Professional Documents
Culture Documents
Page 2 of 52
Document No : PDGP-00-CI-S-900-A34A-001
FRONT END ENGINEERING DESIGN
Discipline : Civil
PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
TABLE OF CONTENTS
Page
1.0 GENERAL.......................................................................................................................................................9
1.1 Scope................................................................................................................................................. 9
1.2 Definitions.......................................................................................................................................... 9
1.3 Related Specifications..................................................................................................................... 9
1.4 Codes and Standards...................................................................................................................... 9
1.5 Conflicts in Requirements.............................................................................................................10
1.6 Tropical Condition.......................................................................................................................... 10
2.0 GENERAL REQUIREMENTS................................................................................................................... 10
2.1 Design.............................................................................................................................................. 10
2.2 Workmanship and Materials Generally.......................................................................................11
2.3 Damage and Restoration.............................................................................................................. 11
2.4 Submissions....................................................................................................................................11
2.4.1 Construction Schedule..................................................................................................... 11
2.4.2 Samples..............................................................................................................................12
2.4.3 Mixing Ratios..................................................................................................................... 12
2.4.4 Shop Drawings.................................................................................................................. 12
2.4.5 Working Drawings.............................................................................................................12
2.4.6 As-Built Drawings..............................................................................................................12
2.4.7 Records.............................................................................................................................. 13
2.4.8 Photographs.......................................................................................................................13
2.4.9 Operating and Maintenance Manuals............................................................................13
2.5 Surplus Materials and Spare Parts..............................................................................................13
2.6 Tests and Inspection......................................................................................................................13
3.0 TEMPORARY WORKS.............................................................................................................................. 14
3.1 General............................................................................................................................................ 14
3.1.1 Scope of Application.........................................................................................................14
3.1.2 General Principles.............................................................................................................14
3.2 Material for Temporary Works......................................................................................................14
3.3 Scaffold............................................................................................................................................ 14
3.3.1 General............................................................................................................................... 14
3.3.2 Tubular Scaffold................................................................................................................ 15
Page 3 of 52
Document No : PDGP-00-CI-S-900-A34A-001
FRONT END ENGINEERING DESIGN
Discipline : Civil
PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
Page 4 of 52
Document No : PDGP-00-CI-S-900-A34A-001
FRONT END ENGINEERING DESIGN
Discipline : Civil
PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
Page 5 of 52
Document No : PDGP-00-CI-S-900-A34A-001
FRONT END ENGINEERING DESIGN
Discipline : Civil
PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
Page 6 of 52
Document No : PDGP-00-CI-S-900-A34A-001
FRONT END ENGINEERING DESIGN
Discipline : Civil
PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
13.1 General............................................................................................................................................ 41
13.2 Submissions....................................................................................................................................41
14.0 FURNITURE AND FITTINGS....................................................................................................................41
14.1 General............................................................................................................................................ 41
14.2 Finishing.......................................................................................................................................... 42
14.3 Shop Drawings............................................................................................................................... 42
14.4 Material List.....................................................................................................................................42
14.5 Materials.......................................................................................................................................... 42
14.6 Execution Generally.......................................................................................................................43
14.7 Completion Requirements............................................................................................................ 43
15.0 WATER......................................................................................................................................................... 43
16.0 SEPTIC SYSTEM........................................................................................................................................44
17.0 PLUMBING AND SANITARY WORKS....................................................................................................44
17.1 General Requirements.................................................................................................................. 44
17.2 Products Requirement...................................................................................................................44
17.2.1 General............................................................................................................................... 44
17.2.2 Fixture and Fitting............................................................................................................. 44
17.2.3 Fixture schedule................................................................................................................ 45
17.2.4 Waste Fittings.................................................................................................................... 46
17.3 Piping and Accessories.................................................................................................................46
17.3.1 General............................................................................................................................... 46
17.3.2 Product Requirements......................................................................................................46
17.3.3 Execution............................................................................................................................47
17.3.4 Installation.......................................................................................................................... 47
17.3.5 Pipe Hangers and Supports............................................................................................ 48
17.3.6 Pipe Sleeves and Escutcheons...................................................................................... 48
17.3.7 Piping Identification...........................................................................................................48
17.4 Valves.............................................................................................................................................. 49
17.4.1 General............................................................................................................................... 49
17.4.2 Gate Valves and Globe Valves.......................................................................................49
17.4.3 Strainers............................................................................................................................. 49
17.4.4 Execution............................................................................................................................50
18.0 CRANE..........................................................................................................................................................50
19.0 AIR CONDITIONING AND VENTILATION WORK................................................................................50
Page 7 of 52
Document No : PDGP-00-CI-S-900-A34A-001
FRONT END ENGINEERING DESIGN
Discipline : Civil
PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
Page 8 of 52
Document No : PDGP-00-CI-S-900-A34A-001
FRONT END ENGINEERING DESIGN
Discipline : Civil
PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
1.0 GENERAL
1.1 Scope
This specification for Building Works (hereinafter called the “Specification”) shall apply to all
Building Woks to be executed under the Contract and shall be read in conjunction with all
remaining documents comprising the Contract.
Any matter not provided for in the specification shall be determined through consultation between
the COMPANY and the CONTRACTOR.
Particular attention shall be given to the required connections between various building elements,
system and to design requirements to achieve the visual and performance relationships intended
between various sections and components of the works and finishes.
1.2 Definitions
In this specification, the following words and terms shall have the meanings hereby assigned to
them, unless noted otherwise.
COMPANY : PT PERTAMINA EP
CONTRACTOR : Refers to company selected by COMPANY, which shall responsible for the
detailed engineering design, material and equipment procurement, and
construction as specified in Contract, Scope of Work, or Work Order.
Page 9 of 52
Document No : PDGP-00-CI-S-900-A34A-001
FRONT END ENGINEERING DESIGN
Discipline : Civil
PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
Page 10 of 52
Document No : PDGP-00-CI-S-900-A34A-001
FRONT END ENGINEERING DESIGN
Discipline : Civil
PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
Page 11 of 52
Document No : PDGP-00-CI-S-900-A34A-001
FRONT END ENGINEERING DESIGN
Discipline : Civil
PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
2.4.2 Samples
The CONTRACTOR is to submit samples, free of charge of materials and goods to be
incorporated into the works. All samples shall be delivered in order to give the COMPANY
sufficient time in which to make decisions regarding choice.
Samples shall be submitted in accordance with this specification or component specification
and approved by COMPANY. Samples will be items such as tiles, bricks, and paint cards and
will not include any large items.
Each sample shall be labeled indicating the generic name of the sample, the manufacture
name and the model number, brand name and supplier name, and any other relevant data.
Submit written maintenance program at substantial completion work. Itemize inspection
maintenance and repair procedures the COMPANY must perform to conform to the
manufacture’s warranty requirements.
Schedule of work shall be submitted to the COMPANY to review or approval and do not start
work until written acceptance of submittal.
2.4.3 Mixing Ratios
The CONTRACTOR shall submit to the COMPANY a list of mixing ratios of any materials which
require mixing, batching or thinning, before use, together with a schedule of mixing works, for the
approval of the COMPANY.
2.4.4 Shop Drawings
The CONTRACTOR shall submit to the COMPANY, within 14 days before the
commencement of the construction works.
The CONTRACTOR shall thereafter submit shop drawings where so required particular
Section of the specification or as requested by the COMPANY. The CONTRACTOR should
be responsible for height, thickness and length of detail especially for steel structure.
Each drawings will be examined and commented on by COMPANY and will be returned to
the CONTRACTOR, who shall then print the necessary copies of each drawing requiring no
correction for distribution. Drawing requiring correction shall be corrected and resubmitted.
All drawings submitted, including those by suppliers, shall be signed by responsible person of
the CONTRACTOR’s staff.
2.4.5 Working Drawings
Before work is put in hand, the CONTRACTOR shall prepare coordinated working drawings
of all Building Works detailing all areas where the specialist, mechanical and electrical
services have to be installed within open, confined or congested spaces, or where accurate
co-ordination is deemed necessary by the COMPANY.
The drawings shall show all works including the building structure, penetrations, ceiling and
associated support system, mechanical and electrical services, lighting, fittings, etc. The
drawings shall include plans and sectional details.
2.4.6 As-Built Drawings
Prior to completion of the works, the CONTRACTOR shall for record purposes, prepare and
submit to the COMPANY for his approval ‘As-Built’ drawings in one reproducible and three
copies.
Page 12 of 52
Document No : PDGP-00-CI-S-900-A34A-001
FRONT END ENGINEERING DESIGN
Discipline : Civil
PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
Such drawings will represent accurately the as constructed incorporating the effect of all site
changes, variations and instructions and will particularly highlight and detail, the size,
reference, layout and routing of all pipes, cables, wires and other services.
2.4.7 Records
The CONTRACTOR shall prepare records of work progress, numbers of labor, delivery of
machinery, equipment and materials, weather conditions, tests and inspections etc. and submit
them the COMPANY according to the provisions of the Conditions of Contract.
2.4.8 Photographs
The CONTRACTOR shall prepare photographs showing the progress of the work and submit
them to the COMPANY.
Before final completion of the works, the CONTRACTOR shall take photographs of the
interior and exterior of all section of the works upon consultation with the COMPANY, and
submit them to the COMPANY as record albums together with the progress photographs.
The photographs shall consist of both color prints and 35 mm colors film slides. The album
shall be A3 or A4 in size, and shall have the names of the work, consultant and contractor
and other particulars as directed by the COMPANY.
A professional photographs specialized and experienced in architectural photography shall be
commissioned in taking the photographs on completion.
2.4.9 Operating and Maintenance Manuals
Prior to completion of the works, the CONTRACTOR shall prepare and submit to the
COMPANY for his approval, sufficient copies of the detailed operating and maintenance
manuals. The manuals shall be provided for all sections of the work as directed by the
COMPANY and shall be sufficient in detail such that the COMPANY shall be able to the
systematically operate and maintain the works after completion.
Approved types and qualities of maintenance tools, servicing and repair equipment tackle
shall likewise be handed over to the COMPANY prior to completion.
2.5 Surplus Materials and Spare Parts
Surplus materials and spare parts which are required to be handed over to the COMPANY
upon completion shall be delivered, unload and stored in good order, well wrapped and
protected in the place designated by the COMPANY.
Consignments shall be accompanied by a list of quantities which shall be delivered to the
COMPANY.
All surplus materials which need not be handed over to the COMPANY shall be removed from
the site, and disposed of in manner and to a location to be approved by the COMPANY.
2.6 Tests and Inspection
Test required for Materials and Workmanship
1) Test shall be conducted:
When such tests are required by the CONTARCTOR
When it is impossible to certify that the performance can satisfy requirements stipulated in
the contract.
Page 13 of 52
Document No : PDGP-00-CI-S-900-A34A-001
FRONT END ENGINEERING DESIGN
Discipline : Civil
PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
2) Unless otherwise specified in the contract, the test specimens shall be submitted by the
CONTRACTOR with approved shop drawings.
3) The test shall be conducted at a laboratory as specified in the conditions of contract.
4) After completion of the tests, the CONTRACTOR shall submit detailed test reports, including
all relevant data, to the COMPANY without delay.
Prior to completion of the Works or Sections thereof, the CONTRACTOR shall conducted a
detailed completion inspection to ascertain that the completed work conforms to the Contract
Document, then apply to the COMPANY in writing for his witness of the inspection. As regards
the electrical and mechanical facilities and systems the CONTRACTOR shall conducted the
completion test and inspection of each individual facility and system in the presence of the
COMPANY.
Page 14 of 52
Document No : PDGP-00-CI-S-900-A34A-001
FRONT END ENGINEERING DESIGN
Discipline : Civil
PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
standards, if necessary. The calculation and method shall be submitted to the COMPANY for
approval.
Scaffold shall be not set up with materials of an extreme inferiority, deformation or corrosion.
Special attention shall be paid to the safety of scaffold during erection and demolition.
The CONTRACTOR shall check periodically all scaffolds and keep them in perfect service
condition at all items.
The CONTRACTOR shall determine the maximum loading capacity of the scaffold
considering the method and materials of scaffold.
3.3.2 Tubular Scaffold
All the tubular scaffolds, prefabricated independent scaffolds and binding fixtures shall, as a
rule, satisfy the requirement specified in JIS A 8951 “ Tubular Steel Scaffolds”
A sole plate, base plate, base angles and braces shall be used to prevent scaffold from
collapse and shrinkage. Scaffold shall be rigidly reinforced with transverse braces to
withstand lateral forces imposed by wind and earthquake.
Wall ties and braces shall be used to prevent scaffold from falling down.
When scaffold is to be erected near the overhead electric wires, the CONTRACTOR shall
shield them with a suitable insulating device or relocate them not to come in contact with
scaffold.
3.4 Accident Prevention and Public Nuisance Prevention.
3.4.1 General
The CONTRACTOR shall formulate adequate control measures in accordance with the relevant
local laws and regulations regarding prevention of accidents, fires public nuisances during the
execution of the work.
3.4.2 Prevention of Accidents
The CONTRACTOR shall formulate a plan for safety of the work at the site and provide proper
protection, especially of such places as exposed to the danger op accidental fall or workmen at
edges of passages and into opening on passages. If it is difficult to construct such protection, the
CONTRACTOR may substitute it with the use of safety nets or safety belts.
3.4.3 Protection from Overhead Danger
The CONTRACTOR shall set up suitable protection using steel nets, vertical net frames, safety
sheets, safety shelves, etc. for the people at the site who are in danger of accidents caused by
falling articles from the overhead work places.
3.4.4 Pollution Control
The CONTRACTOR shall take necessary steps to minimize noise, vibration, dust, soot, and other
pollution resulting from the execution of the work.
Page 16 of 52
Document No : PDGP-00-CI-S-900-A34A-001
FRONT END ENGINEERING DESIGN
Discipline : Civil
PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
All constructed masonry exposed to the sun must be kept damp immediately after completion
and also during the following day.
6.5 Openings for Frames
Openings for doors, windows, etc., shall be properly marked out and left un-built until the
frames have been fixed in position.
All door frames, window frames and vent frames, plates, etc., shall be bedded in mortar.
All frames shall be carefully fixed and stayed in position and shall be anchored into walls with
galvanized steel anchors, one end securely to frame, and other end built into joints of
masonry. Anchors shall be spaced at approximately 600 mm centers or as shown on the
drawings.
6.6 Holes or Openings
Holes or Openings shall be cut or formed as required for all pipes, ducts, cables, beams and the
like, and all supports shall be cut and pinned or built-in Masonry shall be made good around such
pipes, ducts, cables, bearers and support by building in, grouting and neatly and tightly sealing in
either mortar or sealants as instructed by, and all to the approval of the COMPANY.
6.7 Bonding Ends and Heads of Walls
Where abutting concrete or steel columns and beams, masonry wall shall be adequately tied by
the use of 10 mm diameter steel reinforcing bars or approved anchors/ bonding ties, built into the
concrete or securely fixed to steelwork. Wall shall have bars or anchors/ bonding ties every 750
mm vertically at ends and every 750 mm horizontally at tops.
6.8 Fixing Doors and Windows
The adjustable steel fixing lugs supplied with metal windows and door frames shall be built into
suitable courses in the wall, preferably, these items are to be built-in during wall construction.
6.9 Cleaning General
As work progresses, daily just before noon hour and at end day’s work, wash and clean
masonry faces free from mortar and cement strains.
Wash and clean using fresh water and fiber brushes or wooden scrappers.
Metal implements and excessive water shall not be permitted.
After final curing and surfaces have dried, all masonry shall be thoroughly clean and made
free from any remaining mortar, using cleaning methods and materials approved by the
COMPANY.
6.10 Appearance on Completion
Exposed surfaces shall be clean and free from dust, dirt, mortar smears of streaks, broken
units, chips, cracks, misaligned or improperly fitted joints, stains, discoloration, or other
defects or damage.
All work of like kind uniform in appearance and workmanship throughout.
7.0 METALS
Design, Fabrication, and erection of steel structure shall comply with Specifications No: PGDP-
00-CI-S-900-A330-001, Specification for Steel Structure.
Page 17 of 52
Document No : PDGP-00-CI-S-900-A34A-001
FRONT END ENGINEERING DESIGN
Discipline : Civil
PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
Aluminum in contact with cement or plaster shall be protected by colorless varnish or a plastic
coating. Non-aluminum fixtures attach med to aluminum shall be of a material. Which will not
react electrolytic ally with the aluminum, or be protected from the possibility of such a reaction.
Page 18 of 52
Document No : PDGP-00-CI-S-900-A34A-001
FRONT END ENGINEERING DESIGN
Discipline : Civil
PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
Page 19 of 52
Document No : PDGP-00-CI-S-900-A34A-001
FRONT END ENGINEERING DESIGN
Discipline : Civil
PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
Set frames in position, plumb, and brace securely until permanent anchors are set.
Anchor bottom of frames to floor with power fasteners. Provide no fewer than 3 anchors per
jambs, and spot weld floor anchor flush with frame and drilled for anchoring frame to floor.
Double steel studs shall be installed on each side of opening and secured to structure above.
Install the door for smooth, easy operation with no sag, drag, bow, or wrap, Hang true, plumb,
and square.
5) Cleaning and Painting
Thoroughly clean doors and frames of grease, oil, dirt, and other impurities, effects on
exposed surface shall be filled with lead, epoxy filler, or solder, and ground smooth.
Doors and frames shall be finish-painted as scheduled on the drawings.
6) Completion Requirements
Exposed surfaces shall be clean and free from scratches, dents, warping, waviness, buckling
misaligned or improperly fitted joints, or other defects or damages.
Work shall be free from exposed fastenings, unnecessary cuts, holes or blank plates and
advertising labels or signs, other than as particularly shown, specified or approved.
Exterior hollow steel doors and windows shall be watertight throughout.
Each unit or assembly shall be tightly and rigidly secured in place, free from unnecessary
movement.
Each frame shall be set square, plumb, level, each door shall be set level and plumb in all
positions of swing.
8.4 Aluminum Work
The CONTRACTOR shall provide and install all aluminum doors and windows with louvers,
frames, sub-frames, cover strips, glazing beads, timber grounds, glazing gaskets, all finish
hardware, accessories and fixings.
Windows shall be casement type sliding aluminum frames and insulated double-glazing. All
windows shall be fully weather-stripped and sealed thoroughly to prevent dust/sand penetration,
and shall be equipped with insect screens anti corrosion materials. Glazing of toilet windows shall
be opaque. Safety glass type shall be employed for each window at all buildings
8.4.1 Submittals
Shop drawings shall show fabrications and installation of aluminum windows. Show anchors,
hardware, operators and glazing details.
Submit required samples of specified finish on 24-inches long sections of extrusion shapes
required to COMPANY for review.
Provide the manufacturer’s certification of compliance with test whenever standard units
comply with requirements and have been tested in accordance with specified test; otherwise,
provide certified test results of recognized testing laboratory.
Provide Manufacturer standard fabrication and accessories, unless more stringent
requirements are specified, including complete system for assembly of components,
anchorage of windows units, and glazing.
Page 20 of 52
Document No : PDGP-00-CI-S-900-A34A-001
FRONT END ENGINEERING DESIGN
Discipline : Civil
PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
Page 21 of 52
Document No : PDGP-00-CI-S-900-A34A-001
FRONT END ENGINEERING DESIGN
Discipline : Civil
PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
Provide polyvinyl chloride, polyurethane, or other inert polymer for thermal break;
electrometric or wool-pile in integral extruded sash grooves (inside and outside) for weather-
stripping.
8.4.4 General Design Requirements
1) Assemblies
Each type shall be designed by the CONTRACTOR (or his specialist sub contractor) in order
to achieve a completely coordinated integrated system of components complying in all
respect to sizes, types, designs, performance, appearance and finishes shown or specified.
2) Member Deflection Not Exceeding :
1/175 of total member length under a uniform wind load of 120 kg/cm².
2.5 mm total for a horizontal member due to real glass or panel weights.
3) Door and Window assemblies shall be designed and arranged to form and maintain an
airtight and watertight assembly, free from leakage and rattling when subjected to maximum
dimensional changes due expansion and/ or contraction.
4) All necessary weather clips, sealants, internal gutters, sleeves, weep holes and other work as
necessary shall be provided.
5) Stops, glazing recesses and neoprene glazing channels and gaskets shall be provided.
6) Anchors and connections to building structures shall be designed to safely resist all design
loads.
7) Mullions, transom bars and other intermediate or special items provided as shown or
approved. Intermediate members no shown not permitted.
8.4.5 Completion Requirements
1) Exposed surfaces shall be clean and free from scratches, dents, warping, waviness, buckling,
broken parts or units, misaligned or improperly joints, streaks, stains, discoloration or other
defect or damage.
2) Installations shall be free from exposed fastenings, unnecessary cuts, holes or blank plates,
and exposed steel connections or reinforcing, other than as particularly shown, specified or
approved.
3) Installation shall be watertight throughout and free from leaks or entry of water into or through
interior or concealed spaces of structure, other than via waterways or provisions for drainage
as particularly provided for or approved.
4) Each assembly shall be tightly and rigidly secure in place and free unnecessary movements,
squeaks or rattles.
5) Movable or mechanical items or devices shall be serviced and adjusted to operate smoothly,
quietly, easily and free from squeaking or binding.
8.4.6 Construction / Fabrication Requirements
1) Aluminum Welding
Performed only by qualified welders, experienced in type of required.
Welds in concealed locations only, exposed surfaces free from evidence or welding.
Page 22 of 52
Document No : PDGP-00-CI-S-900-A34A-001
FRONT END ENGINEERING DESIGN
Discipline : Civil
PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
Page 23 of 52
Document No : PDGP-00-CI-S-900-A34A-001
FRONT END ENGINEERING DESIGN
Discipline : Civil
PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
Installed in straight alignments, parallel to walls and building lines, adjacent units
accurately aligned.
Units set plumb square and level, vents and blades level in all positions of swing, pivoted
windows plumb in all positions of rotation.
Each unit well fitted and securely attached to supporting frames.
Insect screens mounted flat, squarely attached using clips as specified.
Complete with vinyl or neoprene seals.
8.4.8 Aluminum Entrance Doors
Main member sizes-not less than:
Thickness : 40 mm, throughout
Stiles : 100 mm wide
Top Rail : 60 mm wide
Bottom Rail : 110 mm wide
Sill Seals : Replaceable vinyl strip designed to fit extruded aluminum accessory member
concealed under door rail, for all exterior doors.
8.5 Finish Hardware
The CONTRACTOR shall supply and install all finish hardware for all doors, windows, fixtures,
etc., complete with all fixings.
8.5.1 Hardware Finishes
Offices and other Rooms: anodized aluminum as specified above, color shall be silver or
selected by COMPANY.
Polish stainless steel where specified.
Toilets and Shower rooms : as specified above
8.5.2 Materials List
The CONTRACTOR shall submit a complete and comprehensive Materials List for all Finish
Hardware proposed for the review and approval of the COMPANY. The Material List shall include
complete Manufacturer’s catalogues, illustration and specifications, together with a completed
Finish Hardware schedule, indicating all type, location, functions, performance and other
pertinent data.
8.5.3 Samples
Samples of all Finish Hardware to be used on the works, shall be submitted to the COMPANY for
approval and no Finish Hardware shall be fitted until it has been approved.
8.5.4 Locking/ Keying Requirements
1) General Key System
Master Key Groups (MK)
The CONTRACTOR is to propose detailed system and groups for the COMPANY’s approval.
2) Key Requirements
Page 24 of 52
Document No : PDGP-00-CI-S-900-A34A-001
FRONT END ENGINEERING DESIGN
Discipline : Civil
PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
Each set of keys tagged, using approved tags, each tag suitably identified to properly
correlate with respective lock.
Each key permanently embossed: DO NOT DUPLICATE.
Biting list shall be provided as required.
Permanent and Construction keys shall be delivered to the COMPANY only by means
specifically directed by the COMPANY.
8.5.5 Materials
1) General
The Finish Hardware to be supplied by the CONTRACTOR shall be carefully fitted and fixed
with screws of the same material or finished as the part to be finished. All exposed parts of
locks shall match the finish of the handles (furniture). All woodwork or other work which is
damaged, spoiled in appearance or weakened, shall be removed and entirely renewed if so
ordered by the COMPANY at the CONTRACTOR expense.
2) Mortice Locks
Back sets for aluminum doors shall not be less than 40 mm and for wood doors, not less
than 25 mm.
Mortice locks for wood doors shall be made of steel and consist of case, face plate, dead
bolt, latch bolt and cylinder. Locks for double leaf doors shall be complete with rollers.
Mortice locks, for aluminum door, for double and single leaf door: the maximum projection
of dead bolt shall be 25 mm.
Mortice locks and latches shall be fitted with approved anodized aluminum lever handle or
knob furniture.
3) Overhead Door Closers
Closers shall conform to most recognized international standards such as : ANSI (USA) or
equivalent.
Shall be highly efficient rack and pinion mechanism incorporating hardened forged steel
pistons and hardened steel precision made pinions.
The closers shall have a high quality precision mechanism aluminum body and zinc
plated arm assembly, resistant to corrosion.
The closers shall be of compact body sizes projecting maximum 44 mm from the door
face, and permitting door opening 180º. Special arms or other features as scheduled or
necessary to meet specified requirements or installation conditions shall be provided.
Exposed parts shall be finished to approval.
Parallel arms shall be provided for reverse level doors.
Provide closer sizes to manufacturer’s standard and the COMPANY approval as
applicable to door type, size, location and function required.
Closers installed on fire doors or where the door’s opening angle is limited, shall be one
size larger than manufacturer’s standards or the closer shall have spring power
adjustment, valve controls, adjustable sweep range (180º-130º), back check (70º-180º),
latch range (13º-0º), all concealed behind the front slider-cover.
Page 25 of 52
Document No : PDGP-00-CI-S-900-A34A-001
FRONT END ENGINEERING DESIGN
Discipline : Civil
PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
Closer shall be guaranteed for a period of five (5) years against any defects.
A built-in pressure relief valve shall be incorporated to prevent possible damage through
forceful closing. The adjusting valve shall have a built-in thermostat which together with
the high quality hydraulic fluid shall permit constant closing speeds even under extreme
temperature changes.
4) Butt Hinges
Each door leaf shall be provided with tree hinges of the type and size as required.
Butt Hinges shall be heavy duty, of steel or brass (as instructed) and with steel pins and
nylon washers. Sizes and number shall be appropriate for the load and function.
5) Panic Bolts
Cross bars shall be reinforced
Moving parts shall be easily removable for repair.
Striking plate shall be provided for jambs or head frames as necessary.
Dustproof striking plates shall be provided for bottom bolts at sills and thresholds.
6) Kick Plates
Shall be of anodized aluminum or stainless steel as instructed. Thickness not less than
1.3 mm, 3 sides beveled, screw heads countersunk.
Lengths: door width minus 25 mm.
Heights: 400 mm, unless otherwise shown or scheduled.
7) Push and Pull Handle
Shall be of anodized aluminum stainless steel as instructed, with countersunk screws.
Push and Pull Handle: diameter 25 mm; 100 x 350 mm; R40 mm.
Cylinder escutcheons shall be provided.
8) Flush Bolts
Shall be of anodized aluminum stainless steel as instructed, with countersunk screws.
Shall be lever action flush type with face plates to suit door edges.
Lever shall be located at bottom 300 mm minimum, top 1,800 mm maximum, above finish
floor.
Dust proof striking shall be provided where engaging floor or threshold, regular plates for
head frames.
Faceplates and levers shall be aluminum.
9) Door Stops
Body: anodized aluminum or stainless steel as directed.
Resilient pads and buttons shall be replaceable.
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8.5.6 Execution
1) Top hinges shall be installed with the center of hinge not more than 28 cm below the top of
the door.
2) Bottom hinges shall be installed with the center line of hinge not more than 33 cm above the
finish floor.
3) Intermediate hinges or pivots shall be installed equal distance between the top and bottom
hinges or pivots.
4) Door pulls and strikes, shall be centered 100 cm above finish floor.
5) Locks, latches, and strikes locations shall be determined by:
Centering the strikes of knob locks and knob latches 100 cm above the finish floor.
Centering the strike of mortice dead-locks 100 cm above the finish floor.
Centering the strike of roller latches 100 cm above the finish floor.
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Concrete surfaces shall have been left adequately roughened to from a suitable key.
Approved types of bonding agents shall only be applied where so directed by COMPANY.
Rendering over joints of differing background materials (e.g. masonry and concrete) is to
be reinforced over the joint with a strip of expanded metal lath 300 mm wide.
3) Proportions
The mortar design and construction shall comply with project specification No: PT-SP-C-002,
Concrete Work specification.
The above proportions may be adjusted, by approval, to achieve acceptable workability,
strength and finish quality.
4) Thickness of Render
Render to walls shall be minimum 15 mm thick.
Render to floors and roofs shall be of the thickness indicated on the drawings.
5) Curing
Moist conditions shall be maintained.
Cure finish coat for minimum of 7 days
Commence curing operations immediately upon completion of each area or section of
work
6) Patching
Render showing over sanding, cracks, blisters, pits, checks, discoloration or other defects will
not be acceptable. Such render shall be removed and replaced with new. Patching of
defective work will be permitted only when directed or approved by the COMPANY.
9.1.3 Completion Requirements
Exposed surfaces shall be clean and free from dust, dirt, scratches, gouges, cracks,
stains, discoloration or other defects or damages.
Surfaces shall be finished smooth, flat and true to plane.
9.2 Tile Work
The CONTRACTOR shall execute and complete all tile work to internal and external surfaces of
all floors and walls as required, complete with all background preparation, mortar beds and
backings, finishing and accessories.
9.2.1 Submittals
Color schedule of materials shall be prepared by CONTRACTOR for review and approval
by COMPANY. Submit data relative to ceramic tile promptly to ensure no delay in
selection of tile color.
Submit complete list of all materials proposed to be furnished and installed under this
portion of work, stating manufacturer’s name, sizes, and types of tile and their location,
and Manufacturer of tile setting materials including statement of conformance of standard.
Submit sample panels to the COMPANY for approval, showing each type and size
ceramic tile with grout in color selected by COMPANY.
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Doc Type : Specification
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Doc Type : Specification
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PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
Wood surfaces, except surfaces to be given varnish or natural finish, shall be primed and
finish-coated. Wood surfaces to be painted shall be cleaned of dirt, oil, and other foreign
substances with mineral spirits, scrapers, and/ or sandpaper.
4) Gypsum Board Ceiling surfaces.
Gypsum Board Surfaces shall be dry and clean prior to application of the specified first coat
material. Oil, grease, or rust stains shall be carefully removed by the use of suitable solvents.
Wire brushing will not be permitted. After the first coat has became dry, and prior to
application of finish coats, touch-up coats shall be applied to section spots.
9.3.3 Paint Application
1) General
The finished surfaces shall be free from runs, drops, ridges, waves, laps, brush marks, and
variations in color, texture, and finish. The first coat on plaster shall be include such repeated
touching up of suction spots produce a uniform color.
2) Colors and Tints
Colors and Tints, including shades of stain, shall be match the respective colors specimens
selected by COMPANY. Stains shall conform in shade to Manufacturer’s standard color.
Primers and undercoats shall vary slightly from the color of the next coat.
3) Atmospheric Conditions
Paints other than water-thinned coating shall be applied only to surfaces that completely free
of surface moisture as determined by sight or touch and under ambient conditions which will
not be detrimental to good painting practice.
4) Samples and Conformation Testing
Pint proposed for use shall be stored on the site in sealed and labeled containers, or
segregated at the source of supply, sufficiently in advance of application to allow 30 days for
testing. The contents of the sampled containers shall be so thoroughly mixed as to render the
sample truly representative. Samples shall be clearly identified by designated name,
specification number, batch number, project contract number, intended use, and quantity
involved and sent to an approved laboratory and subjected to detailed and chemical analysis
testing. At the discretion of the COMPANY, samples may be approved for use based on the
test report furnished.
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9.3.4 Synthetic Resin Emulsion Paint – for Concrete cement plaster, Internal Surfaces.
9.3.5 Vinyl Chloride Enamel Pint – for cement, plaster surface for use in washable areas.
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4) Anchors to structure
To suit condition and as approved.
9.4.5 Inspection and Installation
Examine the conditions under which the board/ panel ceiling work shall be performed and
notify the contractor in writing of unsatisfactory conditions. Do not proceed with the work until
unsatisfactory conditions have been corrected in a manner acceptable to the installer.
Do not install interior board/ panel of ceilings until work above ceilings has been completed.
Support members shall be installed true and level, symmetrically arranged in room or in
pattern shown. Install ceiling flush and level. Materials shall meet flush with any obstructions
or materials encountered.
9.5 Floor Hardener
The CONTRACTOR shall provide and install Floor Hardener to surfaces of concrete or rendered
floors, as shown on the drawings, complete with all necessary background preparation, and
finishing.
9.5.1 Materials
Medium duty metallic floor hardener according to ASTM-0-1424 or equivalent, weight not less
than 6 kg/m² (premix) and thickness not less than 2.2 mm.
Floor hardener constituents: special metal aggregate none rusting, special color additive and
Portland cement.
Abrasion test: loss weight not less than 0.73 for 2,000 revolutions, with test method : Teber
Abrasion Tester.
Color as selected from manufacturer’s full color range.
9.5.2 Execution
Clean substrates as necessary free from dust, debris and deleterious materials.
Metallic floor hardener shall be applied directly into the fresh concrete or cement render substrate,
to obtain a dense and durable, monolithic or integral floor, free from segregation or cracks. The
surface shall be finished the same day that the slab concrete ids placed in the following
sequence:
Placement of slab concrete or cement render.
Tamping and floating.
Application of metallic floor hardener.
9.5.3 Curing and Maintenance:
The finished floor shall be cured for a week with tarpaulin paper or polyethylene sheet or
equal.
A concrete seal shall be provided to prevent rapid vapor escaping.
The finished floor shall be kept clear of all pedestrians and traffic loading for a period 48
hours. Heavy traffic must be avoided for a minimum of 3 weeks.
The finished and cured floor shall be waxed once every week to keep the floor clean.
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Document No : PDGP-00-CI-S-900-A34A-001
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PAKUGAJAH DEVELOPMENT PROJECT
Doc Type : Specification
9.6 Roof-light
9.6.1 General
The CONTRACTOR shall provide and install all roof-light, complete with under-felt, all necessary
fixings.
9.6.2 Materials
1) Roof-light
Fiberglass reinforced plastic plate
Shape of roof-light shall be same formed galvanized iron sheet5 roofing.
Thickness not less than 4 mm.
2) Fixing Accessories
Nails shall be aluminum allow.
9.6.3 Construction
All roof-light roofing shall be installed in accordance with manufacturer’s instructions and to
the approval of the COMPANY.
All roof-light shall be screwed.
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Document No : PDGP-00-CI-S-900-A34A-001
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Discipline : Civil
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Doc Type : Specification
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Doc Type : Specification
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Doc Type : Specification
11.1.3 Sealants
External and internal joints
Window, door and other frames
Glazing members
Joint fillers, primers, etc.
11.2 Submissions
Prior to commencement of these work, the CONTRACTOR shall prepare and submit for the
COMPANY’s approval:
All manufacturer catalogues, detailed technical data, specifications, preparation, installation
and protection instructions for all components and accessories, within this section.
A detailed construction plan indicating the proposed methods, sequences, standards, etc., to
be adopted for the approval of the COMPANY.
Samples of all materials and accessories within this section, as required by the COMPANY.
11.3 Materials
11.3.1 Waterproofing
1) Membrane sheets:
Flexible High Tensile Roofing Felt : JIS A 6022
“Vinylon‘sheet‘ Hypilon ‘ sheet or other equal and approved high polymer roofing
membrane.
Non-woven fabric sheet.
2) Asphalt
JIS A 6011 type 3 or 4 as recommended by manufacturers for installation requirement.
3) Primer
Cut back bitumen JIS 8.8.11.6 or ASTM D.41
11.3.2 Insulation
1) Polystyrene or mineral wool or equal approved. The insulation shall be a special grade for the
thermal and noise insulation for hollow door or window
Thickness : not less than 25 mm
Specific Gravity : not less than 20 kg/ m³
Moisture resistant : dimensionally stable
Incombustible and waterproof.
2) Glass wool layer or equal
Thickness : not less than 50 mm
Specific Gravity : not less than 32 kg/ m³
Incombustible
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Doc Type : Specification
Approved types flanges shall be used for fixing ends of rails to other surfaces.
Items in this section shall be include for all finished hardwood or stainless steel handrails as
directed by COMPANY, panels and all other accessories as detailed on approved construction
drawings and necessary to provide completed units.
12.4 Trench and Pit Cover, Frames and Gratings
Trench and pit covers, frames and gratings shall be either custom fabricated or standard property
items, to the COMPANY approved.
The item shall be of hot dip-galvanized and complete with all fixings and accessories.
Recessed covers (for floor finishing) shall be provided where required.
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14.2 Finishing
All furniture and fittings, shall be completely finished under section. That is, complete with all
upholstery, surface veneers, glass covers, framing, supports, fixings and painting, varnishing or
polishing as appropriate and all to approval.
14.3 Shop Drawings
Shop drawings shall be submitted for approval before ordering.
14.4 Material List
The CONTRACTOR shall submit a comprehensive material list for all furniture and fittings, for the
approval of the COMPANY.
14.5 Materials
1) Glass
All glass for table tops, cupboard doors and shelves, etc., shall be tempered clear glass unless
otherwise described. Exposed edges shall be polished.
2) Melamine Laminate : according to PUBI-1982
3) Teak Plywood
Shall be premium grade only, conforming to SIUI.0404-80
Good surface and free from holes and voids
Water resistance, adhesive and bonded shall be high pressure process, conforming to
SII.0778-83
All exposed wood shall be finished by Melamine Spray finish.
Typical sheet size not less than 120 cm x 240 cm.
Not less than 18 mm for main structure of the furniture
4) Finished Upholstery
The materials used in the consideration of finished fabric shall be of origin quality.
Fabric used in the production of yarns shall be principally of continuous multi filament,
easily washable without shrinkage. Fiber shall generally be 100 % polyester, 450 g/m²
The quality should be not less than “Camdorn”
5) Stainless Steel
Steel : JIS G 4305, SUS 304
Tube : JIS 3444, SUS 304
Finish : Matt Satin finish
Thickness : not less than 1.2 mm
6) Clear Mirrors
Glass: Type – JIS R 3202; clear
Quality - Silvering float or polished
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15.0 WATER
Water for all purposes shall be obtained from a potable water and conveyed via underground
pipeline to a gravity feed water storage tank through booster pumps if required and directed by
COMPANY.
The water storage tank shall ensure a continuous supply based on a 24-hour requirement.
Water shall be provided to the toilets, showers, sinks and other purpose in the buildings. Daily
domestic water consumption shall be taken as 225 liters per person per day and number of
person shall be calculated at the maximum operation.
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Doc Type : Specification
Traps : required for all fixtures, water sealing depth shall not be less than 50 mm nor not
greater than 100 mm.
Supplies : Accessible stops for all supplies
Supply handles : Provide with tamperproof screws.
17.2.3 Fixture schedule
1) Water closets
Closet body : vitreous china, with flush valve, seat, and waste fittings.
C48 & tv15 ONS (siphon jet system) or equivalent approved.
CE9 & TV 150 NWV 12 (squatting closet) or equivalent approved.
Paper holder : TS 116 W or equivalent approved.
2) Urinals
Urinal : wall hung, vitreous china, top supply with flush valve and waste fittings.
U 57 M ( Moslem type) & T 6O S or equivalent approved.
3) Lavatories
Wall hung, vitreous china, with back, faucets–self closing delayed action, stop valves, soap
dispenser and drain fittings.
L 522 & TGL 522 MPAV 2 or equivalent approved.
4) Lavatories – counter Top
Vitreous china, oval shape w/ faucets self closing delayed action, stop valves, soap dispenser
and drain fittings.
L 507 VIA & TGL 507 MV1A or equivalent approved.
5) Lavatories – wall hung
Vitreous china, oval shape w/ faucets self closing delayed action, stop valves, soap dispenser
and drain fittings.
L 220 & TGL 220 S or equivalent approved.
6) Service sinks
Sink : Vitreous china, trap standing, w/ back, faucets, and drain fittings.
Wall faucets
7) Shower Sets
Concealed type w/ head, stop valves and shower tray.
8) Kitchen Sink
Stainless steel, single bowl single drainer with draining board complete drain fitting, over arm
swivel faucets, stop valves, bracket and other accessories.
9) Garden Faucets
Connection: 13 mm or 20 mm with valve box, T-27 or equivalent approved.
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Securely attach to structure at or near points of penetration each hose faucet or other
item at end of pipeline.
Upon completion, inside of pipe shall be thoroughly cleaned free from foreign matter.
17.3.5 Pipe Hangers and Supports
1) General Requirements
Adequate and sufficient hangers and supports required throughout for all piping above
grade.
Piping or equipment supported by wire, plumber’s, tape, rope or other means or
arrangements other than as specified is not permitted.
Support components and fastenings sized to adequately resist forces and stresses
developed under full capacity loadings.
Pipe or equipment supported by valves or other line accessories not permitted.
Attachments to structure.
2) Vertical piping
Risers: clamps with extended arms to rest at least on each floor.
All pipe: secure to lowest floor and every third floor above.
3) Horizontal piping
Attach to or suspend from structure using hangers and devices as specified or approved.
Support spacing shown or specified are maximally permitted.
Locknuts: provide for each threaded connection on hanger rods.
Low Temperature Pipe Insulation: required for refrigerant lines at points at support
between pipe and hanger using method specified and approved.
17.3.6 Pipe Sleeves and Escutcheons
1) General
Provide where pipe passes through concrete floors or walls of sufficient size to allow for
required packing and sealants and free movement of pipe , including allowance for insulations
where required.
2) Through floor slab beam and wall below ground level :
Permanent sleeves of galvanized steel pipe
Finish flush in wall extend minimum 50 mm above floor slabs.
Seal space between pipe and sleeve with oakum and mastic sealant and make positively
watertight.
17.3.7 Piping Identification
Identify piping system under this division using colored stenciled legends or preprinted
labels as specified, including flow direction arrows.
Apply legend and flow arrow at valve locations.
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Paint: prepared enamel brushed on or sprayed from pressurized cans : in colors and
approved hues per schedule herein, uniform throughout.
Where pipe marking colors are not easily visible over back-ground, ( e.g. brown on soil
pipe, or similar such combinations), paint a neat white or aluminum colored background
on pipe before marking are applied.
17.4 Valves
17.4.1 General
All valves shall be new. Reused or reconditioned or rebuilt valves will not be permitted.
Valves shall be first quality of standard series or lines of products from manufacturers
regularly providing items of types required.
All valves of like kind, type and size shall be products of one manufacturer throughout for
work under this contract with like units and like units and like parts and readily
interchangeable.
17.4.2 Gate Valves and Globe Valves
1) Type
Inside screw (Bronze valve) or inside screw and Yoke for Gate valve and outside screw or
outside screw and Yoke for Globe valve.
2) Materials :
50 mm diameter and smaller : bronze body and trim.
65 mm diameter and larger : cast- iron body and bronze trim.
3) Joint :
50 mm diameter and smaller : Threaded ends.
65 mm diameter and larger : Flanged ends.
4) Pressure Rating :
50 mm diameter and smaller : 5 kg/ cm² or 125 PSI.
65 mm diameter and larger : 10 kg/ cm² or 150 PSI .
5) Applicable Standard :
Threaded Ends: JIS B 2011 or equivalent approved
Flanged Ends: JIS B 2031 or equivalent approved
17.4.3 Strainers
50 mm and smaller : Screw type, cast-iron or bronze, Y shape
Large than 50 mm: Flange type, cast-iron, Y or bucket type.
Strainer plugs: Brass, and bolted cast-iron cover for bucket type.
Strainer screen : stainless steel mesh or brass mesh.
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17.4.4 Execution
Install valves components and accessories per manufacturers instructions and approved
shop drawings.
Install with piping per requirements specified.
18.0 CRANE
The travelling overhead crane of 4 ton capacity rated and electric chain hoist 4 ton capacity shall
be installed in the booster and crude circulation pumps shelter.
The other buildings as warehouse buildings, workshop buildings and emergency generator
buildings shall be installed monorail overhead crane and include electric chain hoist with not less
than 2 ton capacity.
Fixed rail and structural supports will be provided by structural work.
Manufacturer shall be responsible for all design and fabrication details necessary to provide work
and operation as intended under and required by these specification and drawing.
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Doc Type : Specification
24.2.2 Description
Public Address System shall be complete with all equipment, all parts shall be mutually
compatible and properly integrated to provide the function and operations intended.
24.3 Execution Procurements
24.3.1 General
Install equipment, and accessories per manufacturer’s instruction and approved construction
drawings.
24.3.2 Power Amplifier
Components shall be of solid state throughout and enclosure shall be made of sheet steel,
factory finished and arranged for easy maintenance of component.
Power Supply : AC 220 V 150 Hz
Rated out put : 40 W
Speaker out put : 8 ohm, 16 ohm, 100 V
Paging Microphone
Type : Desk console type
Power Source : AC 220 V 50 Hz
Speaker
Type : Horn speaker
Rated output : 15 W
Outdoor type
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