PROCESS CHANGE REQUEST Format No : GSI-Rec-020-22

Date of review :10-July-2017

( Ideas /POKA YOKE/Continual Improvement) Revison No :01

Department : Rolling Mill PCR Number: PCR/RM/CB/12

✘
Area: Electrical Requested by: Atul Bansal Approved

Process: Cooling bed Start Date: 30/12/2017 Rejected

Date of Request: 30/12/2017 Effective Date: 15/05/2018

Description of Request: Use SMPS with range (3V-52V DC) instead of 6 cards for Cooling Bed Transfer trolley (6 No’s).
Description Before(Present Condition) Reason for the request

1. We have no spare cards for Cooling Bed transfer trolley, instead of purchasing new cards
for each trolley (6 No’s) we purchase SMPS card i.e. used for all trolleys.
2. Sometimes it is confusion that commands are not same for all trolleys, to avoid this
situation we used one card for all trolleys.
3. If one card faulty then coupling of trolley may damage.

Is affecting your customer or supplier process ? (Yes/No).. If " Yes"Concern Process owner
consent to be taken
No
Change Required :
SMPS card to be installed.

Description After(change)
After implementing, there is no confusion that commands are different for 6 cylinders.
Maintenance time reduced.
Spare cost reduced
Is Process Validation Plan done (Poke Yoke Min 1 Months & Ideas as per guideline

Note : Refer Action Plan in next page

Communication to IMS, QA and Safety must HOD

Team Member :
Ganga Prasad Reddy,Ramachandra, Palash Mete, Dinesh,Janardhan
 Material Unit Price Qty Price
AO810 - Analog output card 54262 2 108524
Converter card (ma to Volt) 29500 6 177000

Invesment - SMPS card 20000 2 40000

TotalSaving 245524