Ba mech Tsem = mayFone 2015 BE MECH. Code No. 9143 /M FACULTY OF ENGINEERING B.E. 3/4 (MIP) il—Semester (Main) Examination, May | June 2015 Subject : Machine Design f Time : 3 hours Max. Marks : 75 Z Note: Answer all questions from Part-A. Answer any FIVE questions from Part-B. e, PART—A (10x2%=25 Marks) ¢~ 1 What is the effect of pre loading of tension springs? 2. What are concentric springs and where they are used? “Explain. 3. Sketch the spur and bevel gears and show the forces and'their analysis. 4 Sketch the worm gear and show the forces acting,on the gear and write the wear load capacity of the worm drive. i 5. Differentiate between static and dynamic dgad tanrying capacities of rolling contact bearings. pms 6 A radial ball bearings has a basic loa ratihg of 50 KN. If the desired rating life of the bearing is 6000 hours, what equivalent radial load can the bearing carry at 500 revimin? ae Discuss strength design and tHermnal design of piston head, Give the design considerations, of cfank shaft. Write the relationship betw en poment and curvature for circular section. }O Explain the design critetia'for Miachine frame. RAS \\ PART -B (5 x 10 = 50 Marks) Boon 41 A semi Elliptic laminated spring is made of § mm thick steel plate 50mm wide. The length between the supports is 665 mm and the band is 65 mm wide. The spring has {wo Tull length and five graduated leaves, A central load of 1600 N is applied. Detérmine. ” a) The maximum stress in each set of leaves for an initial condition of no stress in the leaves. b) The maximum stress if initial stress is provided to cause equal stresses when loaded. ) The deflection in above (a) and (b). 12 A pair of helical gears consists of a 20 teeth pinion meshing with a 100 teeth gear. The pinion rotates at 720 rpm, The normal pressure angle is 20°, while the helix angle is 25°. The face width is 40 mm, and the normal module is 4 mm. The pinion as well al gear is made of steel having ultimate strength of 600 MPa, and heat treated to a surface hardness of 300 BHN. Taking factor of safety as 2.5, and assuming that the velocity factor accounts for the dynamic load, calculate the power transmitting capacity of the gears.Code No. 9143 /M <2. 43 Discuss the design considerations for the following a a) Helical and concentric springs b) Bevel and Worm gears) Crank shaft 44 A full journal bearing of 50 mm diameter and 100 mm long fas a bearing pressure of 4.5 Nimm?. The speed of the journal is 1000 rpm, and the ratigyShjurnal diameter to the diametral clearence is 1000. The bearing is lubricated wit ol phose absolute Viscosity at the operating temperature of 75°C may be takeras'@.071 kgim-s. The toom temperature is 35°C. Determine i) the amount of tificidl cooling required, and_ ii) the mass of the lubricating oil required, if th eee between the outlet and inlet temperature of the oil is 12°C. Take spéclfig Heat of the oil as 1900 JikghC.. a ¢ 45 Design the connection rod for a petrol engine, ftgm the following data : Diameter of the piston = 110 mm %, Mass of the reciprocating parts = 2 kg, ie * Length of the connecting rod = 325 may, Stroke length = 150 mm ao Speed = 100 rpm, with permissiple over speed of 2600 rpm Compression ratio= 4. Maximum explosion press GSS pe Ninn? radius of gyration of ind runs at 240 r.p.m. The machine can punch 600 holes per hour, each punchinlg operation taking 1.5 seconds, and requiring 1500 N-m of work, Determineythe power required to operate the machine and the mass of the flywheel SS of the flywheel should not drop below 230 r.p.m. J, J 16 An electric motor ye Bynching machine. A flywheel fitted to the machine has a 47 eS hook for a lifting capacity of 30 kN with 50 percent over load.BE MECH Code No. 9144/M FACULTY OF ENGINEERING B.E. 3/4 (Mech.) [I-Semester (Main) Examination, May / June 2015 Subject: Metal Cutting and Machine Tool Engineering Time: 3 Hours Max. Marks : 75 Note: Answer all questions of Part - A and answer any five questions from Part-B. PART — A (25 Marks) List desirable properties of Cutting Too! material. Indicate heat generation zones in an orthogonal metal cutting proééss. Mention types of chips formed during machining of ductile and,t britie materials and show their sketches. What is machinabilty Index? How does it helpful to the machinist? Distinguish between up milling and down milling, a Sketch the quick return mechanism used in shaper indie Various parts on it How a grinding wheel is specified? Where do you use thread chasers? # Briefly explain the working principle of LBM. 0 State the advantages of jigs and fixtures. & PART ~B (50/Marks) 11 (a) Explain single point cutting tool nomenclature by ORS (b) Mild steet is being machined at a cutting speed of 300m/min with a tool rake angle 8°. The width of cut and iigcut thickness are 2mm and 0.2mm, respectively If the coefficient of {ion ‘between tool and the chip is 0.5 and shear stress of the work material is“400,N/mm?, determine (i) shear angle (i) the cutting and thrust components ofthe machining force. Pe ons pzoorvoas 12 (a) Explain Economics 6f machining for maximum production. (b) Explain types of wear and what are the variables effecting tool wear? 3 {a) List out vatious operations can be performed on lathe and show their sketches. (b) Index for,88 divisions for miling machining 5 14 (a) explain Gear hobbing with help of neat sketch. (b) Explain any two super finishing operations. 15 (a) Explain Box jig and Indexing jig with help of sketches. (b) Explain the working principles of AJM mention its applications and MRR. 16 (a) Mention any five cutting too! materials and their applications. (b) Distinguish between planer and shaper. 17 Write short notes on : (2) Taylor's Tool like (b) Bonds in grinding wheel (EDM (6) (5) 6) 6) 6) 6) ©) (6) (6) 6 6) (5) (40)