Professional Documents
Culture Documents
Magali.Gontier@engie.com,
PV market introduction
Chapter 1 - Status & expected evolution
- PV cost breakdown & module price evolution
Solar resource.
- Solar radiation nature and components
Chapter 2 - Irradiance on a PV panel and influencing factors
- Solar resource maps
PV technology
- Photovoltaic effect
Chapter 3 - PV cell
- PV module
- PV string
PV system components
Chapter 4 - PV system profiles
- Grid-connected PV system architecture & components
PV market introduction
PV annual globally installed capacity went from 1,1 to 75 GW
in 12 years. 303 GW were installed globally @ end 2016.
5%
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Europe’s share in newly installed capacity has lowered as
European market matures and others kick in
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European solar PV capacity : 100+ GWp in 2016
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UK and Germany led the yearly installations in 2015 and
2016. 12 markets added more than 100 MWp in 2016
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PV now represents a significant share of the electricity
demand in several countries, with European average ~3%
Becquerel Institute
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Market perspectives – global annual PV market scenarios until 2020
75
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Annual market forecasts for the main European countries
Expected leader in 2020 is Germany, followed by France, Italy and the UK
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Europe had the highest share of decentralized PV
installations in 2015
Becquerel Institute
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Very different PV market structures among countries with
regular changes in political aims
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Global market breakdown – perspectives of rooftop solar
growth
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Medium scenario
Source: PV Market Alliance – Becquerel Institute 2016
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European market breakdown perspective shows a strong
share of commercial-scale PV
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B2B PV’s LCOE is expected to significantly decrease in the
coming years, below conventional generation
Source: Wind and PV : EU reference plants update and evolution of LCOE at 2025 horizon (ENGIE – Septembre 2016)
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LCOE breakdown for rooftop PV B2B is and will remain
dominated by the investment cost of the PV modules.
Detailed split of LCOE of rooftop PV (B2B) 2015, LCOE of rooftop PV system for B2B (200 kW) in 2015 and in
in EUR/MWh 2025 for different scenarios, in EUR/MWh
Source: Wind and PV : EU reference plants update and evolution of LCOE at 2025 horizon (ENGIE – September 2016)
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PV modules represent the biggest share of capex, and will
remain so despite foreseen cost reductions.
2015 cost for systems of different sizes, in EUR/kW Future cost for 100 kW systems in different scenarios, in EUR/kW
(200 kW)
Source: Wind and PV : EU reference plants update and evolution of LCOE at 2025 horizon (ENGIE – September 2016)
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Module prices evolution – the learning curve
30,00 3000
25,00 2500
20,00 2000
MWc / an
€ / Wc
15,00 1500
10,00 1000
5,00 500
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Industrialisation
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Production mondiale annuelle de modules Coût du module photovoltaïque en euros / Wc difficulties, especially for
problems solved +
the polysilicon supply
First developments : Production
Small companies equipment in China ~
with little automation same as in Europe,
at lower cost
20% LC
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An even steeper learning curve might be expected
20% LC
0,4 USD/Wp
37% LC
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Solar resource
Solar energy : a huge amount of FREE primary energy…
but low level of energy, not easy to capture for power applications
Solar energy
— Energy derived directly from the Sun, at a distance
from the Earth of ~149,6 million km
Solar constant
— Amount of power that the Sun deposits per unit
area directly exposed to the sunlight at the top of
the Earth’s atmosphere, when the Earth is at a
distance of 1 Astronomical Unit (AU) from the Sun
(at the average Sun-Earth distance)
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World’s potential vs effective use of solar energy
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The actual solar spectrum at ground level is influenced by
the atmosphere (some wavelengths are absorbed)
AM 1 AM 1.5
AM
1.5
Radiation absorbed by the
atmosphere (O2, CO2, H2O, etc.)
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Solar radiation components at ground level
— Direct radiation: radiation directly from the solar disc (which was not absorbed, reflected or scattered by the
atmosphere, clouds, particles in the air, …)
— Diffuse radiation : radiation from the sky (fraction of direct radiation scattered in all directions)
— Albedo: radiation reflected by the ground (quantity varies depending on the type of ground, e.g. grass, snow,
trees)
1,368 W/m²
Solar constant
Reflection
Atmosphere
Absorption
Diffuse radiation
Absorption Direct radiation Albedo (reflection)
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The position of the earth along its orbit influences the length
of day, max. sun elevation and quantity of radiation received
declination
declination
Summer
solstice
Winter
solstice
Solar declination δ: angle between
the Earth-Sun direction and the
equatorial plane
Changes to :
— the length of days,
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The quantity of solar radiation on a horizontal plane at a
given latitude varies throughout the year
panel plane
Received
radiation Received
radiation Received
radiation
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Daily annual path of the sun (northern hemisphere example)
Zenith
21 June
21 September
21 March
O
21 December
N
4:00
S
6:20
8:33
E
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Diagrams of the sun’s elevation
Polar
diagram
Rectangular
diagram
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14
Irradiance according to angle and orientation
Example : France - Lyon
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Seasonal variation of the radiation received by a fixed PV
panel will depend on its tilt.
tilt
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Direct Normal Irradiance (DNI) and Global Horizontal
Irradiance (GHI) differ from the irradiance on a tilted PV panel
DNI and GHI are the metrics usually presented on solar resource maps
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GHI Map of Europe
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DNI map of Europe
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PV technology
Photovoltaic effect was discovered in 1839. It is a property of
semiconductor materials to convert radiation into electricity
Origins: The photovoltaic effect was first discovered by Edmond Becquerel in
1839, followed by Hertz and Einstein.
Edmond Becquerel: Discovered the photovoltaic effect (the
change in the behaviour of electrodes in a conducting
solution when subjected to light) in 1839.
Heinrich Rudolf Hertz: 1886/87
Further understanding of the photovoltaic
Father effect. A metal plate subjected to light
Son
emits electrons, the quantity of which is
contingent on, among other things, the
light intensity.
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Electrons pairing and atoms link
If a band is full (i.e. holds the maximum number of electrons it can contain), the electrons
pair up. If not, they remain unpaired.
Unpaired electrons on the outermost band are known as valence electrons and these form
bonds with other atoms (by pairing up with the other atom’s valence electrons).
Silicon crystal
Silicon atom
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The majority of PV cells are made of doped silicon
“impurities” (Boron and Phosphorus) are injected in the silicon to create a n-type silicon layer
(with an excess of electrons) and a p-type silicon layer (with a deficit of electrons)
A bond missing an electron is a hole. Holes can move freely through the silicon crystal
structure by switching places with electrons from nearby bonds (positive charge mobile carriers).
Similarly, excess electrons in a bond can move freely in the crystal (negative charge mobile
carriers). Inside n-type or in p-type silicon taken individually, mobile carriers move randomly (no
specific direction).
The electric state of the atoms is neutral if the number of surrounding electrons matches the
amount of protons in their nucleus. Otherwise, they become a charged ion.
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The p-n junction creates a local electrical field that pushes
electrons away from the p-side (towards the n-side).
Electrically neutral
Free negative carriers
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Photons can free electrons from their atoms, which can
circulate in an external circuit, pushed by the electric field.
N-type layer
The photons in sunlight can release their energy
upon contact with the electrons of the outer
band, “exciting” the electrons. E
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Solar cells characteristics : short-circuit current (ISC) and
open-circuit voltage (VOC)
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Solar cells characteristics : Maximum Power current (IMP)
and Maximum Power voltage (VMP)
The setpoint generating the most power is the Maximum Power Point (MPPT).
A cell’s I-V curve (and MPPT) is affected by its temperature and the received irradiance.
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The amount of generated current is ~proportional to the
incident radiation, while voltage is only slightly impacted.
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Cell temperature strongly influences its voltage (in particular
for c-Si cells), reducing maximum power.
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PV sub-technologies are classified according to the material
used in the PV cell’s absorber layer
PV CELL MATERIALS
Hybrid organic /
non organic
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Crystalline Silicon represents the vast majority of PV
modules production today. CdTe dominates thin-film market.
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Crystalline silicon (c-Si) is the most mature PV technology, it
is largely deployed and it has the highest efficiencies.
Global annual production share by sub-
technology in 2015
Multi-Si
69%
Mono-Si
24%
CIGS CdTe
1% 5%
a-Si
1%
Picture
of a typical system
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c-Si offers a large choice of sub-technologies and
efficiencies
Picture
(module, cell)
Sunpower Sanyo
(back contact) (heterojunction)
156 mm
Highest efficiency.
Higher efficiency than multi, Especially recommended with tracking Cheapest crystalline
Pros & cons but more expensive systems. Better visual aspect for back technology in $/MWp
contact cells
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Continuous efficiency increase of all technologies
Attention : best research cells ≠ commercial modules!
Best research-cell efficiencies are shown on the right for all PV-technologies:
Crystalline in blue; Thin-films in green; Emerging technologies in orange; Multijunction in purple
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The trend towards increased efficiency of the c-Si
technologies is expected to continue
Expected average stabilized c-Si solar cell efficiencies in mass production (156 x 156 mm) Expected trend curve for c-Si 60-cells (156 x 156 mm) modules power
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PV modules technological trends : towards high efficiency
designs
High-
efficiency
designs
Standard
design
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Typical c-Si PV modules manufacturing process
silicon > polysilicon > ingot > wafer > cell > module
Raw Silicon
Step 4 :
Module assembly
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Silicon purification and ingots manufacturing (crystallization)
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Sawing ingots into wafers produces losses of silicon
material. Alternative manufacturing techniques emerge.
A lot of silicon is lost in sawing process (sawdust & wafers chemical cleaning to remove sawing
residues & marks)
Alternative manufacturing techniques are developed to produce directly thin silicon ribbons or
cells, avoiding the ingot making and sawing processes.
Ingots
Wafers (~180µm)
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Wafers are doped in Phosphorus and Boron, then layered
with anti-reflective coating
Laying of an anti-
Wafer doped in reflective coating (silicon
phosphorus and nitride or titanium
boron dioxide)
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Front and back metallization is added to the cells before
testing cells for sorting according to their power
REAR
In standard cells :
— busbars and fingers are added at the front
(Al deposition)for electrons collection;
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Cells are assembled into modules
The cells are interconnected by thin metal strips (tin-plated copper) between the contact on the front (-)
and that on the back (+).
EVA (ethyl vinyl acetate) is the most commonly used encapsulant material in PV modules. It
encapsulates and insulates the PV cells circuit, and seals the module components together.
Thin (3.5 to 4 mm) tempered glass with low iron content (increased transparency) at the front, with anti
reflective surface treatment (ARC). (anti-glare surface treatment / ALBARINO glass used in airports)
A backsheet at the rear surface of the module prevents the ingress of water and water vapour and acts as
electrical insulator. In most modules, a thin polymer sheet (e.g.Tedlar TPA, PET), is used as the rear
surface.
In standard modules, a frame (anodized Aluminium) is added for mechanical strength and mounting
EVA
GLASS
FRAME
Expansion STRIP
seal
CELLS Backsheet
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The module’s electric connections are in a sealed junction
box at the rear
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Bypass diodes in modules help reducing shading losses
Shade partially
covering the cell
No shade
on the cell
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The datasheet of a module: Performance is rated at Standard
Test Conditions (STC)
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The datasheet of a module: Normal Operating Cell
Temperature (NOCT) is closer to the reality than STC
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Connecting modules in series adds up the voltage at the
ends. Connecting them in series adds up the currents.
2 modules
in parallel
2 modules
in series
1 module
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Example of a basic modules configuration
3 strings of 4 modules
DC side
4V
V V V V
Module
I
I 3I
I
String
Example: V = 12 V, I = 3 A
So V array = 48 V
I array = 9 A
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String of modules = PV modules connected in serial
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PV systems
DC PV Systems
DC PV Systems typically include pico systems like solar portable lanterns and chargers, small
Solar Home Systems (SHS) kits and DC microgrids (powering only DC loads, e.g. telecom towers)
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AC PV Systems
Increasingly, hybrid DC-AC systems are found, combining DC storage (and loads) with AC loads
and/or grid connection.
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System profile : pico system
Configuration
— The battery and regulator at least are integrated in
the same unit (the PV module and load can also be
integrated) Total Sundaya system
Applications
— Domestic
— Mobile applications
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System profile : Solar Home Systems (SHS)
Configuration
— The PV module, DC load and the load
regulator/battery are separate. Load regulator and
battery my be integrated or separate.
— Requires maintenance
Applications
— Domestic and/or public
— Mobile applications
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System profile : solar water pumping
Configuration
— As there is no electricity storage system, the energy
produced is consumed directly (stored in
hydraulic/cold form)
Applications
— Pumping, irrigation
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System profile : Large DC System
Configuration
— PV field, battery set, load regulator, DC loads
Applications
— (mostly) industrial applications (e.g. telecom towers)
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System profile : Large DC/AC System
Configuration
— PV field, battery set, load regulator, inverter, DC
and/or AC loads
Applications
— Residential
— Institutions
— Industrial applications
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System profile : Hybrid (DC/AC) System
Configuration
— PV field, battery set, load regulator,
inverter/charger set, additional power sources
(wind turbine / genset / …), DC and/or AC loads
Applications
— Residential
— Institutions
— Industrial applications
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System profile : micro grid
Configuration
— Independent mini AC network powered by several
sources (e.g. PV, genset)
Applications
— Collective electrification
— Industrial applications
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System profile : backup
Configuration
— Backup system on defective electricity network
Applications
— Domestic and collective use in urban areas
— Institutions
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System profile : grid-connected PV system
Configuration
— Module/inverter system with or without battery
Applications
— Generation for resale of electricity
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Grid-connected PV plant architecture
example
DC AC
— AC connections Inverters
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The PV modules
60 cells 60 cells
270 - 300 Wp 250 - 280 Wp
(160 - 180 W/m²) (150 - 167 W/m²)
72 cells 72 cells
310 - 360 Wp 300 - 325 Wp
(155 - 180 W/m²) (150 - 162 W/m²)
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Main modules suppliers
CenGen Metier
approval ranking
Still to be assessed
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A simple mechanism leveraging on Group's procurement
capabilities allows BUs to access low prices for PV panels
ENGIE is now sourcing large quantities of PV panels in China thanks to ENGIE Solar (ex Solaire
Direct).
Corporate Procurement department (D3S), Key Program Distributed Generation and ENGIE Solar
have gathered the needs of ENGIE’s BUs on panels for distributed generation.
framework agreement under negotiation with suppliers. BU CPOs and BU buyers will be
informed about prices, terms and conditions when validated.
BUs will have access to this thanks to a simple procurement process for distributed generation
— Low prices for tier 1 panels (lowest target price range : 30cUSD/Wp for 260 Wp poly c-Si modules)
this framework contract will require to build some form on commitment on forecasts
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DC connectors
Function
— Interconnection between PV modules
Main manufacturers
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DC cables
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DC connection boxes (string combiners / DC cabinet)
Functions :
— Parallelise module strings
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Inverters convert Direct Current in
Alternative current compatible with the grid
Functions:
— Converts DC into AC compatible with the network
— MPPT tracking : Adapts the inverter’s operating point to the solar field’s
maximum power point (following irradiance and T°)
Operating principles :
— Inverters are bridge structures that normally comprise electronic
switches like IGBTs (power transistors).
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Inverters efficiency
— CEC Efficiency :
ηCEC 0,04 η10%Pn 0,05 η20%Pn 0,12 η30%Pn 0,21 η50%Pn 0,53 η75%Pn 0,05 ηPn
Depends on : PAC
η
PDC
— DC/AC voltage
— Operating power
— Temperature
— Aux. consumption (if included)
Inverter global efficiency also depends on the MPP Tracker
dynamic efficiency (speed of Max Power Point tracking)
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MPP Tracking
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Inverters architectures
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Central inverters
Main manufacturers :
— Schneider electric, Ingeteam, SMA, ABB, GE, KACO, TMEIC
Pros/Cons :
— Pros
• Competitive cost
• Standard solution, very quick to install
• Large power range available (from 100 kW to 1250 kW)
• DC connection box integrated into the inverter
• Everything centralized at a single point
• Efficiency slightly higher than that of string inverters
• In HV, can be connected to the HV/LV transformer and delivery station
— Cons
• Complex maintenance (manufacturer’s approved personnel, LTSA)
• Maintenance costs often higher than those for string inverters
• Land requirement (space on either an existing site or the creation of a new one)
• Often indoor products (installed in shelter or delivered in container)
• Less flexible design for multi-azimuth roofs or for different powers/roof
Solution often suitable for very large power plants (from several
MWp : Ground Mount of large-scale, single-sloped Rooftop)
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String inverters
Main manufacturers
— SMA, ABB, Fronius, Kaco, Delta, Ingecon, Huawei
Pros /Cons :
— Pros
• Provide for flexible design, especially on buildings (multi MPPT)
• Competitive cost for outdoor medium-power systems
• Easy and quick to install
• Large power range available (1.2 to 80 kW)
• Increasingly includes DC connection box (cost optimisation)
• Communication between inverters (e.g. via wifi, PLC, …)
• Limits production losses in the event of a fault (modularity)
• Excellent efficiency
• Very easy to repair (swap)
• Systematic outdoor product versions
• Guarantee extensions (10, 15 and 20 years) offered
— Cons
• heavy when over 50 kW
• More expensive than central inverters (but tends to balance out)
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UPDATE?
Micro inverters
Pros
— Optimise the productivity of a field where there is a drop shadow
— Simple installation (Plug & Play)
— Fourth generation product, reliable, 20-year guarantee
— Little impact on potential production if there is a fault
— Vast temperature range -45°C to 65°C
— Very low DC voltage, which reduces the risk of fire
Cons
— One of the most expensive solutions to invest in
— Difficult to access the devices below the modules
— Insignificant gain in potential production (except complex sites, multislopes,… )
— Relatively low European efficiency: 95.7% on average
Product ranges (< 300W)
— 60 cell modules: power from 210 to 310 Wp – inverter 215 to 250W
— 72 cell modules: power from 300 to 310 Wp – inverter 250W
=> Solution primarily for residential applications / safety problem
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AC main LV board
Function
— Parallelizes inverters
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Connecting the PV AC main LV board to the substation
LV
LV, total sale PV AC main substation
Inverters LV board
LV
Customer
Inverters PV AC main substation
AC main LV
LV board
board
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Connecting the PV AC main LV board to the substation
AC PV main LV DELIVERY
board STATION
Inverters + transformer
circuit-breaker
LV/HV transformer
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Monitoring system
Function
— Local and remote monitoring of the plant’s operation, raises the main alarms indicating faults on the inverters
— Prevent unnecessary travel to the site
Typical data monitored
— Inverters data (voltage, current)
— (Junction boxes : string current)
— site’s solar irradiance: pyranometer or reference Si cell
— temperature in important areas (T° field, T° below the modules)
— wind speed (not always required): anemometer
Ideally device with open protocols: needs to run for 20-25 years
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Monitoring systems - comparison
Example of proprietary system (SMA) :
Proprietary system Sunny Web Box + Sunny Portal
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