Professional Documents
Culture Documents
Ref: CKB/PD/IITKH/01/021017
Department of Civil Engineering,
Indian Institute of Technology Guwahati (IITG),
Guwahati-781039, Assam
Reference: Pavement design approved by the Proof Consultant for the project of
Improvement and Strengthening of Road Section from Chand Khera to Kurti Bridge on NH-
208A (Length- 17.950 km) in the state of Assam near Assam-Tripura Border on EPC basis
============================================================================
Dear Sir,
We have been awarded the above referred job by the National Highway Infrastructure
Development Corporation Limited (NHIDCL). NHIDCL has approved M/s. Wadia Techno-
Engineering Services Limited as Proof Consultants for the project vide their letter Ref No. F.
NHIDCL/ BO Agt. / KC Project/ 10(1) / 2016 dated 26/12/2016 (copy enclosed).
M/s. Wadia has approved the enclosed pavement design vide their letter GE-2054/PC/GRD-
382 dated 08.02.2017 (copy enclosed) prepared by our Design Directors M/s. Zoma.
It’s the requirement of the tender that any innovative design used by the contractor must also
be approved by premier institutes like IITs and CRRIs etc. and therefore we are writing to you
with a request to kindly review the enclosed pavement design for 20 MSA and design life of 15
years using Base-Seal soil stabilizer. Lab report for soil and soil treated with Base-Seal+cement
is also included in the pavement design.
Regarding pavement design, we wish to enclose the circular of the MORTH, Govt. of India No.
RW-NH-37011/39/2015/S&R(R) dated 12th Oct 2015 regarding introduction of alternative
materials/technologies/design in National Highway projects on EPC mode (copy enclosed),
wherein it is directed under point 4 that, all possible alternative combinations, including those
permitted in IRC 37:2012 to be considered.
IRC 37:2012 under Annex X Pavement Layers with Chemical Stabilized Materials allows use of
proprietary chemical stabilizers and in table X-2 (4) and (5) states 7 days UCS requirement.
IRC 120:2015 Recommended Practice for Recycling of Bituminous Pavements, clearly defines
under Section 10: Full Depth Reclamation, the machinery and four main steps of pulverization,
introduction of additive (Base-Seal & cement in our design), mixing, compaction and
Page 1 of 2
application of a surface or a wearing course. We will be adopting the same four steps for
“rehabilitation and augmentation” of above referred section of highway.
There is one more Circular of Morth No. RW-NH- 35075/112010-S&R(R) dated 11.02.2015 on
Usage of alternative/new materials/technologies in construction of National Highways that the
new/alternative materials/technologies proven in India or abroad shall be deemed to be
accredited for adoption in the highway sector.
In view of the above directives of the MORTH, Govt. of India, IRC 37 2012, IRC 120 2015, in the
interest of the Nation and in support to the Govt. of India initiatives for promoting new
innovative technology / soil stabilization, we have agreed to use Base-Seal soil stabilizer in our
EPC project wherein we are responsible to maintain the highway for 4 years from the date of
completion.
Base-Seal is a 30 years old product with a track record of being used by many PWDs in the USA
including high rainfall Florida State. It is non-toxic, non-corrosive, non-flammable, non-
allergenic proprietary blend of inorganic material with polymeric characteristics and doesn’t
requires any aggregate. It stabilizes the in-situ soil as one homogenous layer meeting the
strength requirements for sub-grade, sub-base, and base in a conventional construction.
It’s a time bound project and we are required to complete the project of widening of 18 Kms.
from 5.50m to 7.00m including civil works of culverts, lined/un-lined drainage and retaining
walls by the end of May 2017 i.e. in next 3 months.
In view of our bold initiative, and, the given time frame, we request you to kindly vet the
pavement design (already approved by the NHIDCL Proof Consultant) at earliest and oblige.
Thanking you
Sincerely yours
Page 2 of 2
NATIONAL HIGHWAYS & INFRASTRUCTURE DEVELOPMENT CORPORATIOT\.I LTD.
Ministry of Road Transport & Highways, Government of lndia
ln connection with placement of further additional fund for extraction of trees
departmentally Branch Office: - P.N Complex, Gurkhabasti, Agartala Tripura-799006.
Tel: +91-381-232877 6, Fax :+91-381-2308594 - BUllSll{Q 1tiil;AT'0
SUlLEIr,I6 IUTRASTnUNTUfi E
E-mail: nhidclagt@gmail.com
.
;n**ffis+slt *affi..:
N--\t4srtttt{$std
;illSftssffi\l
sw1' 'ffi
, "r&K;i$*ffi ffiNNffiffiK,". ffi* #"".dffistfe,woFtNb{AuNBtfrTAKtN(
To
N{/s Ganesh Ram Dokania
Dokania Market
Banka (Bihar)
Email-Srdbanka@ gmail. com
Sub: Improvement and Sterngthening of Road Section frorn Chand Khera to Kurti Bridge
on NH-208A ( Length- 17.950 km) in the state oI Assam near Assam- Tripura
Border- " Appointment of Proof Consultant :- reg.
Sir,
Please refer to your letter No. Nil dated 09.72.201,6 vide which you have submitted a
list of consultants for the engagement of Proof consultant.
Yours' faithfully;
'(V.K. Srivastava)
General Manager (Pr<ject)
Head Office: - 3RD Floor, PTI Building 4- Parliament Street, New Delhi-110001"
Wadia Techno-Engineering
ServicesLimited
(Fo rnt crly G herzi Ea st ern Li t tri ted)
ENGINEERS. ARCHITECTS& CONSULTANTS
A WadiaGroupEntetprise
ISO: 9001-2008Certified; CIN: U74220MH1960PLC01 1691
RegionalOffice:1104,11thFloor,B-08,GD-lTLTower,NetajiSubhashPlace,Pritampura,NewDelhi-110034
Telephone : 9t-t1-42503207
| 42503208
| 42261269
|ax ,
E mail : wadiadel@wadiaengg.co
www.wadiaengg.corn
M/s Ganesh Ram Dokania
Our Re1' GE-2054/PC/GRD-382 Dokan iaMarket.
B ank a ,B i h a r
Date ' 08'r'February,2017 E m a i lg: r db ank a @ s mial . c om
D e a rS i r ,
E n c la: sa b o v e
ServicesLtd
<.Y9
PavementDesign
Pavementis the most significantcomponentof a road and therefore its designstrengthsmust be
assuredto supportthe projectedtraffic Ioadingthroughoutthe designperiod.lts cost representslargest
proportionof the total constructioncost (i.e.about 50%for new roadsand about 50%for rehabilitation
projects).
t h e t o t a l t h i c k n e s so f t h e p a v e m e n st t r u c t u r ea s w e l l a s
T h e d e s i g nb a s i c a l l ay i m s a t d e t e r m i n i n g
thicknessof individualstructuralcomponentsbasedon IRC:37-2012.
Pavementdesignhasbeenbasedon:
a) DesignLife
b) DesignMSA
c) CBRvaluesof sub-gradesoil
d ) DesignLife
For the designof pavement,the designlife is definedi n t e r m so f t h e c u m u l a t i v e n u m b e ro f s t a n d a r d
axlesthat can be carriedbeforestrengtheningof the pavementis necessary. lt is recommendedthat
sf sub-base
p a v e m e n t s h o u l db e d e s i g n e da; s p e r I R C :3 7 - 2 0 1 2T. h e t h i c k n e s o a n d b a s el a y e r sa n d
b i t u m i n o ussu r f a c i nigs d e s i g n efdo r a m i n i m u md e s i g nperiodof 15 years.
e) DesignMsA
Surveyand InvestigationDesign
The designMSAascalculatedand presentedin Chapter3: Engineering
Trafficis takenas 20 MsA.
CBRValue
to desiredMDD and cBR.
Existinggroundis checkedfor suitabilityand loosened& re-compacted
The averageCBRvalueof existingsub gradesoil for the entire stretchis consideredas 10%(referTable
1).
P2sc I
[Typetext]
Rodd Section frcm ChdndKherd to Kurti Bridge Povement Design
On NH-2OaA(Length- 77.950km) In the stdte Report
Of Assom nedr Assdm-f puru Border
Traffic20 MSA
SubgradeCBR= 10%,
= 67 MPa,Mn bituminous
MRsubgrade layer= L700MPa
Eof cementedbase 5000MPa,E of cementedsubbase- 600MPa
=
BC= 50 mm, Cementedbase(BaseSealEnhanced)=150mm,
Cementedsubbase(BaseSealEnhanced, in mixto the base)= 259tt
Equivalent
Forthe givencomposition
of Pavement is adoptedi.e,
90%Reliability
thicknesses,
l. Allowable
Horizontal
Tensile Laveris 298 microstrain
Strainin Bituminous
Il, Allowable Strainin SubGradeLaveris 577 microstrain
Tensile
No. of layers {
n vEluee [{Pa} 1700.005000,00 600.00 5?.00
Hu values 0.350,350,250.35
thicknesses(re) 50,00 150.00 250.00
single uheel load (N) 20000,00
ryre pressure (fiPa) 0,56
Dual flheel
Z R SiFEZ SiFaT SiSaR IaoRZ Dispz epz epT epR
50,00 0 .38938+00-0
0. 00-0,5218E+00 ,370?E+00-0 . 150sE-03-0
. 150{E-010 ,30908+00-0 . 3045n-04
, 452?E-04-0
, 15048-010.30908+00-0.
.511{?E+00-0
,5996[+00-0
50. 00L 0. 00-0.52188+00-0 2{25[-0{-0.4527[-0{-0,3045E-04
0.30968+00
50.00 155,00-0.{242E-01-0.16858+00-0.1859E+00-0,1{11[+00 0.4802[-04-0,52].38-0t-0,659tE
. s0258+00-0
50, 001 155, 00-0, {2{3E-01-0. 451tE+00-0 0.582SE-0{-0.5213E-0{-0,6594E
,1{11E+000.30968+00
450.00 0.00-0.1719E-01 0,?5668-01 0.55388-01-0.2601E-02 0.10608-03
0.2759E+00-0.8?{2E-04 0,8t618-0{
0.37?0E-0{-0.26008-02
0,1100E-02
{s0.00tr 0.00-0.1?19E-01 0,10508-03
0.2?5gE+00-0.25258-03 0,8461E-0{
0.?249E-01-0,3740E-02
0.80{6E-01
450.00 155,00-0.1823E-01 0.1115E-03
0.2819E+00-0.9{12[-04 0,9490[-04
0.1223E-02
{50.001155.00-0.1825E-01 0,3990E-03-0.37{0E-02 0.11158-03
0.2819E+00-0.2808E-03 0.94888-04
Paoc 4
February 2, 2017
Overview - The major problem with the performance of soil cement mixtures is not strength or
durability, but shrinkage cracking. The shrinkage of cement treated materials results from the loss
of water by drying and from self-desiccation during the hydration of the cement. The factors which
influence the severity and amount of cracking may include the amount of cement used, the water
content used in the field, the aggregate properties, the adequacy of the curing procedures, weather
conditions, the degree of subgrade restraint on the base, and the type and time of placement of
the final surfacing.
Shrinkage cracks can result in reflective cracks in the asphaltic wearing course relatively soon after
installation since soil-cement mixtures typically generate tensile strengths equal to approximately 20
percent of the compressive strength of the mixture. Consequently, additional cracking may occur
from subbase stresses, poor drainage or slope failures. These cracks are aesthetically unsightly and
invariably permit water intrusion of the soil subgrade. This intrusion invariably results in higher
maintenance costs and reduces overall pavement life if the cracks are not sealed once they appear
and exceed approximately 1/8 inch in width.
Our field and laboratory studies concluded that shrinkage cracks could not be eliminated entirely by
conventional construction methods currently in use, but they could be significantly reduced in the
treated base by compacting the mixture at, or below optimum moisture content, and be adequately
cured with a liquid membrane.
A more aggressive approach to prevent a majority of shrinkage cracks prior to the installation of the
Hot Mixed Asphaltic Concrete (HMAC) consisted of one of the following:
< Placing a uniform application of aggregate and asphalt material commonly referred to as “chip
seal” on the treated section, and place the final HMAC surface two (2) to four (4) months later.
The chip seal will act as an intermediate layer to help prevent reflective and fatigue cracking
when an overlay is placed at a future date.
< Micro-cracking (or pre-cracking) the cement-stabilized soils. This process consists of
making a maximum of four passes of a steel wheel vibratory roller applied two to four days
after finishing. The goal of micro-cracking is to form a network of fine cracks and prevent
wider, more severe cracks from forming.
Effect of Liquid Polymers on Soils
February 2, 2107
Page Two of Two
Specifications - Realizing the additional costs involved by placing a chip seal between the
bituminous surface layer and cement treated base, we researched several suppliers and sources of
dry and liquid polymers that could help reduce cracking when mixed within the treated section. We
found through laboratory tests and visual observations that the liquid geopolymer Base Seal®
provided us with the best results both strength-wise and visually.
The Standard Guide for Evaluating the Effectiveness of Chemicals for Soil Stabilization was followed
in accordance with the American Society for Testing and Materials ( ASTM) designation D 4609-94
to evaluate the effectiveness of all polymers in improving the engineering properties of the soils in
this study. More specifically, the effectiveness was assessed by comparing the unconfined
compressive strength (UCS) and visual observations in our case studies.
Soils Test Procedures - The predominate soil type for this study consisted of a medium plasticity
sandy clay classified as A-6 by the AASHTO Classification System. This material yielded a liquid
limit (LL) of 40 with a plasticity index (PI) of 20, and contained 45 percent silt, 32 percent sand, and
23 percent clay. All materials were subjected to particle size analysis testing (ASTM D422),
moisture-density relations of soils ASTM D698 - standard Proctor), Atterberg Limits (ASTM D4318),
Method A sulfates (EPA Method 9056A), and compressive strength (ASTM D1633). Copies of all
tests are attached herewith.
Strength testing consisted of blending bulk samples of the material compressive strength with plain
tap water and 3, 5, and 7 percent by weight of Portland cement. Additional samples were molded at
the same cement percentages with the Base Seal® geopolymer. All specimens were cured in
accordance with ASTM D 1632, and tested after a 7 day waiting period.
The results of our laboratory tests revealed that all mixtures exceeded the minimum 7 day
compressive strength requirements of 150 psi, but a significant strength increase was recorded when
using the Base Seal® geopolymer. Of utmost importance, sample specimens containing Base Seal®
exhibited no visible hydration cracks when inspected.
Conclusions - The lack of hydration cracking in the samples is attributed to the product’s ability to
seal hygroscopic moisture within the soil mass, thus increasing durability and flexibility of the
pavement section. Eliminating the hydration cracks associated with cement hydration will circumvent
the need of a chip seal layer prior to the addition of the pavement surfacing.
We trust this fulfills your current information requirements. Please contact our office if you have any
questions concerning the submitted information.
Respectfully submitted,
GEOTECHNICAL TESTING LABORATORY, INC.
Ken Gorsha
President
Distribution: Addressee
KRG
LABORATORY TEST DATA
Client: Base Seal International, Inc. File No: 216100
15822 River Roads Report No: 1
Houston, Texas 77079 Date: 7/16/16
Attn: Mr. Hugo Montealegre
It was a pleasure performing these services for you. Please contact our office if you have any
questions concerning this report, or if we can be of further assistance.
Respectfully submitted,
GEOTECHNICAL TESTING LABORATORY, INC.
Ken Gorsha
President
KRG
Geotechnical Testing Laboratory, Inc.
Results:
USCS Classification............................................................................................. CL
Results:
To
India has the second largest road network in the world. To develop and maintain this
network in an efficient, environment friendly, safe manner there is need for innovation in the
fields of design, planning, construction, maintenance and operation of highways. These long
term perspectives would require development of new/alternative materials/technologies for high
quality, cost-effective, environmentally friendly, safer and durable road infrastructure.
To encourage use of new/alternative materials/technologies, Ministry initiated the process of
accreditation with the assistance from Indian Roads Congress. However, new/alternative
materials/technologies are continuing to receive lukewarm response by the Project Engineers,
Designers as also the Consultants. Therefore, pro-active steps for their adoption need to be
encouraged.
11. The developers/promoters shall strive to establish permanent base in India and show
long term commitment to the goal of innovative infrastructure development in India.
4. The new/alternative materials/technologies should be given priority in field trials and the
performance evaluated over a period of time to enable formulation of guidelines and codes of
practice for their future usage on the National Highways.
5. The contents of this Circular may be brought to the notice of all concerned in your
Organization. Feedback on these guidelines is solicited.
y ours ~aithfu~~:
j\'P1A J c~rtJ
(Amiyanshu)
Assistant Executive Engineer (S,R&T) (Roads)
For Director General (Road Development) & Spl Secy
Copy to: