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BEVEL HELICAL COOLING

TOWER GEAR BOXES


GREAVES "B" SERIES

Greaves "B" Series Right angle gear drives in single / double reduction are intended to satisfy
characteristic requirements and conditions encountered in cooling tower applications This
series covering model B-114 to B-132 (having ratio range of 1.22/1 to 4.57/1) in single stage and
B 214 to B 235 (having ratio range of 5.06/1 to 15.4/1 (in double stage are exclusively meant for
Cooling Tower installations with features like unicast case. 3-point foundation, pumpless
lubrication and combination of labyrinth double oil seal arrangement towards top end.
This catalogue contains specifications, dimensions and ratings for selection of standard gear
drives against usual applications. Our engineers will be pleased to assist in case of unusual
conditions attracting special requirements.

Salient Features

Spiral Bevel Gears : These are manufactured from high quality case-hardening alloy steel,
generated in klingelnberg cyclo-palloid system and lap finished in matching sets.
Helical Gears : These gears are machined from high quality alloy case-hardening steel, which
are individually flank ground to precision grade accuracy. Case hardened surface with softer
core provides improved wear resistance and fatique strength.
Case : Single piece grey cast iron casing is of rigid construction with necessary reinforcement.
Provided with easily accessible service ports they are suitably designed on CAD work stations to
absorb fan loads and to dampen noise and vibration. The three point foundation facilities in
achieving alignment.
For ABM SERIES : The gearbox housings are designed to ensure that critical dimensions
correspond to those of equivalent models.
Bearings : Taper roller bearings from major manufacturers are used throughout. These bearings
are of ample capacity to support combined thrust and radial loads.
Shafting : Input shaft intergral with bevel pinion is machined from case-hardening alloy steel.
Direct hardening steel is used in case of output shaft. The cylindrical seats for bearings, wheel,
seal, coupling, fan are finished by precision grinding. These are also designed to accommodate
external overhung loads and fan stresses, as appropriate. Specific requirement towards fan
fitment dimensions and input drive system must be addressed during placement of order.
For ABM SERIES : The shaft extensions and positions are maintained inline with the
dimensional configuration of equivalent drive.
Shaft Seals : The shaft extensions are filled with spring-loaded rubber seals to prevent outflow of
oil. The ingress of external contaminants is particularly arrested on fan end by employing double-
seals with a grease accumulation between them in addition, metallic labyrinth seal on output
extension takes care of the moist atmosphere containing micro bubbles of water particles.
Lubrication : Lubrication of gears and bearings is entirely self-contained by 'splash'. Oil slinger
on the input shaft produces positive splash which, in turn, ensures continuous circulation of oil to
top bearing through cast channels and baffles. Recommended oil should be Greaves
Traxol - G32.
Cooling : Standard gear units are cooled by normal heat dissipation through convection /
radiation from externally exposed surface. Thermal ratings are normally not of concern since the
gear reducers are located in the air stream produced by cooling tower fan. However, fan cooling
may be provided on specific request.
Direction of Rotation : As per standard practice of cooling tower gearboxes both input and output
shaft rotate 'CLOCKWISE' when viewed on to respective shaft end. For any other requirement of
shaft rotations, the gear drives should be ordered accordingly.

2
Selection Procedure

1.0 Gear ratio = Input sped / output speed = Motor speed / fan speed.
1.1 Model ratings as listed in rating chart correspond to maximum mechanical capacities at
1500 rpm input against respective ratios.
1.2 Service power rating = mechanical Rating (from table) / service factor *(* it is
recommended to consider a minimum service factor of 2.5 over motor power in order to
ensure performance reliability for spiral bevel / helical gear drives in cooling tower fan
service when driven by electric motor or turbine).
1.3 A suitable model can therefore be selected from the table which represents a ratio closest
to the desired one and a service power rating that meets or exceeds the motor power at
1500 rpm full load speed.
2.0 Check for output bearing L10 life (> 100000 Operating hours) in consideration with
external loads generated by the fan against catalogue chart for allowable axial load
capacity.
Design inputs required : Fan static weight, Aerodynamic axial thrust.
3.0 Check for input bearing L10 lie (>50000 Operating hours)
Design inputs required : Floating shaft length, Floating shaft weight with / without
intermediate support, fan power.
In Case of ABM Series
3.1 Mechanical rating = Service power rating (from the table) x 2.0 *

Recommended Lubricant
GREAVES TRAXOL - G32

APPROXIMATE WEIGHT & OIL CAPACITY

PREMIUM NET WEIGHT GROSS WEIGHT OIL


MODEL (KGS) (KGS) (QTY)
B-114 90 98 5
B-116 130 143 7
B-118 152 167 10
B-120 182 199 14
B-122 236 259 20
B-125 258 282 25
B-128 310 340 35
B-132 520 570 52
B-135 656 719 65
B-214 285 310 7
B-216 300 328 10
B-218 320 351 15
B-220 360 391 20
B-222 480 524 25
B-225 588 644 35
B-228 788 863 50
B-232 1050 1150 85
B-235 1596 1748 90

3
MECHANICAL CAPACITY (KW)*

Input Nominal
Output UNIT SIZE
Nominal Actual Speed
Ratio Ratio Speed
rpm rpm 114 116 118 120 122 125 128 132 135

1.22 1.219 1500 1229.5 83 139 200 228 341 462 634 886 1209

1.35 1.345 1500 1111.1 70 117 169 192 287 389 533 745 1017

1.50 1.517 1500 1000.0 57 96 138 157 235 318 437 610 833

1.66 1.679 1500 903.6 49 82 118 134 200 272 373 521 711

1.84 1.846 1500 815.2 42 71 102 117 174 236 324 452 617

2.03 2.038 1500 738.9 37 62 89 101 151 205 281 393 536

2.25 2.250 1500 666.7 32 54 78 89 132 180 246 343 469

2.49 2.478 1500 602.4 28 48 69 78 117 158 217 303 413

2.76 2.762 1500 543.5 25 42 60 68 102 138 189 264 361

3.05 3.053 1500 491.8 22 37 53 60 90 122 168 234 320

3.38 3.389 1500 443.8 19 33 47 53 80 108 148 207 283

3.73 3.722 1500 402.1 18 29 42 48 72 97 133 186 254

4.13 4.125 1500 363.2 16 26 38 43 64 86 119 166 226

4.57 4.563 1500 328.2 14 23 34 38 57 77 106 148 202

* Full load efficiency 98.5% (Approx)


* Cooling Tower Gearboxes are positioned in the draft of air stream generated by fan. As such, the thermal ratings are
not relevant and mechanical ratings are over-riding.
* A minimum service factor of 2.5 over prime mover power is recommended for spiral bevel/helical gear drives in
cooling tower fan service when driven by electric motor or turbine.
* Mechanical capacity is required to be divided by suitable factor to arrive at respective service rating.

4
MECHANICAL CAPACITY (KW)*

SIZE A B C D d E E1 F F1 G H J K L L1 L2 M M1
B- 114 350 370 240 38.048 32.018 75 68 80 73 390 120 180 300 100 28 28 M 12 M 12
38.002 32.002
B- 116 380 430 260 45.018 38.018 90 83 100 93 400 140 185 330 100 28 32 M 16 M 12
45.002 38.002
B- 118 415 460 275 48.018 45.018 105 95 110 100 150 155 205 355 110 32 32 M 16 M 16
48.002 45.002
B- 120 450 490 300 55.030 50.018 110 100 120 110 505 165 230 390 120 40 40 M 20 M 16
55.011 50.002
B- 122 485 530 325 58.030 55.030 120 110 125 115 545 180 255 440 120 40 40 M 20 M 20
25.011 55.011
B- 125 505 550 350 65.030 60.03 125 115 140 130 580 185 268 480 130 40 40 M 24 M 20
65.011 60.011
B- 128 530 560 375 75.030 70.03 145 135 150 140 590 190 270 506 130 40 40 M 24 M 20
75.011 70.011
B- 132 690 690 410 85.035 80.030 175 165 180 170 700 235 320 600 180 40 40 M 30 M 20
85.013 80.011
- 135 750 760 430 95.035 90.035 195 185 200 190 800 260 370 640 180 50 50 M 30 M 24
95.013 90.013

SIZE M2 N N1 N2 N3 P Q R S T Y Y1 Z Z1 Z2
B- 114 M 12 1/2" 1/2" 1/2" 30 14 200 60 13.0 14 10.000 10.000 41.000 35.000 3.0
9.964 9.946 40.800 34.800 2.8
B- 116 M 16 1/2" 1/2" 1/2" 35 18 225 70 15.0 18 14.000 10.000 48.500 41.000 3.5
13.957 9.964 48.300 40.800 3.2
B- 118 M 16 3/4" 1/2" 1/2" 35 18 253 70 15.0 18 14.000 14.000 51.500 48.500 3.5
13.957 13.957 51.300 48.300 3.2
B- 120 M 20 3/4" 1/2" 1/2" 45 22 270 90 17.0 22 16.000 14.000 59.00 53.500 4.0
15.957 13.957 58.800 53.300 3.8
B- 122 M 20 3/4" 3/4" 3/4" 45 22 300 90 17.0 22 16.000 16.000 62.00 59.000 4.0
15.957 15.957 61.800 58.500 3.8
B- 125 M 20 3/4" 3/4" 3/4" 50 26 320 100 20.0 26 18.000 18.000 69.000 64.000 4.0
17.957 17.957 68.800 63.800 3.8
B- 128 M 20 3/4" 3/4" 3/4" 50 26 330 100 17.0 26 20.000 20.000 79.00 74.500 4.5
19.948 19.948 79.300 74.300 4.3
B- 132 M 20 1" 1" 1" 65 33 430 130 40.0 32 22.000 22.000 90.00 85.000 5.0
21.948 21.948 89.800 84.800 4.8
B- 135 M 24 1" 1" 1" 65 33 500 130 25.0 32 25.000 25.000 100.000 95.000 5.0

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MECHANICAL CAPACITY

Nominal Nominal Nominal Unit Size


Ratio Fan Output
Speed Speed 214 216 218 220 222 225 228 232 235
(rpm)
5.06 1500 296 75.9 114 150 224 322 450 618 830 1117
5.60 1500 268 72.5 112 148 224 306 450 618 830 1117
6.20 1500 242 71.6 107 143 224 288 450 618 830 1117
6.86 1500 219 67.4 100 137 212 277 415 618 830 1066
7.59 1500 198 63.0 93.6 125 181 252 378 502 713 965
8.40 1500 179 55.7 85.0 118 162 231 320 440 606 848
9.30 1500 161 51.2 76.9 105 139 209 278 381 542 714
10.30 1500 146 46.8 69.9 97.2 117 169 228 326 434 647
11.40 1500 132 40.1 64.5 88.6 108 155 209 300 401 577
12.60 1500 119 35.5 57.5 78.1 93.4 134 187 257 351 493
14.00 1500 107 30.9 46.7 65.2 80.7 115 158 217 305 446
15.40 1500 97.4 28.6 42.9 57.2 74.3 106 146 207 298 411

EXACT RATIO

Unit Size
Nominal
Ratio 214 216 218 220 222 225 228 232 235
5.06 5.188 5.124 5.196 5.124 5.112 5.120 5.112 5.124 5.196
5.60 5.595 5.688 5.707 5.688 5.707 5.782 5.595 5.693 5.623
6.20 6.273 6.295 6.315 6.379 6.341 6.221 6.295 6.295 6.341
6.86 6.901 7.011 6.912 6.979 7.034 6.979 6.808 6.966 6.912
7.59 7.658 7.658 7.554 7.676 7.736 7.676 7.486 7.661 7.601
8.40 8.437 8.437 8.464 8.476 8.542 8.476 8.267 8.461 8.394
9.30 9.396 9.396 9.265 9.355 9.428 9.355 9.124 9.337 9.265
10.30 10.265 10.265 10.125 10.237 10.125 10.455 10.265 10.375 10.499
11.40 11.489 11.489 11.483 11.276 11.152 11.517 11.307 11.428 11.565
12.60 12.748 12.748 12.569 12.567 12.429 12.835 12.601 12.735 12.889
14.00 13.928 13.928 13.736 13.982 13.963 13.962 13.963 13.972 13.955
15.40 15.442 15.442 15.327 15.454 15.432 15.454 15.432 15.509 15.424

* Full load efficiency 97.5% (Approx)


* Cooling Tower Gearboxes are positioned in the draft of air stream generated by fan. As such, the thermal ratings are
not relevant and mechanical ratings are over-riding.
* A minimum service factor of 2.5 over prime mover power is recommended for spiral bevel/helical gear drives in
cooling tower fan service when driven by electric motor or turbine.
* Mechanical capacity is required to be divided by suitable factor to arrive at respective service rating.

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Principal Dimensions

SIZE A B C D d E E1 F F1 G H J K L L1 L2 L3 M M1
B-214 490 500 265 70.030 32.018 75 68 140 130 435 150 205 370 120 28 25 40 M 12 M 12
70.011 32.002
B-216 540 550 285 75.030 38.018 90 83 140 130 500 170 225 410 140 28 30 45 M 16 M 12
75.011 38.002
B-218 595 615 300 85.035 45.018 105 95 170 160 540 185 255 450 140 32 30 50 M 16 M 16
85.013 45.002
B-220 655 650 345 90.035 50.018 110 100 170 160 600 200 280 490 178 32 30 50 M 20 M 16
90013 50.002
B-222 710 750 350 100.035 55.030 120 110 210 200 665 225 315 540 178 40 40 60 M 20 M 20
100.013 55.011
B-225 755 785 400 110.035 60.030 125 115 210 200 705 250 335 600 210 40 40 65 M 24 M 20
110.013 60.001
B-228 895 800 415 125.040 70.030 145 135 210 200 711 280 330 610 210 40 40 70 M 24 M 20
125.015 70.011
B-232 1005 915 455 140.040 80.030 175 165 250 240 1016 318 485 915 270 40 50 80 M 30 M 20
140.015 80.001
B-235 1105 1075 500 160.040 90.035 195 185 300 290 1020 300 480 860 270 50 50 90 M 30 M 24
160.015 90.013

SIZE M2 N N1 N2 P P1 Q R S S1 T Y Y1 Z Z1 Z2
B-214 M 12 3\4 3\4 3\4 14 10 300 28 60.0 15.0 16 20.000 10.000 74.5 35.000 4.5
19.948 9.964 74.3 34.800 4.3
B-216 M 12 3\4 3\4 3\4 18 12 320 30 70.0 18.0 18 20.000 10.000 79.5 41.000 4.5
19.948 9.964 79.3 40.800 4.3
B-218 M 16 3\4 3\4 3\4 18 12 340 28 70.0 18.0 18 22.000 14.000 90.3 48.500 5.0
21.948 13.957 89.8 48.300 4.8
B-220 M 16 1 1 1 22 16 360 32 89.0 22.4 22 25.000 14.000 95.0 53.500 5.0
24.948 13.957 94.8 53.300 4.8
B-222 M 20 1 1 1 22 16 405 32 89.0 22.4 22 28.000 16.000 106.0 59.000 6.0
27.948 15.957 105.8 58.800 5.8
B-225 M 20 1 1 1 26 20 440 36 105 25.0 26 28.000 18.000 116.0 64.000 6.0
27.948 17.957 115.8 63.800 5.8
B-228 M 20 1 1 1 26 20 457 0 105 25.0 19 32.000 20.000 132.0 74.500 7.0
31.938 19.948 131.8 74.300 6.8
B-232 M 24 1 1 1 33 20 486 38 135 35.0 25 36.000 22.000 148.0 85.000 8.0
35.938 21.948 147.7 84.800 7.7
B-235 M 24 1 1 1 33 20 540 38 135 35.0 32 40.000 25.000 169.0 95.000 9.0

7
Allowable Axial Load Capacity (kN) of output shaft for B-Series Single reduction units acting in combination with radial loads.
Limited by output bearing life (100,000 hrs L10)

Nominal Nominal Unit Size


Ratio Fan
Speed 114 116 118 120 122 125 128 132 135
1.22/1 1230 0.4 0.3 0.2 0.5 0.8 1.5 2.5 3.3 3.9
1.35/1 1111 0.5 0.5 0.4 0.7 1.1 1.8 2.9 3.8 4.6
1.50/1 1000 0.6 0.7 0.7 1.0 1.5 2.4 306 4.7 5.6
1.66/1 904 0.7 0.8 0.9 1.2 1.7 2.6 3.9 5.1 6.1
1.84/1 815 0.7 0.8 0.9 1.2 1.8 2.8 4.1 5.4 6.4
2.03/1 739 0.8 0.9 1.0 1.4 1.9 2.9 4.3 5.7 6.8
2.25/1 667 1.0 1.3 1.6 2.0 2.7 3.9 5.6 7.2 8.7
2.49/1 602 1.1 1.4 1.7 2.2 3.0 4.2 6.0 7.7 9.3
2.76/1 544 1.1 1.5 1.9 2.3 3.2 4.5 6.4 8.2 9.9
3.05/1 492 1.1 1.6 2.0 2.4 3.3 4.5 6.6 8.5 10.2
3.38/1 444 1.2 1.7 2.0 2.5 3.4 4.8 6.8 8.8 10.6
3.73/1 402 1.2 1.7 2.1 2.5 3.5 5.0 7.0 9.0 10.9
4.13/1 363 1.2 1.7 2.1 2.5 3.5 5.0 7.0 9.1 10.9
4.57/1 328 1.3 1.8 2.2 2.7 3.7 5.3 7.4 9.6 11.5

Allowable Axial Load Capacity (kN) of output shaft for B-Series Single reduction units acting in combination with radial loads.
Limited by output bearing life (100,000 hrs L10)

Nominal Nominal Unit Size


Ratio Fan
Speed 214 216 218 220 222 225 228 232 235
5.06/1 296 6.7 7.5 9.7 11.9 13.7 14.4 16.0 26.3 30.7
5.60/1 268 7.0 7.8 10.2 12.4 14.2 15.0 16.7 27.4 32.0
6.20/1 242 7.3 8.2 10.6 12.9 14.8 15.7 17.3 28.5 33.4
6.86/1 219 7.6 8.5 10.6 12.9 14.8 15.7 17.3 28.5 34.5
7.59/1 198 7.8 8.8 10.4 14.3 15.9 17.3 19.5 28.6 34.5
8.40/1 179 8.1 9.0 9.5 14.9 16.5 18.5 20.7 32.4 37.8
9.30/1 161 8.5 9.5 12.1 15.8 17.2 19.6 22.0 33.6 40.4
10.30/1 146 8.7 9.3 12.6 16.7 18.6 21.1 23.4 36.5 42.0
11.40/1 132 9.3 10.1 12.9 17.3 19.3 21.8 24.2 7.7 43.8
12.60/1 119 9.6 10.6 13.6 18.1 20.3 22.8 25.7 39.5 46.3
14.00/1 107 10.0 11.5 14.5 19.1 21.4 24.3 27.5 41.7 48.4
15.40/1 97 10.4 11.9 15.0 19.7 22.1 25.1 28.2 42.6 50.0

8
GREAVES ABM - SERIES RIGHT ANGLE GEAR DRIVES FOR COOLING TOWER

Greaves ABM-Series Right angle gear drives in single /double reduction are intended to satisfy
characteristic requirements and conditions encountered in cooling tower applications. These
are designed as direct replacements for the equivalent Models in terms of critical mounting
dimensions. The single and double reduction nominal ratios are also maintained exact within ± 2
% of the parallel models which will eliminate the need for costly fan pitch adjustments after
directreplacement.
The catalogue contains specification , dimensions, and ratings for selection of standard gear
drives against usual applications. Our engineers will be pleased to assist in case of unusual
conditions attracting special requirements.

APPROXIMATE WEIGHT & OIL QUANTITY OF ABM -SERIES GEARBOXES

PREMIUM NET WEIGHT GROSS WEIGHT OIL


MODEL (KGS) (KGS) (QTY)
ABM-118 95 115 10
ABM-128 205 231 35
ABM-132 386 435 70
ABM-222 715 782 50
ABM-225 890 1005 85
ABM-228 896 1012 85
ABM-232 896 1012 85

9
DIMENSIONS & RATING CHARTS FOR COOLING TOWER GEAR BOXES

MODEL : ABM-118

INPUT GEAR FAN SERVICE


RPM RATIO RPM ‘KW’ RATING*
1500 2.71 : 1 554 26.0
1500 3.27 : 1 459 25.0
1500 3.78 : 1 397 21.0
1500 4.11 : 1 365 18.5
1500 4.89 : 1 307 15.0

* Service Ratings listed above include a service factor of minimum 2.0 as per AGMA / CTI
recommendation for enclosed gear drives in cooling tower fan service.

10
DIMENSIONS & RATING CHARTS FOR COOLING TOWER GEAR BOXES

MODEL : ABM-128

INPUT GEAR FAN SERVICE


RPM RATIO RPM ‘KW’ RATING*
1500 3.45 : 1 435 52.0
1500 4.10 : 1 366 52.0
1500 4.56 : 1 329 52.0
1500 5.11 : 1 294 45.0
1500 5.50 : 1 273 44.0
1500 6.12 : 1 245 39.5
1500 6.50 : 1 231 37.0
1500 7.33 : 1 205 32.5

* Service Ratings listed above include a service factor of minimum 2.0 as per
AGMA / CTI recommendation for enclosed gear drives in cooling tower fan service.

11
DIMENSIONS & RATING CHARTS FOR COOLING TOWER GEAR BOXES

MODEL : ABM-132

INPUT GEAR FAN SERVICE


RPM RATIO RPM ‘KW’ RATING*
1500 5.77 : 1 260 58
1500 7.71 : 1 195 45
1500 8.66 : 1 173 38
1500 9.83 : 1 153 30
* Service Ratings listed above include a service factor of minimum 2.0 as per
AGMA / CTI recommendation for enclosed gear drives in cooling tower fan service.

12
DIMENSIONS & RATING CHARTS FOR COOLING TOWER GEAR BOXES

MODEL : ABM-222

INPUT GEAR FAN SERVICE


RPM RATIO RPM ‘KW’ RATING*
1500 6.47 : 1 232 120
1500 7.89 : 1 190 120
1500 8.80 : 1 170 120
1500 10.16 : 1 148 120
1500 11.18 : 1 134 120
1500 12.93 : 1 116 120

* Service Ratings listed above include a service factor of minimum 2.0 as per AGMA / CTI
recommendation for enclosed gear drives in cooling tower fan service.

13
DIMENSIONS & RATING CHARTS FOR COOLING TOWER GEAR BOXES

MODEL : ABM-225 - ABM-228 - ABM-232

INPUT INPUT GEAR FAN SERVICE


RPM RPM RATIO RPM 'KW' RATING*
1500 8.85 : 1 169 134
1500 10.28 : 1 146 134
ABM-225
1500 11.18 : 1 134 134
1500 13 : 1 115 134
1500 9.65 : 1 156 186
1500 10.83 : 1 139 175
ABM-228 1500 11.55 : 1 130 164
1500 12.98 : 1 116 164
1500 14.84 : 1 101 149
ABM-232 1500 11.44 : 1 131 186

MODEL "C" "D" "E" "F" KYEWAY "I"


NO. (mm) (mm) (mm) (Inch) (mm)
ABM-225 867 222 105.66 (4.160”) 1 1/4 x 5/8 x 6 60.325 (2.375”)
ABM-228 862 200 158.17 (6.227”) 1 1/2 x ¾ x 7 66.675 (2.625”)
ABM-232 862 200 158.17 (6.227”) 1 1/2 x ¾ x7 66.675 (2.625”)

* Service Ratings listed above include a service factor of minimum 2.0 as per AGMA / CTI
recommendation for enclosed gear drives in cooling tower fan service.
14
SECTIONAL ARRANGEMENT

ITEM
DESCRIPTION QTY
NO.
1 INPUT SHAFT WITH BEVEL PINION 01
2 BEVEL WHEEL 01
3 OUTPUT SHAFT 01
4 INPUT BEARING 02
5 OUTPUT BEARING 02
6 INPUT OIL SEAL 01
7 OUTPUT OIL SEAL 02
8 WATER SLINGER (LABYRINTH) 01
9 OIL SLINGER 01

SECTIONAL ARRANGEMENT

ITEM
DESCRIPTION QTY
NO.
1 INPUT SHAFT WITH BEVEL PINION 01
2 BEVEL WHEEL 01
3 HELICAL PINION SHAFT 01
4 OUTPUT WHEEL 01
5 OUTPUT SHAFT 01
6 INPUT BEARING 02
7 INTERMEDIATE BEARING 02
8 OUTPUT BEARING 02
9 INPUT OIL SEAL 01
10 OUTPUT OIL SEAL 02
11 WATER SLINGER (LABYRINTH) 01
12 OIL SLINGER 01 15
GREAVES GE ARS
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Premium Energy Transmission Limited


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