Professional Documents
Culture Documents
First Edition
History
Rev Issue Date Reason Pages Affected
1 Dec. 22, 2004 New release
IMPORTANT
1) No part or all of this manual may be reproduced in any form without prior permission.
2) The information contained in this manual may be subject to change without prior notice.
3) Fuji Photo Film shall not be liable for malfunctions and damages resulting from installation,
relocation, remodeling, maintenance, and repair performance by other than dealers
specified by Fuji Photo Film.
4) Fuji Photo Film shall not be liable for malfunctions and damages of Fuji Photo Film products
due to products of other manufacturers not supplied by Fuji Photo Film.
5) Fuji Photo Film shall not be liable for malfunctions and damages resulting from remodeling,
maintenance, and repair using repair parts other than those specified by Fuji Photo Film.
6) Fuji Photo Film shall not be liable for malfunctions and damages resulting from negligence of
precautions and operating methods contained in this manual.
7) Fuji Photo Film shall not be liable for malfunctions and damages resulting from use under
environment conditions outside the range of using conditions for this product such as power
supply, installation environment, etc. contained in this manual.
8) Fuji Photo Film shall not be liable for malfunctions and damages resulting from natural
disasters such as fires, earthquakes, floods, lightning, etc.
9) No patent license is granted by the information herein.
Copylight (C) 2002-2004 Fuji Photo Film, Co., Ltd. All rights reserved.
Table of contents
1. Safety and Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Electrical Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.2 Checking Moving Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.3 Heavy Objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.4 Safety Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.5 Personal Injury . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.6 Cleaning Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.7 Disinfectants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
1.8 Disposal of Used Slides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
1.9 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
1.10 Safety and Warning Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 Installation Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2.2 Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2.3 Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2.4 Installation Site Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
2.5 Electrical Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
2.6 Unpacking and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
2.7 Setting Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
2.8 Acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
4. Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 Measurement Principles of Colorimetric Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4.1.1 Preparation for Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4.1.2 Process of Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
4.1.3 Photometer and Calculation of Analyte Concentration . . . . . . . . . . . . . . . .4-3
4.2 Measurement Principle of Potentiometric Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4.2.1 Preparation for Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4.2.2 Process of Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4.3 Sampling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4.3.1 Picking up the Tip and Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4.3.2 Sample Level Detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4.3.3 Sample Aspiration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
4.3.4 Dilution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
4.3.5 Spotting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
4.3.6 Tip Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
4.4 Slide Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.4.1 Slide Transfer from the Slide Cartridges . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
4.4.2 Insertion into the Incubator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
4.4.3 Slide Ejection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
4.5 Slide Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
4.5.1 Illuminating Part. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
4.5.2 CCD unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
4.5.3 Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
6. Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1 Software Version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.2 DIP Switch Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.2.1 CP70A Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.2.2 DR70A Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
6.3 Specific Functions of Power-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
6.3.1 Pressure / Potential Print Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4
6.4 Usage Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5
6.4.1 About Power off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5
6.4.2 About PF Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5
6.4.3 Data Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5
6.4.4 During Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5
9. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.1 Reviewing Error Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
9.2 Error Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-2
9.3 Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-6
9.3.1 Code: H, L, >, <, @ (Indicated on test results) . . . . . . . . . . . . . . . . . . . . . .9-6
9.3.2 Code: $ (Indicated on test results). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-8
9.3.3 Code: + (Indicated on test results). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-9
9.3.4 Code: - (Indicated on test results). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10
9.3.5 Code: * (Indicated on test results) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-11
9.3.6 Code: ? (Indicated on test results). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-12
9.3.7 Code: E (Indicated on test results) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-13
9.3.8 Code: & (Indicated on test results) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-14
9.3.9 Code: # (Indicated on test results). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-15
9.3.10 Code: ¥(Indicated on test results) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-16
9.3.11 Code: ERR= *** (Indicated on test results) . . . . . . . . . . . . . . . . . . . . . .9-17
9.3.12 Code: W030. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-20
9.3.13 Code: W040. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-21
9.3.14 Code: W060, W061 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-22
9.3.15 Code: W070. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-24
9.3.16 Code: W090. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-25
9.3.17 Code: W091. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-26
9.3.18 Code: W092. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-27
9.3.19 Code: W093. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-28
9.3.20 Code: W094, W095, W096, W097, W098 . . . . . . . . . . . . . . . . . . . . . . . . . .9-29
9.3.21 Code: W110, W111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-30
9.3.22 Code: W115, W116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-31
9.3.23 Code: W120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-33
9.3.24 Code: W0131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-34
9.3.25 Code: W140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-36
9.3.26 Code: W142. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-37
9.3.27 Code: W151. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-38
9.3.28 Code: W152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-39
9.3.29 Code: W153. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-41
9.3.30 Code: W161. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-42
9.3.31 Code: W170. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-43
WARNING:
WARNING:
Be sure to shut off the power before servicing in order to avoid electric shock and burn, or
equipment damage. Use due care during servicing since equipment contains parts that are
not fully discharged and those which are burning hot (such as a lamp house) even after
power off. Exercise due care to avoid electric shock and other hazards if the power cannot
be turned off.
WARNING:
WARNING:
Make sure the analyzer is properly grounded to avoid electrical shock before the power is
turned on.
The equipment includes parts and assemblies sensitive to electrostatic discharge damage. Use
caution to prevent damage during all service procedures.
WARNING:
WARNING:
To avoid accidents, be sure to shut off the power before proceeding to inspection and
adjustment.
WARNING:
CAUTION:
Do not wear a necktie, necklace, or other accessories that may get caught in movable
sections.
1.7 Disinfectants
WARNING:
WARNING:
To avoid biohazards during maintenance and repair work, Safety Control authorized by your
site is required. The following are general cautionary measures:
- You must always take care to prevent infection.
- Wear gloves and disinfect the analyzer before maintenance or repair.
- Before starting the work, disinfect all possible places that have come into contact with the blood
sample.
- Disinfect the analyzer with 0.5% of sodium hypochlorite acid disinfectant or ethanol.
- When blood adheres, remove the blood stain with a cotton swab which has been soaked in hot
water. For example, Sample rack, Sampler nozzle, Spotting units, Transfer units, Incubator units,
Disposal box, etc.
NOTE: Do not use solvents, alcohol, or ammonia, to clean the sampler cover (translucence),
otherwise the surface will be damaged.
WARNING:
WARNING:
Always wear gloves when handling blood sample and disposal parts. Dispose of used slides,
tips, sample tubes, used paper towels, cotton swabs and other contaminated items following
the Safety Control authorized by your site.
2. Installation
2.1 Installation Space
100mm
100mm FDC7000 100mm
Transportation /
Operation Remarks
storage
NOTE: The environmental requirements set forth above do not apply to the test slides and
solutions.
Frequency 50/60Hz
WARNING:
For grounding, connect the equipment to the ground line of the indoor wiring.
Otherwise, electrical shock may occur.
If there is no ground line of the indoor wiring, mount the attached socket to the analyzer and
be sure to ground the earth wire.
2.7 Setting Up
According to the instruction manual of the FDC7000, set up the analyzer as follows:
1) Turn the power on. Read QC cards. Read PF card.
2) Diluent settings (Mode 45)
3) Reference fluid tube setting (Mode 84)
4) PF leak check (Mode 51)
Follow Sec.4 "Operations" in the instruction manual to check the functions.
Check the date & time on the LCD display when installing the FDC7000. Adjust the data & time using
Mode 20 if necessary.
NOTE: The Timer IC on the CP70A board of the FDC7000 is backed up by a super capacitor and
the back up time is a minimum of 2 months on the condition of power-off. Therefore, the
back up capacity could expire during the stocking period. Make sure to check the data &
time when installing the analyzer.
2.8 Acceptance
1) System accuracy check
Check the system accuracy using the Fuji Dri-Chem controls and slides by following Sec. 4
"Operations" in the instruction manual. Check the system accuracy whether the test results are
within the reference intervals of the controls.
If required, perform the correlation test between the user's conventional measuring system and
the FDC analyzer and input correlation coefficients a, b by following Sec. 8 "Mode 36" in the
instruction manual to adjust the FDC analyzer to the user's system.
Printer CF card
Sampler cover
Keyboard
PF pump cover
Incubator cable
PF (Plasma Filter unit)
Incubator
Sample disk
Air filter
RS-232C port
Power switch
Air filter
Air filter
Disposal box
Reference fluid holder
Tip rack (1, 2)
Mixing cup
Sample rack (A-E)
&
Spotting part
$
$
Diluent holder (D4)
%
PF unit
PF reference plate
&
&
'
Plasma Filter (PF)
PF pump
Slide weight
Keyboard cover
#
Slide cartridge
Pressure plate
Cell
Photometer
PM test unit
Probes
Spotting part
Sampler nozzle
(for sample)
Notch
DR70A board
Photometer
Photometer
Keyboard control circuit
Sample level sensor
Sample disk
Sample disk
control circuit
Thermal
printer
Connection diagram
Incubator
Incubator
CP70A board control circuit
PF
IC card PF (Plasma filter)
control circuit
Photometer Amplifier AD converter
RS232C
Potentiometer
ROM Potentiometer unit
control circuit
RAM
EPM board
RS232C
Potentiometer Amplifier AD converter
RS232C
Power supply DC
Optional parts
AC100 - 240V
Sample bar-code
Ticket printer
reader
3-7
3. Component Names and Functions
3. Component Names and Functions
4. Functions
Fig. 4.1.1.1
Focus lens
Photo sensor
Focus lens
Focus lens
IR filter Lmap
Optical fiber Interference filter
The analyzer uses the separated light of a halogen lamp through the interference filter. The light of the
halogen lamp is gathered by the condenser lens and collimated. The IR filter blocks the infrared rays.
The interference filter on the filter wheel separates a narrow band of the spectrum. After the collimated
spectrum is focused on the end of the optical fiber by the focus lens, it is guided to the photometric
head. In the photometric head, the light from the optical fiber is focused by another focus lens to
project equally over the reading area of the slide. The reflected light on the reading area is detected by
the photo sensor and converted into an electric signal. The signal from the photo sensor is amplified
with the head amplifier and the pre-amplifier. The signal range varies with each of the photometric
wavelength so the gain of the pre-amplifier is adjusted to make the output signal level the same. The
output signal is input into the A/D converter circuit. The output value after A/D conversion is compared
with the output value of the RBP and RWP, and the reflected OD value is calculated. The reflected OD
value is converted into an analyte concentration value using the pre-determined standard curve. In this
calculation, the information from the QC card compensates for the result. The analyzer has 5 kinds of
compensation methods:
(1) The compensation of correlation between FDC and other methods (a, b)
(2) The slide production lot calibration using the QC card (c, d, e)
(3) The compensation (Analyzer Calibration) of OD value (j, k)
(4) The compensation of analyte density value (l, m)
(5) The compensation using PF card
4.3 Sampling
4.3.1 Picking up the Tip and Sealing
For the sampling of sample fluid, a disposal tip is used. The spot of the tip is waterproofed. The nozzle
is inserted into the tip using a fixed force and the joint surface is sealed with an O-ring. Insufficient
inserting force or O-ring defection due to damage or aging causes leakage between the tip and the
nozzle and may result in a suction error or a spotting error. Also, if there is soil something like oil on the
tip sealing point or the nozzle surface, it may cause the tip dropout.
Fig. 4.3.1.1
Nozzle
After
picking up
Tip
Fig. 4.3.2.1
Tube
Pressure sensor
Tip
Syringe
Sample
Fig. 4.3.2.2
Comparator
Sensor output (V)
Threshold
Time (t)
Differentiated signal Sensor output
4.3.4 Dilution
The tests that require dilution can be performed by selecting dilution factors. Four different types of
diluent can be set on the sample disk. Select the diluent to be used for each test. The sampler
dispenses sample and diluent into a Fuji mixing cup, and after mixing, the diluted sample is spotted
onto the slide.
Table 4.3.4.1 Dispensing volume into mixing cup
4.3.5 Spotting
The sampler nozzle moves to the spotting position and lowers to the spotting preparation position, then
it dispenses a proper volume of sample according to the slide information. The dispensed sample fluid
makes a round droplet at the orifice. (Fig.4.3.5.1) The tip lowers to a fixed position. Then the round
droplet spreads on the slide. If the position is too close to the slide, the dispensed volume is likely to
increase. If the position is too far, the dispensed volume is likely to decrease. (Fig. 4.3.5.2) The
spotting position of the slide should be the center of the slide. In addition, the position must match the
center of the photometric reading area when the slide is inserted in the incubator. If the spotting
volume according to the slide information is more than 15 uL, the sample is spotted as one or two
drops on the slide.
Tip
Droplet
Slide 2 mm
transfer base
Slide
Fig. 4.3.6.1
Nozzle
Dispense
Sample
Fig. 4.4.1.1
If the number of the discarded slides in the disposal box exceeds the capacity, the slides are piled up
to inside the incubator to result in error.
Illuminating part
CCD unit
Cable
Control unit
TG ADC
(Timing generator)
ASIC
Memory
Memory
CPU Memory
Memory
The slide detecting part is consisted of the illuminating part, the CCD unit and the control unit.
The slide is evenly illuminated by the LED and picturised by the CCD device. The analyzer analyzes
the obtained image (2-dementional dot code) to determine the slide information (slide code, sample
type, lot number, slide insert direction).
Slide
LED
Lens holder
Cushioning
Aperture
CCD spacer (fixing height)
Lens
CCD device
Circuit board
4.6 Incubation
Fig. 4.6
Incubator cable
Leaf spring
Heater
Pressure plate
The incubation works by pressing the spotted slide between the upper incubator block (kept at 37
degrees) and the lower incubator rotor. The incubator keeps the slide at this temperature and prevents
the evaporation of the sample fluid from the slide during incubation. The upper incubator is made of
thick aluminum, and contains a heater and a temperature sensor. It has pressure plates to close the
top of the slide tightly. Also, the roles of the pressure plates are conducting heat from the heater and
preventing out of the slide position. The clearance between the shaft of the pressure plate and the
upper incubator block is narrow in design in order to conduct heat. The incubator has a spring to press
the pressure plate on the slide. Owing to atmospheric temperature, there is a little temperature
deviation between the part where the temperature sensor is mounted and the slide. The analyzer has
an external temperature sensor near the sample disk to measure atmospheric temperature, in order to
compensate for the incubator temperature. The surface of the slide is shut tightly by the pressure plate,
which is covered with special plastic to prevent adhesion of pollutants such as gas which badly affect
other slides. The pressure plate must be cleaned regularly to prevent the adhesion of the pollutants.
The heater and the temperature sensor are connected to the control unit by a spiral-shaped cable
(incubator cable). The incubator only rotates back and forth so that the disconnection will not occur. If a
twisted cable is plugged to the socket, the cable may be damaged to cause a disconnection.
The PM slide is controlled at 30 degrees in another specific incubator.
4.7 Photometer
4.7.1 Lamp
The analyzer uses a 10w halogen lamp. The average life of the lamp is 1000 hours. The position of the
filament is designed to be the center of the condenser lens to obtain sufficient light intensity. The
surface of the halogen lamp during lighting is kept at a fixed high temperature so that the halogen cycle
may occur in an appropriate way in the lamp. If something like a fingerprint stains the surface, the light
intensity will decrease. The analyzer judges that the light intensity is sufficient or not by measuring the
reflection value of the built-in RWP at 400nm wavelength. If the intensity is not sufficient, the analyzer
signals lamp warnings or errors. The analyzer is designed not to start immediately after the power is
turned on, because the light intensity is not stable during warming-up.
When the analyzer is not used, the lamp turns off automatically to extend the life of the lamp. If the light
is turned off, a wait of several minutes is required before restart.
Where
W: Measured RWP reflection value
B: Measured RBP reflection value
S: Measured slide reflection value
ODw: OD value of RWP given by the standard reflectometer
ODb: OD value of RBP given by the standard reflectometer
OD
1.0
5 minute
Time
OD
1.0 Window
5 minute
Time
4.10 QC system
The QC system compensates the variations between Fuji Dri-Chem slide production lots. The system
can maintain measurement accuracy without liquid calibration as long as the slides are handled in the
defined manner and the analyzer's quality control is maintained.
The compensation is performed using the following equation, where X: Measurement value before
compensation:
2
Data = c + dX + eX ...(4.10.1)
Coefficients (c, d, e) are recorded on the QC card and one QC card is included with a box of the slides
(1 box includes 50 slides).
The QC card has information of the measurement control and the coefficients for the slide production
lot, therefore, it is necessary to read the card when a new slide box is used.
NOTE: The details of QC card information are described in Mode 102.
NOTE: The "e" value recorded on the QC card represents the coefficient e x 1000.
Data = aX + b ...(4.11.1)
Coefficients a, b are recorded on the PF card and one PF card is included with a box of the PF (1 box
includes 50 pcs). Reading a new PF card renews the compensation coefficients memorized in the
analyzer.
A PF card is able to have compensation coefficients for a maximum of 7 test names.
4.12 Calibration
The Fuji Dri-Chem System requires calibration for special tests. At present, this function is used for the
CRP slide.
4.13 PF
The PF unit is the filtering system that obtains plasma sample from whole blood. This unit is composed
of Plasma Filter (henceforth "PF"), a pump (for decompressing inside PF), and a sample surface
sensor (for detecting sample surface). The block diagram is as below.
Motor
Pressure
Blood collection sensor
tube
PF pump
5. Control Units
5.1 Connection Diagram
<Abbreviation>
Abbreviations in the diagram are follows:
◆ PC: Photo-sensor
◆ HP: Home position sensor
FAN3
FAN4
KB70A Printer C: Right side of syringe
D: Under frame (Sample disk side)
FAN3 FAN4 E: Mechanical base (transfer side)
KB70A IFKB Factory use
KB70A
(CN5)
To power supply
㧯
Card reader
MGC KB70A
Earth PF sample detection
DF11-10
(CN4)
LSAMP
DF3AA-8
PSS
IFLS
PSS
LSAMP
LSAMP
Incubator, (CN2)
5. Control Units
(CN1)
Light source,
M12
Thermistor
IFM12
Slide eject
DF3AA-7
M12
IFHT1
PF up/down
Heater CN10 CN13 CN1
DF3AA-5
CN9
PC12
PF HP
IFPC12
FDC7000 Connection diagram
PC11
CN11
DF11-6
M16
To COM1
IFTH1
CN11
PC11
Probe HP Syringe motor
CN12
HR11-9BR-6S
CP70A 10P
CN12
PC17
DF11-8
DF11-12
IFPRS1
IFPCB
Slide eject HP
CN13
CN6
PC10
㧮 Sample level detection
Incubator rotation HP To COM2
DF3AA-2
SV1
DF3AA-4
Solenoid valve
PC5
CN1
Filter HP
DF3AA-4
Syringe HP
PC16
DR70A
DF11-6
CN13
M10
Incubator rotation motor
CN7
DF3AA-3
PC9
IFPC9
Sampler HP
CN10
DF3AA-8
CN3
M17
DF11-6
M9
CN5
supply
CN1
DF3AA-7
DF3-12
IFLHA
IFPCD
Photometric
CN4
LHAAMP
head amplifier
Sample nozzle motor
DF3-8
FXCN1
DF11-24
DF3AA-6
IFM8,1
FXCN1
M5
Filter motor
M8
M8
DF3-4
5025-02P
IFTP
LAMP
IFLAMP
Lamp
M1
M1
Sampler nozzle HP
FXCN2
PC1
VRL
Heater M11
LR Ref nozzle HP
(CN1)
PM temp sensor LR70A
VRL P1 FAN2 FAN1
M11
M13 M3
PC20
PC20
LR70A
RAC
M13 M3
FAN1
(CN1) CC70A
FAN2 Tip detection
Probe motor RAC
Transfer change Transfer bar Transfer HP PF pump
EPM CC70A LED LED
Sample disk motor Rotation HP Slide insertion HP
EPM
PF solenoid valve
Probe
PRES2
PF pressure board
6. Software
6.1 Software Version
S2 1,3,6,8 : OFF
S2 2,4,5,7 : ON
CF Card
S3
All OFF
CP70A Board
Aspiration /
Process (CM) Printout symbol spotting
volume
Aspiration /
Process (PM) Printout symbol spotting
volume
10 - 20μL 2.0V
(2) OD calibration
Performs the OD calibration using (j, k).
OD = OD × j + k
(7) PF compensation
Performs the compensation using the PF coefficients (pf_a, pf_b).
DATA = DATA × pfa + pfb
6.5.2 PM Tests
DATA: Analyte concentration, E: Measured voltage, S: Intercept of the standard curve, K: Slope of the
standard curve
E-----------
+ S-
K
DATA = 10
(3) PF compensation
Performs the compensation using the PF coefficients (pf_a, pf_b).
DATA = DATA × pfa + pfb
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 STX N O R M A L □ 2 0 0 3 - 0 1
2 - 0 1 1 2 : 0 0 1 2 3 4 5 6 7
3 8 9 0 1 2 3 A B C D E F G H I
4 J K L M 0 2 G L U - P □ □ = 1
5 2 3 4 5 □ □ □ □ m g / d l □ 1
6 5 □ @ # + * F □ □ E ¥ T A M Y
7 L - P □ > 1 0 0 0 □ □ □ □ □ m
8 g / d l □ 0 2 H □ # □ □ □ □ □
9 □ □ □ ETX BCC
SW1
1 2 3 4 5 6 7 8
ON ● ●
OFF ● ● ● ● ● ●
SW2
1 2 3 4 5 6 7 8
ON ● ●
OFF ● ● ● ● ● ●
NOTE:
● : Set to the side of " ● " indication.
CD(C0):1 1:CD(C0)
RXD(RD):2 2:RXD(RD)
TXD(SD):3 3:TXD(SD)
ER(DTR):4 4:ER(DTR)
GND(SG):5 5:GND(SG)
DSR(DR):6 6:DSR(DR)
RTS(RS):7 7:RTS(RS)
CTS(CS):8 8:CTS(CS)
RI:9 9:RI
Frame Frame
CD(C0):1 1:FG
RXD(RD):2 2:TXD
TXD(SD):3 3:RXD
ER(DTR):4 4:RTS
GND(SG):5 5:CTS
DSR(DR):6 6:DSR
RTS(RS):7 7:GND
CTS(CS):8 8:CD
RI:9 20:DTR
22:RI
Frame Frame
[Keyboard operation]
[MODE] > [0] > [ENTER]
Printout example)
[Keyboard operation]
[MODE] > [40] > [ENTER]
/5RQVEQWPV 1) The LCD indicates the current setting count.
%QWPV
Printout example)
/5RQVEQWPV
[Keyboard operation]
[MODE] > [41] > [ENTER]
Printout example)
Printout example)
[Keyboard operation]
[MODE] > [72] > [ENTER]
Printout example)
Example)
To input coefficients for Ca-P, (j, k) = (0.989, 0):
Printout example)
Example )
To reset coefficients for Ca-P (test code = 23):
Printout example)
Printout example)
[Keyboard operation]
[MODE] > [74] > [ENTER]
Printout example)
Example )
To input coefficients for GOT-P, (l, m) = (1.020, 0):
Printout example)
Example)
To reset coefficients for GOT-P (test code = 31):
Printout example)
Printout example)
When a sample is pre-diluted in advance (outside of the analyzer), the tests without automatic dilution
can be performed by setting dilution factors to 1-fold using this mode.
IMPORTANT: When performing calibration for CRP tests, reset the dilution factor to the default
setting.
When the dilution factor is set to 1-fold, the automatic dilution will not be performed during
calibration process.
ZZZZZ
ZZZZZ
[Keyboard operation]
[MODE] > [100] > [ENTER]
Example )
To input "1" as the adjustment data of sample
position A on the sample disk
Printout example)
How to input)
◆ Perform data save (WRITE) for each value input.
When data is not changed, skip to the next menu
using the ENTER key.
◆ Press the STOP key to quit.
◆ Machine No.: Seven characters can be input (same as ID input operation).The 4 th character can only
be input by an alphabet.
◆ Filter No.: Five characters can be input (same as ID input operation).The 1st character can only be
input by an alphabet.
[Keyboard operation]
[MODE] > [101] > [ENTER]
Example)
To Input data as shown below:
Machine No.: 999F001
Filter No.: E1234
Printout example)
[Keyboard operation]
[MODE] > [103] > [ENTER]
NOTE: Refer to Section "6.11.1 Data Files" for further information of the data files.
[Keyboard operation]
[MODE] > [104] > [ENTER]
Printout example)
[Keyboard operation]
[MODE] > [107] > [ENTER]
Printout example)
[Keyboard operation]
[MODE] > [108] > [ENTER]
(1) To delete all the files, select YES and press the
ENTER key.
Printout example)
NOTE: When using this mode, only slides whose slide dot information can be read correctly are
available for use.
[Keyboard operation]
[MODE] > [109] > [ENTER]
Printout example)
[Keyboard operation]
[MODE] > [110] > [ENTER]
Example)
To input 0.0384 for the RWP and 3.3688 for the RBP
at 505 nm:
(4) To save the input data, select FIX and press the
ENTER key.
Printout example)
Printout example)
/4$2NGXGNRCTCOGVGT
+PKV4$2NGXGN
4$2ENGCPNGXGN
[Keyboard operation]
[MODE] > [112] > [ENTER]
/(QIOGCUWTGOGPV
9CXGPO 1) Select a wavelength by using the cursor keys (
▲▼ ).
Load 13 slides in a slide cartridge and set on
2TGUU56#46 Sample position A.
Printout example)
/(QIOGCUWTGOGPV
(KNVGTPO
%'..1&
%'..1&
%'..1&
%'..1&
%'..1&
%'..1&
%'..1&
%'..1&
%'..1&
%'..1&
%'..1&
%'..1&
%'..1&
[Keyboard operation]
[MODE] > [109] > [ENTER]
Printout example)
/5GVUNKFGEQFG
URN
5OR0Q
5'6
5NFEQFG
5OR0Q
4'5'6
5OR0Q
5'6
5NFEQFG
[Keyboard operation]
[MODE] > [125] > [ENTER]
/2TKPV2/6EQWTUG
4GCF(KNG4GUWNVNQI
1) The analyzer searches for PM time course data
from the latest data file.
.QCFKPIHKNGU
2NGCUGYCKVCOQOGPV
5GTEJKPIHKNGEQORNGVGF
Printout example)
Example)
To input coefficients for TP [(pf_a, pf_b) = (1, 0.1)]:
Printout example)
Example)
To reset coefficients for TP (test name = 18):
Printout example)
Printout example)
[Keyboard operation]
[MODE] > [129] > [ENTER]
/0QURQVUGVVKPI
.GXGN
0GYA
/0QURQVUGVVKPI
1) Program files and data files are stored in the CF (Compact Flash) card (master) mounted on the
CP70A board. If the program version stored in the flash memory (program work area) mounted on
the CP70A is not same as the program version stored in the CF card (master), the analyzer loads
the program files of the master CF card into the flash memory ( ① ) and starts up the loaded
program of the flash memory.
2) Both original data files and backup data files are stored in the CF card (master). Each time the
analyzer is turned on, the data files are copied from the CF card (master) to the memory mounted
on the CP70A board.(②)
The original data files of the CF card are verified before starting the copy process. If verification
errors occur, the backup data files are used instead of the original data files.
In the case that verification errors also occur in the backup data files, the recovery operation by
service personnel is necessary.
3) For the data collection, follow the process of "Data Collection (Sec.6.11.3)". The data files stored
in the CF card (master) can be collected and copied to an external CF card (slave).(③)
4) For the version upgrade of the program, follow the process of "Version Upgrade (Sec.6.11.4)".
First, the program stored in the external CF card is copied to the CF card (master) ( ④ ). Next, the
program is loaded into the flash memory of the CP70A board when the analyzer is re-powered on.
External CF card
(Slave)
Program Data
④ ③
CF card
(Master)
Flash Memory
(Program) ①
Program Data
Memory
(Data)
CP70A board
(3) After the power turns off, take out the CF card
from the card slot.
Copy restriction)
In case that the version stored in the analyzer is
different from the version of the CF card, the
analyzer performs version upgrade process
Both upgrade and downgrade can be performed.
(3) After the power turns off, take out the CF card
from the card slot.
7.1.1 Printer
(Preparation)
■ Remove the printer.
■ Remove the main chassis top cover.
7.1.4 Syringe
Syringe cover
(Preparation)
■ Remove the PF unit cover.
Syringe unit
(Preparation)
Syringe
(1) Loosen the left side screw and the plunger part
(right side) from the syringe body.
2
Paint the specific grease whole
White plastic outer side
㪌 White plastic
Brass
4
8 Brass
6 O-ring (Black)
2
Paint the specific grease on this part.
Be careful not to paint grease into the hole.
10
Co
mp
let
ely Packing (Plastic)
sh
ou 9
ld
be
ins
ert
ed
IMPORTANT: When assembling ② and ⑩ , use a torque driver screwing this screw ⑨ .
60 Ncm (6 kgcm)
NOTE: After assembling, slide the plunger several times.
Measure the kinematic friction.
The friction should be less than 200 g.
NOTE: After assembling, perform Mode 42 to check leakage.
7.1.8 Sampler
(Preparation)
■ Remove the printer.
■ Remove the PF unit cover.
■ Remove the main chassis top cover.
■ Remove the keyboard / sampler cover.
■ Remove the syringe unit.
■ Remove the incubator cable.
A
(3) Disconnect the connector (TP70A).
B
TP70A board
(Preparation)
7.1.11 PF Unit
7.1.14 PF Pump
(Preparation)
■ Remove the spotting part cover.
■ Remove the main chassis front cover.
5 screws
(Preparation)
■ Remove the main chassis front and rear cover.
■ Remove the transfer change unit.
Removed unit
(Preparation)
■ Remove the main chassis front and rear cover.
■ Remove the sample disk.
(Preparation)
■ Remove the main chassis front and rear cover.
■ Remove the PF pump unit.
■ Remove the sample disk.
■ Remove the LED Assy (LA70A / LB70A).
■ Remove the transfer unit.
Connector (M13)
(6) Pull out the CCD unit frontward from the main
chassis and remove it.
DIP SW 1, 4, OFF
(Preparation)
■ Remove the main chassis front and rear cover.
■ Remove the right side cover.
7.1.25 PM Unit
(Preparation)
■ Remove the main chassis front and rear cover.
■ Remove the transfer change unit.
Set downward.
Probe unit
EPM Board
(Preparation)
■ Remove the disposal box.
(Preparation)
■ Unplug the power supply cable and the
communication cable (COM1, 2) from the analyzer.
CP70A board
DR70A board
(Preparation)
■ Remove the main chassis front and rear cover.
■ Remove the incubator unit (cables, cover, upper
incubator).
IMPORTANT: Set expendables (mixing cups / tips) again after performing the mechanical
adjustment/mechanical test.
The starting position of the expendables might be changed.
(2) Typing an adjustment value from the keyboard can be operated instead of using the ▲ , ▼ keys.
When typing an adjustment value, input a value followed by ENTER and START.
By pressing the START key, the part moves to the new adjusted position after initialization.
(3) After inputting an adjustment value, press the SAVE key to fix the value.
NOTE: Note that a latest adjustment value will not be revised (memorized) when finishing the key
operation by using the STOP key.
(4) The sample keys (A - E) will have specific functions for some adjustments.
(A: Nozzle goes up) : By pressing Sample key A, the nozzle goes up.
(D: Nozzle goes down) : By pressing Sample key D, the nozzle goes down.
For some adjustment operations, Sample key C has specific functions. (The LCD message will
not instruct this function.)
7.2.1 Incubator
(Special tools for the adjustment)
(1) Select [5. Tip eject] and press the ENTER key.
NOTE: Set the tip eject part properly.
(2) Select [1. Tip rack1] and press the ENTER key.
7.2.7 Spotting
(Special tools for the adjustment)
(1) Select [7. Spot pos] and press the ENTER key.
Sampler (4) Press the START key. (The unit moves to the
adjustment position.)
Raise the nozzle by using Sample key A. Set
the spotting position checking tool so as to
touch the transfer bar and then lower the nozzle
using Sample key D.
(How to adjust)
Adjust the sampler unit (horizontal position) by using
the cursor keys ( ▲▼ ) so as to align the master tip
end with the hole of the special tool.
(How to adjust)
Adjust 2 parameters of the sampler movement listed
below by using the cursor keys ( ▲ , ▼ ) so as to
align the master tip end with the hole of the special
tool.
(To change the selection of the parameter to be
Trans change adjusted, use the ENTER key.)
[Spl move]: Horizontal position of the sampler
spotting position
[Trans change]: Transfer frame position (backward
and forward)
(1) Select [7. Spot pos] and press the ENTER key.
(1) Select [7. Spot pos] and press the ENTER key.
(2) Set the master tip into the first hole of the tip
rack. Set the mixing cups height checking tool
on the position of mixing cup 1 (R).
(1) Set the master tip into the first hole of the tip
rack and set a mixing cup on the position of
mixing cup 1 (R).
Spl move (3) Press the START key. (The sample disk turns to
the adjustment position.)
Spl disk (5) Adjust the master tip end so as to align the hole
of the mixing cup by adjusting 2 parameters
listed below.
(To change the selection of the parameter to be
adjusted, use the ENTER key.)
7.2.9 Suction
(Special tools for the adjustment)
Sample rack tool 7000
(Without a diameter adjustment adapter)
(358F1004B)
(1) Select [9. Suc pos] and press the ENTER key.
(2) Set the master tip into the first hole of the tip
rack. Put the sample suction position checking
tool on the PF sample rack and set it on Sample
position A.
(3) Select [1. Spl disk suc height] and press the
ENTER key. (The nozzle picks up the master
tip.)
Spl move (2) Select [2. Spl suc position] and press the
ENTER key. (The nozzle picks up the master
tip.)
(1) Set the master tip into the first hole of the tip
rack. Set the special tool into the reference fluid
holder.
(2) Select [3. Ref suc height] and press the ENTER
key. (The nozzle picks up the master tip.)
(2) Set the master tip into the first hole of the tip
rack. Set the special tool into the reference fluid
holder.
7.2.10 PF
(Special tools for the adjustment)
Adjust the suction pad to align the circle (7) Adjust the PF arm length.
on the tool (concentric circle relation). Loosen the hexagon socket head cap screw of
the top of the PF arm and lower the suction pad.
Loosen the hexagon socket head cap screw Adjust the suction pad to align the circle on the
to adjust the PF arm length. special tool.
7.2.11 Filter
(Special tools for the adjustment)
None
IMPORTANT: Set expendables (mixing cups / tips) again after performing the mechanical
adjustment/mechanical test.
The starting position of the expendables might be changed.
(2) [MODE] [0] [ENTER] > password [753674] [ENTER] > Select [SET] and [ENTER]
(4) To select a test menu, use the cursor keys (<, >).
(For example, press the ">" key for 3 times to select [4. Slide].
To move one hierarchical step above, press the STOP key.
8.1.1 Sensor
8.1.1.1 Tip sensor
Printout example)
(e) Press the STOP key to quit.
Tip detected:
Normal
<Detection logic>
◆ Detecting tip pickup:
The analyzer turns on the LED to adjust the output
to 1[v] by controlling DAC.
Tip detected: The analyzer records this sensor output as V1 and
records the sensor output after picking up a tip as
Normal
V2.
If V2 < V1 x 0.7, the analyzer determines there is a
tip on the nozzle.
Tip detected: ◆ Detecting the tip ejection:
Turn on the LED to adjust the output to 1[v] by
Normal
controlling DAC.
The analyzer records this sensor output as V1 and
records the sensor output after ejecting a tip as V2.
If V2 > V1 x 1.5, the analyzer determines there is a
tip on the nozzle.
Sample position and rack type (Type descriptions are listed below.)
<Detection logic>
◆ Environmental light intensity check:
Rack LED LED LED LED The analyzer turns off the LED of the sensors
Type
No. 1 2 3 4 and measures each output of the sensors V[0]
- V[3].
0 No rack N N N N
If the difference (between the maximum and
16 x 100 the minimum) of V[0] - V[3] is over 980[mV],
1 Y N N N the analyzer determines [environmental light
sample tube
intensity error].
13 x 100
2 N Y N N
sample tube
◆ Rack No. detection:
13 x 75 sample The analyzer turns on the LED of the sensors
3 Y Y N N
tube and measures each output of the sensors V[0]
- V[3].
1.5 ml sample
4 N N Y N If the difference (between the maximum and
tube
the minimum) of V[0] - V[3] is less than
0.5ml sample 980[mV], the analyzer determines [No rack].
5 Y N Y N If the difference of V[0] - V[3] is over 980[mV],
tube
the analyzer determines the center value of
6 PF N Y Y N the maximum and the minimum as the
7 Spare threshold. If a measured value is less than the
threshold, the analyzer determines silver part
8 2ml cup N N N Y detected. If a measured value is over the
threshold, the analyzer determines no silver
NOTE: Y: Silver part is detected. part detected.
N: Silver part is not detected.
Example of LCD indication) NOTE: Pressing the START key brings the
information of the current sensor
condition up to date.
<Description>
:The sensor detects the interrupter.
[0]
:The sensor does not detect the interrupter.
[1]
[X]:Not in use
①
②
③
<Details>
1) ① : The reference white plate's reading at the wavelength with gain = 1 (A/D value)
2) ② : The reference white/black plate's readings at the wavelength after the gain setting (A/D value)
How to calculate the gain value)
Gain=dynamic target value / reference white plate's reading (A/D) = 28000 / reference white
plate's reading (A/D)
NOTE: The difference between the gain calculated by the above formula and the gain printed out
by the analyzer is due to conversion error by DAC.
①
② (d) Press the STOP key to quit.
③
④
<Details>
1) ① : The reference white plate's reading at the wavelength with gain = 1 (A/D value)
2) ② : Initial setting ratio of light intensity
3) ③ : Current ratio of light intensity
How to calculate ratio of light intensity:
Ratio of light intensity = the reference white plate's reading at a wavelength / sum of the reference
white plate's reading of each wavelength
4) ④ : Fluctuation ratio of light intensity : Fluctuation ratio between initial settings and current data
How to calculate fluctuation ratio:
Fluctuation ratio [%] = (current light intensity ratio - initial ratio of light intensity) / current light
intensity ratio
8.1.3 Sampler
8.1.3.1 Leak check
Printout example)
8.1.4 Slide
8.1.4.1 Transfer test
(a) Select [4. Slide] and press the ENTER key.
8.1.5 PF
8.1.5.1 PF Leak check
Printout example)
①
②
③
④
<Details>
1) ① Error information of the lot identification:
If the analyzer cannot detect the slide (for example, cartridges are not loaded), the message
"ERR: No slide found" will be printed out.
Printout example)
(e) Press the STOP key to quit.
①
②
<Details>
1) ① Error information:
ERR:----- Slide identification successfully completed
ERR: No slide found The analyzer cannot detect slides.
ERR: Dot detect The analyzer cannot detect normal format of dots.
ERR: Slide lot parity The analyzer could detect normal format of dots successfully, but the
parity errors for the slide code and the lot code occurred.
ERR: Slide code parity The analyzer could detect normal format of dots successfully, but the
parity error for the slide code occurred.
ERR: Lot data parity The analyzer could detect normal format of dots successfully, but the
parity error of the lot code occurred.
2) ② Reading results
S: Slide code
L: Lot code
D: Direction of the reading (0: Normal direction, 1: Reverse direction of PM slide transfer)
8.1.7 Printer
8.1.7.1 Printer test
(a) Select [7. Printer] and press the ENTER key.
Printout example)
8.1.8 Motor
8.1.8.1 Rotation test
(a) Select [8. Motor] and press the ENTER key.
Example) HP return
Base
(2) How to set the dial gauge on the analyzer:
Set the gauge as shown in the left.
(3) Measurement
Measure the height Measure the heights (5 points) of the slide
of the slide cartridge cartridge positions (A - E).
Set on the guide plate. setting position. Make sure that the heights are within the range
between -0.2mm and +0.4mm.
CF Card
S2
S3
S4
TP6 CPU
TP2 TP4 GND TP7
CP70A board
TP1
D8(3.3V)
D6(V-)
D5(V+)
D7(VCC)
D10(-5V)
8.3.1.1 Checking LED lighting
Check all LEDs (D5, D6, D7, D8, D10) on the CP70A
board lighting when the power is on.
D5(3.3V)
S6
CPU CPU
S3 S5
D1(V+)
D3(V-)
D4(VCC)
DR70A board
9. Troubleshooting
9.1 Reviewing Error Logs
The analyzer records a maximum of 100 movement logs.
The analyzer is able to print out the recorded movement logs in order from the latest by using Mode
49.
[Keyboard operation]
[MODE] > [4] > [9] > [ENTER]
Printout
Description
message
H Testing value exceeds the upper limit of the preset reference interval.
L Testing value falls below the lower limit of the preset reference interval.
> Testing value exceeds the upper limit of the determination range.
< Testing value falls below the lower limit of the determination range.
Testing value is outside of the determination range and in the qualitative range.
@
IMPORTANT: Testing value might be incorrect. Rerun the test.
Temperature control error
+, -, $ IMPORTANT: Testing value might be incorrect. Refer to the related troubleshooting
pages and rerun the test.
Fluctuation of light source intensity
*,? IMPORTANT: Testing value might be incorrect. Refer to the related troubleshooting
pages and rerun the test.
Unable to calculate the test result due to the transfer error or abnormal readout of
E
the photometer.
Abnormal high testing value. The glucose concentration of the sample is too high in
&
CRP test.
The validity term of the slide has expired.
For immuno-chemical tests, the validity term of the slide or the validity term of the
# calibration has expired.
IMPORTANT: Testing value might be incorrect. Refer to the related troubleshooting
pages and rerun the test.
(2) Warnings
Code Description
W030 Low light intensity
Read slide bar-code information does not correspond to the
W040
specimen type setting of the analyzer.
W060 Insufficient sample
W061 Insufficient calibrator
W070 Interference filter malfunction
(3) Errors
FDC7000 Service Manual 11-04-01 9-3
9. Troubleshooting
Code Descriptions
E035 Errors related to photometer
E036 Errors related to the reference black plate readings
E050 Burned-out light source lamp
Code Descriptions
E0900 - 2 Interference filter operation error
E1000 - 12 Sampler vertical operation error
E1100 - 2 Sampler rotational operation error
E1200 - 2 Syringe operation error
E1300 - 3 Errors related to PF
E1400 - 2 Transfer change motor error
Printout Examples:
Printout Example:
Check Points:
◆ Measuring the resistance of the thermistor: Open the rear panel and measure the resistance.
◆ Access to the thermistor: In the upper incubator
Printout Example:
Check Points:
◆ To check the incubator cable connection: Open the rear panel and measure the resistance of the
incubator cable.
◆ Access to the incubator cable: In the upper incubator
(Check1) Measure the resistance of the thermistor:Refer to Section 9.3.106 "Code: E1502".
(Check2) Check the room temperature: Use Mode 103 to display the room temperature that the analyzer
is recognizing.
(Check3) Unplug and then plug in the incubator connector again.
Restart the analyzer.
Printout Example:
Check Points:
◆ To check the incubator cable connection: Open the rear panel and measure the resistance.
◆ Access to the incubator cable: In the upper incubator
(Check1) Measure the resistance of the thermistor: Refer to Section 9.3.106 "Code: E1502".
(Check2) Check the room temperature: Use Mode 103 to display the room temperature that the analyzer
is recognizing.
(Check3) Unplug and then plug in the incubator connector again.
Restart the analyzer.
Printout Example:
Check Points:
◆ Access to the light source lamp: Open the light source cover.
◆ Access to the RWP: Remove the incubator block and then the RBP/RWP ASSY.
(Check1) Check the cumulative illumination time of the lamp using Mode 23.
(Check2) Check the lamp unit and the interference filter. (Proper mounting, no loose screws, no stain, no
dust)
(Check3) Check the RBP/RWP and the photometer head. (Proper mounting, no loose screws, no stains,
no dust)
(Check4) Check the lamp voltage is within the acceptable range. Refer to Section 8.3.3 "Voltage Check of
the Power Supply".
Printout Example:
Check Points:
◆ Access to the light source lamp: Open the light source cover.
◆ Access to the RWP: Remove the incubator block and then the RBP/RWP ASSY.
(Check1) Check the cumulative illumination time of the lamp using Mode 23.
(Check2) Check the lamp unit and the interference filter. (Proper mounting, no loose screws, no stain, no
dust)
(Check3) Check the RBP/RWP and the photometer head. (Proper mounting, no loose screws, no stains,
no dust)
(Check4) Check the lamp voltage is within the acceptable range. Refer to Section 8.3.3 "Voltage Check of
the Power Supply".
(Check5) Check the degradation of the fiber cable.
(Check6) Check the LHA-AMP board.
(Check7) Check the CP70AP board.
Printout Example:
Check Points:
(Check1) Refer to each section for abnormal readout (EFF01 - EFF0D). Or, check the time course data.
(Check2) Refer to each section for slide transfer errors (E0400 - E0402).
Printout Example:
Check Points:
(Check1) Check the sample and perform the test that requires dilution.
Printout Example:
Check Points :
(Check1) Check the valid term of the QC card.
(Check2) Check the calibration log (date, valid term) for the immuno-chemical tests. Refer to Mode 61.
Check Points :
(Check1) Check the sample fluid.
(Check2) Perform the leak test using Mode 42.
(Check3) Analyze the time course data.
ERR = ***
Error code for CL
Error code for K
Error code for Na
Error codes ( * ) will be displayed with numbers 0-8 and each description is listed below.
Code Details
0 No problem
1 Drift error
2 Impedance error
Outside of the measurement range (This is not an analyzer
3
malfunction.)
4 Drift error and impedance error
5 Impedance error and outside of the measurement range
6 Drift error and outside of the measurement range
Drift error, impedance error, and outside of the measurement
7
range
8 Impossible measurement
The acceptable range of the drift error [The values in the parentheses are for urine samples.]
4U +
8
8U +
4T
2/UNKFG 8T
Rr ( K ) = 10 M Ω ....(4)
Rr ( CL ) = 100 K Ω ....(5)
Substituting these into the equation (2) gives:
Rs ( Na ) = 10 M Ω × ( V – Vs ) ⁄ ( 208 mV – V )
Rs ( K ) = 10 M Ω × ( V – Vs ) ⁄ ( 208 mV – V )
Rs ( CL ) = 100 K Ω × ( V – Vs ) ⁄ ( 208 mV – V )
Using these formulas, the analyzer calculates the slide impedance.
The analyzer determines as normal if the calculated impedances are between 0.1-fold and 10-fold
of the standard impedance (Na: 10MΩ, K:10MΩ, CL:100kΩ).
In short, acceptable ranges are listed below.
Na, K : 1M - 100M Ω
CL: 10K - 1MΩ
If the calculated impedance is outside of the range, the impedance error is printed on the test
result. (Example: ERR - 222)
Check Points: High impedance results indicate that effective circuit is not formed on the slide.
Sample and/or reference fluid may not be sufficiently dispensed into a slide. Check the following:
- Aspirated fluids (sample and reference fluid) in the tips are almost equal in volume.
- Check the spotting process that each fluid is dispensed into the spotting holes on the slide.
- Replace the O-rings if the analyzer cannot aspirate fluids normally.
- Check the spotting position onto the slide. Adjust it if necessary.
Check Points:
(Check1) Check if the spotting process was performed normally.
(Check2) Aspirated fluids (sample and reference fluid) in the tips are almost equal in volume. Check the
spotting process that each fluid is dispensed into the spotting holes on the slide.
(Check3) The test result may be affected by the coexisting substances in the sample. Dilute the sample
with purified water and rerun the test.
Error Description:
RWP readout (400 nm, gain=1) is within 19.8 - 22.1 [mV].
Recovery:
Possible Causes:
1. Degraded light source (life end).
2. Degraded interference filter
3. Malfunction of the RWP.
4. Malfunction of the power supply
5. Defective fiber cable
6. Malfunction of the LHA-AMP board
7. Malfunction of the CP70A board
8. Step out of the incubator rotation
Check Points:
◆ Access to the light source lamp: In the lamp house
(Check1) Check the cumulative illumination time of the lamp using Mode 23. Replace the lamp.
(Check2) Clean the lamp unit and the interference filter.
(Check3) Clean the RBP/RWP and the photometer head.
(Check4) Check the lamp voltage is within the acceptable range. (Measure the voltage at the lamp
connector using a circuit tester.) "Voltage Check of the Power Supply"
(Check5) Check the degradation of the fiber cable.
(Check6) Check the LHA-AMP board.
(Check7) Check the CP70A board.
Error Description:
Read slide code information does not correspond to the specimen type setting of the analyzer.
・W slide (for whole blood) and P slide (for serum, plasma) are set together in a slide cartridge.
・P slides are set on a slide cartridge when the specimen type W is selected in the sample
programming.
Recovery:
Rerun the test after checking the sample type programmed in the analyzer and the slide type.
Possible Causes:
1. Sample type programming error
2. Slide loading error
Check Points:
(Check1) Check the sample type programmed in the analyzer.
(Check2) Check the slide type on the slide cartridge.
Error Description:
Although the sample/calibrator surface is detected, but the sampling volume is insufficient to
aspirate. Or during continuous sampling, the sample/calibrator volume became insufficient for the
next sllide.
Recovery:
Check the sample/calibrator volume. Rerun the test.
Possible Causes:
1. Sample volume is less than the lower limit to aspirate.
2. Clogging of the piping system, or sample surface detecting failure caused by leakage of the
piping system
3. Malfunction of the PRES4 board
4. Improper adjustment (sampling position)
5. Cable disconnection
6. Malfunction of the DR70A board
Check Points:
◆ Access to the PRES4 board: Remove the sampler nozzle cover.
(Check1) Check the sample volume. Check if the sample rack selecting matches the sample tube type.
(Check2) Check clogging of the piping system. Check clogging using Mode 42 (leak check).
If the analyzer aspirated the liquid into the nozzle:
- Remove the sampler nozzle cover.
- Disconnect the tube from the nozzle and blow air from the pipe of the nozzle to remove the
liquid.
(Check3) Check the PRES4 board.
Check the LED on the board is lit when a tip is not set on the nozzle.
Check the LED blinks while tapping the orifice of the nozzle with a finger.
(Check4) Check the adjustment of the sampling position. Refer to Section 7.2.9 "Suction".
(Check5) Check the cable connection.
PRES4 board
CN1 CN1
straight straight
(PRES1)
Error Description:
The analyzer has detected degradation of the Interference filter during the gain setting process.
400nm: Rate of the degradation is over 80%.
Others: Rate of the degradation is over 50%.
* Refer to Section 8.1.2.3 "Deterioration check of the interference filter".
Recovery:
It is necessary to set default values for detecting degradation after the replacement. ("7.2.11
Filter")
Possible Causes:
1. Degraded interference filter
2. Malfunction of the RWP
3. Malfunction of the power supply
4. Malfunction of the LHA-AMP board
5. Malfunction of the CP70A board
Check Points:
◆ Access to the light source lamp: In the lamp house
◆ Access to the interference filter: In the lamp house
Error Description:
The CTS signal is still set.
Recovery:
Possible Causes:
1. Malfunction of the cable
2. Malfunction of the host computer
3. Malfunction of the CP70A or DR70A board
4. Cable disconnection
Check Points:
◆ Access to the CP70A and DR70A board: Remove the rear cover.
1 3
DR70A board RS232C port
2 2
CN13 COM2
3 7
(25Pin)
4 4
5 5
6 1
7 25
Error Description:
Illegal interrupt has occurred.
Recovery:
Possible Causes:
1. Malfunction of the CP70A or DR70A board
2. Malfunction of the software
Check Points:
◆ Access to the CP70A and DR70A board: Remove the rear cover.
Error Description:
The analyzer could not send BCC.
Recovery:
Possible Causes:
1. Incompatible protocol
2. Malfunction of the cable
3. Malfunction of the host computer
4. Malfunction of the CP70A or DR70A board
5. Cable disconnection
Check Points:
◆ Access to the CP70A and DR70A board: Remove the rear cover.
(Check1) Check the protocol compatibility between the host computer and the analyzer.
To change the communication parameters of the analyzer, use Mode 43.
(Check2) Check the communication cable. Check the cable specifications.
(Check3) Check the host computer condition. (Ready to receive data?)
(Check4) Check the CP70A and DR70A board.
(Check5) Check the cable connection.
1 3
DR70A board RS232C port
2 2
CN13 COM2
3 7
(25Pin)
4 4
5 5
6 1
7 25
Error Description:
The analyzer stops transmitting during the transmission process.
Recovery:
Possible Causes:
1. Malfunction of the cable
2. Malfunction of the host computer
3. Malfunction of the CP70A or DR70A board
4. Cable disconnection
Check Points:
◆ Access to the CP70A and DR70A board: Remove the rear cover.
1 3
DR70A board RS232C port
2 2
CN13 COM2
3 7
(25Pin)
4 4
5 5
6 1
7 25
W094 - W098
Error Description:
W094: Overrun error has occurred.
W095: Framing error has occurred.
W096: Parity error has occurred.
W097: Incompatible BCC
W098: The signal BCC has not been received.
Movement after Error:
The analyzer stops communication.
Recovery:
Possible Causes:
1. Incompatible protocol
2. Malfunction of the cable
3. Malfunction of the host computer
4. Malfunction of the CP70A or DR70A board
5. Cable disconnection
Check Points:
◆ Access to the CP70A and DR70A board: Remove the rear cover.
(Check1) Check the protocol compatibility between the host computer and the analyzer.
To change the communication parameters of the analyzer, use Mode 43.
(Check2) Check the communication cable. Check the cable specifications.
(Check3) Check the host computer condition. (Ready to receive data?)
(Check4) Check the CP70A and DR70A board.
(Check5) Check the cable connection.
1 3
DR70A board RS232C port
2 2
CN13 COM2
3 7
(25Pin)
4 4
5 5
6 1
7 25
Error Description:
W110: No tip has been detected for the sample nozzle after tip pickup.
W111: No tip has been detected for the reference fluid nozzle after tip pickup.
Recovery:
To start the tests, press the START key. To complete the tests, press the STOP key. (Cancels the
programmed sampling completely.)
Possible Causes:
1. Faulty sensor (TP70A)
2. Cable disconnection
3. Malfunction of the CP70A board
4. No tips on the tip rack.
5. Malfunction of the LED optic axis
Check Points:
◆ Access to the TP70A: Remove the sampler (nozzle) cover.
◆ Access to the CP70A board: Remove the rear cover.
1 1
CP70A board TP70A board
2 2
CN2 CN1
FXCN1
FXCN2
3 3
IFTP
4 4
(TP70A)
Error Description:
W115: A tip is being detected on the sampler nozzle after tip ejection.
W116: A tip is being detected on the reference fluid nozzle after tip ejection.
Recovery:
Press the START key to eject the tip and start the tests.
Press the STOP key to eject the tip and complete the tests. (Cancels the programmed sampling
completely.)
NOTE: Remove the tip by hand if the same error occurred.
Possible Causes:
1. Faulty sensor (TP70A)
2. Cable disconnection
3. Malfunction of the CP70A board
4. Malfunction of the LED optic axis
1 1
CP70A board TP70A board
2 2
CN2 CN1
FXCN1
FXCN2
3 3
IFTP
4 4
(TP70A)
Error Description:
A tip is being detected after tip ejection of the power-on initialization.
Recovery:
Remove the tip by hand and press the START key. The analyzer will perform tip ejection process.
Possible Causes:
1. Faulty sensor (TP70A)
2. Cable disconnection
3. Malfunction of the CP70A board
Check Points:
◆ Access to the TP70A: Remove the sampler (nozzle) cover.
◆ Access to the CP70A board: Remove the rear cover.
1 1
CP70A board TP70A board
2 2
CN2 CN1
FXCN1
FXCN2
3 3
IFTP
4 4
(TP70A)
Error Description:
When using PF, observed pressure was out of the standard pressure curve.
Threshold of detecting: The pressure was out of the standard pressure curve more than 10mmHg
for 8 seconds.
Recovery:
Possible Causes:
1. Abnormal sample
2. Malfunction of the PF
3. Malfunction of the PF suction pad
4. Malfunction of the PF tube
5. Leakage
6. Malfunction of the PF piping system
7. Malfunction of the PRES2 board
8. Cable disconnection
9. Malfunction of the PF valve
10. Malfunction of the PF pump
11. Malfunction of the DR70A board
Check Points:
◆ Access to the PRES2 board: Remove the PF pump Assy.
◆ Access to the CP70A board: Remove the rear cover.
IFPRS2
CP70A board 25 1 PRES2 board
CN2 26 2 COM1
27 3 (PRES2)
29 5
30 6
31 7
32 8
Error Description:
The CCD sensor has detected that a PM slide is incorrectly positioned in the slide cartridge.
Recovery:
After completing the sampling process, set the PM slide in the right direction to rerun.
Possible Causes:
1. Incorrect slide loading into the slide cartridge
2. Slide (printed information) malfunction
3. Malfunction of the LP70A board
Check Points:
◆ Access to the LR70A board: Remove the sample disk.
Error Description:
Due to abnormal volume of the reference fluid, the analyzer could not perform the PM tests for this
sample.
Recovery:
Replace the reference fluid and rerun the test.
Possible Causes:
NOTE: Before printing this warning, error messages related to reference fluid would have already
been printed out.
1. Reference fluid volume is under the lower limit to aspirate.
2. The reference fluid is beyond the proper volume.
Check Points:
(Check1) Perform troubleshooting for the error message related to reference fluid which has already
printed out before this warning.
Error Description:
When performing tests that require dilution, the number of remaining mixing cups is insufficient.
* When the dilution factor for CRP is over 21, the required number of remaining cups is 2 or
more.
Recovery:
Replace mixing cups to rerun.
Possible Causes:
1. Insufficient remaining mixing cups
Check Points:
(Check1) Check the number of the remaining mixing cups indicated on the LCD.
Error Description:
When performing tests that require dilution, the analyzer could not detect mixing cups.
When the sample nozzle with a tip moved to the mixing cup detecting position, the sensor (PC20)
could not detect the interrupter.
Recovery:
Replace mixing cups to rerun.
Possible Causes:
1. Operation mistake of replacing mixing cups (Mistaking L for R (or R for L) when replacing a
mixing cup, or forgotten to replace)
2. Abnormal movement of the sample nozzle motor
3. Tip drop-out, or wrong setting of mixing cups
4. Improper adjustment for the mixing cups detecting position
5. Cable disconnection
6. Malfunction of the DR70A board
7. Faulty sensor
(Check1) Check the mixing cups. Is the mixing cups properly set?
(Check2) Check the sample nozzle vertical movement.
Is there any irregular movement during vertical motion? Refer to Section 8.1.8 "Motor".
Check the sensor (PC20) function. Refer to Section 8.1.1.3 "HP (home position) sensor".
(Check3) Check the tip fitting. (If the tip drops out)
Check the O-ring.
Check the tip pickup position adjustment. Refer to Section 7.2.6 "Tip Pickup".
(Check4) Check the mixing cups detecting position. Refer to Section 7.2.8 "Mixing Cups".
(Check5) Check the cable connection.
13 1(+5V)
FXCN1
FXCN2
IFPCD
14 2(GND)
PC20
DR70A board 3(PHIN)
15 PC20
CN8 4(GND)
16
1 1 1(A)
CP70A board M8
3 2 2(/A)
CN7
FXCN1
FXCN2
IFM8,1
5 3 3(B)
M8
7 4 4(/B)
Error Description:
The analyzer stopped the tests that require dilution due to the mixing cups shortage.
Recovery:
Replace mixing cups to rerun.
Possible Causes:
1. Insufficient remaining mixing cups
Check Points:
(Check1) Check the number of the remaining mixing cups indicated on the LCD.
Diluent position
Error Description:
The analyzer stopped the tests that require dilution due to the diluent shortage.
Recovery:
Replace the diluent which is indicated on the printout and rerun the test.
Possible Causes:
NOTE: Before printing this warning, error messages related to diluent would have already been
printed out.
1. Diluent volume is less than the lower limit to aspirate.
2. The diluent is beyond the proper volume.
Check Points:
(Check1) Perform troubleshooting for the error message related to diluent which has already be printed
out before this warning.
Slide code
(Ex. GLU-PS=1050)
Error Description:
There is no QC information for the detected slide.
Recovery:
Read the QC card for the detected slide to rerun.
When this warning occurs for PM tests, all QC cards of test menus for the PM slide should be
read.
Possible Causes:
1. The QC card has not been read.
2. Dirty slide detecting part (CCD).
Check Points:
(Check1) Check the QC information for the test by using Mode 29.
(Check2) Clean the slide detecting part.
Error Description:
The analyzer could not identify the slide information.
Recovery:
Perform the test for the slide again.
Possible Causes:
1. Slide (printed information) malfunction
2. Dirty slide detecting part (CCD)
3. The unit was exposed to bright light.
Check Points:
◆ Access to the slide detecting part for cleaning
Turn the sample disk to the sampling position for Sample A and remove the slide cartridge of Sample A.
Slide code
Error Description:
The calibration for a detected immuno-chemical test slide has not been performed.
Recovery:
Perform calibration for the immuno-chemical test slide.
Possible Causes:
Check Points:
(Check1) Check if the calibration for the slide lot has been performed.
Error Description:
W190: A slide that does not require calibration has been detected on the slide cartridge in
calibration process.
W191: A slide that is different from the designated slide lot has been detected on the slide
cartridge in calibration process.
Recovery:
Perform the calibration by setting the slide that requires calibration.
Possible Causes:
Check Points:
(Check1) Check the slide lot No. which have already been read using Mode 29.
Error Description:
The sample bar-code reader is not connected to the analyzer.
Recovery:
After connecting the cable of the sample bar-code reader, turn on the analyzer.
If the sample bar-code reader cannot be operated, change the setting by Mode 46 to set the
sample bar-code reader for disuse.
Possible Causes:
1. Disconnection of the sample bar-code reader
2. Malfunction of the sample bar-code reader
3. Cable disconnection
4. Malfunction of the DR70A board
Check Points:
◆ Access to the sample bar-code reader: Connector COM2 on the rear panel
1 3
CP70A board 2 2 RS232C port Sample
CN13 3 7 COM2 bar-code
4 4 (25pin) reader
5 5
6 1
7 25
Error Description:
W201: The sample bar-code reader has not detected a bar-code.
W202: The sample bar-code reader has detected a bar-code, but cannot convert to a code.
Recovery:
Read a bar-code again after pressing the ID key.
Possible Causes:
1. Faulty sample bar-code label
Check Points:
(Check1) Check the bar-code label.
Error Description:
The sample bar-code reader is not ready to read.
Recovery:
Read a bar-code again after pressing the ID key.
Possible Causes:
1. Malfunction of the sample bar-code reader
Check Points:
(Check1) Check the sample bar-code reader.
Error Description:
W300: No response from the ticket printer. (The CTS signal does not become low.)
W301: No response from the ticket printer.
Recovery:
Check the communication cable and the power cable of the ticket printer. Then turn on the ticket
printer and the analyzer.
Possible Causes:
1. Disconnection of the ticket printer cable.
2. Faulty DIP SW settings of the ticket printer
Check Points:
(Check1) Check the communication cable.
(Check2) Check the DIP SW settings of the ticket printer.
Error Description:
Incorrect communication settings for the ticket printer
Recovery:
Check the Mode 46 settings.
Possible Causes:
1. Incorrect communication settings for the ticket printer.
Check Points:
(Check1) Check the communication settings using Mode 46.
Error Description:
The ticket printer cover is open.
Recovery:
Close the cover. (The ticket printer resumes printing data.)
Possible Causes:
1. The ticket printer cover is open.
Check Points:
(Check1) Check the ticket printer cover is closed.
Error Description:
W305: Mechanical error of the ticket printer
W306: Malfunction of the ticket printer
Recovery:
Turn the power of the ticket printer off and on, and then turn on the analyzer.
Possible Causes:
1. Malfunction of the ticket printer
Check Points:
(Check1) Check the ticket printer.
Error Description:
W1520: Room temperature is low (out of the specification) (below 13 degrees centigrade)
W1521: Room temperature is high (out of the specification) (beyond 43 degrees centigrade)
Recovery:
Possible Causes:
1. Abnormal environmental temperature
2. The analyzer body does not reach room temperature. (Especially, in case of installation)
3. Malfunction of the environmental temperature sensor (RAC board)
4. Malfunction of the CP70A board
Check Points:
◆ Access to the CP70A board: Remove the rear cover.
◆ Access to the RAC board: Remove the sample disk.
(Check1) Check the room temperature is within the specification (15 to 32 degrees centigrade).
(Check2) Check the cable connection. Check the environmental temperature sensor.
17 8
CP70A board 18 9 RAC board
IFRAC
CN2 19 10 CN1
20 11
The relations between the voltages (TP65 and TP66 on the CP70A board) and temperature/
humidity are shown below.
TP65 (temperature) : 0 - 5 [V] > 0 - 50 [ ℃ ]
TP66 (humidity) : 0 - 5 [V] > 0 - 100 [%]
RWP readout
Error Description:
When the analyzer performs gain setting, RWP readout (400 nm, gain=1) exceeds 198 [mV].
Recovery:
Possible Causes:
1. Degraded interference filter
2. Malfunction of the RWP.
3. Malfunction of the power supply
4. Malfunction of the LHA-AMP board
5. Malfunction of the CP70A board
Check Points:
(Check1) Check the interference filter.
(Check2) Check if the RBP/RWP is mounted properly.
(Check3) Check the voltage of the lamp power source is within the acceptable range.
(Measure the voltage at the lamp connector with a circuit tester.)
Refer to Section 8.3.3 "Voltage Check of the Power Supply".
(Check4) Check the LHA-AMP board.
(Check5) Check the CP70AP board.
Error Description:
When the analyzer performs gain setting, the difference between the RBP readout (600 nm,
gain=N) and the readout of light shielding position exceeds 15 [mV].
Recovery:
Possible Causes:
1. Malfunction of the RBP
2. Degraded interference filter
3. Malfunction of the power supply
4. Malfunction of the LHA-AMP board
5. Malfunction of the CP70A board
Check Points:
(Check1) Check if the RBP/RWP is mounted properly. Clean the RBP/RWP and the photometer.
(Check2) Check the interference filter.
(Check3) Check the voltage of the lamp power source is within the acceptable range.
(Measure the voltage at the lamp connector with a circuit tester.)
Refer to Section 8.3.3 "Voltage Check of the Power Supply".
(Check4) Check the LHA-AMP board.
(Check5) Check the CP70AP board.
Error Description:
When the analyzer performs gain setting, RWP readout (400 nm, gain=1) is less than 19.8 [mV].
Recovery:
Power off → Replace lamp → Power on
Possible Causes:
1. Burned out lamp
2. Degraded interference filter
3. Malfunction of the RWP
4. Malfunction of the power supply
5. Defective fiber cable
6. Malfunction of the LHA-AMP board
7. Malfunction of the CP70A board
Check Points:
(Check1) Open the disposal box and the lamp unit cover. Check if the lamp is lit at the initializing process
after the power is turned on.
(Check2) Check the interference filter.
(Check3) Check the voltage of the lamp power source is within the acceptable range.
(Measure the voltage at the lamp connector with a circuit tester.)
Refer to Section 8.3.3 "Voltage Check of the Power Supply".
(Check4) Check the LHA-AMP board.
(Check5) Check the CP70AP board.
Error Description:
E0110: Difference of the air pressures in the piping system between pre-aspiration and post-
aspiration has exceeded the threshold level to detect clogging during the sample pre-aspirating
process.
E0111: Difference of the air pressures in the piping system between pre-aspiration and post-
aspiration has exceeded the threshold level to detect clogging during the sample aspirating
process.
Recovery:
Possible Causes:
1. Fibrin deposit
2. Clogging of the tip
3. Clogging of the piping system
4. Malfunction of the PRES4 board
5. Malfunction of the CP70A board
6. Cable disconnection
Error Description:
E0112: Difference of the air pressures in the piping system between pre-aspiration and post-
aspiration has exceeded the threshold level to detect clogging during the sample spotting
process.
E0113: Difference of the air pressures in the piping system between pre-aspiration and post-
aspiration has exceeded the threshold level to detect clogging during the pre-dispensing process.
Recovery:
Possible Causes:
1. Fibrin deposit
2. Clogging of the tip
3. Clogging of the piping system
4. Malfunction of the PRES4 board
5. Malfunction of the CP70A board
6. Cable disconnection
Error Description:
The analyzer could not detect the sample surface.
Recovery:
Possible Causes:
1. The sample has not been set in the sample rack.
2. Malfunction of the PRES4 board
3. Leakage or clogging of the piping system
4. Clogging of the nozzle
5. O-ring damage
6. Syringe malfunction
7. Cable disconnection
8. Malfunction of the CP70A board
9. Malfunction of the RAC board
(Check1) Make sure that the sample rack type matches the actual sample tube.
(Check2) Check the PRES4 board.
・Check the LED on the board is lit when a tip is not set on the nozzle.
・Check the LED blinks while tapping the orifice of the nozzle with a finger.
(Check3) Check clogging of the piping system.
・Select Mode 42 for leak check.
Make sure there is no material which could clog the tubes or the pipes, particularly at the joints
of the tubes and the pipes.
・If the analyzer aspirated the liquid into the nozzle:
- Remove the sampler nozzle cover.
- Disconnect the tube from the nozzle and blow air from the pipe of the nozzle to remove the
liquid.
(Check4) Make sure that the O-ring does not have any damage.
(Check5) Check the syringe.
(Check6) Check the adjustment of "Sample disk suction height". Refer to Section 7.2.9.1 "Sample disk
suction height".
(Check7) Check the cable connection.
CN1 CN1
(PRES1)
Error Description:
E0121: Difference of the air pressures in the piping system between pre-aspiration and post-
aspiration has exceeded the threshold level to detect clogging during the diluent aspirating
process.
E0122: Difference of the air pressures in the piping system between pre-aspiration and post-
aspiration has exceeded the threshold level to detect clogging during the diluent dispensing
process.
Recovery:
Possible Causes:
1. Clogging of the tip
2. Clogging of the piping system
3. Malfunction of the PRES4 board
4. Malfunction of the CP70A board
5. Cable disconnection
Diluent position
Error Description:
The analyzer could not detect the diluent surface.
Recovery:
Possible Causes:
1. The diluent has not been set in the sample rack.
2. Malfunction of the PRES4 board
3. Leakage or clogging of the piping system
4. Clogging of the nozzle
5. O-ring damage
6. Syringe malfunction
7. Cable disconnection
8. Malfunction of the CP70A board
CN1 CN1
(PRES1)
Error Description:
E0124: Difference of the air pressures in the piping system between pre-aspiration and post-
aspiration has exceeded the threshold level to detect clogging during the diluted sample
aspirating process.
E0125: Difference of the air pressures in the piping system between pre-aspiration and post-
aspiration has exceeded the threshold level to detect clogging during the diluted sample spotting
process.
Recovery:
Possible Causes:
1. Clogging of the tip
2. Clogging of the piping system
3. Malfunction of the PRES4 board
4. Malfunction of the CP70A board
5. Cable disconnection
Error Description:
E0127: Difference of the air pressures in the piping system between pre-aspiration and post-
aspiration has exceeded the threshold level to detect clogging during the reference fluid aspirating
process.
E0128: Difference of the air pressures in the piping system between pre-aspiration and post-
aspiration has exceeded the threshold level to detect clogging during the reference fluid spotting
process.
Recovery:
Possible Causes:
1. Clogging of the tip
2. Clogging of the piping system
3. Malfunction of the PRES4 board
4. Malfunction of the CP70A board
5. Cable disconnection
Error Description:
The analyzer could not detect the reference fluid surface.
Recovery:
Possible Causes:
1. The reference fluid has not been set in the reference fluid holder.
2. Malfunction of the PRES4 board
3. Leakage or clogging of the piping system
4. Clogging of the nozzle
5. O-ring damage
6. Syringe malfunction
7. Cable disconnection
8. Malfunction of the CP70A board
CN1 CN1
(PRES1)
Error Description:
The air pressure in the piping system has exceeded the threshold level during the pre-aspiration
process of PF filtering.
Recovery:
Possible Causes:
1. Malfunction of the PF tube
2. Malfunction of the piping system
3. Malfunction of the PF solenoid valve
4. Malfunction of the PRES2 board
5. Cable disconnection
IFPRS2
CP70A board 25 1 PRES2 board
CN2 26 2 COM1
27 3 (PRES2)
29 5
30 6
31 7
32 8
Error Description:
When the analyzer gets a reference data of the PF reference plate, the voltage of the sample level
detection sensor is out of the range.
* Adjustment range of the sample level detection sensor: 3.0 (V) +/- 50(mV)
Recovery:
If it is unable to recover the error, the analyzer can be operated on the condition of "No PF unit
mode" by setting the DIP-SW on the CP70A board.
Refer to Section 6.2.1 "CP70A Board".
Possible Causes:
1. Dirty (stained) reference white plate
2. Dirty sample level detection sensor (PSS board)
3. Malfunction of the LSAMP board
4. Cable disconnection
5. Malfunction of the CP70A board
Error Description:
In the sample level detecting process of PF, the sample liquid has reached to the sensor (soaked).
Recovery:
If it is unable to recover the error, the analyzer can be operated on the condition of "No PF unit
mode" by setting the DIP-SW on the CP70A board.
Refer to Section 6.2.1 "CP70A Board".
Possible Causes:
1. Dirty (stained) reference white plate
2. Exposed to bright light (incandescent lighting, sunlight)
3. Malfunction of the sample level detection sensor (PSS board)
4. Malfunction of the LSAMP board
5. Cable disconnection
6. Malfunction of the CP70A board
Error Description:
The analyzer could not perform PF filtering due to the occurrence of the following errors:
- Errors for the PF unit operation (especially the sensor) have occurred.
- The analyzer has detected a PF sample rack although the setting is no PF unit on the analyzer.
Recovery:
Possible Causes:
1. Sample rack setting error
2. Malfunction of the RAC board
3. Malfunction of the CP70A board
Check Points:
◆ Access to the RAC board: Remove the sample disk.
◆ Access to the CP70A board: Remove the rear cover.
(Check1) When other errors related to the PF sensor occurred, refer to the error description and solve it.
(Check2) Check the analyzer type (PF unit built-in or not) and the sample rack identification.
Refer to Section 8.1.1.2 "Rack sensor".
(Check3) Check the CP70A board.
Error Description:
A PF card has not been read into the analyzer.
- The E0137 error indicates that the analyzer has not performed the sample filtering process for the
printed sample position.
Recovery:
Possible Causes:
1. A PF card has not been read before tests.
Check Points:
(Check1) Use Mode 29 to print out the PF card information.
Error Description:
The sample fluid surface is beyond the upper limit.
Recovery:
Possible Causes:
1. The sample has not been set in the sample rack correctly.
2. Malfunction of the PRES4 board
3. Leakage or clogging of the piping system
4. Clogging of the nozzle
5. O-ring damage
6. Syringe malfunction
7. Cable disconnection
8. Malfunction of the CP70A board
9. Malfunction of the RAC board
(Check1) Make sure that the sample rack type matches the actual sample tube. (Make sure that there are
no damage or stains on the rack identification label.)
(Check2) Check the PRES4 board.
・Check the LED on the board is lit when a tip is not set on the nozzle.
・Check the LED blinks while tapping the orifice of the nozzle with a finger.
(Check3) Check clogging of the piping system.
・Select Mode 42 for leak check.
Make sure there is no material which could clog the tubes or the pipes, particularly at the joints
of the tubes and the pipes.
・If the analyzer aspirated the liquid into the nozzle:
- Remove the sampler nozzle cover.
- Disconnect the tube from the nozzle and blow air from the pipe of the nozzle to remove the
liquid.
(Check4) Make sure that the O-ring does not have any damage.
(Check5) Check the syringe.
(Check6) Check the adjustment of "Sample disk suction height". Refer to Section 7.2.9.1 "Sample disk
suction height".
(Check7) Check the cable connection.
CN1 CN1
(PRES1)
Error Description:
The diluent surface is beyond the upper limit.
Recovery:
Possible Causes:
1. The diluent has not been set in the sample rack correctly.
2. Malfunction of the PRES4 board
3. Leakage or clogging of the piping system
4. Clogging of the nozzle
5. O-ring damage
6. Syringe malfunction
7. Cable disconnection
8. Malfunction of the CP70A board
CN1 CN1
(PRES1)
Error Description:
The reference fluid surface is beyond the upper limit.
Recovery:
Possible Causes:
1. The reference fluid has not been set in the reference fluid holder correctly.
2. Malfunction of the PRES4 board
3. Leakage or clogging of the piping system
4. Clogging of the nozzle
5. O-ring damage
6. Syringe malfunction
7. Cable disconnection
8. Malfunction of the CP70A board
(Check1) Check the reference fluid tube settings using Mode 84.
(Check2) Check the PRES4 board.
・Check the LED on the board is lit when a tip is not set on the nozzle.
・Check the LED blinks while tapping the orifice of the nozzle with a finger.
(Check3) Check clogging of the piping system.
・Select Mode 42 for leak check.
Make sure there is no material which could clog the tubes or the pipes, particularly at the joints
of the tubes and the pipes.
・If the analyzer aspirated the liquid into the nozzle:
- Remove the sampler nozzle cover.
- Disconnect the tube from the nozzle and blow air from the pipe of the nozzle to remove the
liquid.
(Check4) Make sure that the O-ring does not have any damage.
(Check5) Check the syringe.
(Check6) Check the adjustment of "Sample disk suction height". Refer to Section 7.2.9.1 "Sample disk
suction height".
(Check7) Check the cable connection.
CN1 CN1
(PRES1)
Error Description:
The sampler was able to detect the diluent surface (E0143) or the reference fluid surface (E0144),
but the volume that the sampler will aspirate for spotting is insufficient.
Recovery:
Pour diluent or reference fluid into the tubes and rerun the tests.
Possible Causes:
1. Liquid volume is less than the lower limit to aspirate.
2. Clogging of the piping system, or sample surface detecting failure caused by leakage of the
piping system
3. Malfunction of the PRES4 board
4. Improper adjustment (Refer to Section 7.2.9.1 "Sample disk suction height".)
5. Cable disconnection
6. Malfunction of the DR70A board
(Check1) Check the diluent reference fluid volume. Check the tube settings in Mode 84 match the actual
tubes.
(Check2) Check clogging of the piping system. Check clogging using Mode 42 (leak check).
・If the analyzer aspirated the liquid into the nozzle:
- Remove the sampler nozzle cover.
- Disconnect the tube from the nozzle and blow air from the pipe of the nozzle to remove the
liquid.
(Check3) Check the PRES4 board.
・Check the LED on the board is lit when a tip is not set on the nozzle.
・Check the LED blinks while tapping the orifice of the nozzle with a finger.
(Check4) Check the adjustment of "Sample disk suction height". Refer to Section 7.2.9.1 "Sample disk
suction height".
(Check5) Check the cable connection.
CN1 CN1
(PRES1)
Error Description:
The analyzer could not detect the calibrator (CP) surface.
Recovery:
Possible Causes:
1. The calibrator has not been set in the sample rack correctly.
2. Malfunction of the PRES4 board
3. Leakage or clogging of the piping system
4. Clogging of the nozzle
5. O-ring damage
6. Syringe malfunction
7. Cable disconnection
8. Malfunction of the CP70A board
(Check1) Check if the calibrator bottles are set properly on the sample disk.
Check the remaining volume of the calibrator.
* Be sure to use the calibrator CP specified for the FDC7000.
(Check2) Check the PRES4 board.
・Check the LED on the board is lit when a tip is not set on the nozzle.
・Check the LED blinks while tapping the orifice of the nozzle with a finger.
(Check3) Check clogging of the piping system.
・Select Mode 42 for leak check.
Make sure there is no material which could clog the tubes or the pipes, particularly at the joints
of the tubes and the pipes.
・If the analyzer aspirated the liquid into the nozzle:
- Remove the sampler nozzle cover.
- Disconnect the tube from the nozzle and blow air from the pipe of the nozzle to remove the
liquid.
(Check4) Make sure that the O-ring does not have any damage.
(Check5) Check the syringe.
(Check6) Check the adjustment of "Sample disk suction height". Refer to Section 7.2.9.1 "Sample disk
suction height".
(Check7) Check the cable connection.
CN1 CN1
(PRES1)
Error Description:
The calibrator surface is beyond the upper limit.
Recovery:
Possible Causes:
1. The calibrators have not been set in the sample rack correctly.
2. Malfunction of the PRES4 board
3. Leakage or clogging of the piping system
4. Clogging of the nozzle
5. O-ring damage
6. Syringe malfunction
7. Cable disconnection
8. Malfunction of the CP70A board
CN1 CN1
(PRES1)
Error Description:
E0150: Auto gain setting error (The voltage of the sample level detection sensor is out of the
standard range.)
E0151: Offset data measuring error (abnormal response of the offset data measuring process)
E0152: Offset error (The offset data is beyond the peak value of the PF reference white plate.)
E0153: No peak detected (The peak value of the PF reference plate has not been detected.)
E0154: Base reading error (abnormal response of the base data measuring process)
E0155: LED control error (abnormal response of the LED control)
Recovery:
If it is unable to recover the error, the analyzer can be operated on the condition of "No PF unit
mode" by setting the DIP-SW on the CP70A board.
Refer to Section 6.2.1 "CP70A Board".
Possible Causes:
1. Dirty (stained) reference white plate
2. Malfunction of the sample level detection sensor (PSS board)
3. Malfunction of the LSAMP board
4. Cable disconnection
5. Malfunction of the CP70A board
6. Malfunction of the software
Error Description:
E0200: The home position sensor could not detect the interrupter after sending the command to
move during initialization. (The sensor is not detecting the interrupter.)
E0201: The home position sensor condition did not change after sending the command to move
during initialization. (The sensor is still detecting the interrupter.)
Recovery:
Possible Causes:
1. Faulty sensor (PC9)
2. Cable disconnection
3. Malfunction of the DR70A board
4. Faulty slide feed motor (M3)
5. Malfunction of the CP70A board
6. Improper timing belt tension
7. Presence of foreign matter
61 1(+5V)
IFPCA
62 2(GND)
PC3
DR70A board
63 3(PHIN) PC3
CN8
64 4(GND)
DR70A board 34 1
CN7 36 2 M3
M3,13
M3
38 3
40 4
Error Description:
The software could not control the feed motor.
Recovery:
Power off and on. Replace the board.
Possible Causes:
1. Malfunction of the CP70A board
2. Malfunction of the software
Check Points:
Error Description:
E0205: The home position sensor could not detect the interrupter after sending the command to
move during initialization. (The sensor is not detecting the interrupter.)
E0206: The home position sensor condition did not change after sending the command to move
during initialization. (The sensor is still detecting the interrupter.)
Recovery:
Possible Causes:
1. Faulty sensor (PC17)
2. Cable disconnection
3. Malfunction of the DR70A board
4. Faulty slide eject motor (M17)
5. Malfunction of the CP70A board
6. Improper timing belt tension
7. Presence of foreign matter
Check Points:
◆ Access to the PC17: Remove the main chassis (front) cover. The PC17 is mounted on the slide eject
unit.
◆ Access to the DR70A board: Remove the rear cover.
◆ Access to the CP70A board: Remove the rear cover.
1 1(+5V)
IFPCB
DR70A board 2 2(PHIN)
CN8 3 3(GND) PC17
3 1
DR70A board 2 2
CN6 4 3 M17
M17
7 4
5 5
8 6
Error Description:
The software could not control the feed motor.
Recovery:
Power off and on. Replace the board.
Possible Causes:
1. Malfunction of the CP70A board
2. Malfunction of the software
Check Points:
Error Description:
The A/D reading value during the gain setting (gain = n) is outside of the range (25800 - 30200).
Recovery:
Possible Causes:
1. Degraded light source.
2. Degraded interference filter
3. Malfunction of the RWP
4. Malfunction of the power supply
5. Defective fiber cable
6. Malfunction of the LHA-AMP board
7. Malfunction of the CP70A board
8. Loose connection
(Check1) Check the cumulative illumination time of the lamp using Mode 23.
(Check2) Clean the lamp unit and the interference filter.
(Check3) Clean the RBP/RWP and the photometer head.
(Check4) Check the lamp voltage is within the acceptable range.
(Check5) Check the degradation of the fiber cable.
(Check6) Check the LHA-AMP board.
(Check7) Check the CP70A board.
(Check8) Check for loose connection.
LAMP
power supply 1 IFLAMP 1
CN4 3 2
Error Description:
E0301: The A/D reading value of RBP during the gain setting (gain = n) exceeds 25800.
E0302: The A/D reading value (600nm) at the light shielding position during the gain setting
(gain = n) exceeds 25800.
Recovery:
Possible Causes:
1. Malfunction of the RBP/RWP
2. Degraded light source
3. Degraded interference filter
4. Malfunction of the power supply
5. Loose connection
6. Malfunction of the LHA-AMP board
7. Malfunction of the CP70A board
8. Defective fiber cable
LAMP
power supply 1 IFLAMP 1
CN4 3 2
Error Description:
In the slide insertion process, the slide insertion sensor (PC18) is detecting the interrupter at the
slide insertion waiting position or the slide insertion position or the slide insertion waiting position
after the slide insertion process.
Recovery:
Turn the power off. Remove the slides from the analyzer and turn the power on.
Possible Causes:
1. Overflowed slides in the disposal box
2. Malfunction of the incubator
3. Faulty sensor (PC18)
4. Cable disconnection
5. Slide malfunction.
6. Malfunction of the DR70A board
7. Faulty slide feed motor (M3)
8. Malfunction of the CP70A board
9. Improper timing belt tension
10. Presence of foreign matter
PC18
38
DR70A board
39 3(PHIN) PC18
CN8
40 4(GND)
DR70A board 34 1
CN7 36 2 M3
M3,13
M3
38 3
40 4
Error Description:
During the slide discard process, an error in the home position initializing operation has occurred.
The sensor (PC17) could not detect the interrupter or remains to detect the interrupter. Or the
sensor (PC17) could not detect the interrupter during the HP initializing operation after the slide
discard process.
Recovery:
Possible Causes:
1. Faulty sensor (PC17)
2. Cable disconnection
3. Malfunction of the DR70A board
4. Faulty slide eject motor (M17)
5. Malfunction of the CP70A board
6. Improper timing belt tension
7. Presence of foreign matter
IFPCB
DR70A board 2 2(PHIN)
CN8 3 3(GND) PC17
3 1
DR70A board 2 2
CN6 4 3 M17
M17
7 4
5 5
8 6
Error Description:
The slide insertion sensor (PC18) could not detect the interrupter after sending the command to
move during the slide insertion operation.
Recovery:
Turn off the power after all of the measurements in the incubator are completed. Remove the slide
in the spotting part and turn the power on.
Possible Causes:
1. Faulty sensor (PC18)
2. Cable disconnection
3. Slide malfunction.
4. Malfunction of the transfer unit
5. Malfunction of the DR70A board
6. Faulty slide feed motor (M3)
7. Malfunction of the CP70A board
8. Improper timing belt tension
9. Presence of foreign matter
IFPCA
2(GND)
PC18
38
DR70A board
39 3(PHIN) PC18
CN8
40 4(GND)
DR70A board 34 1
CN7 36 2 M3
M3,13
M3
38 3
40 4
Error Description:
The date has been reset. (The real time clock IC has not been backed up.)
Check Points:
(Check1) Check the CP70A board.
Run Mode 20 to set the date and the time. Turn the power off. After a while, turn on the power.
If the error still occurs, replace the board.
Error Description:
RTC setting error
Failed to store the date and the time.
Check Points:
(Check1) Check the CP70A board.
Run Mode 20 to set the date and the time. Turn the power off. After a while, turn on the power.
If the error still occurs, replace the board.
Error Description:
The A/D conversion for the CM test reading did not complete.
Recovery:
If this error still occurs after turning power off and on, replace the CP70A board.
Possible Causes:
1. Malfunction of the CP70A board
2. Malfunction of the software
Check Points:
(Check1) Check the CP70A board.
Error Description:
RWP reading (A/D) is outside of the range (25800 - 30200).
Recovery:
Possible Causes:
1. Degraded light source.
2. Malfunction of light source (lens, filters)
3. Malfunction of the RWP
4. Malfunction of the power supply
5. Defective fiber cable
6. Malfunction of the LHA-AMP board
7. Malfunction of the CP70A board
8. Step out of the incubator rotation
Check Points:
◆ Access to the light source lamp: Open the light source cover.
◆ Access to the Reference White Plate: Remove the incubator block and then the RBP/RWP ASSY.
(Check1) Check the cumulative illumination time of the lamp using Mode 23.
(Check2) Check the lamp unit and the interference filter. (Proper mounting, no loose screws, no stains)
(Check3) Check the RBP/RWP, and the photometer head. (Proper mounting, no loose screws, no stains,
no dust)
(Check4) Check the lamp voltage is within the acceptable range. Refer to Section 8.3.3 "Voltage Check of
the Power Supply".
(Check5) Check the degradation of the fiber cable.
(Check6) Check the LHA-AMP board.
(Check7) Check the CP70AP board.
Error Description:
RBP reading (A/D) exceeds 25800.
Recovery:
Possible Causes:
1. Malfunction of the RBP/RWP
2. Degraded light source
3. Degraded interference filter
4. Malfunction of the power supply
5. Loose connection
6. Malfunction of the LHA-AMP board
7. Malfunction of the CP70A board
8. Defective fiber cable
LAMP
power supply 1
IFLAMP 1
CN4 3 2
Error Description:
Failed to set up the parameters for the motor control.
Recovery:
Initialize the specific motor parameters of the motors. Replace the CP70A board
Possible Causes:
1. Incorrect specific parameters.
2. Malfunction of the CP70A board
Check Points:
(Check1) Check the specific parameters of the motors.
Run Mode 107 to initialize the specific parameters and then restart.
Error Description:
E0521: Failed to set up the ID information for the motor control.
E0522: Failed to reset the motor control.
Recovery:
Replace the CP70A board
Possible Causes:
1. Malfunction of the CP70A board
Check Points:
Error Description:
Failed to set up the speed parameters for the motor control.
Recovery:
Initialize the specific motor parameters of the motors. Replace the CP70A board
Possible Causes:
1. Incorrect specific parameters.
2. Malfunction of the CP70A board
Check Points:
(Check1) Check the specific parameters of the motors.
Run Mode 107 to initialize the specific parameters and then restart.
Error Description:
The gain setting error has occurred during the PM self-test.
Recovery:
Possible Causes:
1. Malfunction of the EPM board
2. Malfunction of the CP70A board
3. Malfunction of the power supply
4. Cable disconnection
Check Points:
◆ Access to the EPM board: On the PM unit
Remove the disposal box and remove the EPM board cover.
◆ Access to the CP70A board: Remove the rear cover.
Error Description:
The offset error has occurred during the PM self-test.
Recovery:
Possible Causes:
1. Malfunction of the EPM board
2. Malfunction of the CP70A board
3. Malfunction of the power supply
4. Cable disconnection
Check Points:
◆ Access to the EPM board: On the PM unit
Remove the disposal box and remove the EPM board cover.
◆ Access to the CP70A board: Remove the rear cover.
Error Description:
The A/D conversion for the PM test reading has not been completed.
Recovery:
Possible Causes:
1. Malfunction of the EPM board
2. Malfunction of the CP70A board
Check Points:
◆ Access to the EPM board: On the PM unit
Remove the disposal box and remove the EPM board cover.
◆ Access to the CP70A board: Remove the rear cover.
Error Description:
Failed to perform the self-test of slide identification.
Recovery:
Turn off and on the power.
Possible Causes:
1. Malfunction of the LP70A board
2. Malfunction of the CC70A board
3. Malfunction of CCD light source (LED)
4. Cable disconnection
5. Malfunction of the sample disk
6. The unit was exposed to bright light.
LR70A board
DR70A board 1(+5V)
2(GND) LED
IFLR
LR
CN12 CN1 CN2 3(+5V)
4(GND) LED
1 - 10 straight CN4
1 - 12 straight
CC70A board
CN1
Error Description:
E0600: The home position sensor could not detect the interrupter after sending the command to
move during initialization. (The sensor is not detecting the interrupter.)
E0601: The home position sensor condition did not change after sending the command to move
during initialization. (The sensor is still detecting the interrupter.)
Recovery:
Possible Causes:
1. Faulty sensor (PC10)
2. Cable disconnection
3. Malfunction of the DR70A board
4. Malfunction of the incubator motor M10
5. Malfunction of the CP70A board
6. Improper timing belt tension
7. Presence of foreign matter
IFPCB
DR70A board 27 2(PHIN)
CN8 26 3(GND) PC10
DR70A board 33 1
CN7 35 2 M10
M10
37 3
39 4
Error Description:
The software could not control the motor.
Recovery:
Power off and on. Replace the board.
Possible Causes:
1. Malfunction of the CP70A board
2. Malfunction of the software
Check Points:
Error Description:
E0700: The home position sensor could not detect the interrupter after sending the command to
move during initialization. (The sensor is not detecting the interrupter.)
E0701: The home position sensor condition did not change after sending the command to move
during initialization. (The sensor is still detecting the interrupter.)
Recovery:
Possible Causes:
1. Faulty sensor (PC11)
2. Cable disconnection
3. Malfunction of the DR70A board
4. Faulty probe motor (M11)
5. Malfunction of the CP70A board
6. Mechanical malfunction
7. Presence of foreign matter
Check Points:
◆ Access to the PC11: On the PM unit
◆ Access to the DR70A board: Remove the rear cover.
◆ Access to the CP70A board: Remove the rear cover.
IFPCB
2(GND)
PC11
6
DR70A board
7 3(PHIN) PC11
CN8
8 4(GND)
11 1
DR70A board 10 2
CN6 12 3 M11
IFM11
M11
15 4
14 5
16 6
Error Description:
The software could not control the motor.
Recovery:
Power off and on. Replace the board.
Possible Causes:
1. Malfunction of the CP70A board
2. Malfunction of the software
Check Points:
Error Description:
E0900: The home position sensor could not detect the interrupter after sending the command to
move during initialization. (The sensor is not detecting the interrupter.)
E0901: The home position sensor condition did not change after sending the command to move
during initialization. (The sensor is still detecting the interrupter.)
Recovery:
Possible Causes:
1. Faulty sensor (PC5)
2. Cable disconnection
3. Malfunction of the DR70A board
4. Faulty filter motor M5
5. Malfunction of the CP70A board
6. Mechanical malfunction
PC5
DR70A board
11 3(PHIN) PC5
CN8
12 4(GND)
19 1
DR70A board 18 2
CN6 20 3 M5
M5
23 4
22 5
24 6
Error Description:
The software could not control the motor.
Recovery:
Power off and on. Replace the board.
Possible Causes:
1. Malfunction of the CP70A board
2. Malfunction of the software
Check Points:
Error Description:
E1000: The home position sensor could not detect the interrupter after sending the command to
move during initialization. (The sensor is not detecting the interrupter.)
E1001: The home position sensor condition did not change after sending the command to move
during initialization. (The sensor is still detecting the interrupter.)
Recovery:
Possible Causes:
1. Faulty sensor (PC8)
2. Cable disconnection
3. Malfunction of the DR70A board
4. Faulty sampler nozzle vertical motor (M8)
5. Malfunction of the CP70A board
6. Improper timing belt tension
7. Mechanical malfunction
Check Points:
◆ Access to the PC8: Remove the sampler nozzle cover.
◆ Access to the DR70A board: Remove the rear cover.
◆ Access to the CP70A board: Remove the rear cover.
FXCN1
FXCN2
IFPCD
18 2(GND)
PC8
DR70A board 3(PHIN)
19 PC8
CN8 4(GND)
20
(Check3) Check the DR70A board. (Sample nozzle vertical motor: M8)
(Check4) Check the CP70A board.
(Check5) Check the M8 cable.
DR70A board 1 1
CN7
FXCN1
FXCN2
IFM8,1
3 2 M8
5 3
7 4
Error Description:
The software could not control the motor.
Recovery:
Power off and on. Replace the board.
Possible Causes:
1. Malfunction of the CP70A board
2. Malfunction of the software
Check Points:
Error Description:
E1010: The home position sensor could not detect the interrupter after sending the command to
move during initialization. (The sensor is not detecting the interrupter.)
E1011: The home position sensor condition did not change after sending the command to move
during initialization. (The sensor is still detecting the interrupter.)
Recovery:
Possible Causes:
1. Faulty sensor (PC1)
2. Cable disconnection
3. Malfunction of the DR70A board
4. Faulty reference nozzle vertical motor (M1)
5. Malfunction of the CP70A board
6. Improper timing belt tension
7. Mechanical malfunction
FXCN1
FXCN2
IFPCD
18 2(GND)
PC8
DR70A board 3(PHIN)
19 PC8
CN8 4(GND)
20
(Check3) Check the DR70A board. (Reference nozzle vertical motor: M1)
(Check4) Check the CP70A board.
(Check5) Check the M1 cable.
DR70A board 17 1
CN7
FXCN1
FXCN2
19
IFM8,1
2 M1
M1
21 3
23 4
Error Description:
The software could not control the motor.
Recovery:
Power off and on. Replace the board.
Possible Causes:
1. Malfunction of the CP70A board
2. Malfunction of the software
Check Points:
Error Description:
E1100: The home position sensor could not detect the interrupter after sending the command to
move during initialization. (The sensor is not detecting the interrupter.)
E1101: The home position sensor condition did not change after sending the command to move
during initialization. (The sensor is still detecting the interrupter.)
Recovery:
Possible Causes:
1. Faulty sensor (PC9)
2. Cable disconnection
3. Malfunction of the DR70A board
4. Faulty reference nozzle vertical motor (M9)
5. Malfunction of the CP70A board
6. Improper timing belt tension
7. Mechanical malfunction
Check Points:
◆ Access to the PC9: On the sampler unit
◆ Access to the DR70A board: Remove the rear cover.
◆ Access to the CP70A board: Remove the rear cover.
IFPC9
DR70A board 23 2(PHIN)
CN8 22 3(GND) PC9
DR70A board 9 1
CN7 11 2 M9
M9
13 3
15 4
Error Description:
The software could not control the motor.
Recovery:
Power off and on. Replace the board.
Possible Causes:
1. Malfunction of the CP70A board
2. Malfunction of the software
Check Points:
Error Description:
E1200: The home position sensor could not detect the interrupter after sending the command to
move during initialization. (The sensor is not detecting the interrupter.)
E1201: The home position sensor condition did not change after sending the command to move
during initialization. (The sensor is still detecting the interrupter.)
Recovery:
Possible Causes:
1. Faulty sensor (PC16)
2. Cable disconnection
3. Malfunction of the DR70A board
4. Faulty syringe motor (M16)
5. Malfunction of the CP70A board
6. Improper timing belt tension
7. Mechanical malfunction
PC16
34
DR70A board
35 3(PHIN) PC16
CN8
36 4(GND)
DR70A board 25 1
CN7 27 2 M16
M16
31 3
29 4
Error Description:
The software could not control the motor.
Recovery:
Power off and on. Replace the board.
Possible Causes:
1. Malfunction of the CP70A board
2. Malfunction of the software
Check Points:
Error Description:
E1300: The home position sensor could not detect the interrupter after sending the command to
move during initialization. (The sensor is not detecting the interrupter.)
E1301: The home position sensor condition did not change after sending the command to move
during initialization. (The sensor is still detecting the interrupter.)
Recovery:
Possible Causes:
1. Faulty sensor (PC12)
2. Cable disconnection
3. Malfunction of the DR70A board
4. Faulty PF motor (M12)
5. Malfunction of the CP70A board
6. Improper timing belt tension
7. Mechanical malfunction
Check Points:
◆ Access to the PC12: On the PF unit
◆ Access to the DR70A board: Remove the rear cover.
◆ Access to the CP70A board: Remove the rear cover.
IFPC12
PC12
DR70A board 43 2(PHIN)
CN8 42 3(GND) PC12
47 1
DR70A board 48 2
CN6 46 3 M12
IFM12
M12
43 4
44 5
42 6
Error Description:
The software could not control the motor.
Recovery:
Power off and on. Replace the board.
Possible Causes:
1. Malfunction of the CP70A board
2. Malfunction of the software
Check Points:
Error Description:
E1400: The home position sensor could not detect the interrupter after sending the command to
move during initialization. (The sensor is not detecting the interrupter.)
E1401: The home position sensor condition did not change after sending the command to move
during initialization. (The sensor is still detecting the interrupter.)
Recovery:
If this error is caused by the faulty setting of the slide transfer weight or by the foreign matter
existence on the tip eject part or the spotting part, turn on the power during pressing the STAT key
to enter the stat-cleaning mode. After removing the foreign matter, turn off and on the power.
Possible Causes:
1. Faulty slide transfer weight setting
2. Slide jam
3. Faulty sensor (PC6)
4. Cable disconnection
5. Malfunction of the DR70A board
6. Faulty transfer change motor (M6)
7. Malfunction of the CP70A board
8. Improper timing belt tension
9. Mechanical malfunction
PC6
DR70A board
55 3(PHIN) PC6
CN8
56 4(GND)
DR70A board 2 1
CN7 4 2 M6
M6
6 3
8 4
Error Description:
The software could not control the motor.
Recovery:
Power off and on. Replace the board.
Possible Causes:
1. Malfunction of the CP70A board
2. Malfunction of the software
Check Points:
Error Description:
The analyzer is not ready to start CM tests after 30 minutes from turning on the power.
Recovery:
To restart, turn the power off and on.
Possible Causes:
1. The thermistor in the incubator is disconnected.
2. The environment temperature is outside of the range.
3. Incorrect incubator installation.
4. The safety thermostat (overheat switch) has been activated (circuit disconnected).
5. Malfunction of the DR70A board
6. Defective fan
Check Points:
◆ Access to the thermostat: In the upper incubator
◆ Access to the thermistor: IFTH1 on the vertical panel (backside of the incubator cable connector)
◆ Access to the DR70A board: Remove the rear cover.
(Check1) Reset the safety thermostat on the upper incubator and restart the analyzer.
(Check2) Measure the resistance of the thermistor using a circuit tester.
Pull out the IFTH1 cable from the vertical panel and measure the resistance between the pins
No.1 and No.2 of the cable.
Reference resistance:
<Temperature: 37 ℃ > Resistance : About 8KΩ
<Temperature: 25 ℃ > Resistance : About 12.5KΩ
(Check3) Check the room temperature using Mode 103.
(Check4) Check that the incubator is installed properly.
Make sure that the incubator and the incubator cover are installed properly and all 5 screws are
equally secured.
(Check5) Make sure that the fans operate properly.
Two fans on the rear side
A fan on the side of the sample disk
(Check6) Check the DR70A board.
Measure the voltage between the TP18 and the AGND using a circuit tester.
Reference voltage:
Temperature: 35 ℃ 37 ℃ 39 ℃
Voltage: 0 (V) 2.5V 5.0V
Error Description:
The thermistor is disconnected.
Recovery:
To restart, turn the power off and on. Replace the incubator cable.
Possible Causes:
1. The thermistor in the incubator is disconnected (including incubator code disconnection).
2. Cable disconnection
3. Malfunction of the DR70A board
Check Points:
◆ Access to the thermistor: IFTH1 on the vertical panel (backside of the incubator cable connector)
◆ Access to the DR70A board: Remove the rear cover.
Error Description:
The analyzer is not ready to start PM tests after 30 minutes from turning on the power.
Recovery:
To restart, turn the power off and on.
Possible Causes:
1. The thermistor in the incubator is disconnected.
2. The environment temperature is outside of the range.
3. Cable disconnection
4. Malfunction of the DR70A board
5. Defective fan
Error Description:
Temperature control error occurred caused by E1500 - E151x.
Or the analyzer was not ready to start tests after 30 minutes from turning on the power.
Recovery:
To restart, turn the power off and on.
Possible Causes:
Check Points:
(Check1) Recover the error (E1500 - E151x) which occurred before this error.
Error Description:
E1600: The home position sensor could not detect the interrupter after sending the command to
move during initialization. (The sensor is not detecting the interrupter.)
E1601: The home position sensor condition did not change after sending the command to move
during initialization. (The sensor is still detecting the interrupter.)
Recovery:
Possible Causes:
1. Faulty sensor (PC13)
2. Cable disconnection
3. Malfunction of the DR70A board
4. Faulty sample disk motor (M13)
5. Malfunction of the CP70A board
6. Mechanical malfunction
Check Points:
◆ Access to the PC13: On the slide transfer unit under the sample disk
◆ Access to the DR70A board: Remove the rear cover.
◆ Access to the CP70A board: Remove the rear cover.
57 1(+5V)
IFPCA
2(GND)
PC13
58
DR70A board
59 3(PHIN) PC13
CN8
30 4(GND)
DR70A board 34 1
CN7 36 2 M13
M3,13
M3
38 3
40 4
Error Description:
The software could not control the motor.
Recovery:
Power off and on. Replace the board.
Possible Causes:
1. Malfunction of the CP70A board
2. Malfunction of the software
Check Points:
E5027 Save ERR [RESULT data] Time course data saving error
E5028 Read ERR [RESULT data] Time course data reading error
Recovery:
Initialize the error data using Mode 104 and input the data again.
Read the QC cards and the PF card again for the QC and the PF information.
Possible Causes:
1. The power was shut down while storing the data.
2. Defective CF card
3. Malfunction of the CP70A board
Check Points:
(Check1) Initialize the data.
After resetting the destroyed data area using Mode 104, input the data again.
(Check2) Replace the CF card.
Replace the CF card on the CP70A board.
(Check3) Replace the CP70A board.
Refer to Section 7.1.29 "CP70A / DR70A Board".
Error Description:
The printer is not ready to print. (Disconnection or malfunction of the printer)
Recovery:
Power off and on.
Possible Causes:
1. Cable disconnection
2. Printer malfunction
3. Malfunction of the CP70A board
Check Points:
Power supply
CN6
(PRN)
Error Description:
A critical error has occurred (testing cannot continue).
Recovery:
Power off and on. Set the consumables again (tips, mixing cups).
Possible Causes:
Check Points:
Error Description:
A time-out error occurred on the communication with the CCD unit.
E5201:When the analyzer requested the CCD to initialize, a time-out error occurred.
E5202:When the analyzer requested the CCD to perform self-test, a time-out error occurred.
E5203:When the analyzer requested the CCD to read a slide information, a time-out error
occurred.
Recovery:
Power off and on.
Possible Causes:
1. Malfunction of the LR70A board
2. Cable disconnection
3. Malfunction of the CP70A board
Check Points:
◆ Access to the CCD light source (LED): Remove the sample disk.
◆ Access to the LR70A board and the CC70A board: Remove the sample disk and the transfer unit.
◆ Access to the CP70A board: Remove the rear cover.
LR70A board
DR70A board 1(+5V)
2(GND) LED
IFLR
LR
CN12 CN1 CN2 3(+5V)
4(GND) LED
1 - 10 straight CN4
1 - 12 straight
CC70A board
CN1
Error Description:
Calculation error when calculating the analyte concentration
Recovery:
For the EFF01, check the QC information.
For others, analyze the time course data.
Possible Causes:
1. Abnormal sample (abnormal high value)
2. No sample spotting
3. Slide transfer malfunction
4. Abnormal value for the RBP
Check Points:
(Check1) Analyze the time course data.
Analyze the time course data of the error and check the followings:
- A/D value of the RBP is not abnormal high.
- A/D value of the sample is not abnormal low.
- Time intervals of the measurement are not abnormal.
(Check2) Check the adjustment of the incubator rotation (light spot position) and the slide transfer position
(light spot position).
Check:
The physical relationship between a slide and
the transfer bar can be checked by sliding the
bar's top out from the sample disk.(Removing
the main chassis covers is necessary for
observation.)
Check the physical relationship while setting a
slide cartridge.
C a u s e : W h e n s a m pl e o r r e f e r e n c e f l u i d
overspills over the spotting part or the slide
cartridges.
After the liquids are dried out, the liquids
changes to solid material that results slide
transfer errors.
Check if no stains or soils are present around
the transfer route.
10.3 PF Troubles
(1) PF sensor errors has occured.
B: Dirty PF sensor
If the surface of the PF sensor is soiled, the
error will occur.
Clean the surface of the PF sensor, referring to
Section 5.9.1 in the instruction manual.