Professional Documents
Culture Documents
•Manufacturing,
Sales and Parts inventory are in
Durand, Michigan.
•Service
and Technical Support are in Durand or
Cedar Rapids, Iowa.
VSI Basics
Terex Canica VSI
Factors Affecting A VSI’s Performance
•Crusher speed.
•Horse power.
•Feed size.
•Choke vs. trickle feed.
•Crushing chamber
configuration.
•Material moisture content.
•Maintenance
Terex Canica VSI
VSI Benefits
• Cubical Product.
• Beneficiation (Ore separation).
• Gradation Consistency.
• High Product Yield.
• Fine Crushing.
• High Fracture Percentage.
• Simple Maintenance.
• High Capacity.
• Low Capital Cost.
Terex Canica VSI
Canica Models
Terex Canica VSI
Canica Model Sizes
Terex Canica VSI
Canica Model Types
HD (Heavy Duty) – For large feed sizes and/or coarse products.
Typically incorporates three or four impellers.
Typically with a vaulted anvil ring
12
Terex Canica VSI
13
Terex Canica VSI
Automatic Lid
Safety Foot
V ibration Switch
Hydraulic L id L ifter
14
Terex Canica VSI
Standard Features - Hydraulic Lid Lifter.
Terex Canica VSI
• 2 HP Motor.
• Positive Displacement Pump.
• Oil Heater.
• Temp/ Site Gage.
• Pressure Switch.
• Lid Lifter Controls.
• Pressure Gages.
• 35 Gallon Reservoir.
Terex Canica VSI
Standard features – Offset drive assembly
Standard on all
VSI models.
Terex Canica VSI
VSI Configurations
Terex Canica VSI
VSI Configurations
Bare crusher
Chamber Configurations
Enclosed Rotor
& Anvils
(ROS Series)
Enclosed Rotor
& Rock Box
(ROR Series)
Terex Canica VSI
Crushing Chambers and Abrasiveness
Relative Abrasiveness
Terex Canica VSI
Material
Feed Tube
Impeller Shoe
Feed Plate
Anvil
Impact Faces
Worn Anvil
Worn Shoe
Terex Canica VSI
Anatomy Of An Impeller Table
Impeller Bracket
Table Liner
Terex Canica VSI
Table Configurations
3 Shoe 4 Shoe
5 Shoe 6 Shoe
Terex Canica VSI
Impeller Designs
Flat Curved
Good for most Minimizes fines.
applications. Max.
sand production at
high speed.
Single Pocket
Ribbed Additional fines
in low abrasion
Same applications as flat. applications.
Better wear pattern on
impeller and anvils.
Ceramic
Double Pocket
In flat or curved.
Medium to high Extended life in 2-3”
abrasion rock <3”. minus applications.
Up to 2X life of 28%
chrome.
Terex Canica VSI
Anvil Types
Note – The ROS rotor and the ROR rotor are different!
Terex Canica VSI
Rock Build Up
Material in Suspension.
Enclosed Rotor
(Crushing chamber)
Terex Canica VSI
Rotor on Rock Crushing Action (cont.)
Feed Plate
Tungsten Tip
Crushing Chamber
Rock Build Up
Rotor Port
Enclosed Rotor
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Terex Canica VSI - Rotors
Lid w/ liners.
40
Terex Canica VSI
Rotor Crushing Forces = P.P.S. / Pulses Per Second
Crusher Speed Crusher Speed Crusher Speed Crusher Speed Crusher Speed Crusher Speed Crusher Speed
1250 RPM 1350 RPM 1450 RPM 1550 RPM 1650 RPM 1750 RPM 1850 RPM
P.P.S. P.P.S. P.P.S. P.P.S. P.P.S. P.P.S. P.P.S.
3 Port Rotor 62 67 72 77 82 87 92
4 Port Rotor 83 90 97 103 110 117 123
5 Port Rotor 104 112 121 129 137 145 154
6 Port Rotor 125 135 145 155 165 175 185
How fast does a 3 Port rotor need to spin to match the 5 port P.P.S.?
Enclosed Rotor
& Anvils 50-60%
(ROS Series)
46
Terex Canica VSI
VFD Gradations
Total Gradation
Control with the Push
of a Button
Terex Canica VSI
Product Shaping
Terex Canica VSI
Product Shaping
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Terex Canica VSI
Product Shaping
Example of impacted product vs. old generation cone
At 5:1 ratio: %
VSI 1%
Old cone 41%
VSI Cone
Terex Canica VSI
Choke Plate
Terex Canica VSI
Dust Control
Terex Canica VSI
Typical mist
used is between
10 and 50
Microns in size.
Questions?