Professional Documents
Culture Documents
GROUP 52B
SUPPLEMENTAL
RESTRAINT
SYSTEM (SRS)
CONTENTS
! WARNING
Carefully read and observe the information in the SERVICE PRECAUTIONS prior to any service.
For information concerning diagnosis or maintenance, always observe the procedures in the SRS Diagnosos or the
SRS Maintenance sections, respectively.
If any SRS components are removed or replaced in connection with any service procedures, be sure to follow the pro-
cedures in the INDUVIDUAL COMPONENTS SERVICE section for the comportments involved.
If you have any questions about the SRS, please contact your local distributor.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-2 GENERAL INFORMATION
GENERAL INFORMATION
M1524000100406
The Supplemental Restraint System (SRS) and seat front pillars to the rear pillars).The SRS-ECU under
belt with pre-tensioner is designed to supplement the the front floor console monitors the system and has a
driver’s and front passenger’s seat belts to help front air bag safing G-sensor, front air bag analogue
reduce the risk or severity of injury to the driver and G-sensor and a side(curtain) air bag safing
front passenger by activating and deploying both G-sensor. The side impact sensor is installed in the
front air bags in certain frontal collisions. lower parts of the centre pillars and the inner rear
The SRS consist of six air bag modules, SRS air bag quarter panels, and contains an analogue G sensor
control unit (SRS-ECU), four side impact sensors, and a microcomputer. The warning lamp on the
SRS warning lamp, clock spring and seat belt instrument panel indicates the operational status of
pre-tensioner. Front air bags are located in the centre the SRS. The clock spring is installed in the steering
of the steering wheel and above the glove box. Each column. The seat belt pre-tensioner is built into the
air bag is made up of a folded air bag and an inflator driver’s and passenger’s front seat belt retractor.
unit. Side air bags are located inside the front Only authorized service personnel should do work
seatback assemblies. The curtain air bag module on or around the SRS components. Those service
consists of an air bag, an inflator, and the fixing gear personnel should read this manual carefully before
relating to those parts, and is installed in the roof starting any such work.
side sections (from the driver’s and the passenger’s
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
GENERAL INFORMATION
52B-3
<Sedan>
Curtain air bag module
AC304147
SRS warning lamp
Side impact
Side air bag
<1600 (Sport), 2000> sensor (rear)
module
Side air bag module
Side impact
sensor (front)
SRS-ECU
SERVICE PRECAUTIONS
M1524000300392
! DANGER ! CAUTION
In order to avoid injury to yourself or others
SRS-ECU connector
from accidental deployment of the air bag
<LH drive vehicles>
during servicing, read and carefully follow all 51 52 B A 53 54 21 2223 B A 24 25 26 1 2 B A 3 4
the precautions and procedures described in 55 56 57 5859 60 61 62 27 28 29 30 31 32 33 34 35 36 37 5 6 7 8 9 10 11 12
63 64 65 66 67 68 69 70 38 39 40 41 42 43 44 45 46 47 48 13 14 15 16 17 18 19 20
this manual.
<RH drive vehicles>
! CAUTION
Do not use any electrical test equipment on or 1 2 B A 3 4 21 2223 B A 24 25 26 51 52 B A 53 54
5 6 7 8 9 10 11 12 27 28 29 30 31 32 33 34 35 36 37 55 56 57 5859 60 61 62
P.52B-8.
AC304991AB
! CAUTION
Never Attempt to Repair the Following Do not attempt to repair the wiring harness
Components: connectors of the SRS. If a defective wiring
1. SRS air bag control unit (SRS-ECU) harness is found, repair or replace it by referring
2. Clock spring to the table below.
3. Driver’s and front passenger’s air bag
modules
4. Side air bag module
5. Curtain air bag module
6. Side impact sensor
7. Seat belt with pre-tensioner
NOTE: If any of these components are diagnosed as
faulty, they should only be replaced, in accordance
with the INDIVIDUAL COMPONENTS SERVICE
procedures in this manual, starting at page
P.52B-203.
SRS-ECU terminal No. Destination of harness Remedy
5, 6 Instrument panel wiring harness → Correct or replace each wiring
Roof wiring harness → Curtain air harness.
bag module (LH)
7, 8 <LH drive vehicles> Instrument panel wiring harness → Correct or replace each wiring
Floor wiring harness (RH) → Seat harness.
belt pre-tensioner (RH)
7, 8 <RH drive Instrument panel wiring harness → Correct or replace each wiring
vehicles> Floor wiring harness (LH) → Seat harness.
belt pre-tensioner (LH)
9, 10 Instrument panel wiring harness → Correct or replace the instrument
Side air bag module (LH) panel wiring harness.
15, 16 Instrument panel wiring harness → Correct or replace the floor wiring
Floor wiring harness (LH) → Side harness.
impact sensor (front) (LH)
19, 20 Instrument panel wiring harness → Correct or replace each wiring
Floor wiring harness (LH) → Side harness.
impact sensor (rear) (LH)
23 Instrument panel wiring harness → Correct or replace the instrument
Junction block (fuse No.3) panel wiring harness.
24 Instrument panel wiring harness → Correct or replace the instrument
Junction block (fuse No.2) panel wiring harness.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
SERVICE PRECAUTIONS
52B-5
SRS-ECU terminal No. Destination of harness Remedy
26 Instrument panel wiring harness → Correct or replace the instrument
SRS warning lamp panel wiring harness.
27, 28 Instrument panel wiring harness → Correct or replace the instrument
Air bag module (Front passenger’s panel wiring harness.
side)
36, 37 Instrument panel wiring harness → Correct or replace instrument panel
Clock spring → Air bag module wiring harness. Replace the clock
(Driver’s side) spring.
40 Instrument panel wiring harness→ Correct or replace the instrument
Earth panel wiring harness.
44 Instrument panel wiring harness → Correct or replace the instrument
Diagnosis connector panel wiring harness.
57, 58 Instrument panel wiring harness → Correct or replace the instrument
Side air bag module (RH) panel wiring harness.
59, 60 <LH drive Instrument panel wiring harness → Correct or replace each wiring
vehicles> Floor wiring harness (LH) → Seat harness.
belt pre-tensioner (LH)
59, 60 <RH drive Instrument panel wiring harness → Correct or replace each wiring
vehicles> Floor wiring harness (RH) → Seat harness.
belt pre-tensioner (RH)
61, 62 Instrument panel wiring harness → Correct or replace each wiring
Roof wiring harness → Curtain air harness.
bag module (RH)
63, 64 Instrument panel wiring harness → Correct or replace the floor wiring
Floor wiring harness (RH) → Side harness.
impact sensor (front) (RH)
67, 68 Instrument panel wiring harness → Correct or replace each wiring
Floor wiring harness (RH) → Side harness.
impact sensor (rear) (RH)
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-6 SERVICE PRECAUTIONS
! DANGER ! CAUTION
Insulating tape
Battery SRS-harness connector
MB991222
Battery cable
AC300580AB
AC300928
After disconnecting the battery cable, wait 60 SRS-ECU harness connector
seconds or more before proceeding with the (rear side)
following work. In addition, insulate the <LH drive vehicles>
51 52 B A 53 54 21 2223 B A 24 25 26 1 2 B A 3 4
negative battery terminal with a tape. The 55 56 57 5859 60 61 62 27 28 29 30 31 32 33 34 35 36 37 5 6 7 8 9 10 11 12
to retain enough voltage to deploy the air bag <RH drive vehicles>
1 2 B A 3 4 21 2223 B A 24 25 26 51 52 B A 53 54
for a short time even after the battery has 5 6 7 8 9 10 11 12 27 28 29 30 31 32 33 34 35 36 37 55 56 57 5859 60 61 62
AC304992
result from unintended air bag deployment if
work is done on the SRS system immediately AC304993 AB
after the battery cables are disconnected.
If checks are carried out by using the SRS-ECU
! CAUTION harness connector, observe the following
The SRS components and seat belt with procedures: Insert the special tool probe in the
pre-tensioner should not be subjected to heat, so harness set (MB991222) into connector from
remove the SRS-ECU, driver’s and front harness side (rear side), and connect the tester
passenger’s air bag modules, clock spring, side to this probe. If any tool than special tool is used,
air bag modules, and seat belt pre-tensioner damage to the harness and other components
before drying or baking the vehicle after painting. will result. Never insert the probe directly to the
• SRS-ECU, air bag modules, clock spring, terminals from the front of the connector. The
impact sensors: 93°C or more terminals are plated to increase their
• Seat belt with pre-tensioner: 90°C or more conductivity, so that if they are touched directly
! CAUTION by the probe, the plating may break, which will
Whenever you finish servicing the SRS, always cause drops in reliability.
erase the diagnosis code and check warning
lamp operation to make sure that the system
functions properly.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
SPECIAL TOOLS
52B-7
SPECIAL TOOLS
M1524000700378
MB990784
A
MB991955 MUT-III sub-assembly Checking diagnosis code
A: MB991824 A: Vehicle ! CAUTION
B: MB991827 communication MUT-III main harness B
C: MB991910 interface (V. C. I.) (MB991911) should be used.
MB991824
D: MB991911 B: MUT-III USB cable MUT-III main harness A should
B E: MB991825 C: MUT-III main not be used for this vehicle.
F: MB991826 harness A (applicable
to vehicles with CAN
MB991827 communication)
C D: MUT-III main
DO NOT USED harness B (applicable
to vehicles without CAN
MB991910 communication)
D E: MUT-III
Measurement adapter
F: MUT-III Trigger
MB991911
harness
MB991825
MB991826
MB991955
MB991865 Dummy resistor SRS air bag and seat belt with
pre-tensioner circuit check
MB991865
MB991866
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-8 TEST EQUIPMENTS
MB991884
MB991223AW
TEST EQUIPMENTS
M1524000800290
DIAGNOSIS FUNCTION
M1524003200361
42*1 Power supply voltage (IG1 (B) voltage) drops abnormally. P.52B-108
43 SRS warning lamp circuit Lamp does not illuminate P.52B-113
open-circuited Lamp does not switch off P.52B-117
44 SRS warning lamp circuit malfunction P.52B-120
45 SRS-ECU non-volatile memory (EEPROM) and A/D P.52B-59
converter system
46*1 Improper installed of SRS-ECU P.52B-121
51 Driver’s air bag squib activating circuit short-circuited P.52B-59
52 Driver’s air bag squib activating circuit open-circuited P.52B-59
54 Passenger’s (front) air bag squib activating circuit P.52B-59
short-circuited
55 Passenger’s (front) air bag squib activating circuit P.52B-59
open-circuited
56 Driver’s seat belt pre-tensioner (squib ignition drive circuit) P.52B-59
system detected short
57 Driver’s seat belt pre-tensioner (squib ignition drive circuit) P.52B-59
system detected open
58 Passenger’s seat belt pre-tensioner (squib ignition drive P.52B-59
circuit) system detected short
59 Passenger’s seat belt pre-tensioner (squib ignition drive P.52B-59
circuit) system detected open
61 Driver's air bag module (squib) system (short-circuited to the P.52B-122
power supply)
62 Driver's air bag module (squib) system (short-circuited to the P.52B-125
earth)
64 Passenger's (front) air bag module (squib) system P.52B-128
(short-circuited to the power supply)
65 Passenger's (front) air bag module (squib) system P.52B-130
(short-circuited to the earth)
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-12 TROUBLESHOOTING
Code No.3A: Curtain air bag module (squib) (RH) system (short-circuited between terminals of the
squib circuit)
SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR
AIR BAG COUPLED: ON
DRIVE CIRCUIT CONNECTOR
UNCOUPLED: OFF
LH drive
CONNECTOR vehicles
LOCK RH drive
vehicles
SWITCH
NOTE: *: The squib circuit connectors integrate a STEP 2. Connector lock check: SRS-ECU
"short" spring (which prevents the air bag from connector C-131 <LHD> or C-18 <RHD> (MUT-II/III
deploying unintentionally due to static electricity by diagnosis code)
shorting the positive wire to the earth wire in the (1) Disconnect the negative battery terminal.
squib circuit when the connectors are disconnected).
Therefore, if connector C-131 <LHD>, C-18 <RHD> Connector: C-131 <LHD>
or D-36 is damaged or improperly engaged, the short
spring may not be released when the connector is
connected.
C-131 (Y)
DIAGNOSIS PROCEDURE Harness side
(front view)
54 53 52 51
STEP 1. MUT-II/III diagnosis code 62 6160 59 58 57 56 55
D-36 (B)
Connector: C-18 <RHD>
Connector: D-36
<Sedan - LHD - Vehicles with
Locking button
curtain air bag>
MB991884
(Resistor
harness)
AC303919 AC
D-36 Harness side connector AC301553 AE
Connector: D-36
<Sedan - RHD - Vehicles Harness side (3) Connect special tool dummy resistor (MB991865)
with curtain air bag> to special tool resistor harness (MB991884).
D-36(B) (4) Connect special tool (MB991884) to the D-36
harness side connector.
(5) Connect the negative battery terminal.
(6) Erase diagnosis code memory, and then check
the diagnosis code.
Q: Is diagnosis code 3A set?
AC303913 AC
YES : Go to Step 5.
NO : Replace the curtain air bag module (Refer
Connector: D-36 to P.52B-214).
<Wagon - RHD - Vehicles Harness side
with curtain air bag>
D-36 (B)
AC303925 AC
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-17
STEP 5. Resistance measurement at the Connector: D-36
<Sedan - RHD - Vehicles Harness side
SRS-ECU connector C-131 <LHD> or C-18 <RHD>
with curtain air bag>
Connector: C-131 <LHD> D-36(B)
C-131 (Y)
Harness side
(front view)
AC303913 AC
54 53 52 51
62 6160 59 58 57 56 55
7069 68 6766 65 6463 Connector: D-36
<Wagon - RHD - Vehicles Harness side
AC301747 AC
with curtain air bag>
Connector: C-18 <RHD>
D-36 (B)
C-18 (Y)
Harness side
(front view) AC303925 AC
54 53 52 51
62 6160 59 58 57 56 55 To prevents the air bag from deploying
7069 68 6766 65 6463
AC301747 AH unintentionally, disconnect the curtain air
(1) Disconnect SRS-ECU connector C-131 <LHD> bag module connector D-36 to short the
or C-18 <RHD>. squib circuit.
! DANGER D-36 Curtain air
Flat-tip screw bag module
Connector: D-36 driver connector
<Sedan - LHD - Vehicles with
curtain air bag>
Locking button
D-36(B)
D-36 Harness side
Harness side
connector
AC208384 AD
D-36 (B)
AC303919 AC
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-18 TROUBLESHOOTING
51 52 B A 53 54
55 56 57 5859 60 61 62
63 64 65 66 67 68 69 70
AC301571 AB
Code No.3B: Curtain air bag module (squib) (RH) system (open-circuited in the squib circuit)
SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR
AIR BAG COUPLED: ON
DRIVE CIRCUIT CONNECTOR
UNCOUPLED: OFF
LH drive
CONNECTOR vehicles
LOCK RH drive
vehicles
SWITCH
DIAGNOSIS PROCEDURE
D-36 Curtain air
Flat-tip screw bag module
STEP 1. Check the diagnosis code by connecting driver connector
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
Locking button
Connector: D-36
<Sedan - LHD - Vehicles with
curtain air bag> D-36 Harness side
connector
AC208384 AD
D-36(B)
(2) Disconnect curtain air bag module connector
Harness side D-36. Use a flat-tipped screwdriver to pull out the
locking button at the harness side connector, and
then disconnect the connector.
AC303873 AC
MB991865
Connector: D-36 Harness side (Dummy resistor : 3 Ω)
<Wagon - LHD - Vehicles
with curtain air bag>
D-36 (B)
MB991884
(Resistor
harness)
D-36 Harness side connector AC301553 AE
Connector: D-36
<Wagon - RHD - Vehicles Harness side
with curtain air bag>
D-36 (B)
AC303925 AC
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-21
STEP 2. Resistance measurement between Connector: D-36
<Sedan - RHD - Vehicles Harness side
SRS-ECU connector C-131 <LHD>, C-18 <RHD>
with curtain air bag>
(terminal No.61 and 62) and the curtain air bag D-36(B)
module D-36 (terminal No.1 and 2)
Connector: C-131 <LHD>
C-131 (Y)
AC303913 AC
Harness side
(front view) Connector: D-36
54 53 52 51 <Wagon - RHD - Vehicles Harness side
62 6160 59 58 57 56 55
with curtain air bag>
7069 68 6766 65 6463
AC301747 AC
C-18 (Y)
AC303925 AC
Harness side
(front view) D-36 Curtain air
54 53 52 51 Flat-tip screw bag module
62 6160 59 58 57 56 55
driver connector
7069 68 6766 65 6463
AC301747 AH
AC303919 AC D-36
Harness side
connector
AC201287AR
AC301555 AB
Code No.3E: Curtain air bag module (squib) (RH) system (short-circuited to the power supply)
SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR
AIR BAG COUPLED: ON
DRIVE CIRCUIT CONNECTOR
UNCOUPLED: OFF
LH drive
CONNECTOR vehicles
LOCK RH drive
vehicles
SWITCH
DIAGNOSIS PROCEDURE
D-36 Curtain air
Flat-tip screw bag module
STEP 1. Check the diagnosis code by connecting driver connector
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
Locking button
Connector: D-36
<Sedan - LHD - Vehicles with
curtain air bag> D-36 Harness side
connector
AC208384 AD
D-36(B)
(2) Disconnect curtain air bag module connector
Harness side D-36. Use a flat-tipped screwdriver to pull out the
locking button at the harness side connector, and
then disconnect the connector.
AC303873 AC
MB991865
Connector: D-36 Harness side (Dummy resistor : 3 Ω)
<Wagon - LHD - Vehicles
with curtain air bag>
D-36 (B)
MB991884
(Resistor
harness)
D-36 Harness side connector AC301553 AE
Connector: D-36
<Wagon - RHD - Vehicles Harness side
with curtain air bag>
D-36 (B)
AC303925 AC
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-25
STEP 2. Voltage measurement at the SRS-ECU Connector: D-36
<Sedan - RHD - Vehicles Harness side
connector C-131 <LHD> or C-18 <RHD>
with curtain air bag>
Connector: C-131 <LHD> D-36(B)
C-131 (Y)
Harness side
(front view)
AC303913 AC
54 53 52 51
62 6160 59 58 57 56 55
7069 68 6766 65 6463 Connector: D-36
<Wagon - RHD - Vehicles Harness side
AC301747 AC
with curtain air bag>
Connector: C-18 <RHD>
D-36 (B)
C-18 (Y)
Harness side
(front view) AC303925 AC
54 53 52 51
62 6160 59 58 57 56 55
D-36 Curtain air
7069 68 6766 65 6463
AC301747 AH Flat-tip screw bag module
driver connector
(1) Disconnect SRS-ECU connector C-131 <LHD>
or C-18 <RHD>.
Connector: D-36 Locking button
<Sedan - LHD - Vehicles with
curtain air bag>
D-36 Harness side
connector
D-36(B) AC208384 AD
D-36 (B)
AC303919 AC
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-26 TROUBLESHOOTING
(3) Turn the ignition switch to the "ON" position. STEP 3. Check whether the diagnosis code is
! CAUTION reset.
AC301578 AB
Code No.3F: Curtain air bag module (squib) (RH) system (short-circuited to the earth)
SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR
AIR BAG COUPLED: ON
DRIVE CIRCUIT CONNECTOR
UNCOUPLED: OFF
LH drive
CONNECTOR vehicles
LOCK RH drive
vehicles
SWITCH
DIAGNOSIS PROCEDURE
D-36 Curtain air
Flat-tip screw bag module
STEP 1. Check the diagnosis code by connecting driver connector
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
Locking button
Connector: D-36
<Sedan - LHD - Vehicles with
curtain air bag> D-36 Harness side
connector
AC208384 AD
D-36(B)
(2) Disconnect curtain air bag module connector
Harness side D-36. Use a flat-tipped screwdriver to pull out the
locking button at the harness side connector, and
then disconnect the connector.
AC303873 AC
MB991865
Connector: D-36 Harness side (Dummy resistor : 3 Ω)
<Wagon - LHD - Vehicles
with curtain air bag>
D-36 (B)
MB991884
(Resistor
harness)
D-36 Harness side connector AC301553 AE
Connector: D-36
<Wagon - RHD - Vehicles Harness side
with curtain air bag>
D-36 (B)
AC303925 AC
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-29
STEP 2. Resistance measurement at the Connector: D-36
<Sedan - RHD - Vehicles Harness side
SRS-ECU connector C-131 <LHD> or C-18 <RHD>
with curtain air bag>
Connector: C-131 <LHD> D-36(B)
C-131 (Y)
Harness side
(front view)
AC303913 AC
54 53 52 51
62 6160 59 58 57 56 55
7069 68 6766 65 6463 Connector: D-36
<Wagon - RHD - Vehicles Harness side
AC301747 AC
with curtain air bag>
Connector: C-18 <RHD>
D-36 (B)
C-18 (Y)
Harness side
(front view) AC303925 AC
54 53 52 51
62 6160 59 58 57 56 55
D-36 Curtain air
7069 68 6766 65 6463
AC301747 AH Flat-tip screw bag module
driver connector
(1) Disconnect SRS-ECU connector C-131 <LHD>
or C-18 <RHD>
Connector: D-36 Locking button
<Sedan - LHD - Vehicles with
curtain air bag>
D-36 Harness side
connector
D-36(B) AC208384 AD
D-36 (B)
AC303919 AC
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-30 TROUBLESHOOTING
Code No.4A: Curtain air bag module (squib) (LH) system (short-circuited between terminals of the
squib circuit)
SRS-ECU
MICROCOMPUTER NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
AIR BAG UNCOUPLED: OFF
DRIVE CIRCUIT LH drive
vehicles
RH drive
vehicles
CONNECTOR
LOCK
SWITCH
C-16 (Y)
Harness side
(front view)
AC301747 AF
AC301747 AE
AC301747 AF
Locking button
Connector: D-37
<SEDAN - LHD - Vehicles with
D-37 Harness side
curtain air bag>
connector
AC208384 AE
Connector: D-37
<SEDAN - LHD - Vehicles with
Locking button
curtain air bag>
D-37 (B)
AC303925 AD
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-35
STEP 5. Resistance measurement at the ! DANGER
SRS-ECU connector C-133 <LHD> or C-16 <RHD> Connector: D-37
Connector: C-133 <LHD> <SEDAN - LHD - Vehicles with
curtain air bag>
C-133 (Y)
Harness side
Harness side D-37 (B)
(front view)
AC303873 AD
C-16 (Y)
D-37 (B)
AC303913 AD
Connector: D-37
<WAGON - RHD - Vehicles Harness side
with curtain air bag>
D-37 (B)
AC303925 AD
1 2 B A 3 4
5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20
AC301560 AB
Code No.4B: Curtain air bag module (squib) (LH) system (open-circuited in the squib circuit)
SRS-ECU
MICROCOMPUTER NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
AIR BAG UNCOUPLED: OFF
DRIVE CIRCUIT LH drive
vehicles
RH drive
vehicles
CONNECTOR
LOCK
SWITCH
DIAGNOSIS PROCEDURE
D-37 Curtain air
Flat-tip screw bag module
STEP 1. Check the diagnosis code by connecting driver connector
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
Locking button
Connector: D-37
<SEDAN - LHD - Vehicles with
curtain air bag> D-37 Harness side
connector
AC208384 AE
MB991884
(Resistor
D-37 (B) harness)
D-37 Harness side connector AC301553 AE
Connector: D-37
<WAGON - RHD - Vehicles Harness side
with curtain air bag>
D-37 (B)
AC303925 AD
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-39
STEP 2. Resistance measurement between Connector: D-37
<Sedan - RHD - Vehicles Harness side
SRS-ECU connector C-133 <LHD>, C-16 <RHD>
with curtain air bag>
(terminal No.5 and 6) and the curtain air bag
module D-37 (terminal No.1 and 2).
Connector: C-133 <LHD>
D-37 (B)
C-133 (Y)
AC303913 AD
Harness side
(front view) Connector: D-37
<WAGON - RHD - Vehicles Harness side
with curtain air bag>
AC301747 AE
D-37 (B)
C-16 (Y)
AC303925 AD
Harness side
(front view) D-37 Curtain air
Flat-tip screw bag module
driver connector
AC301747 AF
D-37 (B)
AC303919 AD D-37
Harness side
connector
AC201287AS
AC301558 AB
Code No.4E: Curtain air bag module (squib) (LH) system (short-circuited to the power supply)
SRS-ECU
MICROCOMPUTER NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
AIR BAG UNCOUPLED: OFF
DRIVE CIRCUIT LH drive
vehicles
RH drive
vehicles
CONNECTOR
LOCK
SWITCH
DIAGNOSIS PROCEDURE
D-37 Curtain air
Flat-tip screw bag module
STEP 1. Check the diagnosis code by connecting driver connector
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
Locking button
Connector: D-37
<SEDAN - LHD - Vehicles with
curtain air bag> D-37 Harness side
connector
AC208384 AE
MB991884
(Resistor
D-37 (B) harness)
D-37 Harness side connector AC301553 AE
Connector: D-37
<WAGON - RHD - Vehicles Harness side
with curtain air bag>
D-37 (B)
AC303925 AD
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-43
STEP 2. Voltage measurement at the SRS-ECU Connector: D-37
<Sedan - RHD - Vehicles Harness side
connector C-133 <LHD> or C-16 <RHD>
with curtain air bag>
(1) Disconnect SRS-ECU connector C-133 <LHD>
or C-16 <RHD>.
Connector: C-133 <LHD>
D-37 (B)
C-133 (Y)
AC303913 AD
Harness side
(front view) Connector: D-37
<WAGON - RHD - Vehicles Harness side
with curtain air bag>
AC301747 AE
D-37 (B)
C-16 (Y)
AC303925 AD
Harness side
(front view) D-37 Curtain air
Flat-tip screw bag module
driver connector
AC301747 AF
D-37 (B)
AC303919 AD
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-44 TROUBLESHOOTING
(3) Turn the ignition switch to the "ON" position. STEP 3. Check whether the diagnosis code is
! CAUTION reset.
C-133 <LHD>, C-16 <RHD> Q: Is diagnosis code 4E set?
Harness side connector YES : Replace the SRS-ECU (Refer
(rear view) toP.52B-206).
NO : An intermittent malfunction is suspected
1 2 B A 3 4
(Refer to GROUP 00 − How to Use
5 6 7 8 9 10 11 12
Troubleshooting/Inspection Service Points
13 14 15 16 17 18 19 20
P.00-6).
AC301564 AB
Code No.4F: Curtain air bag module (squib) (LH) system (short-circuited to the earth)
SRS-ECU
MICROCOMPUTER NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
AIR BAG UNCOUPLED: OFF
DRIVE CIRCUIT LH drive
vehicles
RH drive
vehicles
CONNECTOR
LOCK
SWITCH
DIAGNOSIS PROCEDURE
D-37 Curtain air
Flat-tip screw bag module
STEP 1. Check the diagnosis code by connecting driver connector
a dummy resistor. (MUT-II/III diagnosis code)
(1) Disconnect the negative battery terminal.
Locking button
Connector: D-37
<SEDAN - LHD - Vehicles with
curtain air bag> D-37 Harness side
connector
AC208384 AE
MB991884
(Resistor
D-37 (B) harness)
D-37 Harness side connector AC301553 AE
Connector: D-37
<WAGON - RHD - Vehicles Harness side
with curtain air bag>
D-37 (B)
AC303925 AD
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-47
STEP 2. Resistance measurement at the Connector: D-37
<Sedan - RHD - Vehicles Harness side
SRS-ECU connector C-133 <LHD> or C-16 <RHD>
with curtain air bag>
Connector: C-133 <LHD>
C-133 (Y)
D-37 (B)
Harness side
(front view) AC303913 AD
Connector: D-37
<WAGON - RHD - Vehicles Harness side
AC301747 AE
with curtain air bag>
Connector: C-16 <RHD>
Harness side
(front view) AC303925 AD
D-37 (B)
AC303919 AD
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-48 TROUBLESHOOTING
CONSTANT
VOLTAGE CIRCUIT
SRS-ECU
MICROCOMPUTER
DIAGNOSIS PROCEDURE STEP 2. Check the harness wires for open circuit
or short circuit between SRS-ECU connector
STEP 1. Voltage measurement at the side impact C-133 <LHD> or C-16 <RHD> (terminal No.15 and
sensor (LH) (rear) connector D-14 16) and side impact sensor (LH) (rear) connector
(1) Disconnect the negative battery terminal. D-14 (terminal No.1 and 2).
Connector: D-14 Connector: C-133 <LHD>
Harness side
(Front view)
C-133 (Y)
Harness side
D-14 (Y) (front view)
AC300534 AE AC301747 AE
Connector: D-14
Harness side
(Front view)
AC305074 AB
Code No.5B: G-sensor of side impact sensor (LH) (rear) failure Code No.6B: G-sensor of side impact
sensor (RH) (rear) failure
Code No.5C: Side impact sensor (LH) (rear) communication error Code No.5D: Side impact sensor
(LH) (rear) communication impossible
CONSTANT
VOLTAGE CIRCUIT
SRS-ECU
MICROCOMPUTER
Harness side
(Front view)
D-14 (Y)
AC300534 AE
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-54 TROUBLESHOOTING
SRS-ECU
MICROCOMPUTER
Harness side
(Front view)
C-131 (Y)
Harness side
D-08 (Y) (front view)
54 53 52 51
62 6160 59 58 57 56 55
7069 68 6766 65 6463
AC304507 AB AC301747 AC
Connector: D-08
Harness side
(Front view)
AC305074 AC
Do not insert a test probe into the terminal from D-08 (Y)
its front side directly as the connector contact
pressure may be weakened.
(5) Voltage measurement between the D-08 harness AC304507 AB
side connector terminal 1 and body earth.
OK: 9 V or more
Q: Is the check result normal?
YES : . Replace the side impact sensor (RH) (rear)
(Refer to P.52B-220).
NO : . Go to Step 2.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-56 TROUBLESHOOTING
Connector: C-26
<RHD> STEP 3. Check whether the diagnosis code is
reset.
Q: Is diagnosis code 6A set?
YES : Replace the SRS-ECU (Refer
toP.52B-206).
NO : An intermittent malfunction is suspected
C-26 (GR)
(Refer to GROUP 00 − How to Use
Troubleshooting/Inspection Service Points
AC303814 AO P.00-6).
NOTE: After inspecting intermediate connector
C-116 <LHD> or C-26 <RHD> inspect the wiring
harness. If the intermediate connector C-116 <LHD>
or C-26 <RHD> is damaged, repair or replace it.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-57
Code No.6C: Side impact sensor (RH) (rear) communication error Code No.6D: Side impact sensor
(RH) (rear) communication impossible
SRS-ECU
MICROCOMPUTER
STEP 2. Check the harness wires for open circuit Connector: C-116
or short circuit between SRS-ECU connector <LHD>
C-131 <LHD> or C-18 <RHD> (terminal No.67 and
68) and side impact sensor (RH) (rear) connector
D-08 (terminal No.1 and 2).
Connector: C-131 <LHD>
C-116 (GR)
Harness side
Connector: C-26
(front view)
<RHD>
54 53 52 51
62 6160 59 58 57 56 55
7069 68 6766 65 6463
AC301747 AC
Code No.3C, 3D,4C, 4D, 14, 15, 16, 17, 31, 32, 45, 51, 52, 54, 55, 56, 57, 58, 59, 73, 74, 83, 84 system
inside SRS-ECU
Code No.21: Driver’s air bag module (squib) system (short-circuited between terminals of the squib
circuit)
SRS-ECU
MICROCOMPUTER NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
AIR BAG UNCOUPLED: OFF
DRIVE CIRCUIT LH drive
vehicles
RH drive
vehicles
CONNECTOR
LOCK
SWITCH
CLOCK
SPRING CONNECTOR
LOCK
SWITCH
the short spring may not be released when the Connector: C-17 <RHD>
connector is connected.
DIAGNOSIS PROCEDURE
C-17 (Y)
STEP 1.MUT-II/III diagnosis code
Harness side
! CAUTION (front view)
To prevent damage to MUT-II/III, always turn the 2625 24 2322 21
ignition switch to the "LOCK" (OFF) position 37 3635343332 313029 2827
48474645 444342 41 40 39 38
before connecting or disconnecting MUT-II/III. AC301747 AG
(1) Turn the ignition switch to the "ON" position. (2) Disconnect connectors C-132 <LHD> or C-17
(2) Check if the diagnosis code is set. <RHD> and then reconnect them.
(3) Turn the ignition switch to the "LOOK" (OFF) (3) Connect the negative battery terminal.
position. (4) Erase the diagnosis code memory, and check the
Q: Is diagnosis code 34 set? diagnosis code.
YES : Go to Step 2.
Q: Is diagnosis code 21 set?
NO : Go to Step 3.
YES : Go to Step 4.
NO : The procedure is complete. It is assumed
that diagnosis code 21 set as connector
C-132 <LHD> or C-17 <RHD> was engaged
improperly.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-62 TROUBLESHOOTING
STEP 3. Connector lock check: SRS-ECU STEP 4. Check the diagnosis code by connecting
connector C-132 <LHD> or C-17 <RHD>, clock a dummy resistor. (MUT-II/III diagnosis code)
spring connector C-205 and driver’s air bag (1) Disconnect the negative battery terminal.
module connector C-207. (MUT-II/III diagnosis
code)
(1) Disconnect the negative battery terminal.
Steering
Connector: C-132 <LHD> wheel
C-132 (Y)
Harness side
(front view)
2625 24 2322 21 AC304700
37 3635343332 313029 2827
48474645 444342 41 40 39 38
AC301747 AD
C-207 Air bag
module connector
Connector: C-17 <RHD>
A
C-17 (Y)
Harness side
C-205 C-207
C-205 (Y)
AC303806 AB
C-17 (Y)
MB991865 (Dummy
resistor : 3 Ω) MB991866 Harness side
(Resistor harness) (front view)
2625 24 2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38
AC301747 AG
Connector: C-205
21 2223 B A 24 25 26
27 28 29 30 31 32 33 34 35 36 37
38 39 40 41 42 43 44 45 46 47 48
AC301581 AB
Code No.22: Driver’s air bag module (squib) system (open-circuited in the squib circuit)
SRS-ECU
MICROCOMPUTER NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
AIR BAG UNCOUPLED: OFF
DRIVE CIRCUIT LH drive
vehicles
RH drive
vehicles
CONNECTOR
LOCK
SWITCH
CLOCK
SPRING CONNECTOR
LOCK
SWITCH
Harness side
AC304700
Harness side
C-205 (Y)
AC303806 AB
AC301584 AB
Code No.24: Passenger’s (front) air bag module (squib) system (short-circuited between terminals of
the squib circuit)
MICROCOMPUTER NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
AIR BAG DRIVE UNCOUPLED: OFF
CIRCUIT LH drive
vehicles
RH drive
CONNECTOR vehicles
LOCK
SWITCH
C-132 (Y)
C-132 (Y)
Harness side
(front view) Harness side
2625 24 2322 21 (front view)
37 3635343332 313029 2827
2625 24 2322 21
48474645 444342 41 40 39 38
37 3635343332 313029 2827
AC301747 AD
48474645 444342 41 40 39 38
AC301747 AD
Connector: C-17 <RHD>
Connector: C-17 <RHD>
C-17 (Y)
C-17 (Y)
Harness side
(front view) Harness side
2625 24 2322 21 (front view)
37 3635343332 313029 2827
2625 24 2322 21
48474645 444342 41 40 39 38
37 3635343332 313029 2827
AC301747 AG
48474645 444342 41 40 39 38
(2) Disconnect the connectors C-132 <LHD> or C-17 AC301747 AG
STEP 4. Check the diagnosis code by connecting STEP 5. Resistance measurement at SRS-ECU
a dummy resistor. (MUT-II/III diagnosis code) connector C-132 <LHD> or C-17 <RHD>
(1) Disconnect the negative battery terminal.
Connector: C-132 <LHD>
Connector: C-108 Glove box striker
C-132 (Y)
(3) Connect special tool dummy resistor (MB991865) Connector: C-108 Glove box striker
to special tool resistor harness (MB991866).
! CAUTION
Do not insert a test probe into the terminal from
C-108 (R)
its front side directly as the connector contact
pressure may be weakened. Harness side
(4) Disconnect the passenger's air bag module connector (front view)
connector C-108 and insert special tool
(MB991866) into the harness side connector by 2 1
AC100985 AJ
backprobing.
(5) Connect the negative battery terminal. (2) Unclip passenger’s air bag module connector
(6) Erase the diagnosis code memory, and check the C-108.
diagnosis code. ! DANGER
21 2223 B A 24 25 26
27 28 29 30 31 32 33 34 35 36 37
38 39 40 41 42 43 44 45 46 47 48
AC301582 AB
Code No.25: Passenger’s (front) air bag module (squib) system (open-circuited in the squib circuit)
MICROCOMPUTER NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
AIR BAG DRIVE UNCOUPLED: OFF
CIRCUIT LH drive
vehicles
RH drive
CONNECTOR vehicles
LOCK
SWITCH
2 1 2 1
AC100985 AJ AC100985 AJ
(2) Unclip passenger’s air bag module connector (1) Unclip passenger’s air bag module connector
C-108. C-108.
MB991865 (Dummy
Connector: C-132 <LHD>
resistor : 3 Ω)
C-108 Harness side
connector
C-132 (Y)
AC301583 AB
Code No.26: Driver’s pre-tensioner (squib) system (short-circuited between terminals of the squib
circuit)
SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR CONNECTOR
LOCK COUPLED: ON
SWITCH CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON
SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR CONNECTOR
LOCK COUPLED: ON
SWITCH CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON
C-18 (Y)
Harness side
(front view)
54 53 52 51
62 6160 59 58 57 56 55
7069 68 6766 65 6463
AC301747 AH
D-22 (B)
MB991884
(Resistor
AC303915 AM harness)
D-22 <LHD>, D-35 <RHD>
Connector: D-35 Harness side connectors AC300975AG
<Sedan - RHD>
(3) Connect special tool dummy resistor (MB991865)
D-35 (B)
Harness side to special tool resistor harness (MB991884).
(4) Connect special tool (MB991884) to the D-22
<LHD> or D-35 <RHD> harness side connector.
(5) Connect the negative battery terminal.
(6) Erase diagnosis code memory, and then check
the diagnosis code.
AC303875 AI Q: Is diagnosis code 26 set?
YES : Go to Step 5.
Connector: D-35 NO : Replace the driver’s seat belt pre-tensioner
<Wagon - RHD> (Refer to P.52B-223).
Harness side
D-35 (B)
AC303921AJ
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-80 TROUBLESHOOTING
C-131 (Y)
Harness side
AC303875 AI
(front view)
54 53 52 51
Connector: D-35
62 6160 59 58 57 56 55
<Wagon - RHD>
7069 68 6766 65 6463
AC301747 AC
Harness side
D-35 (B)
Connector: C-18 <RHD>
C-18 (Y)
Locking button
D-22 (B)
D-22 <LHD>, D-35 <RHD>
Harness side connector AC300147AG
AC303871AH
51 52 B A 53 54
55 56 57 5859 60 61 62
63 64 65 66 67 68 69 70
AC301572 AC
C-18
Harness side connector
(rear view)
51 52 B A 53 54
55 56 57 5859 60 61 62
63 64 65 66 67 68 69 70
AC301572 AD
Code No.27: Driver’s seat belt pre-tensioner (squib) system (open-circuited in the squib circuit)
SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR CONNECTOR
LOCK COUPLED: ON
SWITCH CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON
SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR CONNECTOR
LOCK COUPLED: ON
SWITCH CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON
Harness side
D-22 <LHD>, D-35 <RHD>
Harness side connector AC300147AG
Harness side
Harness side
D-35 (B)
AC303921AJ
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-85
STEP 2. Resistance measurement between Connector: D-35
<Sedan - RHD>
SRS-ECU connector C-131 <LHD> or C-18 <RHD>
(terminal No.59 and 60) and the driver’s seat belt D-35 (B)
Harness side
pre-tensioner D-22 <LHD> or D-35 <RHD>
(terminal No.1 and 2).
Connector: C-131 <LHD>
D-22 (B)
D-22 <LHD>,
AC303915 AM
D-35 <RHD>
Harness side
connectors
AC201287AP
C-131 <LHD>, C-18 <Wagon - RHD> STEP 3. Check whether the diagnosis code is
Harness side connectors reset.
(rear view) Special tool
MB991884 Q: Is diagnosis code No.27 set?
51 52 B A 53 54 YES : Replace the SRS-ECU (Refer
1
55 56 57 5859 60 61 62 2 toP.52B-206).
63 64 65 66 67 68 69 70 NO : An intermittent malfunction is suspected
(Refer to GROUP 00 − How to Use
Troubleshooting/Inspection Service Points
P.00-6).
AC304737AB
AC301557AD
! CAUTION
Do not insert a test probe into the terminal from
its front side directly as the connector contact
pressure may be weakened.
(3) Resistance measurement between the following
terminals.
• SRS-ECU connector C-131 <LHD> or C-18
<Wagon - RHD> terminal No.59 and special
tool terminal No.1
• SRS-ECU connector C-131 <LHD> or C-18
<Wagon - RHD> terminal No.60 and special
tool terminal No.2
• SRS-ECU connector C-18 <Sedan - RHD>
terminal No.59 and special tool terminal No.2
• SRS-ECU connector C-18 <Sedan - RHD>
terminal No.60 and special tool terminal No.1
OK: Less than 2 Ω
Q: Are the check results normal?
YES : Go to Step 3.
NO : Repair the harness wires between
SRS-ECU connector C-131 <LHD> or C-18
<RHD> (terminal No.59 and 60) and driver’s
seat belt pre-tensioner connector D-22
<LHD> or D-35 <RHD> (terminal No.1 and
2).
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-87
Code No.28: Passenger’s (front) seat belt pre-tensioner (squib) system (short-circuit between
terminals of the squib circuit)
SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR CONNECTOR
LOCK COUPLED: ON
SWITCH CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON
SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR CONNECTOR
LOCK COUPLED: ON
SWITCH CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON
C-16 (Y)
Harness side
(front view)
AC301747 AF
AC303911AF
C-133 (Y)
Connector: D-22
<Wagon - RHD>
Harness side
(front view)
Harness side
AC301747 AE
D-22 (B)
Connector: C-16 <RHD>
AC303921AK
C-16 (Y)
D-35 <LHD>,
D-22 <RHD>
Harness side Passenger's
(front view) seat belt
Flat-tip screw pre-tensioner
driver connector
AC301747 AF
Locking button
Connector: D-35
<Sedan - LHD>
D-35 <LHD>, D-22 <RHD>
Harness side D-35 (B) Harness side connector AC300147AH
MB991884
(Resistor
AC303915 AN harness)
D-35 <LHD>, D-22 <RHD>
Connector: D-22 Harness side connector AC300975AH
<Sedan - RHD>
(3) Connect special tool dummy resistor (MB991865)
to special tool resistor harness (MB991884).
Harness side
(4) Connect special tool (MB991884) to the D-35
<LHD> or D-22 <RHD> harness side connector.
(5) Connect the negative battery terminal.
(6) Erase diagnosis code memory, and then check
D-22 (B) the diagnosis code.
AC303911AF Q: Is diagnosis code 28 set?
YES : Go to Step 5.
Connector: D-22 NO : Replace the passenger’s seat belt
<Wagon - RHD> pre-tensioner (Refer to P.52B-223). Then
go to Step 6.
Harness side
D-22 (B)
AC303921AK
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-92 TROUBLESHOOTING
C-133 (Y)
Harness side
(front view)
AC303869 AH
C-16 (Y)
Harness side
(front view)
AC303915 AN
AC301747 AF
Connector: D-22
(1) Disconnect SRS-ECU connector C-133 <LHD> <Sedan - RHD>
or C-16 <RHD>.
Harness side
D-22 (B)
AC303911AF
Connector: D-22
<Wagon - RHD>
Harness side
D-22 (B)
AC303921AK
Code No.29: Passenger’s (front) seat belt pre-tensioner (squib) system (open-circuited in the squib
circuit)
SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR CONNECTOR
LOCK COUPLED: ON
SWITCH CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON
SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR CONNECTOR
LOCK COUPLED: ON
SWITCH CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON
Harness side
D-35 (B)
MB991884
(Resistor
harness)
D-35 <LHD>, D-22 <RHD>
Harness side connector AC300975AH
AC303915 AN
Harness side
D-22 (B)
AC303921AK
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-97
STEP 2. Resistance measurement between Connector: D-22
SRS-ECU connector C-133 <LHD> or C-16<RHD> <Sedan - RHD>
(terminal No.7 and 8) and the passenger’s seat
belt pre-tensioner connector D-35 <LHD> or D-22 Harness side
<RHD> (terminal No.1 and 2)
Connector: C-133 <LHD>
D-22 (B)
Harness side
AC301747 AE
D-35 <LHD>,
D-22 <RHD>
AC303915 AN Harness side
connector
AC201287AQ
AC304738 AB
1 2 B A 3 4 1
5 6 7 8 9 10 11 12 2
13 14 15 16 17 18 19 20
AC301559 AD
C-131 (Y)
C-132 (Y)
C-133 (Y)
Harness side
(front view)
C-131 C-132
54 53 52 51 2625 24 2322 21
62 6160 59 58 57 56 55 37 3635343332 313029 2827
C-133
AC304501AB
C-16 (Y)
C-17 (Y)
C-18 (Y)
Harness side
(front view)
C-16 C-17
2625 24 2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38
C-18
54 53 52 51
62 6160 59 58 57 56 55
7069 68 6766 65 6463
AC304501AC
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-100 TROUBLESHOOTING
C-131 (Y)
C-132 (Y)
AC301599 AB
C-133 (Y)
C-16 (Y)
C-17 (Y)
C-18 (Y)
Harness side
(front view)
C-16 C-17
2625 24 2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38
C-18
54 53 52 51
62 6160 59 58 57 56 55
7069 68 6766 65 6463
AC304501AC
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-101
SRS-ECU Harness side connector STEP 3. Check whether the diagnosis code is
(front view) Connector lock reset.
switch terminal
Q: Is diagnosis code 34 set?
YES : Replace the SRS-ECU (Refer
toP.52B-206).
NO : An intermittent malfunction is suspected
(Refer to GROUP 00 − How to Use
Troubleshooting/Inspection Service Points
P.00-6).
AC301599 AB
Code No.41: Power supply voltage (IG1 (A) voltage) drops abnormally.
IGNITION
SWITCH (IG1)
SRS-ECU
POWER SOURCE D.C.-D.C. BACK-UP
CIRCUIT CONVERTER CAPACITOR
MICROCOMPUTER
WARNING LAMP
DRIVE CIRCUIT
COMBINATION
METER
NOTE
LH drive
vehicles
Wire colour code RH drive
B : Black LG : Light green vehicles
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
O : Orange GR : Gray
R : Red P : Pink V : Violet
AC301585 AB
C-132 (Y)
Harness side
(front view)
2625 24 2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38
AC301747 AD
C-17 (Y)
Harness side
(front view)
2625 24 2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38
AC301747 AG
C-212
C-132 (Y)
Harness side
(front view)
2625 24 2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38
AC301747 AD
Harness side
Connector: C-17 <RHD>
C-212 C-210
C-17 (Y)
Harness side
AC303809 AV
(front view)
2625 24 2322 21
37 3635343332 313029 2827 Connectors: C-210, C-212
48474645 444342 41 40 39 38 <RHD>
AC301747 AG
Junction block (front view)
Connector: C-201
<LHD> C-210
Clock spring
Harness side
connector
(front view)
C-212
AC303806 AH
Harness side
Connector: C-201 C-212 C-210
<RHD> Clock spring
Harness side
connector
(front view) AC303823 AT
AC106855 AK
STEP 5. Resistance measurement at the junction
block connector C-212 Do not insert a test probe into the terminal from
its front side directly as the connector contact
Connector: C-212
pressure may be weakened.
<LHD>
Junction block (front view) (2) Resistance measurement between terminal 24
and body earth.
OK: Open circuit
AC303808AM
Connector: C-212
<RHD>
Junction block (front view)
Harness side
AC303822AN
C-132 (Y)
C-17 (Y)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 21 2223 B A 24 25 26
15 16 17 18 19 20 21 22 23 24 25 26 27 28 27 28 29 30 31 32 33 34 35 36 37
38 39 40 41 42 43 44 45 46 47 48
its front side directly as the connector contact Do not insert a test probe into the terminal from
pressure may be weakened. its front side directly as the connector contact
(2) Resistance measurement between terminal 25 pressure may be weakened.
and body earth. (2) Resistance measurement between terminal 24
OK: Open circuit and body earth.
Q: Is the check result normal? OK: Open circuit
YES : Check the other circuit, which flows through Q: Is the check result normal?
fuse number 2. YES : Go to Step 8.
NO : Check the harness wire for short circuit NO : Check the harness wire for short circuit
between junction block connector C-212 between SRS-ECU connector C-132
(terminal No.25) and combination meter <LHD> or C-17 <RHD> (terminal No.24)
connector C-04 (terminal No.9), and repair if and junction block connector C-212
necessary. (terminal No.24), and repair if necessary.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-107
STEP 8. Check whether the diagnosis code is
reset.
Q: Is diagnosis code 41 set?
YES : Replace the SRS-ECU (Refer to
P.52B-206).
NO : An intermittent malfunction is suspected
(Refer to GROUP 00 − How to Use
Troubleshooting/Inspection Service Points
P.00-6).
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-108 TROUBLESHOOTING
Code No.42: Power supply voltage (IG1 (B) voltage) drops abnormally.
IGNITION
SWITCH (IG1)
SRS-ECU
POWER SOURCE D.C.-D.C. BACK-UP
CIRCUIT CONVERTER CAPACITOR
MICROCOMPUTER
WARNING LAMP
DRIVE CIRCUIT
COMBINATION
METER
NOTE
LH drive
vehicles
Wire colour code RH drive
B : Black LG : Light green vehicles
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
O : Orange GR : Gray
R : Red P : Pink V : Violet
AC301586 AB
C-132 (Y)
Harness side
(front view)
2625 24 2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38
AC301747 AD
C-17 (Y)
Harness side
(front view)
2625 24 2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38
AC301747 AG
C-212
C-132 (Y)
Harness side
(front view)
2625 24 2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38
AC301747 AD
Harness side
Connector: C-17 <RHD>
C-212 C-210
C-17 (Y)
Harness side
AC303809 AV
(front view)
2625 24 2322 21
37 3635343332 313029 2827 Connectors: C-210, C-212
48474645 444342 41 40 39 38 <RHD>
AC301747 AG
Junction block (front view)
Connector: C-201
<LHD> C-210
Clock spring
Harness side
connector
(front view)
C-212
AC303806 AH
Harness side
Connector: C-201 C-212 C-210
<RHD> Clock spring
Harness side
connector
(front view) AC303823 AT
AC100339 AH
STEP 5. Resistance measurement at the junction
block connector C-212 Do not insert a test probe into the terminal from
its front side directly as the connector contact
Connector: C-212
pressure may be weakened.
<LHD>
Junction block (front view) (2) Resistance measurement between terminal 7
and body earth.
OK: Open circuit
Harness side
(front view)
AC303822AN
2625 24 2322 21
37 3635343332 313029 2827
(1) Disconnect junction block connector C-212, and 48474645 444342 41 40 39 38
measure at the wiring harness side. AC301747 AD
C-17 (Y)
Harness side
(front view)
2625 24 2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38
AC301747 AG
diagnosis code 43: SRS warning lamp circuit open-circuited (Lamp does not Illuminate.)
IGNITION
SWITCH (IG1)
COMBINATION
METER
SRS-ECU
WARNING LAMP
DRIVE CIRCUIT
MICROCOMPUTER
NOTE
LH drive
vehicles
RH drive
vehicles
C-132 (Y)
Q: Has the SRS warning lamp bulb blown?
YES : Replace the SRS warning lamp bulb.
Harness side NO : Go to Step 3.
(front view)
2625 24 2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38
AC301747 AD
C-17 (Y)
Harness side
(front view)
2625 24 2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38
AC301747 AG
AC303799 AP
AC303806 AH
C-04 C-06(L)
Harness side
connector
(front view)
AC303820 AD
C-04
Harness side
C-06
Harness side
51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
AC303815 AL
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-116 TROUBLESHOOTING
diagnosis code 43: SRS warning lamp circuit open-circuited (Lamp does not Switch Off.)
IGNITION
SWITCH (IG1)
COMBINATION
METER
SRS-ECU
WARNING LAMP
DRIVE CIRCUIT
MICROCOMPUTER
NOTE
LH drive
vehicles
RH drive
vehicles
AC304030
STEP 1. Check the SRS warning light. SRS warning lamp
AC304884AB
(1) Disconnect the negative battery cable.
Q: Does the SRS warning light go out?
Connector: C-06 YES : Go to Step 2.
<LHD> C-06 (L)
NO : Replace the combination meter (Refer to
GROUP 54A − Combination Meters
Assembly P.54A-64).
Harness side
51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
AC303798 AF
Harness side
51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
AC303814 AD
C-17 (Y)
Harness side
(front view)
2625 24 2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38
AC301747 AG
Connector: C-06
<LHD> C-06 (L)
Harness side
51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
AC303798 AF
Harness side
51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
AC303814 AD
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-120 TROUBLESHOOTING
IGNITION
SWITCH (IG1)
COMBINATION
METER
SRS-ECU
WARNING LAMP
DRIVE CIRCUIT
MICROCOMPUTER
NOTE
LH drive
vehicles
RH drive
vehicles
Code No.61: Driver’s air bag module (squib) system (short-circuited to the power supply)
SRS-ECU
MICROCOMPUTER NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
AIR BAG UNCOUPLED: OFF
DRIVE CIRCUIT LH drive
vehicles
RH drive
vehicles
CONNECTOR
LOCK
SWITCH
CLOCK
SPRING CONNECTOR
LOCK
SWITCH
Harness side
AC304700
AC305145 AC
STEP 3. Voltage measurement at the SRS-ECU (3) Turn the ignition switch to the "ON" position.
connector C-132 <LHD> or C-17 <RHD> ! CAUTION
Connector: C-132 <LHD> C-132 <LHD>, C-17 <RHD>
Harness side connector
(rear view)
Code No.62: Driver’s air bag module (squib) system (short-circuited to the earth)
SRS-ECU
MICROCOMPUTER NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
AIR BAG UNCOUPLED: OFF
DRIVE CIRCUIT LH drive
vehicles
RH drive
vehicles
CONNECTOR
LOCK
SWITCH
CLOCK
SPRING CONNECTOR
LOCK
SWITCH
DIAGNOSIS PROCEDURE (6) Erase the diagnosis code memory, and check the
diagnosis code.
STEP 1. Check the diagnosis code by connecting Q: Is diagnosis code 62 out put?
a dummy resistor. (MUT-II/III diagnosis code) YES : Go to Step 2.
(1) Disconnect the negative battery terminal. NO : Replace the driver’s air bag module (Refer
to P.52B-207).
Harness side
AC304700
AC305145 AC
Harness side
C-205 (Y)
AC303806 AB
21 2223 B A 24 25 26
27 28 29 30 31 32 33 34 35 36 37
38 39 40 41 42 43 44 45 46 47 48
Code No.64: Passenger’s (front) air bag module (squib) system (short-circuited to the power supply)
MICROCOMPUTER NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
AIR BAG DRIVE UNCOUPLED: OFF
CIRCUIT LH drive
vehicles
RH drive
CONNECTOR vehicles
LOCK
SWITCH
MB991866
(Resistor harness)
C-108 (R)
(Refer to P.52B-207). 38 39 40 41 42 43 44 45 46 47 48
Connector: C-132 <LHD> Do not insert a test probe into the terminal from
its front side directly as the connector contact
pressure may be weakened.
(4) Voltage measurement between C-132 <LHD> or
C-132 (Y) C-17 <RHD> harness side connector terminals
27, 28 and body earth.
Harness side
(front view) OK: 0 V
2625 24 2322 21
37 3635343332 313029 2827
Q: Is the check result normal?
48474645 444342 41 40 39 38
YES : Go to Step 3.
AC301747 AD NO : Repair the harness wires between
SRS-ECU connector C-132 <LHD> or C-17
Connector: C-17 <RHD>
<RHD> (terminal No.27 and 28) and
passenger’s air bag module connector
C-108 (terminal No.1 and 2).
C-17 (Y)
Harness side
(front view)
2625 24 2322 21
37 3635343332 313029 2827
48474645 444342 41 40 39 38
AC301747 AG
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-130 TROUBLESHOOTING
Code No.65: Passenger’s (front) air bag module (squib) system (short-circuited to the earth)
MICROCOMPUTER NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
AIR BAG DRIVE UNCOUPLED: OFF
CIRCUIT LH drive
vehicles
RH drive
CONNECTOR vehicles
LOCK
SWITCH
2 1
AC100985 AJ C-132 (Y)
MB991866
(Resistor harness)
C-17 (Y)
C-108 Passenger's
air bag module connector AC300956AC
Harness side
(front view)
(3) Connect special tool dummy resistor (MB991865) 2625 24 2322 21
to special tool resistor harness (MB991866). 37 3635343332 313029 2827
48474645 444342 41 40 39 38
! CAUTION AC301747 AG
Do not insert a test probe into the terminal from (1) Disconnect SRS-ECU connector C-132 <LHD>
its front side directly as the connector contact or C-17 <RHD>.
pressure may be weakened.
(4) Disconnect the passenger's air bag module
connector C-108, and insert special tool
(MB991866) into the harness side connector by
backprobing.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-132 TROUBLESHOOTING
21 2223 B A 24 25 26
27 28 29 30 31 32 33 34 35 36 37
38 39 40 41 42 43 44 45 46 47 48
Code No.66: Driver’s seat belt pre-tensioner (squib) system (short-circuited to the power supply)
SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR CONNECTOR
LOCK COUPLED: ON
SWITCH CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON
SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR CONNECTOR
LOCK COUPLED: ON
SWITCH CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON
Harness side
D-22 <LHD>, D-35 <RHD>
Harness side connector AC300147AG
Harness side
Harness side
D-35 (B)
AC303921AJ
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-136 TROUBLESHOOTING
C-131 (Y)
D-22 (B)
Harness side
(front view)
AC303871AH
54 53 52 51
62 6160 59 58 57 56 55
7069 68 6766 65 6463 Connector: D-22
AC301747 AC <Wagon - LHD>
D-22 (B)
C-18 (Y)
Harness side
(front view) AC303915 AM
54 53 52 51
62 6160 59 58 57 56 55 Connector: D-35
7069 68 6766 65 6463
AC301747 AH
<Sedan - RHD>
AC303875 AI
Connector: D-35
<Wagon - RHD>
Harness side
D-35 (B)
AC303921AJ
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-137
D-22 <LHD>, Q: Is the measured voltage within the specified
D-35 <RHD> range?
Driver's seat YES : Go to Step 3 .
belt pre-tensioner NO : Repair the harness wire between SRS-ECU
Flat-tip screw connector
driver connector C-131 <LHD> or C-18 <RHD>
(terminal No. 59 and 60) and driver’s seat
Locking button belt pre-tensioner connector D-22 <LHD> or
D-35 <RHD> (terminal No. 1 and 2).
51 52 B A 53 54
55 56 57 5859 60 61 62
63 64 65 66 67 68 69 70
AC301577AB
51 52 B A 53 54
55 56 57 5859 60 61 62
63 64 65 66 67 68 69 70
AC301577 AC
Code No.67: Driver’s seat belt pre-tensioner (squib) system (short-circuited to the earth)
SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR CONNECTOR
LOCK COUPLED: ON
SWITCH CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON
SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR CONNECTOR
LOCK COUPLED: ON
SWITCH CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON
Harness side
D-22 <LHD>, D-35 <RHD>
Harness side connector AC300147AG
Harness side
Harness side
D-35 (B)
AC303921AJ
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-141
STEP 2. Resistance measurement at the Connector: D-22
<Sedan - LHD>
SRS-ECU connector C-131 <LHD> or C-18 <RHD>
Connector: C-131 <LHD> Harness side
C-131 (Y)
D-22 (B)
Harness side
(front view)
AC303871AH
54 53 52 51
62 6160 59 58 57 56 55
7069 68 6766 65 6463 Connector: D-22
AC301747 AC <Wagon - LHD>
D-22 (B)
C-18 (Y)
Harness side
(front view) AC303915 AM
54 53 52 51
62 6160 59 58 57 56 55 Connector: D-35
7069 68 6766 65 6463
AC301747 AH
<Sedan - RHD>
AC303875 AI
Connector: D-35
<Wagon - RHD>
Harness side
D-35 (B)
AC303921AJ
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-142 TROUBLESHOOTING
AC301574 AC
AC301574 AB
Code No.68: Passenger’s (front) seat belt pre-tensioner (squib) system (short-circuited to the power
supply)
SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR CONNECTOR
LOCK COUPLED: ON
SWITCH CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON
SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR CONNECTOR
LOCK COUPLED: ON
SWITCH CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON
Harness side
D-35 (B)
MB991884
(Resistor
harness)
D-35 <LHD>, D-22 <RHD>
Harness side connector AC300975AH
AC303915 AN
Harness side
D-22 (B)
AC303921AK
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-146 TROUBLESHOOTING
C-133 (Y)
Harness side
(front view) AC303869 AH
Connector: D-35
AC301747 AE <Wagon - LHD>
C-16 (Y)
Harness side
(front view) AC303915 AN
Connector: D-22
AC301747 AF <Sedan - RHD>
(1) Disconnect SRS-ECU connector C-133 <LHD>
or C-16 <RHD>. Harness side
D-22 (B)
AC303911AF
Connector: D-22
<Wagon - RHD>
Harness side
D-22 (B)
AC303921AK
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-147
D-35 <LHD>,
Q: Is the check result normal?
D-22 <RHD> YES : . Go to Step 3.
Passenger's NO : . Repair the harness wires between
seat belt
Flat-tip screw pre-tensioner SRS-ECU connector C-133 <LHD> or C-16
driver connector <RHD> (terminal No.7 and 8) and
passenger’s seat belt pre-tensioner
Locking button connector D-35 <LHD> or D-22 <RHD>
(terminal No.1 and 2).
1 2 B A 3 4
5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20
AC301566 AB
1 2 B A 3 4
5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20
AC301566 AC
Code No.69: Passenger’s (front) seat belt pre-tensioner (squib) system (short-circuited to the earth)
SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR CONNECTOR
LOCK COUPLED: ON
SWITCH CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON
SRS-ECU
MICROCOMPUTER
NOTE
CONNECTOR CONNECTOR
LOCK COUPLED: ON
SWITCH CONNECTOR
UNCOUPLED: OFF
SEDAN
WAGON
Harness side
D-35 (B)
MB991884
(Resistor
harness)
D-35 <LHD>, D-22 <RHD>
Harness side connector AC300975AH
AC303915 AN
Harness side
D-22 (B)
AC303921AK
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-151
STEP 2. Resistance measurement at the Connector: D-35
<Sedan - LHD>
SRS-ECU connector C-133 <LHD> or C-16 <RHD>
Connector: C-133 <LHD> Harness side D-35 (B)
C-133 (Y)
Harness side
(front view) AC303869 AH
Connector: D-35
AC301747 AE <Wagon - LHD>
C-16 (Y)
Harness side
(front view) AC303915 AN
Connector: D-22
AC301747 AF <Sedan - RHD>
(1) Disconnect SRS-ECU connector C-133 <LHD>
or C-16 <RHD>. Harness side
D-22 (B)
AC303911AF
Connector: D-22
<Wagon - RHD>
Harness side
D-22 (B)
AC303921AK
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-152 TROUBLESHOOTING
D-35 <LHD>,
Q: Is the check result normal?
D-22 <RHD> YES : Go to Step 3.
Passenger's NO : Repair the harness wires between
seat belt
Flat-tip screw pre-tensioner SRS-ECU connector C-133 <LHD> or C-16
driver connector <RHD> (terminal No.7 and 8) and
passenger’s seat belt pre-tensioner
Locking button connector D-35 <LHD> or D-22 <RHD>
(terminal No.1 and 2).
AC301565 AB
AC301565 AC
Code No.71: Side air bag module (squib) (RH) system (short-circuited between terminals of the squib
circuit)
SRS-ECU
MICROCOMPUTER NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
AIR BAG DRIVE UNCOUPLED: OFF
CIRCUIT LH drive
vehicles
RH drive
CONNECTOR vehicles
LOCK
SWITCH
STEP 2. Connector lock check: SRS-ECU STEP 3. Connector lock check: SRS-ECU
connector C-131 <LHD> or C-18 <RHD> (MUT-II/III connector C-131 <LHD> or C-18 <RHD> and side
diagnosis code) air bag module (RH) connector D-33 (MUT-II/III
(1) Disconnect the negative battery terminal. diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: C-131 <LHD>
Connector: C-131 <LHD>
C-131 (Y)
C-131 (Y)
Harness side
(front view) Harness side
54 53 52 51 (front view)
62 6160 59 58 57 56 55
54 53 52 51
7069 68 6766 65 6463 62 6160 59 58 57 56 55
AC301747 AC 7069 68 6766 65 6463
AC301747 AC
Connector: C-18 <RHD>
Connector: C-18 <RHD>
C-18 (Y)
C-18 (Y)
Harness side
(front view) Harness side
54 53 52 51 (front view)
62 6160 59 58 57 56 55
54 53 52 51
7069 68 6766 65 6463 62 6160 59 58 57 56 55
AC301747 AH
7069 68 6766 65 6463
(2) Disconnect connectors C-131 <LHD> or C-18 AC301747 AH
Harness side
connector C-131 (Y)
(front view)
Harness side
2 1 (front view)
54 53 52 51
D-33 (R) 62 6160 59 58 57 56 55
7069 68 6766 65 6463
AC301747 AC
AC202027AP
Connector: C-18 <RHD>
(2) Disconnect the side air bag module (RH)
connector D-33.
MB991865 (Dummy
C-18 (Y)
resistor : 3 Ω)
D-33 Harness side Harness side
connector (front view)
54 53 52 51
62 6160 59 58 57 56 55
MB991866
7069 68 6766 65 6463
(Resistor harness) AC301747 AH
51 52 B A 53 54
55 56 57 5859 60 61 62
63 64 65 66 67 68 69 70
AC301573 AC
Code No.72: Side air bag module (squib) (RH) system (open-circuited in the squib circuit)
SRS-ECU
MICROCOMPUTER NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
AIR BAG DRIVE UNCOUPLED: OFF
CIRCUIT LH drive
vehicles
RH drive
CONNECTOR vehicles
LOCK
SWITCH
Harness side
connector
(front view)
C-131 (Y)
2 1 Harness side
(front view)
D-33 (R) 54 53 52 51
62 6160 59 58 57 56 55
7069 68 6766 65 6463
AC202027AP AC301747 AC
(2) Disconnect the side air bag module (RH) Connector: C-18 <RHD>
connector D-33.
MB991865 (Dummy
resistor : 3 Ω)
C-18 (Y)
D-33 Harness side
connector Harness side
(front view)
MB991866 54 53 52 51
62 6160 59 58 57 56 55
(Resistor harness)
7069 68 6766 65 6463
AC301747 AH
AC301580 AB
Code No.75: Side air bag module (squib) (RH) system (short-circuited to the power supply)
SRS-ECU
MICROCOMPUTER NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
AIR BAG DRIVE UNCOUPLED: OFF
CIRCUIT LH drive
vehicles
RH drive
CONNECTOR vehicles
LOCK
SWITCH
(3) Turn the ignition switch to the "ON" position. Q: Is the check result normal?
YES : Go to Step 3.
! CAUTION
NO : Repair the harness wires between
C-131 <LHD>, C-18 <RHD> SRS-ECU connector C-131 <LHD> or C-18
Harness side connector <RHD> (terminal No.57 and 58) and side air
(rear view) bag module (RH) connector D-33 (terminal
No.1 and 2).
51 52 B A 53 54
55 56 57 5859 60 61 62
63 64 65 66 67 68 69 70 STEP 3. Check whether the diagnosis code is
reset.
Q: Is diagnosis code 75 set?
AC301579 AB YES : Replace the SRS-ECU (Refer to
Do not insert a test probe into the terminal from P.52B-206).
NO : An intermittent malfunction is suspected
its front side directly as the connector contact
pressure may be weakened. (Refer to GROUP 00 − How to Use
(4) Voltage measurement between C-131 <LHD> or Troubleshooting/Inspection Service Points
C-18 <RHD> harness side connector terminals P.00-6).
57 and 58 and body earth.
OK: 0 V
Code No.76: Side air bag module (squib) (RH) system (short-circuited to the earth)
SRS-ECU
MICROCOMPUTER NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
AIR BAG DRIVE UNCOUPLED: OFF
CIRCUIT LH drive
vehicles
RH drive
CONNECTOR vehicles
LOCK
SWITCH
D-33 (R)
C-18 (Y)
! CAUTION
Do not insert a test probe into the terminal from
its front side directly as the connector contact
pressure may be weakened.
(3) Resistance measurement between C-131 <LHD>
or C-18 <RHD> harness side connector terminals
57, 58 and body earth.
OK: Open circuit
Q: Is the check result normal?
YES : Go to Step 3.
NO : Repair the harness wires between
SRS-ECU connector C-131 <LHD> or C-18
<RHD> (terminal No.57 and 58) and side air
bag module (RH) connector D-33 (terminal
No.1 and 2).
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-165
Code No.79: Side impact sensor (LH) (front) communication error Code No.93: Side impact sensor
(LH) (front) communication impossible
SIDE IMPACT
SENSOR (FRONT: LH) ANALOG NOTE
G SENSOR EE PROM LH drive
vehicles
RH drive
CPU vehicles
CONSTANT
VOLTAGE CIRCUIT
SRS-ECU
MICROCOMPUTER
Harness side
(front view) Connector: C-117
<RHD>
AC301747 AE
Harness side
(front view)
Q: Is the check result normal?
YES : Go to Step 3.
NO : Repair the harness wires between
AC301747 AF
SRS-ECU connector C-133 <LHD> or C-16
<RHD> (terminal No.19 and 20) and side
Connector: D-21 impact sensor (LH) connector D-21
(terminal No.1 and 2).
Code No.81: Side air bag module (squib) (LH) system (short-circuited between terminals of the squib
circuit)
SRS-ECU
MICROCOMPUTER NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
AIR BAG DRIVE UNCOUPLED: OFF
CIRCUIT LH drive
vehicles
RH drive
CONNECTOR vehicles
LOCK
SWITCH
STEP 2. Connector lock check: SRS-ECU STEP 3. Connector lock check: SRS-ECU
connector C-133 <LHD> or C-16 <RHD> (MUT-II/III connector C-133 <LHD>, C-16 <RHD> and side air
diagnosis code) bag module (LH) connector D-23 (MUT-II/III
(1) Disconnect the negative battery terminal. diagnosis code)
(1) Disconnect the negative battery terminal.
Connector: C-133 <LHD>
Connector: C-133 <LHD>
C-133 (Y)
C-133 (Y)
Harness side
(front view) Harness side
(front view)
AC301747 AE
AC301747 AE
Connector: C-16 <RHD>
Connector: C-16 <RHD>
C-16 (Y)
C-16 (Y)
Harness side
(front view) Harness side
(front view)
AC301747 AF
2 1
Harness side
(front view)
MB991866
(Resistor harness) AC301747 AF
1 2 B A 3 4
5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20
AC301562 AB
Code No.82: Side air bag module (squib) (LH) system (open-circuited in the squib circuit)
SRS-ECU
MICROCOMPUTER NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
AIR BAG DRIVE UNCOUPLED: OFF
CIRCUIT LH drive
vehicles
RH drive
CONNECTOR vehicles
LOCK
SWITCH
MB991865 (Dummy
(1) Disconnect SRS-ECU connector C-133 <LHD>
resistor : 3 Ω) or C-16 <RHD>.
D-23 Harness side Connector: D-23
connector Harness side
connector
MB991866 (front view)
(Resistor harness)
2 1
STEP 2. Resistance measurement between the Do not insert a test probe into the terminal from
SRS-ECU connector C-133 <LHD> or C-16 <RHD> its front side directly as the connector contact
(terminal No.9 and 10) and the side air bag pressure may be weakened.
module (LH) connector D-23 (terminal No.1 and (3) Resistance measurement between the following
2) terminals.
Connector: C-133 <LHD> • SRS-ECU connector C-133 <LHD> or C-16
<RHD> (terminal No.9) and the side air bag
module (LH) connector D-23 (terminal No.1)
• SRS-ECU connector C-133 <LHD> or C-16
C-133 (Y) <RHD> (terminal No.10) and the side air bag
module (LH) connector D-23 (terminal No.2)
Harness side
(front view) OK: Less than 2 Ω
Q: Are the check results normal?
YES : Go to Step 3.
AC301747 AE NO : Repair the harness wires between
SRS-ECU connector C-133 <LHD> or C-16
Connector: C-16 <RHD>
<RHD> (terminal No.9 and 10) and side air
bag module (LH) connector D-23 (terminal
No.1 and 2).
C-16 (Y)
Harness side
(front view)
AC301747 AF
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-173
STEP 3. Check whether the diagnosis code is
reset.
Q: Is diagnosis code 82 set?
YES : Replace the SRS-ECU (Refer to
P.52B-206).
NO : An intermittent malfunction is suspected
(Refer to GROUP 00 − How to Use
Troubleshooting/Inspection Service Points
P.00-6).
Code No.85: Side air bag module (squib) (LH) system (short-circuited to the power supply)
SRS-ECU
MICROCOMPUTER NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
AIR BAG DRIVE UNCOUPLED: OFF
CIRCUIT LH drive
vehicles
RH drive
CONNECTOR vehicles
LOCK
SWITCH
2 1
AC301747 AE
AC301570 AB
Code No.86: Side air bag module (squib) (LH) system (short-circuited to the earth)
SRS-ECU
MICROCOMPUTER NOTE
CONNECTOR
COUPLED: ON
CONNECTOR
AIR BAG DRIVE UNCOUPLED: OFF
CIRCUIT LH drive
vehicles
RH drive
CONNECTOR vehicles
LOCK
SWITCH
2 1
DIAGNOSIS CODE SET CONDITIONS
This diagnosis code is set if the side air bag squib
(LH) wire(s) are short-circuited to the earth.
D-23 (R)
PROBABLE CAUSES
AC202027AQ
• Damaged wiring harnesses or connectors
• Short to earth in the left hand side air bag module (2) Disconnect the side air bag module (LH)
(squib) harness connector D-23.
• Malfunction of the SRS-ECU
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-177
MB991865 (Dummy
(1) Disconnect SRS-ECU connector C-133 <LHD>,
resistor : 3 Ω) or C-16 <RHD>.
D-23 Harness side Connector: D-23
connector Harness side
connector
MB991866 (front view)
(Resistor harness)
2 1
Code No.89: Side impact sensor (RH) (front) communication error Code No.96: Side impact sensor
(RH) (front) communication impossible
SIDE IMPACT
ANALOG SENSOR (FRONT: RH)
EE PROM
G SENSOR
NOTE
CPU LH drive
vehicles
RH drive
CONSTANT vehicles
VOLTAGE CIRCUIT
SRS-ECU
MICROCOMPUTER
Harness side
(front view)
AC304502 AB
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-180 TROUBLESHOOTING
SIDE IMPACT
SENSOR (FRONT: LH) ANALOG NOTE
G SENSOR EE PROM LH drive
vehicles
RH drive
CPU vehicles
CONSTANT
VOLTAGE CIRCUIT
SRS-ECU
MICROCOMPUTER
AC300517AF AC301747 AE
Harness side
AC201627AO (front view)
Do not insert a test probe into the terminal from
its front side directly as the connector contact
pressure may be weakened.
(5) Voltage measurement between D-21 harness
AC300517AF
side connector terminal 2 and the earth.
OK: 9 V or more
Q: Is the check result normal?
YES : Replace the side impact sensor (LH) (front)
(Refer to P.52B-220).
NO : Go to Step 2.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-182 TROUBLESHOOTING
Code No.92: G-sensor of side impact sensor (LH) (front) failure Code No.95: G-sensor of side impact
sensor (RH) (front) failure
SIDE IMPACT
ANALOG SENSOR (FRONT: RH)
EE PROM
G SENSOR
NOTE
CPU LH drive
vehicles
RH drive
CONSTANT vehicles
VOLTAGE CIRCUIT
SRS-ECU
MICROCOMPUTER
DIAGNOSIS PROCEDURE STEP 2. Check the harness wires for open circuit
or short circuit between SRS-ECU connector
STEP 1. Voltage measurement at the side impact C-131 <LHD> or C-18 <RHD> (terminal No.63 and
sensor (RH) (front) connector D-01 64) and side impact sensor (RH) (front)
(1) Disconnect the negative battery terminal. connector D-01 (terminal No.1 and 2).
Connector: D-01 Connector: C-131 <LHD>
1 2 Connector: D-01
Harness side
AC201627 AP (front view)
Do not insert a test probe into the terminal from
its front side directly as the connector contact
pressure may be weakened.
(5) Voltage measurement between the D-01 harness
AC304502 AB
side connector terminal 2 and body earth.
OK: 9 V or more
Q: Is the check result normal?
YES : Replace the side impact sensor (RH) (front)
(Refer to P.52B-220).
NO : Go to Step 2.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-185
NOTE: After inspecting intermediate connector
Connector: C-116
<LHD>
C-116 <LHD> or C-26 <RHD> inspect the wiring
harness. If the intermediate connector C-116 <LHD>
or C-26 <RHD> is damaged, repair or replace it.
Q: Are the harness wires between SRS-ECU
connector C-131 <LHD> or C-18 <RHD> (terminal
No.63 and 64) and side impact sensor (RH) (front)
C-116 (GR) connector D-01 (terminal No.1 and 2) in good
condition?
AC303804 AR
YES : . Go to Step 3.
NO : . Repair the harness wires between
Connector: C-26
SRS-ECU connector C-131 <LHD> or C-18
<RHD> <RHD> (terminal No.63 and 64) and side
impact sensor (RH) (front) connector D-01
(terminal No.1 and 2).
SYMPTOM PROCEDURES
SRS-ECU
POWER SOURCE D.C.-D.C. BACK-UP
CIRCUIT CONVERTER CAPACITOR
MICROCOMPUTER
MUT INTERFACE
CIRCUIT
DIAGNOSIS
CONNECTOR
FRONT SIDE
NOTE
LH drive
vehicles
RH drive
vehicles
Connector: C-11
<LHD>
Front side
C-11 (B)
AC303800 AB
Connector: C-11
<RHD>
Front side
C-11(B)
AC303812AB
! CAUTION ! CAUTION
C-132 <LHD>, C-17 <RHD> C-132 <LHD>, C-17 <RHD>
Harness side connector Harness side connector
(rear view) (rear view)
C-11 21 2223 B A 24 25 26
21 2223 B A 24 25 26
27 28 29 30 31 32 33 34 35 36 37
1 2 3 4 5 6 7 8 27 28 29 30 31 32 33 34 35 36 37
9 10 11 12 13 14 15 16 38 39 40 41 42 43 44 45 46 47 48
38 39 40 41 42 43 44 45 46 47 48
Diagnosis
connector
AC301600 AB AC301601 AB
Do not insert a test probe into the terminal from Do not insert a test probe into the terminal from
of the SRS-ECU connector C-132 <LHD> or C-17 its front side directly as the connector contact
<RHD> its front side directly as the connector pressure may be weakened.
contact pressure may be weakened. (2) Check for continuity between terminal 40 and
(2) Resistance measurement between the following body earth.
terminals.
OK: Less than 2 Ω
• SRS-ECU connector C-132 <LHD> or C-17
<RHD> (terminal No.40) and diagnosis Q: Is the check result normal?
connector C-11 (terminal No.7) YES : Go to Step 4.
NO : Check the harness wire for open circuit
OK: Less than 2 Ω
between SRS-ECU connector C-132
Q: Is the check results normal? <LHD> or C-17 <RHD> (terminal No.7) and
YES : Go to Step 3. earth, and repair if necessary..
NO : Go to Step 5.
C-132 (Y)
C-132 (Y)
Harness side
Harness side (front view)
(front view) 2625 24 2322 21
2625 24 2322 21 37 3635343332 313029 2827
37 3635343332 313029 2827 48474645 444342 41 40 39 38
48474645 444342 41 40 39 38 AC301747 AD
AC301747 AD
Connector: C-17 <RHD>
Connector: C-17 <RHD>
C-17 (Y)
C-17 (Y)
Harness side
Harness side
(front view)
(front view)
2625 24 2322 21
2625 24 2322 21 37 3635343332 313029 2827
37 3635343332 313029 2827
48474645 444342 41 40 39 38
48474645 444342 41 40 39 38 AC301747 AG
AC301747 AG
(1) Disconnect SRS-ECU connector C-132 <LHD> (1) Disconnect SRS-ECU connector C-132 <LHD>
or C-17 <RHD> and measure at the wiring or C-17 <RHD> and measure at the wiring
harness side. harness side.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-189
(2) Connect the negative battery terminal. Check the harness wires between SRS-ECU
(3) Turn the ignition switch to the "ON" position. connector C-132 <LHD> or C-17 <RHD> and
! CAUTION diagnosis connector C-11.
C-132 <LHD>, C-17 <RHD> Connector: C-132 <LHD>
Harness side connector
(rear view)
21 2223 B A 24 25 26
27 28 29 30 31 32 33 34 35 36 37 C-132 (Y)
38 39 40 41 42 43 44 45 46 47 48
Harness side
(front view)
2625 24 2322 21
37 3635343332 313029 2827
Connector: C-11
<LHD>
Front side
C-11 (B)
AC303800 AB
Connector: C-11
<RHD>
Front side
C-11(B)
AC303812AB
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-190 TROUBLESHOOTING
C-32 (B)
C-132 (Y)
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
AC303798 AI Harness side
(front view)
2625 24 2322 21
Connector: C-32 37 3635343332 313029 2827
<RHD>
C-32(B) 48474645 444342 41 40 39 38
AC301747 AD
C-17 (Y)
Connector: C-201
<RHD> Clock spring
Harness side
connector
(front view)
AC303820 AD
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
TROUBLESHOOTING
52B-191
YES : An intermittent malfunction is suspected
Connectors: C-210, C-212
<LHD>
(Refer to GROUP 00 − How to Use
Troubleshooting/Inspection Service Points
Junction block (front view)
P.00-6).
C-210 NO : Check the harness wires for open or short
circuit between SRS-ECU connector C-132
C-212 <LHD> or C-17 <RHD> (terminal No.40)
and ignition switch connector C-201, and
repair if necessary.
AC303809 AV
C-210
C-212
Harness side
C-212 C-210
AC303823 AT
SRS MAINTENANCE
M1524003900274
The SRS must be inspected by an authorized dealer SRS CONTROL UNIT (SRS-ECU)
10 years after the date of vehicle registration.
! WARNING
The SRS may not activate if the SRS-ECU is
SRS WARNING LAMP CHECK not installed properly, which could result in
serious injury or death to the vehicle’s driver
<1300, 1600 (Comfort)> or front passenger.
SRS-ECU
AC304147
SRS warning lamp
Battery cable
AC300580AB
Mating marks
Protective tubes
AC300585AB
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-194 SRS MAINTENANCE
Side impact
sensor (front)
Center pillar
AC300983 AF
AC300534
<Rear-wagon>
Quarter inner
pannel
Side impact
sensor (rear)
AC300511
AC305156 AB
AC301361
AC301549
Curtain air bag module
deployment section
AC304987AB
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-196 SRS MAINTENANCE
<Wagon>
Side impact sensor Curtain air bag module
connector (rear) (RH) connector (RH)
Side impact sensor
connector (front) (RH)
Seat belt pre-tensioner
connector (RH)
<Sedan> SRS-ECU
Side impact sensor connector
AC301149
connector (rear) (RH)
Side impact sensor Curtain air bag module
connector (front) (RH) connector (RH)
1. Check connector for poor connection. 2. Check harnesses for binds, connectors for
damage, and terminals for deformation. Replace
any connectors or harness that fail the visual
inspection (Refer to P.52B-2).
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-198 SRS MAINTENANCE
AC304147
SRS warning lamp
AC304030
SRS warning lamp
AC304884AB
MB991502
AC304777AB
16-PIN
MB991911
MB991824
MB991827 AC304950AB
Data list
No Service Data Item Applicability
92 Number indicating how often the memory is Maximum time to be stored: 250
cleared
93 How long a problem has lasted (How long it Maximum time to be stored: 9,999 minutes
takes from the occurrence of the problem till (approximately 7 days)
the first air bag squib igniting signal)
94 How long a problem has lasted (How long it
takes from the first air bag squib igniting
signal till now).
4. Erase the diagnosis codes and after waiting 5 WHEN SIDE AIR BAGS DEPLOY IN A COLLISION.
seconds or more read (and write down) all 1. Replace the following parts with new ones.
displayed diagnosis codes. • SRS-ECU (Refer to P.52B-206).
• Side impact sensors (Refer to P.52B-220).
REPAIR PROCEDURE • Curtain air bag modules (Refer to P.52B-214).
WHEN FRONT AIR BAGS DEPLOY IN A • Front seat back assembly (Refer to GROUP 52A
COLLISION. − Front Seat Assembly P.52A-26).
1. Replace the following parts with new ones. 2. Check the harness for binding, connectors for
• SRS-ECU (Refer to P.52B-206). damage, poor connections, and terminals for
• Front air bag modules (Refer to P.52B-207). deformation (Refer to P.52B-2).
• Clock spring (Refer to P.52B-207).
• Seat belt with pre-tensioner (Refer to P.52B-223). WHEN AIR BAGS DO NOT DEPLOY IN
• Instrument panel (Refer to GROUP 52A − LOW-SPEED COLLISION.
Instrument Panel Assembly <LH drive vehicles Check the SRS components. If visible damage such
P.52A-2>, <RH drive vehicles P.52A-2>). as dents, cracks, or deformation are found on the
2. Check the following parts and replace if there are SRS components, replace them with new ones.
any malfunctions. Concerning parts removed for inspection,
• Clock spring (Refer to P.52B-207). replacement with new parts and cautions in working,
• Steering wheel, steering column and shaft refer to P.52B-203
assembly
(1) Check the wiring harness (built into the SRS-ECU
steering wheel) and connectors for damage,
and terminals for deformation.
(2) Install the air bag module to check fit or SRS-ECU
alignment with the steering wheel.
(3) Check the steering wheel for noise, binds or
difficult operation and excessive free play.
(4) Check the steering column shaft shock
absorbing mechanism (Refer to GROUP 37A
− On-Vehicle Service P.37A-14).
3. Check the harness for binding, connectors for
AC300929 AD
damage, poor connections, and terminals for
deformation (Refer to P.52B-2). 1. Check the SRS-ECU case and brackets for dents,
cracks or deformation.
2. Check the connector for damage, and the
terminals for deformation.
3. Check the SRS-ECU and bracket for installation
condition.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
POST-COLLISION DIAGNOSIS
52B-201
Air bag modules 3. Check the air bag inflator case for dents, cracks or
deformities.
<Driver's side> 4. Check the air bag modules for proper installation.
<Sport>
Steering Front seat back assembly (Side air bag module)
wheel
Connector AC304700
<Comfort>
Connector
Inflator case AC300983 AF
Clock spring
<Front passenger's side>
Case
AC301361
Quarter inner
pannel
Side impact
sensor (rear)
AC301549
Curtain air bag module
deployment section
AC300534 AC304987AB
<Rear-wagon>
Quarter inner 1. Check that the curtain air bag deployment part of
pannel
the headlining is normal.
2. Check the inflator surface for cracks, dents or
Side impact
sensor (rear) deformations.
3. Check the air bag for breakage.
4. Check the connector for damage, the terminal for
deformation and the harness for binding.
! WARNING
• If heat damage may occur during paint work, remove the SRS-ECU, the air bag modules,
the clock spring, front seats, side impact sensors and the seat belt with pre-tensioner.
• SRS-ECU, air bag modules, clock spring and side impact sensors: 93° C or more
• Seat belt with pre-tensioner: 90°C or more
• If the SRS components are removed for the purpose of check, sheet metal repair, painting,
etc., they should be stored in a clean, dry place until they are reinstalled.
If the SRS components are to be removed or replaced as a result of maintenance, troubleshooting etc., follow
the service procedures that follow. (SRS-ECU; refer to P.52B-206, Front air bag modules and clock spring;
refer to P.52B-207, Side and curtain air bag modules; refer to P.52B-214, Side impact sensors; refer to
P.52B-220, Seat belt with pre-tensioner; refer to P.52B-223).
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-204 WARNING/CAUTION LABELS
WARNING/CAUTION LABELS
M1524003000129
Caution labels on the SRS are attached in the vehicle as shown. Follow label instructions when servicing the
SRS. If the label(s) are dirty or damaged, replace with new one(s).
Steering wheel
<Comfort> <Sport>
AC304587AC
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
WARNING/CAUTION LABELS
52B-205
Side air bag modules
(driver's and Side impact sensors (front)
front passenger's seat) (left and right)
Center
pillar
AC300984 AC300505
AC300533
AC300510
AC300553
AC300506
Instalment panel
AC304678
AC304588 AC
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-206 SRS CONTROL UNIT (SRS-ECU)
! WARNING
• Disconnect the negative battery terminal and wait for 60 seconds or more before starting
work. Furthermore, the disconnected battery terminal should be covered with tape to
insulate it.
• Never attempt to disassemble or repair the SRS-ECU. If faulty, replace it.
• Do not drop or subject the SRS-ECU to impact or vibration. If denting, cracking,
deformation, or rust are discovered in the SRS-ECU, replace it with a new front impact
sensor. Discard the old one.
• After deployment of an air bag, replace the SRS-ECU with a new one.
• Never use an ohmmeter on or near the SRS-ECU, and use only the special test equipment
described on P.52B-8.
Pre-removal Operation
• Turn the ignition switch to the "LOCK" (OFF) position.
• Disconnect the Negative Battery Terminal.
AC304872 AB
! WARNING
If any problems are found, replace the
SRS-ECU.
• Check the SRS-ECU and brackets for dents,
cracks or deformation.
• Check the SRS-ECU connector for damage, and
the terminals for deformation.
SRS warning lamp AC304147 NOTE: For the checks other than the items above,
refer to "Troubleshooting" (Refer to P.52B-10).
<1600 (Sport), 2000>
AC304030
SRS warning lamp
AC304884AB
! WARNING
• Disconnect the negative battery terminal and wait for 60 seconds or more before starting
work. Furthermore, the disconnected battery terminal should be covered with tape to
insulate it.
• Never attempt to disassemble or repair the air bag modules or clock spring. If faulty,
replace it.
• Do not drop the air bag modules or clock spring or allow contact with water, grease or oil.
Replace it if a dent, crack, deformation or rust is detected.
• The air bag modules should be stored on a flat surface is facing upward. Do not place
anything on top of it.
• Do not expose the air bag modules to temperatures over 93°C.
• After deployment of an air bag, replace the clock spring with a new one.
• Wear gloves and safety glasses when handling air bags that have already deployed.
• An undeployed air bag module should only be disposed of in accordance with the
procedures (Refer to P.52B-226).
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-208 DRIVER’S, FRONT PASSENGER’S AIR BAG MODULES AND CLOCK SPRING
5
D
5 D
A
A B Section A - A Section B - B
B
Claw Claw
1 7.4 ± 0.4 N·m 1
65 ± 4 in-lb
3
1
Section C - C Section D - D
Claw Claw
50 ± 5 N·m NOTE
37 ± 4 ft-lb : Claw positions
AC100437
<Sport>
2
0.69 ± 0.15 N·m
6 ± 1 in-lb
50 ± 5 N·m
37 ± 4 ft-lb
1
AC211864
AC304892 AB
AC304946AB
REMOVAL SERVICE POINTS 1. By sliding the A section (in the figure) of the air
<<A>>COVER REMOVAL bag module connector in the arrow direction,
disconnect the connector.
<Comfort>
<Comfort> Hexagonal bit
socket
MB990784
AC100440
AC100442
<Sport>
<Sport>
MB990784
AC211887 AC211888
AC304952 AB
AC304953 AB
Insert the special tool ornament remover
(MB990784) as shown in the illustration to remove 2. Insert the hexagonal bit socket into the arrow
the cover. section in the figure. Completely loosen the bolt,
and then remove the steering wheel air bag
<<B>> STEERING WHEEL AND AIR BAG module assembly.
MODULE ASSEMBLY REMOVAL NOTE: Use a hexagonal bit socket or a hexagonal
wrench having an effective length of 75 mm or
more in the hexagonal section and the diameter of
8 mm or more.
Steering
wheel
<<C>> DRIVER’S AIR BAG MODULE REMOVAL
! WARNING
• The air bag module must not be measured
with such equipment as an ohmmeter, nor
disassembled.
• The removed air bag module should be
AC304700 stored in a clean, dry place with the
deployment surface facing up.
Air bag module
connector <<D>> CLOCK SPRING REMOVAL
! WARNING
The removed clock spring should be stored
A in a clean, dry place.
AC105823
AC305145AB
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
DRIVER’S, FRONT PASSENGER’S AIR BAG MODULES AND CLOCK SPRING
52B-211
<<E>> AIR BAG MODULE REMOVAL (FRONT ! CAUTION
PASSENGER’S SIDE)
<Using the MUT-II>
! WARNING •
Steering shaft
MB991502
AC304777AB
AC100443
<Using the MUT-III>
AC304147
SRS warning lamp
Mating marks
AC300168 AB
1 2 3 4 5 6
<Driver's side>
<Sport>
Protective tube
Steering
C-207 Air bag
wheel
module connector
AC304955 AB
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-214 SIDE AND CURTAIN AIR BAG MODULES
Plobe
(MB991222)
Clock spring
Digital
multi-meter
C-207 Air bag
module connector
(driver's side)
AC300374 AC
! WARNING
• Disconnect the negative battery terminal and wait for 60 seconds or more before starting
work. Also, the disconnected battery terminal should be insulated with tape (Refer to
P.52B-4).
• Never attempt to disassemble or repair the air bag modules and clock spring. If faulty, just
replace with new one(s).
• Do not drop the air bag modules or allow contact with water, grease or oil. Replace if a
dent, crack, deformation or rust are present.
• Store the air bag modules on a flat surface with the deployment surface facing up. Do not
place anything on top of them.
• Do not store the air bag modules in a place more than 93°C.
• When the side and curtain air bags have been deployed, replace the front seat back
assembly and curtain air bag modules with new ones.
• Put on gloves and safety glasses when handling deployed air bags.
• When discarding the undeployed air bag module(s), be sure to deploy the air bag(s) in
advance as specified in the service procedure (Refer to P.52B-226).
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
SIDE AND CURTAIN AIR BAG MODULES
52B-215
<Side air bag module>
Pre-removal Operation
• Turn the ignition switch to the "LOCK" (OFF) position.
• Disconnect the Negative Battery Terminal.
AC301340 AB
Side air bag module removal steps Side air bag module installation
<<A>> 1. Front seat assembly steps (Continued)
Side air bag module installation • Negative (−) battery cable connection
steps >>C<< • Post-installation inspection
>>A<< • Pre-installation inspection
1. Front seat assembly
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-216 SIDE AND CURTAIN AIR BAG MODULES
1
<Sedan>
AC300918
2
<Wagon> 1
AC300919
2
AC304918 AB
Curtain air bag module removal Curtain air bag module installation
steps steps
• Headlining (Refer to GROUP 52A − >>A<< • Pre-installation inspection
Headlining P.52A-22.) 3. Strap guide brcket
<<B>> 1. Connector >>B<< 2. Curtain air bag module
2. Curtain air bag module 1. Connector
3. Strap guide brcket • Headlining (Refer to GROUP 52A −
Headlining P.52A-22.)
• Negative (−) battery cable connection
>>C<< • Post-installation inspection
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
SIDE AND CURTAIN AIR BAG MODULES
52B-217
REMOVAL SERVICE POINTS ! CAUTION
<<A>> FRONT SEAT ASSEMBLY REMOVAL <Using the MUT-II>
! WARNING Steering shaft
Dispose of air bag modules only according
to the specified procedure (Refer to
P.52B-226).
Refer to GROUP52A, Front seat assemblyP.52A-26.
<<B>>CONNECTOR REMOVAL
MB991502
Inflator connector AC304777AB
Flat-tip screw
driver <Using the MUT-III>
Locking button
Curtain air bag
harness connector
AC208384 AC
AC208759AC
! WARNING •
AC301361
AC300983 AF
! WARNING
• Disconnect the negative battery terminal and wait for 60 seconds or more before starting
work. Furthermore, the disconnected battery terminal should be covered with tape to
insulate it.
• Never attempt to disassemble or repair the side impact sensors. If faulty, replace it.
• Do not drop or subject the side impact sensors to impact or vibration. If denting, cracking,
deformation, or rust are discovered in the side impact sensors, replace it with a new front
impact sensor. Discard the old one.
• After deployment of an air bag, replace the side impact sensors with a new one.
• Never use an ohmmeter on or near the side impact sensors, and use only the special test
equipment described on P.52B-8.
Pre-removal Operation
• Turn the ignition key to the "LOCK" (OFF) position.
• Disconnect the Negative Battery Terminal.
<Rear - sedan>
<Front>
Rear seat belt
Center pillar
1
5.0 ± 1.0 N·m
1 AC300615
<Rear - wagon>
5.0 ± 1.0 N·m Rear seat belt
AC101041
AC300614
AC304931AB
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
SIDE IMPACT SENSOR
52B-221
Side impact sensor (front) Side impact sensor (rear)
removal steps removal steps
• Centre pillar trim lower (Refer to • Rear seat cushion (Refer to
GROUP 52A − Trims P.52A-12.) GROUP 52A − Rear seat
• Seat belt pre-tensioner (Refer to P.52A-28.)
GROUP 52A − Front seat belt • Seat belt pre-tensioner (Refer to
P.52A-34.) GROUP 52A − Front seat belt
1. Side impact sensor (front) P.52A-34.)
Side impact sensor (front) 1. Side impact sensor (front)
installation steps Side impact sensor (rear)
>>A<< • Pre-installation inspection installation steps
>>B<< 1. Side impact sensor (front) >>A<< • Pre-installation inspection
• Seat belt pre-tensioner (Refer to >>B<< 1. Side impact sensor (front)
GROUP 52A − Front seat belt • Seat belt pre-tensioner (Refer to
P.52A-34.) GROUP 52A − Front seat belt
• Centre pillar trim lower (Refer to P.52A-34.)
GROUP 52A − Trims P.52A-12.) • Centre pillar trim lower (Refer to
• Negative battery cable connector GROUP 52A − Trims P.52A-12.)
>>C<< • Post-installation inspection • Negative battery cable connector
>>C<< • Post-installation inspection
AC304030
SRS warning lamp
AC304884AB
INSPECTION Check the side impact sensor and bracket for dents,
M1524004700228 cracks or deformation.
! WARNING 2. Check the connector for damage, and terminal for
If any problems, replace the sensor. deformation.
3. Check the centre pillar and the quarter inner
1.
<Front>
panel for deformation or corrosion.
NOTE: For the checks other than the items above,
Side impact
refer to Troubleshooting (Refer to P.52B-10) .
sensor (front)
Center pillar
AC300517
<Rear-sedan>
Quarter inner
pannel
Side impact
sensor (rear)
AC300534
<Rear-wagon>
Quarter inner
pannel
Side impact
sensor (rear)
AC300511
AC305156 AB
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
SEAT BELTS WITH PRE-TENSIONER
52B-223
SEAT BELTS WITH PRE-TENSIONER
REMOVAL AND INSTALLATION
M1524004100259
! WARNING
• Never attempt to disassemble or repair the seat belt pre-tensioner. If faulty, replace it.
• Be extremely careful when handling the seat with pre-tensioner. Do not subject it to
shocks, drop it, bring it close to strong magnets or allow contact with water, grease or oil.
Always replace it with a new part if any dents, cracks or deformation is found.
• Do not place anything on top of the seat belt pre-tensioner.
• Do not expose the seat belt pre-tensioner to temperatures over 90°C.
• After operating the seat belt pre-tensioner, replace the seat belt pre-tensioner with a new
part.
• Gloves and protective goggles should be worn when handling a seat belt pre-tensioner
once it has been used.
• If disposing of a seat belt with pre-tensioner which has not yet been operated, its seat belt
pre-tensioner should be operated first before disposal (Refer to P.52B-226).
Pre-removal Operation
• Turn the ignition key to the "LOCK" (OFF) position.
• Disconnect the Negative Battery Terminal.
2 44 ± 10 N·m
5
6
4
44 ± 10 N·m
3
AC101710 AC
Pre-tensioner
connector
Flat-tip screw
driver
Locking button
MB991502
AC304777AB
Harness side connector
<Using the MUT-III>
AC300147AB
MB991827 AC304950AB
AC304147
SRS warning lamp
AC304030
SRS warning lamp
AC304884AB
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-226 AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES
AC100985AK
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-228 AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES
Connection AC300388AB
Insulator tape
AC300419AB
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-230 AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES
Deployment
wires
D-36 or D-37
Curtain air bag
module 2-pin
connector
AC301520 AC
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES
52B-231
6. Connect the D-29 or D-43 seat belt pre-tensioner ! WARNING
2-pin connector (red) to special tool SRS air bag • Before deploying the air bag in this
adapter harness (MB991885) and move the manner, first check to be sure that there is
deployment harness out of the vehicle. no one in or near the vehicle. Wear safety
glasses.
! WARNING • The inflator will be quite hot immediately
following the deployment, so wait at least
Cover 30 minutes to allow it to cool before
attempting to handle it. Although not
poisonous, do not inhale gas from the air
bag deployment. See Deployed Air Bag
Deployment wire Module and Operated Seat Belt
6m or longer Pre-tensioner Disposal (Refer to
P.52B-241) for post-deployment handling
AC300388AB
instructions.
• If the air bag module fails to deploy, do
If the glass is scratched, air bag deployment not go near the module. Contact your
could cause it to crack and fly out of the distributor.
vehicle, so always put a cover over the
8. At a location as far away from the vehicle as
vehicle.
possible, disconnect the two connected wires
7. To suppress the operation sound as much as from each other, and connect them to the two
possible completely close all door windows, close terminals of the battery (which has been removed
the doors and put the vehicle. from the vehicle) to deploy the air bag.
9. After deployment, dispose of the front seatback
assembly (air bag module) according to the
Deployed Air Bag Module and Operated Seat Belt
Pre-tensioner Disposal (Refer to P.52B-241).
3. Remove the centre pillar lower trim (Refer to 5. Connect deployment wires longer than 6 m to
GROUP 52A − Trim P.52A-12). each special tool SRS air bag adapter harness
D-22 or D-35
(MB991885) and insulate the connections with
Seat belt plastic tape. Also, connect the deployment wires
pre-tensioner in the other ends to short, thereby preventing the
Flat-tip screw connector (2-pin) passenger’s air bag from accidental deployment
driver caused by static etc.
Locking button
D-22 or D-36
Harness side
connector
(2-pin, black) MB991885
AC300446AC
D-22 or D-35
4. Execute the following steps to disconnect the Seat belt
connection between D-22 or D-35 seat belt pre-tensioner
pre-tensioner connector (2-pin) and harness side 2-pin connector Deployment
connector (2-pin, black). wires
AC300448AC
NOTE: Once disconnected from the seat belt
pre-tensioner wiring harness, both electrode of 6. Connect the D-22 or D-35 seat belt pre-tensioner
the side air bag module connector short 2-pin connector (red) to special tool SRS air bag
automatically. This prevents the seat belt adapter harness (MB991885) and move the
pre-tensioner from accidental deployment caused deployment harness out of the vehicle.
by static etc. ! WARNING
(1) Use a flat-tipped screwdriver to pull out
forward and unlock the locking button of the Cover
harness-side connector (2-pin, black).
(2) Disconnect the D-22 or D-35 harness side
connector.
Connection
Deployment wire
6m or longer
Deployment wires
MB991885 AC300388AB
6 m Long or more
If the glass is scratched, seat belt
pre-tensioner operation could cause it to
Insulator tape
crack and fly out of the vehicle, so always
put a cover over the vehicle.
AC300447AB
7. To suppress the operation sound as much as
possible completely close all door windows, close
the doors and put the cover on the vehicle.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES
52B-233
! WARNING ! WARNING
• Before operating the seat belt Once disconnected, both electrodes of the
pre-tensioner in this manner, first check driver’s air bag module connector short
to be sure that there is no one in or near automatically to prevent accidental
the vehicle. Wear safety glasses. deployment caused by static etc. Still, in
• The inflator will be quite hot immediately consideration of the accidental deployment,
following the operation, so wait at least 30 store the air bag module on flat place with
minutes to allow it to cool before deployment surface facing up. Also, do not
attempting to handle it. Although no put anything on it.
poisonous, do not inhale gas from the 2. Remove the air bag module from the vehicle
seat belt pre-tensioner operation. See (Refer to P.52B-207).
Deployed Air Bag and Operated Seat Belt
pre-tensioner Disposal (Refer to Deployment wires
P.52B-241) for post-operation handling Shorted
instructions.
• If the seat belt pre-tensioner fails to
operate, do not go near the seat belt
pre-tensioner. Contact your distributor.
8. At a location as far away from the vehicle as
6 m or longer
possible, disconnect the two connected wires
from each the, and connect them to the two AC300458 AB
terminals of the battery (which has been removed 3. Obtain two suitable wires, which are 6 meters or
from the vehicle) to operating the seat belt longer, as deployment wires. Then connect the
pre-tensioner. wires at one end to short.
9. After operation, dispose of the seat belt 4. Touch the vehicle’s body with bare hands to
pre-tensioner according to the Deployed Air Bag discharge static in you.
Module operated seat belt pre-tensioner Disposal
(Refer to P.52B-241).
Driver's air bag Deployment
module wires
DEPLOYMENT OUTSIDE THE VEHICLE <Air bag
module (driver’s side)>
! WARNING
• This should be carried out in a wide, flat Connection
area at least 6 m away from obstacles and
other people.
Insulation tape
• Do not deploy outside if wind is high. AC100451 AD
Even in a soft wind, ignite to windward of
the air bag modules. 5. Using pliers, cut the driver’s air bag module
connector from the harnesses. Connect the
! DANGER deployment wires to each harness that has been
Wait at least 60 seconds after disconnecting cut and insulate the connections with plastic tape.
the battery cables before doing any further <Comfort>
work (Refer to P.52B-4).
1. Disconnect the negative and positive battery
cables from the battery terminals, and then
remove the battery from the vehicle.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-234 AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES
Steering wheeel-driver's
10.Route the deployment harness connected to
Deployment
air bag module harness
driver's air bag module beneath old tyres with
assembly wheels. Then, secure the steering wheel-driver's
air bag module assembly with the deployment
surface facing up. <Sport>
Insulation tape
Short-circuited area AC211892 AD
Air bad module inside
6. Release the secured connector of the steering
wheel-driver’s air bag module assembly to cut off
the connector from the harness with a nipper and
etc. Connect deployment harnesses to each of Deployment wires
AC300478 AB
two separated harnesses and cover the area with
insulation tape. <Sport> 11.Place three old tyres without wheels on the tyre
secured with the driver’s air bag module.
Driver's air bag module
! WARNING
• Before deployment, check carefully to be
sure that no one is nearby.
• The inflator will be quite hot immediately
following the deployment, so wait at least
30 minutes to allow it to cool before
attempting to handle it. Although not
Deployment wires
poisonous, do not inhale gas from air bag
AC300477AB
deployment. See Deployed Air Bag
7. Install a nut to the bolt behind the driver’s air bag Module and Operated Seat Belt
module and tie thick wire there for securing. Pre-tensioner Disposal (Refer to
<Comfort> P.52B-241) for post-deployment handling
8. Route the deployment wires connected to the instructions.
driver’s air bag module beneath an old tyre and • If the air bag fails to deploy, do not go
wheel assembly. Then, using the wire tied to the near the module. Contact your distributor.
bolt, secure the driver’s air bag module to the tyre
and wheel assembly with the deployment surface
facing up. <Comfort>
Steering wheel-driver's air bag
module assembly
Deployment
harness Deployment
wires Vehicle battery
AC300493AB
Insulator tape
! WARNING ! WARNING
• Before deployment, check carefully to be Once disconnected, both electrodes of the
sure that no one is nearby. side air bag module connector short
• The inflator will be quite hot immediately automatically to prevent accidental
following the deployment, so wait at least deployment caused by static etc. Still, in
30 minutes to allow it to cool before consideration of the accidental deployment,
attempting to handle it. Although not store the air bag module on flat place with
poisonous, do not inhale gas from air bag deployment surface facing up. Also, do not
deployment. See Deployed Air Bag put anything on it.
Module and Operated Seat Belt 2. Remove the front seat back assembly with side
Pre-tensioner Disposal (Refer to air bag module from the vehicle (Refer to
P.52B-241) for post-deployment handling P.52B-214).
instructions. 3. After reassembling the front seatback assembly
• If the air bag fails to deploy, do not go incorporated in the side air bag, remove the side
near the module. Contact your distributor. air bag module from the front seatback frame.
Connection
Deployment wires
7. At a location as far away from the air bag module 4. Connect deployment wires longer than 6 m to
as possible, and from a shielded position, each SRS air bag adapter harness (MB686560)
disconnect the two connected wires from each and insulate the connections with plastic tape.
other, and connect them, to the two terminals of Also, connect the deployment wires in the other
the battery (which has been removed from the ends to short, thereby preventing the passenger’s
vehicle) to deploy the air bag. air bag from accidental deployment caused by
8. Discard the deployed air bag module as specified static etc.
in Deployed Air Bag Module and Operated Seat
Belt Pre-tensioner Disposal (Refer to P.52B-241). Side air bag module
DEPLOYMENT OUTSIDE VEHICLE <Side air bag
module> Deployment
wires
! WARNING
• This should be carried out in a wide, flat
area at least 6 m away from obstacles and
other people.
• Do not deploy outside if wind is high.
Even in a soft wind, ignite to windward of AC300990AD
the air bag modules. 5. Pass the SRS air bag adapter harness
! DANGER (MB686560) connected with deployment wires
Wait at least 60 seconds after disconnecting beneath an old tyre and wheel assembly, and
the battery cables before doing any further connect it to the side air bag module connector.
work (Refer to P.52B-4).
1. Disconnect the negative and positive battery
cables from the battery terminals, and then
remove the battery from the vehicle.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES
52B-237
! CAUTION 8. At a location as far away from the air bag module
• The adapter harness below the wheel should as possible, and from a shielded position,
be loose. If it is too tight, the reaction when disconnect the two connected wires from each
the air bag deploys could damage the adapter other, and connect them to the two terminals of
harness. the battery (which has been removed from the
• During deployment, the connector of SRS air vehicle) to deploy the air bag.
bag adapter harness (MB686560) must not be 9. Discard the deployed air bag module as specified
between the tyres. in Deployed Air Bag Module and Operated Seat
6. Connect the thick wire to the side air bag module Belt Pre-tensioner Disposal (Refer to P.52B-241).
installation bolt with a used nut, and place the side
air bag module on an old tyre and wheel assembly DEPLOYMENT OUTSIDE VEHICLE <Curtain air
so that its deployment side is facing upward. bag module>
! WARNING
• This should be carried out in a wide, flat
Tyres without wheels area at least 6 m away from obstacles and
other people.
• Do not deploy outside if wind is high.
Even in a soft wind, ignite to windward of
the air bag modules.
! DANGER
Deployment wires Wait at least 60 seconds after disconnecting
AC300521AB the battery cables before doing any further
7. Place three old tyres without wheels on top of the work (Refer to P.52B-4).
tyre secured to the air bag module, and secure all
1. Disconnect the negative and positive battery
tyres together with ropes (four locations).
cables from the battery terminals, and then
! WARNING remove the battery from the vehicle.
• Before deployment, check carefully to be
! WARNING
sure that no one is nearby. Once disconnected, both electrodes of the
• The inflator will be quite hot immediately curtain air bag module connector short
following the deployment, so wait at least automatically to prevent accidental
30 minutes to allow it to cool before deployment caused by static etc. Still, in
attempting to handle it. Although not consideration of the accidental deployment,
poisonous, do not inhale gas from air bag store the air bag module on flat place with
deployment. See Deployed Air Bag deployment surface facing up. Also, do not
Module and Operated Seat Belt put anything on it.
Pre-tensioner Disposal (Refer to
2. Remove the headlining (Refer to GROUP 52A −
P.52B-241) for post-deployment handling
Headlining P.52A-22).
instructions.
• If the air bag fails to deploy, do not go
near the module. Contact your distributor.
Deployment wires
AC300522 AB
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
52B-238 AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES
MB991885
3. Use a flat-tipped screwdriver to unlock the locking
button of the harness-side connector (2-pin,
black) by with drawing it toward you in two stages. Infrator
4. Disconnect the D-36 or D-37 harness side
connector.
Wire AC208387AC
Air bag
Tyres without wheels
AC208386AC
AC300447AB
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES
52B-239
! WARNING ! WARNING
• Before deployment, check carefully to be Store the operated seat belt pre-tensioner
sure that no one is nearby. the correct way up with its operation surface
• The inflator will be quite hot immediately upper most on a flat surface. Do not place
following the deployment, so wait at least anything on top of them.
30 minutes to allow it to cool before 2. Remove the seat belt pre-tensioner from the
attempting to handle it. Although not vehicle (Refer to P.52B-223).
poisonous, do not inhale gas from air bag D-22 or D-35
deployment. See Deployed Air Bag Seat belt
Module and Operated Seat Belt pre-tensioner
Pre-tensioner Disposal (Refer to Flat-tip screw connector (2-pin)
! WARNING •
Seat belt
Deployment Deployment wires
wires AC300552AB Vehicle battery
8. Pull the seat belt out the outside of the tyre, and AC300555 AB
then place one tyre without a wheel inside on top Before operation, check carefully to be sure
of the existing tyre. that no one is nearby.
• The inflator will be quite hot immediately
following the operation, so wait at least 30
minutes to allow it to cool before
attempting to handle it. Although not
poisonous, do not inhale gas from seat
belt pre-tensioner operation. See
Deployed Air Bag Module and Operated
Seat Belt pre-tensioner Disposal (Refer to
P.52B-241) for post-operation handling
instructions.
• If the seat belt pre-tensioner fails to
operate, do not go near the seat belt
pre-tensioner. Contact your distributor.
9. At a location as far away from the air bag module
as possible, and from a shielded position,
disconnect the two connected wires from each
other, and connect them to the two terminals of
the battery (which has been removed from the
vehicle) to operated seat belt pre-tensioner.
10.Discard the operated seat belt pre-tensioner as
specified in Deployed Air Bag Module and Seat
Belt pre-tensioner Disposal (Refer to P.52B-241).
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES
52B-241
DEPLOYED AIR BAG MODULE AND ! WARNING
OPERATED SEAT BELT PRE-TENSIONER If after following these precautions, any
DISPOSAL material does get into the eyes or on the
After deployment and operation, the air bag module skin, immediately rinse the affected area with
and seat belt pre-tensioner should be disposed of in a large amount of clean water. If any irritation
the same manner as any other scrap parts, adhering develops, seek medical attention.
to local laws and/or legislation. Observe the following 3. There may be material on the deployed air bag
precautions during air bag or seat belt pre-tensioner module or the operated seat belt pre-tensioner,
disposal: that could irritate the eye and/or skin. Wear gloves
1. The inflator will be quite hot immediately following and safety glasses when handling a deployed air
deployment, so wait at least 30 minutes to allow it bag module or the operated seat belt
cool before attempting to handle it. pre-tensioner.
2. Do not put water or oil on the air bag after
deployment or on the seat belt pre-tensioner after
operation. Strong plastic bag
Air bag module
AC300562 AB