INTERACTIVE SCHEMATIC

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 UENR0288
February 2012

924K and 930K Wheel Loader

Hydraulic System
924K: 930K:
PWR1-UP RHN1-UP

Volume 1 of 2: Drive Circuits

Volume 2 of 2: Implement Circuits

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENTS AND TAPS (Volume 1)

Component Location Volume 1

Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Brake 360-9207 1 E-7,8
Accumulator Gp - Charge 373-6953 2 E-6
Cooler Gp - Hydraulic Oil 352-0357 7 C- 4
Filter Gp - Gearbox 349-3667 14 E- 3
Filter Gp - Gearbox 368-0754 15 E-4
Manifold Gp - Brake Accumulator 349-9089 16 E-7,8
Manifold Gp - Hystat Interlock Valve 347-0785 17 E-5
Manifold Gp - Hystat Loop 345-1707 18 D- 3
Motor Gp - Hystat (115cc) 307-3077 21 C-3
Motor Gp - Hystat (152cc) 307-3082 22 C-1
Motor Gp - Radiator/Hydraulic Fan 289-6393 23 C- 8
Motor Gp - Radiator/Hydraulic Fan (Reversing) 289-6394 24 C-8
Orifice Gp - Motor Flushing Connector 9X-2614 25 D-2
Pedal Gp - Brake 342-0157 27 E- 8
Pump Gp - Lube 307-3079 28 D- 4
Pump Gp - Fan/Brake (W/Brake Charging Valve) 341-7633 29 D-7,8
Pump Gp - Hystat (924K) 341-7638 32 D-6
Pump Gp - Hystat (930K) 307-3065 32 D-6
Sensor Gp - Pressure (Brake Charge) 344-7391 35 E-8
Sensor Gp - Pressure (Hystat Loop FWD) 349-1178 36 E,D-6
Sensor Gp - Pressure (Hystat Loop REV) 349-1178 37 C-5,6
Sensor Gp - Pressure (Park Brake) 344-7391 39 E- 7
Transmission Ar - Gearbox 337-7053 42 E-2
Valve Gp - Check (Hyd Oil Cooler Bypass) 348-2078 48 C-6
Valve Gp - Check (Hystat Flushing) 370-2280 49 D-1
Valve Gp - Check (Pilot Supply) 123-4750 51 E-5
Valve Gp - Park Brake 357-0377 58 E-7

Tap Location
Pressure and Sampling
Volume 1
Tap Schematic
Description
Number Location
P7 Charge Pressure E-4
P8 Charge Fill D-4
P9 Gearbox SOS Gauge E-3
P1 0 Hystat Forward Drive Pressure D-3
P1 1 Hystat Reverse Drive Pressure C-2
P1 2 Hydraulic SOS Gauge B-4
P1 3 Gearbox Pressure E-3
P14 Lube Pressure E-3
P1 5 Clutch Pressure E-2
P1 6 Front Service Brake Pressure E-8
P1 7 Rear Service Brake Pressure E-8
COMPONENTS AND TAPS (Volume 2)

Component Location Volume 2

Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Pilot 373-7014 3 E-4
Accumulator Gp - Ride Control (924K) 373-7017 4 F-2
Accumulator Gp - Ride Control (930K) 373-6960 4 E-2
Accumulator Gp - Ride Control (924K) 373-7016 5 F-2
Accumulator Gp - Ride Control (930K) 373-6962 5 E-2
Breather - Hydraulic Tank 258-2829 6 B-4
Cylinder Gp - Fusion Coupler 375-0724 8 D-6
Cylinder Gp - Wide Coupler 353-9375 9 D-5
Cylinder Gp - High Lift Tilt (924K) 351-8513 10 F-3
Cylinder Gp - High Lift Tilt (930K) 351-8514 10 E-3
Cylinder Gp - Lift (924K) 339-5590 11 F-3
Cylinder Gp - Lift (930K) 339-5593 11 E- 3
Cylinder Gp - Steering 339-5595 12 D- 2
Cylinder Gp - Tilt (924K) 339-5592 13 F-3
Cylinder Gp - Tilt (930K) 339-5594 13 F-3
Manifold Gp - Rear Frame Return 347-8096 19 D- 7
Manifold Gp - Steering 346-5095 20 C-3
Orifice Gp - Ride Control PC 366-8973 26 E-2
Pump Gp - Hand Metering 307-3053 30 C-2
Pump Gp - Hand Metering (W/Dual Mode Steering) 307-3081 31 C-2
Pump Gp - Implement Pump (924K) 341-7660 33 B-7
Pump Gp - Implement Pump (930K) 307-3044 33 B-7
Pump Gp - Secondary Steering (W/Integrated Relief) 307-3051 34 C-1
Sensor Gp - Pressure (Implement Pump Discharge) 344-7391 38 E-7
Sensor Gp - Pressure (Primary Steering) 344-7391 40 C-3
Tank Gp - Hydraulic 349-8199 41 A-4,5
Tube As - Front Frame Return 349-7843 43 D- 3
Valve Gp - Bank 2 (Implement) (924K) 343-3047 44 E-6
Valve Gp - Bank 2 (Implement) (930K) 343-3048 44 E-6
Valve Gp - Bank 3 (Implement) (924K) 343-3049 45 E-6
Valve Gp - Bank 3 (Implement) (930K) 343-3050 45 E-6
Valve Gp - Bank 4 (Implement) (924K) 343-3051 46 E-6
Valve Gp - Bank 4 (Implement) (930K) 343-3052 46 E-6
Valve Gp - Ball (Dead Engine Lower) 112-1817 47 F-4
Valve Gp - Check (Implement Backpressure) 352-1045 50 E-7
Valve Gp - Check (Ride Control Supply) 9T-1013 52 E-2
Valve Gp - Check (Secondary Steering) 9T-1013 53 C- 3
Valve Gp - Check (Steering Backpressure) 192-2684 54 D-7
Valve Gp - Check (Steering Inlet) 175-0447 55 C-3
Valve Gp - Differential Lock 233-7133 56 E-8
Valve Gp - Dual Mode 247-4503 57 B-3
Valve Gp - Quick Coupler 352-1108 59 D-6
Valve Gp - Ride Control 280-9978 60 E-2
Valve Gp - Shutoff (Petcock) 6V-7238 61 D- 7
Valve Gp - Solenoid (Hystat Interlock) 366-8955 62 D,E-5

Tap Location
Pressure and Sampling
Volume 2
Tap Schematic
Description
Number Location
P1 Steering Discharge Pressure C-3
P2 Steering Loadsense Pressure C-5
P3 Implement Discharge Pressure E-5
P4 Implement Loadsense Pressure C-6
P5 Implement Pilot Pressure E-5
P6 Quick Coupler Pressure D-5
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

F F

(51) VALVE-CHECK
PILOT SUPPLY
123-4750
(1) ACCUMULATOR GP
BRAKE ACCUMULATOR (17) MANIFOLD GP
(27) PEDAL GP-BRAKE
342-0157 360-9207 HYSTAT INTERLOCK
(16) MANIFOLD GP 347-0785
BRAKE ACCUMULATOR
349-9089
P17 To
P7 P13 P14 Front P15
(15) FILTER GP-OIL Axle (42) TRANSMISSION AR

Dual Mode
HYD OIL GEARBOX

Steering
368-0754 (14) FILTER GP-O (BSC)

Manifold
Steering
337-7053
GEARBOX

Front
To Brakes

Sec.
(58) VALVE GP To G 349-3667
T1
PARK BRAKE Imp
(39) SENSOR GP-PRESS
357-0377
E PARK BRAKE Pilot E
344-7391 E

Pilot Drain
U
(2) ACCUMULATOR GP Z
P16 T GP CHARGE ACCUMULATOR
373-6953 Y
P C
A1 A2
E T
(36) SENSOR GP-PRESS
HYSTAT LOOP (FORWARD) HMU
349-1178 P9
Rear Drain
(62) VALVE GP-SOLENOID Manifold
Ms S F P8
SW HYSTAT INTERLOCK
366-8955
(35) SENSOR GP - PRESSURE
BRAKE CHARGE To
(32) PUMP GP - HYSTAT PUMP Rear
344-7391 341-7638 - (924K) P10 Axle
307-3065 - (930K)
(18) MANIFOLD GP

Implement
HYSTAT LOOP

Steering
345-1707
D B1 B2 D

Lube

M
Pump (25) ORIFICE GP
MOTOR FLUSHING
9X-2614 (49) VALVE GP-CHECK
S2 (22) MOTOR GP
HYSTAT (152cc) HYSTAT FLUSHING
370-2280
Hystat Charge (28) PUMP GP (21) MOTOR GP
307-3082
EF
1:1 Drive Ratio
S1 Pump CHARGE & LUBE
Pump 307-3079
HYSTAT (115cc)
307-3077
M1 B B M1 SA
M
U U

P
(29) PUMP GP - FAN/BRAKE
(W/ BRAKE CHARGING VALVE)
341-7633

U L Mp P

(48) VALVE GP - CHECK T2 T1

C HYD OIL COOLER BYPASS C
348-2078 (7) COOLER GP
HYDRAULIC OIL
(37) SENSOR GP - PRESSURE 352-0357 A A
B HYSTAT LOOP (REVERSE)
349-1178

G T1
T2 G

R
Hydraulic
L
Tank P11
SOS
(23) MOTOR GP P12 (18) MANIFOLD GP
HYSTAT LOOP
RADIATOR/HYDRAULIC FAN
345-1707
289-6393
(24) MOTOR GP
RADIATOR/HYDRAULIC FAN (REVERSING)
289-6394

B B

Secondary
Steer

LINE PATTERNS HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

PILOT PUMP OUTPUT
Pressure Line MAIN PUMP OUTPUT
LUBE PUMP CIRCUIT
Pilot / Load Sensing Pressure AUXILIARY 1 CIRCUIT
LOAD SENSE CIRCUIT
Drain / Return Lines
STEERING CIRCUIT
FAN/BRAKE CHARGE PUMP
Component Group
SUPPLY LINE
QUICK COUPLER CIRCUIT
CALLOUTS BRAKE CIRCUIT
AUXILIARY 2 CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter) DRAIN / RETURN LINE
TILT CYLINDER CIRCUIT
A Callout Number
(Machine Location from (52) VALVE GP - CONTROL
Component
Name
LIFT CYLINDER CIRCUIT A
Component LocationsTable) HYSTAT CIRCUIT
138-1234 Part Number
LUBE PUMP SUPPLY CIRCUIT

THIS SCHEMATIC IS FOR THE 924K and 930K WHEEL LOADER HYDRAULIC SYSTEM
VOLUME 1 of 2: DRIVE CIRCUITS
SCHEMATIC PART NUMBER: 339-6677, CHANGE: 00, VERSION: -
SCHEMATIC PART NUMBER: 339-6678, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

(44) VALVE GP - BANK 2

IMPLEMENT
343-3047 - (924K)
343-3048 - (930K)
(45) VALVE GP - BANK 3
IMPLEMENT
F 343-3049 - (924K) (47) VALVE GP - BALL F
343-3050 - (930K) DEAD ENGINE LOWER
(46) VALVE GP - BANK 4 112-1817
IMPLEMENT
343-3051 - (924K)
343-3052 - (930K)
(10) CYL GP - HIGH LIFT TILT
351-8513 - (924K)
351-8514 - (930K)
P
(13) CYL GP - TILT
339-5592 - (924K)
339-5594 - (930K) (4) ACCUMULATOR GP
Tilt Cylinder R RIDE CONTROL
373-7017 - (924K)
Aux Aux 373-6960 - (930K)
(56) VALVE GP Tilt Lift
1 2
DIFFERENTIAL LOCK To A B A B A B A B Lx Tg H
233-7133 P5
C (5) ACCUMULATOR GP
PPG RIDE CONTROL
373-7016 - (924K)
373-6962 - (930K)
P T
T S
Ls (60) VALVE GP
(11) CYL GP - LIFT RIDE CONTROL
339-5590 - (924K) 280-9978
E 339-5593 - (930K) Lift E
Cylinders
(52) VALVE GP - CHECK
RIDE CONTROL SUPPLY
9T-1013
RCS
Pp
(3) ACCUMULATOR GP
(38) SENSOR GP - PRESSURE PILOT
P
IMPLEMENT PUMP 373-7014
DISCHARGE
344-7391 T P3
CS PG

(50) VALVE GP - CHECK

IMPLEMENT (26) ORIFICE GP
BACK PRESSURE RIDE CONTROL PC
352-1045 366-8973

LS C2
E T
(19) MANIFOLD GP (12) CYLINDER GP
D REAR FRAME RETURN (61) VALVE-SHUTOFF From STEERING D
347-8096 PETCOCK VALVE
6V-7238
Hystat 339-5595
C1 Interlock
Valve
GP (9) CYLINDER GP
P6 WIDE COUPLER
P 353-9375
(43) TUBE AS
(54) VALVE-CHECK R C1 C2 FRONT FRAME
Park Brake STEERING
(8) CYL GP (59) VALVE GP RETURN MANIFOLD
Valve BACKPRESSURE QUICK 349-7843
FUSION
192-2684 COUPLER
COUPLER
375-0724 352-1108

(40) SENSOR GP - PRESS (55) VALVE AS - CHECK

P4 P2 PRIMARY STEERING STEERING INLET (53) VALVE GP - CHECK
344-7391 175-0447
SECONDARY
STEERING
X1 X2 LP RP (34) PUMP GP
9T-1013 SECONDARY STEERING
(W/ INTEGRATED RELIEF)
307-3051
C D C
(20) MANIFOLD GP
STEERING
346-5095

P1 B S

(33) PUMP GP - IMPLEMENT

M
341-7660 - (924K)
307-3044 - (930K)
B1 B2

To To TP LS PP
Charge Gear
Circuit Box
Hystat
Pump B1 B2

(57) VALVE GP (30) PUMP GP

M
Lube DUAL MODE C1 C2 HAND METERING UNIT
Pump STEERING 307-3053
247-4503 (31) PUMP GP
B HAND METERING UNIT B
Implement Pump Steering Pump Charge From Gear Box (W/DUAL MODE STEERING)
Pump S2 307-3081
1:1 Drive Ratio T P

S1 L2 L1 S2 L4 L3
(6) BREATHER
HYDRAULIC TANK
258-2829

(41) TANK GP HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

LINE PATTERNS
HYDRAULIC TANK
Fan Motor 349-8199 Pressure Line
PILOT PUMP OUTPUT
MAIN PUMP OUTPUT
Return LUBE PUMP CIRCUIT
Fan Motor Pilot / Load Sensing Pressure AUXILIARY 1 CURCUIT
Case Drain Drain / Return Lines
LOAD SENSE CIRCUIT
STEERING CIRCUIT
FAN/BRAKE CHARGE PUMP
Component Group SUPPLY LINE
QUICK COUPLER CIRCUIT
CALLOUTS BRAKE CIRCUIT
DIFFERENTIAL LOCK CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter) AUXILIARY 2 CURCUIT
DRAIN / RETURN LINE
A Callout Number TILT CYLINDER CIRCUIT A
Brake Pedal
Component
(Machine Location from (52) VALVE GP - CONTROL Name LIFT CYLINDER CIRCUIT
Component LocationsTable)
Valve 138-1234 Part Number HYSTAT CIRCUIT
LUBE PUMP SUPPLY CIRCUIT
Fan/Brake Cooler
Suction Bypass
Cooler THIS SCHEMATIC IS FOR THE 924K and 930K WHEEL LOADER HYDRAULIC SYSTEM
Return VOLUME 2 of 2: IMPLEMENT CIRCUITS
SCHEMATIC PART NUMBER: 339-6677, CHANGE: 00, VERSION: -
SCHEMATIC PART NUMBER: 339-6678, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
RIDE CONTROL ACCUMULATORS VIEW

5 3

26
MANIFOLD AND PUMP VIEW

20 34

30

31

33 19
TANK GROUP VIEW

41 6
VALVES AND TUBE ASSEMBLY VIEW

57 59

60

44

62 45

46

43

56

61 47
CHECK VALVES VIEW

53 52

55

50

54
TAPS AND SENSORS VIEW

P4 P1 40 P2 P6

P5

P3

38
CYLINDER GROUP VIEW

8 9
11

10 13 12
RIGHT SIDE VIEW (Accumulators)

2 1
REAR VIEW (Hydraulic Cooler)

7
LEFT SIDE VIEW (Filters)

P13
P9
P7

P8
14

15
42
P14 P15
RIGHT SIDE VIEW (Valve Groups)

48 51

58

49
RIGHT SIDE VIEW (Manifolds)

17

P10

16

18

P11
LEFT SIDE VIEW (Pumps)

32 29

28
RIGHT SIDE VIEW (Drive Motors)

24
22
23 21
P12
HYSTAT MOTOR VIEW (Flushing Orifice)

HYSTAT HYSTAT
HYSTAT MOTOR MOTOR
MOTOR (115CC) (115CC)
(152CC)
25
HYSTAT
MOTOR
(152CC)

25
RIGHT SIDE VIEW (Sensor Groups)

37

36

35 39
CAB VIEW (Brake Pedal Group)

27

P16

P17