PROCESS FLOW DIAGRAM

VISCOSE DEPARTMENT
B.1 FLOW DIAGRAM VISCOSE DEPARTMENT (M/C 4,5,6)
B.2 FLOW DIAGRAM UNIT SODA STATION
B.3 FLOW DIAGRAM MnSO4
 Maturing Drum

Alkali selulosa

Cooling
device

Silo

B.4 FLOW DIAGRAM MATURING DRUM

 CS2
NaOH 2%
Alkali selulosa

Churn

Rough
cutter

Fine
homoginezer

Larutan
viscose

Dissolver &
blendere

B.5 FLOW DIAGRAM CHURN (XANTHATOR)

PROCESS FLOW DIAGRAM
SPINNING DEPARTMENT
Laruran Filtrasi 3

Spin Uap CS2 dan uap

nin
air to scrubber

g Stoki tank min

EBT

homoge

nizer
cutter Air

Stetch roller

steam

B.6 FLOW DIAGRAM SPINNING DEPARTMENT SECARA KESELURUHAN

 Laruran Filtrasi 3
viscose

Spinning
tank

Stokimin
EBT

homogenizer

Spinning machine

B.7 FLOW DIAGRAM UNIT DOPE ROOM

 godet

Larutan spin bath Funnel

To w

Tow
water
filamen

filter Cutter
Candle
spinneret
Stetch roller
Larutan viscose
Staple fiber
Spinning
machine
CS2 recovery
through

Goose neck

B.8 FLOW DIAGRAM UNIT SPINNING MACHINE

 &

Larutan Asam
NaOH pemutih asetat MGR

Udara

After treatment Dryer Balling

press

steam
Staple
fiber
cutter Fannel rayon

water

B.9 FLOW DIAGRAM UNIT AFTER TREATMENT, DRYER DAN BALLING PRESS
PROCESS FLOW DIAGRAM
SPINNING AUXILLIARY
B.10 FLOW DIAGRAM UNIT SPINBATH
B.11 FLOW DIAGRAM UNIT EVAPORATOR (MSFE)
B.12 FLOW DIAGRAM UNIT CRYSTALIZER
B.13 FLOW DIAGRAM UNIT KALSINASI
B.14 UNIT DRYER
PROCESS FLOW DIAGRAM
ANCILLARY DEPARTMENT
 Econimizer
IPAT Scrubber
Candle mist Clean Gas To
eliminator Chimney

1 Udara
Udara Boiler 2

Sulfur 2 Heat Exchanger

3A

SO3 Cooler
3B
Drying Tower
Boiler 1
Furnace 4 Final adsorption Caustic Tank
tower Interpas
adsorption tower

H2SO4 Circulation Tank

B.15 FLOW DIAGRAM ACID PLANT

 SO2 SO2
Power Plant Steam drum Quench Scrubber

Water Clean gas

1/3 Lean gas to stack
Mixing
Venturi
Washer
Chamber
WSA Condenser

Lean Gas
2/3 Lean gas

Interbed Gas Water

Cooler Acid
Vessel Acid Cooler

Sulfurid Acid Tank

Cooling
Water

Cooling
Water

B.16 FLOW DIAGRAM WET SULPHURIC ACID

 Sulfur Separator Reflux Tail gas
Condenser Condenser 2 Condenser 1 condenser condenser

To Scrubber

Clean gas to
stack

Round Seal

CS2 From
Spinning
department

CS2 Crude Refined

Storage Tank Storage Tank

Steam coil Steam coil Steam header

V-7

Still 2
Still 1

Sulfur Separator

Liquid sulfur tank

B.17 FLOW DIAGRAM CS2 REFINERY PLANT

PROCESS FLOW DIAGRAM
EFFLUENT DEPARTMENT
 Clariflokulator

Suction Pond Suction Tank

River Water Pump Flushing

Soft Water
pump
Tank

To cooling water atau

departement lain Sand filter
Softener

To Departement
- viscose
- spinning
To Demint Plant - Auxillary
Gas Cl2 - Ancillary

Sand Filter
Hard Water Tank

To Departement
Process
Hard Water Pump

To Colony

B.18 FLOW DIAGRAM WATER TREATMENT PLANT

 Underflow sludge
recirculation
Acid water drain Grit chamber 1 Equalisation tank
Secondary clarifier 1

over flow

Alkaline water drain Grit chamber 2 Urea

DAP/TSP
Aeration tank
Primary clarifier 1

over flow
Primary clarifier 2 Fish To

Zinc clarifier Secondary clarifier 2 pond river

Flash mixer 1 1 Under flow

Under flow Sludge Thickener

Sump zone 1 Secondary clarifier 3

Flash mixer 2 Over flow

Zinc clarifier lime

2 Sludge Thickener Fly ash

2
B3 Solid Waste
Storage (landfill)
Sludge
Intermediete
Belt press solidification and

stabilisation Sludge
Leachate
Collection tank
Lime tank

Transfer to aeration tank

B.19 FLOW DIAGRAM WASTE WATER TREATMENT PLANT