *
58 12399331 FILTER(E),FPC-31-12 * * *
59 12399351 FILTER(E) FRC-40-12-6.5 FJ-540 * * *
60 12399352 FILTER(E) FRC-45-12-6.5 * * *
2-2
2-2 MAIN BOARD
MAIN BOARD_Arrangement Diagram (Component Side)
DIP SW Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8
XJ-540/640/740 OFF OFF OFF OFF OFF OFF OFF OFF
It indicates the version of the Main Board.

2-3
MAIN BOARD_Arrangement Diagram (Soldering Side)
2-4
VCC3 A0 R61 33 RA0 MD[0..15] MA[0..25]
MD[0..15] MA[0..25]
A1 R62 33 RA1
TXD2 A2 R80 33 RA2 IC11
TXD2
A3 R79 33 RA3 MD0 29 25 MA1
D0 A0
1
6
1
6
1
6
1
6
VCC3 A4 R78 33 RA4 MD1 31 24 MA2
R95 D1 A1
RA36 RA33 RA30 RA27 A5 R77 33 RA5 MD2 33 23 MA3
D2 A2
VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC3 10K A6 R76 33 RA6 MD3 35 22 MA4
EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J D3 A3
A7 R75 33 RA7 MD4 38 21 MA5
PC211 PC210 PC204 PC202 PC222 PC224 PC230 PC232 T128 D4 A4
A8 R74 33 RA8 MD5 40 20 MA6
D5 A5
VCC3 A9 R57 33 RA9 MD6 42 19 MA7
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
R94 T127
10
10
10
10
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u 10K R96 D6 A6
A10 R56 33 RA10 MD7 44 18 MA8
D7 A7
10K A11 R55 33 RA11 MD8 30 8 MA9
D8 A8
/WR2 A12 R54 33 RA12 MD9 32 7 MA10
D61
D63
D50
D49
D51
D62
D60
D48
D57
D53
D55
D58
D56
D59
D54
D52
D19
D31
D28
D16
D18
D30
D29
D17
D23
D24
D22
D26
D25
D20
D21
D27
/WR2 D9 A9
A13 R53 33 RA13 MD10 34 6 MA11
D10 A10
VCC3 D[0..63] A14 R52 33 RA14 MD11 36 5 MA12
D11 A11
A15 R51 33 RA15 VCC3 MD12 39 4 MA13
RRXD2
/IRL3
/IRL2
/IRL1
/IRL0
D12 A12
A16 R50 33 RA16 MD13 41 3 MA14
10
R93 JP2 D13 A13
A17 R49 33 RA17 MD14 43 2 MA15
10K 1-2:JIGU R152 D14 A14
A18 R101 33 RA18 MD15 45 1 MA16
D15 A15
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21
A19 R100 33 RA19 2-3:OPERATE 48 MA17
0 A16
A20 R99 33 RA20 17 MA18
R302
JP2 A17
VCC3 A21 R98 33 RA21 /CS0 3 13 16 MA19
/IRL3
/IRL2
/IRL1
/IRL0
RRXD2
/CS0 NC A18
VCC1.55 A22 R97 33 RA22 14 9 MA20
WP/ACC A19
/Cmd_HS_StoM A23 R65 33 RA23 2 26 10 MA21
/Cmd_HS_StoM CE A20
A24 R64 33 RA24 /MRD 28
/MRD OE
VCC1.55 A25 R63 33 RA25 1 /MWE0 11 VCC3
/MWE0 WE
T7 T8 T126 VCC1.55 /RESET 12 15
JP3 /RESET RP RY/BY
C17
D17
A18
B18
A19
B19
A20
C18
B20
C19
C20
D18
D19
D20
E18
E17
F17
F18
E19
E20
G17
G18
F19
F20
J17
J18
G19
G20
H19
H20
K17
K18
J19
J20
K19
K20
L17
L18
L20
L19
M20
M19
M17
M18
N20
N19
P20
P19
N17
N18
R20
R19
P17
P18
T20
T19
R17
R18
U20
U19
V20
V19
T17
T18
VCC3 VCC3 47
VIH
VCC3 RA[0..25] Short Plug 27
RA[0..25] GND
VCC3 R73 46 37
R304 2.2K R72 GND VCC3
CA
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21
VSS
VSS
VSS
NMI
IRL3
IRL2
IRL1
IRL0
VDD
VDD
T123 10K
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VCC3 MBM29LV160B-90PFTN(HY29LV320)
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
XTAL2
R303 10K B17 W20 D25 T122 DSP01-002-430G-0
EXTAL2
RD/WR2
10K
VSS-RTC
VDDQ D25
MD0/SCK
VDD-RTC
C16 U18 PC18
MD2/RXD2
MD1/TXD2
R92 10K CTS2 DREQ1 CE0.1u
A17 U17 DREQ0
TCLK DREQ0 DREQ0
/Cmd_HS_MtoS B16 V17 RRXD
MD8/RTS2 RXD RRXD
C15 Y20 D22
/Cmd_HS_MtoS VDDQ D22
VCC3 T125 D15 W19 D24 CN15
VSSQ D24 R89 33
R91 10K Cmd_MtoS B15 Y19 D23 DQM7 MA25 MA1
Cmd_MtoS MD7/TXD D23 DQM7 20 21
A16 W18 MD0 MA2
SCK2/MRESET WE7/CAS7/DQM7/REG R88 33 19 22
R90 10K C14 U16 DQM6 MD1 MA3
VDD VSSQ DQM6 18 23
RA38 D14 V16 MD2 MA4
VSS VDDQ R87 33 17 24
6 5 A25 A18 A15 Y18 DQM3 MD3 MA5
A18 WE6/CAS6/DQM6 DQM3 16 25
7 A24 A19 B14 W17 MD4 MA6
A19 WE3/CAS3/DQM3/ICIOWR R86 33 15 26
4 A23 C13 Y17 DQM2 VCC MD5 MA7
VDDQ WE2/CAS2/DQM2/ICIORD DQM2 14 27
8 A22 D13 W16 MD6 MA8
VSSQ RD/WR R85 33 13 28
3 A21 A20 A14 U15 /WR MD7 MA9
A20 VSSQ /WR 12 29
9 A20 A21 B13 V15
A21 VDDQ R84 33 11 30
2 A19 A22 A13 Y16 /RD MD8 MA10
EXBA10E103J
A22 RD/CASS/FRAME /RD 10 31
1 10 A18 A23 B12 W15 MD9 MA11
A23 RAS R83 33 9 32
C12 U14 /RAS MD10 MA12
VDDQ VSS /RAS 8 33
D12 V14 T124 MD11 MA13
VSSQ VDD R82 33 VCC3 7 34
A24 A12 Y15 /CS2 MD12 MA14
MAIN BOARD_Circuit Diagram 1/9
A24 CS2 /CS2 6 35

T132 T131 T136 T134 T130 A25 B11 W14 T46 PC29 MD13 MA15
A25 CS3 R81 33 5 36
A11 U12 T121 T120 /CS3 MD14 MA16
R103 10K MD3/CE2A VSSQ /CS3 4 37
A10 V13 CE0.1u MD15 MA17 VCC3
MD4/CE2B VDDQ 3 38
C11 U13 VCC3 MA18
VDDQ IC38 DRAK0 2 39
D11 V12 RA25
VSSQ DRAK1 1 40
B10 Y14 A2 A2 10 1 IC20
MD5/RAS2 A2
R105 A9 W13 A3 A3 2 16 2 R20 0 CLK120_1 TP100 PS-40PE-D4T1-PN1
DACK0 A3 FBK CLKA1 CLK120_1
B9 U11 A4 9 3 R19 0 CLK120_2 TP114
R104 DACK1 VSSQ CLKA2 CLK120_2
A0 C8 V11 A5 3 1 14 R204 R_non(0)
R59 10K A0 HD6417297BP267 VDDQ REF CLKA3
A0 C10 Y13 A4 A6 8 15 R205 R_non(0)
2.2K 2.2K VDDQ A4 CLKA4
D10 W12 A5 A7 4 9
10K VSSQ A5 S1
EXBA10E103J
R60 A1 A1 D8 Y12 A6 A8 7 8 6 R208 33 CLK60_1 TP112
A1 A6 S2 CLBA1 CLK60_1
STATUS0 A8 W11 A9 5 6 7 R207 R_non(0)
T129 STATUS0 CKIO2 R201 R206 CLKB2
STATUS1 B8 U10 10 R202 33 CLK60_2 TP113
R102 10K STATUS1 VSSQ T119 10K 10K CLKB3 CLK60_2
A7 V10 11 R203 R_non(0)
MD6/IOIS16 VDDQ CLKB4
C9 Y11 CLK120 VCC3
T94 VDDQ CKIO
D9 Y10 A7 CY2308-2
VSSQ A7 R261 33 TP99
VCC3 B7 W10 A8
STATUS0 T135 ASEBRK/BRKACK A8 TP98
A6 Y9 A9 VCC3
STATUS1 T133 TDO A9
C7 U9
VDD VSSQ
2-5
R265 10 D7 V9 VCC3
T95 VSS VDDQ R300
T99 B6 W9 A10 RA24
TMS A10
+ C30 A5 Y8 A11 A10 10 1
10u/16V T97 TCK A11
B5 W8 A12 A11 2
T98 TDI A12 10K
/RESET C4 V4 A12 9 IC45
/RESET TRST NC
C3 U8 A13 3 Cmd_StoM 2 18 RRXD
T96 CKIO2ENB VSSQ Cmd_StoM D1 Q1 RRXD
C6 V8 A14 8 RXD2 3 17 RRXD2
R262 10 NC VDDQ RXD2 D2 Q2 RRXD2
A4 Y7 A13 A15 4 CROP_ON 4 16 CROP_ONOUT
VDD-PLL2 A13 CROP_ON D3 Q3 CROP_ONOUT
D6 W7 A14 A16 7 5 15
EXBA10E103J
VSS-PLL2 A14 D4 Q4
+ C29 B4 U7 A17 5 6 6 14
10u/16V VDD-PLL1 VSS D5 Q5
D5 V7 7 13
VSS-PLL1 VDD D6 Q6 R301
A3 Y6 A15 8 12
VDD-CPG A15 R40 33 D7 Q7
B3 W6 A16 /WE0 9 11
VSS-CPG A16 /WE0 D8 Q8
A2 U6
R266 10 XTAL VSSQ R48 33 10K
A1 V6 DQM0 STATUS0 1 VCC3
EXTAL VDDQ DQM0 STATUS0 E1
C5 Y5 A17 STATUS1 19
NC A17 R38 33 STATUS1 E2 PC63
+ C31 D16 W5 DQM1
10u/16V NC WE0/CAS0/DQM0 DQM1
H17 Y4 74LVC541
NC WE1/CAS1/DQM1 R37 33 CE0.1u
H18 W4 DQM4 VCC3
NC WE4/CAS4/DQM4 DQM4
N3 Y3
NC WE5/CAS5/DQM5 R36 33 PC152
N4 U5 DQM5 VCC3 VCC3
NC VSSQ DQM5
C28 U4 V5 VCC3
R58 0 NC VDDQ R35 33 CE0.1u R245 R264
V18 W3 CKE
NC CKE CKE 1.0K 1.0K
R39 PC50
CE9p Y5 33 /WE1 TP131 TP132
/WE1 IC31A IC31B
IC32
RDY
RESET
CS0
CS1
CS4
CS5
CS6
BS
VSSQ
RD2
VDDQ
VSSQ
D47
D32
VDD
VSS
D46
D33
VDDQ
VSSQ
D45
D34
D44
D35
VDDQ
VSSQ
D43
D36
D42
D37
VDDQ
VSSQ
D41
D38
D40
D39
VDDQ
VSSQ
D15
D0
D14
D1
VDDQ
VSSQ
D13
D2
VDD
VSS
D12
D3
VDDQ
VSSQ
D11
D4
D10
D5
VDDQ
VSSQ
D9
D6
BACK/BSREQ
BREQ/BSACK
D8
D7
C27 R263
CE0.1u 2 1 1 2 3 4 /RESET
VDD OUT /RESET
VCC3 4 10
FA-365 20MHz NC
CE9p 3 5
J3
J4
J2
J1
GND Cd 74LVC14 74LVC14
E4
E3
F3
F4
E2
E1
F2
F1
L1
L2
L3
L4
P1
P2
P3
P4
T1
T2
T3
T4
B2
B1
C2
C1
D4
D3
D2
D1
G3
G4
H3
H4
G2
G1
H2
H1
K2
K1
K3
K4
N1
N2
R1
R2
R3
R4
U1
U2
V1
V2
Y1
U3
V3
Y2
M1
M2
M3
M4
W1
W2
VCC1.55 C42
R41 RN5VD29A R246 0 /RESET_DLY
T79 /RESET_DLY
VCC3 T76 CE0.1u
R45 10K
10K RA22 RA20
D47
D32
D46
D33
D45
D34
D44
D35
D43
D36
D42
D37
D41
D38
D40
D39
D15
D0
D14
D1
D13
D2
D12
D3
D11
D4
D10
D5
D9
D6
D8
D7
EXBV8V330J EXBV8V330J
T77 RA23 RA21 RA19 RA18 RA17 RA16 RA37 RA35 RA34 RA32 RA26 RA31 RA28 RA29
EXBV8V330J EXBV8V330J
T49
EXBV8V470J EXBV8V470J EXBV8V470J EXBV8V470J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J
A[0..25]
D35
D47
D44
D32
D34
D46
D45
D33
D39
D43
D40
D36
D38
D42
D41
D37
D3
D1
D12
D14
D2
D0
D13
D15
D7
D5
D6
D10
D8
D4
D9
D11
D33
D46
D32
D47
D35
D44
D34
D45
D37
D42
D36
D43
D39
D40
D38
D41
D1
D14
D0
D15
D3
D12
D2
D13
D5
D10
D4
D11
D7
D6
D8
D9
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D25
D24
D22
D23
D31
D16
D30
D17
D27
D20
D26
D21
D29
D18
D28
D19
33
33
33
33
33
33
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J

8
7
6
5
8
7
6
5
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8
7
6
5
8
7
6
5
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8
7
6
5
8
7
6
5
RA14 RA13 RA12
R33
R43
RA15
VCC3
6
1
6
1
6
1
6
1
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
/RESET
/CS0
/CS1 R34
/CS4 R44
/CS5 R32
/CS6 R42
/RD2
DD33 8
DD46 7
DD32 6
DD47 5
DD35 8
DD44 7
DD34 6
DD45 5
DD37 8
DD42 7
DD36 6
DD43 5
DD39 8
DD40 7
DD38 6
DD41 5
DD1 8
DD14 7
DD0 6
DD15 5
DD3 8
DD12 7
DD2 6
DD13 5
DD5 8
DD10 7
DD4 6
DD11 5
DD7
DD6
DD8
DD9
DD63
DD48
DD62
DD49
DD61
DD50
DD60
DD51
DD59
DD52
DD58
DD53
DD57
DD54
DD56
DD55
DD25
DD24
DD22
DD23
DD31
DD16
DD30
DD17
DD27 8
DD20 7
DD26 6
DD21 5
DD29 8
DD18 7
DD28 6
DD19 5
DD[0..63]
DD[0..63]
/CS0
/CS1
/CS4
/CS5
/CS6
/RD2
/RESET
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
PC214 PC212 PC208 PC206 PC203 PC197 PC198 PC200 PC221 PC218 PC223 PC226 PC228 PC231 PC238 PC236 PC234
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
PC213 PC209 PC207 PC205 PC201 PC196 PC199 PC220 PC217 PC219 PC225 PC227 PC229 PC233 PC237 PC235
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
2
2
VCC3 VCC3
DD[0..63] MD[0..15]
DD[0..63] PC16 PC30 MD[0..15]
CE0.1u CE0.1u
IC15 DD[0..63]
DD[0..63]
1 48
LAB/BA /LOE
DD0 2 47 MD0 RA[0..25]
LB0 LA0 RA[0..25]
DD1 3 46 MD1
LB1 LA1
4 45
GND GND
DD2 5 44 MD2 IC9 IC10 IC21 IC22
LB2 LA2
DD3 6 43 MD3 RA3 23 2 DD48 RA3 23 2 DD32 RA3 23 2 DD16 RA3 23 2 DD0
LB3 LA3 A0 D0 A0 D0 A0 D0 A0 D0
7 42 RA4 24 4 DD49 RA4 24 4 DD33 RA4 24 4 DD17 RA4 24 4 DD1
VCC3 VCC3 A1 D1 A1 D1 A1 D1 A1 D1
LB4 LA4 A2 D2 A2 D2 A2 D2 A2 D2
DD5 9 40 MD5 RA15 R27 0 SDBK0 RA6 26 7 DD51 RA6 26 7 DD35 RA6 26 7 DD19 RA6 26 7 DD3
LB5 LA5 A3 D3 A3 D3 A3 D3 A3 D3
10 39 RA7 29 8 DD52 RA7 29 8 DD36 RA7 29 8 DD20 RA7 29 8 DD4
GND GND A4 D4 A4 D4 A4 D4 A4 D4
DD6 11 38 MD6 R28 R_non(0) SDBK1 RA8 30 10 DD53 RA8 30 10 DD37 RA8 30 10 DD21 RA8 30 10 DD5
LB6 LA6 A5 D5 A5 D5 A5 D5 A5 D5
LB7 LA7 A6 D6 A6 D6 A6 D6 A6 D6
DD8 13 36 MD8 RA16 R29 0 RA10 32 13 DD55 RA10 32 13 DD39 RA10 32 13 DD23 RA10 32 13 DD7
HB0 HA0 A7 D7 A7 D7 A7 D7 A7 D7
HB1 HA1 A8 D8 A8 D8 A8 D8 A8 D8
15 34 R30 R_non(0) SDBK2 RA12 34 44 DD57 RA12 34 44 DD41 RA12 34 44 DD25 RA12 34 44 DD9
GND GND A9 D9 A9 D9 A9 D9 A9 D9
HB2 HA2 A10/AP D10 A10/AP D10 A10/AP D10 A10/AP D10
DD11 17 32 MD11 RA17 R31 0 RA14 35 47 DD59 RA14 35 47 DD43 RA14 35 47 DD27 RA14 35 47 DD11
HB3 HA3 A11 D11 A11 D11 A11 D11 A11 D11
18 31 SDBK0 36 48 DD60 SDBK0 36 48 DD44 SDBK0 36 48 DD28 SDBK0 36 48 DD12
VCC3 VCC3 A12 D12 A12 D12 A12 D12 A12 D12
DD12 19 30 MD12 SDRAM 128M/265M Jumper SDBK1 21 50 DD61 SDBK1 21 50 DD45 SDBK1 21 50 DD29 SDBK1 21 50 DD13
HB4 HA4 BA1 D13 BA1 D13 BA1 D13 BA1 D13
DD13 20 29 MD13 SDBK2 20 51 DD62 SDBK2 20 51 DD46 SDBK2 20 51 DD30 SDBK2 20 51 DD14
HB5 HA5 BA0 D14 BA0 D14 BA0 D14 BA0 D14
21 28 53 DD63 53 DD47 53 DD31 53 DD15
GND GND D15 D15 D15 D15
DD14 22 27 MD14 /RAS 18 18 18 18
HB6 HA6 /RAS RAS RAS RAS RAS
DD15 23 26 MD15 /RD 17 17 17 17
HB7 HA7 /RD CAS CAS CAS CAS
/WR2 24 25 /CS0 /WR 16 40 16 40 16 40 16 40
/WR2 HAB/BA /HOE /CS0 /WR WE NC WE NC WE NC WE NC
/CS3 19 19 19 19
/CS3 CS CS CS CS
SN74LVCH16245ADGG-EL DQM7 39 39 39 39
DQM7 UDQM UDQM UDQM UDQM
DQM6 15 15 15 15
PC17 PC32 DQM6 LDQM LDQM LDQM LDQM
CE0.1u CE0.1u CKE 37 37 37 37
CKE CKE CKE CKE CKE
CLK120_1 38 VCC3 38 VCC3 38 VCC3 38 VCC3
CLK120_1 CLK CLK CLK CLK
CLK120_2
CLK120_2
6 1 6 1 6 1 6 1
GND VCC3 GND VCC3 GND VCC3 GND VCC3
12 3 12 3 12 3 12 3
28 9 28 9 28 9 28 9
VCC3 VCC3 41 14 41 14 41 14 41 14

46 27 46 27 46 27 46 27
52 43 52 43 52 43 52 43
PC31 PC43 GND VCC3 GND VCC3 GND VCC3 GND VCC3
54 49 54 49 54 49 54 49
CE0.1u CE0.1u GND VCC3 GND VCC3 GND VCC3 GND VCC3
RA[0..25] IC23 MT48LC16MA2P-7E MT48LC16MA2P-7E MT48LC16MA2P-7E MT48LC16MA2P-7E
RA[0..25]
1 48
LAB/BA /LOE
RA0 2 47 MA0
LB0 LA0
RA1 3 46 MA1
LB1 LA1 TP121
4 45 MA0
GND GND
RA2 5 44 MA2
LB2 LA2
RA3 6 43 MA3 MA19 TP52
LB3 LA3
7 42
VCC3 VCC3
RA4 8 41 MA4 MA20 TP56
LB4 LA4
RA5 9 40 MA5
LB5 LA5
10 39 MA21 TP55
GND GND
RA6 11 38 MA6
LB6 LA6
RA7 12 37 MA7 MA22 TP125
LB7 LA7
RA8 13 36 MA8
HB0 HA0
RA9 14 35 MA9 MA23 TP126
2-6
HB1 HA1
15 34
GND GND
RA10 16 33 MA10 MA24 TP122
HB2 HA2
RA11 17 32 MA11
HB3 HA3
18 31 DQM5
VCC3 VCC3 DQM5
RA12 19 30 MA12 DQM4
HB4 HA4 DQM4
RA13 20 29 MA13 DQM3
HB5 HA5 DQM3
21 28 DQM2
GND GND DQM2
RA14 22 27 MA14 DQM1
HB6 HA6 DQM1
RA15 23 26 MA15 MA18 TP87 DQM0
HB7 HA7 DQM0
24 25
HAB/BA /HOE
MA25 TP127
SN74LVCH16245ADGG-EL VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
PC33 PC45 PC70 PC77 PC78 PC79 PC97 PC81 PC80 PC71 PC82 PC83 PC84 PC100 PC86 PC85 PC98 PC99 PC128 PC129 PC140 PC131 PC130 PC101 PC102 PC132 PC133 PC141 PC135 PC134
CE0.1u CE0.1u + PC502 + PC503
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u C_non CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u C_non CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
VCC3 VCC3 MA[0..25]

MA[0..25]
PC44 PC48
CE0.1u CE0.1u
IC29
1 48
LAB/BA /LOE
RA16 2 47 MA16
LB0 LA0
RA17 R241 0 3 46 MA17
LB1 LA1
4 45
GND GND
RA18 5 44 MA18
LB2 LA2
RA19 6 43 MA19
LB3 LA3
7 42
VCC3 VCC3
RA20 8 41 MA20
LB4 LA4
RA21 9 40 MA21
LB5 LA5
10 39
GND GND
RA22 11 38 MA22
LB6 LA6
RA23 12 37 MA23
LB7 LA7
TP123
TP128
RA24 13 36 MA24
HB0 HA0
RA25 14 35 MA25
HB1 HA1
15 34
GND GND
/RD 16 33 /MRD
/RD HB2 HA2 /MRD
/WE0 17 32 /MWE0
/WE0 HB3 HA3 /MWE0
18 31
VCC3 VCC3
/WR 19 30 TP124
/WR HB4 HA4
/CS1 20 29
/CS1 HB5 HA5 TP129
21 28
GND GND
22 27
HB6 HA6
23 26
HB7 HA7
24 25
HAB/BA /HOE
SN74LVCH16245ADGG-EL
PC46 PC49
CE0.1u CE0.1u
VCC3 VCC3 DB[0..31]
DB[0..31]
MA[0..25]
PC28 PC41 MA[0..25]
R182 R_non TP111 TP90
CE0.1u CE0.1u
T140
T139
PD[0..7] R184 1.0K VCC3 VCC
PD[0..7]
VCC3
DD[0..63] IC28
EXTIN
DD[0..63]
/INTDDA
1 48 /RESET PC23
LAB/BA /LOE /RESET CE0.1u
DD0 2 47 DB0
LB0 LA0
PR_RTS
PR_CTS
PR_RXD
PR_TXD
DD1 3 46 DB1 CLK60_1 CN14
LB1 LA1 CLK60_1 PC24
4 45
GND GND R181 1.0K CE0.1u 1
DD2 5 44 DB2 DB0
LB2 LA2 TP86 R183 R_non 0 2
DD3 6 43 DB3 DB1 PR_RXD R194
LB3 LA3 TP85 0 3
7 42 DB2 PR_TXD R195
VCC3 VCC3 TP84 0 4
DD4 8 41 DB4 DB3 PR_RTS R198 VCC3
LB4 LA4 TP83 0 5
DD5 9 40 DB5 DB4 VCC3 PR_CTS R199
LB5 LA5 6
1
6
10 39 DB5 TP82
GND GND TP81 7
DD6 11 38 DB6 DB6
LB6 LA6 TP80 TP89 8
DD7 12 37 DB7 DB7 RA1
10K
LB7 LA7 TP26
DD8 13 36 DB8 CN_non(53398-0890) EXBA10E103J
HB0 HA0
DD9 14 35 DB9
HB1 HA1
TP119
TP118
TP117
TP110
15 34
/INTDDA
EXTIN
2
9
3
8
4
7
5
10
GND GND
DD10 16 33 DB10
R13
HB2 HA2 R12
DD11 17 32 DB11
HB3 HA3 TP77
18 31 VCC3 22
T19
VCC3 VCC3 TP76
DD12 19 30 DB12 R240
HB4 HA4 T21 0 TP79
T25
DD13 20 29 DB13
PD7
PD6
PD5
PD4
PD3
PD2
PD1
PD0
MA25
MA24
MA23
MA22
MA21
MA20
MA19
MA18
DB31
DB30
DB29
DB28
DB27
DB26
DB25
DB24
DB23
DB22
DB21
DB20
DB19
DB18
DB17
DB16
DB15
DB14
DB13
DB12
DB11
DB10
DB9
DB8
DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0
HB5 HA5
4
3
21 28 TP73
GND GND TP78
DD14 22 27 DB14
HB6 HA6 TP75
DD15 23 26 DB15 VCC3 VCC1.5
HB7 HA7
J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14
24 25 TP74
HAB/BA /HOE TP72
CE0.1u
SN74LVCH16245ADGG-EL
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
SW1
INH VDD
GND OUT
PC26 PC39
CLK0
CLK1
CLK2
CLK3
9 8
PC11
Y4
14.7456MHz
MSEL0
MSEL1
CE0.1u CE0.1u A7 D15 10 7 VCC3
VCCINT I/O
A10 D16 11 6
1
2
VCCINT I/O
1
6
G8 E15 12 5
VCCINT I/O
VCC3 VCC3 G10 E16 13 4
VCCINT I/O
H7 F15 14 3 RA43 RA42
1
2
3
4
VCCINT I/O
H9 F13 15 2 EXBV8V103J EXBA10E103J
8
7
6
VCCINT I/O 5
PC7 J8 F14 16 1
CE0.1u PC14 VCCINT I/O
J10 F16
2
9
3
8
4
7
5
10
CE0.1u VCCINT I/O

K7 G15 KHS08(SOP) /CS1 T78
VCCINT I/O /CS1
IC14 K9 G13 /CS4 T47
VCCINT I/O /CS4
1 48 T7 G14 /CS6 T48
LAB/BA /LOE VCCINT I/O /CS6
DD16 2 47 DB16 T10 H12 R200 33 /GATE
LB0 LA0 VCCINT I/O /GATE
DD17 3 46 DB17 C1 J16
LB1 LA1 VCCIO1 I/O PLL2_OUTp T42
4 45 G6 K15
GND GND VCCIO1 I/O PLL2_OUTn T39
DD18 5 44 DB18 P1 K16 /WE0
LB2 LA2 VCCIO1 I/O /WE0
DD19 6 43 DB19 A14 L16 /RD2
LB3 LA3 VCCIO2 I/O /RD2
7 42 F10 L15 /WR2
VCC3 VCC3 VCCIO2 I/O /WR2
DD20 8 41 DB20 F7 L14 TU_STBY
LB4 LA4 VCCIO2 I/O TU_STBY
DD21 9 40 DB21 A3 M16 TU_STATE
LB5 LA5 VCCIO2 I/O TU_STATE

10 39 P16 M15 TU_ON
GND GND VCCIO3 I/O TU_ON
DD22 11 38 DB22 K11 L13 TU_REV
LB6 LA6 VCCIO3 I/O TU_REV
DD23 12 37 DB23 C16 M14 /WR_STB T33
LB7 LA7 VCCIO3 I/O 33 /WR_STB
DD24 13 36 DB24 T3 M13 R23 /RBE3 T36
HB0 HA0 VCCIO4 I/O 33 /RBE3
DD25 14 35 DB25 L7 N14 R24 /RBE2 T35
HB1 HA1 VCCIO4 I/O /RBE2
15 34 L10 L12 /RBE1 T37
GND GND VCCIO4 I/O 33 /RBE1
VCC3 DD26 16 33 DB26 T14 K14 R25 /RBE0 T38
HB2 HA2 VCCIO4 I/O /RBE0
DD27 17 32 DB27 H6 K12 PR_WREN T26
HB3 HA3 VCCA_PLL1 I/O PR_WREN
18 31 H11 N16 /FIFO_HALF_NET T23
VCC3 VCC3 VCCA_PLL2 I/O 33 /FIFO_HALF_NET
DD28 19 30 DB28 J6 N15 R236 WDT_/OUT T34
10K
10K
HB4 HA4 GNDA_PLL1 I/O 33 WDT_/OUT
DD29 20 29 DB29 J5 R16 R235 WDT_/MR T32
HB5 HA5 GNDG_PLL1 I/O WDT_/MR
21 28 J11 P15 FD_STBY
GND GND GNDA_PLL2 I/O FD_STBY
TP96
DD30 22 27 DB30 J12 P14 FD_STATE
HB6 HA6 GNDG_PLL2 I/O FD_STATE
DD31 23 26 DB31 A1 N13 FD_ON
R185
R186
HB7 HA7 GND IC18 I/O FD_ON
24 25 A16 R15 FD_REV
/WR2 HAB/BA /HOE GND I/O FD_REV
A5 T15 PINCHPOS
/GATE GND I/O PINCHPOS
SN74LVCH16245ADGG-EL A12 EP1C6F256C7N P13 HEAD_U/D_D0
TP97 GND I/O HEAD_U/D_D0
F6 R14 HEAD_U/D_D1
GND I/O HEAD_U/D_D1
2-7
PC6 PC12 F8 R13 /LESSTHANF
CE0.1u CE0.1u GND I/O /LESSTHANF
F9 T13 /LESSTHANS
GND I/O /LESSTHANS
F11 R12 PSFAN_ON
GND I/O PSFAN_ON
G7 P12 HD_POWER
GND I/O HD_POWER
G9 M12 /P_SIDE_SENS
GND I/O /P_SIDE_SENS
G11 M11 /MTRERR
GND I/O /MTRERR
H8 M9 CROP_ON
GND I/O CROP_ON
H10 N12 /SRVBRD_RESET
GND I/O /SRVBRD_RESET
J7 N11 /SERIAL_START
GND I/O /SERIAL_START
J9 P11 F0OUT
GND I/O F0OUT
K6 R11 F0IN
GND I/O F0IN
K8 P10 RTC_DATA
GND I/O RTC_DATA
K10 N10 RTC_WDATA
GND I/O RTC_WDATA
VCC3 L6 T11 R18 33 RTC_CLK
GND I/O RTC_CLK
L8 R10 RTC_CE
GND I/O RTC_CE
L9 N9 AD_IN
GND I/O AD_IN
VCC1.5 L11 P9 /AD_CS
GND I/O /AD_CS
10K
10K
10K
T1 T9 R17 33 AD_CK
GND I/O AD_CK
PC117 PC125 PC113 PC127 PC123 PC115 PC118 T5 R9 AD_DATA
GND I/O AD_DATA
T12 M10 /ALT_STATUS
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u GND I/O /ALT_STATUS
T16 M8 /ALT_RESET
R238
R237
R239
GND I/O /ALT_RESET
J13 P8 /ALT_DCLK
T45 nSTATUS I/O /ALT_DCLK
J14 N8 /ALT_DATA
T41 TCK I/O /ALT_DATA
PC109 PC122 PC111 PC110 PC126 PC112 PC120 J15 T8 /ALT_CONF_DONE
T40 TMS I/O /ALT_CONF_DONE
H15 R8 /ALT_CONFIG
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u T44 TDO I/O /ALT_CONFIG
H14 N7 /SENSOR
T43 TDI I/O /SENSOR
VCC3 H2 P7 HEAD_IDE
DATA0 I/O HEAD_IDE
PC93 PC124 PC139 PC94 PC90 PC96 PC116

5
7
4
8
3
9
2
10
R26 T138
DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

5
6
7
8
10K
RA41
4
3
2
1
EXBA10E103J
J4
J1
T13
T11
T14
T10
T15
T9
F4
E4
F5
E3
E2
F3
F2
E1
F1
L3
L1
L2
L5
L4
P2
P3
T2
P4
T4
P5
P6
T6
K4
H3
H4
K3
G4
D4
C2
C3
B1
G5
D3
D2
D1
G3
H5
K2
K1
N1
N2
N3
K5
R1
N4
R2
R3
R4
R5
N5
N6
R6
R7
M1
M2
M3
M4
M5
M6
M7
VCC3 VCC3
K13
PC92 PC119 PC121 PC95 PC91 PC114 PC138
6
1
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u RA11

IC47 EXBV8V103J
T17
T16
T20
T12
1 8
ND31
ND30
ND29
ND28
ND27
ND26
ND25
ND24
ND23
ND22
ND21
ND20
ND19
ND18
ND17
ND16
ND15
ND14
ND13
ND12
ND11
ND10
ND9
ND8
ND7
ND6
ND5
ND4
ND3
ND2
ND1
ND0
T6
T4
T3
T1
T5
T2
nCS Vcc
2 7
/SW0
/SW1
/SW2
/LCD_CS
LCD_E
LCD_RW
LCD_RS
/LED
/PANEL_WR G2
/PANEL
DATA Vcc
3 6 ND[0..31]
Vcc DCLK
4 5
GND ASDI
CE0.1u
EPCS1
/SW0
/SW1
/SW2
/LED
ND31
ND30
ND29
ND28
ND27
ND26
ND25
ND24
ND23
ND22
ND21
ND20
ND19
ND18
ND17
ND16
ND15
ND14
ND13
ND12
ND11
ND10
ND9
ND8
ND7
ND6
ND5
ND4
ND3
ND2
ND1
ND0
/PANEL
LCD_E
LCD_RS
/LCD_CS
LCD_RW
PC76
/PANEL_WR
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
10K
10K
/F0_INTREQ
/F1_INTREQ
4 5
3 6
2 7
1 8
4
3
2
1
4 5
3 6
2 7
1 8
4
3
2
1
4
3
2
1
4 5
3 6
2 7
1 8
4
3
2
1
4 5
3 6
2 7
1 8
VCC3 T137 RA8

TP68 8 1
CN5
R162
R163
7 2
/RESET_DLY
1 6 3
RD31
RD30
RD29
RD28
RD27
RD26
RD25
RD24
RD23
RD22
RD21
RD20
RD19
RD18
RD17
RD16
RD15
RD14
RD13
RD12
RD11
RD10
RD9
RD8
RD7
RD6
RD5
RD4
RD3
RD2
RD1
RD0
2 5 4
RD[0..31]
3 RD[0..31]
EXBV8V103J RA6 RA5 RA7 RA4 RA2 RA3 RA10 RA9
4
R180 EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J
5 10K
/IRL0
/IRL1
/IRL2
/IRL3
DREQ0
6 R179
10K
7
VCC3 6
8
9
10
DREQ0
53398-1090
/IRL0
/IRL1
/IRL2
/IRL3
1.0K
TP95
/F0_INTREQ
/F1_INTREQ
TP69
TP94
TP93
TP92
TP70
R164
TP91 /RESET_DLY
2
2
R244 0
DDA_StoM
CLK60_2
CLK60_2
F0_DAC_A[0..9] RA44
C45 F0_DAC_A[0..9]
/ALT_RESET TFN3NTJ000V
/ALT_RESET C_non
FA[16..25] /ALT_WE F0_DAC_A0 FF0_DAC_A0
FA[16..25] /ALT_WE 8 1 FF0_DAC_A0
FD[0..31] /ALT_CS F0_SA_/SWE F0_DAC_A1 FF0_DAC_A1
FD[0..31] /ALT_CS F0_SA_/SWE 7 2 FF0_DAC_A1
F0_SA_/SOE F0_DAC_A2 FF0_DAC_A2
F0_SAVE
F0_SII_in1
F0_SII_in0
DDA_CLK
DDA_MtoS
F0_SA_/SOE 6 3 FF0_DAC_A2
VCC3 VCC3 F0_DAC_A3 FF0_DAC_A3
5 4 FF0_DAC_A3
DD[0..63] PC42 F0_DAC_A4 FF0_DAC_A4
DD[0..63] PC55 8 1 FF0_DAC_A4
F0_DAC_A5 FF0_DAC_A5
7 2 FF0_DAC_A5
CE0.1u CE0.1u F0_DAC_A6 FF0_DAC_A6
6 3 FF0_DAC_A6
IC30 F0_SA_D[0..15] F0_DAC_A7 FF0_DAC_A7
5 4 FF0_DAC_A7
1 48 F0_SA_A[0..12]
LAB/BA /LOE
DD0 2 47 FD0 RA45
LB0 LA0
DD1 3 46 FD1 TFN3NTJ000V
LB1 LA1
T80
T52
T50
T51
T54
4 45
GND GND
DD2 5 44 FD2 VCC3
LB2 LA2
DD3 6 43 FD3
LB3 LA3
T55
T53
7 42
F0_SA_A0
F0_SA_A1
F0_SA_A2
F0_SA_A3
F0_SA_A4
F0_SA_A5
F0_SA_A9
F0_SA_A8
F0_SA_A6
F0_SA_A10
F0_SA_A7
F0_SA_A11
F0_SA_A12
DDA_CLK
DDA_MtoS
F0_SAVE
F0_SII_in1
F0_SII_in0
F0_SA_D3
F0_SA_D4
F0_SA_D1
F0_SA_D2
F0_SA_D0
F0_SA_D9
F0_SA_D6
F0_SA_D5
F0_SA_D7
F0_SA_D8
F0_SA_D10
F0_SA_D11
F0_SA_D12
F0_SA_D15
F0_SA_D14
F0_SA_D13
FD4
FD3
FD2
FD8
FD13
FD12
FD1
FD7
FD11
FA18
FA19
FD6
FD0
FD5
VCC3 VCC3
DD4 8 41 FD4 RA46
LB4 LA4
DD5 9 40 FD5 VCC1.5 TFN3NTJ000V
LB5 LA5
J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14
10 39 F0_DAC_LAT[0..3] F0_DAC_A8 FF0_DAC_A8
GND GND F0_DAC_LAT[0..3] 8 1 FF0_DAC_A8
DD6 11 38 FD6 F0_DAC_A9 FF0_DAC_A9
LB6 LA6 7 2 FF0_DAC_A9
DD7 12 37 FD7 F0_DAC_LAT0 FF0_DAC_LAT0
LB7 LA7 6 3 FF0_DAC_LAT0
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
DD8 13 36 FD8 F0_DAC_LAT1 FF0_DAC_LAT1
HB0 HA0 5 4 FF0_DAC_LAT1
CLK0
CLK1
CLK2
CLK3
DD9 14 35 FD9
HB1 HA1
MSEL0
MSEL1
15 34 A7 D15 FD10 F0_DAC_B[0..9] F0_DAC_LAT2 FF0_DAC_LAT2
GND GND VCCINT I/O F0_DAC_B[0..9] 8 1 FF0_DAC_LAT2
DD10 16 33 FD10 A10 D16 FD15 F0_DAC_LAT3 FF0_DAC_LAT3
HB2 HA2 VCCINT I/O 7 2 FF0_DAC_LAT3
DD11 17 32 FD11 G8 E15 FD9 F0_DAC_B0 FF0_DAC_B0
HB3 HA3 VCCINT I/O 6 3 FF0_DAC_B0
18 31 G10 E16 FD14 F0_DAC_B1 FF0_DAC_B1
VCC3 VCC3 VCCINT I/O 5 4 FF0_DAC_B1
DD12 19 30 FD12 H7 F15 T56
HB4 HA4 VCCINT I/O
DD13 20 29 FD13 H9 F13 NCHG3 RA47
HB5 HA5 VCCINT I/O
21 28 J8 F14 NCHG2 TFN3NTJ000V
GND GND VCCINT I/O
DD14 22 27 FD14 J10 F16 NCHG1
HB6 HA6 VCCINT I/O
DD15 23 26 FD15 K7 G15 NCHG0
HB7 HA7 VCCINT I/O
24 25 K9 G13 FA20
HAB/BA /HOE VCCINT I/O
T7 G14 FA22 NCHG[0..3] RA48
VCCINT I/O NCHG[0..3]
SN74LVCH16245ADGG-EL T10 H12 FA17 TFN3NTJ000V
VCCINT I/O
C1 J16 T58 CH[0..3] F0_DAC_B2 FF0_DAC_B2
PC40 PC52 VCCIO1 I/O PLL2_OUTp CH[0..3] 8 1 FF0_DAC_B2
G6 K15 T59 F0_DAC_B3 FF0_DAC_B3
CE0.1u CE0.1u VCCIO1 I/O PLL2_OUTn 7 2 FF0_DAC_B3
P1 K16 CH3 F0_DAC_B4 FF0_DAC_B4
VCCIO1 I/O 6 3 FF0_DAC_B4
A14 L16 CH2 F0_DAC_B5 FF0_DAC_B5
VCC3 VCC3 F10 L15 CH1
VCCIO2 I/O
F7 L14 CH0 F0_DAC_B6 FF0_DAC_B6
PC15 VCCIO2 I/O 8 1 FF0_DAC_B6
A3 M16 FD30 F0_DAC_B7 FF0_DAC_B7
PC27 VCCIO2 I/O 7 2 FF0_DAC_B7
P16 M15 FD25 F0_DAC_B8 FF0_DAC_B8
CE0.1u VCCIO3 I/O 6 3 FF0_DAC_B8
CE0.1u K11 L13 T61 F0_DAC_B9 FF0_DAC_B9
IC19 C16 M14 FD21
VCCIO3 I/O
1 48 T3 M13 FD16 RA49
LAB/BA /LOE VCCIO4 I/O
DD16 2 47 FD16 L7 N14 FD22 TFN3NTJ000V
LB0 LA0 VCCIO4 I/O
DD17 3 46 FD17 L10 L12 T62
LB1 LA1 VCCIO4 I/O
4 45 T14 K14 FA21
GND GND VCCIO4 I/O
DD18 5 44 FD18 H6 K12 FA16
LB2 LA2 VCCA_PLL1 I/O
DD19 6 43 FD19 H11 N16 FD31

LB3 LA3 VCCA_PLL2 I/O
7 42 J6 N15 FD26
VCC3 VCC3 GNDA_PLL1 I/O
DD20 8 41 FD20 J5 R16 T60 RA50
LB4 LA4 GNDG_PLL1 I/O SCK[0..3]
DD21 9 40 FD21 J11 P15 FD27 TFN3NTJ000V
LB5 LA5 GNDA_PLL2 I/O
10 39 J12 P14 FD23 SCK0 SSCK0
GND GND GNDG_PLL2 I/O 8 1 SSCK0
DD22 11 38 FD22 A1 N13 FD17 SCK1 SSCK1
LB6 LA6 GND IC35 I/O 7 2 SSCK1
DD23 12 37 FD23 A16 R15 FD28 SCK2 SSCK2
LB7 LA7 GND I/O 6 3 SSCK2
DD24 13 36 FD24 A5 T15 FD29 SCK3 SSCK3
HB0 HA0 GND I/O SIA_[0..3] 5 4 SSCK3
DD25 14 35 FD25 A12 EP1C6F256C8N P13 FD18
HB1 HA1 GND I/O
15 34 F6 R14 FD24 SIA_0 SSI0_A
GND GND GND I/O 8 1 SSI0_A
DD26 16 33 FD26 F8 R13 FD19 SIA_1 SSI1_A
HB2 HA2 GND I/O 7 2 SSI1_A
DD27 17 32 FD27 F9 T13 FD20 SIA_2 SSI2_A
HB3 HA3 GND I/O 6 3 SSI2_A
18 31 F11 R12 LAT3 LAT[0..3] SIA_3 SSI3_A
VCC3 VCC3 GND I/O LAT[0..3] 5 4 SSI3_A
DD28 19 30 FD28 G7 P12 LAT2
HB4 HA4 GND I/O
DD29 20 29 FD29 G9 M12 LAT1 RA51
HB5 HA5 GND I/O
21 28 G11 M11 LAT0 TFN3NTJ000V
GND GND GND I/O
DD30 22 27 FD30 H8 M9 T82
HB6 HA6 GND I/O
DD31 23 26 FD31 H10 N12 F0_SB_/SOE
HB7 HA7 GND I/O F0_SB_/SOE
/WR2 24 25 J7 N11 F0_SB_/SWE
/WR2 HAB/BA /HOE GND I/O F0_SB_/SWE
J9 P11 F0_SB_D13
GND I/O
2-8
SN74LVCH16245ADGG-EL K6 R11 F0_SB_D14 SIB_[0..3] RA52
GND I/O SIB_[0..3]
K8 P10 F0_SB_D11 TFN3NTJ000V
PC13 PC25 GND I/O
K10 N10 F0_SB_D10 SIB_0 SSI0_B
CE0.1u CE0.1u GND I/O 8 1 SSI0_B
L6 T11 F0_SB_D15 SIB_1 SSI1_B
GND I/O 7 2 SSI1_B
L8 R10 F0_SB_D12 SIB_2 SSI2_B
GND I/O 6 3 SSI2_B
/CS5 L9 N9 F0_SB_D5 LAT[0..3] SIB_3 SSI3_B
/CS5 GND I/O LAT[0..3] 5 4 SSI3_B
VCC3 VCC3 L11 P9 F0_SB_D6
GND I/O
T1 T9 F0_SB_D8 LAT0 LLAT0
PC56 PC57 GND I/O 8 1 LLAT0
RA[0..25] T5 R9 F0_SB_D7 LAT1 LLAT1
RA[0..25] GND I/O 7 2 LLAT1
T12 M10 F0_SB_D9 LAT2 LLAT2
CE0.1u GND I/O 6 3 LLAT2
CE0.1u T16 M8 F0_SB_D0 LAT3 LLAT3
GND I/O 5 4 LLAT3
IC37 J13 P8 F0_SB_D2
nSTATUS I/O
1 48 J14 N8 F0_SB_D1 RA53
LAB/BA /LOE TCK I/O
RA16 2 47 R260 33 FA16 J15 T8 F0_SB_D4 TFN3NTJ000V
LB0 LA0 TMS I/O
RA17 3 46 R259 33 FA17 H15 R8 F0_SB_D3
LB1 LA1 TDO I/O
4 45 H14 N7 /F0_DAC_RESET
GND GND TDI I/O
RA18 5 44 R258 33 FA18 H2 P7 /ALT_RD
LB2 LA2 DATA0 I/O
RA19 6 43 R257 33 FA19
LB3 LA3
7 42 CH[0..3] RA54
VCC3 VCC3 CH[0..3]
RA20 8 41 R256 33 FA20 TFN3NTJ000V
DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
LB4 LA4
RA21 9 40 R255 33 FA21 CH0 CCH0
LB5 LA5 T57 8 1 CCH0
10 39 CH1 CCH1
GND GND 7 2 CCH1
RA22 11 38 R254 33 FA22 CH2 CCH2
J4
J1
LB6 LA6 /F0_DAC_RESET 6 3 CCH2
F4
E4
F5
E3
E2
F3
F2
E1
F1
L3
L1
L2
L5
L4
P2
P3
T2
P4
T4
P5
P6
T6
K4
H3
H4
K3
G4
D4
C2
C3
B1
G5
D3
D2
D1
G3
G2
H5
K2
K1
N1
N2
N3
K5
R1
N4
R2
R3
R4
R5
N5
N6
R6
R7
M1
M2
M3
M4
M5
M6
M7
RA23 12 37 R253 33 FA23 NCHG[0..3] CH3 CCH3
K13
LB7 LA7 /ALT_RD NCHG[0..3] 5 4 CCH3
RA24 13 36 R252 33 FA24 /F0_INTREQ
HB0 HA0 /F0_INTREQ
RA25 14 35 R251 33 FA25 F_ENC_PHB NCHG0 NNCHG0
/ALT_STATUS
/ALT_DATA
HB1 HA1 F_ENC_PHB 8 1 NNCHG0
15 34 F_ENC_PHA NCHG1 NNCHG1
T106
T102
T81
T101
T104
T105
GND GND F_ENC_PHA 7 2 NNCHG1
T83
/WE1 16 33 /ALT_WE NCHG2 NNCHG2

/WE1 HB2 HA2 /ALT_WE 6 3 NNCHG2
/RD2 17 32 /ALT_RD NCHG3 NNCHG3
/CE
/RD2 HB3 HA3 /ALT_RD 5 4 NNCHG3
18 31
VCC3 VCC3
/CS5 19 30 /ALT_CS RA55
F0_DAC_A0
F0_DAC_A1
F0_DAC_A2
F0_DAC_A3
F0_DAC_A4
F0_DAC_A5
F0_DAC_A6
F0_DAC_A7
F0_DAC_A8
F0_DAC_A9
F0_DAC_LAT0
F0_DAC_LAT1
F0_DAC_LAT2
F0_DAC_LAT3
F0_DAC_B0
F0_DAC_B1
F0_DAC_B2
F0_DAC_B3
F0_DAC_B4
F0_DAC_B5
F0_DAC_B6
F0_DAC_B7
F0_DAC_B8
F0_DAC_B9
SCK0
SCK1
SCK2
SCK3
SIA_0
SIA_1
SIA_2
SIA_3
SIB_0
SIB_1
SIB_2
SIB_3
F0_SB_A0
F0_SB_A1
F0_SB_A2
F0_SB_A3
F0_SB_A4
F0_SB_A5
F0_SB_A9
F0_SB_A8
F0_SB_A6
F0_SB_A10
F0_SB_A7
F0_SB_A11
F0_SB_A12
/CS5 HB4 HA4 /ALT_CS

20 29 F0_SB_A[0..12] TFN3NTJ000V
HB5 HA5
/CE
21 28 IC5 VCC PC4
GND GND
22 27 SIB_[0..3] /RESET 2 5 CE0.1u
HB6 HA6 SIB_[0..3] /RESET INA VCC
23 26 FA23 SIA_[0..3] 1
/ALT_DCLK
/ALT_CONF_DONE
/ALT_CONFIG
HB7 HA7 T91 /ALT_DCLK SIA_[0..3] INB
/ALT_DATA
24 25 T92 FA24 SCK[0..3]
/ALT_STATUS
HAB/BA /HOE /ALT_CONF_DONE SCK[0..3]
T93 FA25 F0_DAC_B[0..9] 3 4 /RESET_LCD
/ALT_CONFIG F0_DAC_B[0..9] GND OUTY /RESET_LCD
SN74LVCH16245ADGG-EL F0_DAC_LAT[0..3]
F0_DAC_LAT[0..3]
F0_DAC_A[0..9] TC7SET08F
PC53 PC54 F0_DAC_A[0..9]
CE0.1u CE0.1u F0_SB_D[0..15] /F0_DAC_RESET R271 0 /FF0_DAC_RESET
/F0_DAC_RESET /FF0_DAC_RESET
/F1_DAC_RESET R279 0 /FF1_DAC_RESET
/F1_DAC_RESET /FF1_DAC_RESET
VCC1.5 VCC3 F0_SAVE R293 0 FF0_P_SAVE
F0_SAVE FF0_P_SAVE
F1_SAVE R290 0 FF1_P_SAVE
F1_SAVE FF1_P_SAVE
PC157 PC160 PC154 PC164 PC166 PC174 PC146 PC165 PC142 PC171 PC162 PC159 PC145
IC40 IC41
F0_SA_D0 7 5 F0_SA_A0 F0_SB_D0 7 5 F0_SB_A0 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
D0 A0 D0 A0 R278 R270
F0_SA_D1 8 4 F0_SA_A1 F0_SB_D1 8 4 F0_SB_A1
D1 A1 D1 A1 1.0K 1.0K
D2 A2 D2 A2
F0_SA_D3 10 2 F0_SA_A3 F0_SB_D3 10 2 F0_SB_A3 PC156 PC173 PC155 PC161 PC169 PC170 PC172 PC143 PC163 PC158 PC168 PC144 PC167
D3 A3 D3 A3
D4 A4 D4 A4 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
D5 A5 D5 A5
D6 A6 D6 A6
D7 A7 D7 A7
D8 A8 D8 A8
D9 A9 D9 A9
D10 A10 D10 A10
D11 A11 D11 A11
D12 A12 D12 A12
F0_SA_D13 36 20 F0_SB_D13 36 20
D13 A13 D13 A13
F0_SA_D14 37 19 F0_SB_D14 37 19
D14 A14 D14 A14
F0_SA_D15 38 18 F0_SB_D15 38 18
D15 A15 D15 A15
F0_SA_/SWE R272 17 F0_SB_/SWE R276 17
F0_SA_/SWE WE F0_SB_/SWE WE
VCC3 0 VCC3 0
R273 T100 6 22 R277 T107 6 22
CE NC CE NC
23 VCC3 23 VCC3
R275 R_non(10K) NC R281 R_non(10K) NC
F0_SA_/SOE 41 28 F0_SB_/SOE 41 28
F0_SA_/SOE OE NC F0_SB_/SOE OE NC
VCC3 0 PC58 VCC3 0 PC59
R274 T103 40 R280 T108 40
BHE BHE
R_non(10K) 39 CE0.1u R_non(10K) 39 CE0.1u
BLE BLE
CY7C1021BV33-12ZC CY7C1021BV33-12ZC
F1_DAC_A[0..9] RA56
F1_DAC_A[0..9]
TFN3NTJ000V VCC
CLK60_2
8 1 FF1_DAC_A0
/ALT_CS
/ALT_WE
/ALT_RESET
7 2 FF1_DAC_A1 C32
F1_DAC_A2 FF1_DAC_A2 +
F1_SAVE
F1_SII_in1
F1_SII_in0
F1_SA_/SOE
F1_SA_/SWE
6 3 FF1_DAC_A2 100u/25V
5 4 FF1_DAC_A3
FD[0..31] F1_DAC_A4 FF1_DAC_A4
FD[0..31] 8 1 FF1_DAC_A4
F1_DAC_A5 FF1_DAC_A5 VCC VCC
7 2 FF1_DAC_A5
FA[16..25] F1_DAC_A6 FF1_DAC_A6 CN18
FA[16..25] 6 3 FF1_DAC_A6
5 4 FF1_DAC_A7 139 140
F_ENC_PHB 137 138 F_ENC_PHA
RA57
135 136
TFN3NTJ000V
133 134
T84
T65
T63
T64
T67
131 132
VCC3
C25 R46 129 130 R47 C26
T87
T85
T86 F1_SAVE
F1_SII_in1
F1_SII_in0
C_non 0 127 128 0 C_non
T68
T66
/ALT_CS
/ALT_WE
/ALT_RESET
CLK60_2
F1_SA_A0
F1_SA_A1
F1_SA_A2
F1_SA_A3
F1_SA_A4
F1_SA_A5
F1_SA_A9
F1_SA_A8
F1_SA_A6
F1_SA_A10
F1_SA_A7
F1_SA_A11
F1_SA_A12
F1_SA_D3
F1_SA_D4
F1_SA_D1
F1_SA_D2
F1_SA_D0
F1_SA_D9
F1_SA_D6
F1_SA_D5
F1_SA_D7
F1_SA_D8
F1_SA_D10
F1_SA_D11
F1_SA_D12
F1_SA_D15
F1_SA_D14
F1_SA_D13
F1_SA_/SWE
F1_SA_/SOE
FD4
FD3
FD2
FD8
FD13
FD12
FD1
FD7
FD11
FA18
FA19
FD6
FD0
FD5
125 126
RA58
123 124
VCC1.5 TFN3NTJ000V ENC_PHB
121 122
J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14
F1_DAC_LAT[0..3] F1_DAC_A8 FF1_DAC_A8 FF0_DAC_A0 ENC_PHA
F1_DAC_LAT[0..3] 8 1 FF1_DAC_A8 FF0_DAC_A0 119 120
F1_DAC_A9 FF1_DAC_A9 FF0_DAC_A2 FF0_DAC_A1
7 2 FF1_DAC_A9 FF0_DAC_A2 117 118 FF0_DAC_A1
F1_DAC_LAT0 FF1_DAC_LAT0 FF0_DAC_A4 FF0_DAC_A3
6 3 FF1_DAC_LAT0 FF0_DAC_A4 115 116 FF0_DAC_A3
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
F1_DAC_LAT1 FF1_DAC_LAT1 FF0_DAC_A6 FF0_DAC_A5
5 4 FF1_DAC_LAT1 FF0_DAC_A6 113 114 FF0_DAC_A5
CLK0
CLK1
CLK2
CLK3
FF0_DAC_A8 FF0_DAC_A7
FF0_DAC_A8 111 112 FF0_DAC_A7
MSEL0
MSEL1
A7 D15 FD10 F1_DAC_B[0..9] F1_DAC_LAT2 FF1_DAC_LAT2 /FF0_DAC_RESET FF0_DAC_A9
VCCINT I/O F1_DAC_B[0..9] 8 1 FF1_DAC_LAT2 /FF0_DAC_RESET 109 110 FF0_DAC_A9
A10 D16 FD15 F1_DAC_LAT3 FF1_DAC_LAT3 FF0_DAC_LAT1 FF0_DAC_LAT0
VCCINT I/O 7 2 FF1_DAC_LAT3 FF0_DAC_LAT1 107 108 FF0_DAC_LAT0
G8 E15 FD9 F1_DAC_B0 FF1_DAC_B0 FF0_DAC_LAT3 FF0_DAC_LAT2
VCCINT I/O 6 3 FF1_DAC_B0 FF0_DAC_LAT3 105 106 FF0_DAC_LAT2
G10 E16 FD14 F1_DAC_B1 FF1_DAC_B1 FF0_DAC_B1 FF0_DAC_B0
VCCINT I/O 5 4 FF1_DAC_B1 FF0_DAC_B1 103 104 FF0_DAC_B0
H7 F15 T69 FF0_DAC_B3 FF0_DAC_B2
VCCINT I/O FF0_DAC_B3 101 102 FF0_DAC_B2
H9 F13 NCHG7 RA59 FF0_DAC_B5 FF0_DAC_B4
J8 F14 NCHG6 TFN3NTJ000V FF0_DAC_B7 FF0_DAC_B6
J10 F16 NCHG5 FF0_DAC_B9 FF0_DAC_B8
K7 G15 NCHG4 SSCK1 SSCK0
VCCINT I/O SSCK1 93 94 SSCK0
K9 G13 FA20 SSCK3 SSCK2
VCCINT I/O SSCK3 91 92 SSCK2
T7 G14 FA22 NCHG[4..7] SSI1_A SSI0_A
VCCINT I/O NCHG[4..7] SSI1_A 89 90 SSI0_A
T10 H12 FA17 RA60 SSI3_A SSI2_A
VCCINT I/O SSI3_A 87 88 SSI2_A
C1 J16 T71 CH[4..7] TFN3NTJ000V SSI1_B SSI0_B
VCCIO1 I/O PLL2_OUTp CH[4..7] SSI1_B 85 86 SSI0_B
G6 K15 T72 F1_DAC_B2 FF1_DAC_B2 SSI3_B SSI2_B
VCCIO1 I/O PLL2_OUTn 8 1 FF1_DAC_B2 SSI3_B 83 84 SSI2_B
P1 K16 CH7 F1_DAC_B3 FF1_DAC_B3 LLAT1 LLAT0
VCCIO1 I/O 7 2 FF1_DAC_B3 LLAT1 81 82 LLAT0
A14 L16 CH6 F1_DAC_B4 FF1_DAC_B4 LLAT3 LLAT2
VCCIO2 I/O 6 3 FF1_DAC_B4 LLAT3 79 80 LLAT2
F10 L15 CH5 F1_DAC_B5 FF1_DAC_B5 CCH1 CCH0
VCCIO2 I/O 5 4 FF1_DAC_B5 CCH1 77 78 CCH0
F7 L14 CH4 CCH3 CCH2
VCCIO2 I/O CCH3 75 76 CCH2
A3 M16 FD30 F1_DAC_B6 FF1_DAC_B6 NNCHG1 NNCHG0
VCCIO2 I/O 8 1 FF1_DAC_B6 NNCHG1 73 74 NNCHG0
P16 M15 FD25 F1_DAC_B7 FF1_DAC_B7 NNCHG3 NNCHG2
VCCIO3 I/O 7 2 FF1_DAC_B7 NNCHG3 71 72 NNCHG2
K11 L13 T74 F1_DAC_B8 FF1_DAC_B8
C16 M14 FD21 F1_DAC_B9 FF1_DAC_B9 FF1_DAC_A1 FF1_DAC_A0
VCCIO3 I/O 5 4 FF1_DAC_B9 FF1_DAC_A1 69 70 FF1_DAC_A0
T3 M13 FD16 FF1_DAC_A3 FF1_DAC_A2
VCCIO4 I/O FF1_DAC_A3 67 68 FF1_DAC_A2
L7 N14 FD22 RA61 FF1_DAC_A5 FF1_DAC_A4
L10 L12 T75 TFN3NTJ000V FF1_DAC_A7 FF1_DAC_A6
T14 K14 FA21 FF1_DAC_A9 FF1_DAC_A8
H6 K12 FA16 FF1_DAC_LAT0 /FF1_DAC_RESET
VCCA_PLL1 I/O FF1_DAC_LAT0 59 60 /FF1_DAC_RESET
H11 N16 FD31 FF1_DAC_LAT2 FF1_DAC_LAT1
VCCA_PLL2 I/O FF1_DAC_LAT2 57 58 FF1_DAC_LAT1
J6 N15 FD26 FF1_DAC_B0 FF1_DAC_LAT3
GNDA_PLL1 I/O FF1_DAC_B0 55 56 FF1_DAC_LAT3
J5 R16 T73 RA62 FF1_DAC_B2 FF1_DAC_B1

GNDG_PLL1 I/O SCK[4..7] FF1_DAC_B2 53 54 FF1_DAC_B1
J11 P15 FD27 TFN3NTJ000V FF1_DAC_B4 FF1_DAC_B3
GNDA_PLL2 I/O FF1_DAC_B4 51 52 FF1_DAC_B3
J12 P14 FD23 SCK4 SSCK4 FF1_DAC_B6 FF1_DAC_B5
GNDG_PLL2 I/O 8 1 SSCK4 FF1_DAC_B6 49 50 FF1_DAC_B5
A1 N13 FD17 SCK5 SSCK5 FF1_DAC_B8 FF1_DAC_B7
GND IC36 I/O 7 2 SSCK5 FF1_DAC_B8 47 48 FF1_DAC_B7
A16 R15 FD28 SCK6 SSCK6 SSCK4 FF1_DAC_B9
GND I/O 6 3 SSCK6 SSCK4 45 46 FF1_DAC_B9
A5 T15 FD29 SCK7 SSCK7 SSCK6 SSCK5
GND I/O SIA_[4..7] 5 4 SSCK7 SSCK6 43 44 SSCK5
A12 EP1C6F256C8N P13 FD18 SSI4_A SSCK7
GND I/O SSI4_A 41 42 SSCK7
F6 R14 FD24 SIA_4 SSI4_A SSI6_A SSI5_A
GND I/O 8 1 SSI4_A SSI6_A 39 40 SSI5_A
F8 R13 FD19 SIA_5 SSI5_A SSI4_B SSI7_A
GND I/O 7 2 SSI5_A SSI4_B 37 38 SSI7_A
F9 T13 FD20 SIA_6 SSI6_A SSI6_B SSI5_B
GND I/O 6 3 SSI6_A SSI6_B 35 36 SSI5_B
F11 R12 LAT7 LAT[4..7] SIA_7 SSI7_A LLAT4 SSI7_B
GND I/O LAT[4..7] 5 4 SSI7_A LLAT4 33 34 SSI7_B
G7 P12 LAT6 LLAT6 LLAT5
GND I/O LLAT6 31 32 LLAT5
G9 M12 LAT5 RA63 CCH4 LLAT7
GND I/O CCH4 29 30 LLAT7
G11 M11 LAT4 TFN3NTJ000V CCH6 CCH5
GND I/O CCH6 27 28 CCH5
H8 M9 T89 NNCHG4 CCH7
GND I/O NNCHG4 25 26 CCH7
H10 N12 F1_SB_/SOE NNCHG6 NNCHG5
GND I/O F1_SB_/SOE NNCHG6 23 24 NNCHG5
J7 N11 F1_SB_/SWE /P_SIDE_SENS NNCHG7
GND I/O F1_SB_/SWE /P_SIDE_SENS 21 22 NNCHG7
J9 P11 F1_SB_D13 HEAD_U/D_2 HEAD_U/D_1
GND I/O HEAD_U/D_2 19 20 HEAD_U/D_1
K6 R11 F1_SB_D14 RA64 PSFAN_ON HD_POWER
GND I/O SIB_[4..7] PSFAN_ON 17 18 HD_POWER
K8 P10 F1_SB_D11 TFN3NTJ000V HEAD_SENS FF1_SII_in1
GND I/O HEAD_SENS 15 16 FF1_SII_in1
2-9
K10 N10 F1_SB_D10 SIB_4 SSI4_B HEAD_TH FF1_SII_in0
GND I/O 8 1 SSI4_B HEAD_TH 13 14 FF1_SII_in0
L6 T11 F1_SB_D15 SIB_5 SSI5_B FF1_P_SAVE
GND I/O 7 2 SSI5_B 11 12 FF1_P_SAVE
L8 R10 F1_SB_D12 SIB_6 SSI6_B P_SIDE FF0_SII_in1
GND I/O 6 3 SSI6_B P_SIDE 9 10 FF0_SII_in1
L9 N9 F1_SB_D5 SIB_7 SSI7_B FF0_SII_in0
GND I/O LAT[4..7] 5 4 SSI7_B 7 8 FF0_SII_in0
L11 P9 F1_SB_D6 42V_SENSE FF0_P_SAVE
GND I/O 42V_SENSE 5 6 FF0_P_SAVE
T1 T9 F1_SB_D8 LAT4 LLAT4
GND I/O 8 1 LLAT4 3 4
T5 R9 F1_SB_D7 LAT5 LLAT5
GND I/O 7 2 LLAT5 1 2
GND I/O 6 3 LLAT6 TX24-140R-LT-H1
GND I/O 5 4 LLAT7
J13 P8 F1_SB_D2
nSTATUS I/O
J14 N8 F1_SB_D1 RA65
TCK I/O
J15 T8 F1_SB_D4 TFN3NTJ000V
TMS I/O
H15 R8 F1_SB_D3
TDO I/O
H14 N7 /F1_DAC_RESET
TDI I/O
H2 P7 /ALT_RD
DATA0 I/O
RA66 VCC3
CH[4..7]
TFN3NTJ000V
DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
CH4 CCH4 PC151 PC189 PC180 PC147 PC148 PC149 PC184
T70 8 1 CCH4
CH5 CCH5
7 2 CCH5 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
CH6 CCH6
J4
J1
/F1_DAC_RESET 6 3 CCH6
F4
E4
F5
E3
E2
F3
F2
E1
F1
L3
L1
L2
L5
L4
P2
P3
T2
P4
T4
P5
P6
T6
K4
H3
H4
K3
G4
D4
C2
C3
B1
G5
D3
D2
D1
G3
G2
H5
K2
K1
N1
N2
N3
K5
R1
N4
R2
R3
R4
R5
N5
N6
R6
R7
M1
M2
M3
M4
M5
M6
M7
CH7 CCH7
/ALT_RD NCHG[4..7] 5 4 CCH7
/F1_INTREQ
/F1_INTREQ
F_ENC_PHB NCHG4 NNCHG4
/ALT_STATUS
/ALT_DATA
F_ENC_PHB 8 1 NNCHG4 PC193 PC192 PC183 PC186 PC179 PC150 PC188
F_ENC_PHA NCHG5 NNCHG5
F_ENC_PHA 7 2 NNCHG5 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
T112
T116
T111
T88
T110
T114
T115
T90
NCHG6 NNCHG6
6 3 NNCHG6
NCHG7 NNCHG7
5 4 NNCHG7
/ALT_DCLK
RA67
F1_DAC_A0
F1_DAC_A1
F1_DAC_A2
F1_DAC_A3
F1_DAC_A4
F1_DAC_A5
F1_DAC_A6
F1_DAC_A7
F1_DAC_A8
F1_DAC_A9
F1_DAC_LAT0
F1_DAC_LAT1
F1_DAC_LAT2
F1_DAC_LAT3
F1_DAC_B0
F1_DAC_B1
F1_DAC_B2
F1_DAC_B3
F1_DAC_B4
F1_DAC_B5
F1_DAC_B6
F1_DAC_B7
F1_DAC_B8
F1_DAC_B9
SCK4
SCK5
SCK6
SCK7
SIA_4
SIA_5
SIA_6
SIA_7
SIB_4
SIB_5
SIB_6
SIB_7
F1_SB_A0
F1_SB_A1
F1_SB_A2
F1_SB_A3
F1_SB_A4
F1_SB_A5
F1_SB_A9
F1_SB_A8
F1_SB_A6
F1_SB_A10
F1_SB_A7
F1_SB_A11
F1_SB_A12
F1_SB_A[0..12] TFN3NTJ000V VCC1.5
/ALT_DCLK
/ALT_CONF_DONE K13
/ALT_CONFIG
/CE
/ALT_CONF_DONE
SIB_[4..7] PC178 PC190 PC195 PC176 PC185 PC191
/ALT_CONFIG SIB_[4..7]
SIA_[4..7]
/CE SIA_[4..7]
/ALT_DATA
SCK[4..7] CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
/ALT_STATUS
SCK[4..7]
F1_DAC_B[0..9]
F1_DAC_B[0..9]
F1_DAC_LAT[0..3]
F1_DAC_LAT[0..3] R_non(0)
F1_DAC_A[0..9] F1_SII_in1 R286 FF1_SII_in1 PC177 PC187 PC194 PC175 PC182 PC181
F1_DAC_A[0..9] F1_SII_in1 R_non(0) FF1_SII_in1
F1_SII_in0 R288 FF1_SII_in0
F1_SII_in0 R_non(0) FF1_SII_in0 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
F1_SA_A[0..12] F1_SB_D[0..15] F0_SII_in1 R291 FF0_SII_in1
F0_SII_in1 R_non(0) FF0_SII_in1
F1_SA_D[0..15] F0_SII_in0 R292 FF0_SII_in0
F0_SII_in0 FF0_SII_in0
IC42 IC43
D0 A0 D0 A0
D1 A1 D1 A1
D2 A2 D2 A2
D3 A3 D3 A3
D4 A4 D4 A4
D5 A5 D5 A5
D6 A6 D6 A6
D7 A7 D7 A7
D8 A8 D8 A8
D9 A9 D9 A9
D10 A10 D10 A10
D11 A11 D11 A11
D12 A12 D12 A12
F1_SA_D13 36 20 F1_SB_D13 36 20
D13 A13 D13 A13
F1_SA_D14 37 19 F1_SB_D14 37 19
D14 A14 D14 A14
F1_SA_D15 38 18 F1_SB_D15 38 18
D15 A15 D15 A15
F1_SA_/SWE R282 17 F1_SB_/SWE R287 17
F1_SA_/SWE WE F1_SB_/SWE WE
VCC3 0 VCC3 0
R283 T109 6 22 R289 T117 6 22
CE NC CE NC
23 VCC3 23 VCC3
R285 R_non(10K) NC R295 R_non(10K) NC
F1_SA_/SOE 41 28 F1_SB_/SOE 41 28
F1_SA_/SOE OE NC F1_SB_/SOE OE NC
VCC3 0 PC60 VCC3 PC61
R284 T113 40 R294 0 T118
40
BHE BHE
R_non(10K) 39 CE0.1u R_non(10K) 39 CE0.1u
BLE BLE
CY7C1021BV33-12ZC CY7C1021BV33-12ZC
2
2
PC510 VCC
CN17 VCC CE0.1u CN6
R71
2 1
470 1% TP2
1 D8 2
+ C35 IC3 R115 0 TP3
100u/25V SML312ECT(GRN) 3
B2PS-VH /SW2 2 18 TP4
/SW2 D1 Q1 4
LCD_RS 3 17 R116 0 TP5
LCD_RS D2 Q2 5
PC216 LCD_RW 4 16 R117 0 TP6
LCD_RW D3 Q3 6
CE0.1u LCD_E 5 15 R118 0 TP7
LCD_E D4 Q4 7
/LCD_CS 6 14 R123 0 TP8
/LCD_CS D5 Q5 8
/LED 7 13 R124 0 TP9
/LED D6 Q6 9
D12 D7 /SW0 8 12 R125 0 TP10
/SW0 D7 Q7 10
/SW1 9 11 R126 0 TP11
/SW1 D8 Q8 11
R127 0 TP12 TO PANEL BOARD
1SS355 1SS355 12
VCC1.5 VCC 1 R128 0 TP13
E1 13
IC39 TP138 TP130 19 R129 0 TP14
IC34 AIC1086PM PC2 E2 14
VCC SI-3033ZF VCC3 R130 0 TP15
15
2 4 3 2 TC74VHCT541AFT R119 0 TP16
Vi Vo VI VO CE0.1u 16
R248 C24 17
+ 1 5 + R242 + C44 R250 R120 0 TP17
GND
ADJ
Vc Sens C46 100u/25V 18
C33 PC215 C34 19
10u/16V 100u/25V CE0.1u 10K PC153 100 1% CE0.1u 10K R121 0 TP20
CE0.1u 20
CE0.1u
3
1
21
PD[0..7] R122 0 TP21
R243 PD[0..7] 22
IC4 TP22
23
PD7 18 2 R131 0 TP23
10 1% B0 A0 24
+ PD6 17 3
C23 B1 A1
PD5 16 4 52808-2490
C_non(10u/16V) B2 A2
PD4 15 5
R249 B3 A3
PD3 14 6
B4 A4
PD2 13 7
10 1% B5 A5
PD1 12 8
B6 A6
PD0 11 9 VCC3
B7 A7
19 PC3
E
D11 1
DIR CE0.1u
VCC3 VCC3 74LVC245 PC504 PC506
1SS355 VCC1.55 /PANEL TP18 10u/16V CE0.1u
R247 /PANEL
TP143 /PANEL_WR
1.0K IC46 PQ070XZ1HZ /PANEL_WR TP19
/RESET_LCD VCC +
/RESET_LCD
1 3
IC31C IC31D VIN VO R147 10K CN9
IC33 R305
2 1 5 6 9 8 2 4 R306 C36 + C51 VCC3
GND
PC51 VDD OUT VC VADJ 100u/25V 1
4 TP45
NC 120 1% CE0.1u 10K PC5 2
3 5 VCC3 PC239
CE0.1u GND Cd C43 74LVC14 74LVC14 3
5
CE0.1u R148 10K 4 TO SENSOR
RN5VD29A PC47 CE0.1u TP46
CE0.01u R307 5
CE0.1u 6
VCC
120 1% DB[0..7] PC507 53014-0610
DB[0..7] R151 10K
IC7 CE0.1u
R308 DB0 18 2 PRINT_CARRIAGE_ORG R139 33 R149 10K
Q1 D1
DB1 17 3 PINCH_ROLL_U/D R140 33 CN10
Q2 D2
1.0K 1% DB2 16 4 FRONT_COVER R141 33 TP50
Q3 D3 1
DB3 15 5 MAINTENANCE_COVER R R142 33 TP49
Q4 D4 2
DB4 14 6 REAR_PAPER R143 33 R150 10K TP48
Q5 D5 3 TO COVER SW
IC500 DB5 13 7 FRONT_PAPER R144 33 TP47
Q6 D6 33 4
18 2 DB6 12 8 CUTTING_CARRIAGE_ORG R145
AD_DATA Q1 D1 AD_OUT Q7 D7 PC508 CE0.1u
17 3 R501 DB7 11 9 MAINTENANCE_COVER L R146 33 53398-0490
HEAD_U/D_D0 Q2 D2 33 HEAD_U/D_1 Q8 D8 CN11
16 4 R502 R154
HEAD_U/D_D1 Q3 D3 33 HEAD_U/D_2
15 5 R503 1 10K TP59
HEAD_IDE Q4 D4 33 HEAD_SENS E1 /SENSOR 1
14 6 VCC3 19 TP58
Q5 D5 E2 2
13 7 TP57
Q6 D6 3
12 8 74LVC541 TP54
100pF
100pF
100pF
Q7 D7 4 TO PAPER SENSOR
VCC3 11 9 TP53
Q8 D8 5
RA40 RA39 TP51
PC500 R153 10K 6
1
C500
C501
C502
E1 PC505
19 CN8 53398-0690
5 4
6 3
7 2
8 1
5 4
6 3
7 2
8 1
CE0.1u E2 10u/16V + PC509
TP44 1
2-10
74LVC541 EXBV8V103J EXBV8V103J CE0.1u
2 R155 10K
F0IN TP43 CN12
F0IN 3
F0OUT TP42 TP62
F0OUT 4 1
TP61
5 2 TO CUT CARI ORG
CROPMARK TP41 TP60
CROPMARK 6 3
7
VCC3 PINCHPOS TP40 53398-0390
PINCHPOS 8
CROP_ONOUT TP39
CROP_ONOUT 9
/SERIAL_START TP38
/SERIAL_START 10
/SRVBRD_RESET TP37 VCC
10K
10K
/SRVBRD_RESET
/MTRERR TP36
11 TO SERVO BOARD
/MTRERR 12
/LESSTHANF TP35
/LESSTHANF 13
/LESSTHANS TP34 VCC
/LESSTHANS 14 R267 R268
IC6
R134
R133
15 10K 10K
RTC_WDATA 12 13 R132 0 RTC_DATA /INTDDA TP33 CN16
RTC_WDATA DI DO RTC_DATA /INTDDA 16 IC31E IC31F
RTC_CLK 2 DDA_MtoS R137 0 TP32 R269 TP137
RTC_CLK CLK DDA_MtoS 17 1
RTC_CE 7 10 R135 0 DDA_StoM TP31 EXTIN 10 11 12 13 TP134
RTC_CE CE INT TP24 DDA_StoM 18 EXTIN 2
3 TP136
R138 FOUT 19 33 3 TO MONITOR SERIAL
VCC3 D10 /Cmd_HS_MtoS TP30 74LVC14 74LVC14 TP133
10K /Cmd_HS_MtoS 20 4
1 /Cmd_HS_StoM TP29 TP135
CR2032-RTC BACKUP NC /Cmd_HS_StoM 21 5
4 Cmd_MtoS TP28 RXD2
HOLDER BATTERY BCR20V4 1SS355 D9 NC Cmd_MtoS 22 RXD2
8 Cmd_StoM TP27 TXD2 53398-0590
R165 10K NC Cmd_StoM 23 TXD2
1 2 6 9
VDD NC 24
14 DDA_CLK R136 0 TP25
BT1 1SS355 PC69 NC DDA_CLK 25 D501 D503
BCR20V4 11 5 52808-2590 UDZS 5.1B UDZS 5.1B
CE0.1u GND TEST C38 C39 D500 D502
RX-4045SA C_non C_non UDZS 5.1B UDZS 5.1B
VCC3
VCC R5 10K
CN7 R7 10K CN4
R66 IC501
1 1
18 2 R8 33
2 TU_STBY Q1 D1 2
17 3 R6 33
R_non(10K) 3 TU_STATE Q2 D2 3 TO TAKE UP UNIT
16 4 R504 33
4 FD_STBY Q3 D3 4
R67 15 5 R505 33
33 5 FD_STATE Q4 D4 C6 C5 C503 C504 5 TO FEEDER UNIT
HEAD_TH VCC 14 6
HEAD_TH 6 Q5 D5 TU_ON 100pF 100pF 100pF 100pF 6
13 7
7 Q6 D6 TU_REV 7
TP139
TP140
TP141
TP142
C47 12 8
8 Q7 D7 FD_ON 8
PC62 VCC3 11 9
CE1u 9 Q8 D8 FD_REV 9
R4 33
10 PC501
IC44 1 R2 33 53014-09
CE0.1u 11 E1
3 14 19 R506 33
R68 33 AIN0 VDD CE0.1u E2
P_SIDE 4 53398-1190 R507 33
P_SIDE AIN1 C4 C3 C505 C506
5 10 R299 0 AD_OUT 74LVC541
C48 AIN2 DO AD_OUT TO HEATER BOARD 100pF 100pF 100pF 100pF
6 11
AIN3 SARS
CE1u 2 D504 D506
/AD_CS CS R3 R1 UDZS 5.1B UDZS 5.1B
1 9
NC VREF 10K D505 D507
33 12 8 VCC3 10K
R69 AD_CK CK AGND UDZS 5.1B UDZS 5.1B
CROPMARK 13
CROPMARK AD_IN DI
C49 7
VSS
10K
10K
10K
CE1u TLC0834ID
VCC3
R296
R297
R298
42V_SENSE R70 33
42V_SENSE
C50
CE1u
RD[0..31]
RD[0..31]
RAB[0..24]
SDA[0..12] VCC3 VCC3

RAB0
RAB24 TP106 SDD[0..31]
TP105 PC67 PC68
CE0.1u CE0.1u
TP1 RD0 IC16A IC13 IC2

TP71 RD31 48 1
/LOE LAB/BA
RAB0 D18 G3 SDA0 SDA0 23 2 SDD0 RAB1 31 35 RD0 RD0 47 2 RDB0
RAD0 SDA0 A0 DQ0 A0 DQ0 LA0 LB0
RAB1 C19 F2 SDA1 SDA1 24 4 SDD1 RAB2 26 37 RD1 RD1 46 3 RDB1
RAB2 B20 F3 SDA2 SDA2 25 5 SDD2 RAB3 25 39 RD2 45 4
RAD2 SDA2 A2 DQ2 A2 DQ2 GND GND
RAB3 E17 F1 SDA3 SDA3 26 7 SDD3 RAB4 24 41 RD3 RD2 44 5 RDB2
RAB4 E18 F4 SDA4 SDA4 29 8 SDD4 RAB5 23 44 RD4 RD3 43 6 RDB3
RAB5 D19 E1 SDA5 SDA5 30 10 SDD5 RAB6 22 46 RD5 42 7
RAD5 SDA5 A5 DQ5 A5 DQ5 VCC3 VCC3
RAB6 F17 E2 SDA6 SDA6 31 11 SDD6 RAB7 21 48 RD6 RD4 41 8 RDB4
RAB7 G17 F5 SDA7 SDA7 32 13 SDD7 RAB8 20 50 RD7 RD5 40 9 RDB5
RAB8 F18 E4 SDA8 SDA8 33 42 SDD8 RAB9 10 36 RD8 39 10
RAD8 SDA8 A8 DQ8 A8 DQ8 GND GND
RAB9 E19 E3 SDA9 SDA9 34 44 SDD9 RAB10 9 38 RD9 RD6 38 11 RDB6
RAB10 C20 E5 SDA10 SDA10 22 45 SDD10 RAB11 8 40 RD10 RD7 37 12 RDB7
RAB11 D20 D1 SDA11 SDA11 35 47 SDD11 RAB12 7 42 RD11 RD8 36 13 RDB8
RAD11 SDA11 A11 DQ11 A11 DQ11 HA0 HB0
RAB12 G16 D3 SDA12 SDA12 36 48 SDD12 RAB13 6 45 RD12 RD9 35 14 RDB9
RAD12 SDA12 A12/NC DQ12 A12 DQ12 HA1 HB1
RAB13 H17 G4 50 SDD13 RAB14 5 47 RD13 34 15
RAD13 SDBA0 DQ13 A13 DQ13 GND GND
RAB14 G18 G5 SDBA0 20 51 SDD14 RAB15 4 49 RD14 RD10 33 16 RDB10
RAD14 SDBA1 A13/BA0 DQ14 A14 DQ14 HA2 HB2
RAB15 E20 SDBA1 21 53 SDD15 VCC3 RAB16 3 51 RD15 RD11 32 17 RDB11
RAD15 A12/BA1 DQ15 A15 DQ15 HA3 HB3
RAB16 F19 V2 SDD0 RAB17 54 31 18
RAD16 SDD0 A16 VCC3 VCC3
RAB17 H18 U2 SDD1 /SDQM0 15 1 RAB18 19 17 RD12 30 19 RDB12
RAD17 SDD1 LDQM VCC VCC3 A17 RY/BY HA4 HB4
RAB18 H16 U3 SDD2 /SDQM1 39 14 RAB19 18 1 RD13 29 20 RDB13
RAD18 SDD2 DQM VCC PC8 PC9 PC19 PC21 A18 NC1 HA5 HB5
RAB19 F20 U4 SDD3 27 RAB20 11 27 28 21
RAD19 SDD3 VCC CE0.1u CE0.1u CE0.1u CE0.1u A19 NC2 GND GND
RAB20 G19 W1 SDD4 SDCKE 37 3 RAB21 12 28 RD14 27 22 RDB14
RAD20 SDD4 CKE VCCQ A20 NC3 HA6 HB6
RAB21 G20 V1 SDD5 SDCLK1R1 38 9 RAB22 15 29 RD15 26 23 RDB15
RAD21 SDD5 CLK VCCQ A21 NC4 HA7 HB7
RAB22 H19 U1 SDD6 /SDCS1 19 43 RAB23 2 30 25 24
RAD22 SDD6 CS VCCQ A22 NC5 /HOE HAB/BA
RAB23 J17 T2 SDD7 18 49 55
RAD23 SDD7 RAS VCCQ NC6 SN74LVCH16245ADGG-EL

RAB24 J18 T3 SDD8 17 56
RAD24 SDD8 CAS NC7
J16 T1 SDD9 16 28 /FROM 32
RAD25 SDD9 WE VSS /FROM CE
J19 R5 SDD10 41 VCC3
RAD26 SDD10 VSS
H20 R2 SDD11 54 43
RAD27 SDD11 VSS VDD
J20 R3 SDD12 40 6 /RWE 13
RAD28 SDD12 NC VSSQ /RWE WE
K20 R4 SDD13 12 /ROE 34
RAD29 SDD13 VSSQ /ROE OE PC75 PC74
K18 P5 SDD14 46 RDB[0..15]
RAD30 SDD14 VSSQ CE0.1u CE0.1u
K17 P2 SDD15 52 VCC3 53
RAD31 SDD15 VSSQ BYTE
R1 SDD16 R178 4.7K 16 52 VCC VCC
SDD16 WP/ACC VSS2
RD0 B12 P1 SDD17 /NET_RESET 14 33
RD0 SDD17 /NET_RESET RESET VSS1
RD1 E12 P3 SDD18 IC12
RD1 SDD18 PC64 PC65
RD2 D13 P4 SDD19 EDS2516ADTA-75
RD2 SDD19 CE0.1u CE0.1u
RD3 D14 N3 SDD20
RD3 SDD20
RD4 A12 N2 SDD21 TC58FVM7T2AFT CN2
RD4 SDD21
RD5 C12 N4 SDD22
RD5 SDD22
RD6 B13 N5 SDD23 /EPROM
RD6 SDD23 /EPROM 1 2
RD7 E14 M3 SDD24 RAB18
RD7 SDD24 3 4
RD8 C13 M4 SDD25 SDA0 23 2 SDD16 RDB15 RAB17
RD8 SDD25 A0 DQ0 5 6
RD9 A13 M5 SDD26 SDA1 24 4 SDD17 RDB14 RAB16
RD9 SDD26 A1 DQ1 7 8
2-11
RD10 B14 M2 SDD27 SDA2 25 5 SDD18 RDB13 RAB15
RD10 SDD27 A2 DQ2 9 10
RD11 A14 L2 SDD28 SDA3 26 7 SDD19 RDB12 RAB14
RD11 SDD28 A3 DQ3 11 12
RD12 C14 N1 SDD29 SDA4 29 8 SDD20 RDB11 RAB13
RD12 SDD29 A4 DQ4 13 14
RD13 D15 M1 SDD30 SDA5 30 10 SDD21 RDB10 RAB12
RD13 SDD30 A5 DQ5 15 16
RD14 E13 L1 SDD31 SDA6 31 11 SDD22 RDB9 RAB11
RD14 SDD31 A6 DQ6 17 18
RD15 B15 SDA7 32 13 SDD23 RDB8 RAB10
RD15 A7 DQ7 19 20
RD16 A15 H3 SDA8 33 42 SDD24
RD16 SDQMO A8 DQ8 21 22
RD17 A16 H2 SDA9 34 44 SDD25 RDB7 RAB9
RD17 SDQM1 A9 DQ9 23 24
RD18 B16 G2 SDA10 22 45 SDD26 RDB6 RAB8
RD18 SDQM2 A10 DQ10 25 26
RD19 C15 G1 SDA11 35 47 SDD27 RDB5 RAB7
RD19 SDQM3 A11 DQ11 27 28
RD20 D16 H5 SDA12 36 48 SDD28 RDB4 RAB6
RD20 SDRAS A12/NC DQ12 29 30
RD21 C16 H4 50 SDD29 RDB3 RAB5
RD21 SDCAS DQ13 31 32
RD22 B17 H1 SDBA0 20 51 SDD30 RDB2 RAB4
RD22 SDWE A13/BA0 DQ14 33 34
RD23 C17 L4 TP103 SDBA1 21 53 SDD31 VCC3 RDB1 RAB3
RD23 SDCLK0 A12/BA1 DQ15 35 36
RD24 A17 K4 SDCLK /ROE RDB0 RAB2
RD24 SDCLK1 /ROE 37 38
RD25 A18 J4 /SDQM2 15 1 RAB1
RD25 SDCLK2 TP102 LDQM VCC VCC3 39 40
RD26 A19 K1 /SDQM3 39 14 RAB19 RAB20
RD26 SDCS0 TP101 DQM VCC PC20 PC22 PC34 PC35 41 42
RD27 B18 K2 27 RAB21 RAB22
RD27 SDCS1 VCC CE0.1u CE0.1u CE0.1u CE0.1u 43 44
RD28 A20 J1 SDCKE 37 3 /RWE /NET_RESET
RD28 SDCS2 TP104 CKE VCCQ /RWE 45 46 /NET_RESET
RD29 C18 J2 SDCLK1R2 38 9 CPU_/RBE0 CPU_/RBE1
RD29 SDCKE CLK VCCQ CPU_/RBE0 47 48 CPU_/RBE1
RD30 D17 E9 /SDCS1 19 43 RAB23 /RCS3
RD30 SMROMCKE CS VCCQ 49 50 /RCS3
RD31 B19 R166 22 18 49 Short Plug Short Plug
RD31 R170 RAS VCCQ
R14 22 17
0 CAS
16 28 PS-50PE-D4T1-PN1
WE VSS
CPU_/RBE0 R174 0 K16 A8 41
CPU_/RBE0 RBEN0 PREG VSS
CPU_/RBE1 R175 0 L20 D10 54 DIC-252 DIC-252
CPU_/RBE1 RBEN1 PCE1 VSS
TP107 K19 B10 40 6 /RCS0
RBEN2 PCE2 NC VSSQ /RCS0
TP108 L17 B8 12
RBEN3 POE VSSQ
/RWE R193 0 L18 A7 46 JP1
/RWE RWE PWE VSSQ
/ROE R173 0 L19 C9 VCC3 52 1 2
/ROE ROE PIOR VSSQ
/RCS0 R21 0 M20 B7 /FROM 3 4 /EPROM
/RCS0 RCS0 PIOW /FROM /EPROM
R225 0 M19 A9 R159 10K 5 6
RCS1 PWAIT
/RCS2 R224 0 N20 B9 R176 10K IC24
/RCS2 RCS2 PIOS16
/RCS3 R191 0 P20 EDS2516ADTA-75 XJ8C-0611
/RCS3 RCS3
A10 /RCS2
EWAIT /RCS2
AU1100-300MBD
TP116 R177
10K
VCC3
IC25 PC36
1 5 CE0.1u
INA VCC
/RCS1 2
INB
3 4 R22 33 /WR_STB
GND OUTY /WR_STB
SN74LVC1G32DCK
2
2
IC16C
VCC3
R508 0 A2 D4 R189 10K
XTI32 ROMSIZE
R509 0 B3 B4
XT032 ROMSEL
WDT
WDT R513 R_non Y3
XPWR32 B1 C6 /RBE3
XPWR32 XPWR32 GPIO0 /RBE3
WDT_/OUT C001R 32.768KHz VCC3 XAGND32 B2 D6 /FIFO_HALF_NET
WDT_/OUT XAGND32 XAGND32 GPIO1 /FIFO_HALF_NET
PC10 D9
GPIO7 TP88
R229 CE0.1u R11 22 A5 Y7
R_non(4.7K) C11 C12 XTI12 GPIO16
VCC3 VCC3 Y2 A4 W6
R226 CE4pF CE4pF XTO12 GPIO17
1 4 Y6
INH VDD GPIO18
4.7K PC37 2 3 XPWR12 A3 T9 PR_WREN
CE0.1u R227 GND OUT XPWR12 XPWR12 GPIO19 PR_WREN
XAGND12 B5 Y8 WDT
4.7K XAGND12 XAGND12 GPIO20 WDT
IC26 FXO-31FL 12.000MHz V8 /RBE0
GPIO21 /RBE0
2 8 D5 U7 /RBE1
VCC WDO RESETIN GPIO22 /RBE1
WDT_/MR 1 7 R228 0 D2 V7 /RBE2
WDT_/MR MR RESET RESETOUT GPIO23 /RBE2
3 6 /RESET_OUT E7
GND WDI /RESET_OUT EXTCLK0
4 5 E8 D11
PFI PFO EXTCLK1 VSS1
PWR_EN E6 E10
PWR_EN VSS2
0
R_non
4.7K
4.7K
4.7K
4.7K
R168 R_non(2.7K)C5 E16
ADM706RARZ VDDXOK VSS3
R169 10K C1 F6
VCC3 VSEL VSS4
/NET_RESET F9
/NET_RESET VSS5
E15 F10 VCC3
VDDI1 VSS6
R510
R514
R190
R210
R209
R211
C41 F7 F13
C_non VDDI2 VSS7
D2 F8 F14
VDDI3 VSS8
F11 G6
VDDI4 VSS9
F12 H8
1SS355 VDDI5 VSS10
TP109 F15 H9
VDDI6 VSS11
VCC3 IC17 VCC1.2 F16 H10
VDDI7 VSS12
2 3 G15 H11
VIN VOUT VDDI8 VSS13
1 R16 H6 H12
SD VDDI9 VSS14
VCC3 L5 + 5 4 100 1% J6 H13
GND ADJ VDDI10 VSS15
XPWR12 C15 K15 H15

XPWR12 100u/10V VDDI11 VSS16
MMZ1608S800A LP3964EMP L15 J5
VDDI12 VSS17
+ M6 J8
C13 PC88 VDDI13 VSS18
C20 N6 J9
4.7u/16V CE0.1u VDDI14 VSS19
CE68p P15 J10
R15 VDDI15 VSS20
R171 0 XAGND12 R7 J11
XAGND12 10K 1% VDDI16 VSS21
R8 J12
VDDI17 VSS22
R11 J13
VDDI18 VSS23
R12 J15
VDDI19 VSS24
R15 K3
C17 C19 C16 C18 VDDI20 VSS25
VCC1.2 R16 K6
10u/16V 10u/16V 10u/16V 10u/16V VDDI21 VSS26
VCC3 L4 T15 K8
VDDI22 VSS27
2-12
XPWR32 K9
XPWR32 VSS28
MMZ1608S800A + + + + K10
VSS29
+ G7 K11
C10 PC87 VDDY1 VSS30
G8 K12
4.7u/16V CE0.1u VDDY2 VSS31
H7 K13
VDDY3 VSS32
R167 0 XAGND32 J3 L5
XAGND32 VDDY4 VSS33
J7 L6
VDDY5 VSS34
K5 L8
VDDY6 VSS35
K7 L9
VDDY7 VSS36
L3 L10
VDDY8 VSS37
L7 L11
VDDY9 VSS38
M7 L12
PC107 PC108 PC103 PC106 VDDY10 VSS39
N7 L13
CE0.1u CE0.1u CE0.1u CE0.1u VDDY11 VSS40
P7 M8
C21 C22 C8 C14 VDDY12 VSS41
VCC3 M9
10u/16V 10u/16V 10u/16V 10u/16V VSS42
M10
VSS43
G9 M11
VDDX1 VSS44
+ + + + G10 M12
VDDX2 VSS45
G11 M13
VDDX3 VSS46
G12 M15
VDDX4 VSS47
G13 N8
VDDX5 VSS48
G14 N9
VDDX6 VSS49
H14 N10
VDDX7 VSS50
J14 N11
VDDX8 VSS51
K14 N12
VDDX9 VSS52
L14 N13
VDDX10 VSS53
L16 N15
VDDX11 VSS54
M14 N16
PC136 PC105 PC104 PC89 VDDX12 VSS55
N14 P6
CE0.1u CE0.1u CE0.1u CE0.1u VDDX13 VSS56
P8 R6
VDDX14 VSS57
P9 R9
VDDX15 VSS58
P10 R10
VDDX16 VSS59
P11 R13
VDDX17 VSS60
P12 R14
VDDX18 VSS61
P13 T5
VDDX19 VSS62
P14 T16
VDDX20 VSS63
AU1100-300MBD
VCC3 TP65 TP66 TP67
IC16B PC38 VCC CN13
CE0.1u
5
VCC3 E11 Y13 R213 0
LCLK U0TXD 4
R172 10K D12 W19
LWAIT U0RXD IC27A IC27B 3
C11
LWR0 R230 TP64 2
A11 V12 R214 0 2 1 4 3
LWR1 U1TXD 1
B11 T14 33
LRD0 U1RXD
C10 53398-0590
LRD1 74LVC14 74LVC14 TP115
Y12 R212 0
U3TXD
P17 Y15
LCD_FCK U3RXD IC27C IC27E
M17 U17 GREEN ORANGE
LCD_LCK U3CTS R232 TP120
M16 W12 6 5 10 11
LCD_PCK U3RTS
R19 Y19 R221 0 33
LCD_BIAS U3DSR
T17 T11
LCD_LEND U3DTR T27 74LVC14 74LVC14
R20 V17 R217 0
LCD_D0 U3DCD PR_RXD
T20 V16 R218 0
LCD_D1 U3RI IC27D IC27F PR_TXD
N19 L3
LCD_D2 R231 PR_RTS
N18 8 9 12 13 MMZ1608S800A
LCD_D3 PR_CTS
N17 W17 R223 15K 33
LCD_D4 USBH0P
M18 Y18 R222 15K
LCD_D5 USBH0M 74LVC14 74LVC14
4.7K
4.7K
4.7K
4.7K
P16
LCD_D6
R17
LCD_D7
R18 Y20 R220 15K
LCD_D8 USBH1P
T18 V19 R216 15K VCC3
LCD_D9 USBH1M
R160
R161
R196
R197
P19
LCD_D10
P18 IC8 CN1
LCD_D11
T19 U8 N0TXCLK 7 30 8
LCD_D12 N0TXCLK TXC TPRX- RD-
U20 U10 N0TXEN 2 6

LCD_D13 N0TXEN TXEN CT
V20 Y11 N0TXD0 6 7
LCD_D14 N0TXD0 TXD0 RD+
W20 V10 N0TXD1 5 31
LCD_D15 N0TXD1 TXD1 TPRX+
V6 U9 N0TXD2 4 4
LCD_PWM0 N0TXD2 TXD2 GND
U6 V9 N0TXD3 3 5
LCD_PWM1 N0TXD3 TXD3 GND
W11 N0RXCLK 16 33
N0RXCLK RXC TPTX-
Y10 N0RXDV 22 2
N0RXDV RXDV TD-
T7 W13 N0RXD0 21 R512 3
SDMS0_CLK N0RXD0 RXD0 R_non CT
V5 U11 N0RXD1 20 34 1
SDMS0_CMD N0RXD1 RXD1 TPTX+ TD+
T6 T12 N0RXD2 19
SDMS0_DAT0 N0RXD2 RXD2
V4 T10 N0RXD3 18 9
SDMS0_DAT1 N0RXD3 RXD3 A_LED_R
Y3 Y14 N0CRS 23 VCC3 10
SDMS0_DAT2 N0CRS CRS K_LED_R
Y2 W10 N0COL 1 27 VCC3
SDMS0_DAT3 N0COL COL NC
W4 W9 N0MDC 25 28 12 13
SDMS1_CLK N0MDC MDC RESET A_LED_L FG
W3 Y9 N0MDIO 26 37 11 14
SDMS1_CMD N0MDIO MDIO ANE K_LED_L FG
49.9 1%
49.9 1%
49.9 1%
49.9 1%
Y1 24 38 C7 R511 R9
2-13
SDMS1_DAT0 RXER/FXEN DUPLEX R_non 330
T4 VCC3 R108 1.5K 39 J1011F21PNL
SDMS1_DAT1 VCC3 SPEED CE0.1u
W2 C4 R113 4.7K 9 40
SDMS1_DAT2 TRST T22 LED0 RPTR
V3 U19 10 41
SDMS1_DAT3 TDI T30 LED1 LDPS
5.9K 1%
U5 U18 R114 330 12 42

SDMS_MS_EN TDO T24 LED2 RESETB
R107
R156
R157
R158
C2 13 43
TMS T18 LED3 ISOLATE
V18 R112 4.7K 15 44
TCK T28 LED4 MII
V14 R111 4.7K 46
ACSYNC X1
U13 C3 R110 4.7K VCC3 14 47
ACBCLK TESTEN DVDD33 X2
R106
1.0K
4.7K
4.7K
4.7K
4.7K
W14 B6 R109 4.7K 48 C37 C40
ACDO TC0 DVDD33 CE0.1u CE0.1u
T13 C7 29
ACDI TC1 AGND
U14 D8 36 35
ACRST TC2 AVDD33 AGND
A6 VCC3 L2 11
TC3 AGND
R188
R219
R192
R187
R215
MMZ1608S800A 32 17
T29 PWFBOUT AGND
U12 8 45 VCC3
I2SCLK PC137 PWFBIN AGND
V13 W16
I2SWORD SOCLK CE0.1u
U16 W18 L1
I2SDI SODIN T31
W15 Y17 + MMZ1608S800A RTL8201BL
I2SDIO SODOUT C9 C2 C1 PC72 PC1
U15
SODEN 4.7u/16V CE0.1u CE0.1u CE0.1u CE0.1u
VCC3
V15 PC73
IRDATX
Y16 W8 CE0.1u
IRDARX RESVD0
V11 W7 Y1
IRFIRSEL RESVD1
T8 1 4
RESVD2 INH VDD
Y5 2 3 R10 22
RESVD3 GND OUT /RESET_OUT
D7 W5
DMA_REQ0 RESVD4
C8 Y4 FXO-31FL 25.000MHz
DMA_REQ1 RESVD5
AU1100-300MBD
VCC3
PC66
IC1 CE0.1u
1 5
INA VCC
2
INB
3 4 ACT
GND OUTY
SN74LVC1G32DCK
2
2-3 HEAD BOARD
HEAD BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Head Board.
2-14
HEAD BOARD_Arrangement Diagram (Soldering Side)
2-15
2
F0_DAC_A[0..9] FF0_DAC_A[0..9]
F0_DAC_A0 R16 180 FF0_DAC_A0
C115 C117 C119 C102 C104

C_non C_non C_non C_non C_non
C116 C118 C120 C103 C105
VCC VCC
F0_DAC_B[0..9] FF0_DAC_B[0..9]
CN4
F0_DAC_B0 R12 180 FF0_DAC_B0
139 140
137 138
135 136
133 134
131 132
129 130
127 128
125 126
123 124
ENC_PHB F0_DAC_B9 R28 180 FF0_DAC_B9
ENC_PHB 121 122
F0_DAC_A0 ENC_PHA
F0_DAC_A0 119 120 ENC_PHA
F0_DAC_A2 F0_DAC_A1
F0_DAC_A2 117 118 F0_DAC_A1
F0_DAC_A4 F0_DAC_A3
F0_DAC_A4 115 116 F0_DAC_A3
F0_DAC_A6 F0_DAC_A5
F0_DAC_A6 113 114 F0_DAC_A5
F0_DAC_A8 F0_DAC_A7
F0_DAC_A8 111 112 F0_DAC_A7
/FF0_DAC_RESET F0_DAC_A9
/FF0_DAC_RESET 109 110 F0_DAC_A9 C109 C111 C113 C98 C100
F0_DAC_LAT1 F0_DAC_LAT0
F0_DAC_LAT1 107 108 F0_DAC_LAT0 C_non C_non C_non C_non C_non
F0_DAC_LAT3 F0_DAC_LAT2
F0_DAC_LAT3 105 106 F0_DAC_LAT2 C110 C112 C114 C99 C101
F0_DAC_B1 F0_DAC_B0
F0_DAC_B1 103 104 F0_DAC_B0 C_non C_non C_non C_non C_non
F0_DAC_B3 F0_DAC_B2
F0_DAC_B3 101 102 F0_DAC_B2
F0_DAC_B5 F0_DAC_B4
F0_DAC_B5 99 100 F0_DAC_B4
F0_DAC_B7 F0_DAC_B6 F0_DAC_LAT0 R39 180 FF0_DAC_LAT0
F0_DAC_B7 97 98 F0_DAC_B6 F0_DAC_LAT0 FF0_DAC_LAT0
F0_DAC_B9 F0_DAC_B8 F0_DAC_LAT1 R42 180 FF0_DAC_LAT1
F0_DAC_B9 95 96 F0_DAC_B8 F0_DAC_LAT1 FF0_DAC_LAT1
HEAD BOARD_Circuit Diagram 1/9
SSCK1 R187 470 R166 470 SSCK0 F0_DAC_LAT2 R55 180 FF0_DAC_LAT2
SSCK1 93 94 SSCK0 F0_DAC_LAT2 FF0_DAC_LAT2
SSCK3 R307 NON R215 470 SSCK2 F0_DAC_LAT3 R68 180 FF0_DAC_LAT3
SSCK3 91 92 SSCK2 F0_DAC_LAT3 FF0_DAC_LAT3
SSI1_A R193 470 R175 470 SSI0_A
SSI1_A 89 90 SSI0_A
SSI3_A R311 NON R223 470 SSI2_A
SSI3_A 87 88 SSI2_A
SSI1_B R194 470 R176 470 SSI0_B
SSI1_B 85 86 SSI0_B
SSI3_B R312 NON R224 470 SSI2_B
SSI3_B 83 84 SSI2_B
LLAT1 R19 470 R37 470 LLAT0
LLAT1 81 82 LLAT0
LLAT3 R142 NON R66 470 LLAT2
LLAT3 79 80 LLAT2 C40 C24
CCH1 R7 470 R35 470 CCH0
CCH1 77 78 CCH0 C_non C_non
CCH3 R140 NON R64 470 CCH2
CCH3 75 76 CCH2 C34 C15
NNCHG1 R1 470 R21 470 NNCHG0
NNCHG1 73 74 NNCHG0 C_non C_non
NNCHG3 R138 NON R62 470 NNCHG2
NNCHG3 71 72 NNCHG2
F1_DAC_A1 F1_DAC_A0
F1_DAC_A1 69 70 F1_DAC_A0
F1_DAC_A3 F1_DAC_A2
F1_DAC_A5 F1_DAC_A4
F1_DAC_A5 65 66 F1_DAC_A4 F1_DAC_A[0..9] FF1_DAC_A[0..9]
F1_DAC_A7 F1_DAC_A6
2-16
F1_DAC_A9 F1_DAC_A8 F1_DAC_A0 R78 180 FF1_DAC_A0
F1_DAC_LAT0 /FF1_DAC_RESET F1_DAC_A1 R77 180 FF1_DAC_A1
F1_DAC_LAT0 59 60 /FF1_DAC_RESET
F1_DAC_LAT2 F1_DAC_LAT1 F1_DAC_A2 R76 180 FF1_DAC_A2
F1_DAC_LAT2 57 58 F1_DAC_LAT1
F1_DAC_B0 F1_DAC_LAT3 F1_DAC_A3 R75 180 FF1_DAC_A3
F1_DAC_B0 55 56 F1_DAC_LAT3
F1_DAC_B2 F1_DAC_B1 F1_DAC_A4 R97 180 FF1_DAC_A4
F1_DAC_B2 53 54 F1_DAC_B1
SSCK4 R233 470 F1_DAC_B9 F1_DAC_A8 R101 180 FF1_DAC_A8
SSCK4 45 46 F1_DAC_B9
SSCK6 R277 470 R263 470 SSCK5 F1_DAC_A9 R102 180 FF1_DAC_A9
SSCK6 43 44 SSCK5
SSI4_A R238 470 R325 NON SSCK7
SSI4_A 41 42 SSCK7
SSI6_A R286 470 R267 470 SSI5_A
SSI6_A 39 40 SSI5_A
SSI4_B R239 470 R330 NON SSI7_A
SSI4_B 37 38 SSI7_A
SSI6_B R287 470 R268 470 SSI5_B
SSI6_B 35 36 SSI5_B
LLAT4 R60 470 R331 NON SSI7_B
LLAT4 33 34 SSI7_B
LLAT6 R105 470 R112 470 LLAT5
LLAT6 31 32 LLAT5 C143 C141 C139 C134 C136
CCH4 R58 470 R136 NON LLAT7
CCH4 29 30 LLAT7 C_non C_non C_non C_non C_non
CCH6 R103 470 R110 470 CCH5
CCH6 27 28 CCH5 C142 C140 C138 C135 C137
NNCHG4 R53 470 R134 NON CCH7
NNCHG4 25 26 CCH7 C_non C_non C_non C_non C_non
NNCHG6 R89 470 R107 470 NNCHG5
NNCHG6 23 24 NNCHG5
21 22 R132 NON NNCHG7 NNCHG7
HEAD_U/D_L HEAD_U/D_H
HEAD_U/D_L 19 20 HEAD_U/D_H F1_DAC_B[0..9] FF1_DAC_B[0..9]
PSFAN_ON HD_POWER
PSFAN_ON 17 18 HD_POWER
TP99 F1_DAC_B0 R82 180 FF1_DAC_B0
HEAD_SENS 15 16 TP110
HEAD_TH R117 F1_DAC_B1 R81 180 FF1_DAC_B1
HEAD_TH 13 14 TP105
0 F1_DAC_B2 R80 180 FF1_DAC_B2
11 12 /F1_POWER_SAVE
P_SIDE TP96 F1_DAC_B3 R79 180 FF1_DAC_B3
P_SIDE 9 10 TP100
R114 F1_DAC_B4 R91 180 FF1_DAC_B4
7 8 TP95
0 F1_DAC_B5 R92 180 FF1_DAC_B5
5 6 /F0_POWER_SAVE
+41V F1_DAC_B6 R93 180 FF1_DAC_B6
3 4
1 2
10K
10K
R155 TX25-140P-LT-H1 F1_DAC_B9 R96 180 FF1_DAC_B9
22K
VCC3
R115
R118
42V_SENSE
R153
1.0K
C152 C150 C148 C130 C132
R510 NON C151 C149 C147 C131 C133
IC500
1
/P_SIDE_SENS 4 F1_DAC_LAT0 R109 180 FF1_DAC_LAT0
/P_SIDE_SENS F1_DAC_LAT0 FF1_DAC_LAT0
2 F1_DAC_LAT1 R116 180 FF1_DAC_LAT1
F1_DAC_LAT1 FF1_DAC_LAT1
F1_DAC_LAT2 R129 180 FF1_DAC_LAT2
74LV1G08 F1_DAC_LAT2 FF1_DAC_LAT2
VCC F1_DAC_LAT3 R144 180 FF1_DAC_LAT3
F1_DAC_LAT3 FF1_DAC_LAT3
PC500
CE0.1u
C84 C64
C_non C_non
C73 C60
C_non C_non
VHV0
VHV0 C1
FF0_DAC_B[0..9] CE0.1u
FF0_DAC_B[0..9]
IC3
FF0_DAC_B0 4 22 VCC
D0 VCC45
FF0_DAC_B1 3 CN1
D1 TR1
FF0_DAC_B2 2 + C3 VHV0
D2 2SC2873 C106 22u/50V 36
FF0_DAC_B3 1 20 VHV0
D3 NPNB CE0.1u 35
FF0_DAC_B4 30 18 GND
D4 FB 34
D5 PNPB R167 R3 TR5 33
FF0_DAC_B6 28 COM0_A
D6 2SC4131 32
FF0_DAC_B7 27 24 1 510 GND
D7 VCC3 R168 31
D8 43 30
FF0_DAC_B9 25 GND
D9 29
9 COM0_A
DP 28
5 11 VCC3 GND
FF0_DAC_LAT0 LAT DP 27
6 12 COM0_B COM0_B
/FF0_DAC_RESET RST DP 26
13 GND
DP 25
23 15 COM0_B
/F0_POWER_SAVE PSAVE DP R169 R17 24 HEAD0
TP15 17 GND
DP 43 4.7 /0.25W 23
19 COM0_B
DP PC7 22
8 21 GND
DAOUT DP CE0.1u R162 R4 TR6 21
7 VCC
GND3 2SA1746 20
10 10 510 HEAD_TH
GND45 C107 HEAD_TH 19
14 GND
VOUTGND CE0.022u 18
P_SIDE
TR2 P_SIDE 17
FF0_DAC_A[0..9] E09A54RA GND
FF0_DAC_A[0..9] 2SA1213 16
LAT0
LAT0 15
GND
14
CH0
CH0 13
GND
12
NCHG0
NCHG0 11
GND
10
GND
9
SCK0_YA
SCK0_YA 8
IC4 SCK0_ZA
SCK0_ZA 7
FF0_DAC_A0 4 22 SI0_YA
D0 VCC45 SI0_YA 6
FF0_DAC_A1 3 SI0_ZA
D1 TR3 SI0_ZA 5
FF0_DAC_A2 2 SCK0_YB
D2 2SC2873 C7 SCK0_YB 4
FF0_DAC_A3 1 20 SCK0_ZB
D3 NPNB CE0.1u SCK0_ZB 3
FF0_DAC_A4 30 18 SI0_YB
D4 FB SI0_YB 2
FF0_DAC_A5 29 16 SI0_ZB
D5 PNPB R163 R5 TR7 SI0_ZB 1
FF0_DAC_A6 28
D6 2SC4131 R502
FF0_DAC_A7 27 24 36FMN-BTK
D7 VCC3 1 510
FF0_DAC_A8 26 R170 R_non
D8 43
FF0_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM0_A
RST DP
13
DP
23 15
PSAVE DP R171 R18
TP16 17
DP 43 4.7 /0.25W
19
DP PC8
8 21
DAOUT DP CE0.1u R164 R6 TR8
7
GND3 2SA1746
10 10 510
GND45 C108
14
VOUTGND CE0.022u
E09A54RA TR4
2-17
2SA1213
IC1
LLAT0 2 18 R38 100 R156 0
LLAT0 D1 Q1 LAT0
CCH0 3 17
CCH0 D2 Q2 R36 100 R172 0
NNCHG0 4 16
NNCHG0 D3 Q3 CH0
5 15
D4 Q4 R22 100 R157 0
LLAT1 6 14
LLAT1 D5 Q5 NCHG0
CCH1 7 13
CCH1 D6 Q6 R20 100 R173 0
NNCHG1 8 12
NNCHG1 D7 Q7 LAT1
9 11
D8 Q8 R8 100 R165 0
CH1
1
E1 R2 100 R174 0
19
E2 NCHG1
TC74VHCT541AFT C13 C10 C9 C8 C4 C2
VCC CE100p
CE100p CE100p CE100p
PC1 CE100p CE100p
CE0.1u
VCC3
IC2 TP17 R180 TP12

SSI0_B 1 2 10
SSI0_B 1A 1Y SI0_YB
3
1Z C12
TP18 R179 10 TP11
SSI0_A 7 6 CE220p
SSI0_A 2A 2Y SI0_ZB
5 TP10
2Z TP14 R178 10
SI0_YA
SSCK0 9 10
SSCK0 3A 3Y C11
11 TP13 TP9
3Z R177 10 CE220p
SI0_ZA
15 14 TP2 TP7
4A 4Y R160 10
13
4Z SCK0_YB
4
G C6
12 TP1 TP8
G R161 10 CE220p
SCK0_ZB
HD151031FPEL TP3 TP5
VCC3 R158 10
SCK0_YA
PC6 TP4 TP6 C5
R159 10 CE220p
CE0.1u SCK0_ZA
2
2
VHV0
D1
1SS355 FF0_DAC_B[0..9] VHV0
FF0_DAC_B[0..9] C14
IC7 CE0.1u
VCC IC30 VCC3 FF0_DAC_B0 4 22
D0 VCC45
2 4 FF0_DAC_B1 3 VCC
VCC VOUT D1 TR16
FF0_DAC_B2 2 + C23 CN2
D2 2SC2873 C123 NON
1 5 FF0_DAC_B3 1 20 VHV0
CTL NC D3 NPNB CE0.1u 36
+ FF0_DAC_B4 30 18 VHV0
C97 D4 FB 35
3 R151 FF0_DAC_B5 29 16 GND
CE0.33u GND D5 PNPB R203 R48 TR12 34
10K FF0_DAC_B6 28 COM1_A
D6 2SC4131 33
BA33DD0WHFP FF0_DAC_B7 27 24 1 510 GND
D7 VCC3 R190 32
D8 43 31
C94 C92 FF0_DAC_B9 25 GND
D9 30
CE0.1u(NON) 220u/6.3V 9 COM1_A
DP 29
5 11 VCC3 GND
EEEFK0J221P FF0_DAC_LAT1 LAT DP 28
6 12 COM1_B COM1_B
13 GND
DP 26
23 15 COM1_B
/F0_POWER_SAVE PSAVE DP R189 R46 25
TP27 17 VCC GND
DP 43 4.7 /0.25W 24
19 COM1_B
DP PC10 23
8 21 GND
DAOUT DP CE0.1u R202 R47 TR11 R500 22
7 VCC
GND3 2SA1746 10K 21
10 10 510 /P_SIDE_SENS
GND45 C122 /P_SIDE_SENS 20 HEAD1
14 GND
VOUTGND CE0.022u 19
HEAD_U/D_H
TR15 R501 33 HEAD_U/D_H 18
E09A54RA HD_SENS
2SA1213 HEAD_SENS 17
HEAD_U/D_L
HEAD_U/D_L 16
GND
C500 15
CE100p LAT1
LAT1 14
GND
13
CH1
CH1 12
FF0_DAC_A[0..9] GND
FF0_DAC_A[0..9] 11
NCHG1
NCHG1 10
GND
9
IC8 SCK1_ZA
SCK1_ZA 8
FF0_DAC_A0 4 22 SCK1_YA
D0 VCC45 SCK1_YA 7
FF0_DAC_A1 3 SI1_ZA
D1 TR14 SI1_ZA 6
FF0_DAC_A2 2 SI1_YA
D2 2SC2873 C22 SI1_YA 5

FF0_DAC_A4 30 18 SCK1_YB
D4 FB SCK1_YB 3
FF0_DAC_A6 28 SI1_YB
D6 2SC4131 R503 SI1_YB 1
FF0_DAC_A7 27 24 1 510
D7 VCC3 R188 R_non
FF0_DAC_A8 26 36FMN-BTK
D8 43
FF0_DAC_A9 25
VCC +41V D9
9
DP
5 11 VCC3
LAT DP
6 12 COM1_A
RST DP
13
+ + DP
PSFAN_ON 23 15
PSAVE DP R195 R43
TP28 17
C96 C95 CN13 DP 43 4.7 /0.25W
C93 19
C89 CE0.1u CE0.1u DP PC11
470u/63V 1 8 21
220u/10V DAOUT DP CE0.1u R200 R44 TR9
2 7
GND3 2SA1746
3 10 10 510
GND45 C121
4 14
VOUTGND CE0.022u
5
2-18
E09A54RA TR13
6
2SA1213
7
8
9
B9P-VH
+41V VHV0
F1 VCC3
IC6 TP35 R198 TP31

01543.15DR SSI1_B 1 2 10
R154 SSI1_B 1A 1Y SI1_YB
CN9 CN11 3
1K/0.5W TR66 VHV1 1Z
1 1 2SJ535 TP36 TP32 C21
F2 R199 10
2 2 SSI1_A 7 6 CE220p
SSI1_A 2A 2Y SI1_ZB
3 5 TP29
5267-02A TO Cooling FAN 2Z TP33 R196 10
4 TH1 R152 01543.15DR
SI1_YA
2.2K/0.5W VHV2 SSCK1 9 10
53398-0490 CN12 SSCK1 3A 3Y C20
103HT F3 11 TP34 TP30
3Z R197 10
3
1 CE220p
SI1_ZA
2 15 14 TP26
4A 4Y TP19 R184 10
2 TR65 01543.15DR 13
NON HD_POWER 4Z SCK1_YB
VHV3 4
G C17
DTC114EK F4 12 TP20 TP25
G R183 10 CE220p
SCK1_ZB
HD151031FPEL
1
TP22 R182 10 TP24
01543.15DR(NON)
SCK1_YA
VCC3
TP21 TP23 C16
PC9 R181 10 CE220p
SCK1_ZA
CE0.1u
VHV1
FF0_DAC_B[0..9] VHV1 C25

IC11
FF0_DAC_B0 4 22
D0 VCC45
FF0_DAC_B1 3 CN3
D1 TR17
D2 2SC2873 C124 NON 36
D3 NPNB CE0.1u 35
D4 FB 34
D5 PNPB R213 R49 TR21 33
D6 2SC4131 32
FF0_DAC_B7 27 24 1 510 GND
D7 VCC3 R216 31
D8 43 30
FF0_DAC_B9 25 GND
D9 29
9 COM2_A
DP 28
5 11 VCC3 GND
6 12 COM2_B COM2_B
13 GND
DP 25
23 15 COM2_B
TP37 17 GND
DP 43 4.7 /0.25W 23
19 COM2_B
DP PC13 22
8 21 GND
DAOUT DP CE0.1u R204 R50 TR22 21 HEAD2
7 GND
GND3 2SA1746 20
10 10 510 ENC_PH_A
GND45 C125 19
14 GND
VOUTGND CE0.022u 18
ENC_PH_B
TR18 17
E09A54RA GND
2SA1213 16
LAT2
LAT2 15
GND
14
CH2
CH2 13
GND
12
NCHG2
NCHG2 11
FF0_DAC_A[0..9] GND
FF0_DAC_A[0..9] 10
GND
9
SCK2_YA
SCK2_YA 8
IC12 SCK2_ZA
SCK2_ZA 7
D0 VCC45 SI2_YA 6
FF0_DAC_A1 3 SI2_ZA
D1 TR19 SI2_ZA 5
D2 2SC2873 C28 SCK2_YB 4
D4 FB SI2_YB 2
FF0_DAC_A6 28
D6 2SC4131 R504
FF0_DAC_A7 27 24 1 510 36FMN-BTK
D7 VCC3
FF0_DAC_A8 26 R218 R_non

D8 43
FF0_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM2_A
RST DP
13 VCC
DP
23 15
PSAVE DP R219 R57
TP38 17
DP 43 4.7 /0.25W
19
DP PC14
8 21
DAOUT DP CE0.1u R206 R52 TR24 R185
7
GND3 2SA1746 1.0K
10 10 510
GND45 C126
14
VOUTGND CE0.022u
E09A54RA TR20
2SA1213 IC5A
2-19
R41 2 1 R191
ENC_PHA
100 33
74LVC14
C19
CE1000p IC5C
6 5
IC9
R67 100 R207 0 74LVC14
LLAT2 2 18
LLAT2 D1 Q1 LAT2
CCH2 3 17
CCH2 D2 Q2 R65 100 R220 0 IC5D
NNCHG2 4 16
NNCHG2 D3 Q3 CH2
5 15 8 9
D4 Q4 R63 100 R208 0
LLAT4 6 14
LLAT4 D5 Q5 NCHG2
CCH4 7 13
CCH4 D6 Q6 R61 100 R221 0 74LVC14
NNCHG4 8 12 VCC
NNCHG4 D7 Q7 LAT4
9 11 VCC3
D8 Q8 R59 100 R214 0 IC5E
CH4
1 10 11
E1 R54 100 R222 0 PC2
19
E2 NCHG4 CE0.1u R186
1.0K 74LVC14
CE100p IC5F
VCC
CE100p CE100p CE100p 12 13
PC3 CE100p CE100p IC5B
R40 4 3 R192
CE0.1u ENC_PHB 74LVC14
100 33
74LVC14
C18
VCC3 CE1000p
IC10 TP53 R228 10 TP50

SSI2_B 1 2
SSI2_B 1A 1Y SI2_YB
3
1Z C37
TP54 R227 10 TP49
SSI2_A 7 6 CE220p
SSI2_A 2A 2Y SI2_ZB
5 TP48
2Z TP52 R226 10
SI2_YA
SSCK2 9 10
SSCK2 3A 3Y C36
11 TP51 TP47
3Z R225 10 CE220p
SI2_ZA
15 14 TP45
4A 4Y TP40 R211 10
13
4Z SCK2_YB
4
G C31
12 TP39 TP46
G R212 10 CE220p
SCK2_ZB
HD151031FPEL TP41 R209 TP43
10
SCK2_YA
VCC3
TP42 TP44 C30
PC12 R210 10 CE220p
SCK2_ZA
CE0.1u
2
2
VHV3

FF0_DAC_B[0..9] NON
IC13
FF0_DAC_B0 4 22 VCC
D0 VCC45
FF0_DAC_B1 3 CN8
D1 TR49
D2 NON C156 NON 36
D3 NPNB NON 35
D4 FB 34
D5 PNPB R295 R125 TR53 33
D6 NON 32
FF0_DAC_B7 27 24 NON NON GND
D7 VCC3 R296 31
D8 NON 30
FF0_DAC_B9 25 GND
D9 29
9 COM3_A
DP 28
5 11 VCC3 GND
6 12 COM3_B COM3_B
13 GND
DP 25
23 15 COM3_B
TP55 17 GND
DP NON NON 23
19 COM3_B
DP PC16 22
8 21 GND
DAOUT DP NON R292 R126 TR54 21 HEAD3
7 VCC
GND3 NON 20
10 NON NON GND
GND45 C157 19
14 GND
VOUTGND NON 18
GND
TR50 17
NON GND
NON 16
LAT3
LAT3 15
GND
14
CH3
CH3 13
GND
12
NCHG3
NCHG3 11
FF0_DAC_A[0..9] GND
FF0_DAC_A[0..9] 10
GND
9
SCK3_YA
SCK3_YA 8
IC14 SCK3_ZA
SCK3_ZA 7
D0 VCC45 SI3_YA 6
FF0_DAC_A1 3 SI3_ZA
D1 TR51 SI3_ZA 5
D2 NON C71 SCK3_YB 4
D3 NPNB NON SCK3_ZB 3
D4 FB SI3_YB 2
FF0_DAC_A6 28
D6 NON R505
FF0_DAC_A7 27 24 NON NON NON
D7 VCC3 R298 R_non
FF0_DAC_A8 26
D8 NON
FF0_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM3_A
RST DP
13
DP
23 15
PSAVE DP R299 R131
TP56 17
DP NON NON
19
DP PC17
8 21
DAOUT DP NON R294 R128 TR56
7
GND3 NON
10 NON NON
GND45 C158
14
VOUTGND
2-20
NON
NON TR52
NON
VCC3
IC26 TP133 R316 NON TP128

SSI3_B 1 2
SSI3_B 1A 1Y SI3_YB
3
1Z C81
TP134 R315 NON TP127
SSI3_A 7 6 NON
SSI3_A 2A 2Y SI3_ZB
5 TP126
2Z TP130 R314 NON
SI3_YA
SSCK3 9 10
SSCK3 3A 3Y C80
11 TP129 TP125
3Z R313 NON NON
SI3_ZA
15 14 TP123
4A 4Y TP118 R304 NON
13
4Z SCK3_YB
4
G C76
12 TP117 TP124
G R305 NON NON
SCK3_ZB
NON TP119 R302 TP121
NON
SCK3_YA
VCC3
TP120 TP122 C75
PC24 R303 NON NON
SCK3_ZA
NON
VHV1
FF1_DAC_B[0..9] VHV1
FF1_DAC_B[0..9] C39
IC18 CE0.1u
FF1_DAC_B0 4 22
D0 VCC45
FF1_DAC_B1 3 VCC
D1 TR32
D2 2SC2873 C129 22u/50V
D3 NPNB CE0.1u 36
D4 FB 35
D5 PNPB R243 R74 TR28 34
D6 2SC4131 33
FF1_DAC_B7 27 24 1 510 GND
D7 VCC3 R237 32
D8 43 31
FF1_DAC_B9 25 GND
D9 30
9 COM4_A
DP 29
5 11 VCC3 GND
6 12 COM4_B COM4_B
13 GND
DP 26
23 15 COM4_B
TP77 17 GND
DP 43 4.7 /0.25W 24
19 COM4_B
DP PC19 23
8 21 GND
7 GND
GND3 2SA1746 21
10 10 510 VCC
GND45 C128 20 HEAD4
14 GND
VOUTGND CE0.022u 19
GND
TR31 18
E09A54RA GND
2SA1213 17
GND
16
GND
15
LAT4
LAT4 14
GND
13
CH4
CH4 12
FF1_DAC_A[0..9] GND
FF1_DAC_A[0..9] 11
NCHG4
NCHG4 10
GND
9
IC19 SCK4_ZA
SCK4_ZA 8
D0 VCC45 SCK4_YA 7
FF1_DAC_A1 3 SI4_ZA
D1 TR30 SI4_ZA 6
FF1_DAC_A2 2 SI4_YA
D2 2SC2873 C43 SI4_YA 5
D4 FB SCK4_YB 3
D6 2SC4131 R506 SI4_YB 1
FF1_DAC_A7 27 24
D7 VCC3 1 510
FF1_DAC_A8 26 R235 R_non 36FMN-BTK
D8 43
FF1_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM4_A
RST DP
13
DP
23 15
PSAVE DP R234 R69
TP78 17
DP 43 4.7 /0.25W
19
DP PC20
8 21
7
GND3 2SA1746
10 10 510
GND45 C127
14
VOUTGND CE0.022u
E09A54RA TR29
2SA1213
2-21
IC16
LLAT5 2 18 R113 100 R252 0
LLAT5 D1 Q1 LAT5
CCH5 3 17
CCH5 D2 Q2 R111 100 R264 0
NNCHG5 4 16
NNCHG5 D3 Q3 CH5
5 15
D4 Q4 R108 100 R253 0
LLAT6 6 14
LLAT6 D5 Q5 NCHG5
CCH6 7 13
CCH6 D6 Q6 R106 100 R265 0
NNCHG6 8 12
NNCHG6 D7 Q7 LAT6
9 11
D8 Q8 R104 100 R262 0
CH6
1
E1 R90 100 R266 0
19
E2 NCHG6
VCC
CE100p CE100p CE100p CE100p
PC4 CE100p CE100p
CE0.1u
VCC3
IC15 TP72 R246 TP67

SSI4_B 1 2 10
SSI4_B 1A 1Y SI4_YB
3
1Z C46
TP71 R247 10 TP68
SSI4_A 7 6 CE220p
SSI4_A 2A 2Y SI4_ZB
5 TP65
2Z TP69 R244 10
SI4_YA
SSCK4 9 10
SSCK4 3A 3Y C45
11 TP70 TP66
3Z R245 10 CE220p
SI4_ZA
15 14 TP64
4A 4Y TP57 R232 10
13
4Z SCK4_YB
4
G C42
12 TP58 TP63
G R231 10 CE220p
SCK4_ZB
10
SCK4_YA
VCC3
TP59 TP61 C41
PC15 R229 10 CE220p
SCK4_ZA
CE0.1u
2
2
VHV2

IC21
FF1_DAC_B0 4 22 VCC
D0 VCC45
FF1_DAC_B1 3 CN6
D1 TR33
D2 2SC2873 C144 NON 36
D3 NPNB CE0.1u 35
D4 FB 34
D5 PNPB R251 R83 TR37 33
D6 2SC4131 32
FF1_DAC_B7 27 24 1 510 GND
D7 VCC3 R258 31
D8 43 30
FF1_DAC_B9 25 GND
D9 29
9 COM5_A
DP 28
5 11 VCC3 GND
6 12 COM5_B COM5_B
13 GND
DP 25
23 15 COM5_B
TP91 17 GND
DP 43 4.7 /0.25W 23
19 COM5_B
DP PC22 22
8 21 GND
DAOUT DP CE0.1u R248 R84 TR38 21 HEAD5
7 VCC
GND3 2SA1746 20
10 10 510 GND
GND45 C145 19
14 GND
VOUTGND CE0.022u 18
GND
TR34 17
E09A54RA GND
2SA1213 16
LAT5
LAT5 15
GND
14
CH5
CH5 13
GND
12
NCHG5
NCHG5 11
FF1_DAC_A[0..9] GND
FF1_DAC_A[0..9] 10
GND
9
SCK5_YA
SCK5_YA 8
IC22 SCK5_ZA
SCK5_ZA 7
D0 VCC45 SI5_YA 6
FF1_DAC_A1 3 SI5_ZA
D1 TR35 SI5_ZA 5
D2 2SC2873 C49 SCK5_YB 4
D4 FB SI5_YB 2
FF1_DAC_A6 28
D6 2SC4131 R507
FF1_DAC_A7 27 24 1 510 36FMN-BTK
D7 VCC3 R260 R_non
FF1_DAC_A8 26
D8 43
FF1_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM5_A
RST DP
13
DP
23 15
PSAVE DP R261 R88
TP92 17
DP 43 4.7 /0.25W
19
DP PC23
8 21
2-22
7
GND3 2SA1746
10 10 510
GND45 C146
14
VOUTGND CE0.022u
E09A54RA TR36
2SA1213
VCC3
IC17 TP89 R272 TP86

SSI5_B 1 2 10
SSI5_B 1A 1Y SI5_YB
3
1Z C58
TP90 R271 10 TP85
SSI5_A 7 6 CE220p
SSI5_A 2A 2Y SI5_ZB
5 TP84
2Z TP88 R270 10
SI5_YA
SSCK5 9 10
SSCK5 3A 3Y C57
11 TP87 TP83
3Z R269 10 CE220p
SI5_ZA
15 14 TP81
4A 4Y TP74 R256 10
13
4Z SCK5_YB
4
G C53
12 TP73 TP82
G R257 10 CE220p
SCK5_ZB
10
SCK5_YA
VCC3
TP76 TP80 C52
PC18 R255 10 CE220p
SCK5_ZA
CE0.1u
VHV2
FF1_DAC_B[0..9] C61
IC23 CE0.1u
FF1_DAC_B0 4 22
D0 VCC45
FF1_DAC_B1 3 VCC
D1 TR48
D2 2SC2873 C155 22u/50V
D3 NPNB CE0.1u 36
D4 FB 35
D5 PNPB R285 R124 TR44 34
D6 2SC4131 33
FF1_DAC_B7 27 24 1 510 GND
D7 VCC3 R281 32
D8 43 31
FF1_DAC_B9 25 GND
D9 30
9 COM6_A
DP 29
5 11 VCC3 GND
6 12 COM6_B COM6_B
13 GND
DP 26
23 15 COM6_B
TP115 17 GND
DP 43 4.7 /0.25W 24
19 COM6_B
DP PC25 23
8 21 GND
7 GND
GND3 2SA1746 21
10 10 510 VCC
GND45 C154 20 HEAD6
14 GND
VOUTGND CE0.022u 19
GND
TR47 18
E09A54RA GND
2SA1213 17
GND
16
GND
15
LAT6
LAT6 14
GND
13
CH6
CH6 12
FF1_DAC_A[0..9] GND
FF1_DAC_A[0..9] 11
NCHG6
NCHG6 10
GND
9
IC24 SCK6_ZA
SCK6_ZA 8
D0 VCC45 SCK6_YA 7
FF1_DAC_A1 3 SI6_ZA
D1 TR46 SI6_ZA 6
FF1_DAC_A2 2 SI6_YA
D2 2SC2873 C65 SI6_YA 5
D4 FB SCK6_YB 3
D6 2SC4131 R508 SI6_YB 1
FF1_DAC_A7 27 24 1 510
D7 VCC3 R279 R_non
FF1_DAC_A8 26 36FMN-BTK
D8 43
FF1_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM6_A
RST DP
13
DP
23 15
PSAVE DP R278 R119
TP116 17
DP 43 4.7 /0.25W
19
DP PC26
8 21
7
GND3 2SA1746
10 10 510
GND45 C153
14
VOUTGND CE0.022u
E09A54RA TR45
2SA1213
2-23
IC25
LLAT3 2 18 R143 NON R300 NON
LLAT3 D1 Q1 LAT3
CCH3 3 17
CCH3 D2 Q2 R141 NON R308 NON
NNCHG3 4 16
NNCHG3 D3 Q3 CH3
5 15
D4 Q4 R139 NON R301 NON
LLAT7 6 14
LLAT7 D5 Q5 NCHG3
CCH7 7 13
CCH7 D6 Q6 R137 NON R309 NON
NNCHG7 8 12
NNCHG7 D7 Q7 LAT7
9 11
D8 Q8 R135 NON R306 NON
CH7
1
E1 R133 NON R310 NON
19
E2 NCHG7
NON C82 C79 C78 C77 C74 C72
VCC NON NON NON NON NON NON
PC5
NON
VCC3
IC20 TP114 R290 TP108

SSI6_B 1 2 10
SSI6_B 1A 1Y SI6_YB
3
1Z C68
TP113 R291 10 TP109
SSI6_A 7 6 CE220p
SSI6_A 2A 2Y SI6_ZB
5 TP106
2Z TP111 R288 10
SI6_YA
SSCK6 9 10
SSCK6 3A 3Y C67
11 TP112 TP107
3Z R289 10 CE220p
SI6_ZA
15 14 TP104
4A 4Y TP93 R276 10
13
4Z SCK6_YB
4
G C63
12 TP94 TP103
G R275 10 CE220p
SCK6_ZB
HD151031FPEL TP98 R274 TP102
10
SCK6_YA
VCC3
TP97 TP101 C62
PC21 R273 10 CE220p
SCK6_ZA
CE0.1u
2
2
VHV3
FF1_DAC_B[0..9] C83
IC27 NON
FF1_DAC_B0 4 22
D0 VCC45
FF1_DAC_B1 3 VCC
D1 TR64
FF1_DAC_B2 2 + C88 CN10
D2 NON C161 NON
D3 NPNB NON 36
D4 FB 35
D5 PNPB R329 R150 TR60 34
D6 NON 33
FF1_DAC_B7 27 24 NON NON GND
D7 VCC3 R324 32
D8 NON 31
FF1_DAC_B9 25 GND
D9 30
9 COM7_A
DP 29
5 11 VCC3 GND
6 12 COM7_B COM7_B
13 GND
DP 26
23 15 COM7_B
TP131 17 GND
DP NON NON 24
19 COM7_B
DP PC27 23
8 21 GND
DAOUT DP NON R328 R149 TR59 22
7 GND
GND3 NON 21
10 NON NON VCC
GND45 C160 20 HEAD7
14 GND
VOUTGND NON 19
GND
TR63 18
NON GND
NON 17
GND
16
GND
15
LAT7
LAT7 14
GND
13
CH7
CH7 12
FF1_DAC_A[0..9] GND
FF1_DAC_A[0..9] 11
NCHG7
NCHG7 10
GND
9
IC28 SCK7_ZA
SCK7_ZA 8
D0 VCC45 SCK7_YA 7
FF1_DAC_A1 3 SI7_ZA
D1 TR62 SI7_ZA 6
FF1_DAC_A2 2 SI7_YA
D2 SI7_YA 5
FF1_DAC_A3 1 20 NON C87 SCK7_ZB

D3 NPNB NON SCK7_ZB 4
D4 FB SCK7_YB 3
D6 NON R509 SI7_YB 1
FF1_DAC_A7 27 24 NON NON
D7 VCC3 R322 R_non
FF1_DAC_A8 26 NON
D8 NON
FF1_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM7_A
RST DP
13
DP
23 15
PSAVE DP R321 R145
TP132 17
DP NON NON
19
DP PC28
8 21
DAOUT DP NON R326 R146 TR57
7
2-24
GND3 NON
10 NON NON
GND45 C159
14
VOUTGND NON
NON TR61
NON
VCC3
IC29 TP150R334 TP145

SSI7_B 1 2 NON
SSI7_B 1A 1Y SI7_YB
3
1Z C91
TP149 R335 NON TP146
SSI7_A 7 6 NON
SSI7_A 2A 2Y SI7_ZB
5 TP143
2Z TP147R332 NON
SI7_YA
SSCK7 9 10
SSCK7 3A 3Y C90
11 TP148 TP144
3Z R333 NON NON
SI7_ZA
15 14 TP142
4A 4Y TP135R320 NON
13
4Z SCK7_YB
4
G C86
12 TP136 TP141
G R319 NON NON
SCK7_ZB
NON TP138R318 TP140
NON
SCK7_YA
VCC3
TP137 TP139 C85
PC29 R317 NON NON
SCK7_ZA
NON
2-4 SERVO BOARD
SERVO BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Board.
2-25
SERVO BOARD_Arrangement Diagram (Soldering Side)
2-26
VCC3
8
7
6
5
8
7
6
5
10K
10K
RA18
RA16
EXBV8V103J
1 8
2 7
3 6
4 5
1 8
2 7
3 6
4 5
EXBV8V102J
TP147
TP157 TP155
R133
R95
1
2
3
4
1
2
3
4
/H8S_RESET /StepDrvEnable
/RD
/HWR
/LWR
VCC3
C104 C102 MtrW_PB
CE18p CE22p MtrW_PA
To MOTSENS JUNCTION BOARD R154 220 C103 MtrH_PB
CE0.1u MtrH_PA
CN1
26 +A_I0 Y2
8.0MHz T17
25 +B_I0 R100
24 -A_I0 1.8K
23 -B_I0 CLK32
22 +A_I1 /SensWOrg D[0..15]
VCC
21 +B_I1
IC16 IC13
20 -A_I1 /CS1
VCC3 VCC3 D0 11 21 A1 D8 11 21 A1
19 -B_I1 R130 /CS2 I/O0 A0 I/O0 A0
D1 12 23 A2 D9 12 23 A2
18 +A_I2 I/O1 A1 I/O1 A1
1
6
1
6
220 D2 13 24 A3 D10 13 24 A3
17 +B_I2 LED1 I/O2 A2 I/O2 A2
D3 15 25 A4 D11 15 25 A4
16 -A_I2 I/O3 A3 I/O3 A3
RA21 RA12 D4 16 26 A5 D12 16 26 A5
15 -B_I2 I/O4 A4 I/O4 A4
3
EXBA10E103J EXBA10E103J D5 17 1 A6 D13 17 1 A6
14 +A_I3 TP156 I/O5 A5 I/O5 A5
SEL6410E D6 18 2 A7 D14 18 2 A7
13 +B_I3 TP158 TP159 I/O6 A6 I/O6 A6
2 D7 19 3 A8 D15 19 3 A8
2
9
3
8
4
7
5
10
12 -A_I3 Q1 I/O7 A7 I/O7 A7
4 A9 4 A9
11 -B_I3 A8 A8
33
TP58 DTC114EK 27 5 A10 27 5 A10
D8 10
D9 2
D10 9
D11 3
D12 8
D13 4
D14 7
D15 5
10 Sol_+ /LWR WE A9 /HWR WE A9
TP76 6 A11 6 A11
9 Sol_- A10 A10
20 7 A12 20 7 A12
1
8 /CS1 CS A11 CS A11
T4 T14 LED 8 A13 8 A13
7 A12 A12
R153
T11 T18 SEL VCC3 22 9 A14 22 9 A14
6 TP2 TP1 SEL /RD OE A13 OE A13
D8
D9
D10
D11
D12
D13
D14
VCC SEL1 10 A15 10 A15
5 SEL1 A14 A14
VCC3 VCC3
4 Cmd_StoM
R12 100 14 28 14 28
3 @/SensWOrg Cmd_MtoS GND VCC3 GND VCC3
2 R11 100 @/SensC0 /Cmd_HS_StoM
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
VCC3 PC23 CY7C1399 PC25 CY7C1399 PC24
1 /Cmd_HS_MtoS CE0.1u CE0.1u CE0.1u
52808-2691 PC28
SEL2
RES
C7 C6 RST
GND
GND
STBY
VCC3
CE0.1u
XTAL
EXTAL
PF6/AS
PF5/RD
PD0/D8
PD1/D9
SERVO BOARD_Circuit Diagram 1/4
PLLVSS
CE470p CE470p
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PD2/D10
PD3/D11
PD4/D12
PD5/D13
PD6/D14
PLLVCC
PF3/LWR
PF4/HWR
PF0/WAIT
PF7/CLKOUT
P50/TXD2/IRQ0
P51/RXD2/IRQ1
VCC3 VCC3
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
A[1..16]
VCC3 109 72 D15
P52/SCK2/IRQ2 PD7/D15
VCC3 110 71 D0
P53/ADTRG/IRQ3 PE0/D0
1
6
R109 10K 111 70 D1 D0 10 1
PH2/CS6/(IRQ6) PE1/D1
P65/TMO1/DACK1/IRQ13
P63/TMCI1/TEND1/IRQ11
C106 R159 R108 10K 112 69 D2 D1 2
10K PH3/CS7/OE/(IRQ7) PE2/D2
RA23 CE1.0u 113 68 D3 D2 9
R160 PG4/BREQO PE3/D3
EXBA10E103J 114 67 D3 3
PG5/BACK VCC3
VCC T66 10K(NON) 115 66 D4 D4 8
PG6/BREQ PE4/D4
116 65 D5 D5 4
2
9
3
8
4
7
5
10
VCC3 PE5/D5
1
6
12K 0.1% R166
117 64 D6 D6 7
RA11
EXBA10E103J
Therm P40/AN0 PE6/D6
118 63 D7 D7 5 6
T72 P41/AN1 PE7/D7
RA22 119 62
T65 P42/AN2 FWE FWE
EXBA10E103J 120 P61/TMRI1/DREQ1/IRQ9 61
T71 P43/AN3 MtrI3_PB
2-27
121 60
T64 VREF P60/TMRI0/DREQ0/IRQ8 MtrI3_PA
122 59
2
9
3
8
4
7
5
10
T70 AVCC P27/PO7/TIOCB5/EDRAK1/(IRQ15) T43
123 58
/SensCov P44/AN4 P26/PO6/TIOCA5/EDRAK0/(IRQ14) T47
124 57
Serial_IN P45/AN5 P25/PO5/TIOCB4/(IRQ13) Mstep2B
125 56
P46/AN6/DA0 P24/PO4/TIOCA4/(IRQ12) Mstep2A
126 55 VCC
P47/AN7/DA1 P23/PO3/TIOCD3/(IRQ11) Mstep1B
IC18 127 54
P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) Mstep1A
2 18 /SensC0 128 53 PC11
@/SensC0 D1 Q1 P55/AN13/IRQ5 P21/PO1/TIOCB3/(IRQ9) Mstep0B
3 17 /SensC1 129 52
@/SensC1 D2 Q2 /SerialStart P56/AN14/DA2/IRQ6 P20/PO0/TIOCA3/(IRQ8) Mstep0A
4 16 /SensCVOrg 130 51 CE0.1u
@/SensCVOrg D3 Q3 P57/AN15/DA3/IRQ7 IC15 P17/PO15/TIOCB2/TCLKD/EDRAK3
5 15 131 50
@/SensWOrg D4 Q4 /SensWOrg AVSS P16/PO14/TIOCA2/EDRAK2 Sol_Rush
6 14 132 49
@/SensHOrg D5 Q5 NC P15/PO13/TIOCB1/TCLKC Sol_Hold TP154
7 13 133 48 IC14
@/SensR0 D6 Q6 P35/SCK1/(OE) P14/PO12/TIOCA1 Mstep_Hold
8 12 /SensHOrg 134 47 /StepDrvEnable 2 18
@/SensR1 D7 Q7 P34/SCK0 GND D1 Q1 /StepDrvEnable1
9 11 135 46 3 17
D8 Q8 P33/RXD1 P13/PO11/TIOCD0/TCLKB MtrADcy D2 Q2 /StepDrvEnable2
136 H8S/267X-QFP144 45 4 16
GND P12/PO10/TIOCC0/TCLKA D3 Q3 @Sol_
1 137 44 5 15
E1 Ctrg_RXD P32/RXD0/IrRXD P11/PO9/TIOCB0 D4 Q4 @Fan0
19 VCC3 138 43 6 14
E2 P31/TXD1 P10/PO8/TIOCA0 D5 Q5 @FanFA
139 42 7 13
Ctrg_TXD P30/TXD0/IrTXD P75/EDACK1/(DACK1) MtrI2_PB Serial_CLK FANPWM1 D6 Q6 @FANPWM1
74LVC541 PC14 140 41 8 12
P80/EDREQ2/(IRQ0) P74/EDACK0/(DACK0) MtrI2_PA Serial_LOAD FANPWM2 D7 Q7 @FANPWM2
141 40 9 11
P81/EDREQ3/(IRQ1) P73/ETEND1/(TEND1) MtrI1_PB Serial_OUT D8 Q8
CE0.1u 142 CPU ID:0010 39
P82/ETEND2/(IRQ2) VCC3 MtrI1_PA Serial_STORE
143 38 1
MD0 NMI E1
144 37 19
MD1 WDTOVF E2
VCC VCC3
8
7
6
5
PC22 74VHCT541
5
7
4
8
3
9
2
10
10K
10K
To MOTSENS JUNCTION BOARD
CE0.1u
8
7
6
5
RA10
CN2 RA15
1
2
3
4
EXBV8V103J
TP74 EXBA10E102J
26 +A_C0
R168
R167
TP73 VCC3
25 +B_C0 PC27
TP68 CN12
1
2
3
4
6
1
24 -A_C0
TP64
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
23 -B_C0 5 IC19E IC19D CE0.1u
TP57
22 +A_W 4
TP53 11 10 9 8
21 +B_W 3
TP40
1
2
3
4
5
6
7
8
9
Monitor
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
20 -A_W 2
TP39
19 -B_W 1 74LVC14 74LVC14
TP38
18 +A_C1 R169 10K MtrI0_PB
TP37 53398-0590
17 +B_C1 MtrI0_PA
TP36
16 -A_C1
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
TP34
15 -B_C1 IC19C T58
TP29
14 +A_H A[1..16]
TP26 5 6
13 +B_H
TP23 VCC3
12 -A_H MtrC1_PB
TP18
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
11 -B_H 74LVC14 MtrC1_PA
TP27
10 +FAN IC19F MtrC0_PB
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
TP30 R105 R106
9 -FAN 10K NON MtrC0_PA
13 12
8 MtrA_PB
JP2 VCC3 RA20 RA19
7 MtrA_PA
Pad EXBA10E103J EXBA10E103J Serial_LOAD
6 TP19TP17TP8 74LVC14
10K
VCC 1
5
6
1
6
1
10K
4
5
7
4
8
3
9
2
10
R9 100 2
3 @/SensCVOrg
2 R10 100 @/SensC1
R13 100 3 RA17
1 @/SensHOrg FWE
EXBA10E102J
R152
R132
52808-2691
R107
6
1
C5 C8 C9
0
2
2
VCC3
VCC VMTD VCC3
C92
10K
10K
10K
+ 100u/63V R49
IC23
isp Download TP143TP82TP81 VCC3 10K
TP165 TP163
MTD2005F VMTD CN5
TP161 TP164 TP169 TP166
19 1 VCC
VCC VMMA TP168 TP167 TP160 1
24 14
R113
R114
R111
ALM VMMB D82 2 TDO
To INKTANK BOARD
D1FS6 CN13 TP142 TP140
SolDecay 3 TDI
26 3 TP80 TP79 TP77 TP141 TP139 VCC
/StepDrvEnable
SolPh PHA OUT1 1 4
R181 NON 17 7 D81 FL17 CN8
PHB OUT2 EXCML20A390 2 5
/SOL_EN 18 8 D1FS6 D74
DECAY OUT3 R117 3 6 TMS 1
12 D1FS6 1.0ohm/1W FL18 SerCtrg_CLK
SolPWM OUT4 EXCML20A390 4 7 2
R180 0 SerCtrg_LOAD
5 8 TCK 3
27 28 D73 SerCtrg_OUT
R179 ENA A LG A 6 R46 4
VCC3 16 15 D1FS6 53398-0890 SerCtrg_IN
NON TP162 R112 10K ENA B LG B PinchPos 7 10K 5
HS1 IC9 R89 100
GND /Crop_ON 8 6
23 HS2 SerTU_CLK 2 18
VREFA GND CropSens 9 D1 Q1 C75
20 2 SerTU_LOAD 3 17 52808-0691
R178 C114 VREFB NC 10 D2 Q2 CE470p
25 4 SerTU_OUT 4 16
CR NC 11 D3 Q3
VCC 6 FANPWM2 To CUT CARI BOARD SerTU_IN 5 15
NON NON NC R110 NON 12 D4 Q4
22 9 6 14
VSA NC D5 Q5
11 52808-1291 T63 T5 T6 T7 Ser500_CLK 7 13 VCC
NC D6 Q6
13 Ser500_LOAD 8 12
NC D7 Q7 TP69 TP65
21 Ser500_OUT 9 11 PC15 VCC
RSA
NC
RSB
VSB D8 Q8 TP71 TP66 TP62
10K
+27 VCC CN3
Serial_IN
R188
C88 1 CE0.1u
CE820p
SerTU_STORE
R192 220 Serial_OUT E1 R38 1
CE0.1u 19
CE3900p
5
13
10
E2 2
4
PC16 10K
IC26A CE1.0u 3
74VHCT541
C119
R116
R118
12K 0.1%
Serial_LOAD 4
3
C117
/RD
R189 0 + CropSens Serial_CLK 5
for TU
100K 0.1% 1 R119 R39 100
CropMark 6
R182 0(NON)
2 100 VCC3
IC26B - C87 RX1 C34 CE470p 7
- 6
SOL_CURNT 7 3403A CE470p 100K 53398-0790
R201
12K 0.1%
SOL_CURNT + 5
11
3403A
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
CN6
R199
VCC
TP89
TP90
TP91
TP92
I5
A[1..4] 1
100K 0.1%
1 75
GND GND 2
GND
GND
GND
GND
GND
GND
VCC3
VCC3
2 74
TDI TDI TDO TDI_1 3
R200 4.7K 0.1%

R115 4.7K 0.1%
I/O4 A8
I/O3 A6
I/O2 A4
I/O1 A2
I/O0 A0
A1 3 73
I/O7 A14
I/O6 A12
I/O5 A10
I/O63 D0
I/O62 D2
I/O61 D4
I/O60 D6
I/O59 D8
I/O8 A1 TRST 4
I/O58 D10
I/O57 D12
I/O56 D14
A2 4 72 Ser500_IN R82 100
D[0..3] I/O9 A3 I/O55 D1 5
A3 5 71 CE470p
I/O10 A5 I/O54 D3 Serial_STORE 6
A4 6 70
TP95
TP96
TP97
TP98
TP99
I/O11 A7 I/O53 D5 C70 /StepDrvEnable1 7

D0 7 69
I/O12 A9 I/O52 D7 T9 /SensCov 8
D1 8 68 R150 100
I/O13 A11 I/O51 D9 T10 MtrADcy 9
D2 9 67
I/O14 A13 I/O50 D11 T12 C101 CE470p MtrA_PA 10
R85 33 D3 10 66
I/O15 A15 I/O49 D13 T13 MtrA_PB 11
11 65
CLK32 I1/CLK0 I/O48 D15 T15 12
12 64
VCC3 I4/CLK3 T16 13
PC18 13 63
TP101
TP102
TP106
TP107
CE1.0u GND GND Mstep2A 14

D17 14 62 PC19 for 500cc
DE3L20U /CS2 I1/CLK1 VCC3 CE1.0u Mstep2B 15
+41 VMTD VM 15 61
Mstep0A I/O16 B15 I3/CLK2 T20 16
VCC 16 60
Mstep0B I/O17 B13 I/O47 C15 T21 Sol_Rush 17
17 59
R101 Mstep1A I/O18 B11 IC10 I/O46 C13 MtrW_1_ Sol_Hold 18
R176 18 58
1K/0.5W D72 Mstep1B I/O19 B9 I/O45 C11 MtrW_0_ 19
CN16 + C90 Q4 19 57 VCC
2SJ535 PTZ43A 47/1W Mstep_Hold I/O20 B7 I/O44 C9 20
20 56
TP125
TP126
TP129
TP130
TP131
TP132
1 100u/25V T22 I/O21 B5 M4A3-64/64 TQFP100 I/O43 C7 MtrI3_1_ RST 21

21 55
2 T25 I/O22 B3 I/O42 C5 MtrI3_0_ R86 SEL2 22
22 54
3 R165 I/O23 B1 I/O41 C3 10K SEL1 23
+27 R177 23 53
4 100 TMS TMS I/O40 C1 MtrI2_1_ R142 SEL 24
+41 47/1W 24 52
5 R155 TCK TCK ENABLE 100 25
25 51
6 2.2K/0.5W Q5 GND GND Ctrg_RXD 26
GND
GND
I/O24 B14
IO/25 B12
I/O26 B10
I/O27 B8
I/O28 B6
I/O29 B4
I/O30 B2
I/O31 B0
I2
VCC3
GND
GND
VCC3
I/O32 C0
I/O33 C2
I/O34 C4
I/O35 C6
I/O36 C8
I/O37 C10
I/O38 C12
I/O39 C14
GND
GND
2SK2796S C73 Ctrg_TXD 27
B6P-VH
CE470p 28
2
+ 52808-2891(NON)
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
3
C89 1 3
100u/63V VCC3
1.0K
2 Q3
C82
1000u/63V
MtrPower 1
6
+ C105 +41 +27 VCC VCC3

DTC114EK
2-28
CE470p CN14
R162
RA6
1
EXBA10E102J
1
PC17 2
/LWR
CE1.0u 3
2
9
3
8
4
7
5
MtrH_0_
MtrH_1_
MtrI0_0_
MtrI0_1_
MtrI1_0_
MtrI1_1_
MtrI2_0_
MtrC0_0_
MtrC0_1_
MtrC1_0_
MtrC1_1_
10
4
MtrWDcy 5
MtrI3Dcy 6
for 500cc
MtrI2Dcy 7
MtrI1Dcy 8
MtrI0Dcy 9
VCC3 VCC3
MtrHDcy
5267-09A(NON)
R163 R104 MtrC1Dcy
To MAIN BOARD CX1 MtrC0Dcy
1.0K 1.0K
CN11 R164 T69 VCC
NON IC19A IC19B
52808-2591 NON VCC3 IC21 +27
T59 2 1 1 2 3 4
1 DDA_CLK PC30 VDD OUT /RESET
150
22K
2 TP145
T60 3 5
3 Cmd_StoM CE0.1u GND Cd C83 74LVC14 74LVC14 R60 TP144 TP146
T61 0ohm/1W
4 Cmd_MtoS
R99
R98
R151 150
R149 22K
T62 RN5VD29A VCC3 Sensor(Reserve)

5 /Cmd_HS_StoM CE0.1u D42 D2FS6(NON) R148 100
T67
6 /Cmd_HS_MtoS PC29 TP93 TP75 @/SensR0
CN10
7 C37 @/SensR1
T68 + R97 100
8 DDA_StoM 10u/100V(NON) 1
T73 VCC3 CE0.1u IC28
9 DDA_MtoS +FAN TP138 2
T74 D78 1 8 L1
10 INTDDA 1SS355 Source1 Drain1 -FAN TP152 TP153 3
2 7
11 Gate1 Drain1 L RCH895-181K(NON) C80 C100 4
T75 3 6
12 /LESSTHANS TP137 TP133 Source2 Drain2 D51 D2FS6 5
R187
R186
R185
T76 4 5
13 /LESSTHANF TP136 TP135 Gate2 Drain2 TP85 TP78 CE470p CE470p 6
T77 VCC Q8 VCC3 RA4
14 /MTRERR C42
T78 1 3 EXBV8V101J UPA1759 + CN4 53398-0690(NON)
15 /SRVBRD_RESET IN OUT 10u/100V
T79 4 5
16 /SerialStart
10K
10K
10K
R194 @FanFA 4 5 1
T80 2 + 3 6 L2
17 /Crop_ON GND 10K @Fan0 3 6 2
T81 2 7 To HEAD BOARD
18 PinchPos @FANPWM1 2 7 L RCH895-181K 3
uPC2933T 1 8
19 @FANPWM2 1 8 Therm 4
T82
20 CropMark D70 D2FS6
C85 C123 TP94 53398-0490
21
T83 100u/25V CE0.1u TP88 TP105
22 F0out C53
T84 + CN7
23 F0in 10u/100V
IC27
24 1
D77 1 8 L3
25 Source1 Drain1 2 To FAN JUNCTION BOARD
2 7
Gate1 Drain1 L RCH895-181K 3
1SS355 3 6
Source2 Drain2 D69 D2FS6
IC25 T85 4 5 53398-0390
Gate2 Drain2
+27 TA7815 +15
1 2 UPA1759 C58 +
VI VO 10u/100V
L4
GND
C129 + C120
CE0.1u C84 CE0.1u L RCH895-181K
100u/25V
3
+27
D52 TP100
D1FL20U(NON) TP3
TP134
IC29
Sol_+
R134 100 1 8
Source1 Drain1 Sol_-
2 7
@Sol_ Gate1 Drain1 D1FL20U(NON)
3 6
T8 Source2 Drain2
4 5 D71
Gate2 Drain2 T2
R135 TP124
UPA1759(NON)
0
VCC VCC
R96 R94
1.0K T1 1.0K T3
/StepDrvEnable1 /StepDrvEnable2
VCC VMTD VCC VMTD VCC VMTD
PC3 C26 PC1 C12 PC5 C36

CE0.1u CE0.1u CE0.1u
TP43 CE0.22u/50V TP9 CE0.22u/50V TP148 CE0.22u/50V
TP10
TP44 IC3 C32 IC1 C18 TP120 IC5 C35
TP42 MTD2005 VMTD TP5 MTD2005(NON) VMTD TP150 MTD2005F VMTD
MtrI0_PA MtrI2_PA MtrH_PA
25 8 CE0.22u/50V 25 8 CE0.22u/50V PUMP3 (Reserve) 19 1 CE0.22u/50V WIPER HEIGHT
MtrI0_PB VCC VMMA MtrI2_PB VCC VMMA MtrH_PB VCC VMMA
3 20 D9 PUMP1 3 20 D1 24 14 D34
MtrI0Dcy ALM VMMB FL16 MtrI2Dcy ALM VMMB FL8 MtrHDcy ALM VMMB
D1FS6 TP63 EXCML20A390 D1FS6(NON) TP32 EXCML20A390 D1FS6 FL25 EXCML20A390
5 10 5 10 26 3
TP54 PHA OUT1 +A_I0 TP21 PHA OUT1 +A_I2 TP112 PHA OUT1 +A_H
23 12 D26 23 12 D18 17 7
R128 PHB OUT2 +B_I0 R126 PHB OUT2 +B_I2 R50 PHB OUT2 D35 +B_H
24 14 D11 D1FS6 24 14 D3 D1FS6(NON) 18 8 D38
MtrI0_0_ DECAY OUT3 -A_I0 MtrI2_0_ DECAY OUT3 -A_I2 MtrH_0_ DECAY OUT3 D1FS6 -A_H
3.3K 18 D1FS6 3.3K 18 3.3K 12 D1FS6
C24 OUT4 TP59 FL15 -B_I0 OUT4 D1FS6(NON) TP28 FL7 -B_I2 C46 OUT4 FL24 -B_H
R30 R14 C10 R53
1.0K 6 7 1.0K 6 7 1.0K 27 28
CE0.047u TP45 ENA A LG A D28 EXCML20A390
22 21 D10 D1FS6 22 21 D2 D1FS6(NON) 16 15 D36
TP41 ENA B LG B TP4 ENA B LG B TP83 ENA B LG B D1FS6
9 D1FS6 9 HS1 D1FS6
NC TP72 FL14 NC D1FS6(NON) TP35 FL6 GND FL23
2 15 2 15 23 HS2
VREFA NC VREFA NC VREFA GND
26 16 26 16 20 2
TP46 VREFB NC D27 EXCML20A390 TP12 VREFB NC D19 EXCML20A390 TP119 VREFB NC D37 EXCML20A390
4 19 D12 D1FS6 4 19 D4 D1FS6(NON) 25 4 D40
R33 CR NC R17 CR NC R51 CR NC D1FS6
VCC D1FS6 VCC VCC 6 D1FS6
MtrI0_1_ TP67 FL13 MtrI2_1_ D1FS6(NON) TP33 FL5 MtrH_1_ NC FL22
3.3K 1 27 3.3K 1 27 3.3K 22 9
VSA VSB VSA VSB VSA NC
R32 C27 R16 C13 R54 C47 11
R31 D29 EXCML20A390 R15 D21 EXCML20A390 R52 NC D41 EXCML20A390
1.0K 1.0K 1.0K 13 D1FS6
D1FS6 D1FS6(NON) NC
CE0.047u 10K CE0.047u 10K CE0.047u 10K 21
RSA
PG
RSB
RSA
PG
RSB
RSA
NC
RSB
VSB
C25 C21 C11 C1 C2 C45 C40 R40 220 R41 220 C41
5
C20
11
13
17
11
13
17
13
R22 R25 220 CE3900p R1 R4 220 CE3900p CE820p 10 CE820p
CE3900p CE820p CE820p CE820p CE820p
220 220
R42 1.0ohm/1W R43 1.0ohm/1W
R23 R24 R2 R3
0.68ohm/1W 0.68ohm/1W 0.68ohm/1W(NON) 0.68ohm/1W(NON)
VCC VMTD VCC VMTD VCC VMTD
PC4 C30 PC2 C16 PC7 C52

CE0.1u CE0.1u CE0.1u
TP49 CE0.22u/50V TP13 CE0.22u/50V TP149 CE0.22u/50V
TP14
TP50 IC4 C33 IC2 C19 TP111 IC7 C51
TP48 MTD2005 VMTD TP7 MTD2005 VMTD TP151 MTD2005F VMTD
MtrI1_PA MtrI3_PA MtrW_PA
25 8 CE0.22u/50V 25 8 CE0.22u/50V PUMP4 19 1 CE0.22u/50V WIPER
MtrI1_PB VCC VMMA MtrI3_PB VCC VMMA MtrW_PB VCC VMMA
3 20 D13 PUMP2 3 20 D5 24 14 D53
MtrI1Dcy ALM VMMB FL12 MtrI3Dcy ALM VMMB FL4 MtrWDcy ALM VMMB FL33
D1FS6 TP70 EXCML20A390 D1FS6 TP31 EXCML20A390 D1FS6 EXCML20A390
5 10 5 10 26 3
TP55 PHA OUT1 +A_I1 TP22 PHA OUT1 +A_I3 TP110 PHA OUT1 +A_W
23 12 D30 23 12 D22 17 7 D54
R129 PHB OUT2 +B_I1 R127 PHB OUT2 +B_I3 R69 PHB OUT2 +B_W
24 14 D15 D1FS6 24 14 D7 D1FS6 18 8 D57 D1FS6
MtrI1_0_ DECAY OUT3 -A_I1 MtrI3_0_ DECAY OUT3 -A_I3 MtrW_0_ DECAY OUT3 -A_W
3.3K 18 D1FS6 3.3K 18 D1FS6 3.3K 12 D1FS6
OUT4 TP61 FL11 -B_I1 C14 OUT4 TP25 FL3 -B_I3 C62 OUT4 FL32 -B_W
C28
2-29
R34 R18 R72
1.0K 6 7 1.0K 6 7 1.0K 27 28
TP51 ENA A LG A D32 EXCML20A390
CE0.047uTP15 ENA A LG A D24 EXCML20A390
CE0.047u 22 21 D14 D1FS6 22 21 D6 D1FS6 16 15 D55 D1FS6
TP47 ENA B LG B TP6 ENA B LG B TP103 ENA B LG B
9 D1FS6 9 D1FS6 HS1 D1FS6
NC TP60 FL10 NC TP24 FL2 GND FL31
2 15 2 15 23 HS2
VREFA NC VREFA NC VREFA GND
26 16 26 16 20 2
TP52 VREFB NC D31 EXCML20A390 TP16 VREFB NC D23 EXCML20A390 TP118 VREFB NC D56 EXCML20A390
4 19 D16 D1FS6 4 19 D8 D1FS6 25 4 D59 D1FS6
R37 CR NC R21 CR NC R70 CR NC
VCC D1FS6 VCC D1FS6 VCC 6 D1FS6
MtrI1_1_ TP56 FL9 MtrI3_1_ TP20 FL1 MtrW_1_ NC FL30
3.3K 1 27 3.3K 1 27 3.3K 22 9
VSA VSB VSA VSB VSA NC
R36 C31 R20 C17 R73 C63 11
R35 D33 EXCML20A390 R19 D25 EXCML20A390 R71 NC D60 EXCML20A390
1.0K 1.0K 1.0K 13
D1FS6 D1FS6 NC D1FS6
CE0.047u 10K CE0.047u 10K CE0.047u 10K 21
RSA
PG
RSB
RSA
PG
RSB
RSA
NC
RSB
VSB
C29 C15 C3 C61 C56 R61 220 R62 220 C57

5
11
13
17
11
13
17
13
10
CE3900p R26 R29 220 C23 CE3900p R5 R8 220 C4 CE3900p CE820p CE820p
C22
220 220
CE820p
R63 0.68ohm/1W R64 0.68ohm/1W
R27 R28 R6 R7
0.68ohm/1W 0.68ohm/1W 0.68ohm/1W 0.68ohm/1W
VCC VMTD VCC VMTD
PC8 C55 PC6 C39

CE0.1u CE0.1u
TP108 CE0.22u/50V TP109 CE0.22u/50V
TP127
IC8 C54 TP123 IC6 C38
TP116 MTD2005F VMTD TP117 MTD2005F(NON) VMTD
MtrC0_PA MtrC1_PA
19 1 CE0.22u/50V CAP UP/DOWN 19 1 CE0.22u/50V RESERVE
MtrC0_PB VCC VMMA MtrC1_PB VCC VMMA
24 14 D61 24 14 D43
MtrC0Dcy ALM VMMB FL37 MtrC1Dcy ALM VMMB
D1FS6 EXCML20A390 D1FS6(NON) FL29EXCML20A390
26 3 26 3
TP122 PHA OUT1 +A_C0 TP113 PHA OUT1 +A_C1
17 7 D62 17 7
R74 PHB OUT2 +B_C0 R55 PHB OUT2 D44 +B_C1
18 8 D65 D1FS6 18 8 D47
MtrC0_0_ DECAY OUT3 -A_C0 MtrC1_0_ DECAY OUT3 D1FS6(NON) -A_C1
3.3K 12 D1FS6 3.3K 12
C65 OUT4 FL36 -B_C0 C49 OUT4 D1FS6(NON) FL28 -B_C1
R77 R58
VMTD 1.0K 27 28 1.0K 27 28
CE0.047uTP115 ENA A LG A D66 EXCML20A390
16 15 D63 D1FS6 16 15 D45
TP114 ENA B LG B TP86 ENA B LG B D1FS6(NON)
HS1 D1FS6 HS1
GND FL35 GND D1FS6(NON) FL27
+ C81 23 HS2 23 HS2
1000u/63V VREFA GND VREFA GND
20 2 D64 20 2
TP128 VREFB NC EXCML20A390 TP121 VREFB NC D46 EXCML20A390
25 4 D67 D1FS6 25 4 D49
R75 CR NC R56 CR NC D1FS6(NON)
VCC 6 D1FS6 VCC 6
MtrC0_1_ NC FL34 MtrC1_1_ NC D1FS6(NON) FL26
3.3K 22 9 3.3K 22 9
VSA NC VSA NC
R78 C66 11 R59 C50 11
R76 NC D68 EXCML20A390 R57 NC D50 EXCML20A390
1.0K 13 1.0K 13
NC D1FS6 NC D1FS6(NON)
CE0.047u 10K 21 CE0.047u 10K 21
RSA
NC
RSB
RSA
NC
RSB
VSB VSB
C64 C59 R65 220 R66 220 C60 C48 C43 R44 220 R45 220 C44
5
5
13
10
13
10
CE3900p CE820p CE820p CE3900p CE820p CE820p
R67 0.68ohm/1W R68 0.68ohm/1W R47 R48

1.0ohm/1W(NON) 1.0ohm/1W(NON)
2
2
VCC
R131 220 VCC
/H8S_RESET
CN15
1.0K R203
1.0K R207
3
R102 VCC3 LED2 IC22B 74LVC14
R202 470 1
1.0K Q2 4 3 PhA+
/XG_A 2
1
6
2 SEL6410E IC22A
R206 470 3
F0in
2 1 PhB+
F0out
Mode
/LESSTHANS
/LESSTHANF
/VCS1
DTC114EK /XG_B 4
RA3 C93 74LVC14
EXBA10E103J 5
VCC3
6
VCC3
R140 10K
R139 10K
C136 7
CE0.1u
CE18p
C69
C68
CE22p
2
9
3
8
4
7
5
C130
CE0.1u
10
Y1 8
CE1000p
CE1000p
PC31
C133
/VRD CE0.1u
6 5 53398-0890
/VHWR
7
220
/ENC_CHECK
4 8.0MHz
/SerialStart
8
3
R136
To GRIT ENCODER BOARD
9
/PWM_ENin
VCC3 2 VM
SCLK
1.8K
/MTRERR
RA1
EXBA10E103J
1 10
G_CCW
33
G_CW
CE1.0u
Cmd_MtoS
C94
Cmd_MtoS VD[0..15]
Cmd_StoM
Cmd_StoM
/Cmd_HS_StoM
/Cmd_HS_StoM
R83
/Cmd_HS_MtoS VCC3 +
R141
/Cmd_HS_MtoS
VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15
C126
R84 2.2K C91
100u/63V
C67 C71 6 5
CE0.22u/50V
To FEED MOTOR
C127
CE1000p CE1000p 7
VCC
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
CE0.22u/50V
4 PC21
8 CE0.1u C128 CN18
3 CE0.022u IC24 1
9 11 10 C86
RES
GND GND 2
GND
GND
STBY
VCC3
VCC3 2 XPWM+ 12 9 CE0.022u
XTAL
PC9 XPWM+ R193 100 NC NC 3
RA7
EXBA10E103J
EXTAL
PF6/AS
PF5/RD
PD0/D8
PD1/D9
PLLVSS
1 10 XPWM- 13 8
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PD2/D10
PD3/D11
PD4/D12
PD5/D13
PD6/D14
PLLVCC
PF3/LWR
CE0.1u
PF4/HWR
XPWM- IN2 IN1 R208 FL38 4
PF0/WAIT
R183 100 14 7 0.1ohm/1W
BOOT2 BOOT1 EXCML20A390 5
15 6
PF7/CLKOUT
Vref OUT1 6
P50/TXD2/IRQ0
P51/RXD2/IRQ1
R158 1.0K VCC3 16 5
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
SOL_CURNT 100 SENSE VS 7
R156 1.0K 109 72 PWM_EN 17 4
Y_CURNT P52/SCK2/IRQ2 PD7/D15 PWM_EN R184 ENABLE OUT2 EXCML20A390
110 71 VD0 5 6 18 3 5267-07A
X_CURNT P53/ADTRG/IRQ3 PE0/D0 NC NC FL20
VM 111 70 VD1 7 C118 19 2
R145 R157 1.0K PH2/CS6/(IRQ6) PE1/D1 NC NC
112 69 VD2 4 20 1
PH3/CS7/OE/(IRQ7) PE2/D2 CE0.22u GND GND
RA5
47K 113 68 VD3 8 IC22F
R138 PG4/BREQO PE3/D3
114 67 3 L6201PS /X_A 12 13 RA24 RA25 VCC3
CE0.022u
CE0.022u
CE0.022u
10K PG5/BACK VCC3 /XM_A
115 66 VD4 9 IC22C 74LVC14 1 8 4 5
R137 PG6/BREQ PE4/D4 1 8 4 5
116 65 VD5 2 /X_B 6 5 2 7 3 6
CE0.022u
10K(NON) VCC3 PE5/D5 /XM_B 2 7 3 6
C98
C95
C99
C96
R146 2.2K
R143 470
R147 470
R144 470
EXBA10E103J
117 64 VD6 10 1 74LVC14 3 6 2 7
P40/AN0 PE6/D6 3 6 2 7
118 63 VD7 /Y_A 10 11 4 5 1 8
P41/AN1 PE7/D7 /Y_A 4 5 1 8
119 62 VFWE R123 100K 0.1% IC22D 74LVC14
P42/AN2 FWE VFWE IC22E EXBV8V102J
120 61 /Y_B 8 9 EXBV8V470J
P43/AN3 P61/TMRI1/DREQ1/IRQ9 T27 IC26C /Y_B
121 60 74LVC14
VREF P60/TMRI0/DREQ0/IRQ8 T26 3403A
12K 0.1% R211

12K 0.1% R210
122 59 - 9
AVCC P27/PO7/TIOCB5/EDRAK1/(IRQ15) SolPWM
123 58 8
T19 P44/AN4 P26/PO6/TIOCA5/EDRAK0/(IRQ14) FANPWM2 X_CURNT
124 57 + 10
T23 P45/AN5 P25/PO5/TIOCB4/(IRQ13) T30 T33
125 56
CE1000p
CE1000p
CE1000p
CE1000p
P46/AN6/DA0 P24/PO4/TIOCA4/(IRQ12) T29

126 55
P47/AN7/DA1 P23/PO3/TIOCD3/(IRQ11) Y_PWMMinus
R215
127 54
Moni t or T24 P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) Y_PWM
VCC 128 53 VCC +15 VM
C110
C111
C112
C113
R93 10K T28 P55/AN13/IRQ5 P21/PO1/TIOCB3/(IRQ9) FANPWM1
100K 0.1%
CN9 129 52
R216 4.7K 0.1%

R209 4.7K 0.1%
R90 10K P56/AN14/DA2/IRQ6 P20/PO0/TIOCA3/(IRQ8) T36 To SCAN MOTOR
130 51 VM
1 P57/AN15/DA3/IRQ7 P17/PO15/TIOCB2/TCLKD/EDRAK3 /Y_A
10
131 50 VCC3
R197
R198
15K
2 R92 AVSS P16/PO14/TIOCA2/EDRAK2 INTDDA R88 R87 VCC
1.0K 132 49
3 NC P15/PO13/TIOCB1/TCLKC /Y_B 10K 10K
133 48 10 1 CN17
2
1
4 R91 2.2K P35/SCK1/(OE) P14/PO12/TIOCA1 /ENC_CHECK
134 47 2
C125
5 P34/SCK0 GND T37 1
135 46 9
CE0.1u
P33/RXD1 P13/PO11/TIOCD0/TCLKB /X_A D80 R121 2
RA8
53398-0590 R217 47 DDA_CLK 136 45 3
C135 C134
DAN202K 0.1ohm/1W
D76
GND P12/PO10/TIOCC0/TCLKA /X_B 3

R218 47 DDA_MtoS 137 44 8
DDA_CLK P32/RXD0/IrRXD P11/PO9/TIOCB0 XPWM- 4
DDA_StoM 138 43 4 10K
DDA_MtoS P31/TXD1 P10/PO8/TIOCA0 XPWM+ FL19 5
3
R120
CE0.22u/50V CE0.22u/50V
2-30
139 42 7 VCC IC31
DDA_StoM P30/TXD0/IrTXD P75/EDACK1/(DACK1) R173 0.1ohm/1W EXCML20A390 6
EXBA10E103J
FS30ASJ-2
UDZS16B
140 41 5 6 11 7 C122
C78 C79 P80/EDREQ2/(IRQ0) P74/EDACK0/(DACK0) VDD VB Q10 7
141 40 IC20
CE1000p CE1000p P81/EDREQ3/(IRQ1) IC12 P73/ETEND1/(TEND1) 22 CE0.22u/50V 8
142 39 2 18 R175 12 8
P82/ETEND2/(IRQ2) VCC3 SelPWMMode YP_PWM D1 Q1 HIN HO EXCML20A390
5
7
4
8
3
9
2
10
T32 T31 T35 T34 143 38 3 17 R174 22 14 5267-08A
MD0 NMI Y_DIR YP_DIR D2 Q2 22 LIN R205 22 FL21
144 H8S/267X-QFP144 37 4 16 R172 13 6
MD1 WDTOVF MtrPower /PWM_EN D3 Q3 22 SD VS
RA9 5 15 R171 +15
EXBA10E103J YM_PWM D4 Q4 22
6 14 R170 15 3 Q7
YM_DIR D5 Q5 VSS VCC R191 22
VCC3 7 13 FS30ASJ-2
D6 Q6
C108
CPU ID:0001 8 12 4 1
6
1
CE1000p
C109
CE0.1u
D7 Q7 N.C LO
9 11 VCC 10
PC20 D8 Q8 N.C
16 2
SCLK
CE0.1u N.C COM
1 5
CE1000p
E1 PC13 N.C C116
19 9
CE1000p
CE1000p
PC10 E2 CE0.1u N.C CE0.1u
VCC3
CE1000p
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
CE0.1u 74VHCT541 IR2112S
C72
C74
C76
C77
33
+15 VM
R81 R80 VM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
10K NON
JP1
R196
15K
Pad
C124
YP_DIR
1
YM_DIR
CE0.1u
2
1
10 R195
YP_PWM
YM_PWM
/PWM_EN
Y_DIR
/PWM_ENin
TDI_1 R161
TCK
2 VCC3
VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14
VA15
D79
DAN202K
D75
VA[0..15]
C132 C131
VCC3 3
VFWE R122 100K 0.1%
VCC IC30
SolPh
SolDecay
T39
T45
T41
T38
T44
T40
/SOL_EN
6
1
6
1
3
11 7
CE0.22u/50V CE0.22u/50V
VDD VB
12
11
10
9
8
7
6
5
4
3
2
1
R213 12K 0.1%
R212 12K 0.1%
R79 Q9 IC26D
UDZS16B
CE0.22u/50V C121 3403A

RA14 RA13 0 12 8 FS30ASJ-2 13
Test0 T46
Test1 T42
Test2
Test3
Test4
Test5
Test6
Test7
-
HIN HO
EXBA10E103J EXBA10E103J 14 14
LIN R204 22 Y_CURNT
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
13 48 13 6 12
TDI
+
TCK
/X_A I/O I/O G_CCW SD VS
GND
14 47 +15
5
7
4
8
3
9
2
10
/X_B I/O I/O G_CW
CLK0/I0
15 46 15 3
/XM_A I/O I/O PWM_EN VSS VCC
R214
4.7K 0.1%
16 45 Q6
/XM_B I/O I/O Y_PWM R190 22 FS30ASJ-2
17 44 4 1 VCC
VA0 5
VA1 7
VA2 4
VA3 8
VA4 3
VA5 9
VA6 2
VA7 10
VA8
VA9
VA10
VA11
VA12
VA13
VA14
VA15
C107
CE0.1u
VCC3 I/O Mode N.C LO

100K 0.1%
VA[0..15]
PC26 18
NC
IC17 GND
43 10
N.C
R124 4.7K 0.1%
R125
CE1.0u 19 M4A3-64/32-TQFP48 42 PC12 16 2

GND NC N.C COM
VCC3 20 41 CE1.0u 5
/XG_A I/O VCC3 N.C C115
21 40 9
/XG_B I/O I/O Y_PWMMinus N.C CE0.1u
22 39
VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14
/RESET I/O I/O T56
23 38 IR2112S
/SRVBRD_RESET I/O I/O T57
21
23
24
25
26
1
2
3
4
5
6
7
8
9
10
28
24 37
/H8S_RESET I/O I/O T54
I/O
I/O
I/O
TMS
CLK1/I1
NC
GND
TDO
I/O
I/O
I/O
I/O
R103
2.2K
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
C97
A10
A11
A12
A13
A14
CE0.1u
VCC3
25
26
27
28
29
30
31
32
33
34
35
36
IC11
CY7C1399
I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
WE
CS
OE
GND
TMS
TDO
11
12
13
15
16
17
18
19
27
20
22
14
T49
T48
T51
T50
T53
T52
T55
SelPWMMode
VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15
/VRD
/VCS1
/VHWR
VD[0..15]
10 VD8
2 VD9
9 VD10
3 VD11
8 VD12
4 VD13
7 VD14
5 VD15
RA2
EXBA10E103J
VCC3
1
6
2-5 HEATER BOARD
HEATER BOARD_Arrangement Diagram (Component Side)
2-31
2
VCC3 VCC3
PC4
VCC3 IC8
10K(NON)
10K
10K
10K
10K
1
CN4 CE0.1u D8 11 21 A0
/SerialStart I/O0 A0
1
6
VCC3 D9 12 23 A1
1 T3 I/O1 A1
F0IN IC2 D10 13 24 A2
R10
R12
R11
R8
R7
2 R59 Q1 I/O2 A2
F0OUT 2 18 /HeaterReset RA1 2 D11 15 25 A3
R9
R5
3 D1 Q1 I/O3 A3
R15
R19
/SERIAL_START 3 17 1.0K EXBA10E103J DTA114EKA D12 16 26 A4
4 D2 Q2 I/O4 A4
/SUB_RESET 4 16 /ServoReset IC6B D13 17 1 A5
5 D3 Q3 I/O5 A5
2
9
3
8
4
7
5
3
/SUB_ERROR 5 15 T38 IC6A 4 D14 18 2 A6
10
6 D4 Q4 T1 I/O6 A6
/Cmd_HS_MtoS 6 14 1 6 /H8S_RESET LED1 D15 19 3 A7
7 D5 Q5 IC4A IC4B I/O7 A7
10K
10K
10K
10K
/Cmd_HS_StoM 7 13 VCC3 3 5 R6 4 A8
8 D6 Q6 T44 220 LNJ308G8LRA A8
Cmd_MtoS 8 12 1 2 3 4 2 27 5 A9
2.2K
9 D7 Q7 74LVC08 WE A9
Cmd_StoM 9 11 6 A10
CE100p
CE100p
CE100p
CE100p
CE100p
10 D8 Q8 R57 74LVC08 A10
1.0K VCC3 20 7 A11
11 74LVC14 74LVC14 CS A11
1 8 A12
E1 T10 A12 A[0..15]
C13
C15
C14
C11
C10
R2
53398-1190 19 /RD 22 9 A13
E2 OE A13
IC7 VCC3 R4 /HWR 10 A14
A14
74LVC541 1 2 220 VCC3 PC14
T2 OUT VDD T11 /SUB_ERROR
14 28 CE0.1u
To MAIN BOARD T5 GND VCC3
5 3
Cd GND
CY7C1399 To EXT JUNCTION BOARD
/SUB_ERROR C24 PC10 C8 T6
RN5VD29A C12 +24V
CE100p CE0.1u CE0.1u CE100p D1 D2FS6
C25 /DRYER_E /CS1 C3
VCC3 C6 HEAT-A_ON C5 + CN1
CE0.1u CE0.1u
CE18p C7 10u/100V
/SerialStart 1
1
6
CE22p T13 IC1
R14 2
Y1 1 8 L1
1.8K Source1 Drain1
RA4 8.0MHz 2 7 SBC8-151-202 5267-02A
Gate1 Drain1
EXBA10E103J 3 6
IC6D Source2 Drain2
12 VCC3 4 5
Gate2 Drain2
2
9
3
8
4
7
5
11 T4
10
13 PC15 VCC3 UPA1759 IC9C VCC
74LVC08 8
CE0.1u T12
/CS1 PC16
9 IC6C D8 10 1
T14 CE0.1u
33
8 D9 2 4
T15 IC9A
10 D10 9 R68 3
RA2
T16 + R67
74LVC08 D11 3 10K 1% 1 BA10358F
T17 R70 BLW_FB
D12 8 R69 2 - 10K
R1 33 VCC3 D13 4 0.1/1W BA10358F
R3
10K 1% C26 C4
D8
D9
D10
D11
D12
D13
D14
D14 7 5 IC9B
EXBA10E103J
VCC3 CE1000p CE0.1u +
D15 5 6 R71 7
270K 6
-
D0 10 1 BA10358F
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
D1 2
T8 PC5 D2 9
PC6
RA3
T9 R18 33 CE0.1u D3 3
CE0.1u
D4 8
RES
GND
GND
STBY
VCC3
D5 4 IC5
XTAL
PF6/AS
EXTAL
PF5/RD
PD0/D8
PD1/D9
R13
PLLVSS
VCC3 D6 7 2
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PD2/D10
PD3/D11
PD4/D12
PD5/D13
PD6/D14
18 R48 100
PLLVCC
PF3/LWR
PF4/HWR
D1 Q1 PRINT-H_ON
EXBA10E103J
PF0/WAIT
2.2K D7 5 6 3 17 R49 100
D2 Q2 AFTER-H_ON
T20T21 4
PF7/CLKOUT
HEATER BOARD_Circuit Diagram 1/2
16 R17 100
D3 Q3 T45
P50/TXD2/IRQ0
To HEATER CONTROL BOARD R26 R25 R24
P51/RXD2/IRQ1
VCC3 VCC3 5 15 R54 100
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
10K 10K 10K D4 Q4 PRE-H_ON
109 72 D15 6 14 R16 100
P52/SCK2/IRQ2 PD7/D15 D5 Q5
110 71 D0 7 13 R55 100
P53/ADTRG/IRQ3 PE0/D0 D6 Q6 DRYER_ON
111 70 D1 8 12 R56 100
PH2/CS6/(IRQ6) PE1/D1 D7 Q7 T37
112 69 D2 9 11 R58 100
R27 PH3/CS7/OE/(IRQ7) PE2/D2 D8 Q8 T43
1SS355
1SS355
1SS355
1SS355
1SS355
1SS355
1SS355
1SS355
113 68 D3 VCC
10K(NON) PG4/BREQO PE3/D3
114 67 1
PG5/BACK VCC3 E1
CN5 115 66 D4 19
PG6/BREQ PE4/D4 E2
116 65 D5 PC13
D4
D3
D7
D5
D8
D6
D10
D9
1 VCC3 PE5/D5
R22 10K 1%
R20 10K 1%
R33 10K 1%
R30 10K 1%
R35 10K 1%
R32 10K 1%(NON)
R42 10K 1%
R40 10K 1%
PRE-H_THM R23 33 T19 117 64 D6 74VHCT541 CE0.1u
2 P40/AN0 PE6/D6
T18 118 63 D7
3 P41/AN1 PE7/D7
PRINT-H_THM R21 33 T27 119 62
4 P42/AN2 FWE
T26 120 61 HEAT-B_ON 10 1
5 P43/AN3 P61/TMRI1/DREQ1/IRQ9
AFTER-H_THM R34 33 121 60 HEAT-C_ON 2
2-32
6 VREF P60/TMRI0/DREQ0/IRQ8
122 59 Cooling FAN 9
7 T24 AVCC P27/PO7/TIOCB5/EDRAK1/(IRQ15)
R31 33 T31 123 58 BLW_ON 3
8 PRE-H_ON P44/AN4 P26/PO6/TIOCA5/EDRAK0/(IRQ14)
T30 124 57 HEAT-D_ON 8
9 PRINT-H_ON P45/AN5 P25/PO5/TIOCB4/(IRQ13)
R41 33 T34 125 56 4
10 AFTER-H_ON P46/AN6/DA0 P24/PO4/TIOCA4/(IRQ12)
T33 126 55 7
RA5
EXBA10E103J
11 P47/AN7/DA1 P23/PO3/TIOCD3/(IRQ11) 10K

R39 0 RA7 127 54 T23 R28 5 6
12 VCC BLW_FB P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) 10K
PC7 1 8 128 53 T22 R29 VCC3
1 8 P55/AN13/IRQ5 P21/PO1/TIOCB3/(IRQ9) 10K
53398-1271 CE0.1u R51 33 2 7 129 52 T28 R38 CN6
T25 2 7 P56/AN14/DA2/IRQ6 P20/PO0/TIOCA3/(IRQ8)
3 6 130 51 R36 0
3 6 P57/AN15/DA3/IRQ7 IC3 P17/PO15/TIOCB2/TCLKD/EDRAK3 1
R50 33 4 5 131 50 R37 0
4 5 AVSS P16/PO14/TIOCA2/EDRAK2 2
CN7 132 49 R44 0
NC P15/PO13/TIOCB1/TCLKC 3
EXBV8V103J 133 48 R45 0
1 T29 T32 10K P35/SCK1/(OE) P14/PO12/TIOCA1 4
DRYER_THM R43 134 47
2 P34/SCK0 GND 5
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u(NON)
CE0.1u
CE0.1u
135 46 R46 0 Reserve
3 P33/RXD1 H8S/267X-QFP144 P13/PO11/TIOCD0/TCLKB 6
136 45 R47 0
4 DRYER_ON GND P12/PO10/TIOCC0/TCLKA 7
RA6 137 44 R52 0
5 P32/RXD0/IrRXD P11/PO9/TIOCB0 8
C17
C16
C19
C18
C21
C20
C23
C22
1 8 138 43 R53 0
6 T7 1 8 P31/TXD1 P10/PO8/TIOCA0 9
2 7 139 42
7 VCC 2 7 P30/TXD0/IrTXD P75/EDACK1/(DACK1) T35
VCC3 3 6 140 41 53398-0990(NON)
8 /DRYER_E 3 6 P80/EDREQ2/(IRQ0) P74/EDACK0/(DACK0) T36
PC12 4 5 141 40
53398-0890 4 5 P81/EDREQ3/(IRQ1) P73/ETEND1/(TEND1) T39
CE0.1u 142 CPU ID:0100 39
P82/ETEND2/(IRQ2) VCC3 T41
VCC3 EXBV8V103J 143 38
MD0 NMI T40
VCC3 144 37
PC11 MD1 WDTOVF T42
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
VCC
10K
CE0.1u
RA9 RA8
EXBA10E103J EXBA10E103J
10K
To EXT JUNCTION BOARD VCC3
R62
6
1
6
1
CN8
PC8
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
5 IC4E IC4F
R61
PC9
4 CE0.1u
11 10 13 12 CE0.1u
Monitor 3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
2
1 R60 10K 74LVC14 74LVC14
IC4D IC4C
53398-0590
8 9 6 5
From SERVO BOARD
74LVC14 74LVC14
VCC3 VCC
CPUID_0
CPUID_1
CPUID_2
CPUID_3
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
VCC3
A[0..15]
+ + RA10
C1 PC1 4 5
C2 PC3 10u/16V CE0.1u 4 5
3 6
10u/16V CE0.1u 3 6
2 7
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
2 7
CN3 1 8
1 8
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
1
EXBV8V102J
2
0
0
0
0(NON)
RA11 RA12 RA13
3
EXBA10E103J EXBA10E103J EXBA10E103J
4
VCC3
5
R63
R64
R65
R66
6
1
6
1
6
1
+24V
6
7
5267-07A +
HEATER BOARD
C9 PC2
100u/63V CE0.1u
CN103 CN100
From AC JUNC BOARD 1 1
2 2 PRE-H Thermistor
3
CN403 FH1 F1 FH2 CN406 53014-02
4
CN101
1 1 5
2 FUSE 250V / 6.3A 2
PRE HEATER 1 6 1
3 PFC-5000 PFC-5000 3 2 PRINT-H Thermistor
53014-06
B03P-VL B2P3-VH 53014-02
CN102
Q403 CN411
1
S202SE2
1 To HEATER CONTROL BOARD 2 After-H Thermistor
2
53014-02
3
4
2
From HEATER BOARD to 117/230V SELECT JUMPER
5
6
CN402
7
4
3
2
1
1 THERMISTOR JUNCTION BOARD
pre_therm 1 3 B4P7-VH
2
3 Q400
print_therm D400 CN405
4 DTC114EK
1SS355
5 1
after_therm PRE HEATER 2
6 2
7 R400 3
pre_heater_on
8 C400 220
print_heater_on B2P3-VH
9 CE0.1u(NON)
after_heater_on CN300 CN301
10
VCC
11 1 1
12 VCC 2 2
From POWER SW 3 3
To DC POWER UNIT 1
53398-1271 +
B03P-VL B2P3-VH
FH3 F2 FH4 CN408 CN302
1 1
C403 PC400 FUSE 250V / 6.3A 2
PRINT HEATER 1 2
10u/16V CE0.1u PFC-5000 PFC-5000 3 3
To DC POWER UNIT 2
B2P3-VH B2P3-VH
CN303
Q404 CN412
1
S202SE2
1 2
2 3
To EXT JUNCTION BOARD
CN400 CN401
3
B03P-VL
1 1 4
2
HEATER BOARD_Circuit Diagram 2/2
2 2 5
to 117/230V SELECT JUMPER
3 6
5267-02A(NON)
7
4
3
2
1
5267-03A(NON)
1 3 B4P7-VH
Q401 D401
DTC114EK 1SS355 CN407
1
2
PRINT HEATER 2
R401 3
C401 220 B2P3-VH
CE0.1u(NON)
2-33
VCC
AC JUNCTION BOARD
FH5 F3 FH6 CN410
1
FUSE 250V / 6.3A 2
AFTER HEATER 1
PFC-5000 PFC-5000 3
CN202 VFAN CN200
B2P3-VH
1 5
2 PC200 3
Q405 CN413
CE0.1u(NON) 1
S202SE2 5267-02A
1 2
2 4
3 6
4
2
to 117/230V SELECT JUMPER From HEATER BOARD MD-S6100-90
5
6
7 To DU-540(BLOWER)
4
3
2
1
1 3 B4P7-VH
Q402 D402 CN203 HVCC HVCC CN201
DTC114EK 1SS355 CN409
1 1
dryer_therm1
1 2 2
2
AFTER HEATER 2 3 3
dryer_on
R402 3 4 4
C402 220 5 5
B2P3-VH /dryer_enable
CE0.1u(NON) 6 6
7 7
VCC
8 PC201 8
D200
53398-0890 CE0.1u MD-S8100-90
RD3.0
CN404
PRE-THERM
1 PRE HEATER THERMISTOR
2 From HEATER BOARD
PRINT-THERM
3 To EXT DU-540(DRYER)
R403 4
PRINT HEATER THERMISTOR
AFTER-THERM
5
0 6 AFTER HEATER THERMISTOR EXT JUNCTION BOARD
53014-06
R404
0

R405
0
2
2-6 INK SYSTEM BOARD
INK SYSTEM BOARD_Arrangement Diagram (Component Side)

2-34
VCC3 CN1
CARTRIDGE IC BOARD Ink_Exist_0
1
1
6
2
CN101 CN103 Ink_Empty_0 175489-4
3
RA8
2 1 4
EXBA10E103J
1 2
CN2
5
2
9
3
8
4
7
5
5268-02A RA9 Ink_Exist_1
10
3 1
5 4
4 5 4 2
VCC3 6 3 Ink_Empty_1 175489-4
6 3 3
CN032-004-000 7 2
7 2 4
8 1
R6 8 1
CN3
D4 22K TP19 C32 C31 C26 C25 EXBV8V101J Ink_Exist_2
CARTRIDGE IC BOARD 1SS355 1
To SERVO BOARD CE470p CE470p CE470p CE470p 2
C201 CN203 Ink_Empty_2 175489-4
3
VCC3
2 1 PC15 4
+ RA7
1 2 C35
VCC PC1 5 4 CN4
5 C19 2.2u/50V 5 4
5268-02A CE0.1u 6 3 Ink_Exist_3
3 CE330p(NON) CE0.1u 6 3 1
7 2
4 7 2 2
20
CN14 8 1 Ink_Empty_3 175489-4
8 1 3
CN032-004-000 IC2 VCC3
6 100 4
SUB_CLK_in TP13 R4 18 2 @SUB_CLK_in C24 C21 C20 C18 EXBV8V101J
5 B0 A0
1
6
SUB_LOAD_in TP6 R3 100 17 3 @SUB_LOAD_in CN5
4 0 B1 A1 CE470p CE470p CE470p CE470p
VCC3
SUB_DATA_out TP4 R2 16 4 @SUB_DATA_out Ink_Exist_4
3 100 B2 A2 1
CARTRIDGE IC BOARD TP1 R1 15 5 @SUB_DATA_in RA1
2 100 B3 A3 2
CN301 CN303 SUB_DATA_in TP14 R5 14 6 @Serial_En EXBA10E103J Ink_Empty_4 175489-4
1 0 B4 A4 3
TP18 R9 13 7 @Sub_to_Servo
2 1 100 B5 A5 4
2
9
3
8
4
7
5
52808-0691 TP22 R10 12 8 @Servo_to_Sub RA3
10
1 2 B6 A6
11 9 5 4 CN6
5 B7 A7 5 4
5268-02A 6 3 Ink_Exist_5
3 C29 C23 C17 C30 C34 6 3 1
19 7 2
4 C33 E 7 2 2
VCC PC12 1 74LVC245 8 1 Ink_Empty_5 175489-4
GND
CE330p CE330p DIR 8 1 3
CN032-004-000 CE0.1u CE330p(NON)
EXBV8V101J 4
C1 C2 C3 C4
TP21
TP20
TP5
CN17 CN8
10
CE470p CE470p CE470p CE470p Ink_Exist_6
1 CE330p CE330p CE330p TCK 1
CARTRIDGE IC BOARD Serial_En VCC3
2 2
CN401 CN403 Sub_to_Servo Ink_Empty_6 175489-4
3 3
Servo_to_Sub RA4
2 1 4 4
5 4
1 2 5 5 4
IC1 6 3 CN9
5 6 3
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
5268-02A 53398-0590 7 2 Ink_Exist_7
3 7 2 1
8 1
4 8 1 2
VCC3 Ink_Empty_7 175489-4
3
IN
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
CN032-004-000 51 25 C5 C6 C7 C8 EXBV8V101J
VCC GND VCC 4
VCC
1
6
GND
52 24
CLK2/I
CLK1/I
TMS TMS TCK CE470p CE470p CE470p CE470p
53 23 CN10
TP29 I/O IN TP2
54 22 RA2 Ink_Exist_8
TP30 I/O I/O 1
GND(Bank 1)
GND(Bank 0)
+ C22
CARTRIDGE IC BOARD 55 21 EXBA10E103J
VCCO(Bank 1)
VCCO(Bank 0)
47u/16V TP31 I/O I/O 2
CN501 CN503 56 20 Ink_Empty_8 175489-4
TP25 I/O I/O 3
2
9
3
8
4
7
5
57 19 RA5
10
2 1 GND(Bank 1) I/O 4
VCC3 58 18 5 4
1 2 TP32 I/O GND(Bank 0) 5 4
59 17 6 3 CN11
5 R13 TP26 I/O I/O 6 3
5268-02A 60 16 7 2 Ink_Exist_9
3 10K TP33 I/O I/O 7 2 1
61 15 8 1
4 TP27 I/O I/O 8 1 2
VCC3 62 14 Ink_Empty_9 175489-4
TP34 IN I/O EXBV8V101J 3
CN032-004-000 CN18 63 13
VCCO(Bank 1) VCCO(Bank 0) 4
64 12
1 TP35 I/O IN TP3
65 11 C9 C10 C11 C12 CN12
2 TDO TP36 I/O I/O
66 10 Ink_Exist_10
3 TDI TP37 I/O I/O CE470p CE470p CE470p CE470p 1
INK SYSTEM BOARD_Circuit Diagram
CARTRIDGE IC BOARD 67 9
4 TP38 I/O I/O 2
CN601 CN603 68 8 Ink_Empty_10 175489-4
isp Writer 5 GND(Bank 1) I/O 3
69 7 RA6
2 1 6 TMS I/O GND(Bank 0) 4
70 LC4128V-TQFP100 6 5 4
1 2 7 I/O I/O 5 4
71 5 6 3 CN13
5 8 TCK I/O I/O 6 3
5268-02A 72 4 7 2 Ink_Exist_11
3 R14 I/O I/O 7 2 1
53398-0890 73 3 8 1
4 10K TP39 IN I/O 8 1 2
74 2 Ink_Empty_11 175489-4
TDO TDO TDI 3
CN032-004-000 75 1 C13 C14 C15 C16 EXBV8V101J
VCC GND 4
GND
IN
I/O
I/O
I/O
I/O
GND(Bank 1)
VCC(Bank 1)
I/O
I/O
I/O
I/O/GOE1
CLK3/I
CLK0/I
VCC
I/O/GOE0
I/O
I/O
I/O
VCCO
GND
I/O
I/O
I/O
I/O
VCC3 CE470p CE470p CE470p CE470p
PC18 PC11 PC6 PC5 PC2 TP28
CARTRIDGE IC BOARD
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
CN701 CN703
2-35
2 1
1 2 CE0.1u CE0.1u CE0.1u CE0.1u To INK CARTRIDGE
5 CE0.1u
5268-02A
3 TDI
VCC3 VCC
4 PC17 PC10 PC9 PC4 PC3
TP17 TP16 VCC
CN032-004-000 VCC
TP8
TP7
8
7
6
5
8
7
6
5
8
7
6
5
CE0.1u
R_non
R7 R8 CE0.1u CE0.1u CE0.1u CE0.1u RA12 RA14

8
7
6
5
8
7
6
5
10K 10K RA10 EXBV8V222J EXBV8V222J
8
7
6
5
CARTRIDGE IC BOARD
1
2
3
4
1
2
3
4
CN801 CN803 EXBV8V103J R16 R_non To CARTRIDGE IC
1
2
3
4
2 1 TP15
1
2
3
4
1
2
3
4
IC7 VCC IC5

R18
1 2 1
1
2
3
4
8 1 16 13
5 RXD GND VCC 0 R_non 2
5268-02A 7 2 3 14 R20
3 TXD 1-W COM 1 3
6 3 6 15
4 POL NC D3 INH 2 R_non 4
5 4 11 12 R21
VPP VDD A 3 5
CN032-004-000 UDZS 7.5B 10 1
B 4 R_non 6
DS2480B 9 5 R22
C 5 7
VCC VCC 7 2 CN15
Vee 6 8
VCC R11 8 4 5267-08A
10K(NON) PC16 GND 7 R_non
CARTRIDGE IC BOARD R23
CN901 CN903 TP23 TP24 PC19 TC74HC4051AFT
R12 CE0.1u CE0.1u 1
2 1 10K(NON) R15 R_non 2
VCC R24
1 2 3
VCC
5 R_non 4
5268-02A 0 R25
3 5
5
6
7
8
4 6
8
7
6
5
D1 R26 R_non
7
R_non
CN032-004-000 1SS355 RA13 CN7

5
6
7
8
8
RA11 EXBV8V222J 5267-08A
8
7
6
5
4
3
2
1
EXBV8V103J R17 R_non

1
2
3
4
VCC IC3 VCC3 TP40 R27 R_non

4
3
2
1
1 3 IC4 VCC IC6

R19
CARTRIDGE IC BOARD IN OUT 1

1
2
3
4
CN1001 CN1003 8 1 16 13
RXD GND VCC 0 R_non 2
2 7 2 3 14 R28
2 1 GND TXD 1-W COM 1 3
6 3 6 15
1 2 POL NC INH 2 R_non 4
+ uPC2933T + 5 4 11 12 R29
5 C28 PC8 PC7 C27 VPP VDD A 3 5
5268-02A 10 1 TP9
3 47u/16V CE0.1u CE0.1u 47u/16V B 4 R_non 6
DS2480B(NON) D2 9 5 TP12 R30
4 C 5 7
VCC UDZS 7.5B(NON) VCC 7 2 TP10 CN16
Vee 6 8
CN032-004-000 8 4 TP11 5267-08A
PC14 GND 7
PC13 TC74HC4051AFT
CE0.1u(NON) CE0.1u
CARTRIDGE IC BOARD
CN1101 CN1103
2 1
1 2
5
5268-02A
3
4
CN032-004-000
CARTRIDGE IC BOARD INK TANK BOARD

CN1201 CN1203
2 1
1 2
5
5268-02A
3
4
CN032-004-000
2
2-7 SUB BOARD
SUB BOARD_Arrangement Diagram (Component Side)
2-36
From MAIN BOARD To TAKEUP UNIT
To MOTSENS JUNCTION BOARD From MAINTENANCE COVER L SW
CN401 +24V CN600 CN601
From SW POWER UNIT1 To SERVO BOARD
CN403 CN801 VCC CN807
1 1 1
+24V
2 1 2 2 1 1
3 2 2 2
53398-0290 53014-02
4 3 3 3
5 4 4 4
VCC VCC
6 5 5 5
CN604 CN605
7 6 6 6
8 7 1 1 7
B6P-VH
9 8 2 2 8
PhA+
9 3 3 9 To HEAD BOARD
53014-09 PhA-
4 4 10
53014-09 To SERVO BOARD PhB+ Fr om GRIT ENCODER CN806
5 5
CN404 PhB- B10P-VH
6 6 1
1 7 7 2
CN402 +24V 8 PC600 8 3
2 CN800 +41V
1 3 CE1.0u 4
PC401 53398-0890 5267-08A
2 4 1 5
CE0.1u
5 R600 2 6
B2P-VH VCC
6 10K(NON) 3 7
7 4 8
8 5 9
9 6
CN603 CN602 V9P-VH
10 7
1 R601 1 8
53014-10 1.0K(NON) To TU/FD I/F BOARD
2 2
From DC JUNCTION BOARD To SERVO BOARD From AXIS SENSOR B8P-VH CN805
3 C600 3
To FEED EXT UNIT 1
53014-03(NON) CE0.1u(NON) 5267-03A(NON)
2
From SW POWER UNIT2
B2P-VH
PSFAN_ON
CN803
1
2
TU JUNCTION BOARD GRIT ENCODER BOARD
D800 B2P-VH(NON)
R801 D2FL20U
3.3K
R802
390/1W
R800 Q801
SUB BOARD_Circuit Diagram 1/4
5.6K 2SJ529S
To POWER UNIT FAN
CN804
3
1
To SERVO BOARD 2
CN1000 2
CN1103 CN1102 + 5267-02A
1
Q800 CN802
2 1 1
3 DTC114EK 1
2 2 VCC
1
To FAN1 2
NON 3 CABLE-ASSY LINER ENC XC-540
5267-02A PC500
1
3
53398-0390 VCC CE0.1u 5267-02A
CN1101 CN500 IC500 C800 C801 D801
IC1000 1 CE0.1u 22u/50V D2FS6
1 1 GND
GP2S40 LENC_PHA 2
2 2 CH.A
To FAN2 3
3 VCC
LENC_PHB 4
4
2
5267-02A 4 CH.B
CN1100 HEDS-9730Q50
2-37
1
2 To FAN3
5267-02A(NON)
PAPERSIDE
SENSOR BOARD
FAN JUNCTION BOARD LINEAR ENCODER BOARD
DC JUNCTION BOARD
CN909 CN910
+A_I0 +A_C0
1 1
CN906 -A_I0 CN903 -A_C0
2 2
+A_I0 -B_I0 PUMP1 +A_C0 -B_C0 CAP UP/DOWN
1 3 1 3
+B_I0 +B_I0 +B_C0 +B_C0
2 4 2 4
-A_I0 +A_I1 -A_C0
3 5 3
-B_I0 -A_I1 -B_C0 5267-04A
4 6 4
+A_I1 -B_I1 PUMP2 +A_W To MAIN BOARD FRONT COVER SW
5 7 5
+B_I1 +B_I1 +B_W CN908 CN900 RA900 CN907
6 8 6
-A_I1 +A_I3 -A_W +A_W 5 4
7 9 7 1 1 5 4 1
-B_I1 -A_I3 -B_W -A_W 6 3
8 10 8 2 2 6 3 2
+A_I2 -B_I3 PUMP4 +A_C1 -B_W WIPER(1-4Pin) 7 2
9 11 9 3 3 7 2 3
+B_I2 +B_I3 +B_C1 +B_W 8 1
10 12 10 4 4 8 1
-A_I2 -A_C1 +A_H 53014-03
11 11 5
-B_I2 5267-12A -B_C1 -A_H 53398-0490 EXBV8V101J
12 12 6
+A_I3 +A_H -B_H C902 C901 C900
13 13 7
+B_I3 +B_H +B_H
14 14 8 CE100p CE100p CE100p
-A_I3 -A_H CN905
15 15
-B_I3 -B_H 5267-08A
16 16 1
VCC CN902
17 17 2
VCC
18 1 18 PC901 53014-02(NON)
19 2 19 CE1.0u
CAP SENS CN901
20 3 20
To SERVO BOARD
To SERVO BOARD
21 21 1
VCC 5267-03A VCC MAINTENANCE COVER L SW
22 PC902 22 2 WIPER ORG SENS(1-3Pin)
VCC VCC CN904
23 CE1.0u 23 3
@/SensWOrg @/SensCVOrg
24 24 4 1
@/SensC0 @/SensC1
25 25 PC900 5 2
+ @/SensHOrg
C903 26 26 CE1.0u 6
53398-02
47u/16V52808-2691 52808-2691 5267-06A
MOTSENS JUNCTION BOARD

2
2
IC103
1
OC IC101A VHC14
11 IC100D
CLK
12 2 1
PD0 2 19 11
1D 1Q
PD1 3 18 13
2D 2Q
PD2 4 17
3D 3Q VHC32
PD3 5 16
4D 4Q
PD4 6 15
C107 5D 5Q
PD5 7 14
NON 6D 6Q
PD6 8 13
R116 7D 7Q
PD7 9 12
100 8D 8Q
VHCT574 BUSY VCC
LED102
R105
3
IC100A VHC32 Q107
R113 100 330
1 2 SEL6410E TH12 RT
3
2 DTD113EK
C108
CE100p
1
IC100B VHC32 BASE
R114 100 LED105
VCC 4 VCC VCC R107
3
6
5 Q105
C100 180
2 SLR343BBT3F
CE100p R102
+
C105 10K DTD113EK
47u/16V IC100C VHC32 CN100 LCD1
R115 100 PAUSE
CN101 9 VSS
1
1 LED103
8 VDD R106
24 2
10 V0
23 C106 3
/SW2 RS LCD EW162G2GLY 180(NON)
22 CE100p 4
R/W SLR343BBT3F(NON)
21 5
LCD_RS IC102 E
20 6 PAUSE
LCD_R/W PD0 18 2 DB0
19 B0 A0 7 LED104
LCD_E PD1 17 3 DB1 R111
18 B1 A1 8
3
PD0 PD2 16 4 DB2

17 B2 A2 9 Q102
PD1 PD3 15 5 DB3 To LCD 180
16 B3 A3 10
PD2 PD4 14 6 DB4 2 SLR343BBT3F
15 B4 A4 11
PD3 PD5 13 7 DB5
14 B5 A5 12 DTD113EK
PD4 PD6 12 8 DB6
13 B6 A6 13
PD5 PD7 11 9 DB7
12 B7 A7 14
PD6 VLED
1
11 15
PD7 19 R100 VCC VLSS
10 E 16
3
9
/LCD_CS
DIR
1 POWER
Q100
VCC MDF7-16P-2.54DSA LED107

8 R117 100 470 R112
3
/LED VHCT245 2 R101 R104 2SK2796S

7 10K Q103
C103 Q101 10K 180
6
To MAIN BOARD
/SW0 PD[0..7] DTD113EK R103 2 SLR343BBT3F
5 NON
4 DTD113EK
/SW1
1
3 100
IC107
2 SETUP
/RESET PD1 3 2 LCD_ON
1
1 D1 Q1 LED100
PD3 4 5 BUSY_LED R109
D2 Q2
52806-2410 PD5 7 6 BASE LED
D3 Q3
PD7 8 9 BUZZER 180(NON)
D4 Q4
PD6 13 12 PAUSE_LED SLR343BBT3F(NON)
D5 Q5
PD4 14 15 POWER_LED
D6 Q6 SETUP
PD2 17 16 SETUP_LED
D7 Q7 LED101
PD0 18 19 ALGIN_LED R110
D8 Q8
3
11 VCC Q106
R120 100 CLK 180
1 2 SLR343BBT3F
CLR
1
6
C104
HCT273 DTD113EK
2-38
NON RA102
EXBA10E103J
1
IC106 HEATER CONFIG
2
9
3
8
4
7
5
10
PD0 2 18 SHEET_CUT LED106
A0 B0 R108
3
PD1 3 17 PAUSE SW115 EVQ21305R SHEET CUT

A1 B1 Q108
PD2 4 16 POWER 180
A2 B2 SW109 PAUSE
PD3 5 15 SETUP EVQ21305R 2 SLR343BBT3F
A3 B3
PD4 6 14 HEATER_CONFIG
A4 B4 SW120 POWER DTD113EK
PD5 7 13 TOOL_UD EVQ21305R
A5 B5
PD6 8 12 BASE
A6 B6 SW105 SETUP
PD7 9 11 AUTO CROP EVQ21305R
1
A7 B7
R118 100 SW119 HEATER CONFIG
19 VCC EVQ21305R VCC
E
C102 1 BZ100
DIR
1
6
SW104 EVQ21305R(NON) TOOL U/D

NON VHCT245 1
RA101 SW114 EVQ21305R BASE
3
EXBA10E103J 2
SW108 EVQ21305R(NON) AUTO CROP Q104
IC105 2
2
9
3
8
4
7
5
10
PD0 2 18 MEB-12C-5
A0 B0 DTD113EK
PD1 3 17 RIGHT CURSOR
A1 B1 SW111 RIGHT CURSOR
PD2 4 16 UP CURSOR EVQ21305R
A2 B2 BUZZER
PD3 5 15 LEFT CURSOR
1
A3 B3 SW106 UP CURSOR
PD4 6 14 EVQ21305R
A4 B4
PD5 7 13 ENTER
A5 B5 SW110 LEFT CURSOR
PD6 8 12 DOWN CURSOR EVQ21305R
A6 B6 IC101B
PD7 9 11 MENU
A7 B7 SW118 ENTER
EVQ21305R 3 4
R119 100
19 VCC
E SW113 DOWN CURSOR
C101 1 EVQ21305R VHC14
DIR
1
6
NON SW117 MENU IC101C

VHCT245 EVQ21305R
RA100 5 6
EXBA10E103J
VHC14
IC104
2
9
3
8
4
7
5
10
IC101D
PD0 2 18 CUT_CONFIG
A0 B0 SW116 CUT CONFIG
PD1 3 17 TEST_CUT EVQ21305R 9 8
A1 B1
PD2 4 16 CLEANING
A2 B2 SW112 TEST CUT
PD3 5 15 TEST_PRINT EVQ21305R VHC14
A3 B3
PD4 6 14 Reserve_1
A4 B4 SW107 CLEANING IC101E
PD5 7 13 Reserve_2 EVQ21305R
A5 B5
PD6 8 12 Reserve_3 11 10
A6 B6 SW103 TEST PRINT
PD7 9 11 EVQ21305R
A7 B7
VHC14
19 SW102 EVQ21305R(NON) Reserve 1
E IC101F
1
DIR SW101 Reserve 2
EVQ21305R(NON) 13 12
VHCT245
SW100 EVQ21305R Reserve 3 VHC14
VCC
PC103 PC100 PC101 PC102 PC106 PC105 PC104 PC107

CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
PANEL BOARD
VCC VCC VHV0 VCC VHV1
C501 + C502 C8 + C1 C5 + C2 C503 + C504 C6 + C3

CE0.1u CE0.1u(NON) CE0.1u CE0.1u CE0.1u
22u/16V 47u/16V(NON) 10u/50V 22u/16V 10u/50V
VHV0 VCC
VHV0 VCC CN3 VHV1
CN2 VHV0 CN4
1
VHV0 0 HEAD VHV0 VHV1
1 2 1 HEAD 1 2 HEAD
VHV0 GND VHV1
2 3 2
GND VCC VHV0 COM1_A VCC VHV0 GND VCC VHV1
3 4 3
GND GND GND
4 5 4
COM0_A COM1_A COM2_A
5 6 5
GND CN15 GND CN8 GND CN16
6 7 6
COM0_A TP74 VHV0 COM1_A TP45 VHV0 COM2_A TP76 VHV1
7 21 8 21 7 21
GND GND GND GND GND GND
8 20 9 20 8 20
COM0_A COM0_B COM1_B COM1_B COM2_A COM2_B
9 19 10 19 9 19
10 18 11 18 10 18
COM0_B COM0_B COM1_B COM1_B COM2_B COM2_B
11 17 12 17 11 17
12 16 13 16 12 16
COM0_B R500 COM0_B COM1_B R501 COM1_B COM2_B R502 COM2_B
13 10K 15 14 10K 15 13 10K 15
GND TP62 TP63 TP64 GND GND TP43 TP42 TP41 GND GND TP4 TP5 TP6 GND
14 14 15 14 14 14
COM0_B CHECK0 VCC CHECK1 COM2_B CHECK2
15 CHECK0 13 16 HD_SENS CHECK1 13 15 CHECK2 13
GND VCC /P_SIDE_SENS VCC GND VCC
16 12 17 12 16 12
VCC NCHG0 GND NCHG1 GND NCHG2
17 11 18 11 17 11
HEAD_TH_BU GND HEAD_U/D_H GND ENC_PHA GND
18 10 19 10 18 10
GND LAT0 HD_SENS LAT1 GND LAT2
19 9 20 9 19 9
P_SIDE GND HEAD_U/D_L GND ENC_PHB GND
20 8 21 8 20 8
GND CH0 GND CH1 GND CH2
21 7 22 7 21 7
LAT0 GND LAT1 GND LAT2 GND
22 6 23 6 22 6
GND NC GND NC GND NC
23 5 24 5 23 5
CH0 SCK0_ZB CH1 SCK1_ZB CH2 SCK2_ZB
To Head 2 Module
FROM Head Board

To Head0 Module
FROM Head Board
To Head1 Module
FROM Head Board
24 4 25 4 24 4
GND SCK0_YB GND SCK1_YB GND SCK2_YB
25 3 26 3 25 3
NCHG0 SI0_ZB NCHG1 SI1_ZB NCHG2 SI2_ZB
26 2 27 2 26 2
GND SI0_YB GND SI1_YB GND SI2_YB
27 1 28 1 27 1
GND SCK1_ZA GND
28 29 28
SCK0_YA 52808-2191 SCK1_YA TP32 TP33 TP34 TP44 52808-2191 SCK2_YA 52808-2191
29 30 29
SCK0_ZA TP54 TP53 TP52 TP51 SI1_ZA SCK2_ZA TP19 TP20 TP21 TP35
30 31 30
SI0_YA SI1_YA SI2_YA
31 32 31
SI0_ZA SCK1_ZB SI2_ZA
32 33 32
SCK0_YB SCK1_YB SCK2_YB
33 34 33
SCK0_ZB SI1_ZB SCK2_ZB
34 35 34
SI0_YB SI1_YB SI2_YB
35 36 35
SI0_ZB SI2_ZB
36 36
36FMN-BTK
36FMN-BTK 36FMN-BTK
VCC VCC VCC
TP75
CN18 TP47 CN11 TP77 CN19
GND GND GND
21 21 21
20 20 20
GND GND GND
19 19 19
18 18 18
GND GND GND
17 17 17
16 16 16
GND GND GND
15 15 15
GND GND GND
14 14 14
HEAD_TH NC NC
13 13 13
VCC VCC VCC
12 12 12
GND GND GND
11 11 11
NCHG0 NCHG1 NCHG2
10 10 10
GND GND GND
2-39
9 9 9
LAT0 LAT1 LAT2
8 8 8
TP58 TP57 TP56 TP55 GND TP2 TP1 TP8 TP7 GND TP12 TP11 TP10 TP9 GND
7 7 7
CH0 CH1 CH2
6 6 6
NC NC NC
5 5 5
SCK0_YA SCK1_YA SCK2_YA
To Head 2 Module
To Head0 Module
SCK0_ZA
4
3
SCK1_ZA
4
3
To Head1 Module SCK2_ZA
4
3
2 2 2
SI0_ZA SI1_ZA SI2_ZA
1 1 1
52808-2191 52808-2191 52808-2191
ENC_PHA
/P_SIDE_SENS
VCC
ENC_PHB
HEAD_U/D_H
C9
CE0.1u VCC
HEAD_U/D_L VCC
8
IC1A
3 R6 + C511
R4 + + C512
1 0
2 22u/16V
0 - 22u/16V
BA10358F R7 VCC
10K 1%
4
R5
NON
VCC
VCC
1
R12 R13
TR1 To PAPERSIDE SENSOR BOARD To LINEAR ENCODER BOARD
NON 1.0K
CN22
2 CN21
/P_SIDE_SENS 1
R10 R11 1 ENC_PHA 2
IC1B DTB123EK 2 3
3
82 100 3 ENC_PHB 4
5
+ VR1
7 53261-0390 53261-0490
6 22K
-
VCC LED1
BA10358F R1
2.2K 330
R9
PRINT CARRIAGE BOARD 1/2
SEL6410E-TP5
C11
R8 CE1000p
C10 CE1000p 3.3K
D1
1SS355
D2
1SS355
2
2
VCC VCC VHV2 VCC
C505 + C506 C507 + C508 C7 + C4 C509 + C510

CE0.1u CE0.1u CE0.1u CE0.1u
22u/16V 22u/16V 10u/50V 22u/16V
VHV1 VCC VHV2 VCC

CN5 VHV2 VCC CN7
VHV1 CN6 VHV2
1 1
VHV1 4 HEAD VHV2 VHV2
2 1 5 HEAD 2 6 HEAD
GND VHV2 GND
3 2 3
COM4_A VCC VHV1 GND VCC VHV2 COM6_A VCC VHV2
4 3 4
GND GND GND
5 4 5
6 5 6
GND CN9 GND CN17 GND CN10
7 6 7
COM4_A TP46 VHV1 COM5_A TP22 VHV2 COM6_A TP39 VHV2
8 21 7 21 8 21
9 20 8 20 9 20
COM4_B COM4_B COM5_A COM5_B COM6_B COM6_B
10 19 9 19 10 19
11 18 10 18 11 18
COM4_B COM4_B COM5_B COM5_B COM6_B COM6_B
12 17 11 17 12 17
13 16 12 16 13 16
COM4_B R503 COM4_B COM5_B R504 COM5_B COM6_B R505 COM6_B
14 10K 15 13 10K 15 14 10K 15
GND TP16 TP17 TP18 GND GND TP61 TP68 TP67 GND GND TP36 TP37 TP38 GND
15 14 14 14 15 14
GND CHECK3 COM5_B CHECK4 GND CHECK5
16 CHECK3 13 15 CHECK4 13 16 CHECK5 13
VCC VCC GND VCC VCC VCC
17 12 16 12 17 12
GND NCHG4 VCC NCHG5 GND NCHG6
18 11 17 11 18 11
19 10 18 10 19 10
GND LAT4 GND LAT5 GND LAT6
20 9 19 9 20 9
21 8 20 8 21 8
GND CH4 GND CH5 GND CH6
22 7 21 7 22 7
LAT4 GND LAT5 GND LAT6 GND
23 6 22 6 23 6
GND NC GND NC GND NC
24 5 23 5 24 5
CH4 SCK4_ZB CH5 SCK5_ZB CH6 SCK6_ZB
To Head6 Module
To He a d 5 Module
FROM Head Board

To Head4 Module
FROM Head Board
FROM Head Board
25 4 24 4 25 4
GND SCK4_YB GND SCK5_YB GND SCK6_YB
26 3 25 3 26 3
NCHG4 SI4_ZB NCHG5 SI5_ZB NCHG6 SI6_ZB
27 2 26 2 27 2
GND SI4_YB GND SI5_YB GND SI6_YB
28 1 27 1 28 1
SCK4_ZA GND SCK6_ZA
29 28 29
SCK4_YA TP15TP14TP13TP3 52808-2191 SCK5_YA 52808-2191 SCK6_YA TP27 TP26 TP25 TP24 52808-2191
30 29 30
SI4_ZA SCK5_ZA TP66 TP65 TP70 TP69 SI6_ZA
31 30 31
32 31 32
SCK4_ZB SI5_ZA SCK6_ZB
33 32 33
SCK4_YB SCK5_YB SCK6_YB
34 33 34
SI4_ZB SCK5_ZB SI6_ZB
35 34 35
SI4_YB SI5_YB SI6_YB
36 35 36
SI5_ZB
36
36FMN-BTK 36FMN-BTK
36FMN-BTK
VCC VCC VCC
TP48
CN12 TP23 CN20 TP40 CN13
GND GND GND
21 21 21
20 20 20
GND GND GND
19 19 19
18 18 18
GND GND GND
17 17 17
16 16 16
GND GND GND
15 15 15
GND GND GND
14 14 14
NC NC NC
13 13 13
VCC VCC VCC
12 12 12
GND GND GND
11 11 11
NCHG4 NCHG5 NCHG6
10 10 10
GND GND GND
9 9 9
2-40
LAT4 LAT5 LAT6
8 8 8
TP50 TP49 TP60 TP59 GND TP71 TP72 TP73 TP78 GND TP30 TP31 TP29 TP28 GND
7 7 7
CH4 CH5 CH6
6 6 6
NC NC NC
5 5 5
To Head4 Module
SCK4_YA SCK5_YA SCK6_YA
To He a d 5 M odu l e
To Head6 Module
4 4 4
SCK4_ZA SCK5_ZA SCK6_ZA
3 3 3
2 2 2
SI4_ZA SI5_ZA SI6_ZA
1 1 1
52808-2191 52808-2191 52808-2191
VCC VCC
R506
+ C513 10K(NON)
IC501B
IC501D 4
CHECK3
3
CN1 22u/16V R508 12 6

HD_SENS IC502D
33 12 11 5
1 CHECK2
COM0_A 2 11 13
COM0_A 2 C500 R507 74VHCT08AFT
COM0_B 13 IC501A
COM0_B 3 CE100p 10K(NON) TR500 74VHCT08AFT
COM1_A 1
COM1_A 4 74VHCT08AFT CHECK1
COM1_B DTC114EKA 3
COM1_B 5
COM2_A 2
1
COM2_A 6 CHECK0
COM2_B
COM2_B 7 To D-Pics VCC 74VHCT08AFT
COM4_A IC501C
COM4_A 8
COM4_B 9
COM4_B 9 CHECK5
COM5_A PC502 8
COM5_A 10
COM5_B CE0.1u 10
COM5_B 11 CHECK4
COM6_A IC502B
COM6_A 12 74VHCT08AFT
COM6_B 4
COM6_B 13 VCC
6
53398-1390 5
74VHCT08AFT PC501
IC502C CE0.1u
9
8
10
74VHCT08AFT
IC502A
1
3
2
74VHCT08AFT
PRINT CARRIAGE BOARD 2/2
VCC
R2 R3
1K 1K
CN14
1
HEAD_U/D_H 2
3
4 To HEAD UP/DOWN SENSOR
HEAD_U/D_L 5
6
53261-0690
2-8 TAKEUP BOARD
TAKEUP BOARD_Arrangement Diagram (Component Side)
2-41
2
VCC3
VCC3
R1
CN1 10K Q2
1
DTA114EKA VCC3
1
2 TDO TP17
3 TDI
1
2
4
isp Writer 5 Q1
6 TMS TP16 DTA114EKA
3
VCC3 VCC3 VCC3 VCC3 2
7
CN7
8 TCK R16 R15
220 1
3
53398-0890 220
R2 LED1 2
10K LNJ308G8LRA 53014-02
CN3 VCC
1 R3 PC5 PC6 PC4 PC3
SENSOR 2 CE0.1u CE0.1u CE0.1u CE0.1u
TP5
TP3
TP6
TP4
TP10
TP8
TP11
TP9
TP12
3 33
53014-03 C10 VCC3
CE100p
CN11 VCC24
VCC3
1 R32
SENSOR INPUT 2
48
47
46
45
44
43
42
41
40
39
38
37
CX-491 3 33
C9
5267-03A R4 R33 CE100p
1SS355
1SS355
1SS355
1SS355
1SS355
1SS355
1.0K 1.0K
GND
VCC3 R19 R18 R17
I/O_A8
I/O_A6
I/O_A4
I/O_A2
CLK0/I
CLK3/I
I/O_D8
I/O_D12
I/O_D10
1 36 4.7K 4.7K 4.7K
D10
D11
D12
D13
D14
D15
TDI TDI VCC
SENS2 2 35 VCC
I/O_A10 TDO TDO
I/O_A0/GEO0
R14 R10 SENS1 3 34
I/O_D14/GOE1
I/O_A12 I/O_D6 TP18
4 33
1.0K 1.0K TP1 I/O_A14 I/O_D4 TP19
5 32
GND I/O_D2 TP20
CN6 RA2 6 31
VCCO I/O_D0 TP21
TO MODE SELECT SW 4 5 MODE_CW 7 30
1 4 5 I/O_B0 IC3 VCCO
3 6 MODE_CCW 8 29
2 3 6 I/O_B2 GND R20
1:AUTO ON FORWARD 2 7 TMFOR 9 28
3 2 7 I/O_B4 I/O_C14 MTRON
1 8 TMBACK 10 27 33
2,3:OFF 4 1 8 I/O_B6 I/O_C12
11 26
TCK TCK I/O_C10
5
6
7
8
4:AUTO ON REVERSE 5267-04A EXBV8V330J 12 LC4064V-75NT48C(48PIN-TQFP) 25
VCC TMS TMS R21
1SS355
1SS355
1SS355
1SS355
1SS355
1SS355
CN4
MTRIN2
TAKEUP BOARD_Circuit Diagram
RA1 C5
5
6
7
8
1 33
TO MANUAL SW EXBV8V472J CE100p
4
3
2
1
D3
D4
D5
D6
D7
D8
GND
I/O_B8
I/O_B10
I/O_B12
I/O_B14
CLK1/I
CLK2/I
I/O_C0
I/O_C2
I/O_C4
I/O_C6
I/O_C8
2
1:FORWARD 3 C7 C6 C8 R22
4 CE100p CE100p CE100p MTRIN1
4
3
2
1
3:OFF 33
13
14
15
16
17
18
19
20
21
22
23
24
5
VCC3
5:REVERSE 5267-05A
D18 PWM f : 128Hz
R11
1SS355 Duty : 47%(L=ON)
22K
TP2
TP7
CLK1
VCC3 TP15 C25 C26 C27
TP13
/RESET
VCC
+ R23
C15
4.7K
8
2.2u/50V VCC3 C20
SW1
SW2
CABLE-ASSY,TU IF EXT XC-540 IC4
TP14
1SS355(NON)
1SS355(NON)
D20
D19
CN2 RA3 R26 CE0.1u 4 3
1.0K R Q
/TU_ENABLE 4 5
2-42
1 4 5
VCC
IN1 3 6 R25
2 3 6 1.0K R24
/TU_STATE 2 7 2 7
3 2 7 TRIG DIS
OUT1 1 8 SW1 47K
4 1 8
4 1
5
EXBV8V330J 3 2 5 6
10K
10K
GND
CVolt THR
10K
10K
53014-0510
CE100p
CE100p
CE100p
CE100p
KHS22E NE555PS
C23 C22
1
VCC3 VCC3
C11
C12
C18
C17
R8
R9
R13
R12
1SS355(NON)
1SS355(NON)
CE0.01u CE0.022u
D17
D16
VCC24
C35 C34
220u/50V CE0.1u VCC24
VCC
C29 C28 +
14
12
CE0.01u CE0.1u
R29 IC5
4.7K
D1 D2 3 VCC
FB
+5
2 D22 D21
REF
INV1 C31
2
1 D2FL20U
NONI1 CE0.022u D2FL20U
CABLE-ASSY,TU IF EXT XC-540 1SS355 1SS355 R30 8 IC6
IC1 C1
15 9 11 4
CN5 VCC24 L4960 VCC IC2 VCC3 1.0K INV2 E1 EN BOOT1
VS
FL1 L1 C30 16 11
1 7 1 3 NONI2 C2
1 1 7 IN OUT CE0.01u 10 5 CN12
2 EXCELDR35V E2 IN1
4 3 BLACK
2 DEAD OUT1 1
DC24V 3 C21 SBC8-151-202 GND 13 7 RED TAKE UP MOTOR
GND
C
R
6 OC IN2 2
4 CE0.1u(NON) 6 1
uPC2933T OUT2
5
4
3
2
FL2 R31 9 5566-02A
53014-04 VREF
7
5
6
47u/16V
47u/16V
47u/16V
4.7K
100u/63V
CE0.1u
100K
10u/35V
CE0.1u
CE0.1u
EXCELDR35V + + D9 + + + UPC494GS 8
5
4
2
CN9 BOOT2
D5S6M
GND
SENSE
1 C24 C32
15K 3
C19
C16
C3
PC2
PC1 CE0.01u L6203 CE0.022u
C1
C2
R6
C14
R27 R28
6
MTRON
4.7K
10
B2P-VH(NON) MTRON
CE2200p
4.7K 1.0K
CN8 R34
CN10 MTRIN2 C33 D24 D23
R5
1
C13
MTRIN2
R7
1 MTRIN1 0.56/2W D2FL20U D2FL20U
2 MTRIN1
2
C4
CE0.033u
HEC2305-01-250(NON) B2P-VH(NON)
CE0.22u
TAKE UP BOARD
2-9 MAINTENANCE PARTS LIST _ Electrical Parts
SERVO BOARD
Reference No. Parts No Description Function
Q4 15119122 TR,FET 2SJ535 MOTOR POWER SUPPLY
IC2 15189105 IC-LINEAR MTD2005 MOTOR DRIVER(Right PUMP)
IC3 15189105 IC-LINEAR MTD2005 MOTOR DRIVER(Left PUMP)
IC4 15189105 IC-LINEAR MTD2005 MOTOR DRIVER(Middle PUMP)
HEAD BOARD
TR6,TR8 15129121 TR, 2SA1746 OY
TRANSISTOR for HEAD DRIVER(CYAN)
TR5,TR7 15129122 TR, 2SC4131 GB
TR9,TR11 15129121 TR, 2SA1746 OY
TRANSISTOR for HEAD DRIVER(MAGENTA)
TR10,TR12
TR22,TR24
15129122
15129121
TR, 2SC4131 GB
TR, 2SA1746 OY
2
TRANSISTOR for HEAD DRIVER(YELLOW)
TR21,TR23 15129122 TR, 2SC4131 GB
TR25,TR27 15129121 TR, 2SA1746 OY
TRANSISTOR for HEAD DRIVER(BLACK)
TR26,TR28 15129122 TR, 2SC4131 GB
TR38,TR40 15129121 TR, 2SA1746 OY
TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA)
TR37,TR39 15129122 TR, 2SC4131 GB
TR41,TR43 15129121 TR, 2SA1746 OY
TRANSISTOR for HEAD DRIVER(LIGHT CYAN)
TR42,TR44 15129122 TR, 2SC4131 GB
F1 1000001053 FUSE,04533.15MR HEAD POWER FUSE (CYAN, MAGENTA)
F2 1000001053 FUSE,04533.15MR HEAD POWER FUSE (YELLOW, BLACK)
F3 1000001053 FUSE,04533.15MR HEAD POWER FUSE (LIGHT CYAN, LIGHT MAGENTA)
TR66 15119122 TR,FET 2SJ535 HEAD POWER SUPPLY
TAKE UP BOARD
D9 15019104 DI D5S6M-4000 POWER SUPPLY
IC1 15199237 V.RGL L4960 SWITCHING REGULATOR
IC6 15199952 IC L6203 MOTOR DRIVER

Revised 5 Q403 1000001417 RELAY,S202SE2F *1
HEATER DRIVER (PRE HEATER)
1000004355 RELAY,SSR AQ1208
1000001417 RELAY,S202SE2F *1
Q404 HEATER DRIVER (PRINT HEATER)
1000004355 RELAY,SSR AQ1208
1000001417 RELAY,S202SE2F *1
Q405 HEATER DRIVER (DRYER HEATER)
1000004355 RELAY,SSR AQ1208
F1 12559105 FUSE,5X20 021706.3MXP 6.3A/250VFUSE (PRE HEATER)
F2 12559105 FUSE,5X20 021706.3MXP 6.3A/250VFUSE (PRINT HEATER)
F3 12559105 FUSE,5X20 021706.3MXP 6.3A/250VFUSE (DRYER HEATER)
*1:When old parts are damaging, change with the board.
2-43
3 Replacement of Main Parts
To Ensure safe Work
Turn off the Main Power SW and unplug the power cable of the Printer before performing parts
replacement.
In case that the DU-740/640 (Option Dryer) is installed, unplug the power cables of both printer and
DU-740/640 (Option Dryer) before performing parts replacement.
It is not possible to cut power off completely only by turning off the Sub Power SWs.
Unplug
AC INLET for the

Printer Unit.
- Rear View -
AC INLET for the

Dryer Unit.
Static electricity can harm some electronic devices. To prevent static damage, discharge static
electricity from your body before you touch any of electronic devices. You can do so by touching an
unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z When unpacking a static-sensitive device from its shipping carton, do not remove the
component from the antistatic packing material until you are ready to install the device to the
machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.
z When transporting a sensitive devices, first place it in an antistatic container or packaging.
z Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and
workbench pads.
3-1
The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT : 20min. (1 Head)
1. THERMISTER CHECK
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. CAP HEIGHT CHECK
It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP.
Adj. Time : 40min
Total Time : 60min.
CAP TOP REPLACEMENT : 30 min. (6pcs.)

1. CAP HEIGHT CHECK
Adj. Time : 2min
Total Time : 32min.
CARRIAGE MOTOR REPLACEMENT : 20 min

1. SERVO LOCK CHECK
2. AGING
It can be performed in the MOTOR MENU > AGING > SCAN.
3. MOTOR HOURS CLEAR
Adj. Time : 5min
Total Time : 25min.
PUMP REPLACEMENT : 25 min. (3 pcs.)

1. PUMP TIMES CLEAR
Total Time : 25min.
MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck.) : 30 min.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. TIME AND DATE SETTING
Set the date and time in the SUB MENU > CLOCK. *Set the [DATE] in order of the [Year/Month/Day].
6. IP ADDRESS SETTING
Start the machine with the Service Mode and set it in the User Menu.
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
8. HEAD RANK SETTING
9. SERIAL NUMBER INPUT
10. INK TYPE SETTING
11. CAP & WIPER CHECK
It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK].
12. CAP HEIGHT CHECK
13. SENSOR CHECK
It can be performed in the SENSOR CHECK.
14. LIMIT POSITION & CUT DOWN POSITION INITIALIZE
15. LINEAR ENCODER SETUP
16. PAPER SIDE SENSOR ADJUSTMENT
17. HEAD ALIGNMENT
Only Horizontal and Bidirectional Adjustments are required.
18. CALIBRATION
Adj. Time : 70min
Total Time : 100min.
3-2
MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck.) : 30 min.
1. DIP SW SETTING
6. PUT PARAMETER
Set the date and time in the SUB MENU > CLOCK. *Set the [DATE] in order of the [Year/Month/Day].
9. SENSOR CHECK
Adj. Time : 30min
Total Time : 60min.
HEAD BOARD REPLACEMENT : 10min.

1. THERMISTOR CHECK
2. HEAD UP/DOWN SENSOR CHECK
3. FAN ON THE HEAD BOARD CHECK
Adj. Time : 13min
Total Time : 23min.
CARRIAGE BOARD REPLACEMENT : 15min.

2. THERMISTER CHECK
Adj. Time : 5min
Total Time : 20min.
PANEL BOARD REPLACEMENT : 7min.

1. LCD/LED//BUZ CHECK
It can be performed in the SUB MENU > LCD/LED/BUZ CHK.
2. KEY CHECK
It can be performed in the SUB MENU > KEY CHECK.
Adj. Time : 3min
Total Time : 10min.
SERVO BOARD REPLACEMENT : 12min.

1. PINCH ROLLER SENSOR CHECK
2. AGING
It can be performed in the MOTOR MENU > AGING > BOTH.
Adj. Time : 8min
Total Time : 20min.
CARRIAGE BELT REPLACEMENT : 30min.

1. BELT TENSION ADJUSTMENT
2. BELT POSITION ADJUSTMENT
3. LIMIT & CUT DOWN POSITION INITIALIZE
Adj. Time : 20min
Total Time : 50min.
ENCODER SCALE REPLACEMENT : 25min.

Adj. Time : 3min
Total Time : 28min.
BATTERY REPLACEMENT : 7min.

Adj. Time : 2min
Total Time : 9min.
3-3
3-1 HEAD REPLACEMENT
Turn on the Sub Power SW while pressing the Left, Right
1
and Down keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
Select [SUB MENU] > [HEAD REPLACE], and select

2
the group of the target Head.
SERVICE MENU
SUB MENU
Check the ink [ ] [ ]
amount in the
SUB MENU
Drain Bottle.
Upper Limit PUMP UP
Discard it before
the ink exceeding [ ]
the upper limit. PUMP UP
A B C
Select [PRINT MENU] > [HEAD RANK], and select the HEAD RANK
3 SERVICE MENU
Head No. of the head that you are going to replace and PRINT MENU 5CY2F2F
input the Head Rank written on the new head. [ ]

Input the Head Rank by selecting the digit with the Left PRINT MENU
and Right keys, and changing the parameters with the HEAD RANK
Up and Down keys. [ ]
Press the [ENTER] key to save the settings. HEAD RANK
HEAD 1
* The Head No. are [HEAD1], [HEAD2], [HEAD3] in order [ ]
starting from the Cyan Head at the left end. HEAD RANK 1
1234567 (1/5)
Remove the Front Cover, Right I/S Cover and Right Inner
4 Right I/S Cover
Plate.
Right Inner Plate has a small hook on its right

bottom and it is inserted to the lower cover.
Front Cover
Be cautious when removing it.
Right Inner Plate
3-4
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
5 SERVICE MENU
and press the [ENTER] key. The Capping Unit moves I/S MENU
down and allows you to move the Head Carriage by hand. [ ] [ ]
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
Turn off the Sub Power SW, and then turn off the Main
6
Power SW.
When replacing the Head, it is necessary to

turn off the Main Power SW. If not, the Head or
the Main Board may get broken. We
recommend replacing the Head with the AC
Cord unplugged. Main Power SW
< Rear view >
Remove the 4 screws as shown in the figure to remove

7 Carriage Cover Holes on the Top Cover
the Carriage Cover.
There are 2 holes on the Top Cover. 2 upper

side screws can be removed by using a
screwdriver through the Top Cover.
Remove the Damper Plate, and remove the 2 Ink Damper Plate
8
Dampers from the Head which will be replaced.
Be sure to remove and fix the Ink Damper with

the Head Board Cover fixed. It prevents the ink
from dropping on the Head Board. If the ink
drops on the Head Board, Head will be broken.
Head Board Cover
3-5
9
the Head Board Cover.
Head Board Cover
Disconnect the 2 flexible cables from the Head.

10 Flexible Cable
Make sure that LED on the Carriage Board is

off when disconnecting the flexible cables.
Remove the Spring, and remove the 3 screws fixing the

11
Head as shown in the figure.
Then, pull the Head towards the front and pull it up to
remove it.
Spring
Remove the Head from the Head Adapter and fix the new
12
Head to the Head Adapter.
5CY2F2F
Head
Make sure to fix the Head by pressing it to the

bottom left corner of the Adapter.
Use the 2kgf·cm torque driver (ST-056) to
tighten up the screws.
Head Adapter
3-6
Install the Head to the Head Carriage with the 3 screws
13
temporarily. Then, fix the Spring and tighten up the 3
screws as shown in the figure.
Use the 2kgf·cm torque driver (ST-056) to

tighten up the screws.
Spring
Connect the 2 flexible cables to the Head Board.

14 Flexible Cable
Be careful not to connect the wrong flexible

cable.
Fix the Head Board Cover.

15
Head Board Cover
Replace the new 2 Ink Dampers, and fix them to the

16
Head.
Make sure to replace the Dampers when the
Head is replaced.
Do not hold both sides of the Ink Damper so
hard. It could break.
You can connect either Ink Damper to the either
connector on the Head, however, basically
connect the Ink Damper which has the Ink Tube
with 2 lines to rear side and connect the Ink
Damper which has the Ink Tube with 1 line to
front side.
3-7
Fix the Damper Plate.
17 Damper Plate
Make sure not to press it down to the Dampers.

Dampers could break.
* Fix the screws at the bottom of the long screw
holes.
After turning on the Main Power SW, turn on the Sub

18
Power SW while pressing the Left, Right and Down keys
to enter the Service Mode. +
MENU
MENU
SERVICE MENU
Select [SUB MENU] > [HEAD REPLACE], and select

19 SERVICE MENU
the group of the target Head, and press the [ENTER] SUB MENU
key. [ ] [ ]
SUB MENU
HEAD REPLACE
Check the ink amount in the Drain Bottle, and press the [ ]
[ENTER] key. HEAD REPLACE
A B C
HEAD REPLACE
A
[ENTER]
CHECK
DRAIN BOTTLE
[ENTER]
Go through the following sequences to perform the Head

REMOVE SOL CRT.
Cleaning and Ink Filling 12345678910111
CHECK
DRAIN BOTTLE
SET SOLCL-LIQUID [ENTER]
12345678910111
SET SOL CRT.
12345678910111
FILLING INK...
>>>
FILLING INK...
>>>
REMOVE SOL CL
12345678910111
CHECK
DRAIN BOTTLE
FILLING INK... [ENTER]
>>>
3-8
If you dispose of the drained ink when performing [PUMP
UP] at 2 , select [SUB MENU] > [MAINTENANCE] > SUB MENU
[DRAIN BOTTLE] > [EMPTY DRAIN BOTTLE] > [RESET
DRAIN COUNTER] in the User's menu, and press the SUB MENU
MAINTENANCE
[ENTER] key to reset the drain counter.
MAINTENANCE
DRAIN BOTTLE
EMPTY
DRAIN BOTTLE
RESET DRAIN
COUNTER
Enter the Service Mode and perform the following adjustments.

20
1. THERMISTOR CHECK
2. [4-4 HEAD ALIGNMENT]
3. HEAD INFORMATION CLEAR
4. [4-8 CAP HEIGHT ADJUSTMENT]
HOW TO CLEAR THE HEAD INFORMATION SERVICE MENU

HISTORY MENU
[ ]
After THERMISTOR CHECK and HEAD ALIGNMENT, HISTORY MENU HEAD GROUP
HEAD GROUP CLEAR ALL
clear the HEAD INFORMATION from the [SERVICE
[ ][ ] [ ]
MENU] > [HISTORY MENU] > [HEAD GROUP]. Select HEAD GROUP
the Head you replaced and press the [ENTER] key. CLEAR H6
[ ]
HEAD GROUP
* The Head No. becomes [HEAD 1], [HEAD 2], [HEAD 3] CLEAR H5
[ ]
from the Head at the left end in order.
HEAD GROUP
CLEAR H4
[ ]
HEAD GROUP
CLEAR H3
[ ]
HEAD GROUP
CLEAR H2
[ ]
HEAD GROUP
CLEAR H1
< Note for fixing the Carriage Cover > Carriage Cover
Fix the Carriage Cover with the 4 screws shown in the figure
temporarily. And tighten them without distorting the Cover.
Be careful not to distort the Carriage Cover when

tightening the 2 front screws.
The Head position may shift when the Carriage is
distorted.
Screw
3-9
3-2 WIPER REPLACEMENT
Select [SUB MENU] > [MAINTENANCE] > [REPLACE

1
WIPER] in the User's Menu, and press the [ENTER] key.

[ ][ ]

[ ][ ]

The Head Carriage moves to a location permitting wiper

2 OPEN FRONT
replacement, and then the screen shown in the figure
appears.
COVER
Open the Front Cover. Front Cover
The screen shown in the figure appears.

3
FINISHED?
Using tweezers, grasp the bottom portion of the Wiper Scraper

4 Wiper Carriage
and take it off the hook.
Clean the Wiper Carriage and Scraper using the

Cleaning stick if they need to be cleaned.
3-10
Remove the Wiper and install the new one.
5
Make sure to fix the wiper to make the rubber

side faces the front.
Use the tweezers to press the area shown in the figure

6
and engage the Wiper on the hook.
Make sure to engage it on the hook. If the Wiper

is not hooked, it may fall off while in use.
Close the Front Cover, and press the [ENTER] key.

7
The Head Carriage moves back to the standby position
and the head cleaning starts automatically. When the
head cleaning finishes, the screen shown in the figure
appears.
MAINTENANCE
REPLACE WIPER
3-11
3-3 CAP TOP REPLACEMENT
Remove the Front Cover and Right I/S Cover.

1
Right I/S Cover
Front Cover

2
+
MENU
MENU
SERVICE MENU
3 SERVICE MENU
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
Move the Head Carriage slowly leftwards to the position

4
where it is not above the Capping Unit.
3-12
Remove the 5 screws shown in the figure to remove the
5
Pump Cover together with the Right Inner Plate.
Pump Cover Right Inner Plate
Select [I/S MENU] > [I/S CONTROL] > [CAP] >

6 SERVICE MENU
[CLOSE], and press the [ENTER] key. The Capping Unit I/S MENU
moves up. Press the [ENTER] key 3 times, because the [ ] [ ]
Capping Unit moves up in 3 steps. I/S MENU
I/S CONTROL
[ ] [ ]
I/S CONTROL
CAP
[ ][ ]
CAP
CLOSE
7
Power SW.
Main Power SW
< Rear view >
Disconnect the tube (Black) of the Cap Top from the

8
Pump.
Make sure to replace the Cap Top one by one.

If you disconnect the plural tubes at the same
time, there is the risk of wrong connections.
Pump
3-13
Unhook the Cap Frame with holding it by the other hand,
9 Cap Frame
and remove it.
Make sure to hold the Cap Frame. There is a

Spring under the Cap Top. The Cap Top will
jump out unless you hold the cap frame when
removing it.
Remove the Cap Top together with the tube.

10
Cap Top
Fix the new Cap Top. Make sure to fix it so that the tube
11
side faces the front.
Cap Top
Note the following contents.

1. Do not touch the tip of rubber.
2. The Spring is properly fixed under the Cap
Top.
3. Do not bend the tubes.
Fix the Cap Frame.

12 Cap Frame
3-14
Connect the tube of the Cap Top to the joint part of the
13
Pump.
Then, replace the other Cap Tops in the same way.
You can connect the 2

tubes to any one of the
joint parts.
Fix the tubes firmly.

Pump
Turn on the Main Power SW, then turn on the Sub Power
14
SW while pressing the Left, Right and Down keys to
enter the Service Mode. +
MENU
MENU
SERVICE MENU
15 SERVICE MENU
down. [ ] [ ]
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
Move the Head Carriage to lock it by hand to the standby

16
position.
3-15
17
[CLOSE], and press the [ENTER] key to move up the
Capping Unit 1 step. Align the guides at the two ends of
the capping unit with the guides at the two ends of the
Head Carriage by moving the Head Carriage by hand.
Then press the [ENTER] key twice more to Cap the
Heads with adjusting the position of the Head Carriage.
Guide
Guide
Fix the Pump Cover.

18
Pump Cover
Fix the Front Cover and Right I/S Cover.

19
Front Cover
Enter the Service mode and perform the following Right I/S Cover
adjustment.
1. [4-8 CAP HEIGHT ADJUSTMENT]
3-16
3-4 CARRIAGE MOTOR REPLACEMENT
1
Power SW.
Main Power SW
< REAR VIEW >
Remove the Right Inner Plate and Panel Cover.

2
Panel Cover
Right Inner Plate
Remove the Panel and put it on the Top Cover. Top Cover
3
Flexible Cable is connected to the Panel

Panel
Board. Do not disconnect the Flexible Cable.
Panel Board
3-17
Remove the Spring.
4
Spring < Front view >
Disconnect the connector of the motor cable.

5
Connector

6
the Motor together with the Flange.
Flange
Screw
Remove the 4 screws to remove the Motor from the

7
Flange.
Fix the Motor Cable of a new Motor using a cable tie Flange
without bending the cable root, and then fix the new Screw
Motor to the Flange.
Be careful with the fixing direction of the

Flange.
3-18
Fix the Flange temporarily.
8
And Fix the Spring.
Flange
Screw
Spring
Check the gears mesh without backlash in the following

9
procedures.
1) Insert the head-unit tool into the hole at the bottom of

the machine and turn it gently. The Capping Unit
moves down.
Head-unit tool
2) Turn the Drive Gear by hand and check there is no

Drive Gear
backlash all the way around. Motor Gear
If there is backlash, go back to the step 4 , and fix

the motor again.
< Top view >
3) Inset the Head-unit tool into the hole at the bottom of

the machine and turn it gently. The Capping Unit
rises.
Head-unit tool
3-19
4) Make the guides at the edges of the Head Carriage
line up with the guides at the edges of the Capping
Unit. When the heads make contact with the
Capping Unit, turn the tool one or two turns more.
Guide Guide
Then, tighten up the 4 screws to fix the Flange firmly in

10
order as shown in the figure.
4 1
Apply a proper quantity of grease

(P/# 21675101 FLOIL GE-676 BLACK 10ML)
between gears.
3 2
< From top view >
Connect the connector of the motor cable.

11
Connector
Fix the Panel.

12
Panel
3-20
13 Fix the Panel Cover and Right Inner Plate.
Panel Cover
Front Cover
Right Inner Plate
Perform the SERVO LOCK CHECK.

14
Power SW while pressing the Left, Right and Down keys +
to enter the Service Mode.
MENU
MENU
SERVICE MENU
Open the Front Cover.

15
Front Cover
In [MOTOR MENU] > [SERVO LOCK] menu, select [S].

16
Move the Head Carriage left and right by hand and make SERVICE MENU
sure the value on the LCD changes as the Head moves. MOTOR MENU
[ ] [ ]
MOTOR MENU
SERVO LOCK
[ ]
SERVO LOCK
S: 3
3-21
17 Press the [ENTER] key to excite the Motor.
Check the Head Carriage can not be moved easily by
hand and the value on the LCD doesn't change.
SERVO LOCK
S: 1688
[ ENTER ]
SERVO LOCK
S:* 1688
Perform the AGING for checking.

18
Go back to the [MOTOR MENU], and select [AGING] > SERVICE MENU
[SCAN] and press the [ENTER] key. Confirm that the MOTOR MENU
machine performs the AGING properly and press the [ ]
[ENTER] key to finish AGING.
MOTOR MENU
AGING
Do the AGING with the Head Height set at the
HIGH position for its safety. [ ]
AGING
Do not load any media when performing SCAN
[AGING].
Clear the motor working hours.

19 SERVICE MENU
Go back to the Service Menu, and select [HISTORY HITORY MENU
MENU] > [MOTOR GROUP] > [MOTOR HOURS S] > [ ]
[CLEAR] and press the [ENTER] key. The motor working HITORY MENU
hours will be reset to 0. MOTOR GROUP
[ ][ ]
MOTOR HOURS S
1653 hours
[ ]
MOTOR HOURS S
CLEAR
[ ENTER ]
3-22
3-5 PUMP REPLACEMENT
Remove the Front Cover and Right I/S Cover.

1 Right I/S Cover
Front Cover

2
+
MENU
MENU
SERVICE MENU
3 SERVICE MENU
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
Move the Head Carriage slowly leftwards to the position

4
where it is not above the Capping Unit.
3-23
5
Power SW.
Main Power SW
< Rear view >

6
Pump Cover together with the Right Inner Plate.
Pump Cover Right Inner Plate
Disconnect the connector of the Pump Motor.

7
Connector
Pump
8 Disconnect the tube (Black) of the Cap Top and the tube
(Transparence) of the Drain from the Pump. Tube
Tube
(Cap Top side) (Drain side)
Make sure to replace the Pump one by one. If

you disconnect the tubes of the plural Pumps
at the same time, there is a risk of wrong
connections.
3-24
9
the Pump Unit.
Screw

10
Motor from the Pump Unit.
Fix the new Pump Unit to the Motor.
Motor
Pump Unit
Fix the Pump Unit with the 2 screws as shown in the

11
figure.
Screw
Connect the tube (Black) of the Cap Top and the tube
12
(Transparence) of the Drain. Tube
Tube
Then, replace other Pumps in the same way. (Drain side)
(Cap Top side)
Connect the tubes on the Cap Top side to the

left joint and connect the tubes on the Drain
side to the right joint.
Fix the tubes firmly.

Make sure that the tubes on the Drain side are
inserted to the Ink trash. Ink trash
3-25
Connect the connector of the Pump Motor.
13
Connector
Pump
Move the Head Carriage to lock it by hand to the standby

14
position.
After turning on the Main power SW, turn on the Sub

15
MENU
MENU
SERVICE MENU

16
Capping Unit 1 step. Align the Guides at the two ends of
the Capping Unit with the Guides at the two ends of the
Then press the [ENTER] key twice more to Cap the
Heads while adjusting the position of the Head Carriage.
Guide
Guide
3-26
Clear the pump rotation times.
17
Go back to the Service Menu, and select [HISTORY SERVICE MENU
MENU] > [MOTOR GROUP]. Then, select the pump HITORY MENU
[ ]
you replaced.
HITORY MENU
Select [CLEAR] and press the [ENTER] key. MOTOR GROUP
[ ]
MOTOR HOURS F
3 hours
[ ]
PUMP TIMES A PUMP TIMES A
9134 times CLEAR
Select [SERVICE MENU] > [I/S MENU] > [PUMP

18
CHECK], and perform [PUMP SUCTION] and [PUMP
RELEASE] for visually checking the Pumps work
correctly. SERVICE MENU
I/S MENU
[ ][ ]
I/S MENU PUMP CHECK
PUMP CHECK PUMP SUCTION
PUMP CHECK
PUMP RELEASE
Fix the Pump Cover with the 5 screws shown in the

19
figure.
Pump Cover
Fix the Front Cover and Right I/S Cover.

20 Right I/S Cover
Front Cover
3-27
3-6 INK TUBE REPLACEMENT

1
MENU
MENU
SERVICE MENU
Select [SUB MENU] > [PUMP UP], and select the group
2
of the target tube.
SERVICE MENU
SUB MENU
[ ] [ ]
SUB MENU
PUMP UP
[ ]
PUMP UP
A B C
3
Power SW.
Main Power SW
< Rear view >
Remove the following covers.

4 Front Rail Cover
Top Cover
Right I/S Cover
Right Top Cover
Top Cover
Right I/S Cover
Right Top Cover
Front Rail Cover
Front Cover
Left I/S Cover
Left I/S Cover (XJ-740 Only)
Front Cover
3-28
5 Carriage Cover
the Carriage Cover.
Remove the Carriage Board Cover. Carriage Board Cover

6
Remove the Carriage

Board Cover by
pushing the part
indicated by the arrows
because the top part of
the support is easy to
break.
Remove the 2 Nylon Rivets fixing the clear plates. Then, Filters Flexible Cables
7
disconnect all the 6 flexible cables that are coming from
the Cable Vayor.
Handle the Filters with care.

The Filters may break when dropped.
Remove the Guide Plates of the Cable Vayor and Cable

8
Guides. Then, take out the flexible cables from the
Cable Vayor.
Cable Guide
Guide Plate
< Rear view of the machine >
3-29
Disconnect the Ink Tubes from the Ink Dampers, and
9
put the scotch tape on the tip of the Ink Tube to prevent
the ink from coming out.
Make sure not to replace the Ink Tubes of the

different colors at the same time. There is a risk
of connecting wrongly when fixing the new
ones.
Disconnect the Ink Tubes from the Joints, and put the
10
scotch tape on the tip of the Ink Tubes to prevent the ink
from coming out.
It is not necessary to replace the Ink Tubes of

the other side (Ink Cartridge side) of the Joints.
Joint
Pull out the Ink Tubes from the Cable Vayor, and put the
11
new Ink Tubes in the Cable Vayor.
Make sure to insert the Ink Tubes to the right

slots shown in the figure.
K
M C
Lm Lc
Y
M C
Connect the new Ink Tubes to the Joints, and mark both
12
ends of the Ink Tubes to indicate the color of the ink.
Be careful not to forget to fix the O rings. Make

sure that the Tubes are connected straight and
firmly at the joint part.
Joint
3-30
Cut the Ink Tubes at appropriate length and connect
13
them to the Ink Dampers.
Then, replace the other Ink Tubes in the same way.
Connect the 6 Flexible Cables to the Carriage Board and Filters Flexible Cables
14
fix the Nylon Rivets to fix the Clear Plates.
Be careful not to forget to fix the Filters.
Fix the Carriage Board Cover. Carriage Board Cover

15
Fix the Guide Plates and the Cable Guides.

16
Guide Plate
Do not fix the Guide Plates for the 3 positions from the
end of Cable Vayor.
Blank
3-31
Fix the Cable Guide at the position shown in the figure.
Cable Guides are to be fixed next to the Tube Guides.
Cable Guide
Tube Guide
17 After turning on the Main power SW, turn on the Sub

MENU
MENU
SERVICE MENU
Select [SUB MENU] > [FILL INK], and select the group
18
which you want to fill ink of, and press the [ENTER] key.
SERVICE MENU
SUB MENU
[ ] [ ]
SUB MENU
FILL INK
[ ]
FILL INK
A B C
3-32
3-7 BOARDS REPLACEMENT (Head / Servo / Main / SW Power Supply)
BOARD LAYOUT (IN CHASSIS)

1. Board Cover opened
TU Junction Board
Heater Servo Board Main Board Head Board

Board
Board Stay
2. Board Stay removed
SW Power Supply
(5V, 24V)
AC Junction
Board DC Junction
Board
SW Power Supply
(41V)
3-33
Turn off the Sub Power SW and then turn off the Main
1
Power SW, and pull out the AC cord.
Main Power SW
< Rear view >
Remove the Chassis Cover.

2
Chassis Cover
3-34
HEAD BOARD REPLACEMENT
HEAD BOARD CONNECTOR LAYOUT
CN12
CN11 CN13
CN9
CN1~7
Disconnect all the Cables from the Head Board.

1
Revised 7
Remove the screws as shown in the figure to replace

2
to the new Head Board.
Make sure that there is no gap in connected
part with the main board when connecting the Main Board Head Board
Head Board.
< NG >
GAP
3-35
Connect all the Cables to the Head Board.
3
Carry out the following checks.

4
1. THERMISTOR CHECK
3. FAN ON THE HEAD BOARD
3-36
SERVO BOARD REPLACEMENT
SERVO BOARD CONNECTOR LAYOUT CN16 CN17 CN18

CN15
CN14
CN12
CN11
CN8
CN7
CN4
CN1,2
Disconnect all the Cables from the Servo Board.

1
Remove the screws shown in the figure to replace with

2
the new Servo Board.
3-37
Connect all the cables to the Servo Board.
3
Carry out the following adjustments and settings.

4
1. PINCH ROLLER SENSOR CHECK
2. AGING
3-38
MAIN BOARD REPLACEMENT
MAIN BOARD CONNECTOR LAYOUT
CN11
CN10
CN9
CN7
CN8
CN4
CN6
1 Connect the AC cord, and turn on the Main Power SW.
Main Power SW
< Rear view >
Start the Peck.

2
3-39
Perform [Get Report] and [Get Parameters], and save
3
them.
4 Turn off the Main Power SW and pull out the AC cord.
< Rear view > Main Power SW
Disconnect all the Cables which are connected to the

5
Main Board.
Remove the screws as shown in the figure fixing the

Revised 7 6
head Board, and disconnect from the Main Board.
Main Board Head Board
3-40
Revised 7
Remove the screws as shown in the figure fixing the
7
Main Board, and replace with the new Main Board.
Main Board
Revised 7
Connect the Head Board to the Main Board, and fix it

8
with the screws as shown in the figure.
part with the main board when connecting the Main Board Head Board
Head Board.
< NG >
GAP
Connect all the cables to the Head Board.

9
3-41
Perform the following operations after replacement.
10 1. DIP SW SETTING
Refer to [3-8 BATTERY REPLACEMENT]
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
6. PUT PARAMETER
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER]
9. SENSOR CHECK
It can be performed in the SERVICE MENU > SENSOR CHECK.
Perform the following operations if it is not possible to transfer the parameters by Peck4.
1. DIP SW SETTING
Refer to [3-8 BATTERY REPLACEMENT]
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER]
8. HEAD RANK SETTING
It can be set in the [PRINT MENU] > [HEAD RANK].
9. SERIAL NUMBER INPUT
It can be set in the [SUB MENU] > [SERIAL NO.].
10. INK TYPE SETTING
It can be set in the [SUB MENU] > [CHANGE INKTYPE].
11. CAP & WIPER CHECK
It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK].
12. CAP HEIGHT CHECK
It can be performed in the [SERVICE MENU] > [I/S MENU] > [CAP ADJUST] > [CHECK GAP].
13. SENSOR CHECK
It can be performed in the Sensor Check.
14. LIMIT POSITION& CUT DOWN POSITION INITIALIZE
Refer to [4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE].
Refer to [4-7 LINEAR ENCODER SETUP].
Refer to [4-6 PAPER SIDE SENSOR ADJUSTMENT].
17. HEAD ALIGNMENT
Refer to [4-4 HEAD ALIGNMENT]. * Only Horizontal and Bidirectional Adjustment are required.
18. CALIBRATION
Refer to [4-9 CALIBRATION].
3-42
SW POWER SUPPLY REPLACEMENT (41V)
SW POWER SUPPLY CONNECTOR LAYOUT
Connected to the [CN301]

on the AC Junction Board

on the DC Junction Board
1 Disconnect the Cables from the following boards and

remove them with the Stays.
HEATER BOARD
SERVO BOARD
MAIN BOARD Servo Board Main Board Head Board
HEAD BOARD Heater
Board
Disconnect all the cables connected to the SW Power

2
Supply.
Remove the 4 screws shown in the figure and replace

3
with the new SW Power Supply (41V).
3-43
4 Connect all the Cables.
Set the output voltage of SW Power Supply to + 41V.

5
1. Turn on the Main Power SW.
Use the Digital multi-Meter that can measure the

direct voltage.
Main Power SW
< Rear view >
2. Put the black probe into CN51-1pin (GND) and the

red probe into CN51-8pin (Vout) on the SW Power
Supply. CN51-1pin
CN51-8pin
Probe
3. Rotate the volume clockwise using the screwdriver to

Volume
adjust the output voltage value to +41V+0.1.
When the output voltage exceeds the +41.4V,

the protection circuit on the SW Power Supply is
activated and it stops outputting the voltage.
In this case, SW Power Supply will output the
voltage by rotating the volume counterclockwise.
When the protection circuit works, SW Power
Supply may not output for a while. Measure the
voltage some time later again.
3-44
6 Fix the following boards removed in the step 1 .
Connect all the Cables.
HEATER BOARD
SERVO BOARD
HEAD BOARD Heater
Board
Revised 7

part with the main board when connecting the
Head Board.
< NG >
GAP
3-45
SW POWER SUPPLY REPLACEMENT (5V, 24V)
SW POWER SUPPLY CONNECTOR LAYOUT

on the AC Junction Board

on the DC Junction Board
1 Disconnect the Cables from the following boards and

remove them with the Stays.
HEATER BOARD
SERVO BOARD
HEAD BOARD Heater
Board
Disconnect all the cables which are connected to the

2
SW Power Supply.
Remove the 4 screws shown in the figure and replace

3
with the new SW Power Supply (5V, 24V).
3-46
4 Connect all the Cables.
5 Fix the following boards removed in the step 1 .

Connect all the Cables.
HEATER BOARD
SERVO BOARD
HEAD BOARD Heater
Board
Revised 7

part with the main board when connecting the
Head Board.
< NG >
GAP
3-47
3-8 BATTERY REPLACEMENT
Do not recharge, short-circuit, disassembly the lithium battery, nor put

it into fire.
Put tape around the lithium battery for insulation for disposal or
preservation.
1
Power SW.
Main Power SW
< Rear view >
Remove the Chassis Cover.

2 Chassis Cover
3-48
Remove the Battery on the Main Board by pushing it
3
down and tilting towards right. Socket
Main Board
Replace the Battery with a new one.

4
Socket
Be careful with the direction of the Battery.
Battery
Main Board
Turn on the Main Power SW and turn on the Sub Power

5
SW while pressing the Left, Right and Down keys to
enter the Service Mode. +
MENU
MENU
SERVICE MENU
Select [SUB MENU] > [CLOCK] > [TIME], and set the
6
time and press the [ENTER] key. SERVICE MENU SUB MENU
SUB MENU CLOCK
[ ] [ ]
CLOCK
TIME
[ ]
The display of [B], which shows a battery TIME
exhaustion, disappears by this step. 00:00:59 B
[ ]
TIME
13:01:59 B
[ ENTER ]
3-49
7 Select [SUB MENU] > [CLOCK] > [DATE], and set the
date and press the [ENTER] key. SERVICE MENU SUB MENU
SUB MENU CLOCK
[ ] [ ]
CLOCK
DATE
[ ]
DATE
00/00/00
[ ]
DATE
06/08/08
Edit screen
8
Power SW.
Main Power SW
< Rear view >
Fix the Chassis Cover.

9 Chassis Cover
10 Dispose the Battery.
3-50
3-9 CARRIAGE BELT REPLACEMENT
1
Power SW.
Main Power SW
< Rear view >
Remove the following covers. Front Rail Cover

2
Right I/S Cover
Top Cover
Top Cover
Right Top Cover
Right Top Cover
Front Rail Cover Right I/S Cover
Front Cover
Panel Cover Left I/S Cover
Left I/S Cover (XJ-740 only)
Front Cover
Flexible Cable is connected to the Panel
Board. Do not disconnect the Flexible Cable. Panel Cover

3
MENU
MENU
SERVICE MENU
To protect the Heads, select [I/S MENU] > [I/S

4 SERVICE MENU
CONTROL] > [CAP] > [OPEN]. And press the [ENTER] I/S MENU
key to move down the Capping Unit. [ ] [ ]
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
3-51
5
Power SW.
Main Power SW
< Rear view >
Remove the Carriage Cover.

6
Carriage Cover
Remove the Damper Plate.

7 Damper Plate
Remove the Ink Dampers from head 2 and 3.

8
Remove the 2 screws fixing the Belt Holder to the Head
Carriage.
Screw
3-52
Loosen the 2 Fixingscrews as shown in the figure
9 < Top view - Leftside of the Belt >
located leftside of the Belt.
And loosen the Adjustment Screw.
Fixingscrew
Adjustment Screw
Move the Belt Holder to the left.

10
Do not scratch the Encoder Scale when

removing the Belt from the Carriage or moving
the Belt Holder.
For working easily and safely, it is
recommended to remove the encoder/encoder
Belt Holder
scale if it is difficult to remove or move the Belt
Holder.
Loosen the 4 screws to remove the Carriage Belt.

11
Do not scratch the Encoder Scale when

removing the carriage Belt.
If the grease of the Belt adheres to the Encoder
Scale, it can be a cause of defective printing.
Replace with the new Carriage Belt.

12
Check that the Belt is not twisted.
Put adequate quantity of grease(P/# : 21675102

GREASE, FLOIL G-902Y 10ML) between pulleys.
< Left side > < Right side >
3-53
Tighten the Screws shown in the figure to fix both edges < Cross-section diagram from the front view >
13
of the Carriage Belt to the Belt Holder. OK)
Screw
Plastic Plate Plastic Plate
Metal Plate
When fixing the Carriage Belt, make sure the
ends of the Belt are not overlapped.
Carriage Belt
Belt Holder
Be careful with fixing direction of the Plastic NG)

Screw
Plate and fixing order of the Plates.
< Cross-section diagram from the side view > Metal Plate
Screw Metal Plate
Plastic Plate Carriage Belt

Belt Holder
Screw
Carriage Belt Belt Holder Metal Plate
Carriage Belt
Belt Holder
Move the Belt Holder by hand to the position of the screw

14
hole which is for fixing with the carriage.
Belt Holder
Fix the Belt Holder to the Head Carriage with the screws.
15
Then, fix the Ink Dampers to the head 2 and 3.
Screw
3-54
Fix the Damper Plate.
16 Damper Plate
Make sure not to press it down to the Dampers.

Dampers could break.
* Fix the screws at the bottom of the long screw
hole.
Tighten the Adjustment Screw to have tension on the

17 < Top view - Leftside of the Belt >
Belt. And tighten the 2 Fixingscrews shown in the figure.
Do not tighten the Screws too hard.
FIxingscrew
Adjustment Screw
18 After turning on the Main Power SW, turn on the Sub

Power SW while pressing the Left, Right and Down keys +
to enter the Service Mode.
MENU
MENU
SERVICE MENU
19 Select [I/S MENU] > [I/S CONTROL] > [CAP] >

Capping Unit 1 step. Align the guides at the two ends of
the Capping Unit with the guides at the two ends of the
Then press the [ENTER] key twice more to cap the
heads while adjusting the position of the Head Carriage. Guide Guide
20 Carry out the following adjustments and setting.

1. [4-10 Belt Tension Adjustment]
2. [4-11 Belt Position Adjustment]
3. [4-5 Limit & Cut Down Position Initialize]
3-55
3-10 ENCODER SCALE REPLACEMENT

1 Left I/S Cover
Right I/S Cover Front Rail Cover

Front Rail Cover
Right I/S Cover
Front Cover
Left I/S Cover (XJ-740 only)
Front Cover

2
MENU
MENU
SERVICE MENU
3 SERVICE MENU
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
Move the Head Carriage slowly leftwards.

4
3-56
Remove the Encoder Scale by removing the Plate fixing
5
the Encoder Scale on its right end and the Spring on its
left end.
Encoder Scale
Spring Plate
Remove the Spring Plate from the Encoder Scale and fix
6
it to the Encoder Scale on the side without a cutout.
Spring Plate Cutout
Make sure not to make scratches or put grease

on the Encoder Scale when fixing it.
Do not touch the surface of the Encoder Scale.
Put the Encoder Scale in between the Encoder Plate and

7
the Guide Rail. Encoder Scale
Then, fix the right end with the Plate and hook up the Spring Plate Encoder Plate
Spring on the left end.
After fixing, confirm that the Encoder Scale is in place.
Do not loosen or tighten the screws fixing the

Encoder Plate.
Screw
Move the Head Carriage in a whole width of the machine.

8
Make sure that the Encoder Scale doesn't make contact
with the Encoder Module and also that the Encoder
Scale is between the slit of the Encoder Module.
Carry out the [4-7 LINEAR ENCODER SETUP].
3-57
3-11 PINCH ROLLER REPLACEMENT
1 Remove the Pinch Roller from the Pinch Lever.
Pinch Lever
Pinch Roller
2 Fix the new Pinch Roller to the Pinch Lever.
Make sure that the Pinch Roller is fixed Pinch Lever

firmly at the 3 points and the hook.
Pinch Roller
Hook
< Bottom view >
3-58
3-12 TAKE-UP BOARD REPLACEMENT
1 Turn off the Sub Power SW and Main Power SW of the

machine, and turn off the SW of the Take-up unit.
Remove the TU Cover.
TU Cover
2 Remove the 2 screws as shown in the figure to remove

the Plate fixing the Board.
Board Screw
Plate
Shaft
3 Remove all the cables that are connected to the Board.
4 Remove the 4 screws to remove the Board from the

Plate.
Replace with the new Board.
3-59
5 Connect all the cables to the Board.
6 Fix the Plate.

Board
Plate
Shaft
7 Fix the TU Cover.
TU Cover
8 Check the following.
1. [4-12 TAKE-UP UNIT OPERATION CHECK]
3-60
4 Adjustment
4-1 SERVICE MODE
MENU
[ ], [ ], [ ] + POWER ON [ MENU ] key SERVICE MENU
SERVICE MENU PRINT MENU HEAD RANK HEAD RANK 1 This menu is used for entering the HEAD RANK for each HEAD
PRINT MENU HEAD RANK HEAD 1 1234567 (1/5) with 35 digit number and alphabet. The digits can be changed
with [left] and [right] keys and parameters can be changed with
[up] and [down] keys. The digit being changed is marked with
an under bar. Press the [ENTER] key to save the settings.
HEAD RANK HEAD RANK 6 Warning sound goes off when the calculation for verification,
HEAD 6 1234567 (1/5) CHECK SUM, is not correct, in order to avoid input error.
PRINT MENU HEAD ADJUST BIAS PERFORMING

HEAD ADJUST BIAS TEST PRINT TEST PRINT
Feeds media for visual check of the test pattern, by pressing [up] or [down]
keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again
after feeding, media returns to the original position.
BIAS
--- VIEW ---
HEAD ADJUST VERTICAL PERFORMING

VERTICAL TEST PRINT TEST PRINT
Feeds media for visual check of the test pattern, by pressing [up] or [down]
keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again
after feeding, media returns to the original position.
VERTICAL
--- VIEW ---
HEAD ADJUST HORIZONTAL PERFORMING

HORIZONTAL TEST PRINT TEST PRINT
HORIZONTAL H1 H2 H3 H5 H6
DT1, Low 2 1 3 2 1
DT3, Low 2 1 3 2 1
DT1, High 2 1 3 2 1
DT3, High 2 1 3 2 1
Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down]
keys. The value being selected is marked with an under bar. It returns to the former menu by
pressing [left] key when the cursor is on the head of the left end. It starts with H2 when H1 is
defined as the standard head.
Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2.
HEAD ADJUST BI-DIR.DEFAULT TEST PRINT PERFORMING

BI-DIR.DEFAULT TEST PRINT 123456 TEST PRINT
Cursor can be moved with [left] and [right] keys, and the heads can
be turned ON/OFF with [up] and [down] keys. Press [ENTER] key to
start the test print of the selected heads. It returns to the former menu
by pressing [left] key when the cursor is on the head 1.
BI-DIR.DEFAULT H1 H2 H3 H4 H5 H6
DT1, Low 2 1 3 2 1 3
DT3, Low 2 1 3 2 1 3
DT1, High 2 1 3 2 1 3
DT3, High 2 1 3 2 1 3
Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down]
keys. The value being selected is marked with an under bar. It returns to the former menu by
pressing [left] key when the cursor is on the head of the left end.
Default: It can be changed starting from the standard value (15) with [up] and [down] keys.
Range: 0 to +60dot (changeable by 0.5dot which is indicated as 1/2.
This menu is hidden normally.

HEAD ADJUST STANDARD HEAD It appears when Base Head Menu is enabled
STANDARD HEAD 3 > 3 on Bit6 of PAGE2 in SYSTEM SWITCH menu.
This menu is used for adjusting Head Alignment. Refer to [4-4 HEAD ALIGNMENT].
4-1
Normal (beeps 1 time)
PRINT MENU NOW PROCESSING.. LINEAR ENCODER
LINEAR ENCODER POS: 1361.00mm SETUP COMPLETED
Error (beeps 2 times)

LINEAR ENCODER Error is found on Linear
SETUP FAILED Encoder and Scale.
LINEAR ENCODER Error is found on

Head Board.
HEADBOARD FAILED
This menu is for checking the installation and operation of Encoder Module and Encoder Scale.
Refer to [4-7 LINEAR ENCODER SETUP].
PRINT MENU CALIB.DEFAULT PERFORMING This menu is used for Calibration.

CALIB.DEFAULT TEST PRINT TEST PRINT Refer to [4-9 CALIBR ATION (FE-
EDING DIRECTION)].
CALIB.DEFAULT PERFORMING
TEST PRINT 2 TEST PRINT
When it shows [ ], it means

CALIB.DEFAULT SETTING that it has never been setup and it
SETTING +0.05% +0.10% needs to be set. In this case, even if
adjustment is unnecessary by the
test result, it needs to be set with [0].
PRINT MENU DOUBLED HEADS This menu is displayed only when the Ink Type is Max 2MC.
DOUBLED HEADS HEAD 1&2 5&6 This is for specifying the MC head combination to be disabled under the
situation when the Ink Type is Max 2MC and printing in non-high-speed
mode using 4heads.
This setting is active only when ALTERNATE HEAD is DISABLED in the
user menu. Options: 1&2, 5&6 Default: 5&6
PRINT MENU TEST PATTERN PERFORMING It is for checking the Head

TEST PATTERN HORIZONTAL TEST PRINT Alignment in Horizontal.
TEST PATTERN PERFORMING It is for checking the Head

BI-DIR. TEST PRINT Alignment in Bidirection.
TEST PATTERN PERFORMING It prints on the entire print range

FILL TEST PRINT solid in single color by each head.
Print mode is fixed at 720 dps and
8 pass.
TEST PATTERN PERFORMING This print pattern is for checking a

BI-DIR. CHECK TEST PRINT shifting error in Bidirection and also
for confirming the mechanical
tendency.
4-2
Normal
SERVICE MENU I/S MENU NOW PROCESSING.. I/S CHECK
I/S MENU I/S CHECK COMPLETED
Checking Error
I/S CHECK ERROR
CAP
This menu is for checking the motors and sensors of Cap (Up/Down), Wipers and Slider.
**Make sure to move the head carriage towards left off the capping unit before performing
this check. It may damage Head, Cap or Wiper Unit.
Error Displays CAP: Error is found on Capping Motor or Capping Sensor.

WIPER: Error is found on Wiper Motor or Wiper Sensor.
I/S MENU PUMP CHECK NOW PROCESSING..

PUMP CHECK PUMP SUCTION
PUMP CHECK NOW PROCESSING..

PUMP RELEASE
This is for checking the pump motor.

The rotation for both ink suction and release can be checked.
All pump motors rotate for 5 seconds and stop.
I/S MENU I/S CONTROL CAP

I/S CONTROL CAP OPEN
I/S CONTROL WIPER

WIPER FRONT
CAP: Opens and closes the cap

Cap must not be left opened for long time when ink is installed. Dried ink may damage Head.
Option: OPEN/CLOSE Default: OPEN
WIPER: Moves the wiper towards front and rear.
Option: FRONT/REAR Default: FRONT
**Caution: When moving the Head Carriage by hand, pay attention to the Cap height and Wiper position
to avoid clashing. Also, when moving the Cap and Wiper, pay attention to the Carriages,
especially the Head Carriage.
I/S MENU CAP ADJUST ADJUST POS. This is for adjusting and checking
CAP ADJUST ADJUST POS. 0.00 -2.00 the height of the cap. Refer to
[4-8 CAP HEIGHT ADJUSTMENT].
CAP ADJUST CHECK GAP

CHECK GAP 0.00
I/S MENU NOW PROCESSING.. CAP AGING

This is to confirm that the
CAP AGING COMPLETED capping is done properly
Error (beeps 2 times) within the operation range.
CAP AGING
FAILED !!
I/S MENU NOW PROCESSING.. WIPER AGING

WIPER AGING COMPLETED
Error (beeps 2 times)
WIPER AGING
FAILED !!
4-3
Remove all cartridges
before pressing ENTER Set cartridge to SLOT1
All cartridges must be removed before entering IC
I/S MENU CARTRIDGE IC CHECK CHECK menu.
CARTRIDGE IC CHECK SLOT1 INSERT It detects Ink Cartridge IC, writes and loads information,
and checks the communication. First of all, it confirms
if there is the driver for IC detection. The following
Error display indicates that error is found on driver.
IC CHECK IC CHECK
SLOT1 ERROR SYSTEM ERROR
Normal Next, IC communication is checked individually by SLOT.
IC CHECK When a cartridge is inserted, it automatically starts to
communicate with the cartridge IC and checks it. The
SLOT1 OK display shows [OK] when the communication is done
properly. As cartridge is removed, the next cartridge
From SLOT1 to 12 in order SLOT number to be inserted is displayed. Starting from
SLOT1, it continues to SLOT12 in order. When the check
Set cartridge to SLOT12 of SLOT12 is completed, the following message is
IC CHECK displayed at the end of check.
SLOT12 INSERT IC CHECK
COMPLETED
Error It returns to IC CHECK menu by pressing ENTER key.
IC CHECK When communication is failed, it displays as below.
SLOT12 ERROR IC CHECK
Normal SLOT1 ERROR
IC CHECK It returns to IC CHECK menu by pressing ENTER key.
SLOT12 OK
*Any cartridge can be used for this check as long as it
has IC chip on it.
*No information is written on IC chip during this check.
IC CHECK (Normally, the count of the cartridge installation is
COMPLETED written. However, the count of the installation in this
check is not written.)
*Before this IC check, make sure Cartridge Sensor is
working properly.
CARTRIDGE SL1 : SERIAL

Serial No. of the Ink Cartridge IC is displayed.
SLOT 1 1402A30C010000A5
SL1 : INK TYPE

Ink type is displayed.
Max K
SL1 : CAPACITY
Ink capacity is displayed.
400cc
SL1 : LOT NO. Lot No. of the Ink Cartridge is displayed.

40216A
SL1 : CONSUM.
Ink consumption is displayed.
100.000cc
SL1 : TIME The used time of the Ink Cartridge is displayed.

0y000d00h00m00s
SL1 : INSERT
The insert count of the Ink Cartridge is displayed.
1 times
SL1 : FLAG
The Flag information of the Ink Cartridge is displayed.
000000000
It reads the information written on the IC of each carriage.

CARTRIDGE Following messages are displayed when some error is found.
SLOT 2 Ink cartridge is not inserted
SLOT1
NO CARTRIDGE
CARTRIDGE A cartridge with no IC is inserted, wire break or short
SLOT 12 SLOT1
NO IC CHIP
System error due to the trouble such as a damage of driver IC placed on INK TANK BOARD
SLOT1
SYSTEM ERROR
Data error
SLOT1
DATA ERROR
4-4
SERVICE MENU FRHCPULWcwab 123456789101112
SENSOR CHECK H E C
This menu displays the real-time status of each sensor. It shows " " when the sensor is ON.
The first page shows the status of each sensor. Each alphabet stands for as follows.
The second page shows the status of each
F: Front Paper Sensor L: Pinch Roller Sensor Head Up/Down Sensor Cartridge Sensor and Ink Empty Sensor.
R: Rear Paper Sensor W: Paper Side Sensor H: Head HIGH Each color has 2 positions and the left side
H: Limit Sensor c: Capping Sensor L: Head LOW on the didplay shows the left-side head.
C: Front Cover Sensor w: Wiper Sensor
P: Maintenance Cover Sensor a: TU Motor Drive Sensor TU Motor Drive Sensor Blank: Cartridge not inserted, Ink remains
U: Head Up/Down Sensor (When TU is connected) : Not driving C: Cartridge inserted, Ink remains
b: Out of use Blank: Driving E: Cartridge not inserted, Ink empty
: Cartridge inserted, Ink empty
SERVICE MENU THERMISTOR CHK This menu is used for checking Thermistor. It displays the temperatures read from the thermistor placed on the K head, HEAD4, and
THERMISTOR CHK HEAD:25 C/ 77 F the thermistor placed on the Head Board (TH1). The temperature on the left is in Celsius and the right is in Fahrenheit.
Since the temperature of the device on the Head Board may rise, [HEAD] and [BOARD] shows higher temperature than the room temperature.
Confirm that the temperature is not extremely low, such as 0 Celsius, or extremely high, such as 100 Celsius. The temperatures of
THERMISTOR CHK [HEAD] and [BOARD] are not necessarily the same.
BOARD:25 C/ 77 F
SERVICE MENU SUB MENU SERIAL NO. This menu is for entering the Serial No. of the machine in 7 digits. Cursor moves between digits
SUB MENU SERIAL NO. ZS00000 with [right] and [left] keys. The parameter can be changed with [up] and [down] keys.
SUB MENU CHANGE INKTYPE NOW PROCESSING..

To Setup View
CHANGE INKTYPE MAX cm MAX cm
BUSY LED flashes
This menu is to change Ink Type. Different from the process in the user menu,
operations such as Head Wash and Ink Fill are not included. Ink Type Max cm : ECO-SOL Max CMYKLcLm
This menu is used as a correction purpose when a wrong type ink is selected. Max 2MC: ECO-SOL Max CMYKMC
When the ink type is changed, Ink System is initialized internally. Then, it exits UNKNOWN: Ink Type not specified
the menu and Setup is canceled.
Fills Ink to each print head. A to C shown on the lower

LCD are the head groups. Cursor can be moved with
SUB MENU FILL INK CHECK [left] and [right] keys. Use [up] and [down] keys for
ON/OFF. By pressing [ENTER] key, it starts to fill ink
FILL INK A B C DRAIN BOTTLE for the selected head groups. To exit the menu, press
[left] key when the cursor is on A.
NOTE: Normally, FILL INK is to be performed on the
three groups together. Performing this on
individual head group should be only for a
recovery when PUMP UP or HEAD WASH is
performed individually.
When ink is not filled
SELECT INK TYPE INSTALL SET SOL CRT.

E-SOL Max LcLm DRAIN BOTTLE 123456789101112
Goes next, when cartridge is set
FILLING INK... CHECK

DRAIN BOTTLE
Goes next, when completed
Removes ink from each print head. The difference

SUB MENU PUMP UP CHECK from the user menu is that head group can be
DRAIN BOTTLE selected.
PUMP UP A B C NOTE: When this is performed on individual head
group, the normal maintenance operations
cannot be performed. Normally, PUMP UP is
to be performed on the three groups together.
REMOVE SOL CRT. PUMPING-UP... When it is necessary to perform it individually,
123456789101112 fill the same type of ink for recovery with FILL
Goes next, when cartridge is removed Goes next, when completed INK menu immediately.
Head wash and ink filling

SUB MENU HEAD REPLACE CHECK REMOVE SOL CRT. after replacing head
HEAD REPLACE A B C DRAIN BOTTLE 123456789101112
Goes next, when cartridge is removed
SET SOLCL-LIQUID FILLING INK... REMOVE SOL CL FILLING INK...

123456789101112 123456789101112
Goes next, when cleaning cartridge is set Goes next,
when cleaning cartridge is removed
CHECK SET SOL CRT. FILLING INK... CHECK

DRAIN BOTTLE 123456789101112 DRAIN BOTTLE
Goes next, when cartridge is set
4-5
Washes print heads. A to C shown on the lower
LCD are the head groups. Cursor can be moved with
[left] and [right] keys. Use [up] and [down] keys for
SUB MENU HEAD WASH CHECK ON/OFF. By pressing [ENTER] key, it starts to wash
HEAD WASH A B C DRAIN BOTTLE the selected head groups. To exit the menu, press
[left] key when the cursor is on A.
NOTE: When this is performed on individual head
group, the normal maintenance operations
cannot be performed. Normally, HEAD WASH
is to be performed on the three groups
together. When it is necessary to perform it
individually, fill the same type of ink for
recovery with FILL INK menu immediately.
REMOVE SOL CRT. SET SOLCL-LIQUID WASHING HEAD...

123456789101112 123456789101112
Goes next, Goes next,
when cartridge is removed when cleaning cartridge is set
REMOVE SOL CL WASHING HEAD...

123456789101112
Goes next, Goes next, when completed
when cleaning cartridge is removed
SUB MENU PERIODIC CL. This menu is to select the cleaning type of [PERIODIC CL] in the user menu.
PERIODIC CL. LIGHT LIGHT Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL
WIPE: Wiping and flushing only

LIGHT: Wiping and light evacuation (lighter than regular cleaning) only
NORMAL/MEDIUM: The regular cleanings that can be executed from the control panel
Cleaning period can be set up in PERIODIC CL. menu of the user menu.
SUB MENU FAN CHECK This menu is to check FANs.

FAN CHECK VACUUM FAN Select a FAN type with [up] and [down] keys.
Press [ENTER] key for ON/OFF of FANs.
FAN turns off automatically when exit this menu.
FAN CHECK
BLOWER FAN
SUB MENU TU CHECK TU This menu is to confirm that Take-Up unit which is
TU CHECK TU START STOP connected to the connector equipped for Take-up unit
can be operated properly.
Refer to [4-12 TAKE-UP UNIT OPERATION CHECK].
When Take-Up unit is not connected
TU IS [TU] menu supports the one named [TAKE UP] of the

two connectors located on the bottom of the right
NOT CONNECTED printer body.
TU CHECK OPTION-TU
OPTION-TU START STOP
When Take-Up unit is not connected
OPTION-TU IS
NOT CONNECTED
SUB MENU CLOCK DATE DATE

CLOCK DATE 05/09/10 05/09/10
[Year/Month/Day] Display [Year/Month/Day] Edit
CLOCK TIME TIME

TIME 01:01:59 01:01:59
Display Edit
TIME TIME It shows [B], when

battery is dead.
01:01:59 B 01:01:59 B
This menu is to display and edit the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case,
battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted, when the time is
newly set up with [ENTER] key on the time edit menu.
When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly, such as that it
performs cleaning every time the main power is turned on. The time set here is used for periodic maintenance operations and the time record
of Event Log function. It must be aware that it affects the maintenance operations if the time is changed.
When this setting is changed, it is recorded on Event Log. The time before change is used for the log time, and the new time is recorded as
an information.
4-6
SUB MENU DIP SW CHECK This menu is to check Dip Switch. It displays the real-time status of the No.1 to 8 from the left.
DIP SW CHECK 0110 0000 [0] is OFF and [1] is ON.
bit # [1 2 3 4 5 6 7 8]
This menu is to check the operation of panel keys. On this menu, it shows [NONE] on the lower LCD when
SUB MENU KEY CHECK any key has not been pressed. It shows the key name when some key is pressed. And it shows a message
KEY CHECK NONE of [KEY ERROR] when two keys or more are pressed at the same time, and it is considered that no button
is pressed. You can exit this menu with the [left] key. Therefore, the [left] key needs to be the last button to
be pressed in order to check all keys. As long as the [left] key is pressed at the last, the order of pressing
other keys can be random. When it is left without pressing any key for 10 seconds, or pressing the [left] key,
it exits this menu. At this time, the names of the keys that never been pressed are displayed with a buzzer.
This means that if a buzzer does not go off when exiting, all keys are checked properly. The power cannot
be turned off with the sub power key while performing this menu.
SUB MENU This menu is to check LCD, LED and buzzer. When this menu is selected, it sequentially performs the
Abbreviated
LCD/LED/BUZ CHK functions of LCD, LED and buzzer. The functions are the followings, ON/OFF of LCD contrast, LCD back
light, ON/OFF of buzzer, display and move of cursor on LCD, and display of all caracters available on LCD.
Returns when completed
Confirm that all functions operate properly, visually and by the sound.
Waiting for incoming data

SUB MENU DETECTING...
This menu is to confirm the data input from network. The check sum and input data byte are shown on the
PORT CHECK 00: 0B lower LCD. On the left, it displays the check sum in hexadecimal of 2 digits. On the right, it displays the
input data byte in decimal of max. 10 digits. They are cleared when [ENTER] key is pressed. The input
Receiving data from network data byte overflows at 4GB(4294967296B) and is reset to 0.
NETWORK
B3:1073741624B
SUB MENU MAINTE. MSG.

This menu is to set up the cycle of showing the message of [TIME FOR MAINTENANCE].
MAINTE. MSG. NONE 100 hours
Range: NONE, 10 to 999 hours (in 10 hour unit) Default: NONE
SUB MENU PAPERSIDE SENS OUTPUT LEVEL This menu is used for adjusting the Paper Side Sensor.
OUTPUT LEVEL 0.7V Refer to [4-6 PAPER SIDE SENSOR ADJUSTMENT].
PAPERSIDE SENSE
PAPERSIDE SENS NOW PROCESSING.. TIME

SENSOR AUTOTEST 01:01:59
When MEDIA CLAMP is detected.(beeps one time)

This menu is for checking the detection of
SUB MENU NOW PROCESSING.. MEDIA CLAMP CHK the Media Clamp.
MEDIA CLAMP CHK COMPLETED
When MEDIA CLAMP is not detected.(beeps two times)
MEDIA CLAMP CHK

FAILED
SCAN : Aging for Scan Motor.

SERVICE MENU MOTOR MENU AGING SCAN The Head Carriage runs max. printing width
MOTOR MENU AGING SCAN NOW AGING in Scan direction.
FEED : Aging for Feed Motor.

Grit Roller runs 100mm back and forth.
AGING FEED BOTH : The Head Carriage runs max. printing width
NOW AGING in Scan direction, and at the same time, Grit Roller
FEED runs 100mm back and forth.
AGING BOTH To stop Aging, press [ENTER] key. The Head Carriage returns
BOTH NOW AGING back to the capping position, and it returns to the former menu
after the Head is capped.
Make sure not to perform Aging for excessive time when the
Head is filled with ink, in order to prevent the Head from being
damaged by dried ink.
When Aging is performed with ink filled, it runs with performing
the Flushing. No Flushing when ink is not filled.
Servo Motor : LOCKED
MOTOR MENU SERVO LOCK SERVO LOCK This menu is to check whether Servo Motor can be locked
properly. While in this menu, Servo Motor is free. When the
SERVO LOCK S: 100 F: 0 0 Carriages are moved by hands, the displayed values change as
the feed-back is performed normally.
Servo Motor : FREE Servo Motor can be locked by pressing [ENTER] key.
When it is locked while the motor is in pause, the normal power
SERVO LOCK SERVO LOCK control is performed.
As for [F(Feed direction)], the value displayed on the left changes
F: 240 20 F: 0 0 by Grid Encoder, and the right changes by Motor Encoder.
4-7
SERVICE MENU HEATER MENU SVC.MODE HEAT. This is to specify ON/OFF of the heater when the machine is started in the Service Mode.
HEATER MENU SVC. MODE HEAT. STOP > STOP START : Heater ON Default : STOP
STOP : Heater OFF
HEATER MENU HEATER ADJUST PRE

This menu is to offset the temperature of each heater.
HEATER ADJUST PRE 0 -3 It should be set when the displayed temperature is different from
the actual temperature.
Range : -5 to +5 Default : 0
HEATER ADJUST PRINT

PRINT 0 -3
HEATER ADJUST DRYER

DRYER 0 -3
HEATER ADJUST OPTION-DRYER

OPTION-DRYER 0 -3
HEATER MENU PREHEAT TEMP. Range : 20 to 40 This menu is to specify the temperature that is displayed in the [PREHEATING] menu
PREHEAT TEMP. 35 C 35 C Default : 30 in the user menu.
HEATER MENU HEAT TIMEOUT Range : OFF, 10 to 30min. This menu is to set the timing to show the timeout message.
(in 10min. unit) If the temperature does not reach to the targeted temperature and within the set
HEAT TIMEOUT OFF 10min Default : 20min. time when starting a printing, the message of “HEATING TIMEOUT CONTINUE?”
is displayed.
Print Heater : OFF Print Heater : ON

HEATER MENU PRE 25 C PRE 25 C
This menu is to check the heaters and thermistors.
HEATER CHECK PRINT _ 25 C PRINT _ 25 C While in this menu, it displays ON/OFF status and the temperatures read
by thermistors on each Preheater, Printheater, Dryer and Option Dryer.
[Up] and [down] keys are to select heaters or dryers, and [ENTER] key is
Option Dryer : Not connected to turn ON/OFF the selected heater or dryer.
("ON/OFF" described here stands for power manually distributed or not.
DRYER _ 25 C DRYER _ 25 C It is not for controlling the temperatures set in other menus. Be aware
OPT. 25 C OPT. that the temperature keeps rising when it is left ON. It turns off automatically
when exiting the menu.)
Check if the temperature rises when the heater is ON and also if the heater
temperature decreases to ambient temperature when it is OFF.
The temperature is displayed in Celsius only.
Revised 6
This menu is to change the functions of the machine. Normally, it is not necessary to change.
SERVICE MENU SYSTEM SWITCH PAGE1 Each bit can be selected by [left] and [right] keys and changed by [up] and [down] keys.
SYSTEM SWITCH PAGE1 00000000 Press [ENTER] to save the settings. There are 16 pages for 8 bits System Switch.
bit #[ 8 7 6 5 4 3 2 1 ] Bit Contents Settings Default

With [1], the error does not occur even if
PAGE1:Bit1 Cover Sensor 0
the cover is open.
SYSTEM SWITCH PAGE16 PAGE1:Bit4
Reflection to the test pattern [1] enables the settings of [FULL WIDTH S] and
0
of a heater related parameters [SCAN INTERVAL] for all test patterns.
PAGE16 00000000 Maintenance flushing that
PAGE1:Bit7 Enables with [0], Disables with [1] 0
bit #[ 8 7 6 5 4 3 2 1 ] takes place every 24 hours
Standard Head Menu With [1], [STANDARD HEAD] menu is added

PAGE2:Bit6 0
to the Service Menu.
* All the default of settigs not shown here is "0".
CAUTION : The machine may make unexpected move when other system switches not shown here are changed.
SERVICE MENU HISTORY MENU MOTOR HOURS F MOTOR HOURS F

HISTORY MENU MOTOR GROUP 3 hours CLEAR
In History Menu, the parameters are separated in groups CATEGORIES : MOTOR GROUP / HEAD GROUP / The menu shown on the upper LCD can be changed with [up] and
by categories. The parameters can be displayed or cleared MAINTE GROUP / WIPE GROUP / [down] keys. The corresponding parameter is shown on the lower
by entering the menu of each groups. PRINT GROUP / LCD. Refer to the HISTORY MENU List on the following pages.
INK GROUP / HEATER GROUP / Press [right] key to enter [CLEAR] menu, and parameter can be
ERROR GROUP / SYSTEM GROUP cleard by pressing [ENTER] key.
SERVICE MENU REPORT SERVICE REPORT Reports can be printed. The Head to print the report is selectable considering the case of head
REPORT SERVICE REPORT HEAD H1 trouble. Select a head with [up] and [down] key and press [ENTER] key to start printing.
H1/H2/H3/H4/H5/H6 SERVICE : Service Report is printed. It prints the System Report of the normal menu with additional
Service Information.
HISTORY : History Report is printed.
REPORT HISTORY REPORT CARTRIDGE : Ink Cartridge IC Report is printed.
EVENT LOG : Event Log Report is printed. The number of Event to be printed is selectable from
HISTORY REPORT HEAD H1 100/200/ALL(400).
ALL : All Reports are printed together. (System Report, Service Report, History Report,
H1/H2/H3/H4/H5/H6 Ink Cartridge IC Report, Event Log Report).
SERIAL : Service Report and History Report can be sent to RS-232C Serial using special tool.
(9600bps, N81, X : ON/OFF)
REPORT CARTRIDGE
CARTRIDGE HEAD H1
H1/H2/H3/H4/H5/H6
REPORT SELECT MAXIMUM EVENT LOG Required Printing Area

EVENT LOG 100 LOGS HEAD H1
SERVICE : W350 L450mm
Setting Value : 100LOGS/200LOGS/ALL HISTORY : W250 L220mm
CARTRIDGE : W250 L100mm
EVENT LOG/100 LOGS : W350 L200mm
REPORT ALL EVENT LOG/200 LOGS : W350 L330mm
EVENT LOG/ALL(400) : W350 L590mm
ALL HEAD H1 ALL : W800 L350mm
REPORT
SERIAL
4-8
HISTORY MENU
MOTOR GROUP
Item Contents Unit Reference

Motor feed Total time that the Feed Motor has been rotated hour
Motor scan Total time that the Scan Motor has been rotated hour Life: 1500 hours
Pump Times A Total time that the Pump Motor A has been rotated times Life: 200,000 times
Pump Times B Total time that the Pump Motor B has been rotated times Life: 200,000 times
Pump Times C Total time that the Pump Motor C has been rotated times Life: 200,000 times
CLEAR ALL Clear all the value in the Motor Group.
HEAD GROUP

Life: 6 billion Shots/nozzle
Shot Cnt. 1 Number of shots fired from the nozzle (H1 left) Shots/1000
Ink from SLOT2
Shot Cnt. 2 Number of shots fired from the nozzle (H1 right) Shots/1000
Ink from SLOT8
Ink from SLOT3
Ink from SLOT9
Ink from SLOT6
Ink from SLOT12
Ink from SLOT1
Ink from SLOT7
Ink from SLOT5
Ink from SLOT11
Ink from SLOT4
Ink from SLOT10
WIPE H1 Number of times the Wiping has been performed (H1) times
RUB H1 Number of times the Rubbing has been performed (H1) times
AUTO CL.H1 Number of times the Automatic Cleaning has been performed (H1 times
NORMAL CL. H1 Number of times the Normal Cleaning has been performed (H1) times
MEDIUM CL. H1 Number of times the Medium Cleaning has been performed (H1) times
POWERFUL CL.H1 Number of times the Powerful Cleaning has been performed (H1) times
CLEAR H6 Clear all the value of the H6.
CLEAR ALL Clear all the value of all the Head.
4-9
MAINTENANCE GROUP

MAINTE. COUNT Number of times the Head Maintenance has been performed times
TOTAL TIME Lapsed time from the last Head maintenance hour This value is cleared automatically after carrying out the Head Maintenance.
PRINTING TIME Printing time from the last Head Maintenance hour This value is cleared automatically after carrying out the Head Maintenance.
CLEAR ALL Clear all the value in the MAINTENANCE GROUP.
WIPER GROUP

WIPING COUNT Number of times the Wiping has been performed times This value is cleared automatically after replacing it.
RUBBING COUNT Number of times the Rubbing has been performed times This value is cleared automatically after replacing it.
WIPE REPLACE Number of times the Wipe has been replaced times
CLEAR ALL Clear all the value in the WIPE GROUP.
PRINT GROUP
PRINTING TIME Total time of printing performed hours Test print time is excluded.
PRINT PAGES Number of pages printed pages

CLEAR ALL Clear all the value in the PRINT GROUP.
INK GROUP

CARTRIDGE 1 Number of times the Ink Cartridge 1 has been changed times
CHANGE INK TYPE Number of times the Ink Type has been changed times
CLEAR ALL Clear all the value in the INK GROUP.
ERROR GROUP

SERVICE CALL Number of times the Service Call has occurred times
S-CALL HISTORY Service Call Number of the last 5 Calls. No.
MOTOR ERROR F Number of times the Feed Motor Error has occurred times
MOTOR ERROR S Number of times the Scan Motor Error has occurred times
LOW TEMP.ERR. Number of times the Low Temperature Error has occurred times
HIGH TEMP.ERR. Number of times the High Temperature Error has occurred times
Number of times of forcible capping for Head dry prevention that works when cap is left open for 3
EMERG. CAPPING Number of times the Emergency Capping Error has occurred times
minutes or more due to cover open or other reasons.
START UNCAPPED Number of times the machine has started uncapped times When cap is left open, it is detected when machine is started.
CLEAR ALL Clear all the value in the ERROR GROUP.
HEATER GROUP

PRE USE TIME Total time of PRE heater used hour
PRINT USE TIME Total time of PRINT heater used hour
DRYER USE TIME Total time of DRYER used hour
OPT. USE TIME Total time of OPTION DRYER used hour
CLEAR ALL Clear all the value in the HEATER GROUP.
SYSTEM GROUP

POWER ON COUNT Number of times Subpower has been turned on times
POWER ON TIME Total time of Subpower ON hour SLEEP time is excluded.
SLEEP TIME Total time of the machine in Sleep Mode hour
SHEETCUT COUNT Number of times the Sheet Cut has been performed times It counts Auto Sheet Cut performed by both command and panel.
CLEAR ALL Clear all the value in the SYSTEM GROUP.
4-10
Roland SOL JET PRO III series
Model XJ-740 IP Address 133, 111, 128, 060 Ink type E-SOL Max LcLm
Version 2.00 Subnet Mask 255, 255, 252, 000 Ink remain (1-6) 74/ 86/ 64/ 100/ 71/ 100
Serial No. XX00001 Gateway Address 000, 000, 000, 000 Ink remain(7-12) 100/ 100/ 97/ 72/ 100/ 100
Date 2006/07/25 16:24 MAC Address 00:40:AB:FF:01:30
Head Temperature 28 C / 82.4 F Heater temp. (PRE) 32 C / 88 F

On Board Temperature 35 C / 95.0 F Heater temp. (PRINT) 34 C / 92 F
Heater temp.(DRYER) 33 C / 90 F
Menu language Japanese Scan interval 0.0 sec Set remain at loading Disable
Length unit mm Sleep Enable Heater setting(PRE) 35 C / 94 F
Temperature unit C Sleep interval 30 min Heater setting (PRINT) 35 C / 94 F
Head height High Sheet remain 0.0m Heater setting (DRYER) 50 C / 122 F
Sheet type Opaque Periodic cleaning NONE Feed for dry Disable
Empty mode Stop Vacuum power Auto Preheating 30 C / 86 F
Calibration +2.20 % Option Dryer Enable
Full width scanning FULL Media Release Disable Blower Fan Enable
Sheet Width 1879mm Sheet Position 0mm
Side Margin 10mm
Bi-dir. simple -4
H1 H2 H3 H4 H5 H6 H1 H2 H3 H4 H5 H6
Bi-dir. adjust No. 1 -3.5 -2 -2 -2 -1 0 No. 3 -3 -2.5 -2.5 -2 -2 -1.5
No. 2 -1 -1 -1 +0.5 -0.5 +1.5 No. 4 -2 -1 -1 -1 -1 -0.5
Preset name SV-GG

Bi-dir. simple -3 Feed for dry Disable Preheating 30 C / 86 F Sheet Width 1879mm
Calibration -0.10 % Scan interval 0.0 sec Blower fan Disable Sheet Position 0mm
Heater setting (PRE) 35 C / 94 F Sheet type Opaque Vacuum power Auto Side Margin 10mm
Heater setting (PRINT) 35 C / 94 F Full width S FULL Media Release Disable
Heater setting (DRYER) 50 C / 122 F
Bi-dir. adjust No. 1 -3 / -3 / -3 / -2 / -0.5 / -0.5 No. 3 -3.5 / -2.5 / -2.5 / -2 / -2.5 / -2.5
No. 2 -2 / -1 / -1 / +1 / +1 / +2 No. 4 -2.5 / -2 / -2 / 0 / 0 / 0
Preset name IKC 114XX

Calibration +1.70 % Scan interval 0.0 sec Blower fan Disable Sheet Position 0mm
Heater setting (PRE) 40 C / 104 F Edge detection Enable Vacuum power Auto Side Margin 10mm
Bi-dir. adjust No. 1 -4 / -3 / -3 / -3 / -2 / 0 No. 3 -3 / -2.5 / -2.5 / -2 / -2 / -2
No. 2 -2.5 / -1 / -1 / +0.5 / +0.5 / +1.5 No. 4 -2 / -1 / -1 / -1 / -1 / -0.5
Preset name SVGG2

Calibration +2.20 % Scan interval 0.0 sec Blower fan Enable Sheet Position 0mm
Bi-dir. adjust No. 1 -4 / -3 / -3 / -3 / -2 / 0 No. 3 -3 / -2.5 / -2.5 / -2 / -2 / -1.5
No. 2 -2.5 / -1 / -1 / +0.5 / +0.5 / +1.5 No. 4 -2 / -1 / -1 / -1 / -1 / -0.5
Preset name PRESETTING4

Bi-dir. simple 0 Feed for dry Disable Preheating 30 C / 86 F Sheet Width 1879mm
Calibration 0.00 % Scan interval 0.0 sec Blower fan Disable Sheet Position 0mm
Bi-dir. adjust No. 1 0 / 0 / 0 / 0 / 0 / 0 No. 3 0 / 0 / 0 / 0 / 0 / 0
No. 2 0 / 0 / 0 / 0 / 0 / 0 No. 4 0 / 0 / 0 / 0 / 0 / 0

No. 2 0 / 0 / 0 / 0 / 0 / 0 No. 4 0 / 0 / 0 / 0 / 0 / 0
(Abbreviated)

No. 2 0 / 0 / 0 / 0 / 0 / 0 No. 4 0 / 0 / 0 / 0 / 0 / 0
4-11
Service Report
Head rank H1 6CZ343CUYUOVVRT 00B. . D

H2 73V3739TVUXVVSV 00C. . D
H3 6FW3436TVUXWWST 004. . D
H4 6BV3230UTVVWVSU 00D. . D
H5 6DT332FUSWSVVTT 00P. . D
H6 6ET3935TTVUVVTU 00H. . D
H1 H2 H3 H4 H5 H6
Head hori. (DT1. Low) +1 +2 -3 -2 +1
(DT3. Low) 0 +2 -2 -2 +2
(DT1. High) +1 +2 -3 -2 +1
(DT3. High) -2 +1 -3 -2 +3
Head bi (DT1. Low) +23 +23 +23 +21 +22 +21
(DT3. Low) +22 +22 +22 +21 +21 +21
(DT1. High) +33 +32 +32 +31 +32 +30
(DT3. High) +31 +31 +32 +30 +30 +29
Dip SW 00000000
System SW page ( 1 - 4 ) 01000000 00000000 00000000 00000000
System SW page ( 5 - 8 ) 01000000 00000000 00000000 00000000
System SW page ( 9 - 12 ) 00000000 00000000 00000000 00000000
System SW page ( 13 - 16 ) 00000000 00000000 00000000 00000000
Network I/F version Print Server 1.1 (Tue May 30 14:46:26 JST 2007)
Maintenance request NONE
Booter version 1.00 Set sheet position -1 - 1877
Battery Empty Heater adjust (PRE) 0C
Periodic CL. degree Light Heater adjust (PRINT) 0C
Limit position 25.2 mm Heater adjust (DRYER) 0C
Cutter down position 1950.3 mm Preheat temperature 30 C
Calibration default -0.09 % Heating timeout 20 min
Encoder position (L) 1642.7 mm Cap adjust 0.00 mm
Encoder position (R) 271.1 mm Drain liquid volume 589.9 cc
Standard head 4
History Report
Model XJ-740 Serial No. : XX00001
Version 2.00 Date : 2007/06/25 16:24
==== Motor group ====
Motor feed (trip / total [clear]) 1 / 1 hours [0]
Motor scan (trip / total [clear]) 3 / 3 hours [0]
Pump Times A (trip / total [clear]) 5,829 / 5,829 times [0]
Pump Times B (trip / total [clear]) 5,664 / 5,664 times [0]
Pump Times C (trip / total [clear]) 5,461 / 5,461 times [0]
==== Maintenance group ====
Maintenance Count 3 times
Total Time 134 hours
Printing time 10 hours
==== Wiper group ====
Wiping count 42 times
Rubbing count 0 times
Wiper replace count 1 times
==== Head group ====
Shot Cnt. 1 (trip / total [clear]) 4,277 / 4,277 times [0]
H1 H2 H3 H4 H5 H6
Wiping count for head 62 62 60 60 62 62 times
Rubbing count for head 6 6 6 6 0 0 times
Headrank set count 0 0 0 0 0 0 times
Auto cleaning count 6 6 6 6 6 6 times
Normal cleaning count 10 10 9 9 10 10 times
Medium cleaning count 4 4 4 4 6 6 times
Powerful cleaning count 2 2 2 2 0 0 times
==== Print group ====
Printing time 2 hours
Print pages 39 pages
==== Ink group ====
Cartridge change (1-6) 0 0 0 1 0 0 times
Cartridge change (7-12) 0 1 0 0 1 0 times
Change ink type 0 times
==== Error group ==== ==== System group======
Service call count 0 times Power on count 197 times
Service call history **** **** **** **** **** Power on time 45 hours
Motor error (feed) 0 times Sleep time 5 hours
Motor error (scan) 1 times Sheet cut count 34 hours
Low temperature error 0 times Peck used count 0 times
High temperature error 0 times
Emergency capping 0 times
Start uncapped 2 times
====Heater group==== PRE PRINT DRYER OPT.
Heater used time 18 18 18 16 hours
4-12
Ink Cartridge Report
Version 2.00
No : SERIAL / INK TYPE / CAP. / LOT No/ CONSUM. / TIME / INS. / FLAG
1: NO IC CHIP / / / / / / /
2: 14f83740020000a6 / eSOL C / 400 cc / 61002A / 55.526cc / 0y003d00h07m48s / 1 / 00000000
3: 1449ff3f070000b8 / eSOL M / 400 cc / 60806A / 86.091cc / 0y001d05h19m20s / 1 / 00000000
4: 14e09c400200001f / eSOL Lc / 400 cc / 60906A / 0.063cc / 0y000d13h14m59s / 2 / 00000000
5: 1442f14f060000fd / eSOL Lm / 400 cc / 60807A / 43.356cc / 0y001d08h51m44s / 1 / 00000000
6: 148e3a85060000ef / eSOL Y / 400 cc / ----------- / 77.280cc / 0y001d11h08m29s / 0 / 00000000
7: 1449ff3f020000b8 / eSOL K / 400 cc / 60911A / 0.641cc / 0y001d00h10m01s / 0 / 00000000
8: 1438f73f05000086 / eSOL C / 400 cc / 61002A / 62.584cc / 0y003d00h36m21s / 1 / 00000000
9: 1442f53f020000fd / eSOL M / 400 cc / 60806A / 11.978cc / 0y001d10h07m37s / 0 / 00000000
10 : 14f82960050000a6 / eSO L Lc / 400 cc / 60906A / 98.108cc / 0y000d18h52m14s / 2 / 00000000
11 : 148e3a41020000ef / eSOL Lm / 400 cc / 60807A / 0.892cc / 0y001d06h22m07s / 1 / 00000000
12 : 1438f73f02000029 / eSOL Y / 400 cc / 60911A / 0.748cc / 0y001d01h56m57s / 0 / 00000000
Event Log
Version 2.00 Date : 2007/06/25 16:24
Date Time Temp. Event Information Date Time Temp. Event Information
----------- ------ -------- ---------------------- ------------------------------------------------------- ----------- ------ -------- ---------------------- -------------------------------------------------------
07/06/01 14:12 28 Print start Testpattern 07/05/31 03:53 28 Sleep out
07/06/01 14:09 28 Setup done Width : 1204mm Env. : 0.097 07/05/31 02:33 28 Sleep in
07/06/01 14:08 28 Cancel done 07/05/31 01:18 23 Main power on Nor mal
07/06/01 14:08 28 Cancel start User cancel 07/05/31 01:18 23 Sub power on Nor mal
07/06/01 14:07 28 Setup done Width : 1204mm Env. : 0.097 07/05/31 00:02 25 Sub power off
07/06/01 14:07 28 Cancel done 07/05/30 23:59 25 Cleaning Power on cleaning
07/06/01 14:07 28 Cancel start User cancel 07/05/30 23:59 25 Sub power on Normal
07/06/01 14:01 28 Setup done Width : 1204mm Env. : 0.098 07/05/30 12:16 30 Sub power off
07/06/01 14:00 28 Sub power on Service mode 07/05/30 11:29 32 Print done
07/06/01 14:00 28 Sub power off 07/05/30 11:28 32 Print start
07/06/01 13:56 28 Print done Testpattern 07/05/30 11:28 32 Print done
07/06/01 13:55 28 Print start Testpattern 07/05/30 11:26 32 Print start
07/06/01 13:53 27 Setup done Width : 1204mm Env. : 0.100 07/05/30 11:24 32 Print done
07/06/01 13:52 27 Sub power on Service report mode 07/05/30 11:20 32 Print start
07/06/01 13:52 27 Sub power off 07/05/30 11:20 32 Print done
07/06/01 13:29 26 Print done Testpattern 07/05/30 11:17 32 Print start
07/06/01 13:28 26 Print start Testpattern 07/05/30 11:16 32 Setup done Width : 1304mm Env. : 0.066
07/06/01 13:28 26 Print done Testpattern 07/05/30 11:16 32 Cancel done
07/06/01 13:28 26 Print start Testpattern 07/05/30 11:16 32 Cancel start User cancel
07/06/01 13:28 26 Print done Testpattern 07/05/30 11:15 32 Print done Testpattern
07/06/01 13:27 26 Print start Testpattern 07/05/30 11:15 32 Print start Testpattern
07/06/01 13:22 26 Print done Testpattern 07/05/30 10:29 32 Setup done Width : 1304mm Env. : 0.067
07/06/01 13:22 26 Print start Testpattern 07/05/30 10:28 32 Cancel done
07/06/01 13:21 26 Print done Testpattern 07/05/30 10:25 32 Cancel start User cancel
07/06/01 13:18 26 Setup done Width : 1204mm Env. : 0.107 07/05/30 10:24 32 Print done
07/06/01 13:17 26 Sub power on Normal 07/05/30 10:17 32 Print start
07/05/31 12:12 28 Sub power off 07/05/30 10:15 32 Print done Testpattern
07/05/31 11:52 28 Sleep out 07/05/30 10:14 32 Print start Testpattern
07/05/31 08:09 29 Sleep in 07/05/30 10:13 32 Print done
07/05/31 07:39 28 Print start Testpattern 07/05/30 10:11 32 Print done
07/05/31 07:38 28 Print start Testpattern 07/05/30 10:10 32 Print done
07/05/31 07:26 28 Setup done Width : 1204mm Env. : 0.092 07/05/30 10:08 31 Print start
07/05/31 07:07 26 Sub power on Normal 07/05/30 10:08 31 Print done
07/05/31 07:07 26 Main power on Normal 07/05/30 10:04 31 Print start
07/05/31 03:53 28 Sub power off 07/05/30 10:04 31 Print done
4-13
Other Factory Mode
SYSTEM PARAMETER INITIALIZE Revised 6

All parameters will be initialized. Turn on the sub
power switch while pressing [ ],[ ] and [ENTER]
keys to start the machine in SYSTEM PARAMETER
ENTER
+ INITIALIZE mode.
Confirmation message is displayed first and press
[ENTER] key. Select the machine using [ ],[ ]
in [SELECT MODEL] menu. Press [ENTER] key to
INITIALIZE ALL initialize the SYSTEM PARAMETER or press
SYS.PARAMETER
[ ]
[POWER] key to cancel the initialization.
The machine turns off automatically when the
SELECT MODEL initialization is completed. All the parameters are
XJ-740
[ ] reset to the default.
It is necessary to setup the LIMIT POSITION after the
INITIALIZATION
COMPLETED
initialization. The error message [SERVICE CALL
0101] is displayed and the machine never starts
before the LIMIT POSITION is set up.
DISPLAYED LANGUAGE SERVICE REPORT PRINTING

Turn on the Sub Power SW while
MENU
+ pressing [ ] key to start the
machine in the SERVICE REPORT
+ PRINTING mode.
Roland DG Corp. [SERVICE REPORT] is displayed
XJ-740
and it turns to be the normal mode
SERVICE REPORT after printing.
MENU LANGUAGE It starts printing automatically when
ENGLISH
media is setup. It requires a A4 size
[ ] SETUP SHEET
ROLL
media and prints with Black ink.
LENGTH UNIT * Please print the [HISTORY
mm > INCH
REPORT] from the service mode.
[ ]
TEMP. UNIT
C > F
4-14
Special Key Combinations
Function for Service Combination Key Selection Comments
Press [MENU] and [ ] to enter Service

Service Mode + Menu.
[UPDATE FIRMWARE?] will be displayed.

Upgrade Firmware + Press [ENTER] to upgrade firmware.
+ Use this when the Main Board is replaced.
Installing Firmware
(At Main Board Change)
[SUM-ERROR] will be displayed.
ENTER
Press [ENTER] to upgrade firmware.
System Parameter All parameters will be initialized.

Initialize
ENTER
+ Press [ENTER] to start initializing.
Press [ ] while aligning Carriage to cap

Limit & Cutter Down
Position + Heads, and press [ENTER].
Set up Cut Down Pos., and press [ENTER].
Service Report(Adjustment value) will be

Service Report
+ printed.
Function for Users Combination Key Selection Comments
Language MENU
+ Press[ ] and [ ] to select Language.
4-15
4-2 HOW TO UPGRADE/INSTALL FIRMWARE
It is necessary to prepare the followings to upgrade/install the firmware.

1.Firmware file
2.WindowsPC (Network port is required.)
3.Peck.exe
4.Network cable (A cross cable is required when you connect XJ-740/640/540 to PC directly.)
HOW TO UPGRADE FIRMWARE (Referential Time : 5 min)
Check the IP address of XJ-740/640/540.

1 Turn on the Main Power SW and Sub Power SW, then
press [MENU] key. MENU
Select [SYSTEM INFO.] > [NETWORK] > [IP ADDRESS].
[ ]
MENU
SYSTEM INFO.
[ ] [ ]
SYSTEM INFO.
NETWORK
[ ]
NETWORK
IP ADDRESS
[ ]
IP ADDRESS
192.168.000.003
Turn off the Sub Power SW.

2
4-16
Start the Peck on PC.
3 [Peck] screen is displayed, and click [Select Port]
button.
Select [Type 3] ProIII etc. from [Product].

4
Also, select [Via Network] and input IP address of XJ-
740/640/540 specified earlier.
Click [OK] button.
[Peck] screen is displayed again.

5
Click [Firmware Upgrade] button.
[OPEN] screen is displayed.

6
Select the firmware file and click [Open].
Peck starts to send the firmware to XJ-740/640/540.
4-17
The machine goes into the Firmware Upgrade mode
7
automatically. FIRMWARE V1.0 NG DATA ERROR
When upgrade is completed, the Sub Power SW turns off

automatically.
ERASING NG DEVICE ERROR
WRITING NG DEVICE ERROR
VERIFYING NG DEVICE ERROR
COMPLETE
HOW TO INSTALL FIRMWARE (Referential Time : 5 min)
This is required when a new Main Board without the firmware is installed.
Turn on the Main Power SW while pressing [ ], [ ],

1
and [ ] keys.
UPDATE FIRMWARE?
Press the [ENTER] key for the machine to be ready to

2
receive the firmware.
UPDATE FIRMWARE?
[ ]
WAITING
000.000.000.000
4-18
Press MENU key, and set [IP ADDRESS], [SUBNET
3 MASK] and [GATEWAY ADDR.].
Press [ ] and [ ] keys for moving between digits, and
[ ] and [ ] keys for selecting value. After setting an
address, press the [ENTER] key to go to the next
address setting.
When [GATEWAY ADDR.] is set, it returns to the
waiting mode for receiving the firmware by pressing the
[ENTER] key.
The setting made here is only temporary for

the firmware installation and it is not saved.

4 [Peck] screen is displayed, and click [Select Port]
button.
Select [Type 3] ProIII etc. from [Product].

5
Also, select [Via Network] and input IP address of XJ-
740/640/540 specified earlier.
Click [OK] button.
4-19
[Peck] screen is displayed again.
6
Click [Firmware Upgrade] button.
[OPEN] screen is displayed.

7
Select the firmware file and click [Open].
It starts to send the firmware to XJ-740/640/540.
It starts loading the firmware.

8 The firmware installation is done when [COMPLETE] FIRMWARE V1.0 NG DATA ERROR
message is displayed.
Turn off the sub power when it is completed.
ERASING NG DEVICE ERROR
WRITING NG DEVICE ERROR
VERIFYING NG DEVICE ERROR
COMPLETE
4-20
Turn on the Sub Power SW while pressing [ ], [ ],
9 and the [ENTER] keys to enter [INITIALIZE ALL
SYS.PARAMETER] menu. ENTER
+
Press the [ENTER] key to start initialization. The Sub
Power SW turns off automatically when it is completed.
INITIALIZE ALL
SYS.PARAMETER
[ ]
SELECT MODEL
XJ-740
[ ]
INITIALIZATION
COMPLETED
Turn on the Sub Power SW while pressing [ ], [ ]

10 and [ ] keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
Enter the [NETWORK] menu and input [IP ADDRESS],

11 [SUBNET MASK] and [GATEWAY ADDR.].
Turn off the Sub Power SW when the network setting is MENU
SERVICE MENU
completed.
[ ]
MENU
SYSTEM INFO.
[ ][ ]
SYSTEM INFO.
NETWORK
[ ]
NETWORK [ ] IP ADDRESS
[ ]
IP ADDRESS 192.168.000.003
[ ]
NETWORK [ ] SUBNET MASK

[ ]
SUBNET MASK 255.255.255.003
[ ]
NETWORK [ ] GATEWAY ADDR. [ ]

GATEWAY ADDR. 000.000.000.000
4-21
12 [Peck] screen is displayed, and click [Put Parameters]
button.
13 [OPEN] screen is displayed.

Select the System Parameter file that is saved before the
main board replacement.
Click [Open]. Peck starts to send the System Parameter
to XJ-740/640/540.
14 Click [Get Report] button to import the System Report

file.
Confirm that the System Parameter is reloaded properly.
The addresses set at the step 11 are

replaced with the addresses saved in the
System Parameter as [Put Parameter] is
executed.
Please set it again if necessary.
4-22
4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER
( Referential Time : 5min.)
Turn on the Main Power SW and Sub Power SW. Select MENU
1
[SYSTEM INFO.] > [NETWORK] > [IP ADDRESS] in the
[ ]
User's Menu and set the IP address.
MENU
SYSTEM INFO.
[ ] [ ]
SYSTEM INFO.
NETWORK
[ ]
Cancel the RIP when the RIP is running.
NETWORK
IP ADDRESS
[ ]
IP ADDRESS
192.168.000.003
Open a browser on the PC and enter the IP address

2
which is set at 1 .
Current firmware version appears.
The Internet Explorer is recommended.
Click [Update].
3
Specify the target file for upgrade and click [Update].

4
4-23
The progress is shown in percentage while upgrading.
5
Do not turn off the power or press any keys

during the upgrade.
When upgrading is completed, the version of upgraded

6
firmware appears.
Turn off the sub power and main power once.
4-24
4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)
HEAD ALIGNMENT is necessary to obtain the good printing quality.

Be sure to operate the HEAD ALIGNMENT when the HEAD is replaced.
If HEAD ALIGNMENT is not adjusted, printing problems such as banding, fine lines and gap between bands
could occur.
Please use the sheet media ([PET-G]).
Please DO NOT use Take-Up devise for this alignment.

The media tension changes during test printing and the result of alignment is not reliable.
Remove the Front Cover, Right I/S Cover and Right Inner
1
I/S Cover. Right I/S Cover

Be cautious when removing it. Front Cover
Right Inner Plate
Remove the Carriage Cover, removing the 4 screws

2 Carriage Cover
shown in the figure. Holes on Top Cover
There are 2 holes on the Top Cover.

Upper 2 screws can be removed inserting a
screwdriver through the Top Cover.
Remove the Damper Plate, removing the 2 screws shown

3 Damper Plate
Screws
in the figure.
4-25
4
and [ ] keys to enter the Service Mode.
Setup the sheet media (PET-G) film on the machine.
+
MENU
MENU
SERVICE MENU
[BIAS ADJUSTMENT]
Select [PRINT MENU] > [HEAD ADJUST] > [BIAS] >
5 SERVICE MENU
[TEST PRINT] menu and press the [ENTER] key. PRINT MENU
[ ] [ ]
PRINT MENU
HEAD ADJUST
[ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
[ ]
test pattern shown in the figure will be printed.

6
C M Y K Lm Lc
Loosen the 3 screws fixing the Head in order shown in

7
the figure.
Loosen the screws fixing the Head for 1/2 turn. 1

If the screws are too loose, it may affect the
result of this alignment.
3
4-26
Insert the 1.5 mm Hexagonal Wrench through the hole of
8
the Head Carriage, then, turn the adjustment screw to
make the lines of each color in the test pattern to be
straight.
*Reference* Adjustment
Position of the printing moves 1 line by turning Screw
the screw for a 3/4 turn.
Hole for inserting

the Hexagonal
Wrench
- When the upper lines are shifting towards the left of the
lower lines, turn the screw CW.
- When the upper lines are shifting towards the right of
the lower lines, turn the screw CCW.
Tighten the screws fixing the Head in the order reverse of

9
loosening, using the TORQUE DRIVER (ST-056).
2
Torque for tightening is 2kgf • cm (20cNm).
3
Make sure not to tighten the screws firmly.
4-27
Print the test pattern again.
10
If the result is not satisfactory, repeat 5 to 9 .
The shifting of lines should be less than 1/2 dot.
4-28
[VERTICAL ADJUSTMENT]
Select [PRINT MENU] > [HEAD ADJUST] > [VERTICAL]
11 SERVICE MENU
> [TEST PRINT] and press the [ENTER] key. PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
VERTICAL
[ ]
VERTICAL
TEST PRINT
[ ]
test pattern shown in the figure will be printed.

12 Test pattern can be moved by [ ] and [ ] keys.
The test pattern changes if the Base Head is

changed. K C K M K Y K Lm K Lc K
K Head is specified as the Base Head.
13 Loosen the 3 screws fixing the Head in order as shown in

the figure.
1
Loosen the screws fixing the Head for 1/2 turn.
If the screws are too loose, it may affect the
result of this alignment.
3
14 Turn the Adjustment Screw to make the lines of each

color in the test pattern to be straight.
*Reference*
Position of the printing moves 1/2 line by turning
the screw 30 degrees.
Adjustment Screw
4-29
- When the lines other than K are above the K lines, turn
the Adjustment Screw CW.
- When the lines other than K are below the K lines, turn
the Adjustment Screw CCW.
Adjust the Head positions referring to the left-

end K head as the base position. The position
of K head on the left end does not need to be
adjusted.
Tighten the screws fixing the Head in the order reverse of

15 loosening, using the Torque Driver (ST-056).
2
3
Torque for tightening is 2kgf • cm (20cNm).
Make sure not to tighten the screws firmly.
Print the test pattern again.

16
If the result is not aligned, repeat 11 to 15 .
The shifting of lines should be less than 1/2 dot.
4-30
Revised 3
If the Vertical test print result is satisfactory, select the
17
[BIAS] > [TEST PRINT] menu uder the [HEAD ADJUST]
menu and print the Bias test pattern again.
If the Bias test print result is not satisfactory, repeat the
Bias Adjustment.
4-31
[ HORIZONTAL ADJUSTMENT ]
18 S e l e c t
[PRINT MENU] > [HEAD ADJUST] > SERVICE MENU
[HORIZONTAL] > [TEST PRINT] and press the [ENTER] PRINT MENU
[ ][ ]
key.
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
HORIZONTAL
[ ]
HORIZONTAL
TEST PRINT
[ ]
Following test pattern will be printed.

19 Find the position where the line of each color matches the K line and check the number.
In case of having problem selecting one between two numbers, 1/2 is also available when setting up the value.
The number with is the current setting.
H6
H5
H3
H2
H1
DT3.High -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20

Head Position :
High H6
H5
H3
H2
H1
DT1.High -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20
H6
H5
H3
H2
H1
Head Position :
Low DT3.Low -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20
H6
H5
H3
H2
H1
DT1.Low -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20
4-32
20 Select [HORIZONTAL] > [TEST PRINT] > [DT1, Low],
[DT3, Low], [DT1, High] and [DT3, High] menu and enter
the parameters checked at 19 with [ ] and [ ] keys.
Press the [ENTER] key to save the settings.
Parameters can be entered with an increment

of 1/2.
HORIZONTAL
TEST PRINT
DT1, Low 2 1 3 2 1
DT3, Low 2 1 3 2 1
DT1, High 2 1 3 2 1
DT3, High 2 1 3 2 1
4-33
[ BIDIRECTION ADJUSTMENT ]
21 Select [PRINT MENU] > [HEAD ADJUST] > [BI- SERVICE MENU
DIR.DEFAULT] > [TEST PRINT] and press the [ENTER] PRINT MENU
key. [ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
BI-DIR.DEFAULT
TEST PRINT
[ ]
Following test pattern will be printed.

22 Find the position where the two lines are overlapping and check the number of each color.
In case of having problem selecting one between two numbers, 1/2 is also available when setting up the value.
The number with is the current setting.
H6
H5
H4
H3
H2
H1
DT3,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
Head Position :
High H6
H5
H4
H3
H2
H1
DT1,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
H6
H5
H4
H3
H2
H1
Head Position : DT3,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
Low
H6
H5
H4
H3
H2
H1
DT1,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
4-34
23 Select [BI-DIR.DEFAULT] > [TEST PRINT] > [DT1, Low],
[DT3, Low], [DT1, High] and [DT3, High] in the [HEAD Parameters can be entered with an
ADJUST] menu and enter the parameters checked at 22 increment of 1/2.
with [ ] and [ ] keys.
Press the [ENTER] key to save the settings.
BI-DIR.DEFAULT
TEST PRINT
DT1, Low 2 1 3 2 1 3
DT3, Low 2 1 3 2 1 3
DT1, High 2 1 3 2 1 3
DT3, High 2 1 3 2 1 3
24 Fix the Damper Plate. Damper Plate
Make sure to press the Damper Plate

downward lightly when fixing it.
* Fix the screws at the bottom of the long hole.
If you press the Damper Plate strongly, the

Damper may be damaged.
4-35
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.)
This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also
detecting the distance from the Cut Down Position to the Limit Sensor after completing the adjustment.
When the Limit Position is not correctly set, it may cause some problems such as a head capping error. And
also, if the Cut Down Position is not correctly set, it may also cause a cutter-down error when separating the
sheet.
Remove the Right I/S Cover, Front Cover and Right Inner
1 Plate. Right I/S Cover

Front Cover
Right Inner Plate
2 Turn on the Sub Power SW while pressing [ ], [ ] and

[ ] keys for LIMIT INITIALIZE mode.
LIMIT INITIALIZE
MENU
MOVE TO CAP POS
Confirm the relative positions of Head and Cap, moving

3
the capping unit up and down with [ ] and [ ] keys.
Align the guides on the both ends of the

Capping Unit with the guides on the both
ends of the Carriage.
Make sure not to move the Carriage when the

Capping Unit is up because the heads could
be broken by touching the Capping Unit.
4-36
4 Press the [ENTER] key to cap the heads.
Carry out the Limit Position Initialize by pressing the

5
[ENTER] key.
After the limit Position Initialize is completed, the
message appears as shown in the figure. DETECTING..
SETTING UP
CUTTER DOWN POS
Move the Head Carriage with your hand until it makes full
6
contact with the Left Frame.
Perform the Cut Down Position Initialize by pressing the

7
[ENTER] key.
After the initialization, print the Service Report and check
DETECTING..
that the value of the Limit Position is 10 +/- 2.5mm.
If the value is not appropriate, perform the adjustment
again.
INITIALIZATION
COMPLETED
4-37
4-6 PAPER SIDE SENSOR ADJUSTMENT (Referential Time : 5min.)
This is for adjusting the sensitivity of the PAPER SIDE SENSOR, which is for detecting the width of the
media. If it is not adjusted, media width could not be detected correctly.
Remove the Right I/S Cover.

1
Right I/S Cover
Lower the Sheet Loading Lever.

2
Sheet Loading Lever
Select [SUB MENU] > [PAPER SIDE SENSE] >

3 [OUTPUT LEVEL] menu and press the [ ] key.
SERVICE MENU
SUB MENU
[ ][ ]
SUB MENU
PAPERSIDE SENSE
[ ]
PAPERSIDE SENS
OUTPUT LEVEL
[ ]
OUTPUT LEVEL
0.7V
4-38
4 Adjust the VR on the Carriage Board so that the
[OUTPUT LEVEL] will be 0.5 - 0.7V.
VR
Carriage Board
Select [PAPER SIDE SENSE] > [SENSOR AUTOTEST]

5 SERVICE MENU
menu. SUB MENU
[ ][ ]
Press the [ENTER] key to carry out the test and make
sure the voltage is 0.5-1.0V and the NOISE is 0. SUB MENU
PAPERSIDE SENSE
[ ]
PAPERSIDE SENS
SENSOR AUTOTEST
[ ]
SENSOR AUTOTEST
0.5V, NOISE 0
If the voltage is less than 0.5V, increase the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out the
6
[SENSOR AUTOTEST] for checking.
If the voltage is more than 1.0V, decrease the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out the
[SENSOR AUTOTEST] for checking.
If the NOISE is more than 0, try the followings.

1. Clean the REFLECTION TAPE.
2. Replace the REFLECTION TAPE with new one in case of scratch.
If adhesion of a tape remains on the Bed or

the dust sticks on the reverse side of a tape
when you replace reflective tape, a sensor
cannot read correctly.
4-39
4-7 LINEAR ENCODER SETUP (Referential Time : 10min.)
Linear Encoder Setup is necessary for the machine to recognize the width by the software coordinates.
It is also necessary for checking whether the encoder module can read the scale correctly in the whole width.
Be sure to perform this setup when the adjustment or replacement of the Limit Sensor, Encoder Scale and
Encoder Module. And also, perform this when replacing the Main Board or initializing the system parameter.
Turn on the Sub Power SW while pressing [ ], [ ] and

1
[ ] keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
Lower the Pinch Rollers.

2
Make sure to unload the media when it is set on the
machine.
Also, the media clamps must be removed.
Select [PRINT MENU] > [LINEAR ENCODER] menu in

3
the Service Menu and press the [ENTER] key. SERVICE MENU
PRINT MENU
[ ] [ ]
PRINT MENU
LINEAR ENCODER
[ ]
NOW PROCESSING..
POS: 1361.00mm
4-40
One of the messages appears at the completion of the
4 set up. In case of Setup error, check the followings.
1. Dirt/Scratch on the ENCODER SCALE. LINEAR ENCODER

2. Dirt/Scratch on the ENCODER MODULE. SETUP COMPLETED
3. ENCODER SCALE is not between the
ENCODER MODULE. LINEAR ENCODER
4. Backlash of the CARRIAGE MOTOR GEAR SETUP FAILED
and the DRIVE GEAR.
5. Fixation between the CARRIAGE and the CARRIAGE
LINEAR ENCODER
BELT.
HEADBOARD FAILED
6. Bad Contact in the cables.
In case of [HEADBOARD FAILED], the Head Board is

possibly defective.
4-41
4-8 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)
Cap Height Adjustment is to adjust the height of the cap.

This adjustment is required when the cap unit is removed or replaced.
Without this adjustment, the Cap Evacuation* may not be performed properly.
* Cap Evacuation is an operation of ink evacuation with the Heads uncapped. This removes
the ink accumulated on the Cap surfaces.
For this adjustment, the Head height can be either High or Low. When it is adjusted with one of the Head
heights, the setting for the other height is also changed automatically.
Open the Front Cover and remove the Right Inner Plate.
1

Front Cover
Right Inner Plate
Make sure to unload the media when it is set on the

2
machine.
Then, turn on the Sub Power SW while pressing [ ] [ ] +
MENU
MENU
SERVICE MENU
3 Select [I/S MENU] > [CAP ADJUST] > [ADJUST POS.]

menu in the Service Menu.
SERVICE MENU
I/S MENU
[ ][ ]
I/S MENU
CAP ADJUST
[ ]
CAP ADJUST
ADJUST POS.
4-42
Move the cap upward to the position that the cap contacts
4
exactly to the head, then press the [ENTER] to update CAP ADJUST [ ]
ADJUST POS.
the adjustment value. ADJUST POS. 0.00 -2.00 Head
-When you press [ ] key, the cap moves upward in 0.25mm

unit.
-When you press [ ] key, the cap moves to the position of
-2.00mm of the setting value.
-When you press[ ] key, the adjustment value is not updated
and the capping is carried out, and then it exits the menu.
Cap
If it is difficult to see whether Head makes

contact with the Cap, irradiate the plate behind
the Head Carriage with a penlight.
Move the Cap upward. And, when the light on
the back plate cannot be seen through the
gap between Head and Cap, it means that
Head makes contact with the Cap correctly.
Check the adjusted Capping Position.

5 Enter the [CHECK GAP.] menu.
The Cap moves to the same position as the Cap

Evacuation. Confirm that there is a gap between the
Cap and all Heads.
Gap
[CHECK GAP.] menu is for checking the gap

between the Cap and Head. For the
adjustment, use the [ADJUST POS.] menu.
4-43
4-9 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20 min.)
This adjustment is for calibrating the feed amount of media. It allows the media to be fed proper
amount by calibrating the variation in Grit Roller diameter. Calibration of the machine is made based
on the value in feeding media [PET-G] (Roll media with a width of 1050mm.)
Without proper calibration, it causes misalignment in the feed amount of media, and results in the
problems such as white banding, banding of overlap or the dimension error of print result compared
to the original data.
Do not use the Take-up unit during this adjustment.

1
+
MENU
MENU
SERVICE MENU
2 Set PET-G film on the machine.
Select [PRINT MENU] > [CALIB.DEFAULT] > [TEST

3 SERVICE MENU
PRINT] menu and press the [ENTER] key. PRINT MENU
[ ] [ ]
Test print requires 510mm or more of the media PRINT MENU

CALIB.DEFAULT
Setup width.
[ ]
CALIB.DEFAULT
TEST PRINT
[ ]
4-44
test pattern is printed.
4
Measure the length of the feed direction and use the
value to calculate the calibration amount with the formula
shown
at 5 .
400mm
Feed
test pattern is always printed with offset 0.00%.
Even if a correction is made in the [SETTING]
500mm
menu, the Test Pattern is not changed.
Scan
Calculate the amount to be calibrated with the formula

5
shown in the figure.
CA = Calibration Amount
CL = Commanded Length (=400mm) FORMULA
ML = Measured Length
CA = CL - ML x 100
ML
Select [PRINT MENU] > [CALIB.DEFAULT] >

6 SERVICE MENU
[SETTING] menu and enter the calibration value with PRINT MENU
[ ] [ ]
[ ] and [ ] keys.
Press the [ENTER] key to save the setting. PRINT MENU
CALIB.DEFAULT
[ ] [ ]
Parameters can be entered with an increment of
0.01%.
CALIB.DEFAULT
(MAX. +2.00% to MIN. -2.00%) SETTING
[ ]
SETTING
+0.00% +0.15%
[ ]
4-45
4-10 BELT TENSION ADJUSTMENT (Referential Time : 20min.)
Remove the following covers. Left I/S Cover

1
Front Rail Cover
Front Rail Cover
Top Cover
Left I/S Cover (XJ-740 only) Top Cover

+
MENU
MENU
SERVICE MENU
3 and press the [ENTER] key.
SERVICE MENU
I/S MENU
The Cap Unit moves down and is free to move by hand. [ ][ ]
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
[ ]
Turn off the Sub Power SW and Main Power SW.

4
Main Power SW
< REAR SIDE >
4-46
Measure the tension of the belt at the position above the
5 <Front side> Upper Belt
center of the grit roller as below using Tension Gauge
(ST-001). Hold down the belt
Press the upper belt downward with the gauge to make with Tension
slight contact with the lower belt. The tension is proper Gauge
when the measured value is as below. Lower Belt

When the tension is not proper, move on to the next step
and adjust the belt tension.
The center of the
4th Grit Roller from
Measured position Measured value the left
XJ-740 8th grit roller from the left 0.70~0.94kgf
It is recommended to put the Solenoid Cushion

(P/N 22265241) on the top of the ST-001 for an
easy measuring.
Loosen the two fixing screws which are located on the

6 <Top view - Left end of the belt >
left end of the belt halfway round.
Be cautious with the sharp edges around the

belt when loosening the screws. It may
cause injury.
Fixing Screw
Insert a wrench through the holes on the side frame

7 Screw
prepared for the adjustment, and loosen the two screws
to make a gap of 3mm between the tip of the screw and
3mm
Idle Pulley Holder.
(The belt tension cannot be adjusted higher when the
screw contacts with Idle Pulley Holder.)
The gap between the screws and Idle Pulley

can be seen from both front and rear side of
the machine.
Idle Pulley Holder
4-47
Turn the adjustment screw shown in the figure to adjust
8 Adjustment Screw
so that the value of the tension gauge is the following with
the procedure of 6 .
The value of the tension gauge

XJ-740 0.8kgf
XJ-640 0.95kgf
XJ-540 1.05kgf
Turn the screw CW: Tension is increased

Turn the screw CCW: Tension is decreased
Tighten the two fixing screws shown in the figure, and

9 again confirm that the tension is within the proper value.
Fixing Screw
Tighten the two screws shown in the figure to slightly

10 contact with Idle Pulley Holder. Screw
Make sure not to tighten the screws too

tight. It may move the fixed Idle Pulley Holder
accidentally.
Move on to [4-11 BELT POSITION ADJUSTMENT].
4-48
4-11 BELT POSITION ADJUSTMENT (Referential Time : 30min.)
This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley
flanges excessively. The belt position needs to be confirmed after the Belt Tension Adjustment and
adjusted if it is necessary.

1 Front Rail Cover
Right I/S Cover Top Cover

Top Cover Right Top Cover
Right Top Cover Right I/S Cover
Front Rail Cover
Front Cover
Left I/S Cover (XJ-740 only) Left I/S Cover
Front Cover
Confirm that the Belt Tension Adjustment is completed

2
and turn on the Main Power SW.
Main Power SW
< Rear view >

+
MENU
MENU
SERVICE MENU
4-49
[ADJUSTMENT ON THE DRIVE PULLEY SIDE]
Carry out the AGING test for the belt.
4 SERVICE MENU
Select [MOTOR MENU] > [AGING] > [SCAN], and press MOTOR MENU
the [ENTER] key. [ ]
MOTOR MENU
AGING
[ ]
AGING
SCAN
[ ]
Confirm the belt position.

5 <Top view - Right end
The position is proper when the belt is not touching the of the belt - >
flanges of the Drive Pulley excessively. When the position Drive Pulley
is proper, skip this adjustment and go to [ADJUSTMENT
ON THE IDLE PULLEY SIDE] described in the later step
of this adjustment leaving the belt aging on. When the BELT
position is improper, make adjustment as following steps.
Belt partly touching the flange is acceptable.

Flange
Press the [ENTER] key to cancel Aging.

6
SCAN
NOW AGING
[ ]
Loosen the two fixing screws located on the right end of Stay
7 the belt.
Fixing Screw
Loosen the screws about 3 rounds for the Screw

bottom of the screw head not to contact
with the Stay.
Stay
4-50
Press the [ENTER] key to restart Aging.
8
AGING
SCAN
[ ]
Adjust the belt position turning the Adjustment Screw as

9
follows.
The work space is limited. Be cautious and

try not to touch the driving pulley and belt.
Also, there are many mechanical parts
around it. You need to work carefully with
your tool not to touch them.
Belt leans to the front side of the machine Adjustment Screw

-Turn the screw carefully in CCW (loosening).
Touching the flange on the front side of machine
Belt leans to the rear side of the machine

Adjustment Screw
-Turn the screw carefully in CW (tightening).
Touching the flange on the rear side of machine
4-51
10 Tighten the two fixing screws for the bottom of the screw
head to slightly contact with the Stay.
Fixing Screw
Make sure not to tighten the screws too tight.

It may move the fixed Drive Pulley Holder Screw
accidentally.
Stay
Confirm that the belt is not touching the pulley flanges

11 excessively while the carriages are in the printing area.
When the belt is in improper position, adjust it again.
Pulley Flange
When it is proper, leave the belt again on, and go to the
following [ADJUSTMENT ON THE IDLE PULLEY SIDE].
[ADJUSTMENT ON THE IDLE PULLEY SIDE]

Confirm the position of the belt. <Top view - Left end of the belt - >
12 The position is proper when the belt is not touching the Idle Pulley
flanges excessively. When the position is proper, close

this Belt Position Adjustment. When it is not proper, make
adjustment as following steps.
Belt
Belt partly touching the flange is acceptable.
Flange
Press the [ENTER] key to cancel Aging.

13
SCAN
NOW AGING
[ ]
4-52
14 Loosen the two fixing screws located at the left end of
the belt eighth to quarter round.
When the screw is loosen more than

necessary, it gives difficulty in adjusting the
belt. Also, you need to be cautious with the sharp
edges around it when turning the screws. It may
cause injury.
Fixing Screw
Insert a wrench through the holes on the side frame

15 Screw
prepared for the adjustment, and loosen the two screws
to make a gap of 3mm between the tip of the screw and
3mm
Idle Pulley Holder.
The gap between the screws and Idle Pulley

can be seen from both front side and rear side
of the machine.
Idle Pulley Holder
16 Press the [ENTER] key to restart Aging.
AGING
SCAN
[ ]
17 Insert a wrench through the holes on the side frame and Idle Pulley
adjust the belt position turning the screw 1 and 2 shown
in the figure. Screw
1
2
Not touching the flanges
4-53
Belt leans to the front side of the machine
Screw
-Turn the screw 1 carefully in CW to press it to the
1
Idle Pulley Holder.
* Make sure to have a gap of 3mm between the screw
2 and Idle Pulley Holder when turning the screw 1 .
Touching the flange

on the FRONT side of machine
Belt leans to the rear side of the machine Screw

-Turn the screw 2 carefully in CW to press it to the 2
Idle Pulley Holder.
* Make sure to have a gap of 3mm between the screw
1 and Idle Pulley Holder when turning the screw 2 .
Touching the flange

on the rear side of machine
Tighten one of the screws that has no contact with the

18 Screw
Idle Pulley Holder to slightly touch the Idle Pulley Holder. (The one with no contact with Idle Pulley Holder.)
Make sure not to tighten the screw too tight. It

may move the Idle Pulley Holder accidentally.
19 Tighten the two fixing screws shown in the figure.
Be cautious with the moving Carriages and

Cableveyor during the work, and also with the
sharp edges of the mechanical parts around it.
Fixing Screw
4-54
20 Confirm that the belt is not touching the pulley flanges Pulley Flange
excessively while the carriages are in the printing area.
When the belt is in improper position, adjust it again.
When it is proper, press the [ENTER] key to cancel Aing.
SCAN
NOW AGING
[ ]
4-55
4-12 TAKE-UP UNIT OPERATION CHECK (Referential Time : 2min.)
This is required when Take-up unit is installed or TU Junction Board is replaced.

This is to check whether Take-up Unit operates properly.
Confirm that the cable is connected to the connector

1 Undersurface of the right side of machine
named [TAKE UP] and turn on the Main Power SW.

+
MENU
MENU
SERVICE MENU
Select [SUB MENU] > [TU CHECK] > [TU] menu.

3 SERVICE MENU
SUB MENU
[ ] [ ]
SUB MENU
TU CHECK
[TU] menu supports the connector named
[ ]
[TAKE UP].
Although [OPTION-TU] menu is for another TU CHECK
TU
connector with no name, it is not in use. [ ]
TU
START START
[ ]
4-56
Confirm that [START] is selected, and press the [ENTER]
4
key to turn on the Take-up Unit.
TU
[START] or [STOP] can be selected with START START
[ ] and [ ] keys.
The current setting is displayed on the left [ ]
and the new setting is displayed on the right.
Set the Auto switch of the Take-up Unit to either Forward

5
or Backward.
Move the Dancer Roller up and down by hand, to confirm

6
that the drive part rotates.
Drive Part
Make sure that the rotation direction of the drive
part is the same as the setting at 5 .
The operation status of Take-up Unit can be

confirmed also on the LCD. [ * ] is displayed on
the right side of upper LCD while taking-up, and
not displayed while not taking-up.
TU
START START Dancer Roller
Select [STOP] with [ ] and [ ] keys, and press the

7 [ENTER] key.
TU
START STOP
[ ]
4-57
Move the Dancer Roller up and down by hand to confirm
8
that the drive part does not rotate.
Drive Part
The setting of [STOP] is canceled when exiting

the menu. The initial setting is [START] every
time entering [TU] menu.
Dancer Roller
4-58
5-1 SPECIAL TOOLS
Table shows a list of special tools recommended by Roland DG Corp.
Tool No. ST-056
Tool Name TORQUE DRIVER N6
Purpose HEAD ALIGNMENT
Tool No. ST-001

Tool Name TENSION GAUGE 2000GF/2000CN
Purpose BELT TENSION ADJUSTMENT
Tool No. ST-037

Tool Name CLEAN STICK TX712A
Purpose HEAD CLEANING
Tool No. 21755107

Tool Name CLEANING LIQUID (SL) 500ML
Purpose HEAD CLEANING (SOL)
Tool No. 22085118

Tool Name KIT, CLEANING (SL)
HEAD CLEANING (SOL)

Purpose
*Cleaning Liquid + Cleaning Sticks 10 pcs.
5-1
5-2 SENSOR MAP
SHEET LOAD SENSOR

It detects whether the Sheet
Loading Lever is UP or DOWN.
LIMIT SENSOR
It detects the limit positon of the
Head Carriage.
FRONT COVER SENSOR

It detects whether the Front Cover
is opened or closed.
(Right side of the machine)
GRIT ENCODER
It detects rotation position of the Grit Roller.
(Front side of the machine)

(Left side of the machine)
MAINTENANCE COVER SENSOR
It detects whether the Maintenance Cover is set
or not. THERMISTOR(PRINT HEATER)
It takes the temperature of the Heater.
THERMOSTAT(PRINT HEATER) REAR PAPER SENSOR

If the Heater exceeds the limit temperature, it It detects the rear edge of the
cuts the power being supplied. media and also whether the
media is loaded or not.
THERMOSTAT(DRYER)
If the Dryer exceeds the limit temperature, it cuts the
power being supplied.
THERMISTOR(DRYER )
It takes the temperature of the Dryer.
FRONT PAPER SENSOR

It detects the front edge of the media.
5-2
THERMISTOR (PRE-HEATER)
It takes the temperature of the Pre-Heater.
THERMOSTAT (PRE-HEATER)
If the Pre-Heater exceeds the limit temperature,
it cuts the power being supplied.
(Rear side of the machine)
THERMISTOR (HEAD BOARD)

It takes the temperature around the Head Board.
5-3
WIPER SENSOR
It detects the limit position of the Wiper
movement.
ENCODER MODULE
It detects coordinates for carriage
moving direction.
HEAD UP/DOWN SENSOR

It detects the position of the Head
Height Lever.
PAPER SIDE SENSOR

It detects the left and right edges of the media.
THERMISTOR (HEAD)
It takes the temperature around the Head.
The leftmost Head is used for the measurement.
Revised 8
CAPPING SENSOR
It detects the limit position of the Capping Unit.
5-4
INK CARTRIDGE SENSOR
It detects whether the Ink Cartridge is installed or not.
INK EMPTY SENSOR

It detects whether the Ink Cartridge is empty or not.
INK CARTRIDGE IC SENSOR
It reads the infromation of the IC chip.
DANCER ROLLER SENSOR

It detects the limit position of the
Dancer Roller.
5-5
6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
Missing dot or Yes Improved

deflected-fired dot Perform Normal Completed
appears on the test Cleaning
pattern.
Not Improved
No *Several Normal Cleanings and a
Powerful Cleaning do not improve the
printing result.
To 1-10 To 11-16
NO CHECKING POINT ACTION REFERENCE OUTLINE

Install in a location that
The machine is not
is level and stable Never install the machine in a location where it is tilted or where it may
1 installed in an appropriate
offering good operating wobble or librate.
location
conditions
Load the media while the left media holder is positioned close to the
left edge. Also, never secure the media holder in place before loading
the media. Loading media without following the steps described in the
Load and set up the User's Manual may make smooth and straight media feed impossible
The media is not set up
2 media correctly at the User's Manual or affect the print quality.
correctly
correct position Feed is not smooth when the media is tilted or tensioned unevenly on
the left and right. Hold the media at the center and pull it out straight
and make sure all areas of the media are taut before setting up the
media.
When the temperature of the print heater is too high and the ink dries
too fast, it may result in banding because the dots stay small after
Temperature of the
Set appropriate landing on media.
3 Preheater / Print heater / User's Manual
temperature When the temperature of the print heater is too low and the ink dries
Dryer is inappropriate
too slow, it may result in dark banding because the dots stay large and
overlap each other after landing on media.
Bi-directinal adjustment is Correct setting for
4 User's Manual
not correct Bidirectional Printing
If the calibration is not correct, white fine lines caused by gaps or dark
lines caused by overlaps appear.
FEED CALIBRATION is In addition, a correction value set while printing is in progress is saved
5 Apply Calibration User's Manual
not correct only as a setting on the machine. In case of the calibration value made
on the RIP to take precedence, the correction value set by printer is
ignored.
Scanning distance of the Set the [FULL WIDTH Set [FULL WIDTH S] to [FULL] to uniform the heating time on each
6 User's Manual
Head Carriage S] to [FULL] pass. This may improve printing quality.
When this is set to [1 min] to [990 min], self cleaning is performed
Set [PERIODIC CL.] to
7 [PERIODIC CL.] setting User's Manual while a printing is paused. It may cause uneven printing at the part
[NONE] or [Page]
before and after cleaning.
Wrong profile for the
8 Use the suitable profile
media
[3-1 HEAD Head Rank setting affects the amount of the fired Ink. If it is
9 Head Rank is not correct Set Head Rank
REPLACEMENT] not set properly, the ink dots are not fired in appropriate sizes.
[4-4 HEAD Check whether each [BIAS], [VERTICAL], [HORIZONTAL] and [BI-
10 Head is not adjusted Head Alignment
ALIGNMENT] DIR.DEFAULT] settings are correct.
Nozzle condition becomes poor due to the foreign substances stuck on
11 Foreign substances Manual Cleaning User's Manual
the surface of the Head.
[3-2 WIPER Wiping does not work effectively and foreign substances left
12 Wiper wears out Wiper Replacement
REPLACEMENT] on the head surfaces cannot be removed completely.
6-1
Cleaning does not work effectively and the nozzle condition cannot be
[3-3 CAP TOP
13 Defect of Cap Top Cap Top Replacement improved. Also, if the head is not capped correctly, the head dries and it
REPLACEMENT]
may cause the head nozzle clogging.
Generally, we do not recommend to wipe the surface of Head with a
Clean the head surface
cleaning stick. Howerver, it's worth trying before replacing the Head.
14 Head nozzle is clogged using the cleaning stick.
Soak the cleaning stick in cleaning liquid fully, and then tap and scrub
(Manual Cleaning)
the surface of Head with it.
[3-1 HEAD
15 Broken Head Head Replacement
REPLACEMENT]
Ink suction during cleaning does not work and the nozzle condition
16 Broken Pump Pump Replacement
cannot be improved.
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL

Check remaining Ink / When the machine keeps printing with ink cartridge almost empty, the
Ink Cartridge is almost
1 Replace the Ink User's Manual negative pressure delivered in the ink tube causes the improper ink
empty
Cartridge supplying and the head cannot fire the ink correctly.
If the cartridge tab does not stick out when the cartridge is empty, Ink
Error of Ink Empty Replace the ink Empty cannot be detected and printing continues without firing ink.
2
detection cartridge/sensor Also, if the sensor is not working, Ink Empty cannot be detected even if
the cartridge tab sticks out.
If there is a bad communication between the head and the Main Board,
the signal for driving head is not sent properly and results in not printing
Refix / Replace the properly. If the Flexible cable is fixed slanted, it may cause the bad
3 Bad contact/Broken cable
cable electrical contact or shortcircuit. And, the cable which has been
connected and disconnected several times may have a damaged
terminal.
[3-1 HEAD
4 Broken Damper Damper Replacement
REPLACEMENT]
[3-3 CAP TOP If the Head is not capped correctly, the Head dries and it may cause the
5 Defect of Cap Top Cap Top Replacement
REPLACEMENT] Head nozzle clogging.
When air bubbles come inside the Ink line, the head may not fire the
Powerful Cleaning/ Ink temporarily. Air bubbles tend to go into the Ink line if Ink Cartridge is
Remove air bubbles by installed and uninstalled so many times. The air bubbles inside the
6 Air bubbles in Ink line a syringe lines can be removed by performing the powerful cleaning or using a
syringe.
Eliminate the looseness If the tube has air due to the looseness of the tube joint, fix the joint and
of the tube joint remove the air.
[3-6 INK TUBE
7 Broken Ink Tube Ink Tube Replacement
REPLACEMENT]
In case of 6 color mode, the F1 Fuses are for C and M, the F2 Fuses
are for Y and K, and the F3 Fuses are for Lc and Lm. If the C and M
Heads do not fire the Ink at all, the F1 Fuse may be defective. If the Y
and K Heads do not, the F2 Fuse may be defective. If the Lc and Lm
Heads do not, the F3 Fuse may be defective.
Broken Fuse on the Head Replace the Fuse on In case of 4 color mode, the F1 Fuses are for C and M at the left side of
8
Board the Head Board Print Carriage, the F2 Fuses are for Y and K, and the F3 Fuses are for
M and C at the right side of Print Carriage. If the C and M Heads at the
left side of Print Carriage do not fire the Ink at all, the F1 Fuse may be
defective. If the Y and K Heads do not, the F2 Fuse may be defective. If
the M and C Heads at the right side of Print Carriage do not, the F3
Fuse may be defective.
Head Board There might be a problem with the other devices on the Head Board if
9 Broken Head Board
Replacement the Fuses are not defective.
[3-1 HEAD
REPLACEMENT]
Main Board [3-7 BOARDS
11 Broken Main Board
Replacement REPLACEMENT]
6-2
6-3 SHIFTING IN PRINTING/COLOR SHIFTING

Load the media while the left media holder is positioned close to the left
edge. Also, never secure the media holder in place before loading the
media. Loading media without following the steps described in the
User's Manual may make smooth and straight media feed impossible
1 The media is set tilted Set the media correctly User's Manual or affect the print quality.
Feed is not smooth when the media is tilted or tensioned unevenly on
the left and right. Hold the media at the center and pull it out straight
and make sure all areas of the media are taut before setting up the
media.
[3-10 ENCODER
Encoder Scale is Clean or replace
2 SCALE When Encoder Scale is not read correctly, printing position may shift.
dirty/broken Encoder Scale
REPLACEMENT]
Encoder Module is Clean or replace
3 When Encoder Scale is not read correctly, printing position may shift.
dirty/broken Encoder Module
[4-4 HEAD If the Heads are not aligned or Horizontal adjustment is not performed
4 Head is out of adjustment Head Alignment
ALIGNMENT] properly, the color shifting occurs.
Bad contact of Flexible Refix / Replace the If the Flexible Cable is not fixed correctly, the Head moves incorrectly
5
Cable Flexible Cable and results in the shifting in printing.
6-4 INK DROPS ON THE MEDIA

When foreign substances such as fiber dust are stuck on the surface of
1 Foreign substances Manual Cleaning User's Manual the Head, Ink sometimes leaks from it. Wipe the surface of Head with a
cleaning stick.
Use the media clamps/ If media tends to curl or become bumpy due to the Ink absorption
2 Media strikes Head Replace with suitable and/or the Heater temperature, the Head sometimes strikes the media
media and it causes the Ink dropping problem.
If media produces static electricity easily, the ink tends to remain on the
head surface while printing and results in ink dropping. When this is set
Static electricity of to [1 min] to [990 min], automatic cleaning is performed while printing
3 Perform [PERIODIC CL] User's Manual
the media and it may prevent the ink dropping.
Also, connecting to ground or humidifying the room may reduce the
static electricity generated on the media.
Cleaning does not work effectively with worn wiper. Therefore, foreign
4 Wiper wears out Wiper Replacement User's Manual substances stuck on the head surface cannot be removed completely
and the ink flows through it and results in ink dropping.
[3-6 INK TUBE When the ink tube is broken, it is not possible to keep the ink line air
5 Broken Ink Tube Ink Tube Replacement
REPLACEMENT] tight and results in ink dropping.
[3-1 HEAD When a head is broken mechanically such as a crack, it is not possible
REPLACEMENT] to keep the ink line air tight and results in the ink dropping.
6-5 VERTICAL BANDING

[3-10 ENCODER When there is scratch or dirt on the Encoder Scale, the printing image
Clean / Replace
1 Encoder Scale is dirty SCALE could be affected and the vertical bandings could appear at the position
Encoder Scale
REPLACEMENT] where there is scratch or dirt.
When the sliding resistance in the motion of the Head Carriage
increases partly due to some dirt on the LM Guide, it may affect the
2 LM Guide is dirty Clean LM Guide
printing at the position where there is dirt and the vertical banding may
appear.
When there are foreign substances on the teeth of the gear, the
There is dirt in teeth of the
3 Clean the gear movement of the Head Carriage changes at the position where there is
gear
dirt. And it results in the periodical vertical banding.
6-3
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING AFTER LEAVING THE
MACHINE UNUSED FOR A LONG TIME

When the main power is off, the maintenance flushing is not performed
Check the main power Do not switch off the
1 User's Manual and it may cause the Head nozzle clogging. Make sure to power on/off
switch main power
with only the sub power switch for daily use.
6-7 MEDIA SKEW

The most effective measure against Media shifting is to set Media
straight to the machine. Especially on lengthy printing, small tilt of
Media is not set straight to Media setup results in big Media shifting while printing.
1 Setup Media again User's Manual
the machine Loading roll media improperly to the machine or Take-up unit may
result in Media shifting. Follow the procedures described in the User's
manual and load roll media correctly.
When dust such as pieces of vinyl is stuck to the Grit Roller, ability to
2 Grit Roller is dirty Clean the Grit Roller hold Media decreases and it results in Media shifting. Use a brush to
clean the Grit Roller.
[3-11 PINCH When pinch rollers wear out, ability to hold media decreases and it
Replace the Pinch
3 Pinch Roller is worn out ROLLER results in media shifting. Referential time for replacing Pinch Roller is
Roller
REPLACEMENT] 24 months.
4 Grit Roller is loose Fix the Grit Roller
6-4
6-8 MOTOR ERROR
Remove cause of
1 Media Jamming
Media Jam
When using hard-to-unroll or too heavy media, Motor Error occurs due
to the too much load for feeding the media.
Back tension of media is
2 Use appropriate Media When [MEDIA RELEASE] is enabled, the setting-media is fed
too high
backward short distance to release the media stuck to the Print Heater
or Dryer before starting printing that may prevent the Motor Error.
There is a dirt in teeth of When the Drive Gear has some dirt on its teeth and cannot rotate,
3 Clean Drive Gear
Drive Gear Motor Error occurs.
[3-4 CARRIAGE
Life of the Motor When the Motor is broken or reaches its life, the Motor cannot follow
4 Motor replacement MOTOR
Motor is broken the order from the CPU and it results in a Motor Error.
REPLACEMENT]
When the Motor Driver IC on the Servo Board is broken, the Power
Servo Board
5 Broken Servo Board Supply voltage for the motor is not supplied and the motor cannot
replacement
move. It results in the Motor Error.
Broken Power Supply for Replace Switching [3-7 BOARDS When the Power Supply voltage for the Motor is not supplied, the
6
Motor Power Supply REPLACEMENT] Motor cannot move and it results in the Motor Error.
ERROR DESCRIPTION
SCAN MOTOR ERROR

CODE : 0000 0000
Error detected at first

Error detected as a result
NO MEANING CAUSE
Feed Motor Deviation Error
0001 (The order from the CPU does not match
the feedback of the Feed Motor.)
Feed Motor Overcurrent Error 1
0004 (Big load is put on the motor movement
instantaneously.)
Feed Motor Overcurrent Error 2
0008 (A little load is put on the motor
< External factors >
movement for a long time.)
1. Media Jamming
0001 and 0004 occurred at the same 2. Pull or Move the Carriage by hands.
0005
time. 3. Carriage runs into a thing/hands.
4. Media is stuck because it is caught by the paper pipe.
0001 and 0008 occurred at the same
0009 5. Media is pulled forcedly.
time.
6. Too heavy media is loaded.
Scan Motor Deviation Error
0010 (The order from the CPU does not match < Machine factors >
the feedback of the Scan Motor.) 1. The grease lubrication of the motor gear is not enough.
Scan Motor Overcurrent Error 1 2. Motor is broken or comes to its end of life
0040 (Big load is put on the motor movement 3. Servo Board is broken.
instantaneously.) 4. Head Carriage is not fixed to the belt firmly.
Scan Motor Overcurrent Error 2
0080 (A little load is put on the motor
movement for a long time.)
0050
time.
0090
time.
6-5
6-9 HEATER / DRYER TEMPERATURE DOES NOT GO UP

1 The media is not loaded Set up the media User's Manual
Inappropriate temperature Check the temperature When the [PRE / PRINT / DRYER] is [OFF] on the machine, the Heater
2 User's Manual
is set on the machine setting does not operate.
A narrow media may take a long time to heat because it is subject to be
3 Media width is too small Use a wider media
cooled by a suction fan.
In cold environment, it may take a long time or the Heater may fail to
Environmental Raise the environmental
4 User's Manual reach the preset temperature. Recommended to use the machine under
temperature is low temperature
the environment from 20 to 32 °C.
The voltage of power
5 Check the voltage If the voltage is unstable, the heater cannot function fully.
supply is unstable
Bad contact or cut line on
If the cable between the Heater unit and Main Board is broken, the
the cable between the Re-fix / Replace the
6 Heater temperature does not rise. Check the connection of the each
Heater Unit and Main cable
cable or replace it if it is broken.
Board
Replace the Fuse on The temperature of the Heater does not rise if the Fuse F1, F2 or F3 on
Fuse on the Heater
7 the Heater Control the Heater Control Board is blown out. F1 for Pre-Heater. F2 for Print
Control Board is broken
Board Heater and F3 for Dryer.
Heater Control Board is Replace the Heater The Heater does not work correctly because the signal to the Heater is
8
broken Control board not transferred correctly.
6-10 BLOWER FAN DOES NOT OPERATE

[BLOWER FAN] is set to Set [BLOWER FAN] to When [BLOWER FAN] is set to [DISABLE] in the [HEATER] menu, the
1 User's Manual
[DISABLE] [ENABLE] Blower Fan does not work.
2 Blower Fan is broken Replace the Blower Fan

Blower Junction Board is Replace the Blower
3
broken Junction Board
6-11 TAKE-UP UNIT DOES NOT OPERATE

The cable for Take-Up Connect the cable to the
1
Unit is not connected machine
Make the setting for the
2 AUTO switch is not ON
AUTO switch on
Check the connection/bad contact of the cables from AC Junction
Check the cable [3-12 TAKE-UP
Check the cable Board to SW Power Unit, DC Junction Board, Head Board, Main Board,
3 connection/bad contact BOARD
connection/bad contact TU Junction Board and Take-Up Board. Replace the cable if there is a
Replace the cable REPLACEMENT]
problem in the cable itself.
Life of the Take-up Motor
4
Take-up Motor is broken
[3-12 TAKE-UP
Replace the Take-Up
5 Take-Up Board is broken BOARD
Board
REPLACEMENT]
6-12 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)

Turn off the main power It can be solved by restarting the printer with the main power.
1
and restart the printer Try it several times.
2 Refix the cable It can be solved by refixing the network cable. Try it several times.
The problem may be in the network when they are connected through
Connect them directly LAN. It can be identified whether the problem is on the printer or the
3 Network problem
with a crossover cable network, by connecting the PC and the printer directly with a crossover
cable.
Main board may be damaged if the problem is not solved by the
4 Main board is damaged Replace the Main board
measures above.
6-6
6-13 ERROR MESSAGE

Restart the machine Restart the machine and see if the same error occurs again.
1 service call Refer to SERVICE [6-14 SERVICE
CALL below CALL]
Restart the machine Restart the machine and see if the same error occurs again.
2 Internal Error Upgrade the firmware to Check the revision record of the firmware version and upgrade it if the
the latest version error has been solved in the firmware.
6-14 SERVICE CALL
CODE CONTENTS CAUSE ACTION

Disorder of Check cable connection between Main Board and Servo Board.
communication with Sub Check cable connection between Main Board and Heater Board.
Servo Board does not work correctly.
CPU Check the other cable connections of Servo Board.
Sub CPU does not work correctly.
0002 Heater Board replacement
There is a bad connection between Main
This occurs when the Sub Servo Board replacement
Board and Servo Board.
CPU is not detected when Main Board replacement
the machine is turned on. Flexible cable replacement
0004 Sub CPU SRAM error SRAM is broken. Servo Board replacement
Check cable connection between Main Board and Servo Board.
Servo Board does not work correctly. Check cable connection between Main Board and Heater Board.
An error occurs during Sub CPU does not work correctly. Check the other cable connections of Servo Board.
0005 downloading a program for There is a bad connection between Main Heater Board replacement
Sub CPU. Board and Servo Board. Servo Board replacement
A noise comes in. Main Board replacement
Flexible cable replacement
Check cable connection between Main Board and Heater Board.
A noise comes in while sending a command.
An error occurs when Check the other cable connections of Servo Board.
Sub CPU was reset to default.
0006 trying to connect with Sub Heater Board replacement
Tried to communicate when Sub CPU was
CPU. Servo Board replacement
reset to default.
Main Board replacement
Servo Board does not work correctly. Check cable connection between Main Board and Servo Board.
Sub CPU does not work correctly. Check cable connection between Main Board and Heater Board.
There is a bad connection between Main Check the other cable connections of Servo Board.
An error occurs while
0007 Board and Servo Board. Heater Board replacement
sending a command.
A noise comes in while sending a command. Servo Board replacement
Sub CPU was reset while sending a Main Board replacement
command. Flexible cable replacement
Servo Board does not work correctly. Check cable connection between Main Board and Heater Board.
There is a problem with
Sub CPU does not work correctly. Check the other cable connections of Servo Board.
synchronizing serial
0008 There is a bad connection between Main Heater Board replacement
communication to Sub
Board and Servo Board. Servo Board replacement
CPU.
A noise comes in a signal. Main Board replacement
Network I/F Initialize has Network I/F does not work correctly. Check the firmware is installed into Network I/F.
0010
not been completed. Firmware for Network I/F is not installed. Main Board replacement
Limit Position Initialize in Limit Position Initialize has not been done.
0101 the Service Mode has not Limit Position Initialize is ended before it is Complete Limit Position Initialize correctly.
been done. completed.
Even though the machine

carries out the regular Limit Sensor replacement
Limit Sensor does not work correctly or is
0102 movement, the output of Check the mechanical backlash or loose with the scan axis related
broken.
Limit Sensor does not parts.
reach the expected value.
6-7
Capping Motor does not work correctly or is
broken.
Even though the machine
Capping Unit does not work correctly or is Capping Motor replacement
carries out the regular
broken. Capping unit replacement
0104 movement, the output of
Capping Sensor does not work correctly or is Capping Sensor replacement
Capping Sensor does not
broken. Flexible Cable replacement
reach the expected value.
Wiring or Flexible Cable has short circuited or
cut-line.
Linear Encoder Setup has not been done.

Linear Encoder Setup has
0107 Linear Encoder Setup is ended before it is Carry out Linear Encoder Setup in service menu
not been done.
completed.
Even though the machine Wiper Motor error

Wiper Motor Replacement
carries out the regular Defect of Wiper Unit
Wiper Unit Replacement
0109 movement, the output of Defect of Wiper Sensor
Wiper Sensor Replacement
the Wiper Sensor does not Cut-line or short-circuit of cable and Flexible
Cable and Flexible Cable Replacement
reach the expected value. cable
Confirm whether Encoder Scale is between the slit of

Input value from Linear
Encoder Module in a whole width of the machine.
Encoder is not changed
Check cable connection between Linear Encoder Board and
when the Linear Encoder
Read error of Linear Encoder. Head Board
is setting its origin.
0110 Read error of Encoder on Scan Motor side. Confirm connection between Belt and Carriage
When Motor stops during
Belt is not fixed to Head Carriage firmly. Linear Encoder replacement
printing, expected
Scan Motor replacement
movement is not
Revised 4 Servo Board replacement
completed on some head.
Main Board replacement
Cartridge IC driver is broken.

Communication error with
0112 Cartridge IC driver cable has short-circuit or Ink cartridge IC sensor replacement
Cartridge IC driver
cut-line.
There is a problem with Thermistor Cable has short-circuit or cut-line. Check Cable connection around Thermistor
0120
Thermistor for Pre-Heater. Thermistor has a problem. Thermistor replacement
Pre-Heater temperature Pre-Heater Cable connection has a problem. Check Pre-Heater

0125 has reached 60°C and Thermostat has a problem. Check Thermostat
above. Thermistor has a problem. Check Thermistor
There is a problem with
Thermistor cable has short-circuit or cutline. Check Cable connection around Thermistor
0130 Thermistor for Print
Thermistor has a problem. Thermistor replacement
Heater.
Print Heater temperature Print Heater Cable connection has a problem. Check Print Heater
There is a problem with Thermistor cable has short-circuit or cutline. Check Cable connection around Thermistor
0140
Thermistor for dryer. Thermistor has a problem. Thermistor replacement
Dryer cable connection has a problem. Check Dryer

Dryer temperature has
0145 Thermostat has a problem. Check Thermostat
reached 80°C and above.
Thermistor has a problem. Check Thermistor
Option Dryer temperature Option Dryer cable connection has a problem. Check Option Dryer
6-8
7 Service Activities
7-1 INSTALLATION CHECK LIST
XJ-740/640/540 INSTALLATION CHECK LIST
Date
User Serial Number
Unpacking
There is a space necessary for installing the machine as follows.
XJ-740: 4.3 m (169 in.) / XJ-640: 4.0 m (157 in.) / XJ-540: 3.7 m (146 in.)
XJ-740: 3.3 m (130 in.) / XJ-640: 3.0 m (118 in.) /XJ-540: 2.7 m (106 in.)
2.5 m (99 in.)

1.2 m (47 in.)
7
Unit space
Work space
Install the machine in a location that is level, stable, and able to bear the weight of the machine.
The total weight of the machine may reach 300 kg (660 lb.), 280 kg (616 lb.) for the XJ-640, 250 kg (550
lb.) for the XJ-540 or more. Installation in an unsuitable location may cause a major accident, including
tipover, fall, or collapse.
Never install out of doors or in any location where exposure to water or high humidity may occur.
Current leakage may cause electrical shock, electrocution, or combustion and fire.
Never install close to any flammable object or in a gas-filled location.

It causes a risk of combustion or explosion.
Install in a clean, brightly lit location.

Working in a location that is dark or cluttered may lead to an accident, such as becoming caught in the
machine as the result of an inadvertent stumble.
Position so that the power plug is within immediate reach at all times. This is to enable quick
disconnection of the power plug in the event of an emergency. Install the machine next to an electrical
outlet. Also, provide enough empty space to allow immediate access to the electrical outlet.
Ensure adequate ventilation for the work area.

Failing to perform ventilation may result in a health hazard or danger of combustion due to ink fumes.
7-1
Unpacking
7-2
Unpacking the Stand
Shafts
Jig for setting up
Stay, etc.
Stand Legs
Unpacking the
Accessory Box
7
Ink-cartridge tray, etc.
Manual, CD-ROM, etc.
7-3
Checking the Accessories
Stand legs
Stay : 1 Dancer roller : 1 Rail slider : 1
(left and right) : 1 set
Arm/Arm retaining
Paper pipe : 1 Shaft : 2 Power cord : 1
screw : 1 set
Media holders and

ink-cartriddge try :1 retaining screws : 1 set Shaft clamps : 2 Drain bottle stand : 1
Drain bottles : 2 Media clamps : 1 set Media flanges : 2 Bolt : 28
Replacement blades SOL INK cleaning

Washer : 8 for separating knife Hexagonal wrench : 1
cartridge : 4
:1
Cap-unit tool : 1 Software RIP : 1 Setup guide : 1 User's Manual : 1
Replacement Tweezers : 1 Cleaning stick : 10

wipers : 2
Cleaning Kit : 1
Cleaning stick : 10 Cleaning liquid : 1 Cleaning Guide : 1
7-4
Installation and Preparation
Set up following items in reference to the Setup Guide from [3.Assembling and Installing] to [6. Network Settings].
In case of setting up DU-740/640/540, refer to the DU-740/640/540 Uer's Manual [1-4 Installing on the Printer].
Assemble the Stand
Mount the Machine
Install the Drain Bottle
Install the Media Holders
Attach the Ink-cartridge Tray
Removing the Packing Materials
Connect the Take-up Unit Cable

7
Connect the Power Cord and the Network Cable
Connect the Ethernet cable (100Base-TX suggested) to the Computer (Network).

*Make sure to use the Ethernet cable which is category 5 and above.
Install the Ink Cartridges
!! IMPORTANT !!
Shake the Ink Cartridge a few times gently before installing to the machine.
Make the Network Settings
IP address of PC
IP address of XJ-740/640/540
Upgrading the Firmware
Upgrade the firmware to the latest version.
7-5
Installing Roland VersaWorks
Install Roland VersaWorks in reference to the Quick Start Guide.
System requirements for installing the software
Operating system : Windows Vista Ultimate (32-bit edition)

or Windows Vista Business (32-bit edition)
or Windows XP Professional Service Pack 2
or Windows 2000 Service Pack 4
CPU : 2.0-GHz or faster Pentium 4 recommended
Memory (RAM) : 512 MB of RAM (1 GB or more recommended)
( For Windows Vista, 1 GB ( 2 GB or more recommended) )
Display : High-resolution SXGA (1,280 x 1,024 pixels) or better display recommended
Free hard-disk space required as a working space : 40 GB or more recommended
Hard-disk file system : NTFS format
Make the setting for Roland@NET

Select the check box [Download Updates Automatically and Notify] if the customer accepts it.
Power-saving setting on PC
Disable the PC's power-saving function which makes the PC go stanby or sleep. It may interrupt a
job being printed.
7 Operation
Explain following items in reference to the User's Manual.
Switching the Power On and Off
Main power switch Be sure to leave Sub power switch Turn this switch on after
switched on at closing the front cover.
all times. To turn it off, hold down
the switch for one
second or longer.
Back of the printer Front of the printer

Flip the loading lever down
to the rear when not in use.
!! IMPORTANT !!
Leave the main power on at all times. Maintenance operation is automatically carried out every 24
hours while the machine is not in use. Use the sub power switch for the daily powering on and off.
7-6
Loading and cutting off media
For setting media straight, load the media while the left media holder is positioned close to the left edge.
Also, never secure the media holder in place before loading the media.
Loading media without performing these steps in the proper order may make smooth media feed
impossible or causes poor printing results.
!! IMPORTANT !!
Be sure to detatch the media clamps before performing a sheet cut. Performing a sheet cut with the
media clamps attached causes the operation to be interrupted due to detection of the media clamps.
Settings for the Media Heating System
- Operation of the Preheater, Print heater, Drying-heater and DU-740/640/540 (Optional Drying-heater and
Blower-fan)
- Temperature setting
- General guide for the preset temperatures
!! IMPORTANT !!
If the print heater temperature is too high, the ink dots landed on the media are dried up
before the diameter of the ink dots expands enough and it may result in banding.
If the print heater temperature is too low, the ink dots landed on the media cannot be dried enough
7
and it may result in the dark banding.
Starting printing
- Getting Ready to Receive Data from a Computer
Pausing or Canceling Printing
- Canceling Printing Before It Finishes
Setting the Printing Position and Margins
- Shifting the Print-start Position Forward or Backward

- Shifting the Printing Position to the Left
- Expanding the Printing Area by Reducing the Margins
Printing test and cleanings
- Test print
- Normal cleaning
- Medium cleaning
- Powerful cleaning
Large amount of ink is consumed for the Powerful cleaning.
7-7
Checking for remaining Ink
- Explain the [EMPTY MODE]
!! IMPORTANT !!
The remaining ink amount shown on the machine and RIP is only an approximate guide, which may
differ somewhat from the actual amount remaining.
Installation & Handling of the ink cartridges
!! IMPORTANT !!
- Shake the cartridge gently before installing a ECO-SOL MAX ink cartridge.
- Be sure to replace with the same type of ink. Never mix different type of ink.
- Never leave the machine with any ink cartridge removed. The print heads may become clogged.
- Never frequently insert and remove any ink cartridges. Air may leak into the ink tube and be a cause
of missing dots.
- When printing is paused, the coloring at the seam may be altered when printing resumes. Before
you perform lengthy printing, check the amount of ink remaining in the ink cartridges.
- Never store ink at any locations where high temperature may occur or exposed to open flame.
Job outputting from

Roland VersaWorks
7
Explain the following procedure for a job outputting from Roland VersaWorks.
Printing
Adding Media Profiles
Explain the procedure of adding Media Profiles of third-party media.
Downloading Media Profiles from the website.
Adding Media Profiles to Roland VersaWorks.
Functions for optimizing

printing
Explain the following items referring to the User's Manual.
Optimizing printing to match Media thickness.
- Head height
- Bi-direction adjustment
- Feed calibration
7-8
!! IMPORTANT !!
- These adjustments are required for each Media individually.
- If you are setting Feed Calibration on your machine, check in advance that [Use Printer Settings] is
set on Roland VersaWorks.
Changing the Feed-correction Value During Printing
It is the function to change the feed-correction value without stopping the printing operation. You can
change the feed-correction value regardless of whether settings made on the machine or settings made
on the computer take precedence. A feed-correction value set while printing is in progress is saved only
as a setting on the machine. If you'd like to use the changed feed-correction value in the next printing, set
the [Feed Calibration Control] to [Use Printer Settings] in Roland VersaWorks.
Preset function 7
All menu items listed below can be saved in Presets.
- [FEED FOR DRY]

- [CALIBRATION]
- [VACUUM POWER]
- [SHEET TYPE]
- [SHEET WIDTH]
- [SHEET POS.]
- [SCAN INTERVAL]
- [BLOWER FAN]
- [ADJUST BI-DIR SIMPLE SETTING]
- [ADJUST BI-DIR DETAIL SETTING]
- [FULL WIDTH S]
- [MEDIA RELEASE]
- [PREHEATING]
- Temperature setting of Pre-Heater/Print-Heater/Dryer
- [ALTERNATE HEAD]
- [SIDE MARGIN]
Using the Take-up System
Check the following item in reference to the Service Manual [4-17. Take-up Unit Operation Check].
Cable Connection Check and Operating Check for Take-up Unit.
7-9
Explain the following items in reference to the User's Manual [3-2. Using the Take-up System].
Loading Roll Media
!! IMPORTANT !!
Avoid following operations that pull the media with undue force.
- Never operate the MANUAL switch when the loading lever is lowered.
- Never use to feed the media in reverse.
How to Remove Taken-up Media
Maintenance
Explain the following items referring to the User's Manual.
Disposing of discharged ink
[CHECK DRAIN BOTTLE] message appears when a certain amount of discharged fluid collects in the
bottle.
!! IMPORTANT !!
7 - When you dispose of discharged ink, make sure to reset the discharged-fluid count from [MENU] >
[SUB MENU] > [MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key. Otherwise, "CHECK
DRAIN BOTTLE" message appears at the inappropriate timing.
- Never place discarded fluid in the location close to fire.
- To store discharged fluid temporarily, use the included drain bottle or durable sealed container such
as a metal can or polyethylene tank, and cap it tightly.
- Dispose of discharged fluid properly, in accordance with your local laws.
Cleaning the parts other than the print heads
- Pinch Rollers
- Grit Rollers
- Platen
- Front & Rear Paper Sensors
- Front Cover
- Media Clamps
!! IMPORTANT !!
Never use gasoline, alcohol, thinner, or any other flammable materials.
Cleaning using the cleaning kit
!! IMPORTANT !!
This is very important work for maintaining the heads in good condition and must be done periodically.
Replacing the wipers
Replacing the separating knife
7-10
When not in use for a prolonged period
Transporting the unit
When transporting the unit, head cleaning is required and you need 8 unused cleaning cartridges for
performing it.
!! IMPORTANT !!
Fill ink within one week after transporting. If the machine is left without ink, the nozzles on the heads may
get clogged.
Explain the following items referring to the Setup Guide.
Temperature and humidity
Specified temperature and humidity must be maintained even while not in use. When the temperature
is too high, the alteration of ink may damage the machine. And, when it is too low, frozen ink may
damage the print heads.
While in use: Temperature 20 to 32 C, Humidity 35 to 80% (Non-condensing)

While not in use: Temperature 5 to 40 C , Humidity 20 to 80% (Non-condensing)
Others 7
Explain to refer to the User's Manual when an error message is displayed. And also, explain to switch off and
on the machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed,
since it occasionally solves the problem just by restarting.
Explain the procedure of capping the print heads referring to the User's Manual [6-6 The Print Heads
Stopped Moving]. When the print carriage does not return to the standby position, capping needs to be
done manually by user.
Consumable Parts and

Replacement Cycle
Parts Nam e Replacem ent Cycle

6 billion shots / nozzle (6,000,000 kshots)
Printing Head
* Damper needs to be replaced together w ith the Head replacement.
6 months, Wiping 3000 times or Rubbing 100 times

Wiper * [TIME FOR WIPER REPLACE] appears w hen the number of Wiping
and Rubbing come to 3,000 times.
Scan Motor 1,500 hours
Cap Top 6 months
Ink Tube 3,000 hours
Sponge for Flushing 6 months
Sponge for Wiper 12 months
Lithium Battery 24 months
Pinch Roller Replace it depending on the degree of w ear of its rubber part.
7-11
7-2 Maintenance Check List
XJ-740/640/540 MAINTENANCE CHECK LIST
Date :
User Serial Number
!! IMPORTANT !!
If the DU-740/640/540 (Drying-heater unit) is installed in the printer, disconnect both power cord of the
Printer and Drying-heater unit before performing the maintenance activity.
Check Items Operation Points Check

Ask the customer if there is something that he/she is concerned
Interview the customer Done
about.
Get report with [Get Report] of the Peck, or print print [ALL] in Service
Output / Get report before maintenance Done
Menu.
If large amount of ink is discharged in the drain bottle, dispose of it
Good
Check drain bottle and give an explanation to the customer. Make sure to reset the
discharged-ink count. Disposed Reset
Upgrade the firmware to the latest version Upgrade the firmware if the installed firmware is not the latest version. OK
Determine if they should be replaced based on the SHOT COUNT in Good

the History Report, the test print result and the customer's interview.
Replacement Done Reset
Replacement Cycle : 6 billion shots/nozzle
Head Perform a manual cleaning by using cleaning sticks and cleaning
Cleaning Done
liquid.
7 Output the test patterns for BIAS, VERTICAL, HORIZONTAL and BIDIR. Good
DEFAULT to check the error, and perform adjustment if necessary. Adjustment
Determine if it should be replaced based on MOTOR ERROR and
Good
MOTOR HOURS S in the History Report, the motor sound heard while
Carriage Motor printing the report and the customer's interview. Put some grease(FLOIL Replacement Done
GE-676 BLACK) on the gear if you replace the motor.
Replacement Cycle : 1,500 hours Reset
Determine if it should be replaced based on the deformation or the time Cleaning Done
period from the last replacement.
Check
If replacement is unnecessary, clean them manually using the Roland Replacement Done
Consumable Cleaning Wiper
cleaning stick and cleaning liquid.
Parts
Replacement Cycle : 6 months or Wiping count 3,000 times or Rubbing
count 100 times.
Determine if it should be replaced based on the performance of the Good
cleaning or the time period from the last replacement.
Cap Top If replacement is unnecessary, clean them manually using the Roland Cleaning Done
cleaning stick and cleaning liquid.
Replacement Done
Replacement Cycle : 6 months
Determine if it should be replaced based on its appearance Good
Sponge for Flushing or the time period from the last replacement.
Replacement Cycle : 6 months Replacement
Determine if it should be replaced based on its appearance Good

Sponge under Wipers or the time period from the last replacement. Replacement Done
Replacement Cycle : 12 months
Clean it manually using the Roland cleaning sticks and cleaning liquid. Cleaning Done
Wiper Scraper
Replace it if necessary. Replacement Done
Good
Lithium Battery Replacement Cycle : 24 months
Replacement Done
Check if the carriage belt doesn't touch the flanges of the drive pulley and Good
idle pulley when the head carriage moves in the full width.
Adjustment Done
Adjust the belt position, if necessary.
Carriage Belt
Check Good
Mechanical Check the belt tension and adjust it if necessary.
Adjustment Done
Parts
Check if it is not worn out, it does not have dirt on it and it rotates Good
Pinch Roller
smoothly. Replacement Done
Grit Roller Remove foreign substances stuck on it by using a brush. Done

Check that there is no problem with the printing operation and
Check printing Done
printing result.
Output / Get report after maintenance Get report with [Get Report] of the Peck, or print [ALL] in Service Menu. Done
7-12
7-3 Specifications
Main Unit Specification
XJ-740 XJ-640 XJ-540

Printing technology Piezoelectric inkjet
Media Width 210 to 1,879 mm 210 to 1,625 mm 210 to 1,371 mm
(8.3 to 74 in.) (8.3 to 64 in.) (8.3 to 54 in.)
Thickness Maximum 1.0 mm (39 mil) with liner
Roll outer diameter Maximum 210 mm (8.3 in.)
Roll weight Maximum 47 kg (103 lb.) Maximum 40 kg (88 lb.) Maximum 30 kg (66 lb.)
Core diameter 76.2 mm (3 in.) or 50.8 mm (2 in.)
Printing width (*1) Maximum 1,869 mm Maximum 1,615 mm Maximum 1,361 mm
(73.6 in.) (63.6 in.) (53.6 in)
Ink cartridges Types 220-cc cartridge / 440-cc cartridge
Colors 6 colors (cyan, magenta, yellow, black, light-cyan, and light-magenta) or
4 colors (cyan, magenta, yellow, and black)
Printing resolution (dots per inch) Maximum 1,440 dpi
Distance accuracy (*2) (*3) Error of less than –0.3% of distance traveled, or –0.3 mm, whichever is greater
Media heating system (*4) Preheater and print heater, setting range for the preset temperature: 30 to
50 C (86 to 122 F)
Dryer, setting range for the preset temperature: 30 to 55 C (86 to 130 F)
Media take-up Roll outer diameter Maximum 250 mm (9.8 in.)
system Roll weight Maximum 50 kg (110 lb.)
Connectivity Ethernet (10BASE-T/100BASE-TX, automatic switching)
Power-saving function Automatic sleep feature
7
Power requirements AC 100 to 120 V –10%, 13 A, 50/60 Hz or AC 220 to 240 V –10%, 7 A, 50/60 Hz
Power consumption During operation Approx. 1,600 W
Sleep mode Approx. 47 W
Acoustic noise level During operation 64 dB (A) or less (according to ISO 7779)
During standby 45 dB (A) or less (according to ISO 7779)
Dimensions (with stand) 3,169 (W) x 1,103 (D) x 2,948 (W) x 1,103 (D) x 2,694(W) x 1,103 (D) x
1,260 (H) mm 1,260 (H) mm 1,260 (H) mm
(124.8 (W) x 43.4 (D) x (116 (W) x 43.4 (D) x (106 (W) x 43.4 (D) x
49.6 (H) in.) 49.6 (H) in.) 49.6 (H) in.)
Weight (with stand) 225 kg (495 lb.) 213 kg (469 lb.) 200 kg (440 lb.)
Environmental Power on (*5) Temperature: 15 to 32 C (59 to 90 F) (20 C [68 F] or more recommended),
humidity: 35 to 80%RH (non-condensing)
Power off Temperature: 5 to 40 C (41 to 104 F), humidity: 20 to 80%RH (non-condensing)
Accessories Exclusive stands, power cord, media clamps, media flanges, replacement blade
for separating knife, cleaning kit, software RIP, User’s Manual, etc.
*1
The length of printing is subject to the limitations of the program.
*2
With Roland PET film, print travel: 1 m
Temperature: 25 C (77 F), humidity: 50%
*3
Not assured when the print heater or dryer is used.
*4
Warm-up is required after powerup. This may require 5 to 20 minutes, depending on the operating environment.
Depending on the ambient temperature and media width, the preset temperature may fail to be reached.
*5
Operating environment
Humidity (%)
(no condensation) 80
55 Use in an operating environment

35
with this range.
0 15 20 27 32 C ( F)
(59) (68) (81) (90)
Temperature
7-13
Conditions for Usable Media
Use genuine media from Roland DG Corp.
Media width
XJ-740: 210 to 1,879 mm (8.3 to 74 inches)
XJ-640: 210 to 1,625 mm (8.3 to 64 inches)
XJ-540: 210 to 1,371 mm (8.3 to 54 inches)
Roll outer diameter ( A)

Maximum 210 mm (8.3 inches)
Paper tube (core) inner diameter (B)

76.2 mm (3 inches) or 50.8 mm (2 inches)
Note:Using roll media whose paper tube has an
inner diameter of 2 inches requires the included
media flanges.
Media thickness (C)

Maximum 1.0 mm (39 mil)
Roll weight
XJ-740: 47 kg (103 lb.)
XJ-640: 40 kg (88 lb.)
XJ-540: 30 kg (66 lb.)
Other conditions
Media such as the following cannot be used.
Media whose end is attached to the paper tube (core)
Media which is severely warped or which has a strong tendency to reroll
7 Media that cannot withstand the heat of the media heating system
Media that cannot withstand the tensioning of the media take-up or feed system
Media whose paper tube (core) is bent or crushed
Media that bends under its own weight when loaded
Media on a sagging roll
Media that is rolled unevenly
This machine cannot necessarily print every kind of media. When selecting media, be sure to carry out testing in
advance to make sure that satisfactory printing quality is obtained.
7-14
XJ-740
XJ-640
XJ-540

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SERVICE NOTES

Copyright © 2009 ROLAND DG CORPORATION

1 Structure & Spare Parts

3 Replacement of Main Parts

0 2007.12.13 First Edition Kato Sato

1-1 COVER, 1-5 CHASSIS : Parts have been revised.

6 2009.1.30 4-1 : SERVICE MODE have been revised. Kato Misako

7 2009.2.9 3-8 : BOARDS REPLACEMENT has been revised. Kato Mabuchi

1-8:CAP SYSTEM, 1-12: ACCESSORIES parts have been revised.

About the Symbols

: Tips and advise before the adjustment.

Turn off the primary power SW Do not recharge, short-circuit,

Put tape around the lithium battery

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

1000003584 APRON,F UNDER XJ-740 * 34 1000001029 KEY TOP,D14 DG AJ-1000 * * *

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

1 11909133 ADAPTER,SCREW 2FAI FJ-50 * * * 1000003595 RAIL,GUIDE XJ-740 *

PARTS LIST -Main Parts-

1 1000001461 ADAPTER,BASE CARRIAGE XC-540 * * * 47 21495115 SCREW,BLADE SET CM-500 * * *

1 6700739010 ASSY,FEED MOTOR XJ-740 * * * 45 1000001536 LEVER,CAM PINCH XC-540 * * *

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

Revised 3: Refer to Service Information XJ740-005.

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts-

1 11879108 ABSORBER TK-3225 * * * 41 1000002511 STAND,BASE L XC-540 * * *

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts-

1 23495124 AC CORD 3ASL100 240VA 10A SAA * * * 36 1000001631 PAD,L-LEFT XC-540 * * *

CN21 CN14 CN22

PAPER SIDE SENSOR MAINTENANCE COVER SW

59 CN10 CN9 CN11 CN9 CN11

CN410 CN409CN408 CN407 CN406 CN405

58 117V SELECT CN103

CN17 CN7 CN15 CN1㨪CN3,CN5㨪CN7

INK SYSTEM UNIT 13 14 15

It indicates the version of the Main Board.

A24 CS2 /CS2 6 35

EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J

RA14 RA13 RA12

GND VCC3 GND VCC3 GND VCC3 GND VCC3

VCC3 VCC3 MA[0..25]

CE0.1u VCCINT I/O

LB5 LA5 VCCIO2 I/O TU_STATE

PC93 PC124 PC139 PC94 PC90 PC96 PC116

CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u RA11

VCC3 T137 RA8

DD19 6 43 FD19 H11 N16 FD31

RA23 12 37 R253 33 FA23 NCHG[0..3] CH3 CCH3

/WE1 16 33 /ALT_WE NCHG2 NNCHG2

/CS5 HB4 HA4 /ALT_CS

J5 R16 T73 RA62 FF1_DAC_B2 FF1_DAC_B1

SDA[0..12] VCC3 VCC3

TP1 RD0 IC16A IC13 IC2

RAD23 SDD7 RAS VCCQ NC6 SN74LVCH16245ADGG-EL

XPWR12 C15 K15 H15

U20 U10 N0TXEN 2 6

U5 U18 R114 330 12 42

It indicates the version of the Head Board.

C115 C117 C119 C102 C104

IC2 TP17 R180 TP12