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LCD TV
SERVICE MANUAL
CHASSIS : LA73E
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
R
CONTENTS
CONTENTS .............................................................................................. 2
SPECIFICATION ........................................................................................6
-2-
SAFETY PRECAUTIONS
-3-
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service unit under test.
manual and its supplements and addenda, read and follow the 2. After removing an electrical assembly equipped with ES
SAFETY PRECAUTIONS on page 3 of this publication. devices, place the assembly on a conductive surface such as
NOTE: If unforeseen circumstances create conflict between the aluminum foil, to prevent electrostatic charge buildup or
following servicing precautions and any of the safety precautions on exposure of the assembly.
page 3 of this publication, always follow the safety precautions. 3. Use only a grounded-tip soldering iron to solder or unsolder ES
Remember: Safety First. devices.
4. Use only an anti-static type solder removal device. Some solder
General Servicing Precautions removal devices not classified as "anti-static" can generate
1. Always unplug the receiver AC power cord from the AC power electrical charges sufficient to damage ES devices.
source before; 5. Do not use freon-propelled chemicals. These can generate
a. Removing or reinstalling any component, circuit board electrical charges sufficient to damage ES devices.
module or any other receiver assembly. 6. Do not remove a replacement ES device from its protective
b. Disconnecting or reconnecting any receiver electrical plug or package until immediately before you are ready to install it.
other electrical connection. (Most replacement ES devices are packaged with leads
c. Connecting a test substitute in parallel with an electrolytic electrically shorted together by conductive foam, aluminum foil
capacitor in the receiver. or comparable conductive material).
CAUTION: A wrong part substitution or incorrect polarity 7. Immediately before removing the protective material from the
installation of electrolytic capacitors may result in an leads of a replacement ES device, touch the protective material
explosion hazard. to the chassis or circuit assembly into which the device will be
installed.
2. Test high voltage only by measuring it with an appropriate high CAUTION: Be sure no power is applied to the chassis or circuit,
voltage meter or other voltage measuring device (DVM, and observe all other safety precautions.
FETVOM, etc) equipped with a suitable high voltage probe. 8. Minimize bodily motions when handling unpackaged
Do not test high voltage by "drawing an arc". replacement ES devices. (Otherwise harmless motion such as
3. Do not spray chemicals on or near this receiver or any of its the brushing together of your clothes fabric or the lifting of your
assemblies. foot from a carpeted floor can generate static electricity
4. Unless specified otherwise in this service manual, clean sufficient to damage an ES device.)
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable General Soldering Guidelines
non-abrasive applicator; 10% (by volume) Acetone and 90% (by 1. Use a grounded-tip, low-wattage soldering iron and appropriate
volume) isopropyl alcohol (90%-99% strength) tip size and shape that will maintain tip temperature within the
CAUTION: This is a flammable mixture. range or 500°F to 600°F.
Unless specified otherwise in this service manual, lubrication of 2. Use an appropriate gauge of RMA resin-core solder composed
contacts in not required. of 60 parts tin/40 parts lead.
5. Do not defeat any plug/socket B+ voltage interlocks with which 3. Keep the soldering iron tip clean and well tinned.
receivers covered by this service manual might be equipped. 4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
6. Do not apply AC power to this instrument and/or any of its bristle (0.5 inch, or 1.25cm) brush with a metal handle.
electrical assemblies unless all solid-state device heat sinks are Do not use freon-propelled spray-on cleaners.
correctly installed. 5. Use the following unsoldering technique
7. Always connect the test receiver ground lead to the receiver a. Allow the soldering iron tip to reach normal temperature.
chassis ground before connecting the test receiver positive (500°F to 600°F)
lead. b. Heat the component lead until the solder melts.
Always remove the test receiver ground lead last. c. Quickly draw the melted solder with an anti-static, suction-
8. Use with this receiver only the test fixtures specified in this type solder removal device or with solder braid.
service manual. CAUTION: Work quickly to avoid overheating the circuit
CAUTION: Do not connect the test fixture ground strap to any board printed foil.
heat sink in this receiver. 6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
Electrostatically Sensitive (ES) Devices (500°F to 600°F)
Some semiconductor (solid-state) devices can be damaged easily b. First, hold the soldering iron tip and solder the strand against
by static electricity. Such components commonly are called the component lead until the solder melts.
Electrostatically Sensitive (ES) Devices. Examples of typical ES c. Quickly move the soldering iron tip to the junction of the
devices are integrated circuits and some field-effect transistors and component lead and the printed circuit foil, and hold it there
semiconductor "chip" components. The following techniques only until the solder flows onto and around both the
should be used to help reduce the incidence of component component lead and the foil.
damage caused by static by static electricity. CAUTION: Work quickly to avoid overheating the circuit
1. Immediately before handling any semiconductor component or board printed foil.
semiconductor-equipped assembly, drain off any electrostatic d. Closely inspect the solder area and remove any excess or
charge on your body by touching a known earth ground. splashed solder with a small wire-bristle brush.
Alternatively, obtain and wear a commercially available
discharging wrist strap device, which should be removed to
prevent potential shock reasons prior to applying power to the
-4-
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through Circuit Board Foil Repair
which the IC leads are inserted and then bent flat against the Excessive heat applied to the copper foil of any printed circuit
circuit foil. When holes are the slotted type, the following technique board will weaken the adhesive that bonds the foil to the circuit
should be used to remove and replace the IC. When working with board causing the foil to separate from or "lift-off" the board. The
boards using the familiar round hole, use the standard technique following guidelines and procedures should be followed whenever
as outlined in paragraphs 5 and 6 above. this condition is encountered.
Removal At IC Connections
1. Desolder and straighten each IC lead in one operation by gently To repair a defective copper pattern at IC connections use the
prying up on the lead with the soldering iron tip as the solder following procedure to install a jumper wire on the copper pattern
melts. side of the circuit board. (Use this technique only on IC
2. Draw away the melted solder with an anti-static suction-type connections).
solder removal device (or with solder braid) before removing the
IC. 1. Carefully remove the damaged copper pattern with a sharp
Replacement knife. (Remove only as much copper as absolutely necessary).
1. Carefully insert the replacement IC in the circuit board. 2. carefully scratch away the solder resist and acrylic coating (if
2. Carefully bend each IC lead against the circuit foil pad and used) from the end of the remaining copper pattern.
solder it. 3. Bend a small "U" in one end of a small gauge jumper wire and
3. Clean the soldered areas with a small wire-bristle brush. carefully crimp it around the IC pin. Solder the IC connection.
(It is not necessary to reapply acrylic coating to the areas). 4. Route the jumper wire along the path of the out-away copper
pattern and let it overlap the previously scraped end of the good
"Small-Signal" Discrete Transistor copper pattern. Solder the overlapped area and clip off any
Removal/Replacement excess jumper wire.
1. Remove the defective transistor by clipping its leads as close as
possible to the component body. At Other Connections
2. Bend into a "U" shape the end of each of three leads remaining Use the following technique to repair the defective copper pattern
on the circuit board. at connections other than IC Pins. This technique involves the
3. Bend into a "U" shape the replacement transistor leads. installation of a jumper wire on the component side of the circuit
4. Connect the replacement transistor leads to the corresponding board.
leads extending from the circuit board and crimp the "U" with
long nose pliers to insure metal to metal contact then solder 1. Remove the defective copper pattern with a sharp knife.
each connection. Remove at least 1/4 inch of copper, to ensure that a hazardous
condition will not exist if the jumper wire opens.
Power Output, Transistor Device 2. Trace along the copper pattern from both sides of the pattern
Removal/Replacement break and locate the nearest component that is directly
1. Heat and remove all solder from around the transistor leads. connected to the affected copper pattern.
2. Remove the heat sink mounting screw (if so equipped). 3. Connect insulated 20-gauge jumper wire from the lead of the
3. Carefully remove the transistor from the heat sink of the circuit nearest component on one side of the pattern break to the lead
board. of the nearest component on the other side.
4. Insert new transistor in the circuit board. Carefully crimp and solder the connections.
5. Solder each transistor lead, and clip off excess lead. CAUTION: Be sure the insulated jumper wire is dressed so the
6. Replace heat sink. it does not touch components or sharp edges.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as
possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and if
necessary, apply additional solder.
Fuse and Conventional Resistor
Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.
3. Solder the connections.
CAUTION: Maintain original spacing between the replaced
component and adjacent components and the circuit board to
prevent excessive component temperatures.
-5-
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.
1. Application Range. 3. Test method
This spec sheet is applied to the 26"/32" LCD TV used LA73E
chassis. 3.1. Performance : LGE TV test method followed.
3.2. Demanded other specification
2. Especificación Safety : UL, CSA, IEC specification
Each part is tested as below without special appointment 3.3. EMC : FCC, ICES, IEC specification
4. General Specification(TV)
No. Item Specification Remark
1. Receiving System ATSC/64 & 256 QAM/ NTSC-M
2. Available Channel 1) VHF : 02~13
2) UHF : 14~69
3) DTV : 02-69
4) CATV : 01~135
5) CADTV : 01~135
3. Input Voltage 1) AC 100 ~ 240V 50/60Hz
4. Market NORTH AMERICA
5. Screen Size 26 inch Wide – 26 inches(582.96mm) For 26LC7D-UB
32 inch Wide - 31.51inches(800.4mm) For 32LC7D-UB,32LC4D-UA
37 inch Wide – 32.02 inches(940.3mm) For 37LC7D-UB
42 inch Wide – 42.02 inches(1067.308mm) For 42LC7D-UB,42LC4D-UA
6. Aspect Ratio 16:9
7. Tuning System FS
8. LCD Module T260XW02-V5 For 26LC7D-UE
LC320WX4-SLA1 For 32LC7D-UB,32LC4D-UA
LC370WX3-SLA1 For 37LC7D-UB
LC420WX6-SLA1 For 42LC7D-UB,42LC4D-UA
9. Operating Environment 1) Temp : 0 ~ 40 deg
2) Humidity : ~ 80 %
10. Storage Environment 1) Temp : -20 ~ 60 deg
2) Humidity : 0 ~ 90 %
-6-
5. Chroma & Brightness
5-1. 37LC7D-UB
CONDITION : EZ-Picture "Daylight"
No Item Min Typ Max Unit Remark
1. White peak brightness 360 450 cd/m2 HDMI input, full white,
Video Black level=High
2. Contrast ratio 700:1 900:1 Non dimming mode
(PC Mode)
3000:1 4000:1 5000:1 Dimming mode
1. Input full black, wait 10 minute,
measure black level
2. Input full white , wait 10 minute,
measure white level
3. Brightness uniformity 1.3 Refer to LCD SPEC.
4. Color coordinate RED X 0.633 +/- 0.03
Y 0.339 +/- 0.03
GREEN X 0.286 +/- 0.03
Y 0.610 +/- 0.03
BLUE X 0.147 +/- 0.03
Y 0.065 +/- 0.03
WHITE X 0.276 +/- 0.03
Y 0.283 +/- 0.03
5. Viewing angle 178 R/L, U/D
6. Color Temperature Standard 8,300 9,300 10,300 <Test Signal>
Cool 10,000 11,000 12,000 HDMI input, With 16-gray pattern
Warm 5,500 6,500 7,500 6th bar from right
-7-
6. Component Video Input (Y, PB, PR)
Specification
No. Remark
Resolution H-freq(kHz) V-freq(Hz)
1. 720*480 15.73 59.94 SDTV ,DVD 480I
2. 720*480 15.73 60.00 SDTV ,DVD 480I
3. 720*480 31.47 59.94 SDTV 480P
4. 720*480 31.50 60.00 SDTV 480P
5. 1280*720 44.96 59.94 HDTV 720P
6. 1280*720 45.00 60.00 HDTV 720P
7. 1920*1080 33.72 59.94 HDTV 1080I
8. 1920*1080 33.75 60.00 HDTV 1080I
9. 1920*1080 27 24 HDTV 1080P
10. 1920*1080 33.75 30 HDTV 1080P
7. RGB PC
- RGB PC INPUT Mode Table
Specification
No. Remark
Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz)
PC DDC
1. 640*350 31.469 70.08 25.17 DOS
2. 720*400 31.469 70.08 28.32 DOS O
3. 640*480 31.469 59.94 25.17 VESA(VGA) O
4. 800*600 37.879 60.31 40.00 VESA(SVGA) O
5. 1024*768 48.363 60.00 65.00 VESA(XGA) O
6. 1280*768 47.776 59.87 79.50 CVT(WXGA) O
7. 1360*768 47.720 59.799 84.75 CVT(WXGA) O
8. 1366*768 47.13 59.65 72
- HDMI INPUT(PC/DTV)
-8-
8. Customer Menu Setup (Shipment Condition)
No Item Condition Remark
1. Input Mode TV02CH
2. Volume Level 30
3. Mute Off
4. Aspect Ratio 16:9
5. Video EZ Picture Daylight
Contrast 100
Brightness 40
Color 70
Sharpness 70
Tint 0
Color-temperature Cool
XD Auto(On)
Advanced Cinema3:2 Mode(Off)
Black Level(RF,HDMI=>Low),(AV=>High)( RGB-PC,Component=>Disable)
6. Audio Audio Language Off
EZ Sound Normal
Balance 0
Bass 50
Front Surround Off
TV Speaker On
7. Timer Auto clock Off
Manual Clock Off
Off Timer Off
On Timer Off
Sleep Timer Off
Auto Off Off
8. Option Aspect Ratio 16:9
Caption/Text Off
Caption Option Set By Program
Language English
Simplink On
9. Lock Lock System Off
Set password On (Default:0000)
Block channel None
Movie Rating Off
TV Rating-Children None
TV Rating-General None
Input Block Off
10. Channel Memory RF : 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 30, 51, 63
CATV : 15, 16, 17
-9-
ADJUSTMENT INSTRUCTION
1. Application Object 3. MICOM Download(Option)
These instructions are applied to all of the LCD TV, LA73E.
3-1. Required Test Equipment
(1) JIG-LEVER TYPE for adjusting: 1EA
(2) PC & MONITOR: 2EA
2. Notes (3) BOARD for INTERFACE: IIC & ISP BOARD: 2EA
(1) Because this is not a hot chassis, it is not necessary to use (4) 15P D-SUB CABLE: 2EA
an isolation transformer. However, the use of isolation (5) Using the 12/15 line of D-SUB 15P
transformer will help protect test equipment. 12-SDA/15-SCL
(2) Adjustments must be done in the correct order.
(3) The adjustments must be performed in the circumstance of 3-2. JIG Connection
20±5°C of temperature and 65±10% of relative humidity if
there is no specific designation.
(4) The input voltage of the receiver be must kept 110V, 60Hz
when adjusting.
(5) The receiver must be operational for about 15 minutes connection connection
to PC to PC
prior to the adjustments.
- 10 -
(3) Click the first icon shown in fig.9. The window seen in (3) Click the Send.
fig.10 should appear.
(2) Locate and select the correct file from your computer.
(*.hex).
- 11 -
6. ADC-Set Adjustment 6-3. Adjustment
(1) Select Component1 as the input with 100% Horizontal
6-1. Synopsis Color Bar Pattern(HozTV31Bar) in 480i Mode
ADC-Set adjustment to set the black level and the Gain to (2) After receiving signal for at least 1 second, press the ADJ
optimum. Key on the Service R/C to enter the ‘Ez - Adjust’ and select
the ‘2. ADC 480i Comp1’.
6-2. Test Equipment Pressing the Enter Key to adjust automatically.
Service R/C, 801GF(802V, 802F, 802R) or MSPG925FA (3) When the adjustment is over, 'MST3361 Component
Pattern Generator Success’ is displayed. If the adjustment has errors,
(480i/1080i The Horizontal 100% Color Bar Pattern adjust to 'MST3361 Configuration Error’ is displayed.
within 0.7±0.1Vp-p) (4) Select Component1 as the input with 100% Horizontal
Color Bar Pattern(HozTV31Bar) in 1080i Mode.
(5) After receiving signal for at least 1 second, press the ADJ
Key on the Service R/C to enter the ‘Ez - Adjust’ and select
the ‘3. ADC 1080i Comp1/RGB’.
Pressing the Enter Key to adjust automatically.
(6) When the adjustment is over, 'MST3361 Component
Success’ is displayed. If the adjustment has errors,
'MST3361 Configuration Error’ is displayed.
(7) After the Component MST3361 adjustment is over, convert
the RGB-DTV Mode and display Pattern.
When the adjustment is over, 'MST3361 RGB_DTV
Success’ is displayed.
(8) Readjust after confirming the case Pattern or adjustment
condition where the adjustment errors.
(9) After adjustment is complete, exit the adjustment mode by
pressing the ADJ KEY.
- 12 -
7. EDID(The Extended Display O EDID for HDMI-2 (DDC (Display Data Channel) Data)
EDID Block 0 table =
Identification Data)/DDC 0 | 00 FF FF FF FF FF FF 00 1E 6D 01 00 01 01 01 01
(Display Data Channel) Download 10 | 00 11 01 03 80 73 41 96 0A CF 74 A3 57 4C B0 23
This is the function that enables “Plug and Play". 20 | 09 48 4C 2F CE 00 31 40 45 40 61 40 01 01 01 01
30 | 01 01 01 01 01 01 01 1D 00 72 51 D0 1E 20 6E 28
7-1. HDMI EDID Data Input 40 | 55 00 C4 8E 21 00 00 1E 01 1D 80 18 71 1C 16 20
(1) Required Test Equipment 50 | 58 2C 25 00 C4 8E 21 00 00 9E 00 00 00 FC 00 4C
1) PC, Jig for adjusting DDC. (PC serial to D-sub 60 | 47 20 54 56 0A 20 20 20 20 20 20 20 00 00 00 FD
Connection equipment) 70 | 00 38 4B 1F 3C 09 00 0A 20 20 20 20 20 20 01 66
2) S/W for writing DDC(EDID data write & read)
3) D-Sub cable
4) Jig for HDMI Cable connection
EDID Block 1 table =
(2) Preparation for Adjustments & Setting of Device 0 | 02 03 16 F1 46 84 05 03 02 20 22 23 15 07 50 66
1) Set devices as below and turn on the PC and JIG. 10 | 03 0C 00 20 00 80 8C 0A D0 8A 20 E0 2D 10 10 3E
2) Open S/W for writing DDC (EDID data write & read). 20 | 96 00 C4 8E 21 00 00 18 8C 0A D0 8A 20 E0 2D 10
(operated in DOS mode) 30 | 10 3E 96 00 13 8E 21 00 00 18 00 00 00 00 00 00
40 | 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
50 | 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
LCD TV SET
60 | 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
(or Digital Board) 70 | 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 B3
0 | 02 03 16 F1 46 84 05 03 02 20 22 23 15 07 50 66
10 | 03 0C 00 10 00 80 01 1D 00 72 51 D0 1E 20 6E 28
20 | 55 00 C4 8E 21 00 00 1E 01 1D 80 18 71 1C 16 20
30 | 58 2C 25 00 C4 8E 21 00 00 9E 8C 0A D0 8A 20 E0
40 | 2D 10 10 3E 96 00 C4 8E 21 00 00 18 8C 0A D0 8A
50 | 20 E0 2D 10 10 3E 96 00 13 8E 21 00 00 18 00 00
60 | 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
70 | 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 25
- 13 -
8. Adjustment of White Balance * Requirements for Automatic Adjustment
8-1. The Purpose and Principal of Color (1) The illuminance of surroundings
10 lux or less; preventing light in surroundings as much as
Temperature Adjustment
possible
(1) Purpose: to reduce the difference in color temperature
(2) The location of the Probe
among modules
1) For PDP: place the color analyzer (CA-110, CA-210)
(2) Principal: A module is in full dynamic range when RGB
close to the surface of a module and start the
Gain on OSD is 192. To adjust the white balance without
adjustment.
causing full dynamic range and full data, fix one of RGB
2) For LCD: place the color analyzer (CA-110, CA-210)
Gains at 192 and control the other two by reducing them
close to the surface of a module within 10 cm and keep
from 192.
the probe of the color analyzer at 80° to 100° angle from
the surface of a module.
8-2. Required Equipment
(1) Color Analyzer : CA-110 or CA-210
(3) Aging time
(2) Automatic adjustor (with automatic adjustment necessity
1) Once Aging is started, keep the power on without power
and the RS-232C communication being possible)
supply interruption for at least 15 minutes for heat run.
2) For PDP, use the internal pattern to adjust White
8-3. Connection Diagram of Equipment
Pattern.
for Measuring (Automatic Adjustment) 3) For LCD, use NO SIGNAL or Full White Pattern to
Use the internal pattern to adjust White Balance. The pattern
ensure the backlight is turned on.
is automatically given when the automatic adjustment device
is connected or when a user presses ADJ on the remote
controller to start Ez Adjust and then selects 6.White-Balance.
8-4. Adjustment of White Balance
(Automatic Adjustment)
- 14 -
* RS-232C Command (Automatic Adjustment) 9. USB S/W Download (Option)
LA73E Chassis Model All]
9-1. Overview
RS-232C COMMAND CENTER Max USB Download enables quick response to S/W upgrading and
helps to configure the panel to the latest updates.
[CMD ID DATA] Min (DEFAULT)(Decimal) (Deci
Cool Mid Warm Cool Mid Warm mal) 9-2. How to Download
(1) Before starting USB download, ensure that the power is
R Gain jg ja jd 00 192 turned off and the display is turned on.
(2) Once the USB memory stick containing the upgraded file
G Gain jh jb je 00 192
is connected to the USB port on the main board, the
B Gain ji jc jf 00 192 following picture appears on the screen.
R Cut 64 64 64
G Cut 64 64 64
B Cut 64 64 64
(1) Enter ‘Ez - Adjust’ by pressing ADJ KEY on the Service Do not plug off.
Press EXIT to cancel the upgrade.
Remote Control.
(2) Select "9. TEST PATTERN" using CH +/- Key and HEAT
RUN at least 30 minutes by pressing the ENTER Key. <S/W Upgrade Screen>
(3) Zero Calibrate of the Color Analyzer, then attach sensor to
LCD module surface when you adjust. (3) Check the current version at [Current TV Software Version
(4) Select ‘6. White-Balance’ of ‘Ez - Adjust’ by pressing the Information] and the target version at [New Found TV
ADJ KEY on the Service R/C. Then enter adjustment mode Software Version Information]. Press Enter on the remote
by pressing the Right KEY (G) . controller to confirm the upgrade.
(The internal pattern of full white appears by pressing G) (4) The following picture shows the downloading in progress.
(5) The adjustment is conducted in three levels of color Once the download is completed, the power is
temperature; COOL, MEDIUM, and WARM. automatically turned on and off. (Otherwise, please turn the
power on and off)
(5) Once the download is completed, remove the USB
* Color temperature: Cool, Medium, Warm
(When RGB Gains are all 192, the module is in full dynamic
<Downloading in progress Screen>
range.)
memory stick from the USB port. Press IN-START on the
remote controller to check the upgraded S/W version at the
top of the screen while the display is turned on.
- 15 -
* CAUTION
- When replacing the control board, perform the following
assembly procedure.
1. The jig should be used to disconnect the control board shown 3. Then, it can be removed by hands.
at Figure 1.
<Fig. 3>
<Fig. 1>
<Fig. 2>
- 16 -
TROUBLESHOOTING & BLOCK DIAGRAM
- Prouct Brief spec
BBE Yes
RGB DTV No
DOS70,VGA60,S
VGA60,
RGB In (15 Pin)
XGA60,WXGA60, Phase, Siz eAdjust
SXGA60
• Audio Outp ut
10W*2
Oth ers
• Freeze No
- 17 -
- Block diagram for CI DTV
CVBS
BCM3560
USB for upgr ade S/W
SIF for NTSC
Rear AV V, LR IN5 IF P/N for DTV
IN1 VSB/QAM/NTSC/SIF
Rear S YC, LR
Side A V IN1
V,LR CVBS Digital Output. 12
IN4 OUT1 LVDS
Side S YC, LR Y,C VDEC_CVBS/S_Y
IN4 Trans
MNT_V_Out
OUT3
Comp_1 LR
Comp_2 LR IN4
IN3 SPDIF_OUT SPDIF Out
RGB(Phone ) LR Audio R/L I2S
- 18 -
AUDIO ADC I2S Audio Input
Au di o
Audio
I2S Outp ut PWM L/R
H/V Sync Data [24]
R/G/B 2X1 Hsync/Vsync/DE/Clk DVI Inp ut
S/W MST3361
SPDIF
Flash Memory
Comp_1 YCbCr
2X1 16MB
Comp_2 YCbCr S/W
HDCP
TMDS
IIC Sub Mic o m EEP
HDMI & Comp onent HDMI/DVI ROM
RGB-PC (MTV416)
DDS IIS
TMDS
MNT_Out LR
AUDIO DAC
DDS
- Powr flow diagram
P_+19V
P_+19V
TPA3100
TPA3100
+12.0V
+12.0V
5V_PANEL
KIA78R09
KIA78R09 FAN1,2,3
FAN1,2,3 KIA78R09
KIA78R09 FAN4
FAN4 SI4925DY
SI4925DY MP1593
MP1593 CMO,
CMO, AUO
AUO
+9.0V
+9.0V
CXA2069
CXA2069 MC3307
MC3307
+5.0V
+6.0V
+6.0V PQ05DZ1U
PQ05DZ1U
AT24C512W
AT24C512W AT24C02N
AT24C02N CS4344
CS4344 CS5331A
CS5331A MM1732
MM1732 M62320FP
M62320FP
FMS6407
FMS6407 FMS6400
FMS6400 TPS2042
TPS2042 74F08D
74F08D LM75CIMX
LM75CIMX
- 19 -
D3.3V_BCM +5V_TU
AZ1117H-3.3
AZ1117H-3.3 BCM3560
BCM3560 TUNER
TUNER FSA1156
FSA1156
ST_5V
ST_5V
3.3VST_MICOM
BA033FP
BA033FP MTV416GMF
MTV416GMF
+3.3V
+3.3V
D2.6V_BCM A2.6V_BCM +2.5V_MST
SC1566-2.5
SC1566-2.5 BCM3560
BCM3560 HYDU561622
HYDU561622 SC1566-2.5
SC1566-2.5 BCM3560
BCM3560 SC1566-2.5
SC1566-2.5 MST3361
MST3361
A3.3V_BCM
A3.3V_BCM
BCM3560
BCM3560
- 12C Control block diagram
5.0V
I2C Address
4.7K
BCM3560
I2C0_5V 0x90
I2C_Channel 0 AV S/W(CXA2069)
4.7K
I2C1_5V
I2C_Channel 1 ATSC/NTSC Tuner 0xC2
I2C1_3.3
V
M62320 0x74
- 20 -
3.3V
2.7K
I2C2_3.3 V
I2C_Channel 2 MST3361 0x9C
3.3V
2.7K
I2C3_3.3V
I2C_Channel 3 Sub-Micom 0x50
- Video signal path for Composite/S-Video/IF
ANT/ Cabl e
TUNER
BCM3550
IF_P from TUNER for DTV
IF_P
IF_N from TUNER for DTV
IF_N
CVBS from TUNER
TV IN LPF f or
Rear AV V, LR CVBS
CXA2069 M_CVBS
IN1
Rear S YC, LR
- 21 -
FMS6400 SD_CVBS
IN1 M_CVBS/Y
Side A V V,LR Y
IN4 OUT1/Y Y/CVBS SD_Y
Side S YC, LR
IN4 C
C
OUT1/C C SD_C
Comp_1 LR
Comp_2 LR IN4
RGB(Phone ) LR IN3
OUT3
MNT_V_Out
- Video signal path for Composite
MM1732
IC5001
Comp1_Y 8(3A)
MM1731
Comp1_Pb 11(2A) L IC5002
6(Out3) Comp_Y
Comp1_Pr 16(1A) 8(3A)
5(Out2) Comp_Pb L
11(2A)
Comp2_Y 9(3B) 6(Out3) Y/G to LPF
3(Out1) Comp_Pr
16(1A)
Comp2_Pb 14(2B) 5(Out2) Pb/B to LPF
H
RGB_G 9(3B)
Comp2_Pr 1(1B) 3(Out1) Pr/R to LPF
RGB_B 14(2B) H
GPIO for Component 1
2 12 7 RGB_R 1(1B)
SW1 SW2 SW3
RGB_G GPIO for Component 2
RGB_B 2 12 7
- 22 -
RGB_R SW1 SW2 SW3
H Sync
RGB_HS
V Sync 7404
RGB_VS
BCM3550
FMS6407 MST3361 IC1001
IC4009 IC704
Y/G 3(YIN) Data [24]
16 Comp_Y 44(GIN+)
43(SOGIN) HD-DVI
Pb/B 5(PBIN)
15 Comp_Pb DATA_OUT
41(BIN+) H/V/DE/CLK
Pr/R 7(PBIN) H sync/V sync
14 Comp_Pr
/DE/Clock H,V Sync/Clock
46(RIN+)
RGB_HS
1(EXT_SYNC) RGB_HS GPIO for sync selection
GPIO for sync selection GPIO
18(SYNC_IN) GPIO for Component 1
RGB_VS GPIO
LPF_CTRL0
GPIO for Component 2
LPF_CTRL1 GPIO
LPF_CTRL0
LPF_CTRL1
- Video signal path for HDMI
MST3361
IC704
DDC SDA1
BCM3550
DDC1
DDC SCL1 IC1001
HDMI 1 INPUT
TMDS1 RX0+/-
TMDS1 RX1+/- Data [0: 23]
TMDS1 DATA _OUT HD-DVI
TMDS1 RX2+/-
TMDS1 RX3+/- INPUT
DDC SDA1
H sync/V sync
H,V Sync/DE H,V Sync/Clock
/DE/Clock
DDC SCL1 EEPROM /Clock
For EDID
- 23 -
DDC SDA2
DDC2
DDC SCL2 GPIO for Hot plug detection 1
HDMI 2 INPUT GPIO
TMDS2 RX0+/- GPIO for Power detection 1
GPIO
TMDS2 RX1+/-
TMDS2 RX2+/- TMDS2 GPIO for Hot plug detection 2
INPUT GPIO
TMDS2 RX3+/-
DDC SDA2
GPIO for Power detection 2
GPIO
DDC SCL2 EEPROM
For EDID
HDCP SDA
EEPROM
NDA
For HDCP HDCP SCL
NCL
- Audio signal path for all
ANT/ Cable
IF_P from TUNER for DTV BCM3550
TUNER IF_P
IF_N from TUNER for DTV
IF_N
SIF from TUNER
SIF
CXA2069
Rear AV V, LR
IN1 Audio R I2S_SCK_IN
Rear S YC, LR I2S_SCK_IN
IN1 OUT1/R
Side A V V,LR AUDIO ADC I2S_LRCH_IN I2S_LRCH_IN
IN4 Audio L (CS5331)
Side S YC, LR OUT1/L I2S_LRCK_IN I2S_LRCK_IN
IN4
Comp_1 LR
SPDIF from MST3361
Comp_2 LR IN4 SPDIF_IN_P
- 24 -
RGB(Phone ) LR IN3
I2S_SCK_OUT
MNT_Out _L I2S_SCK_OUT
MC3307 AUDIO DAC I2S_LRCH_OUT I2S_LRCH_OUT
MNT_Out _R (OP-AMP) (CS4344)
I2S_LRCK_OUT I2S_LRCK_OUT
SPDIF Out
SPDIF_OUT_P
SPK_L_P
AUD_LEFT_P
Analog L_ OUT
SPK_L_N
Audio AUD_LEFT_N
AMP SPK_R_P
AUD_RIGHT_P
Analog R_ OUT (TPA3100)
SPK_R_N
AUD_RIGHT_N
- Audio Link system
+5V P7007
0(R3072)
J5005
4.7k(R5097) 22(R3126)
AD24
AC4
2.7k HDMI_POWER_1
COMP1_SW
5V_HIGH (R5128)
5V_HIGH
P7008
BCM3550 0(R3075)
+5V AC22
HDMI_POWER_2
J5004
4.7k 22(R3125) 5V_HIGH
+5V
AE1
P7004
COMP2_SW
22(R3052) 10k
5V_HIGH
Y23 5(GND)
1k
0V_HIGH /RGB-PC
- 25 -
• In case of RGB-PC , It require H/W work.
J5007 +9V
• Plug-IN (LOW), Plug-OUT (HIGH)
100k
(R5027)
6(S2-1)
AV1_SW
9V_HIGH
* Measurement data for RF/AV amplitude at the point of BCM3550 input pin
- 26 -
data
Measurement
waveform
- Video Input level for S-Video/Component
- 27 -
data
Measurement
waveform
- Main feature of BCM3550
- 28 -
- Main feature of BCM3550
- 29 -
- Whole chip internal block
- 30 -
- Brief diagram for our system
Lbox
MPEG Feeder Detect CRC
2D HD Scaler
Digital Video Video TNT/
ITU 656
Input Networ Netw PEP
k 2D SD Scaler ork Compositor VEC
HD-DVI Swith Swith
Front DNR
DNR Back
- 31 -
HDMI-RX VBP
VBP
MAD
MAD NULL
NULL
VDEC 0
Feed Back
VDEC 1
Feed Back
NULL
NULL
Graphic
Graphic UpScaler
UpScaler
- ADC/IF Demodulator
Inband
Inband AFE
AFE ATSC
ATSC VSB
VSB ATSC
ATSC
12Bit
12Bit A/D
A/D Advanced
Advanced Input
Input Band
Band
FEC
FEC Input
Input Band
Band
Receiver
Receiver
AGC Control
Inband
Inband
Output
Output
Interface
Interface
QAM
QAM VSB
VSB ITU-T
ITU-T J.83
J.83 BCM3560
BCM3560 DATA
DATA
Advanced
Advanced Annex
Annex Input
Input Band
Band Transport
Transport Module
Module Video
Video Output
Output
Receiver
Receiver A/B/C
A/B/C FEC
FEC
- 32 -
Audio
Audio Output
Output
NTSC
NTSC IF
IF Input
Input
Demodulator
Demodulator MUX
MUX Band
Band
MPEG-2
MPEG-2 Transport
Transport
Demux
Demux w/DVB,DES
w/DVB,DES
OOB
OOB AFE
AFE
6Bit
6Bit A/D
A/D OOB
OOB
OOB
OOB QPSK
QPSK DVS-167
DVS-167 FEC
FEC Input
Input Band
Band HSX1
HSX1 Serial
Serial
Output
Output Memory
AGC Control Receiver
Receiver DVS-178
DVS-178 FEC
FEC Memory Controller
Controller
Interface
Interface
- Before Video network
MPEG Feeder
SCB Croma
Lbox
Lbox
SCB Croma Horizon
Horizon Frame
Frame BVB
BVB
De-Inter
De-Inter Detect
BUS
BUS Conversion
Conversion Pan
Pan Scan
Scan Buffer
Buffer Interface
Interface Detect
2D
2D -- Scaler
Scaler
DVI-Primary
DVI
DVI Input
Input
RGB
RGB BVB
BVB
Pins
Pins ???
??? Timing
Timing
Converter
Converter Interface
Interface
Adjust
Adjust
Video MAD-IT
MAD-IT
HDMI Block DVI-Secondary Netwo
HDMI
HDMI HDMI
HDMI HDMI
HDMI Input
Input
rk
HDCP RGB BVB
- 33 -
TMDS Receive HDCP ??? RGB Timing BVB
Pins
Pins TMDS Receive Decrypt ??? Converter Timing Interface Swith
Pins Decode Decrypt Converter Adjust Interface
Pins Decode Adjust
Front
VDEC Block
Front
Front Y/C
Y/C Chroma
Chroma Back
Back BVB
BVB
ANALOG
ANALOG AFE
AFE End
End Separation
Separation Demo
Demo End
End Interface
Interface
Pins
Pins
Memory
MemoryInterface
Interface (SCB)
(SCB)
Feed NULL
NULL
Feed Back
Back
CLUT
CLUT Coef Table
- Scaler and MAD
Lbox
Lbox
Detect
Detect CRC
CRC
TAB 2D-Scaler Vertical
Vertical
MUX
MUX TAB
TAB
Scaler
Scaler
BVB
BVB MUX
MUX Capture
Receiver
Receiver Hoarizonal Capture 00
MUX Hoarizonal
MUX Scaler
Scaler
2D-Scaler Vertical
Vertical Capture
Capture 11
MUX
MUX Scaler
Scaler
BVB
BVB MUX
MUX
Receiver
Receiver Hoarizonal
MUX Hoarizonal
MUX Scaler
Scaler Capture
Capture 22
Video SCB
Video
MAD SCB
Netwo Pixel
Pixel Output
Output Netwo
rk Distribution
Distribution Pixel
Pixel rk PEP
PEP
- 34 -
BVB
BVB Processing
Swith Block
Block Processing Swith
Receiver
Receiver Block BVB
BVB
Block Compositor
Front Interface
Interface Back Compositor
Field
FieldControl
ControlBlock
Block
VBP
VBP
NULL
NULL
NULL
NULL Feed
Feed Back
Back
CRC
CRC
Captur e Blo ck
BVB
BVB Pack
Packing&
ing& Burst
Burst SCB
SCB
DMA
DMA
Receiver
Receiver RDMA
RDMA TriTrigg FIFO
FIFO BUS
BUS
PEP COMPOSITOR
Vide o Intra-Surface (With PEP)
BVB
BVB 422
422 TO
TO 444
444 For e
CAB
CAB LAB
LAB
Reci
Reciever
ever Conversi
Conversion
on Ground
BVB
BVB For e
Interface
Interface Ground
Color
ColorBrBr ight
ight
Color
Color Lum
Lumaa
Ad
Adjust
just Croppin
Croppin gg For e
Video
Video CLIP
CLIP Keying
Keying
(Matri
(Matrix)
x) Ground
Netwo
Netwo
rkrk Screen
Screen Surfaces
Surfaces
- 35 -
Video Intra-Surface (Without PEP ) Composite
Swith
Swith Composite rr MUX
MUX
Color
ColorBrBr ight
Front
Front BVB
BVB 422
422 TO
TO 444
444
ight Lum a BVB
BVB BVB
Ad
Adjust
just
Lum a Croppin g
Bl BVB
Reci
Reciever
ever Conversi
Conversion
on Keying
Keying
Croppin g Interface
Interface Blend
(Matri
(Matrix)
x)
end22 Interface
Interface
Bl
Blend
end11
Bl
Blend
end00
Graphics Intra-Surface
VBP
VBP
BVB
BVB BVB
BVB Back
(Video
(Video By
By pass)
pass) Croppin
Croppin gg Interface
Reci
Reciever
ever Interface Ground
Back
NULL
NULL Ground
BackGround Color
Back
Ground
Feed
Feed Back
Back Y/Cb/Cr
Y/Cb/Cr Regi
Register
ster
VIDEO_ENC_BYPASS_CONTROL.SELECT
MISC_ITU656_IN_MUX.SELECT
Mux
Mux CSC
Mux CSC
Mux (Matri Digit
Digital
al 656
(Matrix)
x)
Vide
Videoo 656
656
Digit
Digital
al Form
Formatt
atter
er
Timin
Timingg
Gener
Generator
ator
Video
Video
Composito MISC_DVI_IN_MUX.SELECT
Composito rr
Digit
Digital
al
- 36 -
Timin
Timingg
Mux
Mux CSC
CSC
(Matri Digit
Digital
al DVI
RAM
RAM (Matrix)
x) DVI
DVI
Digit
Digital
al Vide
Videoo Interface
Interface
Timin
Timingg Form
Formatt
atter
er
Gener
Generator
ator
VIDEO_ENC_PRIM_CONTROL.SELECT DAC3
CSC DAC2
CSC
Input
Input (Matri
(Matrix)
x) Vide SUB-Carr Cro
Cross
ss
Videoo SUB-Carrier
ier DAC1
Mux
Mux Timin
Timingg Form
Formatt
atter
er Modul
Modulator
ator Bar
Bar
VBP
VBP DAC0
(Video
(Video By
By pass)
pass)
- Explanation
Explanation
-Mpeg Feeder is a data path of VSB or QAM decoded signal. These signals go to the Minititan of BCM3550.
-In the minititan block do processing the MPEG and video.
- 37 -
-This block has several detailed block. It can handle the input composite signal for example, Y/C separation,
color decoding, auto gain control, etc.
Front
Front Y/C
Y/C Chrom
Chromaa Back
Back BVB
BVB
AFE
AFE End
End Separation
Separation Demo
Demo End
End Interface
Interface
Digital Input
-Digital input can handle digital video signal. In our system through this path, component,RGB PC, HDMI/DVI signals
are decoded. So this path is very important block in our system.
- TV/CATV doesn't display
YES
NO
Check the output(Pin56) of AV
After checking the Power of AV switch you
switch(IC5003).
should decide to replace AV switch or not.
Can you see the normal waveform?
- 38 -
YES
NO
Check the input(Pin1) of LPF(IC4006). After checking the Power of LPF you should
Can you see the normal waveform? decide to replace LPF or not.
YES
NO
Check the output(Pin8) of LPF(IC4006). After checking the Power of LPF you should
Can you see the normal waveform? decide to replace LPF or not.
YES
Check the input(PinH26) of This board has big problem because Main
YEX
BCM3550(IC4006). chip(BCM3550) have some troubles.
Measure waveform at C1010 because it’s After checking thoroughly all path once again,
more easy to check. You should decide to replace BCM3550 or not.
Can you see the normal waveform?
- Video doesn't display
NO
Check J5007 Pin3C J5007 may have problem. Replace this
Can you see the normal waveform? Jack.
YES
YES
NO
Check the output(Pin56) of AV
After checking the Power of AV switch you
switch(IC5003).
should decide to replace AV switch or not.
Can you see the normal waveform?
- 39 -
YES
NO
Check the input(Pin1) of LPF(IC4006). After checking the Power of LPF you should
Can you see the normal waveform? decide to replace LPF or not.
YES
NO
Check the output(Pin8) of LPF(IC4006). After checking the Power of LPF you should
Can you see the normal waveform? decide to replace LPF or not.
YES
Check the input(PinH26) of This board has big problem because Main
YEX
BCM3550(IC4006). chip(BCM3550) have some troubles.
Measure waveform at C1010 because it’s After checking thoroughly all path once again,
more easy to check. You should decide to replace BCM3550 or not.
Can you see the normal waveform?
- Component doesn't display
NO
Check J5004,J5005. J5004,J5005 may have problem. Replace this
Can you see the normal waveform? Jack.
YES
Check the input of Component NO After checking the input TR of component, you
switch(IC5001,IC5002). should decide to replace component switch or
Can you see the normal waveform? not.
YES
NO After checking the Power of component switch
Check the output of Component
switch(IC5001,IC5002). you should decide to replace component switch
Can you see the normal waveform? or not.
- 40 -
YES
YES
NO
Check the output of MST3361(IC7004 ). After checking the Power of MST3361 you
Can you see the normal waveform? should decide to replace MST3361 or not.
YES
Check the input and output of This board has big problem because Main
YEX
BCM3550(IC4006). Especially you should chip(BCM3550) have some troubles.
check After checking thoroughly all path once again,
The H,V sync and clock. You should decide to replace BCM3550 or not.
Can you see the normal waveform?
- RGB_PC doesn't display
NO
Check input connect P7004.
P7004 may have problem. Replace this Jack.
Can you see the normal waveform?
YES
Check the input of Component NO After checking the input TR of RGBHV, you
switch(IC5002). should decide to replace these components or
Can you see the normal waveform? not.
YES
NO After checking the Power of RGB switch you
Check the output of Component
switch(IC5002). should decide to replace component switch or
Can you see the normal waveform? not.
- 41 -
YES
YES
NO
Check the output of MST3361(IC7004 ). After checking the Power of MST3361 you
Can you see the normal waveform? should decide to replace MST3361 or not.
YES
Check the input and output of This board has big problem because Main
YEX
BCM3550(IC4006). Especially you should chip(BCM3550) have some troubles.
check After checking thoroughly all path once again,
The H,V sync and clock. You should decide to replace BCM3550 or not.
Can you see the normal waveform?
- HDMI doesn't display
NO
Check input connect P7007.
P7007 may have problem. Replace this Jack.
Can you see the normal waveform?
YES
NO
Check DDC communication lines(IC7013 After checking the Power of this chip, you
Pin5,6) should decide to replace this or not.
YES
NO
Check HDCP communication lines(IC7005 After checking the Power of this chip, you
Pin5,6) should decide to replace this or not.
YES
- 42 -
Check the input of MST3361(IC7004) NO After checking the trace of TMDS lines and power of
This signal is TMDS. MST3361, you should decide to replace MST3361 or
Can you see the normal waveform? not.
YES
NO
Check the output of MST3361(IC7004 ). After checking the Power of MST3361 you
Can you see the normal waveform? should decide to replace MST3361 or not.
YES
Check the input and output of This board has big problem because Main
YEX
BCM3550(IC4006). Especially you should chip(BCM3550) have some troubles.
check After checking thoroughly all path once again,
The H,V sync and clock. You should decide to replace BCM3550 or not.
Can you see the normal waveform?
MEMO
- 43 -
300 400
201
203 205
200 204
403
580
520 521
530
531
532 601
600
- 44 -
301
401
210
402
EXPLODED VIEW
581
591
590
431
120 202 430
Mar., 2007
P/NO : MFL36768804 Printed in Korea