1 OR-1806-A-200908-01 (E)

40

DIGITAL GRAPHICS INCORPORATION

OR-1806 Solvent Ink

6 Color

SERVICE MANUAL

The information contained herein is subject to change without notice

 SAFETY GUIDE

The following warning and caution notices are used in this Manual to prevent
injuries to the user and damage to property.

DANGER
This symbol warns that ignoring an instruction or an incorrect action
may lead to death or serious injury. So you must follow the instruction
to avoid such an accident.

WARNING

An incorrect action may lead to potential danger which may result in

death or serious injury.

CAUTION

An incorrect action may lead to injury to your body and damage to

your property that proper attention is needed.

Ⅰ
 CONTENTS
Chapter.1 Introduction
1. Introduction of Printer 1-2
2. OR-1806 Features 1-2
3. OR-1806 Spec. 1-3
4. OR-1806 parts Position 1-5
5. Qualification of Operator 1-10

Chapter.2 Installation
1. The Place for installation 2-2
2. Environment 2-2
3. Ventilation 2-2
4. Requirement for electricity 2-3
5. Installation procedure 2-4
1) The removal of packing 2-4
2) Remove Pad & Tape 2-5
3) Check for Parts 2-6
4) Adjustment for balance of machine 2-8
5) Check for the Ground 2-9
6) Check for the Short 2-11
7) Cable connecting of Drying fan 2-11
8) Connecting Power & Printer cable 2-12
9) Set up for TCP/IP & WASATCH SOFTRIP 2-13
10) Remove refill air and provide inks 2-18
11) Set up for media 2-21
12) How to use Pincharm stopper 2-24
6. Training of Operator 2-25
1) Training Machine 2-25
2) Using DGI ink 2-25
3) Check Point Before/After Printing 2-26
4) Maintenance of Printhead 2-27

Cahpter.3 Parts Replacement

1. Print Head 3-2
2. Board 3-6
1) Main Board 3-6
2) Head Board 3-9
3) Sub Board 3-13
4) Catridge Board 3-14
5) Refill Board 3-18
3. Cable Veyor 3-20
4. T5 Belt 3-30
5. Vacuum Fan 3-34
6. Take up roll bar 3-36
7. Checking Point after parts Replacement 3-38

Ⅱ
 CONTENTS
Cahpter.4 Machine Setting
1. Head Alignment 4-2
2. MXL Belt(double & idle pully) 4-12
3. Headbase Height Adjustment 4-14
4. Air System 4-15
5. PID Controller 4-16
6. Other Parameter 4-18

Chapter.5 Maintenance
1. Daily Check point 5-2
2. Every 3-day Check Point 5-4
3. Weekly Check Point 5-4
4. Monthly Check Point 5-4
5. Quarterly Check point 5-4
6. Bi-Annually Check Point 5-4
7. Consumables Replacement Period 5-4

Chapter.6 T/R Shooting

1. T/R Shooting 6-2
2. Harness Test 6-37
3. Emergency Measures 6-45
1) Overflow 6-45
2) Electricity Failure 6-46

Chapter.7 Step Motor Drive

1. Step Motor Drive Setting and Using 7-2
2. Step Motor Drive spec. / performance 7-4

Chapter.8 Flow Chart & PCB

1. System Diagram 8-2
2. Power Diagram 8-3
3. Refill System 8-4
4. Air System 8-6
5. PCB Function 8-7
6. PCB Diagram/Pin Map 8-20

Ⅲ
Model : OR-1806

Chapter 1 Introduction
1. Introduction of Printer

OR-1806 can print for Back-lit ,car wrapping, outside advertisement vividly with Light Solvent Ink.

OR-1806 can print on Vinyl, Flex, Banner Flex and other kinds of media.

OR-1806 can print High Resolution/Quality with 6 Color[K, C, M, Y, Lc, Lm] Light Solvent ink at speed
of 16 ㎡/hr in 720*720(Q4pass)dpi.

2. OR-1806 Features

1) Auto Head Cleaning System / Auto Head Protecting System equipped.

2) Proprietary Dot Control System

3) New Media Fixation Distortion minimized during printing

4) Upgraded Take-Up System improved the accuracy of feeding media and quality
of printing.

5) Enhanced Dry System make it possible of High speed printing

1-2
3. OR-1806 Spec.
1) Specification

MODEL STⅡ-1806

PRINT HEAD DOD Piezo Electric Technology

N1PASS : 360*360, N2PASS : 360*720, N4PASS : 360*1440

RESOLUTION Q2PASS : 720*360, Q4PASS : 720*720, Q8PASS : 720*1440
F1PASS : 720*360, F2PASS : 720*720, F4PASS : 720*1440

PRINT MODE UN, BI-DIRECTION

N2 Pass : 36 ㎡/hr N4 Pass : 17 ㎡/hr

PRINT SPEED (BI) Q4 Pass : 17 ㎡/hr Q8 Pass : 9 ㎡/hr

F2 Pass : 17 ㎡/hr F4 Pass : 9 ㎡/hr

CPU 32 BIT RISC

MOTOR (Feed) DC SERVO MOTOR (24V)

MOTOR (Carriage) STEP MOTOR (24V)

FEEDING Roll and Sheet

MEMORY 256 MB

COMMAND SP-RTL, HP-RTL Emulation

INTERFACE TCP/IP

INK Mild Solvent Ink

COLOR Y,M,C,K,LM,LC (6 Color)

DEMENSION 3,030 mm x 955 mm x 1,235 mm (W x D x H)

WEIGHT 430kg

MAX PRINT SIZE 1,810mm

MAX PLATEN SIZE 1,830mm

INPUT VOLTAGE 1Φ200-240V (50/60hz, AC), Current: 10 A

AUTO HEATING SYSTEM & DRYING FAN(1Φ220V)

COVER OPEN CHECK

ADJUSTABLE HEAD FIRING VOLTAGE

AUTO INK SUPPLY SYSTEM

OTHER FEATURES
Auto Media Feeding System

Auto Media Take-Up System

Auto Head cleaning (Cleaning)

Auto Head Protecting (Capping) System

1-3
2) Printing Mode & Resolution

Quality
Machine Printing Pass Resolution Colors
Index

0 Normal 1 pass 360x360 *N360x360

1 Normal 2 pass 360x720 *N360x720

2 Normal 4 pass 360x1440 *N360x1440

3 Quality 2 pass 720x360 *Q720x360

4 Quality 4 pass 720x720 *Q720x720 C,M,Y,K,

OR-1806
LC,LM

5 Quality 8 pass 720x1440 *Q720x1440

6 Fine 1 pass 720x360 *F720x360

7 Fine 2 pass 720x720 *F720x720

8 Fine 4 pass 720x1440 *F720x1440

* : Mode displayed in RIP

1-4
4. OR-1806 Parts Position
▷ Parts Position ( Front & Rear Side)
Below Picture shows the position of major parts of OR-1806.

Slide Cover Center Cover Slide Cover

(Left) (Front) (Right)

Center Cover Center Cover Center Cover

(Light) (Rear) (Right)

Refill System

OR-1806 Front & Rear

1-5
▷ Control Box
Sub
Solution
Tank

Main
Power

▷ Pneumatic Panel

Head Base
Pneumatic Heating System
system

1-6
▷ Home Part

Heater Power
Switch

Main Power
Switch

Circuit Breaker
(ELCB)

▷ Refill Case

Refill Board Refill Power

1-7
▷ Cleaning

▷ Capping

Coke Valve

1-8
▷ Position of Components
Position Components

Home Part (Front) Main Power S/W

Heater Power S/W
Membrane
Heater Control System
Photo Sensor (Front)
Cleaning
Pinch Lever Handle
Circuit Breaker

Home Part (Side) Ground Connector

LAN Port
Setp Motor Drive
Refill System
Double Pulley
Sub Solution Tank

Home Part (Rear) Cleaning Damper

Hose Fixation Guide
Pinch Lever Handle

Capping Part (Front) Capping

Solution Tank

Capping Part (Side) Carriage Motor

Idle Pulley
Pneumatic system

Carriage ASS’Y Main Board

Net sub board
Head Board
Print Head
Cartridge Board
Sub Ink Tank
Mini Valve
Head Cover

Front Dry Fan

Front Roll Bar
Cleaning Pump

Rear Waste Ink Tank

Photo Sensor (Rear)
Take-Up (Rear)

1-9
5. Qualification of operator

Qualification of OR-1806 operator

Operator is limited only to those who finished DGI’s training Course or who received training from
qualified operator.

1.1 Should well aware of this Manual.

1.2 Should understand ICC Profile and distinguish printed color.

1.3 Should understand the influence caused by printing environment.

1.4 Should well aware of relationship print speed and print quality.

1-10
Model : OR-1806

Chapter 2 Installation
1. The Place for installation
1) For installation, 5M*5M is recommended.
(Actual size for the machine => 3.7M*1M*1.2M)

2) For rear side, the room for material’s switch and input is necessary.

3) For the front where the print is coming out, Over 3M will be enough.

4) The rear cover which has duct connection for ventilation is good to be placed near to an extractor
fan.

5) Drying out for prints is accomplished at the front and solvent is burn down to the floor, so it will be
good solution to place a ventilating duct 3~4 m away from its front for indoor ventilation.

6) It will be better to have distance from another high voltage machines, power source turbine and
other similar ones.

2. Environment
▶ The environment affects the quality of prints a lot, Please check following things before installation.

1) Machine should be isolated from carpet and PVC floors. They may cause electric static which makes
nozzle clogging, poor prints quality and damage to the electric parts.

2) Check if there are high voltage lines or any machines which consume high electricity. This can be the
reason of noise, fire stop, nozzle clogging, etc.
3) Temperature and humidity must be checked. The quality of prints is highly affected by this.

Recommended temperature : 25 ℃ (20℃ ~ 29℃)

Recommended humidity : 50% (20% ~ 80%)

3. Ventilation
At drying out after printing, The air contaminated by solvent spreads out on the floor. So ventilation fan is
recommended to be set up on the floor. When ventilating fan in the rear cover is utilized, the front cover
must be close. Below standard for ventilating instrument is minimum requirement.

★ The standard for ventilation

- Electricity : 220V 60Hz
- Electric power : 43W
- Maximum power : 2.5㎥/min
- Maximum constant pressure : 25mmAq
- Place for work : Indoor

The following is common sense for solvent. You must follow the procedure on the MSDS for safety.

1) Chemical product
◈ General characteristics : Liquid which smells gasoline with no colors
2) Dangerous point
◈ Floating in the water and igniting fire which produce stimulating steam
◈ Affection to the eyes : Stimulation is caused when it remains in the eye
◈ Affection to skin : Stimulation is caused when it remains in the skin
◈ Affection to eating : Dangerous stimulation to the stomach, inhalation and lung.

2-2
 3) The care for Emergency
◈ When it is in the eye : Wash with water for 15 min.1
◈ When it is contacted to skin: Wash with soup and water.
◈ Eating : Do not vomit because this cause counter flowing to the lung, take relax and provide fresh air
if necessary and ask for medical treatment.
4) Prevent ion of exposure and the tip for protection tool
◈ Protection for eye : Protection instrument for face and goggles
◈ Protection for hands : rubber gloves
5) Physical and chemical characteristics
◈ Outfit : Liquid with no colors
◈ Stem pressure : 52mmHg(20℃)
◈ Specific gravity : 0.68 ~ 0.749
◈ stem density : 2.9
◈ element amount : 84.2

4. Requirement for electricity

1) Requirement for main electric power
Electric pressure : 200 ~ 240 VAC
Electric current : 5A
Electric power : Over 1100W

2) Requirement for heater electricity

Electric pressure : 200 ~ 240VAC
Electric current : 6A
Electric power : Over 1320W

3) For electric power for printing, About 30~40% more extra rooms from its standard requirement is asked.

4) Main power and heater power are separated. So each consent will provide electricity. If the same consent
is used, over flow is loaded and this causes a fire and other dangerous situation.

5) The place where electricity is not stable, AVR and UPS should be utilized to protect machine and works.

• UPS minimum standard

- Magnitude(KVA) : Over 2.5KVA
- The constant for Input electricity : single phase
- Input electric pressure : ±15% ~ ±20% from set up voltage
- Input frequency : 50/60Hz ±5%
- Stability for electric pressure : Within ±1%
- The fluctuation of overflow : Within ±5%

• Minimum requirement for AVR

- Magnitude(KVA) : Over 2.5KVA
- Phase : Single phase
- The constant for input electricity : Single phase
- Input electricity pressure : ±15% from setup electricity
- Frequency for input : 50/60Hz ±5%
- Output electricity adjustment : stable within ±2% from set up electricity
- Frequency for output : 50/60Hz ±0.5%

2-3
5. Installation Procedure
1) The removal of packing

(1) Remove packing material, then remove the box on the top.
※ Tool : 1) 8mm hexagon wrench 2) 13mm socket wrench 3) Drill gun 4) Cross tip)

(2) Remove the box on the bottom.

(3) Remove the woods in both sides in the bottom.

(4) Remove safety fixed B/K. Total front 2EA and Rear 2EA fixes the machine.
① 8 mm hexagon volt can be removed by 8mm hexagon wrench.(solid line)
② 13 mm volt can remove by 13mm socket wrench.(dotted line)

2-4
2) Remove pad and tape
(1) Remove pad and tape and Styrofoam which fixes steal belt.

(2) Move the machine to the earth by using drooping plate in the box.
(Try not to shake the machine when it is moved. When this has to be moved for long
distance, Move the box before moving the machine.)

2-5
3) Check for Parts

NAME PICTURE Q’TY NAME PICTURE Q’TY

1 POWER
MANUAL 2
CABLE

AIR FILTER EARTH

1 1
ACETAL LINE(10M)

HEAD 0.5T: 2 SUB-

POWER 2
PROTECTOR 1T: 3 CABLE

1 SYRINGE
GOGGLE 7
(60CC)

CLEANING
1 LLD-PE
TANK 1
WRAP
(BLUE, 250ml)

Capping HAND
6 1
sponge PUMP

HEXAGON
EACH 1 LAN
WRENCH CABLE 1
(4,5,6mm) (10M)

BANDER 2 7
FUNNEL

WASATCHI 1 PRINTING 1
RIP SAMPLE

CONNECT 1
AIRFILTER 7
TUBE

2-6
 NAME PICTURE Q’TY NAME PICTURE Q’TY
INK
TUBE(1M) LM, LC, EACH 1
1 Y,M,C,K
3X4
(1000ml)

Cleaning
THIMBLE 4 Solution 2
(1000ml)

1 MOISTURE 4
CREW
PROFFER

DRIVER
FAN 1
(+) 1
30cm (DOMESTIC)

FLEXIBLE CAP NUT

1 2
DUCT HOSE (6mm)

13mm HEAD
Socket 1 CLEANING 16
Wrench SWAB

2-7
4) Adjustment for balance of machine
(1) Fix the machine by using place fixing tools in the sep up place.

Caster GD-60S
(2) Wheels should be away from the earth when balance is adjusted.

(3) Check for the balance by using the tools.

(4) If it is leaned, make the balance by using tools.

* Adjust for height referring to below direction.

- Counter clock : height is up.
- Clock : Height is down.

2-8
5) Check for Ground
(1) To check the ground, tester below is needed.

GROUND RESISTANCE GAGE

(2) The Follow the procedure below value of resistance is recommended below 10Ω .
Follow the procedure below.

(3) Connect outdoor ground cable to the ground connect screw inside of home stand.
* If it is not connected, machine is able to be damaged by overflow.

The better stability can be made by connecting ground cable left side in the bottom of OR-
1806 (Control Box)

2-9
(4) The way to check for ground by using test tool
Resistance value is recommended below 10Ω. If measurement for resistance value is not possible,
AC power is under 5V is recommended.
Check for the connection for inlet of power cable and ground cable

GROUND CONFIRMATION

2-10
6) Check for the short
(1) Check for the short of (MAIN POWER)

Measure resistance value of Inlet where has electricity for main power
*Warning – Check for the cables if 0Ω is up in the test method. There is possibility of short.
(2) Check for the short for the heater power

Measure resistance of Inlet which has electricity for heater power

*Warning – Check for the cables if 0Ω is up in the test method. There is possibility of short.

7) Cable onnecting of drying fan

(1) Connect two drying fans to the power through sub-power cables.

2-11
8) Connect power and printer cable

LAN Connector

HEATER
SWITCH

HEATER MAIN
POWER POWER
MAIN
SWITCH

FAN SUB
POWER POWER 차단기
SWITCH

(1) Main Switch : ON/OFF for MAIN POWER.(Provide power to the printer)
(2) Heater Switch : ON/OFF for HEATER.(Provide power to the heater)
(3) Break SWITCH : protect from overflow.(Automatically OFF in the case of overflow)
(4) Main Power : Power for printer.
(5) Sub Power : Power for HEATER and FAN.
(6) Heater Power : Power for HEATER & FAN.
(7) Fan Power : Power for FAN.
(8) LAN Connector: Receiving printing data from computer.

2-12
9) Set up for TCP/IP & WASATCH SOFTRIP
- Set up for TCP/IP
(1) Put on “start” and “Set up” in the window → Execute “Network connection”

(2) Select local area connection and open properties

(3) At the local area connection, Select “Internet protocol(TCP/IP)”, then, select “Properties(R)”

(4) Set up as following, then finish installation by put on advanced.

-.IP address : 255.255.255.255 (Changeable according to user’s network address)
Subnet Mask : 255.255.255.0
*Warning* Use below IP when ROM update is made.
IP address : 192.168.1.n(Figures between 1~255, except : 5)
Subnet Mask : 255.255.255.0

Network Connections window Internet Protocol Properties window

2-13
(5) Start → Wasatch SoftRIP Version X.X → Wasatch SoftRIP Version X.X
* Window XP,2000 is recommended

(6) When Wasatch SoftRIP is executed, Start print set up by putting on Print → Setup.

Wasatch Setup – Print Unit Screen

2-14
(7) Select “DGI OR-1806” after opening list box in Print Model.

(8) Click “TCP/IP List” next to list box of Physical Connection.

(9) Press “Add” button after inputting below picture, Then finish the set up by “Save List”.
TCP/IP Address : 192.168.1.5 Port : 5000
(Changeable according to user’s Network address)

(10) Select “TCP/IP” in list box of Physical Connection

2-15
(11) Open the list box of Imaging Configuration and select the appropriate colors
for printing, then load it by putting on “O.K”

(12) In the menu, “File” -> “Open” to receive printing file.

(13) Adjust printing direction and size for the printing image.

① Restore original image : When printing set up is not loaded correctly, the image is
restored to the original file.
② Set up for cutting original image: Set up for printing parts from its original image
by this cutting box.
③ The rate for percent : Set up for its size as percent rate between printing image
and original image.
④ Set up for printing image size : Set up for unit for the printing image size.
unit ex.) mm,cm. inch
⑤ Set up for direction of printing image.

2-16
(14) When set up for printing is finished, Print out by “Print” → “RIP and Print ”.

(15) Printer should be ON-LINE for printing.

HOST BI F2P S8 1800mm TCP [KCMYlClM]

== ON-LINE ==
[ 33Cm / 39Cm ] 92%

① When printing is made in ON-LINE, printing process is shown as above pictures.

② When printing is finished, 100% is shown in the LCD panel.
③ If you stop printing during the process, put on ESC key.

2-17
10) Remove refill air and provide inks

(1) Input inks to main ink tank

ⓐ Open ink tank.

ⓑ Use the funnel to input inks.(The funnel should be prepared for each color.)
ⓒ Input carefully not to spilt.
ⓓ When finish providing inks(750ml), remove funnels and close the cap.
ⓔ Keep the funnel away from dust after cleaning inside with solution.

To input inks correctly for each color, open the cap for each color one by one
not to have any mistakes. Color arrangement will be S, K, C, M, LM, LC, Y
from right to left direction.
Caution

Be careful not to spill solution or inks to the machine.

It may cause the damage of surface.
Caution

(2) Remove Air from Ink Filter

ⓐ Remove the connector from its float sensor(6 colors) before turn on the machine.
ⓑ Turn on the power after raising front pinch lever.
ⓒ Separate Membrane cover in the side of machine.

Float sensor connector Membrane cover

2-18
 ⓓ After booting the machine, open the filter cap on the top and put on refill button.
(Do not open it completely, just open in the half.)
ⓔ When 2/3 inks are refilled, stop pumping and wait for 2 min. The filter inside get the inks by
itself and level of ink will be decreased..
ⓕ Again, put on refill button to input inks.

Filter cap Manual refill button

Ⓖ Close the filter cap when ink flows. Then clean spilt ink immediately not
to contaminate printer’s outfit.
Ⓗ Provide Inks for K,C,M,LM,LC,Y in the same way except solution.
ⓘ For solution, two people should work together. The one takes filter and the
other should take head board.
ⓙ Open the filter cap for solution filter and connect solution float sensor in the head
board.(Do not open the cap completely, just open it in half way.)

Solution float sensor connector

Ⓚ When 2/3 solution is refilled, remove solution float sensor and stop inputting, then wait for
2 min. The filter inside get the solution by itself and level of solution will be decreased.
Ⓛ Connect float sensor and input solution into the filter.
Ⓜ When solution flows, close the filter cap and clean spilt solution immediately not to
contaminate printer’s outfit.
Ⓝ Assemble membrane cover, after checking the air in ink filter again.

When the cap for inkfilter is completely opened, ink can be

Spilt when close it because of screw becomes out of joint.
Caution

When remove the air from inkfilter, work for each color
one by one.
Caution

2-19
(3) Provide Head Ink

ⓐ Remove UV curing liquid

in the sub ink tank by using
plastic syringe.
ⓑ Connect float sensor in the sub
ink tank to the head board connector
(In connection, check for the
position LM, LC, Y, M, C, K
from left)
ⓒ When 20mlof inks are filled in sub ink
tank, turn off the machine and shake
sub ink tank. Then remove inks completely
by using syringe.
repeat this process for more than
3 times to remove remained ink
completely. If not, white spot can be
caused.
ⓓ Turn on the power again and wait until ink is completely filled in the sub
ink tank. Adjust mini calve lever to ink(I) direction and remove inks
through head nozzle by cleaning run function.

l
S : Solution
S e Direction
v
Mini
e
Valve r
I I : Ink
Direction
Ⓔ Check if the ink is provided through nozzle without clogging.

When ink is filled in sub ink tank, error message <<PAUSE : Refill Over Time>>
can be shown if refill pump is operated over 30 sec.(over 1 min. for solution).
Put on PAUSE key to restart refill in this case.
Caution

When you connect flot sensor in sub ink tank to the head board connector, it
may change colors, then midia can be contaminated because ink is spilt to
the head.
Caution

Use plastic syringe only for removing inks. If you provide new ink by this, it will
damage seriously to the heads.
Caution

2-20
11) Set up for Media
(1) Turn off TAKE-UP motor and Pull the front pinch lever.

Touching the Media by hand cause 이색 , poor quality of printing .

Wearing gloves is highly recommended

(2) Put a media into Roll Bar and then fix the both ends with Roll End Guide. Fix the media with
Fixation Guide again.

Please be careful when moving and setting a media. You needs help with a
media work. Dropping a media could cause damage to you.

(3) Insert a media from rear side and put it through Pinch Roller

(4) Pull the media from front side until media get tight.

2-21
 (5) Adjust the line of media to match with scale on Platen Cover. Push Pinch Lever Handle in to fix
media. Check distortion of media setting. <<Pause>> on Condition.

(6) Fix a media with Media Fixation Plate.

(7) Turn TAKE-UP Motor on and fix the both ends of media . Press “Pause” button to move Carriage.

(8) Tape the media with Roll End. (Keep the media tight)

(10) When TAKE-UP Motor is on, Roll Bar roll up and keep the media high.

2-22
(11) Attach the media to the front roll bar
by using tape.
(Maintain the media strained.)

(12) Turn on TAKE-UP motor an roll bar

is operating to roll out the media.

Remove the roll media from the printer after use.

If the roll media is installed on the printer for a long time, the roll
Caution media may bend by the weight and it may influence the printing result.

2-23
12) How to use Pinch Arm Stopper

1. If there is no media between Feeding rubber roller & Pinch roller

acetal , press the pinch arm stopper softly.
(This is for preventing Feeding rubber roller & Pinch roller acetal
abrasion)

PINCH ARM
STOPPER

2. For using the pinch arm again, pull up the toward in front.

2-24
6. Training User of Printer

1) Training Machine
(1) Need a full understanding of the Operating Manual . Train the Chapter 5 of the Operating
Manual to get a full understanding of operating the machine.
(2) Train the Chapter 6 . Print Setting , Chapter 7. TCP/IP Setting and How to use the Wasatch
S/W. This aim that user can print by himself.
(3) Train the Chapter 8. Cleaning / IP Set . The user should have a full understanding of cleaning
and finishing process after print. (Train the Chapter 8, Maintenace as well)

Training is very important for user to operate the machine in right way.

2) DGI Ink Use

2-25
 1) Use DGI inks only. Do not use 3rd party inks.
2) Using other inks may cause the damage to the machine such as nozzle
clogging.
3) DGI is not responsible for any damages coming from other inks and
All cost for the repair will be on users.

3) Maintenance before & after works

- Maintenance Before work
• Check for dust in LM rail.
• Check for dust in code strip.
• Remove waste ink in waste Ink tank.
• Remove waste ink in air tank.
• Check for electric line and connect.
• Check for machine’s outfit and inside.
• Open the left slide cover and check for capping.
(In case of solution capping, check for the solution in tubes.)
• Remove dust on the platen.
• Setting media in the machine. Magneto fixing bracket is recommended to
avoid media distortion.
• Check for inks in main ink tank. If possible, secure over 1/3 inks in the tank.
• Check for air in the main ink filter and overflow in tubes related to sub ink tank.
• Turn on the machine. (Do not open front cover during carriage operation.)
• Move the carriage to the purging position by purge button.
• Operate suction and wiping more than two times. Be careful about
valve operation. (Refer to chapter 8, valve handling)
• Move the carriage to home and check for nozzle by prime button in test menu.
• When nozzle state is not good, use wiping & crew wiping tools, this will be
effective to recover its state. Be careful to use in correct method.
• Check for moisture in air filter and water drain.
• Check if ink is provided well to sub ink tank by hearing any noise from
tubing pump near suction.
• Check for tubing tube by comparing new tubes.

2-26
 - Maintenance after work
• After finishing printing, check for any dusts on the top of platen.
• Move the carriage to capping position.
• After adjusting valve, do normal or solution capping. The safer
capping is possible for solution capping. Change valves and make it for
three at a time.
(Detailed valve usage will be refer to page 2-33)
• Check for contamination of tubes connected to sub ink tank.
(Check for overflow)
• Check for the bottom of head base to see if capping is well made.
Check for solution in ink tube in case of solution capping.
• Turn off the machine.
(If drying fan is on, Turn off this.)
• Remove media. Be careful not to drop tension bar.(erect it or put in the case)
• Isolate form electricity for safety. Pull out the power code when isolation
can not be made.
• Remove dust on the cover.
• Check for ink and dust on the platen.
• Check for inks in main ink tank.

4) Head management
※ The surface of head has small nozzles and ink is injected through this nozzle.
If there are any dust inside, this will cause nozzle clogging. So maintain it to
be clean.
(1) Clean the head
Head can be cleaned by CLEANING RUN function. If there are any remained ink on the bottom,
you may clean the solution and head base by using crew wiping. Cleaning head needs to be
cleaned regularly.
(Check for maintenance part.)

(2) Use of capping

Use capping system when it is out of work or there are ink dust in the bottom of head.
→ Maintain capping pad as its original form and elasticity.
※ If capping pad keep its elasticity, it will be close to heads to prevent head clogging.

(3) Capping pad needs to be clean in regular and replace if original form is damaged.

2-27
 Very small (fine) size of Nozzle is on the surface of Head and Ink is jetted
through these Nozzles. The remained of Ink and other foreign material can
cause of Nozzle clogging and Nozzle out . Keep the nozzle clean all the time.

(3) If machine is not operated for many days

※ The characteristics for solvent ink is fast drying and percolation into the media.
Therefore, remained ink in heads can be caused to be clogging
1) Make sure solution capping if machine is not operated for long time.

2) When it is not operated for long time, clean enough inside of head to
remove inks and use a lot of solution to have capping surface saturated
with solution.

3) If capping is not made properly and nozzle is clogging, spray solution to

head base enough and wrap with LLD-PE wrap not to be dried any more.
Then contact customer service center.

2-28
Model : OR-1806

Chapter 3 Part Replacement

1. Print Head

▷ Tool : + / - driver, scissors

(1) Turn off the power and detach carriage head cover.
Detach the cartridge F/Cable as the picture in below.

(2) Unscrew PM3*5 bolts(2) and detach head and cartridge board.

3-2
(3) To use Driver, Detach Two Head adjustment (M4) and Two PM3*8 bolts.

(4) Unscrew M9 Cap nut and detach Tygon hose 2075 1/8.

(5) Assemble the head in reverse order with care of Head Nozzle damage.

3-3
(6) Turn on the power. Input the data of head voltage as shown on the printer head
accordingly.
A. Press ESC function key and change the mode to OFF-LINE and
press CALIB function key.

B. Under CALIBRATION mode, press F3 > Head Voltage Setting button.

== CALIBRATION ==
F1> FEED ADJUST HOR./VER. ADJUST <F4
PRESS F2> PARAMETER SETTING DIR. ADJUST <F5
F3> HEAD VOLTAGE SETTING

3-4
C. Press the direction function key and adjust the head voltage as it should be.

== Head Voltage Adjust ==

K C M LM LC Y
LEFT 16.7 15.8 16.4 18.1 18.6 16.2
RIGHT 16.4 15.6 16.3 18.9 19.0 15.9

Head Voltage has Been set to all released DGI printer based
on DGI standard ink.,Although you can use third party ink
with changing head voltage,DGI can not qurantee quality matter.
CAUTION DGI recommend you to use ONLY DGI standard ink

D. Press the ENTER key and complete it. Adjust Head alighment and calibration according the order.

3-5
2. BOARD
1) MAIN BOARD

▷ Tool : + Driver, Monkey Spanner

1.Turn of printer power and press purge button to move carriage box to
carriage position.

2. After solution Capping,

Turn off the power and
remove the purge cover.

3. Remove also purge rear cover.

4.Disassemble Carriage
Head protection cover.

3-6
 5.Detach green connector from
Head board with hands

6. Loose a bolt of ground harness

7. Loose the support which

is around Head board.
hold the support at the bottom.

3-7
 8..Detach the head board
carefully with hands.

9. Detach LAN cable connected

to Net sub-board and
communication cable connected
main board.

10. Loose all supporter around

main board and replace the
main board after re-checking
main board upper cable.

Assembling is fulfilled opposite

way.

(Be careful not to drop

bolt, support and other parts
on the board or platen)

3-8
2) HEAD BOARD
▷ Tool : +/- Driver, Monkey Spanner, Multi Meter

1.Firstly move the carriage to

purging position and turn off
printer power and detach all
sub-ink tank float sensor.
(When removing float sensor,
hold a connector to separate
firmly. Please do not hold
harness, it could break.)

2. Remove the cover on the

purging position.

3. Disassemble Carriage
Head protection cover.

3-9
4. Detach Encoder sensor and
Size sensor

5. Loose supporter which is

around head board.

6. Detach all Flat cable from

head board carefully avoiding
bending

3-10
 7. Replace the head board
after making sure no cables
connected.
Assembling is fulfilled
opposite way.

8. Check whether size sensor

is working or not after booting
the printer, otherwise, follow
the next step as following.
(Before booting, please check
for bolts and other parts on the
platen.)

9.Checking head board

L-Size and adjust VR.

3-11
10. While media size checking,
lift pinch lever and let carriage
move easily.
Pinch lever error is occurring
intentionally.

11. Now carriage is moving

freely. So place the
carriage above the media
and adjust it from the left
VR out of three on Head
board.
(Adjust voltage with the
most care as it is delicate.
If a user gives too much
power on it, it could be
damaged.)

12. When checking DC voltage by

Multitester,(Black:Ground,
Yellow : Signal), you will
find voltage 2.8~3.2V in
general

3-12
3) SUB BOARD
▷ Tool : +/- Driver, Monkey Scanner, Multi Meter
1. Move the carriage to purging
position and then do solution
capping and turn off the printer
power. Open the refill box.

2. Remove 4bolts and detach

sub board protection plate.

3. Eliminate the all cables on sub

board and 4 supporters and
replace the new ones.
connect all the cables.

3-13
4) CARTRIDGE BOARD REPLACEMENT
▷ Tool : +Driver, Multi Meter
1.Move the carriage to purging position and then do solution capping and turn off
the printer power.

2. Detach Flat cable from

cartridge board after opening
the connector.

3. Detach cartridge board and

eliminate front side bolt.

4. And then eliminate rear side

bolt.

3-14
 5. Detach cartridge board
from head and replace
new one after checking
its look and condition.

6. When re-assembling,
Do it opposite way.
Also insert cartridge cable
firmly not to be bent.
.

7. Turn on the printer

after checking the bolt and
other parts on the platen.

8. In general press the purge

button and move carriage
to purge position.

3-15
 9. Press Calib button to enter
the service mode.

10. Press F2 and set head

voltage.

11. Red – adjust to 15V.

Yellow – adjust to7.5V.

3-16
12. When checking the ground,
Use head cartridge upper
section.

3-17
5) REFILL BOARD REPLACEMENT
▷ Tool : +/- Driver, Monkey Spanner, Multi meter
1. Move the carriage to purge position and do solution capping and then
turn off printer power.

2. Open the refill box.

3. Remove 4bolts and detach

refill board protection plate.

4. Detach all connector which

are connected to the refill
board.

3-18
5. Eliminate supporter and detach
refill board.
Replace it new one and
connect all the cables

3-19
3. CABLE VEYOR
▷ Tool : +/- Driver, Monkey Spanner, Cable tie, Nipper

1. Remover the cover on Home

position.

2. Remove the rear cover on

Home position.

3. Remove the Head protector

board above Carriage,

3-20
 4. Remove the Green connec
tor.

5. Loose support around Head

Board. Remove Ground
harness after loosing the bolt.

6. Remove the rest of Signal

cable

3-21
9. Detach DC Inlet and then
its cable.

10. Unscrew all cable fix bolts

around cable vayore.

11. Detach LAN cable from

net sub board.

3-22
 12. Detach Ink tube from
sub ink tank and harry
curl band.

13. Eliminate all cable vayor

guide bolts.

15. Check condition of tube

and cable connected to
Ink tube fix plate

3-23
16. Detach Cable vayor guide
and protection bracket.

17. Eliminate Cable fix line in

Cable vayor guide.

18. Refer to the left picture,

after following the above
procedures.

3-24
19. Disassemble a air hose &
temp. sensor harness &
heater harness in the
pneumatic panel
(Take out the air hose, after
opening the platen cover.)

20. Unscrew bolt of the cable

vayor cover(middle)

21.Open the cover and take

out the harness

3-25
22. Unscrew 2 bolts for
Cable vayor guide and
Cable vayor supporter
like picture in right.

23. Unscrew 4 bolts which

fix cable vayor supporter
and cable vayor like
picture in right.
(Tie the cables after
replacing.)

24. Eliminate fix nut and bolts

in ink tube fix plate.

3-26
25. Eliminate cable tie.

26. Take the cables out of

inside of cable vayor duct
and check them carefully.

3-27
27. Detach all Cable vayor lines
connected to main board.
(Head DC, Main 15P Harness)

28.Detach cable connected to

solution 3 way solenoid valve.

29. Detach ground cable as well.

3-28
30. Eliminate LAN cable.

31. Eliminate LAN cable fix

bracket and bolts.

32. Eliminate LAN cable cover

which is located inside.

3-29
4. T5 Belt

▷ Tool : Tension Guage, Multi Meter

1. Open Side Covers (Left, Right).

Loose the tension adjust bolt so
that Pulley get close to Pulley
B/K.

2. Loose the T5 Belt Fixation

Bolts of Carriage Front (Left/Right)

3-30
3. Set a new belt to both side
of pulley after removing old
one.
.

3-31
4. Fix the new T5 Belt to the
Carriage.

3-32
5. Adjust the tension of T5
Belt by fastening the
tension adjust bolt.
(Check if the belt works
well by moving carriage )

6.Check for tension of the

middle of T5 belt by using
Tension Guage . Adjust the
tension for 12Hz~13Hz with
tension adjust bolt.
(Measure tension of the T5
belt bounded by
hand)

3-33
5. VACUUME FAN
Tools : + , - Driver ,Nipper , Cable Tie

1. Unscrew the fix bolts on

Left/Right/Up/Down of Platen. (Remove
the Cover Harness Connector)

2. Remove the connector of the Vacuum

Fan to replace.
(Remove it by holding)

3-34
3. Check the hole of the Vacuum
Fan underneath. Unscrew the fan
fixing bolts.

4. Replace it with new Vacuum

Fan (Remove the tube B/K in the
rear)

3-35
6. Take up roll bar
Tools : + Driver (Large)

1. Remove the Left Cover Bolt

of Roll Bar Assy.

2. Loose the bolts of Left Roll

Bar and Roll Bar supporter.

Dsc06231.jpg

3. Loose the bolts of Right Roll

Bar and Roll Bar supporter

3-36
4. Loose the distance adjust bolt
of Left Roll Bar .

5. Push the Pinch Lever from rear

side to front.

6. Lift the right Take-Up Roll Bar up.

Remove the connector.

3-37
7. CHECKLIST AFTER PART REPLACEMENT

PART TIME (M) ACTION

1. Take-Up Vol. Check

REFILL BOARD 20 Front (0.345Vdc)
Rear (0.250Vdc)

T5 BELT 60 1.ADJUST TENSION (12~13Hz)

HEAD/MAIN BOARD 30 CHECK SIZE SENSOR

1. Sensor Vol. Check

SIZE SENSOR 20
(Above media 2.8~3.2V)

1. Check Media distortion

TAKE-UP ROLL BAR 20
2. Check Take-Up work

1.Check movement of
Cable Vayor
CABLE VAYOR 60
2.Check the order of Ink
tube.

1. Check the noise and

SUCTION FAN 60
work of Vacuum Fan.

SUB BOARD 20 1.Cleaning Vol. (180mV)

3-38
Model : OR-1806

Chapter 4 Printer Setting

1. Head alignment

1) Print head angle adjustment

▷ Tool : + driver, loupe, light ▷ Referential time : 40 min
(1) Convert ON-LINE to OFF-LINE by pressing ESC

(2) Press CALIB. key

HOST BI F2P S8 1800mm tcp [KCMYlClM]

F1> PRIME CLEANING <F4
F2> ROM Version TAKE UP <F5
F3> HEAD TEMP./VOLT. PARAMETER <F6

Press
(3) Press F6>F4>F2>F1>F1>F4 key successively

HOST BI 2P S8 2500mm tcp [KCMYlClM]

F1> FEED ADJUST HOR./VER. ADJUST <F4
F2> PARAMETER SETTING DIR. ADJUST <F5

4-2
(4) Press F2> HEAD ADJUST in the following screen.

= = FACTORY SET= =
F2> HEAD ADJUST ORGIN <F5

Press

(5) In Head Adjust(Angle) screen, press F2>PRINT and start printing

= = HEAD ADJUST(ANGLE)= =
F2> PRINT ADJUST END <F5

Press

4-3
 (6) By using a minus driver covered with shrinking tube, adjust head adjustment bolt
(M4) in the same way as following printing sample.
As shown in the following, unifying the lines positioned in same location.

Y K
Adjusting Horizontal angle
Lc C

Lm M

Lm Lc Y M C K
Lm K
Lc K
YK
MK
CK

Adjusting Vertical angle

Spring

Head adjustment bolt(M4): Adjusting

Head adjustment bolt(M4): Adjusting Vertical angle
Horizontal angle

(7) After finishing head angle adjustment, press ESC and turn to NO.3 screen

4-4
 2) Head Calibration(feed alignment)

HOST BI 2P S8 2500mm tcp [KCMYlClM]

F1> FEED ADJUST HOR./VER. ADJUST <F4
F2> PARAMETER SETTING DIR. ADJUST <F5

Press

(1) Press CALIBRATION button in OFF-LINE mode

Press

==FEED CALIBRATION ==
F2> PRINT A
FEED VALUE = -24

(2) Press F1 key and adjust Feed value

4-5
FEED value change purpose : In printing, by keeping a same feed value for
a certain media, the color banding can be prevented.

Press == FEED CALIBRATION ==

F2> PRINT A
FEED VALUE = -21

PRINT A
Press F2. After printing, adjust left-right line of K color straightly by pressing
“+”,”-” of SELECT BUTTON.

PRINT A :

LM LC Y M C K

- In case that right-side line is upper than left-side

Æ Press “+” and increase Feed value

- In case that right-side line is lower than left-side

Æ Press “-” and decrease Feed value.

•After feed alignment, please check the final feed value by printing an image.

4-6
3) Print head calibration(Horizontal, Vertical dir.)

Press

HOST BI 2P S8 2500mm tcp [KCMYlClM]

F1> FEED ADJUST HOR./VER. ADJUST <F4
F2> PARAMETER SETTING DIR. ADJUST <F5

(1) Press F4> HOR./VER. ADJUST.

F2> PRINT [HOR/VER CALIB] CLEAR <F5

H K1=0 C1=8 M1=2 Y1=7 LC1=1 LM1=-3
K2=3 C2=2 M2=2 Y2=7 LC2=1 LM2=-3
V K=0 C=8 M=2 Y=7 LM=1 LC=-3

4-7
 CALIBRATION
ADJUSTMENT
MENU

F2> PRINT [HOR/VER CALIB] CLEAR <F5

H K1=0 C1=8 M1=2 Y1=7 LC1=1 LM1=-3
K2=3 C2=2 M2=2 Y2=7 LC2=1 LM2=-3
V K=0 C=8 M=2 Y=7 LM=1 LC=-3

NOZZLE
VALUE

F2> PRINT : To adjust the horizontal & vertical calibration of nozzle

F5> CLEAR: To initialize(0) nozzle calibration

(2) Press F2> PRINT key and the calibration needed file will be printed.
Each file will be printed as follows.

Vertical
calibration

Horizontal
calibration

<Nozzle calibration printing file>

4-8
(3) Input the value of the color lines which is the most paralleled.
(Use the direction key of LCD panel to input the value)

◀ ▶ : Color move ▲ : Value change

▼
(4) After finishing all calibration, press ENTER to save the change.
It will be turned back automatically to calibration initial screen in LCD panel.

4-9
4) Print head calibration(Bi-direction)

Press
== DIRECTOIN CALIBRATION [N,Q] ==
F2> PRINT MODE<F4 CLEAR <F5
D K1=0 C1=2 M1=-2 Y1=1 LC1=-1 LM1=-3
K2=2 C2=0 M2=2 Y2=0 LC2=6 LM2=-3

(1) Press ESC and turn to STEP1 screen.

And press F5 then the above screen will be appeared.

CALIBRATION
ADJUSTMENT
MENU

== DIRECTOIN CALIBRATION ==
F2> PRINT MODE<F4 CLEAR <F5
D K1=0 C1=8 M1=-2 Y1=1 LC1=1 LM1=-3
K2=3 C2=4 M2=0 Y2=-3 LC2=1 LM2=0

NOZZLE
VALUE
F2> PRINT: To adjust Bi-direction calibration of nozzle
F4> MODE: Select BI-DIRECTION Test Mode.
- [N,Q], [F]
F5> CLEAR: To initialize(0) nozzle calibration.

4-10
2. Press F4> MODE key and select MODE.

3. Press F2> PRINT key, the calibration needed file will be printed as follows.

Bi-direction
Nozzle calibration

4. Input the value of the color lines which is the most paralleled.
(Use the direction key of LCD panel to input the value)

▲ : Value change
◀ ▶ : Color move ▼

[About Print head alignment]

Head alignment is necessary to obtain the good printing quality.
If the heads are not aligned, printing problems, such as banding could occor.

4-11
2. MXL Belt Setting (Double Pulley)
▷Tool : 150mm ruler, push pull gage,5mm wrench ▷referential time : 10 min
※ There are two types of MXL. One is MXL200 for home position and
The other one is MXL240 for purge position.

1. MXL200
1) Fix the Motor fixation bolt of
Double Pulley B/K . Measure
tension of Pulley with tension
gauge
* 210Hz (+/-)10Hz Mesurement *

2) Adjust the Motor fixation bolt until

tension is 210Hz (+/-) 10Hz.

4-12
2. MXL BELT SETTING (IDLE PULLEY)

Tools : 3mm ,Tension Gauge,(Stick to bound the belt)

2.MXL240
1. Measure the highest tension
by bounding and rolling the
belt and rolling

2. Adjust the Motor fixation bolt

until tension is 160Hz (+/-)
10Hz.

3. Fasten the Motor fixation bolt

after adjusting.

4-13
3. Head Base Height
▷ Tool : gap gage, 3mm wrench ▷ referential time : 20 min

1. Move a head base to the purge side and adjust the head base height
about 1.7~2.0 mm of ①Left(Real) side by using a gap-gage and then
fix it by loosing ②fixing plate bolt. (Order: a->b->c->d)

a b

②
②

d c

② ②

4-14
 2. After adjusting the head base height of purge side, adjust the rest side,
③Left, ④Right, ⑤Middle in order in the same way.

⑤ ④
③

4. Air System
1) Regulator Setting

▷ referential time : 5 min

1. In regulator setting, close the

lever completely

2. Suitable pressure is 0.05

~ 0.1Mpa

4-15
5. PID Controller
▷ referential time : 10 min
Please follow up with next procedures in PID controller setting.

1. MD: Select Mode

2. AT : autotunning

3. << : Value adjustment key

4. Value decrease -

5. Value increase +

6. Autotunnong displaying lamp

7. Printing displaying lamp

8. Display of value

9. Display of setting value

Press the number 1, 5 simultaneously for 3 seconds and then the

picture(a) will be shown.
In case that JPt.H is not appeared, press the number 1 until
JPt.H appears and then press the number 3. the value will be
blinked.
Next press the number 5 and set up the suitable value.
After finishing the setting, press the number 1.

Press the number 1 until the picture(b) appears and then press
the number 3 to blink the value.
Next press the number 4, 5 and set up the suitable value.
After finishing the setting, press the number 1.

4-16
 Press the number 1 until the picture(b) appears and then press
the number 3 to blink the value.
Next press the number 4, 5 and set up the suitable value.
After finishing the setting, press the number 1.

Press the number 1 until the picture(b) appears and then press
the number 3 to blink the value.
Next press the number 4, 5 and set up the suitable value(on/off).
After finishing the setting, press the number 1 for 3 seconds and
then sett up the suitable temperature.

On : All setting value in above step is

impossible to change
Off : All setting value in above step is
possible to change

* After completing all setting, set up as shown in the picture(d)

Temperature setting: Press the number 3 and the value in

lower position will be blinking.
Press the number 4, 5 to select a suitable value.
Press the number 1 to end.

4-17
6. Others

P rocess P art name S etting Value Tool

Distance between platen and side plate 3~4mm Gap gage
Length
Parallel between box beam and platen ±0.2mm Space jig
Distance
Right angle of box beam support 90˚ Square
line1
Idle pully MXL240 belt 160 +/-10Hz Tension Gauge
Tension
Double pully MXL200 belt 210 +/-10Hz Tension Gauge

line2 Tesion T5 belt 12~13Hz Tension Gauge

Length
Head Base Height 1.7~2.0mm Gap Guagare
Distance
Head Base Temperature 40˚C

line3 MS1:1,MS2:0
Setting
Step Motor Drive Setting check
RUN:4,STOP:5
Deep switch : "2 ON

Temp.controller(F/M/R) 50˚C / 50˚C /50 ˚C Setting check

final
Setting Purging pressure(Regulator) 0.05~0.1Mpa Setting check
test

4-18
Model : OR-1806

Chapter 5 Maintenance
1. Check list daily

1) Check list prior to printing.

• Check the volume of waste ink of Vacuum Waste Ink Tank and Waste Ink
Tank.

Vacuum
버큠유통Waste Waste Ink Tank
Ink Tank

Solution Tube

• After checking amount of ink in main ink tank, fill it up in case of lack.
• Check the main ink filter. If there is a air, remove it surely.
• Checking whether cleaning head and the below side of head base.
• Check whether cleaning the top of platen.

2) Check list after printing

Cleaning suction pad with Head cleaning swab.
• Check the volume of solution in Capping. Fill in with solution in need.
• Keep media away from machine after use and keep it rolled for next use.
(It helps to avoid the media from scratching heads in use.

5-2
• Cleaning head with solution and Head cleaning swab

Cleaning
head

Cleaning
Head hole

• Carriage by pressing Purge button be sent Purge position and then check
tube during wiper check
• After making solution inserted inside tube of cleaning head hole depend on
clogging state of tube, operate wiper check (F3) 2 ~3 times for every 10 seconds.

※ Wiper Check in every 10 seconds is highly recommended. More than 30

seconds at a time might cause a problem.

Wiping Vacuum Tube Insert Solution

5-3
 2. Check list every 3 days
ƒCleaning capping Ass’y with solution.

3. Check list weekly

• Cleaning and remove dust of drying fan.
• Check and clean the vacuum wiping rail
• Check refill, suction tubing tube, Change it when required.
• Put grease on belt for chafing to pulley softly.
- Usable grease : Silicon Grease
- Range : Steel belt, MXL belt

4. Check list monthly

• After removing dust of LM guide, pouring grease.
The grease must be used THK type AFB grease and pour by grease gun.

5. Check list every 3 months

• Check wiping vacuum tube, Change it when required
• Check the capping pad.

6. Check list biannually

• Spread silicon grease in pinch Ass’y.
• Change refill, suction tubing tube.
• Check ink filter, Change it when required.

7. Period to change consumption goods

Tubing tube : Tubing tube, which has a role as supplying regular ink amount,
have to change every 6 months.

Wiping Vacuum tube : Wiping Vacuum tube, which uses inhale ink from head,
have to change every 6 months.

Ink filter : Ink filter, which uses filter impurities, have to change every 6 months.

Air filter : Air filter, which blocks impurities in main ink tank, have to change every
6 months even if air filter does not have any pollution.
In case that be shown pollution ink , change that at once.

Ink tube : Ink tube, which supply ink from main ink tank to sub ink tank, have
to change every 2 years (basis 8 hour using per day)

Capping pad : have to replace every year.

5-4
Model : OR-1806

Chapter 6 Trouble shooting

1. Trouble Shooting

1) When Capping,Wiping are not working

※ In case of some problem with Wiping and Purging after incipient installation,
generally, it may be caused by wrong value setting. Please check as follow.

① Press button F4 CLEANING ② Press setting button

F5 PARAMETER SETTING

③ Please check whether the value of PURGE and WIPING is off, in case it comes to be off, it is not
able to be working.
You should press left, right cursor to move fit position, then press up,down cursor to select ON
button. And press Enter button.

6-2
2) When nozzle isn’t cleaned yet after wiping
※There are two case on right picture ① ②
when it is still clogging after wiping.

(1) Please control Purging value and Wiping value both on Cleaning/Parameter setting. Using
cleaning function after 30 minute of Normal Capping condition make the nozzle clean more
effectively.

(2)Check the cleaning system if the vacuum bar properly work (cleaning
heads) periodically. If there is a gap between head base and vacuum bar,
adjust the height of the adjustable bolt vertically.

6-3
3) Take up Comm. Fail occurred during booting
※ This error message is one of communication error. It is the most important for
communication condition between sub board and refill board.
Thus, you should check below parts if this error message occurs.

[Refill board] [Sub board]

① Check power (24Vdc) on refill board.

② Check the state of cable connection from refill board to sub board.

③ In case it is o.k for power and cable connection, please check the version of sub board and main
board. Then call DGI support center.

6-4
4) Misfiring of nozzle (satellite) during printing out

※ a problem picture (Right)

Satellite state such as right picture.

Instead of firing exact position, it is
scattered to fire around aimed position.

① Please control head voltage in compared with surface of head.

② Please check whether grounding is fine. If it is not fine, please re-connect.
③ Print with speed 7 we recommend. Sometimes it may happen when carriage speed is too fast.
④ When height of Head base is more than 2.5mm, it may occur. Please check and control height of
head base.
⑤ When there are much foreign substance or ink remnant the bottom of head, It may happen. Please
clean the bottom of head.
⑥ Please protect head from surrounding wind comes from drying fan or other outers wind.
⑦ Please keep humid in the place. It may occur electric static if there is too dry. Recommend to avoid
media which has much static.

6-5
5) Decrease remarkably standby speed on both end side.

※ You can do as below in case it happens that carriage put it off to turn from both end side in the
middle of printing out.

① Such as first picture, you should fill solution into

main solution tank. Because there is no ink level
sensor in it.

② When there is no solution in main solution tank,

you should open a cap of solution filter to remove
air and close.

③ Solution refill will be working again and solution

will fulfill into sub solution tank. This situation will be
disappeared to decrease speed.

※ Same situation can be occurred when there is communication problem between Lan
card of PS and net sub board.
In this case, please check not only a problem of PC program but Lan cable connection
state.

6-6
6) Indicating the message of “Wait Data”

※ This error is stems from poor net work communication between

machine and Rip station (PC) .
Check if there is a problem in the network card of machine and Rip
station. If not, control the speed of network manually as below .

1) Check if LAN card of Rip station works at 100Mbps.

2) Click Start-> My computer-> Property

3) Click hardware -> device manager

6-7
4) Select LAN card connecting Network Adapter-> Machine

5) Click the property of LAN card.

6-8
6) Select Details -> Speed & Duplex (Default is Auto)

7) Select the value of 100MB Full

8) Additionally, separate operating of Ripping and Printing in Rip program is highly

recommended .

6-9
 7) When problem of size check

※Size Sensor comes to work by means of reflection volume of light. The standard color is black of platen
and white of media.
You can know that it is fine for working of sensor by turning LED on or not.
In case LED turns on, when sensor is on media, If turns off, sensor is out of media.

In the right picture, 4pin connector (left side) is

size sensor cable.
A sensitivity measurement can be used by first left
VR along three VR.

In the left picture, L-size LED is the first

right side one.
When control VR, check if LED is on or
off.
On the media, it has to be turned on at
all times.

Such as right picture, the position of size sensor

is same as red mark. The platen (Arrow direction)
which size sensor will be moved should be cleaned
without and dust or foreign substance all the times.

6-10
8) Indicating the error of “Pause-Refill Time Out”

1) Check which color of ink is low

in the Sub Ink Tank

2) Fill Ink in the Main Ink Tank.

3) Check if the Ink Pump works well

by pressing the Manual Refill Button.
If not worked, replace the pump.

6-11
9) Wiping works, but not get rid of Ink underneath Head

1) Check if the sound of vacuum pump come or not.

2) Check if both bearing of end in the Wiper get close to Head Base,
If not, adjust the Height Adjust Bolt .

3) Check if the waste ink tube of wiper

is clogged or not.
If clogged, replace the tube

6-12
10) Certain color is not printed– ①

1) Do the Prime Test and find which color is not printed.

2) Carry out Head Vol. Calibration of the color .

If Vol does generated, replace the Cartridge Board.

3) Check the connecting of flat cables . If needed, re-connect the cables.

6-13
10) Certain color is not printed. – ②

4) Replace the head board ,

if the problem is still existed.

4) Exchange the heads each other,

Find which heads is in problem.

6-14
11) Program down right after indicating LCD Version

1) Check the connection between LCD Board and Sub Board.

2) Replace LCD Board.

3) Replace Main Board Assy.

(Main Board + Net Sub Board)

6-15
12) Ink is not refilled into Sub Ink Tank- ①

1) Check which color of Ink is in problem

by volume of Sub Ink Tank.

2) Check if the Ink Pump works well

by pressing the Manual Refill Button.
If not worked, replace the Pump.

3) Remove Sub Ink Tank Sensor of the

color in problem and jump the connector
to supply Ink.
Replace Head Board , if Ink is still not
refilled.

6-16
12) Ink is not refilled into Sub Ink Tank. - ②

4) Remove all the Ink from the Sub Ink Tank

and measure resistance of the sensor.
If current is not flowed (0 Ω),
Replace Sub Ink Tank.

5) Check the LED of Refill Board when

the sensor of Sub Ink Tank connect
to the Head Board.
If light is not on the LED, replace
Refill Board.

6) Replace 15P Cable..

7) Replace Sub Board.

6-17
13) REAR TAKE-UP MOTOR WOULD NOT STOP.

1) Check if the Sensor is working.

2) Replace the Refill Board.

6-18
14) LCD Back Light is on, but light is not bright enough.

1) Adjust of sensitivity on LCD Board

by using Variable Resistor

2) Replace the LCD.

6-19
15) Function Keys is not working.

1) Turn Power off and on again

after 10 seconds.

2) Replace LCD Board..

2) Replace Sub Board..

6-20
16) Only a few Function Key is not working.

1) Check the connection cable between Membrane and LCD Board.

2) Replace Membrane.

6-21
17) Media is distorted during printing.

(1) Media should be kept rolled and stand vertically after use. The used
media is likely distorted during printing.

2) Use Media Fixation Guide (Rear,Front)

3) Check if the machine is on good

balance of floor.

6-22
18) Machine would not work after indicating “INSERT MEDIA” message. - ①

1) Check position of Pinch Lever.

2) Check if position of Pinch Sensor

and B/K is fine.
In Pinch Lever pulled down, the B/K
should be positioned in the middle
of Pinch sensor.

3) Check the connection between Pinch

Sensor and Rear Sensor on LCD Board.

6-23
18) Machine would not work after indicating “INSERT MEDIA” message. - ②

1) Replace the Pinch Sensor

2) Replace Rear Sensor.

( Placed inside of hole in red)

6-24
19) Printer do not react after Data sending from Rip.- ①

1) Check the connection of LAN Cable between Rip station and Machine.

2) Check if the communication between

Rip station and Machine is working
well by using Ping Order.
(ex, Ping 192.168.1.5)

3) Check if the LED of Net Sub Board

is on. If not, replace LAN cable.

6-25
4) Replace Net Sub Board.

5) Replace Main Board.

6-26
20) Capper and Head Base do not get close in Normal Capping.

1) Adjust the position of Capping Assy so that Capper and Head Base get close.

6-27
21) No solution left in the Capping Pad after Normal,
Solution Capping.

1) Check if the solution valve in the Capping Assy is open or not.

2) If open, close the valve.

6-28
22) When the machine turned on, <<Servo [Carriage] E-4>> message Indicated on LCD
and System down.

1) Carriage might be hooked by Cover of Capping Assy, or something else.

2) Available to disassemble the cover of Capping Assy and use it in the

condition of emergency.

6-29
23) Air is generated when Ink is purged into Heads.

1) After installation of Printer , Ink Purge generate Air in the Ink tube.
While air pass out through Air sol valve, negative pressure is
generated.

2) Remove the cover of pneumatic panel when Ink purging .Purge the middle port of
VT 301 Valve by using speed controller. Remove the Air with placing finger
on and off.

6-30
 24) Head Heater is over heated

1) Check if the temperature sensor of Head Base is in the right position.

2) Check the setting of Temperature Controller

by pressing MD Key and UP Key at the
same time.

Default : JPT.H

3) Remove In and Out cable of SSR

(For Head Base Heat ) . Measure resistance.

Normal : ∞
Around 0 Ω : SSR should be replaced

6-31
 25) Solution is not supplied into Heads while solution capping. -1.

1) Check the setting of Mini Valve.

(Must be in S direction)

2) Check if the PNEUMATIC MOTOR works.(By sound)

If not working, Replase the pump.

3) Check if two VT301 Valves works.

Exchange two output tubes to check if the
valves work fine.

6-32
4) Check if the Solution 2-Way valve work
(By sound)

6-33
26) No Ink purging when Cleaning Run

1) Check if the value of Purge is on

in the Cleaning Parameter

2) Check if the Mini Valve is “I” direction.

3) Check if PNEUMATIC MOTOR in pneumatic

panel work. (By sound)

4) Check if the VT 301 Valve in the

pneumatic panel work.
Exchange two tubes each other to
check if it work.
.

6-34
27) Carriage is hooked and Error Speed [Carriage] message indicated after
carrying out Uncapping.

1)The position of Capping Assy should be adjusted. Refer to the No.20,21 of

Trouble shooting.

2) Increase the Vol of Carriage Motor in Power Source (Around 25VDC )

6-35
28) Front Roll Bar does not work, the printed media is not rolled up.

1)Check the sensitivity of the sensor by

hands.

2) Check if the Vol for Take-Up Motor is

generated in the Refill Board, when media
sensed.

3) Replace the Front Take-Up Motor.

6-36
2. Harness Test
Purpose of harness test is that engineer in field can solve problem
with prompt approach into trouble reason.
In this part, we can introduce message & occurrence condition caused by
a position of harness, harness contact badness.

▷ Way to do

- Pull out one connector of harness which is in position of related board.

-Turn machine on.

- Check occurrence state.

- Power machine off.

- Insert the connector of harness which pulled out.

- Pull out another connector of harness on related board.

- Do with same way and the other board.

6-37
1) MAIN BOARD & HEAD BOARD

2 3

9 8 7
6

　 Parts Booting Print State Result & message

HV,24VDC Input
1 o x Not firing of head. -
<->sub board
21VDC Input Show Rom version screen
2 x x LCD Board V1.4
<-> sub board while booting.
RIPprogram에서
LAN cable o x Image is not able to print. "can't connect to
3 printer"
<-> Home
x x Clash by home position -
4 sensor
sub ink tank Not sensing with ink volume
o x -
5 <-> float sensor on sub ink tank.
<-> solution Not sensing with ink volume
o o -
6 float sensor on sub solution tank.
head cartridge
7 harness <-> o x Not firing of head. -
head
== MEDIA CHECK
==
8 <-> encoder x x Not working
<Home Check>
Ready
After 2 times of attempt,
9 <-> size sensor o o -
recognition for full width size.

6-38
2) CARTRIDGE BOARD

Boot
　 Parts Print State Result & message
ing

cartridge harness
1 o x Not firing of head -
<-> head board

6-39
3) REFILL BOARD

10

11

7 6 5 3 2 1
4
　 Parts Booting Print State Result & Message
24VDC Input <<SYSTEM ERROR>>
1 x x 1.Not working.
<-> Refill Power Take-Up Comm. Fail

1.Front take-up motor is not

<-> Front photo
2 o o working. -
sensor
2.Not working with front sensor.

<-> Front Front take-up motor is not

3 o o -
takeup motor working.

<-> Refill
Turn off LED on control board.
4 control board o o -
(Tubing pump is working)
14pin

Manual refill button is not working.

<-> refill control
5 o o Automatically working when lack -
board 10pin
of ink in tubing pump.

1.Rear take-up motor is keep on

<-> rear photo
6 o o working.. -
sensor
2.Not working with front sensor

<-> rear takeup Rear take-up motor is keep on

7 o o -
motor working..

8 <-> refill lamp o o Turn refill lamp off. -

<-> main ink

9 o o Not sensing with refill ink volume.
level sensor

10 <-> pump o x Refill pump is not working. -

<<SYSTEM ERROR>>
11 <-> sub board x x Not working.
Take-Up Comm. Fail

6-40
4) STEP MOTOR DRIVER

Boot
　 Parts Print State Result &Message
ing

Driver<->Step
1
Control Board o x Feed Motor is not working.

Driver<->Step
2
Motor o x Feed Motor is not working.

Driver <-> Step

3
Control Boards o x . Feed Motor is not working.

6-41
5) STEP CONTROL BOARD

　 Parts Booting Print State Result &Message

Step Control
1 Board<->Sub o x Feed Motor is not working.
Board

Step Control
2 Board<-> o x Feed Motor is not working.
Driver

Step Control
3 Board<-> o x Feed Motor is not working.
Driver

Step Control
4 Board<->Sub o x Feed Motor is not working.
Board

6-42
5) DC SERVO BOARD

　 Parts Booting Print State Result & Message

Carriage Stop Safety Device does not

1 o o
Cable work when Cover open

DC Servo << SYSTEM ERROR>>

No Booting ,
2 Motor<->DC X x SERVO[Carriage] E-1
Carriage does not work.
Motor Encoder

DC Servo << SYSTEM ERROR>>

No Booting ,
3 Motor <->DC X x SERVO[Carriage] E-1
Carriage does not work.
Motor Encoder

DC Servo
No Booting , << SYSTEM ERROR>>
4 Board <-> X x
Carriage does not work. SERVO Set Pos_Reset
Sub Board

6-43
6) SUB BOARD

　 Parts Booting Print State Result & Message

DC output(G,HV,24V) 1. No Head Fireing.

1 o x -
<-> Head board 2. Cartridge Power Off

2 <-> main board x x No work LCD Board V1.4

DC output (24V)
3 o o Vacuum does not work when wiping -
<-> SSR

No Solution supply when

4 3 way solution valve o o Ready [Power OFF]
Solution Capping.

5 Air valve(VT301) o o No Solution supply when Capping. -

Air pump DC24V 1.No Solution supply when capping.

6 o o -
power/VT301(S/C) 2.No Purging when Cleaning Run

7 Wiping Sensor o　 o　 　 　

8 wiping x x Wiping does not work [wiping] ERR:over time

OR-1806 V*.******
9 carriage motor drive x x No work
copyright **** DGI

<< SYSTEM ERROR >>

10 Feed motor drive x x No work servo[Feed] E-0
communication Fail

<-> Refill board <<SYSTEM ERROR>>

11 x x No work
communication Take-Up Comm. Fail

Wiping Harness
12 x x No work [WIPING] ERR: Overload
<-> Cleaning system

13 <-> key/LCD x x LCD display Power Off -

Fire HV 24V
14 o x Head Cartridge Power Off -
<-> powr SMPS

DC 5,12,24V
15 x x No work -
<-> power SMPS

Carriage Servo Stop

16 <-> Carriage Servo o o No carriage stop in emergency. -
Motor Drive

6-44
3. Emergency management
1) Overflow
- Way to clean for OR-1806 when an
emergency (overflow). Air coupling
Fixing bolt

② ③

Way to clean when overflow

• In general, it is hard for OR-1806 to happen overflow cause by tubing pump. If overflow happens, we can doubt
a short circuit of refill board rather than air check in ink filter.
• In case overflow happens, inks can be possible to go through from sub ink tank to air coupling assy (① → ②)
and to VT301 Valve (③)
• Inks can be able to pass from sub ink tank to (① → ②) VT301 Valve
(③) through air coupling assy.

1. In case of tube pollution from sub ink tank to air coupling assy (① → ②):
Tube replacement.
2. In case of pollution of air coupling assy, you should clean with solution after
unscrew fixing blot.
Recommend to use ultrasonic clean machine when cleaning
It can be happened problem with head purging & solution capping if inks become
hard inside because of not cleaning perfectly.
3. In case of tube pollution from air coupling to VT301 valve(③), you should
replace entire tube.

6-45
 2) Electricity ( a power) failure
- UPS & AVR
• Generally, a place where is not stable on voltage and often have interruption of electricity power should surely be
used AVR or UPS in order to protect machine and work.

• AVR is a device that make a regular voltage and frequency. UPS is a device that makes up for an instant power off.

• In case there is no often electricity failure but instability of voltage, AVR has to be installed.
And if power failure happens many times, UPS has to be installed.
If both are problem, AVR and UPS both have to be installed.

• In case of UPS, when machine is running long time or a source of electricity is some problem on a sudden, you
should use UPS to prevent from clogging of head.

• In case main power should not stop despite system-off, you can use UPS as emergency power in order to finish to
print out and prevent from clogging of head so cleaning can be possible.

• When there is unstable for electricity power on place of installation, you should install AVR at behind of main power.

6-46
 - Emergency management when electricity failure

• It can be occurred serious problem to clog nozzle with solvent due to one of feature of solvent which can be dried
very fast if there is no UPS when electricity power is off.

•Please do as below promptly when electricity failure

1. Power off. Check if the solution is sufficient in the solution tank.
2. Move carriage to purge position promptly.
3. Check direction of ink valves (6colors) “I”.

6-47
Model : OR-1806

Chapter 7 Step Motor Drive

1. Step motor drive setting ang how to use

1) Control layout

1
1 Motor driver

Find step motor drive around home and purging position.

2 5

Consist of CW/CCW, Motor power, Drive power mode control likes picture.

2 CW/CCW : Shown motor direction.

3 Motor : Supply motor power and pulse.

4 DC : Supply motor drive power.

5 Mode : Install Pulse, Electroic disassembly.

7-2
2) How to control Parameter mode

(1) MS1 : Set up 1, MS2 : Set up 0

(The resolving power (L) Æ Working, MS2 (H) -> Working)

(2) Set up Drive electric current->no 4.

(3) Set up Stop electric current->no 5.

(4) Fuction Switch-> no1, no3-> OFF, no2-> ON

Switch
no Name Fuction
ON OFF

Rotate
ON 1 2 3 1 TEST Self checking Common
250PPS

1 Pulse 2 Pulse
2 TEST Self checking
Input Input

Auto Current Current Down Current Down

3 C/D
Down Unavailable Available

7-3
2. Step motor drive spec. / performance

Model MD5~HD14

Input 20~35VDC, 3A[MAX](10%, +20%)

Current 0.4~1.4A/Phase(Max)

Motor drive Bi-polar constant current pentagon drive

1, 2, 4, 5, 8, 10, 16, 20, 25, 40, 50, 80,

Resolution 100, 125, 200, 250

Range degree 0~40 ℃

Range humidity 35~85%RH

Weight 220g

7-4
Model : OR-1806

Chapter 8 Flow Chart & PCB

 Control
Power

3EA
TERMINAL Control panel
SSR(F,C,R)
BLOCK

S/W MAIN
PID(F,C,R) 302T MAIN
S/W
Heater(Front) 301R POWER

Base Heater(Center) I10 SUB

5
1. System Diagram

Carriage I20 POWER

DC SERVO BOARD Heater(Rear) 5
CARRIAGE MOTOR

L
A
N
I30 HEATER

P
C
NET
5
SUB Breake POWER
FEED MOTOR T r
Main SMPS
3EA
B/D (15A)
R FAN
Pneumatic STEP MOTOR DRIVER 3EA
302T Reacter
POWER
STEP CONTROL BOARD
Main B/D Panel
Noise
3EA
301R Filter(10A)
Control SUB BOARD
HV Power

Solution 3-Way Valve Noise

Cleaning ASSY
Sub Ink Tank Heater
Wiping MOTOR(24V) Filter(15A)

8-2
Float Sensor Sub Tank
Wiping Sensor
SUB
SOLUTION
Reacte
TANK FLOAT
6EA r
Capping SENSOR
Capping MOTOR(24V)

system diagram
SSR Cleaner SMPS
Capping Sen/Up

Capping Sen/Down
HEAD B/D

LCD Cover
Refill Stan
MEMBRANE
LCD B/D REFILL BOARD Refill SMPS
d
WASTE INK SENSOR
Bar
Cleaner
SIZE SENSOR PINCH SENSOR
TAKEUP MOTOR (Front , Rear)
REAR SENSOR
ENCODER PHOTO SENSOR (Front , Rear)
FAN PCB
REFILL CONTROL B/D
Heater
CARTRIDGE B/D LED B/D
Head Base Pneumatic Panel Heater SMPS
PUMP CONNECTOR B/D
6EA Pneumatic Motor(24V)
PID(Head, TUBING MOTOR
Solution Pump 6EA
PRINT HEAD Sub Tank)
SENSOR B/D Solution Pump
COVER SENSOR(FRONT)
SSR(Head,
WASTE INK SENSOR
Sub Tank)
 2. Power Diagram

PID TEMP
CONTROLLER

PID
S/W(R) 105 1
4 T

3
104 T 2
1 2
MAIN MAIN
POWER S/W
4 (301R/302T) To SUB POWER
CARRIAGE 4 205 1
NOISE MOTOR T
SUB FILTER DRIVER
POWER (10A) 3 204 T 2
FEED
REACTER MOTOR MAIN
ELCB 1 A1 DRIVER SMPS
6
(차단기)
5 10 9 8
HEATER 15A (R/T) To ELCB 4 T 305 1
POWER

3 304 T 2

7
FAN (R/T) To FAN POWER
POWER
(I305) To SSR(25A)
(I205) To SSR(40A)
(I105) To SSR(25A)
(301R/302T) To Noise Filter

(T) To FRONT SSR(2)

301R 302T R T I305 I205 I105 301R 302T

(R/I105) To FRONT Heater

(R/I205) To CENTER Heater
(R/I305) To REAR Heater
A3

(301R/302T) Refill SMPS A2 NOISE

FILTER REACTER
2
(15A)
A1

REFILL
SMPS

power diagram

8-3
3. REFILL SYSTEM

Filter cap
M
A
I
N
I
N P
U
K M
T P
A
N
K
SUB INKTANK

INK SUPPLY SEQUENCE

• Ink in OR-1806 refill system flows from “Main Ink Tank Æ Tubing Pump Æ
Ink Filter Æ Sub Ink Tank.

• Tubing Pump,which is made of special material, supplies proper amount of inks to

Sub Ink Tank for efficient printing.

• After installing OR-1806, please make sure to take out inks from ink filter
completely. If not, serious problem like [Ink Overflow] may happen.

• If ink is not enough in main Ink tank, air may be full in Ink filter to cause
[Ink Overflow]
Before running machine, please check ink amount in Main Ink tank.

8-4
1. Sub Ink Tank’s Float Sensor : Check ink amount in Sub Ink Tank to give signal to
Headboard.
2. Head Board : Transmit signal from Sub Ink Tank’s Float Sensor to Main board
through 10P Cable (A),(B).
3. Main Board : Transmit signal from Head Board to Refill Board.
4. Refill Board : With signal from Main Board, it supplies/cuts electricity to Tubing
pump.
5. Tubing Pump : With Electricity from refill board, it supplies inks from main Ink
tank to sub Ink tank.

8-5
4. Air System

• Regulator : Supplies air about 0.05~0.1 Mpa.

• Air Tank : Works as Ink storage supplying constant amount of inks.
• VT301 Valve & Speed controller : To prevent radical adverse tide of inks to
printhead.
• VT301 Valve : Controls supplying of inks and solution.
• 3way Solution Valve : Supplies solution to Capping and Printhead.

8-6
5. PCB FUNCTION
PCB – Main PCB
It indicates the
version of the
main board

③
①①

②
It indicates the
the version of the
ROM

Part#; STM-01

Key Functions

1.Connected to NET SUB PCB, it receives printing data(①)

2.Connected to Head PCB와, it receives& transmits

printing data.(②)

3.Connected to SUB PCB, it receives & transmits data.(③)

8-7
 PCB – SUB PCB
⑥

④ ⑤
Part#; STS-01

Key Functions

1. Controls carriage & feed motor drive.(①)

2. Connected to Main PCB, it receives & transmits data.(②)

3. Controls REFILL PCB.(③)

4. Controls LCD PCB.(④)

5. Controls Sensor PCB.(⑤)

6. Controls suction, capping, and Solenoid valve etc.(⑥)

8-8
 PCB – HEAD PCB

③
⑦
①

② ②
⑥
④ ⑤

Part#; STH-01

Key Functions

1. Receiving printing dats from Main PCB and signals from

sub ink tank & solution tank, it transmits them to
Main PCB.(①/⑥)

2. Controls Cartridge PCBs, it transmits printing data.(②)

3. Controls home sensor.(③)

4. Controls size sensor.(④)

5. Contyrols encoder sensor.(⑤)

6. Supplies electricity to SUB PCB.(⑦)

8-9
 PCB – REFILL PCB

①
⑤
④
④
③

Part#; STR-01

Key Functions

1.Connected to MAIN PCB, it controls refill system.(①)

2.Controls Ink pump.(②)

3.Connected to Controls PCB, it enables manual refill.(③)

4.Connected to Take-up PCB, it controls motor and

photo sensor.(④)

5. Supplies electricity to LED PCB.(⑤)

6. Controls ink amount in main ink tank & solution tank.(⑥)

8-10
 PCB – CARTRIDGE PCB

TOP ①
①

DOWN

Part#; STC-01
Key Functions

1. Connected to Head PCB, it controls ink firing from

printhead.

8-11
 PCB – CONTROL PCB

Part#; STC-02
Key Functions

1.Connected to Refill PCB, it displays manual ink refill and

working status of ink pump.(①)

8-12
 PCB – SENSOR PCB

③ ①

Part#; STS-02
Key Functions

1. Connected to SUB PCB, it receives/transmits data.(①)

2. Controls front cover sensor.(②)

3. Controls waste ink tank.(③)

8-13
 PCB – LED PCB

Part#; STL-01
Key Functions

1. Controls to Refill PCB, it checks ink amount of main ink tank.

8-14
 PCB – LCD PCB

⑤ ④

⑦
①

⑥ ③ ②

Part#; STL-02
Key Functions

1. Controls LCD.(①)

2. Controls rear sensor.(②)

3. Controls pinch sensor.(③)

4. Receives/Transmits data with SUB PCB.(④)

5. Supplies electricity to FAN CONNECTOR PCB.(⑤)

6. Controls waste ink tank(Home side).(⑥)

7. Controls membrane.(⑦)

8-15
 PCB – PUMP CONNECTOR PCB

Part#; STP-01
Key Functions

1.Connected to Refill PCB, it supplies electricity to tubing motor.

8-16
 PCB –NET SUB PCB

② ②

Part#; STN-01
Key Functions

1.Connected to LAN cable, it receives printing data.

2. Transmits printing data to MAIN PCB.

8-17
 DC SERVO PCB

② ①

Part#; STN-01
Key Functions

1.Connect to SERVO MOTOR

2. Receive signal from Main B/D.
3. Stop Carriage when cover open.

8-18
 STEP CONTROL PCB

①
DGI
F14

Part#; STN-01
Key Functions

1. Supply power to Main Board .

2. Select direction /Connect to Motor Driver.
3. Supply power to Motor Driver (24V)
4. Communicate with SUB Board.

8-19
 6. PCB DIAGRAM / PIN MAP

ST CARTRIDGE BOARD J9
J7 1. VH-POW
1. GND 2~3 : N.C
2. GND 4. R-COM24
3. STBCL J9
5. R-COM24
50 49
4. LOAD 48 50 49 47 6. R-COM24
46 48 47 45
5. STB3 46 45 7. R-COM13
44 43
6. STB2 5597-30P(Straight Type) 42 44 43 41
40 42 41 39
8. R-COM13
7. STB1 29 30 38 40 39 37 9. R-COM13
38 37
8. LAT 27 28 36
36 35
35
10. GND
25 26 34 33
9. CLK 23 24 32 34 33 31 11. L-SI0
21 22 30 32 31 29
10.R-DAT1_M 30 29 12. L-SI1
19 20 28 27
11.L-DAT1_M 17 18 26 28 27 25
15 16 24 26 25 23
13. R-STB3 KONICA
12. R-DAT0_M 24 23
14. TH
HEAD BOARD 13. L-DAT0_M
J7 13
11
14
12
22
20 22 21
21
19
HEAD
9 10 18 20 19 17 15. R-STB2 (DIRECT
(J16,J17,J18, 14. GND 7 8 16 18 17 15 16. VDD5V
5 6 14 16 15 13 CONNECTION)
19,21,J22) 15. VDD5V
3 4 12 14 13 11 17. R-STB1
16. VDD5V 1 2 10 12 11 9
8 10 9 7 18,20,22,24: GND
17. GND 6 8 7 5 19. R-STBCL
6 5
18. AD1_M 4
4 3
3
21. R-CLK
TP7 GND 2 1
19. DA2_M 1 2 1
23. R-LAT
20. DA1_M 5077-50P(Receptacle)
LOT.050806 25. R-LOAD
21. R-DAT1_M
22. DP2L
DGI SM LCD
REV.0
26. L-LOAD
27,29,31,33: GND
23. DP2H 28. L-LAT
24. DP1L TOP BOTTOM 30. L-CLK
25. DP1H 32. L-STBCL
26. DC12V 34. L-STB1
27. GND 35. VDD5V
28. VH-POW 36. L-STB2
29. VH-POW 37. TH
30. VH-POW 38. L-STB3
39. R-S11
40. R-S10
41. GND
42~44: L-COM13
45~47: L-COM24
48~49: N.C
50.VH-POW

8-20
CARTRIDGE PCB

J7 HEAD BOARD (J16,J17,J18,J19,J21,J22)

5597-30P 1. GND 1. VH-POW
(Straight Type) 2. GND 2. VH-POW
3. STBCL 3. VH-POW
4. LOAD 4. GND
5. STB3 5. DC12V
6. STB2 6. GND
7. STB1 7. DP1H
8. LAT 8. DP1L
9. CLK 9. DP2H
10.R-DAT1_M 10.DP2L
11.L-DAT1_M 11.DA1_M
12. R-DAT0_M 12. DA2_M
13. L-DAT0_M 13. AD1_M
14. GND 14. GND
15. VDD5V 15. VDD5V
16. VDD5V 16. VDD5V
17. GND 17. GND
18. AD1_M 18. L-DAT0_M
19. DA2_M 19. R-DAT0_M
20. DA1_M 20. L-DAT1_M
21. R-DAT1_M 21. R-DAT1_M
22. DP2L 22. CLK
23. DP2H 23. LAT
24. DP1L 24. STB1
25. DP1H 25. STB2
26. DC12V 26. STB3
27. GND 27. LOAD
28. VH-POW 28. STBCL
29. VH-POW 29. GND
30. VH-POW 30. GND

8-21
ST SENSOR BOARD
FRONT PHOTO SENSOR

GND
FRONT_SEN
24V

J1 J3

5267-3P 5045-3P
FRONT_COVER_PHOTO FRONT_COVER_HALL

J4
DGI

JUMPER JUMPER
JUMPER
2 R_PHOTO
1

1
5267-4P
ST SENSOR BOARD
LOT 040106
REV 1.0

JP2 JP1
4 DC24V D1

J5 VDD5V D2

COVER_I D3

1R_HALL WASTE_INK1 D4

WASTE_INK2 D5
5045-4P
5267-2P 5267-2P
SENSOR_OUT_SUB
J7 J6 5267-6P
J2
WASTE_INK2 WASTE_INK1
COVER_OPEN_SIGNAL
WASTE_INK
GND

WASTE_INK
VDD5V
DC24V

GND

<COVER SENSOR BOARD J2 -

SUB BOARD J14>

WASTE INK SENSOR

8-22
SENSOR BOARD

J1 FRONT_COV ER_SEN
5267-3P 1 +24V
2 FRONT_SEN
3 GND

J2 SUB BOARD J12

5267-6P 1 +24V
2 VDD5V
3 COVER_OPEN_SIG
4 WASTE_INK1
5 WASTE_INK2
6 GND

J3 NOT USE
5045-3P 1 +5V
2 FRONT_COVER_HALL
3 GND

J4 NOT USE
5267-4P 1 +24V
2 N.C
3 REAR_SEN
4 GND

J6 WASTE INK SENSOR

5267-2P 1 WASTE_INK1
2 GND

J7 NOT USE
5267-2P 1 WASTE_INK2
2 GND

8-23
 HEAD PCB J10 - MAIN PCB JP2 DIRECT CONNECTION
ST HEAD BOARD

35. SEN-HOME
10. R_hDATA3

12. R_hDATA4

14. R_hDATA5

16. R_hDATA6
11. L_hDATA4

13. L_hDATA5

15. L_hDATA6

36. SEN-SIZE
6. R_hDATA1

8. R_hDATA2
5. L_hDATA1

7. L_hDATA2

9. L_hDATA3

30. DADAT_I

32. DACLK_I
31. D_CNT_I
20. STBCL_I

34. DALD_1
33. AD_SEL
26. LOAD_I
23. DP1H_I

27. DP2H_I

38. ENC-B
37. ENC-A
17. STB1_I
18. STB2_I
19. STB3_I

25. DP1L_I

29. DP2L_I

51. INKL1
52. INKL2
53. INKL3
54. INKL4
55. INKL5
56. INKL6
57. INKL7
58. INKL8
24. CLK_I
1. DC12V
2. DC12V
3. DC12V
4. DC12V

28. LAT_I
21. GND
22. GND

39. GND
40. GND

49. GND
50. GND

59. GND
60. GND
41. AN0
42. AN1
43. AN2
44. AN3
45. AN4
46. AN5
47. AN6
48. AN7

61. N.C
62. N.C
63. N.C
64. N.C
J10

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
1
2
3
4
5
6
7
8
9
<HEAD BOARD J20
SUB BOARD J17> CON254_ST_64P(Female) J10
L- HEATER D4

HEAD DC LINE VDD5V

TEMPC
L-ENCB D6
L-ENCA D5

L-HOME D3
L-SIZE

J1
(GORE)
L-3.3V D9
L-5V

J20 HOME SEN-HOME HOME

J16,J17,J18,J19,J21,J22 SENSOR
D2

24V
D7

GND
D8
HI-POWER-HEAD

1. VH-POW 5045-3P
24V

GND
2. VH-POW

INK_K
HV 3. VH-POW J2
1
HV 4. GND 5267-2P
5. DC12V

GND
GND HEAD_1 HEAD_2 HEAD_3 HEAD_4 HEAD_5 HEAD_6

INK_M INK_C
6. GND 2 J4
GND 29
27
30
28
29
27
30
28
29
27
30
28
29
27
30
28
29
27
30
28
29
27
30
28
7. DP1H 5267-2P
25 26 25 26 25 26 25 26 25 26 25 26 8. DP1L

GND
23 24 23 24 23 24 23 24 23 24 23 24
21 22 21 22 21 22 21 22 21 22 21 22 9. DP2H J5
19 20 19 20 19 20 19 20 19 20 19 20
3
10.DP2L
17 18 17 18 17 18 17 18 17 18 17 18 5267-2P
15 16 15 16 15 16 15 16 15 16 15 16 11.DA1_M

GND
LOT 040697 13 14 13 14 13 14 13 14 13 14 13 14

INK_LM INK_LC INK_Y

12. DA2_M

DGI KJ-HEAD
HEATER POW

J14 11 12 11 12 11 12 11 12 11 12 11 12 4 J6
9 10 9 10 9 10 9 10 9 10 9 10 13. AD1_M
7 8 7 8 7 8 7 8 7 8 7 8 5267-2P
5 6 5 6 5 6 5 6 5 6 5 6 14. GND

GND
3 4 3 4 3 4 3 4 3 4 3 4 15. VDD5V
3951-2P REV.1 1 2 1 2 1 2 1 2 1 2 1 2
16. VDD5V 5 J8

17. GND 5267-2P

J16 J17 J18 J19 J21 J22

GND
18. L-DAT0_M
6 J9
19. R-DAT0_M
20. L-DAT1_M 5267-2P
21. R-DAT1_M
22. CLK J11
23. LAT 5267-2P

INK_SOL
GND
24. STB1
VR1 VR2 VR3 ENCODER 25. STB2 J12
SIZE CARTRIGE BOARD (EACH COLOR)
J13 J10 J3 26. STB3 5267-2P
J7 27. LOAD
28. STBCL
29. GND
5267-2P 5267-2P GIL-G-4P 30. GND
5267-4P
VDD5V

VDD5V
ENC-B

ENC-A
GND

GND
OUT
+V

SIZE ENCODER
SENSOR SENSOR

8-24
HEAD P CB

J2 LEVEL S ENS O R K
5267-2P 1 INK1 K
2 GND

J4 C LEVEL S ENS O R C
5267-2P 1 INK2
2 GND

J5 M LEVEL S ENS O R M
5264-2P 1 INK3
2 GND

J6 Y LEVEL S ENS O R Y
5267-2P 1 INK4
2 GND

J8 LC LEVEL S ENS O R LC
5267-2P 1 INK5
2 GND

J9 LM LEVEL S ENS O R LM
5267-2P 1 INK6
2 GND

J11
5267-2P 1 INK7 NO T US E
2 GND

J12 S S O LUTIO N S ENS O R

5267-2P 1 INK8
2 GND

J16 HEAD CARTRIDGE P CB J7

HEAD_1
5559-30P 1. VH-POW 1. GND
(Straight) 2. VH-POW 2. GND
3. VH-POW 3. STBCL
4. GND 4. LOAD
5. DC12V 5. STB3
6. GND 6. STB2
7. DP1H 7. STB1
8. DP1L 8. LAT
9. DP2H 9. CLK
10.DP2L 10.R-DAT1_M
11.DA1_M 11.L-DAT1_M
12. DA2_M 12. R-DAT0_M
13. AD1_M 13. L-DAT0_M
14. GND 14. GND
15. VDD5V 15. VDD5V
16. VDD5V 16. VDD5V
17. GND 17. GND
18. L-DAT0_M 18. AD1_M
19. R-DAT0_M 19. DA2_M
20. L-DAT1_M 20. DA1_M
21. R-DAT1_M 21. R-DAT1_M
22. CLK 22. DP2L
23. LAT 23. DP2H
24. STB1 24. DP1L
25. STB2 25. DP1H
26. STB3 26. DC12V
27. LOAD 27. GND
28. STBCL 28. VH-POW
29. GND 29. VH-POW
30. GND 30. VH-POW

8-25
J17 HEAD CARTRIDGE P CB J7
HEAD_2 1. VH-POW 1. GND
5559-30P 2. VH-POW 2. GND
(Straight) 3. VH-POW 3. STBCL
4. GND 4. LOAD
5. DC12V 5. STB3
6. GND 6. STB2
7. DP1H 7. STB1
8. DP1L 8. LAT
9. DP2H 9. CLK
10.DP2L 10.R-DAT1_M
11.DA1_M 11.L-DAT1_M
12. DA2_M 12. R-DAT0_M
13. AD1_M 13. L-DAT0_M
14. GND 14. GND
15. VDD5V 15. VDD5V
16. VDD5V 16. VDD5V
17. GND 17. GND
18. L-DAT0_M 18. AD1_M
19. R-DAT0_M 19. DA2_M
20. L-DAT1_M 20. DA1_M
21. R-DAT1_M 21. R-DAT1_M
22. CLK 22. DP2L
23. LAT 23. DP2H
24. STB1 24. DP1L
25. STB2 25. DP1H
26. STB3 26. DC12V
27. LOAD 27. GND
28. STBCL 28. VH-POW
29. GND 29. VH-POW
30. GND 30. VH-POW

J18 HEAD CARTRIDGE P CB J7

HEAD_3 1. VH-POW 1. GND
5559-30P 2. VH-POW 2. GND
(Straight) 3. VH-POW 3. STBCL
4. GND 4. LOAD
5. DC12V 5. STB3
6. GND 6. STB2
7. DP1H 7. STB1
8. DP1L 8. LAT
9. DP2H 9. CLK
10.DP2L 10.R-DAT1_M
11.DA1_M 11.L-DAT1_M
12. DA2_M 12. R-DAT0_M
13. AD1_M 13. L-DAT0_M
14. GND 14. GND
15. VDD5V 15. VDD5V
16. VDD5V 16. VDD5V
17. GND 17. GND
18. L-DAT0_M 18. AD1_M
19. R-DAT0_M 19. DA2_M
20. L-DAT1_M 20. DA1_M
21. R-DAT1_M 21. R-DAT1_M
22. CLK 22. DP2L
23. LAT 23. DP2H
24. STB1 24. DP1L
25. STB2 25. DP1H
26. STB3 26. DC12V
27. LOAD 27. GND
28. STBCL 28. VH-POW
29. GND 29. VH-POW
30. GND 30. VH-POW

8-26
J19 HEAD CARTRIDGE P CB J7
HEAD_4 1. VH-POW 1. GND
5559-30P 2. VH-POW 2. GND
(Straight) 3. VH-POW 3. STBCL
4. GND 4. LOAD
5. DC12V 5. STB3
6. GND 6. STB2
7. DP1H 7. STB1
8. DP1L 8. LAT
9. DP2H 9. CLK
10.DP2L 10.R-DAT1_M
11.DA1_M 11.L-DAT1_M
12. DA2_M 12. R-DAT0_M
13. AD1_M 13. L-DAT0_M
14. GND 14. GND
15. VDD5V 15. VDD5V
16. VDD5V 16. VDD5V
17. GND 17. GND
18. L-DAT0_M 18. AD1_M
19. R-DAT0_M 19. DA2_M
20. L-DAT1_M 20. DA1_M
21. R-DAT1_M 21. R-DAT1_M
22. CLK 22. DP2L
23. LAT 23. DP2H
24. STB1 24. DP1L
25. STB2 25. DP1H
26. STB3 26. DC12V
27. LOAD 27. GND
28. STBCL 28. VH-POW
29. GND 29. VH-POW
30. GND 30. VH-POW

J21 HEAD CARTRIDGE P CB J7

HEAD_5 1. VH-POW 1. GND
5559-30P 2. VH-POW 2. GND
(Straight) 3. VH-POW 3. STBCL
4. GND 4. LOAD
5. DC12V 5. STB3
6. GND 6. STB2
7. DP1H 7. STB1
8. DP1L 8. LAT
9. DP2H 9. CLK
10.DP2L 10.R-DAT1_M
11.DA1_M 11.L-DAT1_M
12. DA2_M 12. R-DAT0_M
13. AD1_M 13. L-DAT0_M
14. GND 14. GND
15. VDD5V 15. VDD5V
16. VDD5V 16. VDD5V
17. GND 17. GND
18. L-DAT0_M 18. AD1_M
19. R-DAT0_M 19. DA2_M
20. L-DAT1_M 20. DA1_M
21. R-DAT1_M 21. R-DAT1_M
22. CLK 22. DP2L
23. LAT 23. DP2H
24. STB1 24. DP1L
25. STB2 25. DP1H
26. STB3 26. DC12V
27. LOAD 27. GND
28. STBCL 28. VH-POW
29. GND 29. VH-POW
30. GND 30. VH-POW

8-27
J22 HEAD CARTRIDGE P CB J7
HEAD_6 1. VH-POW 1. GND
5559-30P 2. VH-POW 2. GND
(Straight) 3. VH-POW 3. STBCL
4. GND 4. LOAD
5. DC12V 5. STB3
6. GND 6. STB2
7. DP1H 7. STB1
8. DP1L 8. LAT
9. DP2H 9. CLK
10.DP2L 10.R-DAT1_M
11.DA1_M 11.L-DAT1_M
12. DA2_M 12. R-DAT0_M
13. AD1_M 13. L-DAT0_M
14. GND 14. GND
15. VDD5V 15. VDD5V
16. VDD5V 16. VDD5V
17. GND 17. GND
18. L-DAT0_M 18. AD1_M
19. R-DAT0_M 19. DA2_M
20. L-DAT1_M 20. DA1_M
21. R-DAT1_M 21. R-DAT1_M
22. CLK 22. DP2L
23. LAT 23. DP2H
24. STB1 24. DP1L
25. STB2 25. DP1H
26. STB3 26. DC12V
27. LOAD 27. GND
28. STBCL 28. VH-POW
29. GND 29. VH-POW
30. GND 30. VH-POW

J7 S IZE S ENS O R
5267-4P 1.+V
2.GND
3.OUT
4.VDD5V
J3 ENCO DER S ENS O R
LGCON-4P 1.ENC-B
2.VDD5V
3. ENC-A
4. GND

J1 HO ME S ENS O R
5045-3P 1.VDD5V
2.SEN_HOME
3.GND

J20 S UB BO ARD J17

STL950-6P 1.24V 1.24V
2.24V 2.24V
3.HV 3.HV
4.HV 4.HV
5.GND 5.GND
6.GND 6.GND

8-28
 FAN CONNECTOR
ST LCD SUB BOARD <LCD BOARD J1 -
SUB BOARD J19>

BOARD

RXD_232
TXD_233
GND
GND
+24V

+24V
+24V
GND

+5V
+5V
J1
3951-2P J5 5267-8P

<LCD BOARD J4 -
DGI LOT.050490
MP LCD
REV.1
D10 D9

1 KEY_R0
ANODE LCD JG> 2 KEY_R1
15

3 KEY_R2
15

4 KEY_R3
JG VR1 5 KEY_C0 LCD_KEY
CATHODE LCD J4
DGI J7
6
7
8
KEY_C1
KEY_C2
KEY_C3
9 KEY_C4 MEMBRAIN
10 GND
J4, JG V1.4 ISP
11
12
13
LED_ONLINE
N.C
N.C
1. LCD_DB7 14 N.C
2. LCD_DB6 1. MOSI
HRS-16P
3. LCD_DB5 HRS-16P 2. +5V CONN PCB 7x2
4. LCD_DB4 3. N.C
5. N.C ISP 4. GND
6. N.C 5. /RESET

1
7. N.C 6. GND
CN1 7. SCK
8. N.C

10
8. GND

2
9. LCD_EN1
10. LCD_RD 9. MISO
11. LCD_RS 10. GND
12. +5V(VR1) J9 J3 J2 J8

+
13. GND
14. +5V 5267-2P 5267-3P 5267-4P 5045-2P
15. LCD_EN2
16. N.C
BUZZER
WASTE_INK_SENSOR

PICN_SENSOR
+5V

+5V

+5V
REAR_SENSOR
GND

GND

GND
+5V
N.C

CATHODE
ANODE
WASTE_INK

SENSOR

SENSOR
PINCH

REAR
SENSOR

8-29
LCD BOARD

J1 SUB BOARD J19

5267-8P 1 +24V 5267-8P 1 +24V
2 +24V 2 +24V
3 +5V 3 +5V
4 +5V 4 +5V
5 RXD 232 5 RXD 232
6 TXD 232 6 TXD 232
7 GND 7 GND
8 GND 8 GND

J2 REAR SENSOR
5267-4P 1 +5V
2 REAR_SENSOR
3 N.C
4 GND

J3 PINCH SENSOR
5267-3P 1 +5V
2 PINCH_SNESOR
3 GND

J9 WASTE INK SENSOR

5267-4P 1 +5V
2 WASTE_INK _SENSOR

J4 LCD (JG)
IDC-16P 1 LCD_DB7 1 LCD_DB7
2 LCD_DB6 2 LCD_DB6
3 LCD_DB5 3 LCD_DB5
4 LCD_DB4 4 LCD_DB4
5 N.C 5 N.C
6 N.C 6 N.C
7 N.C 7 N.C
8 N.C 8 N.C
9 LCD_EN1 9 LCD_EN1
10 LCD_RD 10 LCD_RD
11 LCD_RS 11 LCD_RS
12 +5V(VR1) 12 +5V(VR1)
13 GND 13 GND
14 +5V 14 +5V
15 LCD_EN2 15 LCD_EN2
16 N.C 16 N.C

8-30
J5 FAN CONNECTOR BOARD
3951-2P 1 +24V
2 GND

J7
CON PCB 7X2 1 KEY_R0 LCD KEY M EM BRAIN
2 KEY_R1
3 KEY_R2
4 KEY_R3
5 KEY_C0
6 KEY_C1
7 KEY_C2
8 KEY_C3
9 KEY_C4
10 GND
11 LED_ONLINE
12 N.C
13 N.C
14 N.C

J8
5045-2P LCD
1 +5V ANODE (+)
2 GND CATHODE (-)

CN1 1 MOSI
ISP 2 +5V
3 N.C
4 GND
5 /RESET
6 GND
7 SCK
8 GND
9 MISO
10 GND

8-31
ST LED BOARD
<REFILL J13 -LED BOARD J2>
LAMP

LAMP

LAMP

LAMP

LAMP

LAMP
+24V

+24V

+24V

+24V

+24V

+24V
K C M Y LC LM
LED3 LED3 LED3 LED3 LED3 LED3

5045-2P 5045-2P 5045-2P 5045-2P 5045-2P 5045-2P

J2 J2 J2 J2 J2 J2

LED2 LED2 LED2 LED2 LED2 LED2

LED PCB LED PCB LED PCB LED PCB LED PCB LED PCB
REV_1 REV_1 REV_1 REV_1 REV_1 REV_1
LOT 050180 LOT 050180 LOT 050180 LOT 050180 LOT 050180 LOT 050180
LED1 LED1 LED1 LED1 LED1 LED1
5045-2P 5045-2P 5045-2P 5045-2P 5045-2P 5045-2P

J1 J1 J1 J1 J1 J1

LED BOARD

J2 REFIL L BOARD( J13)

5045-2P 1 +24V 1 +24V
2 LAMP 2 LAMP

8-32
 J2 J3
1. VDD5V 1. VDD5V
2. VDD5V 2. VDD5V
3. INP1
ST MAIN BOARD 3. A0
4. DATA0
5. A1
6. DATA1
4. GPJ0
5. INP2
6. GPJ1
7. A2 7. INP3
8. DATA2 8. GPJ2
9. A3 9. INP4
10. DATA3 10. GPJ3
11. A4 11. INP5
12. DATA4 12. GPJ4
13. A5 13. INP6
14. DATA5 14. GPJ5
15. A6 15. INP7
16. DATA6 16. GPJ6
17. A7 17. INP8
18. DATA7 18. GPJ7
19. A8 19. GPD0
20. DATA8 20. GPJ8
21. A9 21. GPD1
22. DATA9 22. GPJ9
23. A10 23. GPD2
24. DATA10 24. GPJ10
25. A11 25. GPD3
26. DATA11 26. GPJ11
27. A12 27. GPD4
28. DATA12 28. GPJ12
29. A13 29. GPD5
30. DATA13 30. GPE0
LOT 050490 31. A14 31. GPD6

JP3
DGI MP-MAIN
J2
100
98
J3

99
97
32. DATA14
33. A15
34. DATA15
32. GPE1
33. GPD7
34. GPE2
35. OUTP1
REV.1 35. A16
LED3.3V
LED4
LED3
LED2
LED1
96 95
90 89 94 93 36. DATA16 36. GPE3
88 87 92 91
37. A17 37. OUTP2
11
6
1

86 85 90 89
84 83 88 87 38. DATA17 38. GPE4
82 81 86 85 39. A18 39. OUTP3
80 79 84 83 40. DATA18 40. GPE5
78
76
77
75
82
80
81
79 41. A19 41. OUTP4
10

42. GPE6
15
5

74 73 78 77 42. DATA19
72 71 76 75 43. A20 43. OUTP5
JP3 D-SUB15P(3row) 70 69 74 73 44. GPE7
68 67 72 71 44. DATA20
1. VDD12V 66 65 70 69 45. A21 45. OUTP6
2. RX0
3. TX0
CPU 64
62
60
63
61
59
68
66
64
67
65
63
46. DATA21
47. A22
46. GPE8
47. OUTP7
48. DATA22 48. GPE9
4. RX2 58 57 62 61
49. OUTP8
D2 56 55 60 59 49. A23
5. TX2 J5 54 53 58 57 50. DATA23 50. GPE10
6. VDD12V D3
52
50
51
49
56
54
55
53 51. A24 51. GND
11

52. GND
3
2
1
6

52. DATA24
1

7. RX1 48 47 52 51
8. TX1 46 45 50 49 53. A25 53. VDD5V
JP1 44 43 48 47
54. DATA25 54. VDD5V
9. POWER_EN 42 41 46 45
55. LADDR26 55. GPA17
40 39 44 43
10. GND 38 37 42 41 56. DATA26 56. GPE11
10
15
5

11. ENA+
12. ENA-
DGI 36
34
32
35
33
31
40
38
36
39
37
35
57. NOE
58. DATA27
57. GPA18
58. GPE12
D-SUB15P(3row)
59. GPA19
13. ENB+
logicn24 DGI 30
28
29
27
34
32
33
31
59. NOE
60. DATA28 60. GPE13
14. ENB- 26 25 30 29
61. NWE 61. GPA20
15. GND ST-1806 V5.14
24
22
20
23
21
19
28
26
24
27
25
23
62. DATA29
63. NGCS3
62. GPG5
63. GPA22
18 17 22 21
64. DATA30 64. GPG6
16 15 20 19
14 13 18 17 65. NGCS4 65. HCON
12 11 16 15 66. DATA31 66. GPG7
10 9 14 13
67. NGCS5 67. FRNB
8 7 12 11
6 5 10 9 68. NXDREQ0 68. NSS_KBD
4 3 8 7 69. NRSTOUT 69. LOGIC_EN
2 1 6 5 70. NXDACK0 70. NDIS_OFF
4
2
3
1 71. NWAIT 71. EINT21
HEADER 45x2/SM 72. NXDREQ1 72. EINTIG
73. CLKOUT0 73. EINT22
HEADER 50x2/SM
74. NXDACK1 74. L3CLOCK
75. CLKOUT1 75. EINT23
76. BATTFLT 76. L3DATA
JP2 CON254_ST_64P(Male) 77. EXTCLK 77. USB_REC
78. PWREN 78. L3MOED
79. VDD5V 79. LP0
80. VDD5V 80. NLRDATWDEN
81. LP1
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10

81. NWBE0
9
8
7
6
5
4
3
2
1

82. NWBE1 82. KEYBOARD

83. NWBE2 83. LP2
84. NWBE3 84. EINT8
85. N.C 85. LP3
64. N.C
63. N.C
62. N.C
61. N.C
60. GND
59. GND
58. INKL8
57. INKL7
56. INKL6
55. INKL5
54. INKL4
53. INKL3
52. INKL2
51. INKL1
50. GND
49. GND
48. AN7
47. AN6
46. AN5
45. AN4
44. AN3
43. AN2
42. AN1
41. AN0
40. GND
39. GND
38. ENC-B
37. ENC-A
36. SEN-SIZE
35. SEN-HOME
34. DALD_1
33. AD_SEL
32. DACLK_I
31. D_CNT_I
30. DADAT_I
29. DP2L_I
28. LAT_I
27. DP2H_I
26. LOAD_I
25. DP1L_I
24. CLK_I
23. DP1H_I
22. GND
21. GND
20. STBCL_I
19. STB3_I
18. STB2_I
17. STB1_I
16. R_hDATA6
15. L_hDATA6
14. R_hDATA5
13. L_hDATA5
12. R_hDATA4
11. L_hDATA4
10. R_hDATA3
9. L_hDATA3
8. R_hDATA2
7. L_hDATA2
6. R_hDATA1
5. L_hDATA1
4. DC12V
3. DC12V
2. DC12V
1. DC12V
JP2

86. N.C 86. IRQ_LAN

87. GND 87. LP4
88. GND 88. DMASTART
89. GND 89. LP5
90. GND 90. DMAMODE0
91. LP6
92. DMAMODE1
93. ENC_CW
94. EINT3
95. ENC_CCW
96. TXD0_BO
97. ENC_DIR
98. RXD0_BO
99. GND
100. GND

HEAD PCB J10 - MAIN PCB JP2 DIRECT CONNECTION

8-33
 M AIN BOARD

JP2 J10 HEAD BOARD

CON254_ST_64P 1. DC12V . DC12V
2. DC12V 2. DC12V
3. DC12V 3. DC12V
4. DC12V 4. DC12V
5. L_hDATA1 5. L_hDATA1
6. R_hDATA1 6. R_hDATA1
7. L_hDATA2 7. L_hDATA2
8. R_hDATA2 8. R_hDATA2
9. L_hDATA3 9. L_hDATA3
10. R_hDATA3 10. R_hDATA3
11. L_hDATA4 11. L_hDATA4
12. R_hDATA4 12. R_hDATA4
13. L_hDATA5 13. L_hDATA5
14. R_hDATA5 14. R_hDATA5
15. L_hDATA6 15. L_hDATA6
16. R_hDATA6 16. R_hDATA6
17. STB1_I 17. STB1_I
18. STB2_I 18. STB2_I
19. STB3_I 19. STB3_I
20. STBCL_I 20. STBCL_I
21. GND 21. GND
22. GND 22. GND
23. DP1H_I 23. DP1H_I
24. CLK_I 24. CLK_I
25. DP1L_I 25. DP1L_I
26. LOAD_I 26. LOAD_I
27. DP2H_I 27. DP2H_I
28. LAT_I 28. LAT_I
29. DP2L_I 29. DP2L_I
30. DADAT_I 30. DADAT_I
31. D_CNT_I 31. D_CNT_I
32. DACLK_I 32. DACLK_I
33. AD_SEL 33. AD_SEL
34. DALD_1 34. DALD_1
35. SEN-HOME 35. SEN-HOME
36. SEN-SIZE 36. SEN-SIZE
37. ENC-A 37. ENC-A
38. ENC-B 38. ENC-B
39. GND 39. GND
40. GND 40. GND
41. AN0 41. AN0
42. AN1 42. AN1
43. AN2 43. AN2
44. AN3 44. AN3
45. AN4 45. AN4
46. AN5 46. AN5
47. AN6 47. AN6
48. AN7 48. AN7
49. GND 49. GND
50. GND 50. GND
51. INKL1 51. INKL1
52. INKL2 52. INKL2
53. INKL3 53. INKL3
54. INKL4 54. INKL4
55. INKL5 55. INKL5
56. INKL6 56. INKL6
57. INKL7 57. INKL7
58. INKL8 58. INKL8
59. GND 59. GND
60. GND 60. GND
61. N.C 61. N.C
62. N.C 62. N.C
63. N.C 63. N.C
64. N.C 64. N.C

8-34
JP3 J23 SUB BOARD
D-SUB 15P 1. VDD12V 1. DC12V
2. RX0 2. TX0
3. TX0 3. RX0
4. RX2 4. TX2
5. TX2 5. RX2
6. VDD12V 6. DC12V
7. RX1 7. TX1
8. TX1 8. RX1
9. POWER_EN 9. RD0
10. GND 10. GND
11. ENA+ 11.ENA+
12. ENA- 12.ENA-
13. ENB+ 13.ENB+
14. ENB- 14.ENB-
15. GND 15.GND

J2 JP1 NET SUB BOARD

HEADER 2X45 1. VDD5V 1. VDD5V
2. VDD5V 2. VDD5V
3. A0 3. D0
4. DATA0 4. A0
5. A1 5. D1
6. DATA1 6. A1
7. A2 7. D2
8. DATA2 8. A2
9. A3 9. D3
10. DATA3 10.A3
11. A4 11. D4
12. DATA4 12. A4
13. A5 13. D5
14. DATA5 14. A5
15. A6 15. D6
16. DATA6 16. A6
17. A7 17. D7
18. DATA7 18. A7
19. A8 19. N.C
20. DATA8 20. A8
21. A9 21. N.C
22. DATA9 22. A9
23. A10 23. N.C
24. DATA10 24. A10
25. A11 25. N.C
26. DATA11 26. A11
27. A12 27. A12
28. DATA12 28. A12
29. A13 29. N.C
30. DATA13 30. A13
31. A14 31. N.C
32. DATA14 32. A14
33. A15 33. N.C
34. DATA15 34. N.C
35. A16 35. N.C
36. DATA16 36. N.C
37. A17 37. N.C
38. DATA17 38. N.C
39. A18 39. N.C
40. DATA18 40. N.C
41. A19 41. N.C
42. DATA19 42. N.C
43. A20 43. N.C
44. DATA20 44. N.C
45. A21 45. N.C
46. DATA21 46. N.C
47. A22 47. N.C

8-35
48. DATA22 48. N.C
49. A23 49. N.C
50. DATA23 50. N.C
51. A24 51. N.C
52. DATA24 52. N.C
53. A25 53. N.C
54. DATA25 54. N.C
55. LADDR26 55. N.C
56. DATA26 56. N.C
57. NOE 57. N.C
58. DATA27 58. nOE
59. NOE 59. N.C
60. DATA28 60. nWE
61. NWE 61. NWE
62. DATA29 62. N.C
63. NGCS3 63. N.C
64. DATA30 64. nGCS4
65. NGCS4 65. N.C
66. DATA31 66. N.C
67. NGCS5 67. N.C
68. NXDREQ0 68. NRESET
69. NRSTOUT 69. N.C
70. NXDACK0 70. N.C
71. NWAIT 71. N.C
72. NXDREQ1 72. N.C
73. CLKOUT0 73. N.C
74. NXDACK1 74. N.C
75. CLKOUT1 75. N.C
76. BATTFLT 76. N.C
77. EXTCLK 77. N.C
78. PWREN 78. N.C
79. VDD5V 79. VDD5V
80. VDD5V 80. VDD5V
81. NWBE0 81. N.C
82. NWBE1 82. N.C
83. NWBE2 83. N.C
84. NWBE3 84. N.C
85. N.C 85. N.C
86. N.C 86. N.C
87. GND 87. GND
88. GND 88. GND
89. GND 89. GND
90. GND 90. GND

8-36
J3 JP2 NET SUB BOARD
HEADER 2X50 1. VDD5V 1. VDD5V
2. VDD5V 2. VDD5V
3. INP1 3. N.C
4. GPJ0 4. N.C
5. INP2 5. N.C
6. GPJ1 6. N.C
7. INP3 7. N.C
8. GPJ2 8. N.C
9. INP4 9. N.C
10. GPJ3 10. N.C
11. INP5 11. N.C
12. GPJ4 12. N.C
13. INP6 13. N.C
14. GPJ5 14. N.C
15. INP7 15. N.C
16. GPJ6 16. N.C
17. INP8 17. N.C
18. GPJ7 18. N.C
19. GPD0 19. N.C
20. GPJ8 20. N.C
21. GPD1 21. N.C
22. GPJ9 22. N.C
23. GPD2 23. N.C
24. GPJ10 24. N.C
25. GPD3 25. N.C
26. GPJ11 26. N.C
27. GPD4 27. N.C
28. GPJ12 28. N.C
29. GPD5 29. N.C
30. GPE0 30. N.C
31. GPD6 31. N.C
32. GPE1 32. N.C
33. GPD7 33. N.C
34. GPE2 34. N.C
35. OUTP1 35. N.C
36. GPE3 36. N.C
37. OUTP2 37. N.C
38. GPE4 38. N.C
39. OUTP3 39. N.C
40. GPE5 40. N.C
41. OUTP4 41. N.C
42. GPE6 42. N.C
43. OUTP5 43. N.C
44. GPE7 44. N.C
45. OUTP6 45. N.C
46. GPE8 46. N.C
47. OUTP7 47. N.C
48. GPE9 48. N.C
49. OUTP8 49. N.C
50. GPE10 50. N.C

8-37
51. GND 51. GND
52. GND 52. GND
53. VDD5V 53. VDD5V
54. VDD5V 54. VDD5V
55. GPA17 55. N.C
56. GPE11 56. N.C
57. GPA18 57. N.C
58. GPE12 58. N.C
59. GPA19 59. N.C
60. GPE13 60. N.C
61. GPA20 61. N.C
62. GPG5 62. N.C
63. GPA22 63. N.C
64. GPG6 64. N.C
65. HCON 65. N.C
66. GPG7 66. N.C
67. FRNB 67. N.C
68. NSS_KBD 68. N.C
69. LOGIC_EN 69. N.C
70. NDIS_OFF 70. N.C
71. EINT21 71. N.C
72. EINTIG 72. N.C
73. EINT22 73. N.C
74. L3CLOCK 74. N.C
75. EINT23 75. N.C
76. L3DATA 76. N.C
77. USB_REC 77. N.C
78. L3MOED 78. N.C
79. LP0 79. N.C
80. NLRDATWDEN 80. N.C
81. LP1 81. N.C
82. KEYBOARD 82. L_LINK
83. LP2 83. N.C
84. EINT8 84. RST
85. LP3 85. N.C
86. IRQ_LAN 86. EXT_CLK
87. LP4 87. N.C
88. DMASTART 88. N.C
89. LP5 89. N.C
90. DMAMODE0 90. N.C
91. LP6 91. N.C
92. DMAMODE1 92. N.C
93. ENC_CW 93. EINT3
94. EINT3 94. N.C
95. ENC_CCW 95. N.C
96. TXD0_BO 96. N.C
97. ENC_DIR 97. N.C
98. RXD0_BO 98. N.C
99. GND 99. GND
100. GND 100. GND

8-38
ST NET SUB BOARD
JP1 JP2
1. VDD5V 1. VDD5V
2. VDD5V 2. VDD5V
3. D0 3~50 :N.C
4. A0 51. GND
JP2 5. D1 52. GND
LAN CONNECTOR U3 6. A1 53. VDD5V
99
97
100
98
7. D2 54. VDD5V
95 96 8. A2 55~81: N.C
JP1 93 94 9. D3 82. L_LINK
91 92 10.A3 83. N.C
89 90 89 90
LAN ADAPTOR 87 88 87 88 11. D4 84. RST
85 86 85 86 12. A4 85. N.C
83 84 83 84 13. D5 86. EXT_CLK
81 82 81 82
79 80 79 80
14. A5 87. N.C
J3 77 78 77 78 15. D6 88. N.C
1. TPTX+ 75 76 75 76 16. A6 89. N.C
2. TPTX-
73
71
74
72
73
71
74
72
17. D7 90. N.C
3. N.C 69 70 69 70 18. A7 91. N.C
4. TPRX+ 67 68 67 68 19. N.C 92. N.C
5. N.C
65 66 65 66 20. A8 93. EINT3
63 64 63 64
6. TPRX- 61 62 61 62 21. N.C 94. N.C
7. N.C 59 60 59 60 22. A9 95. N.C
8. N.C
57 58 57 58 23. N.C 96. N.C
55 56 55 56
53 54 53 54
24. A10 97. N.C
51 52 51 52 25. N.C 98. N.C
49 50 49 50 26. A11 99. GND
U2 47 48 47 48 27. A12 100. GND
45 46 45 46
43 44 43 44 28. A12
41 42 41 42 29. N.C
39 40 39 40 30. A13
37 38 37 38
35 36 35 36 31. N.C
33 34 33 34 32. A14
31 32 31 32 33~57 : N.C
29 30 29 30
27 28 27 28
58. nOE
25 26 25 26 59. N.C
23 24 23 24 60. nWE
21
19
22
20
21
19
22
20
61. NWE
17 18 17 18 62. N.C
D3 15 16 15 16 63. N.C
13 14 13 14 64. nGCS4
11 12 11 12
65. N.C
D6 U1 9
7
10
8
9
7
10
8 66. N.C
5 6 5 6 67. N.C
3 4 3 4
D2
1 2 1 2
68. NRESET
69~78 : N.C
D5 79. VDD5V
HEADER 45x2/SM HEADER 50x2/SM 80. VDD5V
D4 81~86: N.C
87~90: GND

DGI LOT 040806

REV.2
NET_SUB

NET SUB PCB JP1, JP2 - MAIN PCB J2,J3 DIRECT CONNECTION

8-39
NET S UB BO ARD

JP1 MAIN BO ARD( J2)

HEADER 45X2 1 VDD5V . VDD5V
2 VDD5V 2. VDD5V
3 D0 3. A0
4 A0 4. DATA0
5 D1 5. A1
6 A1 6. DATA1
7 D2 7. A2
8 A2 8. DATA2
9 D3 9. A3
10 A3 10. DATA3
11 D4 11. A4
12 A4 12. DATA4
13 D5 13. A5
14 A5 14. DATA5
15 D6 15. A6
16 A6 16. DATA6
17 D7 17. A7
18 A7 18. DATA7
19 N.C 19. A8
20 A8 20. DATA8
21 N.C 21. A9
22 A9 22. DATA9
23 N.C 23. A10
24 A10 24. DATA10
25 N.C 25. A11
26 A11 26. DATA11
27 A12 27. A12
28 A12 28. DATA12
29 N.C 29. A13
30 A13 30. DATA13
31 N.C 31. A14
32 A14 32. DATA14
33 N.C 33. A15
34 N.C 34. DATA15
35 N.C 35. A16
36 N.C 36. DATA16
37 N.C 37. A17
38 N.C 38. DATA17
39 N.C 39. A18
40 N.C 40. DATA18
41 N.C 41. A19
42 N.C 42. DATA19
43 N.C 43. A20
44 N.C 44. DATA20
45 N.C 45. A21

8-40
46 N.C 46. DATA21
47 N.C 47. A22
48 N.C 48. DATA22
49 N.C 49. A23
50 N.C 50. DATA23
51 N.C 51. A24
52 N.C 52. DATA24
53 N.C 53. A25
54 N.C 54. DATA25
55 N.C 55. LADDR26
56 N.C 56. DATA26
57 N.C 57. NO E
58 nOE 58. DATA27
59 N.C 59. NOE
60 nWE 60. DATA28
61 NWE 61. NWE
62 N.C 62. DATA29
63 N.C 63. NGCS3
64 nGCS4 64. DATA30
65 N.C 65. NGCS4
66 N.C 66. DATA31
67 N.C 67. NGCS5
68 NRESET 68. NXDREQ 0
69 N.C 69. NRSTOUT
70 N.C 70. NXDACK0
71 N.C 71. NWAIT
72 N.C 72. NXDREQ1
73 N.C 73. CLKOUT0
74 N.C 74. NXDACK1
75 N.C 75. CLKOUT1
76 N.C 76. BATTFLT
77 N.C 77. EXTCLK
78 N.C 78. PWREN
79 VDD5V 79. VDD5V
80 VDD5V 80. VDD5V
81 N.C 81. NWBE0
82 N.C 82. NWBE1
83 N.C 83. NWBE2
84 N.C 84. NWBE3
85 N.C 85. N.C
86 N.C 86. N.C
87 GND 87. GND
88 GND 88. GND
89 GND 89. GND
90 GND 90. GND

8-41
JP1 MAIN BO ARD( J3)
HEADER 50X2 1 VDD5V 1. VDD5V
2 VDD5V 2. VDD5V
3 N.C 3. INP1
4 N.C 4. GPJ0
5 N.C 5. INP2
6 N.C 6. GPJ1
7 N.C 7. INP3
8 N.C 8. GPJ2
9 N.C 9. INP4
10 N.C 10. GPJ3
11 N.C 11. INP5
12 N.C 12. GPJ4
13 N.C 13. INP6
14 N.C 14. GPJ5
15 N.C 15. INP7
16 N.C 16. GPJ6
17 N.C 17. INP8
18 N.C 18. GPJ7
19 N.C 19. GPD0
20 N.C 20. GPJ8
21 N.C 21. GPD1
22 N.C 22. GPJ9
23 N.C 23. GPD2
24 N.C 24. GPJ10
25 N.C 25. GPD3
26 N.C 26. GPJ11
27 N.C 27. GPD4
28 N.C 28. GPJ12
29 N.C 29. GPD5
30 N.C 30. GPE0
31 N.C 31. GPD6
32 N.C 32. GPE1
33 N.C 33. GPD7
34 N.C 34. GPE2
35 N.C 35. OUTP1
36 N.C 36. GPE3
37 N.C 37. OUTP2
38 N.C 38. GPE4
39 N.C 39. OUTP3
40 N.C 40. GPE5
41 N.C 41. OUTP4
42 N.C 42. GPE6
43 N.C 43. OUTP5
44 N.C 44. GPE7
45 N.C 45. OUTP6
46 N.C 46. GPE8
47 N.C 47. OUTP7
48 N.C 48. GPE9
49 N.C 49. OUTP8
50 N.C 50. GPE10
51 GND 51. GND
52 GND 52. GND
53 VDD5V 53. VDD5V
54 VDD5V 54. VDD5V
55 N.C 55. GPA17
56 N.C 56. GPE11
57 N.C 57. GPA18
58 N.C 58. GPE12
59 N.C 59. GPA19
60 N.C 60. GPE13

8-42
 61 N.C 61. GPA20
62 N.C 62. GPG5
63 N.C 63. GPA22
64 N.C 64. GPG6
65 N.C 65. HCON
66 N.C 66. GPG7
67 N.C 67. FRNB
68 N.C 68. NSS_KBD
69 N.C 69. LOGIC_EN
70 N.C 70. NDIS_OFF
71 N.C 71. EINT21
72 N.C 72. EINTIG
73 N.C 73. EINT22
74 N.C 74. L3CLOCK
75 N.C 75. EINT23
76 N.C 76. L3DATA
77 N.C 77. USB_REC
78 N.C 78. L3MOED
79 N.C 79. LP0
80 N.C 80. NLRDATWDEN
81 N.C 81. LP1
82 L_LINK 82. KEYBOARD
83 N.C 83. LP2
84 RST 84. EINT8
85 N.C 85. LP3
86 EXT_CLK 86. IRQ_LAN
87 N.C 87. LP4
88 N.C 88. DMASTART
89 N.C 89. LP5
90 N.C 90. DMAMODE0
91 N.C 91. LP6
92 N.C 92. DMAMODE1
93 EINT3 93. ENC_CW
94 N.C 94. EINT3
95 N.C 95. ENC_CCW
96 N.C 96. TXD0_BO
97 N.C 97. ENC_DIR
98 N.C 98. RXD0_BO
99 GND 99. GND
100 GND 100. GND

U3 1 TPTX+ LAN ADAP TO R

LAN CONNECTOR 2 TPTX-
3 N.C
4 TPRX+
5 N.C
6 TPRX-
7 N.C
8 N.C

8-43
ST PUMP CONNECTOR BOARD

INK_PUMP
<REFILL BOARD J5,J26,J3,J25,J1,J24,J20 -
CONNECTOR BOARD

+24V
J1,J3,J5,J7,J9,J11,J13>

DGI ST PUMP_CONNECTOR_BOARD
REV0.0
LOT 040105
J13 J11 J9 J7 J5 J3 J1

3951-2P 3951-2P 3951-2P 3951-2P 3951-2P 3951-2P 3951-2P

S K C M Y LC LM

S K C M Y LC LM
5045-2P 5045-2P 5045-2P 5045-2P 5045-2P 5045-2P 5045-2P

J14 J12 J10 J8 J6 J4 J2

SOL_PUMP

LM_PUMP
LC_PUMP
M_PUMP

Y_PUMP
K_PUMP

C_PUMP
+24 V

+24 V

+24 V

+24 V

+24 V

+24 V

+24 V

<EACH COLOR TUBING MOTOR>

8-44
P UMP CO NNECTO R BO ARD

J1 R EFILL BO ARD ( J24)

3951-2P 1 LM_PUMP 1 LM_PUMP
2 +24V 2 +24V

J3 R EFILL BO ARD ( J1)

3951-2P 1 LC_PUMP 1 LC_PUMP
2 +24V 2 +24V

J5 R EFILL BO ARD ( J25)

3951-2P 1 Y_PUMP 1 Y_PUMP
2 +24V 2 +24V

J7 R EFILL BO ARD ( J3)

3951-2P 1 M_PUMP 1 M_PUMP
2 +24V 2 +24V

J9 R EFILL BO ARD ( J26)

3951-2P 1 C_PUMP 1 C_PUMP
2 +24V 2 +24V

J11 R EFILL BO ARD ( J5)

3951-2P 1 K_PUMP 1 K_PUMP
2 +24V 2 +24V

J13 R EFILL BO ARD ( J20)

3951-2P 1 S_PUMP 1 S_PUMP
2 +24V 2 +24V

J2 TUBING MO TO R( LM)
5045-2P 1 LM_PUMP
2 +24V

J4 TUBING MO TO R( LC)
5045-2P 1 LC_PUMP
2 +24V

J6 TUBING MO TO R( Y)
5045-2P 1 Y_PUMP
2 +24V

J8 TUBING MO TO R( M)
5045-2P 1 M_PUMP
2 +24V

J10 TUBING MO TO R( C)
5045-2P 1 C_PUMP
2 +24V

J12 TUBING MO TO R( K)
5045-2P 1 K_PUMP
2 +24V

J14 TUBING MO TO R( S O L)
5045-2P 1 S_PUMP

8-45
 ST REFILL BOARD
<REFILL BOARD J5,J26,J3,J25,J1,J24,J20 -
CONNECTOR BOARD J1,J3,J5,J7,J9,J11,J13>

INK_PUMP_SOLUTION

INK_PUMP_Y INK_PUMP_K
INK_PUMP_LM INK_PUMP_M
INK_PUMP_LC INK_PUMP_C
+24V +24V +24V +24V +24V +24V +24V

J34 J35 J18 J20 J24 J1 J25 J3 J26 J5

J28
E_TANK_SOL
5267-3P 5045-2P 15 3951-2P 3951-2P 3951-2P 3951-2P 3951-2P 3951-2P 3951-2P
+5V HRS-16P
5267-2P D12
J23

-
E_TANK_LM

20
1.+5V

1
+5V 2.COMM LED
5267-2P 3.PUMP_K
4.PUMP_C
5.PUMP_M
J6 6.PUMP_Y
E_TANK_LC 7.PUMP_LC
+5V 8.PUMP_LM
5267-2P 9.VACUUM_ERROR
16 9
10.PUMP_SOL
D108
-

GND
U12

10

11
J21
E_TANK_Y +
+5V 1 8
DGI
TANK_Y
TANK_M
TANK_C
TANK_K
TANK_LM
TANK_LC
TANK_WT
TANK_SOL

5267-2P SW1
RESET
<EACH COLOR MAIN INK SENSOR> J2
VR2 VR1 V3.01 ST

5V
E_TANK_M
+5V
5267-2P
U1 J17
J22
1
E_TANK_C
+5V
5267-2P
JP4 JP3 JP2 JP1
4
J4 5045-4P
E_TANK_K MJ
+5V MP J17 <REFILL J17 -
GND
5267-2P SUB BOARD J26>
TX
<REFILL J13 -LED BOARD J2> J13 J12 5267-3P RX_INK
LAMP
1. S_LED_Y
+24V 2. S_LED_M J32
5045-2P
3. S_LED_C JP4 JP3 JP2 JP1
GND J9 4. S_LED_K

DGI
N.C 1. SW_Y 5. S_LED_LM
J33 2. SW_M 6. S_LED_LC
N.C 7. +24V
3. SW_C
BUZZER 8. +5V
LOT.050592 4. GND
5. +5V 9. P_LED_Y 5267-6P
5267-4P MEGAJET REFILL BOARD 6COLOR 6. SW_K 10. P_LED_M
J14
REV4.0 7. SW_LM 11. P_LED_C GND <REFILL +24V J14 -
12. P_LED_K
J19
8. SW_LC
13. P_LED_LM 3951-2P
+24V REFIL SMPS#2>
9. GND
J11 J16 J9 10. N.C
10 J12 14. P_LED_LC
14
J10 J15 5566-2P
5045-4P
5219-2P 5219-3P 5566-2P
HRS-10P HRS-14P

N.C
GND
M_F_CW TAKE_F_SEN
M_R_CCW TAKE_R_SEN
M_F_CCW GND
M_R_CW +24V
+24V

<TAKEUP MOTOR <TAKEUP MOTOR(FONT)

(REAR)- REFILL J10, J11> - REFILL J10, J15>
<REFILL BOARD J9- <REFILL BOARD J12-
REFILL CONTROL J1> REFILL CONTROL J2>

8-46
REFILL P CB

J18 NO T US E
IDC-16 1 GND
2 DC5V+
3 GND
4 DC5V+
5 N.C
6 N.C
7 N.C
8 N.C
9 DIR_CW_SW
10 CW_LED
11 DIR_CCW_SW
12 CCW_LED
13 AUTO_SW
14 AUTO_LED
15 ERROR_SW
16 ERR0R_LED

J28 MAIN INK TANK S ENS O R S O L

5267-2P 1 DC5V+
2 E_TANK_SOL

J23 MAIN INK TANK S ENS O R LM

5267-2P 1 DC5V+
2 E_TANK_LM

J6 MAIN INK TANK S ENS O R LC

5267-2P 1 DC5V+
2 E_TANK_LC

J21 MAIN INK TANK S ENS O R Y

5267-2P 1 DC5V+
2 E_TANK_Y

J2 MAIN INK TANK S ENS O R M

5267-2P 1 DC5V+
2 E_TANK_M

J32 MAIN INK TANK S ENS O R C

5267-2P 1 DC5V+
2 E_TANK_C

J4 MAIN INK TANK S ENS O R K

5267-2P 1 DC5V+
2 E_TANK_K

J11 R-MO TO R TAKE UP REAR Motor

5267-2P 1 MOTOR REAR+
2 MOTOR REAR-

J16 TAKE-R-S ENS O R TAKE UP REAR S ENS O R

3191-3P 1 DC24V+
2 REAR-SENSE
3 GND

8-47
J10 F-MO TO R TAKE MO TO R FRO NT
5557-2P 1 MOTOR FRONT+
2 MOTOR FRONT-

J15 TAKE-F-S EN TAKE S ENS O R FRO NT S ENS O R

Apr-57 1 F_SEN
2 GND
3 N.C
4 DC24V+

J17 J26 S UB BO ARD

5267-3P 1 RX 5267-4P 1 N.C
2 TX 2 TX
3 GND 3 RX
4 GND

BZ1 BUZZER
5267-4P 1 BUZZER+ BUZZER+
2 N.C
3 N.C
4 GND BUZZER-

J20 P UMP CO NNECTO R BO ARD ( S O L)

3951-2P 1 PUMP_S J13 1 SOL_PUMP
2 DC24V+ 2 +24V

J24 P UMP CO NNECTO R BO ARD ( LM)

3951-2P 1 PUMP_LM J11 1 SOL_PUMP
2 DC24V+ 2 +24V

J1 P UMP CO NNECTO R BO ARD ( LC)

3951-2P 1 PUMP_LC J9 1 SOL_PUMP
2 DC24V+ 2 +24V

J25 P UMP CO NNECTO R BO ARD ( Y)

3951-2P 1 PUMP_Y J7 1 SOL_PUMP
2 DC24V+ 2 +24V

J3 P UMP CO NNECTO R BO ARD ( M)

3951-2P 1 PUMP_M J5 1 SOL_PUMP
2 DC24V+ 2 +24V

J26 P UMP CO NNECTO R BO ARD ( C)

3951-2P 1 PUMP_C J3 1 SOL_PUMP
2 DC24V+ 2 +24V

J5 P UMP CO NNECTO R BO ARD ( K)

3951-2P 1 PUMP_K J1 1 SOL_PUMP
2 DC24V+ 2 +24V

8-48
J 9 J 1 REFILL CO NTRO L BO ARD
IDC-10P 1 SW_Y IDC-10P 1. SW_Y
2 SW_M 2. SW_M
3 SW_C 3. SW_C
4 GND 4. GND
5 +5V 5. +5V
6 SW_K 6. SW_K
7 SW_LM 7. SW_LM
8 SW_LC 8. SW_LC
9 GND 9. GND
10 N.C 10. N.C

J 12 J 2 REFILL CO NTRO L BO ARD

IDC-14P 1 S_LED_Y IDC-14P 1. S_LED_Y
2 S_LED_M 2. S_LED_M
3 S_LED_C 3. S_LED_C
4 S_LED_K 4. S_LED_K
5 S_LED_LM 5. S_LED_LM
6 S_LED_LC 6. S_LED_LC
7 +24V 7. +24V
8 +5V 8. +5V
9 P_LED_Y 9. P_LED_Y
10 P_LED_M 10. P_LED_M
11 P_LED_C 11. P_LED_C
12 P_LED_K 12. P_LED_K
13 P_LED_LM 13. P_LED_LM
14 P_LED_LC 14. P_LED_LC

J13 J2 LED BO ARD

5045-2P 5045-2P 1 +24V
1 LAMP ON 2 LAMP ON
2 24V+

J34
5264-3P 1 PURGE SIGNAL(MAIN ERROR) NO T US E
2 N.C
3 GND

J32
5264-6P 1 DC5V+ NO T US E
2 GND
3 PRESSURE LOW
4 N.C
5 N.C
6 SOL PUMP

J35
5045-2P 1 DC24V+ NO T US E
2 SOL OUT

J14
B2P-VH 1 GND SMPS#2 DC24V-
2 DC24V SMPS#2 DC24V+

8-49
ST REFILL CONTROL BOARD <REFILL BOARD J12-
<REFILL BOARD J9- REFILL CONTROL J2>
REFILL CONTROL J1> 1. S_LED_Y
2. S_LED_M
3. S_LED_C
1. SW_Y 4. S_LED_K
2. SW_M 5. S_LED_LM
3. SW_C 6. S_LED_LC
4. GND 7. +24V
5. +5V 8. +5V
6. SW_K 9. P_LED_Y
7. SW_LM 10. P_LED_M
8. SW_LC 11. P_LED_C
9. GND 12. P_LED_K
10. N.C 13. P_LED_LM
14. P_LED_LC
J1 J2

10 14

HRS-10P HRS-14P
LM LC Y M C K

D1 RED D2 RED D3 RED D4 RED D5 RED D6 RED

- + - + - + - + - + - +

S_LED_LM S_LED_LC S_LED_Y S_LED_M S_LED_C S_LED_K

D7 GREEN D8 GREEN D9 GREEN D10 GREEN D11 GREEN D12 GREEN

- + - + - + - + - + - +

P_LED_LM P_LED_LC P_LED_Y P_LED_M P_LED_C P_LED_K

SW1 SW2 SW3 SW4 SW5 SW6

2 2 2 2 2 2

5 6 5 6 5 6 5 6 5 6 5 6

LM LC Y M C K

SW_LM SW_LC SW_Y SW_M SW_C SW_K

+5V +5V +5V +5V +5V +5V

DGI LOT.060401
MEGAJET CONTROL BOARD 6COLOR
REV.0

8-50
REFILL CO NTRO L BO ARD

J1 J9 REFILL BO ARD
IDC-10P 1. SW_Y IDC-10P 1. SW_Y
2. SW_M 2. SW_M
3. SW_C 3. SW_C
4. GND 4. GND
5. +5V 5. +5V
6. SW_K 6. SW_K
7. SW_LM 7. SW_LM
8. SW_LC 8. SW_LC
9. GND 9. GND
10. N.C 10. N.C

J2 J 12 REFILL BO ARD
IDC-14P 1. S_LED_Y IDC-10P 1. S_LED_Y
2. S_LED_M 2. S_LED_M
3. S_LED_C 3. S_LED_C
4. S_LED_K 4. S_LED_K
5. S_LED_LM 5. S_LED_LM
6. S_LED_LC 6. S_LED_LC
7. +24V 7. +24V
8. +5V 8. +5V
9. P_LED_Y 9. P_LED_Y
10. P_LED_M 10. P_LED_M
11. P_LED_C 11. P_LED_C
12. P_LED_K 12. P_LED_K
13. P_LED_LM 13. P_LED_LM
14. P_LED_LC 14. P_LED_LC

8-51
 ST SUB BOARD
J23
1. DC12V
2. TX0
3. RX0

SOLUTION_VALVE
SUCTION_MOTOR

CAP_SEN_UP

CAP_SEN_DOWN
SUCTION_VALVE

CAPPING_OUT1

CAPPING_OUT2

WIPING_OUT1

WIPING_OUT2
4. TX2

WIPING_SEN
AIR_VALVE

AIR_PUMP
5. RX2
6. DC12V

GND

GND

DC24V
+24V

+24V

+24V

+24V

+24V

+5V

+5V

GND
7. TX1
8. RX1 J32 J33
9. RD0
10. GND J6 J7 J10 J9 J5 J15 J16 J13
11.ENA+

1
1

1
3

5
12.ENA- 3951-2P 5045-2P 3951-3P 3951-4P 3951-2P 5045-3P 5267-3P LG CON3P 5045-4P 5045-5P
SUCTION _ SOLUTION_ AIR_VALVE SUCTION_VALVE AIR_PUMP CAPPING_SEN CAPPING_SEN WIPING_SEN CAPPING_MOT WIPING_MOT
13.ENB+ J23 MOTOR VALVE UP DOWN J3
14.ENB-
<SUB BOARD J23 15.GND
11
6
1

MAIN BOARD JP3> J30

5045-2P 5045-2P 5045-2P

J22 5267-4P
GND
GND

CARRIAGE_WE

CARRIAGE_422
10
15

J24
J34 J35 J36 TX-
D-SUB15P(3row) SPARE_ SPARE_ SPARE_ TX-
VALVE#1 VALVE#2 VALVE#3 TX+ <SUB BOARD J30
CARRRIAGE SERVO MOTOR DRIVE CN3>
RX-
HI-POWER-HEAD
RX+
5267-4P
<SUB BOARD J17 24V J17 5267-6P 5267-7P
HEAD BOARD J20> 24V J25

HV 1
J31
HV GND
GND GND

FEED_422
GND 4
TX-
U17 5045-4P
TX+ <SUB BOARD J31
RX- FEED SERVO MOTOR DRIVE CN3>

J1 ISP RX+
J27

1
GND 5267-6P J26

TAKEUP/REFILL
+24V GND

10

2
GND RX2
ISP (J1)
+12V TX2 <SUB BOARD J26
<SUB BOARD J27 1. MOSI REFILL BOARD
GND

V3.13
MAIN SMPS #1> 3951-6P 2. +5V J17>
+5V

DGI
3. N.C 5267-4P
PWRIN 4. GND J28
5. /RESET
1
6. GND
7. SCK
FIRE_HV
8. GND

RED CONTROL
3951-4P
DGI LOT 040496 J12 PORTF_2
9. MISO
10. GND
4
5045-4P
KJ-SUB
BLUE HV
<SUB BOARD J18
MAIN SMPS #1> J18
REV.2
5267-8P
KEY LCD J19 VR55 VR63 J11 PORTA J14 PORTF_1
5267-8P
5267-8P
COVER SENSOR

CAPPING WIPING 5267-12P

GND
GND
24V
24V

RX2
TX2

WASTE INK2
5V
5V

DC24V

GND
5V

<SUB BOARD J19

LCD BOARD J1>

<SUB BOARD J14

SENSOR BOARD J2>

8-52
S UB BO ARD

J1
ISP 1 MOSI
2 +5V
3 N.C
4 GND
5 /RESET
6 GND
7 SCK
8 GND
9 MISO
10 GND

J5
3951-2P 1 +24V AIR_ P UMP
2 AIR_PUMP

J6
3951-2P 1 +24V S UCTIO N_ MO TO R
2 SOLUTION_VALVE

J7
5045-2P 1 +24V S O LUTIO N_ VALVE
2 SOLUTION_VALVE

J9
3951-4P 1 +24V S UCTIO N_ VALVE
2
3
4 SUCTION_VALVE

J10
3951-3P 1 +24V AIR_ VALVE
2
3 AIR_VALVE

J13
LGC0N3P 1 DC24V W IP ING S ENS O R
2 WIPING_SEN
3 GND

J14 S ENS O R BO ARD J2

5267-8P 1 DC24V 1 DC24V
2 N.C 2 VDD5V
3 5V 3 COVER SENSOR
4 COVER SENSOR 4 N.C
5 WASTE_INK2 5 WASTE_INK2
6 N.C 6 GND
7 N.C
8 GND

8-53
J15 CAP P ING S ENS O R UP
5045-3P 1 +5V
2 CAP_SEN_UP
3 GND

J16 CAP P ING S ENS O R DO W N

5267-3P 1 +5V
2 CAP_SEN_DOWN
3 GND

J16 S MP S #1
3951-4P 1 HV
2
3
4 CONTROL

J19 LCD BO ARD J1

5267-8P 1 24V 1 24V
2 24V 2 24V
3 5V 3 5V
4 5V 4 5V
5 RX2 5 RXD_232
6 TX2 6 TXD_232
7 GND 7 GND
8 GND 8 GND

J23 MAIN BO ARD JP 3

D-SUB 15P 1 DC12V 1 VDD12V
2 TX0 2 RX0
3 RX0 3 TX0
4 TX2 4 RX2
5 RX2 5 TX2
6 DC12V 6 VDD12V
7 TX1 7 RX1
8 RX1 8 TX1
9 POWER_EN 9 POWER_EN
10 GND 10 GND
11 ENA+ 11 ENA+
12 ENA- 12 ENA-
13 ENB+ 13 ENB+
14 ENB- 14 ENB-
15 GND 15 GND

J26 REFILL BO ARD J17

5267-4P 1 TX2 1 RX_INK
2 RX2 2 TX
3 GND 3 GND
4 N.C

J27 S MP S #1
3951-4P 1 +5V
2 GND
3 +12V
4 GND
5 +24V
6 GND

8-54
J30
5267-7P 1 RX+ CARRIAGE MO TO R DRIVE CN3
2 RX-
3 TX+
4 TX-
5 TX-
6 GND
7 GND

J31
5267-6P 1 RX+ FEED MO TO R DRIVE CN3
2 RX-
3 TX+
4 TX-
5 GND
6 GND
J32
5045-4P 1 CAPPING_OUT1 CAP P ING NO TO R
2 N.C
3 N.C
4 CAPPING_OUT2

J33
5045-5P 1 WIPPING_OUT1 W IP P ING NO TO R
2 N.C
3 N.C
4 N,C
5 WIPPING_OUT2

8-55
DC SERVO B/D

GND
24V
GND
5V

24V
GND
JP1 J2
GND
ENC DOWN 5V
END UP J4 Limit 1
TX Limit 2
RX GND
5V
JP4
JP2

J3

J1

8-56
JP1 5V J2 24V
24V GND
GND
GND

J4 5V JP4 5V
RX Limit 1
TX Limit 2
ENC UP GND
ENC DOWN

8-57
JP1 5V
JP3 24V
T2 OUT
GND
R@ OUT
GND

J2 5V
JP2 GND
RD1
24V
RB2
GND
5V

8-58
 FUNCTION KEY FLOW CHART
※Please refer to the text of USER’S GUIDE for more detail

HOST BI F2P S8 1800mm tcp [KCMYlClM]

F1> PRIME CLEANING/IP SET<F4
To Change To Set and change
F2> ROM Version TAKE UP <F5
F3> HEAD TEMP./VOL. PARAMETER <F6 Setting Mode each value

F1 F2 F3 F4 F5 F6
== PARAMETER SETTING ==
== PRIME == CONTROL = LOCAL DIR.=UNI PASS = 4 BEEP = ON
Wait…. CAR. SPEED = 8 FEED SPEED = 3 COVER = ON
UNIT = MM TAKE UP: F=CCW R:CW FAN=ON
OR-1806 VX.XXXXXX
Copyright XXXX DGI == TAKE-UP(MANUAL) ==
F2> FRONT CW REAR CW <F5
K C M LM LC Y F3> FRONT CCW REAR CCW <F6
Temp. 28 28 28 28 28 28
Left 12.7 12.9 13.0 12.3 13.5 13.1
Right 13.4 12.7 13.3 12.5 13.2 12.7
== CLEANING ==
== CLEANING/IP SET == <NOZZLE TEST>
F1> CLEANING NOZZLE TEST < F4 Wait….
F2> IP SET PARAMETER SETTING < F5
F3> WIPER CHECK MANUAL WIPING <F6

== MANUAL WIPING == [KCMY lClM]

F1> CLEANING RUN
F1 F2 F3 F4 F5 F6
< PURGE / WIPING >
== CLEANING/IP SET == Wait…
[WIPER CHECK]
< MOVE CARRIAGE >
EXIT <ESC>

== TAKE-UP(MANUAL) == == CLEANING PARAMETER SETTING ==

F2> FRONT CW REAR CW <F5
F3> FRONT CCW REAR CCW <F6 PURGE=ON WIPING=ON cPURGE=10
PURGE TIME=2 WIPING TIME=1
WEEP=50 CLEANING TIME=0
== CLEANING/IP SET ==
== HEAD CLEANING ==
< PURGE / WIPING >
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Press Enter to save the setting value and mode

Home Page : Http://www.dgi-net.com
E-mail : sales@dgi-net.com

■ D·G·I
271-6, Goeup-dong, Yangju-si, Kyunggi-do, Korea
Phone. 82-31-820-8900 (Rep.) Fax. 82-31-820-8990

■ 디·지·아이
경기도 양주시 고읍동 271-6
Tel. 82-31-820-8900 (대표) Fax. 031-820-8990