Doc. No. 900-CAL-RC0-1001 Rev.

4A
TANGGUH LNG Project TLNG Author’s Org. KJP
BPMIGAS KJP Doc. No. C-900-1320-001 Date 31 Oct. ‘05
BP Berau Ltd. KJP Job Code 0-3400-20-0000 Sheet 1 of 9

3.8 MTPA TRAIN CAPACITY

Calculation Sheet for Standard Anchor Bolts

Table of Contents

1. SCOPE..................................................................................................................................2
2. REFERENCES ....................................................................................................................2
3. CALCULATION .................................................................................................................2
3.1 GENERAL .....................................................................................................................2
3.2 ALLOWABLE STRESS OF BOLTS ....................................................................................2
3.3 ALLOWABLE TENSILE FORCES .....................................................................................3
3.4 ALLOWABLE SHEAR FORCES ........................................................................................3
3.5 COMBINATION OF TENSILE FORCES AND SHEAR FORCES .............................................3
3.6 CALCULATION RESULTS ...............................................................................................4
3.7 ANCHOR BOLT REINFORCEMENT .................................................................................4

Core X Non-core Lifecycle Code B

X For Information For Review For Approval For Release For As-Built

Rev. Date Page Description Prep’d Chk’d App’d BP App’d

4A 31 Oct ‘05 All Issued for Information Y. Kikuta N. Okajima N. Okajima

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 BP Berau Ltd. Doc. No. 900-CAL-RC0-1001
Calculation Sheet for Standard Anchor Bolts KJP Doc. No. C-900-1320-001 Rev. 4A
Tangguh LNG Project Sheet No. 2 of 9

1. SCOPE

This calculation sheet covers Bearing Capacity Calculation of Standard Anchor Bolts for TANGGUH
LNG PROJECT.

2. REFERENCES

(1) Codes and Standards

ACI 318-99
AISC ASD 9th Edition
PIP STE05121
(2) Project Specifications & Drawings
a) S-900-1220-001 : Project Design Data
b) S-900-1310-001 : Detailed Engineering Design Data for Civil & Structure
c) D-900-1320-002 : Standard Drawing for RC Structure Anchor Bolt (1/2)
d) D-900-1320-012 : Standard Drawing for Anchor Bolt Reinforcement

3. CALCULATION

3.1 General
Anchor bolts shall be designed and develop the allowable tension capacity taking into consideration the
spacing of the anchor bolts, distance from edge of pier and the concrete strength of the foundation into
which the anchor bolts are placed.

3 mm of corrosion allowance shall be applied for anchor bolt design.

Minimum bolt pitch (Lp) and edge length (E) for calculation basis is 5D (D = nominal diameter of bolts).
The design requirements shall be referred to S-900-1310-001 “Detailed Engineering Design Data for
Civil & Structure” and Steel Design Guide Series “Column Base Plates” published by AISC.

The details of Standard Anchor Bolts shall be referred to Dwg. No. D-900-1320-002.

3.2 Allowable Stress of Bolts

The allowable stress of bolts shall be as follows in accordance with AISC, Part 5, Table J3.2:

Allowable tensile stress : 20 ksi Ö 137.9 N/mm2

Allowable shear stress : 10 ksi Ö 68.95 N/mm2

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 BP Berau Ltd. Doc. No. 900-CAL-RC0-1001
Calculation Sheet for Standard Anchor Bolts KJP Doc. No. C-900-1320-001 Rev. 4A
Tangguh LNG Project Sheet No. 3 of 9

3.3 Allowable Tensile Forces

3.3.1 Allowable Loads of Bolts (Tb)
Allowable loads of bolts shall be calculated by the following formula:
Tb = 0.138 Ae (kN)
where,
Ae = Effective area (gross area minus 3 mm corrosion margin) (mm2)

3.3.2 Pullout Capacity due to Concrete Cone Rapture

Pullout capacity of bolts (Tc) considering of concrete cone rapture shall be calculated by the following
formula in accordance with Steel Design Guide Series “Column Base Plates” published by AISC.
Tc = vc Ap/1000 (kN)
where,
vc = permissible shear stress carried by concrete (two way action, ACI 318-99 Appendix A)
1
= f ' c (N/mm2)
6
f’c = specified compressive strength of concrete (28MPa)
Ap = projected surface area of failure cone plane (ref. Fig.1) (mm2)

3.3.3 Allowable Tensile Forces (Ts)

Allowable tensile loads shall be smaller value of Tb and Tc.

3.4 Allowable Shear Forces

Allowable shear loads without tension (Vs) is calculated by the following formula:
Vs = 68.95 Ae /1000 (kN)

3.5 Combination of Tensile Forces and Shear Forces

Allowable tension stress (ft) combined with shear stress (fv) shall be calculated in accordance with AISC
PART 5 TABLE J3.3 as follows:

ft = 26 - 1.8fv ≦ 20 (ksi)

Therefore, tensile loads (Ta) combined with shear loads (V) shall be calculated folowing formula:

Ta = 0.179Ae - 1.8V ≦ Ts (kN)

and, Ta≦ Ts
V ≦ Vs
where,

_ __ Ts: Allowable tensil loads (kN)

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 BP Berau Ltd. Doc. No. 900-CAL-RC0-1001
Calculation Sheet for Standard Anchor Bolts KJP Doc. No. C-900-1320-001 Rev. 4A
Tangguh LNG Project Sheet No. 4 of 9

Vs : Allowable shear loads (kN)

3.6 Calculation Results

Calculation result is summarized in Table-1.

3.7 Anchor Bolt Reinforcement

Anchor Bolt Reinforcement, called as “Hairpin”, shall be designed for tensile reinforcing in accordance with
PIP STE05121 which is recommended by Owner if pullout capacity due to concrete cone rapture (Tc) in
anchor bolt design governs allowable load to Tension (TS). As per Calculation Result of Anchor Bolt,
“Hairpin” should not be required for shear reinforcing in this manner.

Calculation result is summarized as follows. For more detail of calculation, please refer to Table-2.1 and 2.2,
and Figure-2.1.
Hairpin Detail : D13-L475mm without Hook, 2pcs each single anchor bolt
Hairpin Required for Anchor Bolt (Type, Size) : SI =3/4, 7/8, 1, 1 1/4, 1 1/2, L=3/8, 1/2, I=3/4, 7/8

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 BP Berau Ltd. Doc. No. 900-CAL-RC0-1001
Calculation Sheet for Standard Anchor Bolts KJP Doc. No. C-900-1320-001 Rev. 4A
Tangguh LNG Project Sheet No. 5 of 9

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 BP Berau Ltd. Doc. No. 900-CAL-RC0-1001
Calculation Sheet for Standard Anchor Bolts KJP Doc. No. C-900-1320-001 Rev. 4A
Tangguh LNG Project Sheet No. 6 of 9

Table-1
Calculation Results of Allowable Tensile and Shear Loads for Standard Anchor Bolts

Nominal Nominal Effective Bolt Max. Embedded Shear Pitch Edge Allowable Load Allowable Load Allowable Load
BOLT TYPE Size Size Area Length Projection Length K W Depth Dis. Ap Tb Tc (kN) (kN) (kN) T1
By Calculation D-900-1320-002 Judge = 0.179Ae
(inch) (mm) (mm2) (mm) (mm) (mm) (mm) (mm) (mm) TENSION SHEAR TENSION SHEAR TENSION SHEAR
D D Ae L P Le (mm) (mm) d Lp E (mm2) (kN) (kn) Ts Vs Ts Vs Ts Vs (kN)
3/4 19 215.78 320 90 205 30 - 175 95 95 25741 29.8 22.7 22.7 10.0 10.0 9.0 OK! OK! 25.9
7/8 22 297.89 360 100 235 35 - 168 111 111 31054 41.1 27.4 27.4 20.5 14.0 14.0 OK! OK! 53.4
Type SI 1 25 390.80 390 105 260 40 - 184 127 127 39472 53.9 34.8 34.8 26.9 18.0 20.0 OK! OK! 70.1
1 1/4 32 644.97 480 130 325 45 - 230 159 159 61674 88.9 54.4 54.4 44.5 23.0 34.0 OK! OK! 115.6
1 1/2 38 962.48 560 145 390 55 - 276 191 191 88811 132.7 78.3 78.3 66.4 28.0 52.0 OK! OK! 172.5
3/8 10 49.99 190 55 110 - - 81 48 48 6146 6.9 5.4 5.4 3.4 2.0 1.0 OK! OK! 9.0
1/2 13 91.55 250 60 165 - - 127 64 64 12090 12.6 10.7 10.7 6.3 6.0 3.0 OK! OK! 16.4
TYPE L 5/8 16 145.81 350 70 255 - - 207 79 79 22761 20.1 20.1 20.1 10.1 12.0 6.0 OK! OK! 26.1
3/4 19 215.78 440 75 340 - - 283 95 95 36014 29.8 31.8 29.8 14.9 19.0 9.0 OK! OK! 38.7
7/8 22 297.89 540 85 430 - - 363 111 111 52723 41.1 46.5 41.1 20.5 29.0 14.0 OK! OK! 53.4
1 25 390.80 640 90 525 - - 449 127 127 73127 53.9 64.5 53.9 26.9 40.0 20.0 OK! OK! 70.1
1 1/4 32 644.97 810 130 655 - - 560 159 159 114062 88.9 100.6 88.9 44.5 63.0 34.0 OK! OK! 115.6
1 1/2 38 962.48 950 145 780 - - 666 191 191 163106 132.7 143.8 132.7 66.4 76.0 52.0 OK! OK! 172.5
5/8 16 145.81 350 70 255 50 50 230 79 79 24557 20.1 21.7 20.1 10.1 12.0 6.0 OK! OK! 26.1
TYPE I 3/4 19 215.78 440 210 205 60 60 175 95 95 25741 29.8 22.7 22.7 14.9 19.0 9.0 OK! OK! 38.7
7/8 22 297.89 540 240 275 70 70 240 111 111 39019 41.1 34.4 34.4 20.5 29.0 14.0 OK! OK! 53.4
1 25 390.80 810 265 520 80 80 480 127 127 77089 53.9 68.0 53.9 26.9 40.0 20.0 OK! OK! 70.1
1 1/4 32 644.97 960 280 655 100 95 603 159 159 120848 88.9 106.6 88.9 44.5 68.0 34.0 OK! OK! 115.6
1 1/2 38 962.48 1100 345 730 115 115 673 191 191 164402 132.7 145.0 132.7 66.4 103.0 52.0 OK! OK! 172.5
1 3/4 44 1343.32 1290 365 900 135 135 833 222 222 234418 185.2 206.7 185.2 92.6 143.0 72.0 OK! OK! 240.8
2 51 1787.50 1440 480 935 155 155 858 254 254 282321 246.5 249.0 246.5 123.2 192.0 96.0 OK! OK! 320.4
2 1/4 57 2295.02 1620 505 1090 175 175 1003 286 286 368117 316.5 324.6 316.5 158.2 254.0 128.0 OK! OK! 411.4
2 1/2 64 2865.88 1760 525 1210 195 195 1113 318 318 454025 395.2 400.4 395.2 197.6 317.0 159.0 OK! OK! 513.8
3 76 4197.62 2100 550 1525 230 230 1410 381 381 682371 578.9 601.8 578.9 289.4 483.0 243.0 OK! OK! 752.5

Where:
Lp : minimum bolt pitch
Le : embedded length
d : shear depth
E : minimum edge distance

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 BP Berau Ltd. Doc. No. 900-CAL-RC0-1001
Calculation Sheet for Standard Anchor Bolts KJP Doc. No. C-900-1320-001 Rev. 4A
Tangguh LNG Project Sheet No. 7 of 9

Table-2.1: Detail of Anchor Bolt Reinforcement

Hairpin Reinforcement Design and Details

Reinforcement Yield Strength, fy 60 ksi

Compressive Strength of Concrete, f'c 4000 psi
Minimum Reinforcement Cover 2.0 in
Minimum Reinforcing Spacing 3.0 in
Reinforcement Location Factor, α Top Reinforcement 1.3
Other Reinforcement 1.0
Coating Factor (Uncoated Reinforcement), β 1.0
Reinforcement Size Factor, γ for D19 and smaller 0.8
for D22 and larger 1.0
Lightweight Aggregate Concrete Factor (Normal Weight Concrete), λ 1.0
Development Length Reduction Factor (ACI 318-99,Paragraph 12.5.3a) 0.7
Design Tensile Strength Reduction (ACI 318-99, Paragraph 9.3.2.1), φ 0.9
REINFORCEMENT

180 DEG HOOK HAIRPIN AND HOOK VERTICAL AND HORIZONTAL

REINFORCEMENT

BAR CAPACITY

DEVELOPMENT DIMENSIONS HAIRPINS

BAR SIZE

CAPACITY SEE

CAPACITY SEE
LENGTH OTHER TOP
Idh = ACI 12.5.1 & Fig.R12.5.1 (ACI/CRSI) BARS BARS

NOTE(1)

NOTE(1)
0.5
(0.02 β γ fy/(f'c) )db Id (*2) Id (*2)
(ACI 12.5.2) Idh Ia Ib INSIDE (ACI (ACI
φ*Ar*(fy) 0.7*Idh HOOK 12.2.3) 12.2.3)
(in.) (kips) (in.) (in.) (in.) (in.) (in.) (kips) (in.) (kips)
D10 7.1 5.94 6.0 2.0 4.0 2.3 12 6.93 12 6.93
D13 Selected
D13 9.5 10.80 6.6 2.1 4.5 3.0 12 12.73 12 12.73
D16 11.9 16.74 8.3 3.3 5.0 3.8 12 21.34 14 20.56
D19 14.2 23.76 10.0 4.0 6.0 4.5 16 29.64 21 28.28
D22 16.6 32.40 11.6 4.6 7.0 5.3 27 37.90 35 36.63
D25 19.0 42.66 13.3 5.3 8.0 6.0 36 48.99 46 47.53
D29 21.4 54.00 15.0 4.8 10.2 9.6 45 59.76 59 58.43
D32 24.1 68.58 16.9 5.4 11.4 10.8 57 75.08 75 73.58

Note :
(1) Hairpin Capacity = bar capacity*(1+la/ld)
(2) ACI 12.2.3
Development Length
3*fy*αβγλ
ld = 0.5 *db
40*f'c *(c+Ktr)
db
or ld minimum = 12 in.(ACI 12.2.1)
where :
Ktr = 0

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 BP Berau Ltd. Doc. No. 900-CAL-RC0-1001
Calculation Sheet for Standard Anchor Bolts KJP Doc. No. C-900-1320-001 Rev. 4A
Tangguh LNG Project Sheet No. 8 of 9

Table-2.2: Calculation Result of Anchor Bolt Reinforcement

A.Bolt Allowable Load A.Bolt Allowable Load
By Calculation for Design

Type D Tb Tc Ts Governed A.Bolt Ts

(inch) (kN) (kN) (kN) by Reinforcement (kN)
3/4 29.8 22.7 22.7 Tc Required 10.0
7/8 41.1 27.4 27.4 Tc Required 14.0
SI 1 53.9 34.8 34.8 Tc Required 18.0
1 1/4 88.9 54.4 54.4 Tc Required 23.0
1 1/2 132.7 78.3 78.3 Tc Required 28.0
3/8 6.9 5.4 5.4 Tc Required 2.0
1/2 12.6 10.7 10.7 Tc Required 6.0
5/8 20.1 20.1 20.1 Tb Not Req'd 12.0
3/4 29.8 31.8 29.8 Tb Not Req'd 19.0
L
7/8 41.1 46.5 41.1 Tb Not Req'd 29.0
1 53.9 64.5 53.9 Tb Not Req'd 40.0
1 1/4 88.9 100.6 88.9 Tb Not Req'd 63.0
1 1/2 132.7 143.8 132.7 Tb Not Req'd 76.0
5/8 20.1 21.7 20.1 Tb Not Req'd 12.0
3/4 29.8 22.7 22.7 Tc Required 19.0
7/8 41.1 34.4 34.4 Tc Required 29.0
1 53.9 68.0 53.9 Tb Not Req'd 40.0
1 1/4 88.9 106.6 88.9 Tb Not Req'd 68.0
I 1 1/2 132.7 145.0 132.7 Tb Not Req'd 103.0
1 3/4 185.2 206.7 185.2 Tb Not Req'd 143.0
2 246.5 249.0 246.5 Tb Not Req'd 192.0
2 1/4 316.5 324.6 316.5 Tb Not Req'd 254.0
2 1/2 395.2 400.4 395.2 Tb Not Req'd 317.0
3 578.9 601.8 578.9 Tb Not Req'd 483.0

A.Bolt Allowable Load Hairpin Reinforcement

for Design
Req'd Req'd
Type D Dh Ts Th By Calc Judge By Owner
(inch) (mm) (kN) (kN) (pcs) (pcs)
3/4 D13 10.0 56.6 1 OK 2
7/8 D13 14.0 56.6 1 OK 2
SI 1 D13 18.0 56.6 1 OK 2
1 1/4 D13 23.0 56.6 1 OK 2
1 1/2 D13 28.0 56.6 1 OK 2
3/8 D13 2.0 56.6 1 OK 2
L
1/2 D13 6.0 56.6 1 OK 2
3/4 D13 19.0 56.6 1 OK 2
I
7/8 D13 29.0 56.6 1 OK 2
D: Anchor Bolt Nominal Diameter
Tb: Allowable Loads of Bolt
Tc: Pullout Capacity due to Concrete Cone Rapture
Ts: Allowable Tensile Forces (Smaller Value of Tb and Tc)
Dh: Hairpin Reinforcement Nominal Diameter
Th: Capacity of Hairpin Reinforcement

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 BP Berau Ltd. Doc. No. 900-CAL-RC0-1001
Calculation Sheet for Standard Anchor Bolts KJP Doc. No. C-900-1320-001 Rev. 4A
Tangguh LNG Project Sheet No. 9 of 9

Figure-2.1: Typical Layout of Anchor Bolt Reinforcement

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