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Abstract:
A strong developed bio-based industrial sector will significantly reduce dependency on fossil resources, help the coun-
tries meet climate change targets, and lead to greener and more environmental friendly growth. The key is to develop
new technologies to sustainably transform renewable natural resources into bio-based products and biofuels. Biomass is
a valuable resource and many parameters need to be taken in to account when assessing its use and the products made
from its. The bioeconomy encompass the production of renewable biological resources and their conversion into food,
feed and bio-based products (chemicals, materials and fuels) via innovative and efficient technologies provided by indus-
trial biotechnology. The paper presents the smart and efficient way to use the agro-industrial, dairy and food processing
wastes for biosurfactant’s production. Clarification processes are mandatory to use the raw substrates for microbial
growth as well as biosurfactant production for commercial purposes. At the same time it is very essential to retain the
nutritional values of those cheap substrates. Broad industrial perspectives can be achieved when quality as well as the
quantity of the biosurfactant is considered in great depth. Since substrates resulting from food processing, dairy, animal
fat industries are not explored in great details; and hence are potential areas which can be explored thoroughly.
Key words: bio-based industries, renewable natural resources, biosurfactants, innovation technology, bioeconomy
a) b)
Fig. 1 General structure of biosurfactants (a); Structures of some representative biosurfactants (b):
1 – anionics (carboxylate, sulfate, phosphate polar head groups), 2 – cationics (amine polar head groups),
3 – non-ionics; 4 – zwitterionics (contain both, an anionic and a cationic, charge)
48 Management Systems in Production Engineering 1(25)/2017
S. K. SATPUTE, G. A. PŁAZA, A. G. BANPURKAR - Biosurfactants’ production from renewable natural resources: example...
Fig. 2 Representative examples for critical micelle concentration (CMC) values of commercial used surfactants and biosurfactants
Note: Depending upon the type, molecular structure/functional groups of biosurfactant, there is variation in their CMC values
Fig. 3 Depiction of several factors leading to increase or decrease in CMC value of surfactant
Source: Based on [17, 19, 20, 21, 22].
COST EFFECTIVE RENEWABLE NATURAL RESOURCES USED cell associated biosurfactant production. The chemical
IN THE BIOSURFACTANT PRODUCTION: EXAMPLES composition of biosurfactant is completely based on carbon
This section regarding commercial biosurfactant pro- and nitrogen sources used during its fermentation process
duction is discussed quite frequently in the literature which [24, 25]. Among all different available water soluble
can be reasoned as the major difference in the monetary sources, glucose is used routinely in the literature. Water
inputs and actual financial gain. Since the extraction and insoluble substrates like hydrocarbons and oils are also
purification procedures used to recover biosurfactant are found to be economically feasible and supportive for
actually stealing the huge production cost during down- growth of microbes [26, 27]. In addition, other unconven-
stream processes. Consequently, researcher has suggested tional substrates viz., blended gasoline, hydrocarbons like
the usage of several effective renewable natural resources heptadecane, hexadecane, ethanol etc. offer greater hopes
to overcome the financial crises in biosurfactant production for biosurfactant production industries [28, 29, 30, 31, 32].
industries. Currently substrates like wheat straw, rice It may be necessary to treat the waste substrates before
straw, cassava, cassava flour sugarcane molasses, bagasse they are actually used for the purpose intended. For exam-
of sugarcane, beet molasses, bran and corn (Fig. 4) are ple, molasses needs to be clarified in order to remove unfa-
available for biosurfactant production at commercial level vorable components that can interfere in the final product
[9]. [31]. Molasses is clarified by diluting with water and further
Around the globe, most of the countries are showing it is acidified (7.0) with the help of CaO and K4Fe (CN)6. On
tremendous awareness for environmental pollution and the other hand few raw substrates like rice water, a by-
thereby much of the efforts are seen towards the develop- product from food processing industries can be used direct-
ment of newer and advanced technologies to encourage ly, without much processing. Since rice water is also availa-
the cleaning of hazardous contaminants. The concern for ble abundantly and therefore represents as one of the easi-
green, eco-friendly environment is the main driving force to ly available resources. Starch rich waste obtained after pro-
introduce novel approaches towards pollution handling cessing the cereals, pulses, accessed are most suitable nu-
issues. tritive sources for growth of microbes and for production of
Diverse types of water soluble and water insoluble car- biosurfactant.
bon, nitrogen sources are used for intra or extra cellular,
Management Systems in Production Engineering 1(25)/2017 49
S. K. SATPUTE, G. A. PŁAZA, A. G. BANPURKAR - Biosurfactants’ production from renewable natural resources: example...
Fig. 4 Summary for diverse renewable substrates used for production of popularly known biosurfactant
Fig. 5 Percentage distribution of renewable substrates available from several industries used for biosurfactant production.
Source: Based on [32].
It is very important to recycle and reuse various renew- renewable substrates used to yield biosurfactant are listed
able substrates as ingredients to recover industrial scale in Table 1. Some of the suggested strategies included the
products. This apprehension is dynamic to encourage re- use of more cheap materials, optimization of environmen-
search particularly in management of wastes, effluents or tal parameters and effective screening procedures to find
by products which comes from various foods, agriculture out overproducing strain in order to attain the maximum
sectors [9]. The aim with high quality product but at lower productivity.
cost can be fulfilled with these approaches to meet finan- Rhamnolipid (RHL)
cial predicament [10]. At the same time it is very important
to choose top quality substrates in terms of nutritional val- It is one of the well-known characterized low molecular
ue that can allow the growth of desired microorganism weight biosurfactant where sugar moiety linked with fatty
with plentiful production of biosurfactant. Barros et al. [33] acid chain. The name rhamnolipid (RHL) is due to presence
recommended the use of agro-industrial waste predomi- of its rhamnose moiety produced from P. aeruginosa
nantly to execute biosurfactant production efficiently. Liter- (formerly known as Pseudomonas pyocyanea) [48, 49, 50].
ature scenario depicted in Fig. 5 indicates that food pro- Literature since Jarvis & Johnson [51], Hisatsuka et al. [52]
cessing industries presents huge number of renewable sub- since 1971 till today has discussed RHL production thor-
strates followed by agriculture industries (25%). oughly. Number of different water soluble and water insol-
Animal fat, dairy and distilleries have not been explored uble carbon, nitrogen sources has been utilized for com-
thoroughly and hence needs to be investigated further. mercial scale biosurfactant production from several Pseu-
One of the steps towards this approach is make use of domonas spp. The RHLs are the most current generation of
abundantly available renewable substrates for biosurfac- biosurfactants which has occupied the global market. Liter-
tant production and facilitating the treatment of contami- ature scenario suggests that considerably high number of
nants. Solid state fermentation based process has provided current publications and patents are mostly dedicated to
alternative approaches to yield more economical produc- glycolipid biosurfactants where RHLs have been studied
tion of commercially important products [34]. Some of the thoroughly [53].
50 Management Systems in Production Engineering 1(25)/2017
S. K. SATPUTE, G. A. PŁAZA, A. G. BANPURKAR - Biosurfactants’ production from renewable natural resources: example...
Table 1
Representative examples for renewable substrates used to yield biosurfactant
Organism Cheap/Renewablesubstrate Biosurfactant Yield Reference
type g/L
P.aeruginosa Molasses&corn Steep liquor Rhamnolipid 0.24 [35]
P.aeruginosa Distillery effluent and whey waste Rhamnolipid 0.91 [36]
C. bombicola Mixture of glucose and fat (10% w/v) Sophorolipid 120 [40]
C. bombicola 22214 Whey in combination with rapeseed oil Sophorolipid 280 [41]
In addition to oil effluents or waste frying oils; sunflow- culture containing 1.4 g/L of RHLs. Further researchers col-
er oil also represent as a potential carbon and energy lected foam in another reservoir and liquefied. Currently
sources in the production of microbial surfactants. The low disposing procedures of OOME sounds economically good.
chain length (< C10) fatty acids undergoes modification Improved yield of biosurfactant can be achieved from
during fermentation of BS and are incorporated in BS mole- mutant strains P. aeruginosa on vegetable oil refinery
cules synthesized by organisms [54]. P. aeruginosa was re- wastes [59]. It is not mandatory that each time only recy-
ported for glycolipid production by growing in sugar beet cled or used waste frying oil only can prove as good sub-
molasses where 32 g/L or RHL was obtained from a total of strates. Cooking oil is a rich energy source to produce a
55.3 g waste dates/L [55, 56]. Low cost materials namely high amount of RHLs proving to be as alternative sources
corn steep liquor (CSL) in combination with molasses has from the food industry for production of mixture of mono
been utilized by several researchers for biosurfactant pro- and di- RHL from P. aeruginosa D [60].
duction from Pseudomonas strains. About 3.2 g/L of RHL Surfactin/Lipopeptide: Review of literature illustrates
has been achieved with those low cost materials [55]. An- that like similar to Pseudomonas spp., Bacillus strains have
other report from Monteiro et al. [57] suggested that about been explored thoroughly for surfactin/lipoprotein produc-
3.9 g/L of RHL biosurfactant can be achieved from P. aeru- tion. Makkar and Cameotra [61] showed surfactin produc-
ginosa DAUPE 614 in a culture medium supplemented with tion from two Bacillus subtilis cultures in a production me-
glycerol (sole carbon source) and ammonium nitrate dium supplemented with molasses and noticed optimum
(nitrogen) where C:N ratio of 55:1.Patel and Desai [35] had BS production with good emulsification activity (EA) in late
used P. aeruginosa GS3 for production of RHL by growing stationary phase. On similar lines, Joshi et al. [62] produced
culture in a medium supplemented with molasses (7% v/v) BS from several Bacillus strains under thermophilic condi-
and CSL (0.5% v/v). Olive Oil Mills (OOM) produces concen- tions by using various combinations of molasses (5.0-7.0%
trated black liquor syrup (water-soluble portion of ripe ol- w/v) with whey to achieve high yields of BS.
ives) which is one of the major concerns for agriculture In addition to the molasses, CSL or oil industries, starch
sector. Toxic polyphenols are present in OOM effluents and based industries has provided ample of substrates where
therefore researchers are facing difficulties for their dispos- starch from potato processing industries is one of the
als. OOME contains sugars (20 to 80 g/L), nitrogen com- greatest attraction for many researchers. The potato waste
pounds (12 to 24 g/L), organic acids (5 to 15 g/L) and resid- contains ~ 80% of water content along with protein (2%),
ual oil (0.3 to 5 g/L). This composition of OOME generally carbohydrates (17%), fat (0.1%), inorganic minerals, vita-
depends on climatic conditions, geographical origin, variety mins, trace elements and therefore, can support growth
of olive and procedures used for olive oil-extraction. Mer- and production of commercially grade products. Fox and
cade et al. [58] used OOME for the strain Pseudomonas sp. Bala [63] used potato based mineral salts medium for BS
JAMM to produce RHLs. Authors tried to simplify the down- production using strain of B. subtilis ATCC 21332 and found
stream processes through foam formation to recover indus- significant reduction in SFT (71.3 to 28.3 mN/m) with a low
trial products. Foam formation was achieved by pumping CMC value (0.10 g/L). Other research group of Thompson et
the air into a reservoir filled with the supernatant of the al. [64], proposed use of potato effluents for production of
Management Systems in Production Engineering 1(25)/2017 51
S. K. SATPUTE, G. A. PŁAZA, A. G. BANPURKAR - Biosurfactants’ production from renewable natural resources: example...
surfactin from Bacillus spp. Since potato contains high- innovations determines the sustainability and possible capi-
solids (HSs) and low-solids (LSs) authors recommended to tal income of respective industry. Decisions towards com-
dilute its10 times and to be supplemented with or without mercial strategic development always plays a crucial role in
trace minerals. making its bench mark in the domestic as well as interna-
Sophorolipids (SPLs): In addition to RHL and surfactin, tional level market. At the same time, it also important to
sophorolipid (SPL) is other type of BS that has been investi- note that it may not be always possible or easier to imple-
gated frequently and also occupies major part in the mar- ment the clean processing technologies to gain economic
ket as cleaning agent [11]. SPL production from whey is a benefits. Biosurfactant derived from various microbial
common practice in biosurfactant industry. Daniel et al. sources by using various raw substrates, cannot be escaped
[65] proposed that when whey is used, there is decrease in from the above explained issues. Even with biosurfactant
the lactose content and biological oxygen demand in the offers number of advantages over synthetic surfactant, the
fermentation process. Authors conducted two-step batch financial side of biosurfactant production has been ignored
cultivation experimental set up where, sterilization of whey or has not received adequate consideration. Therefore, it is
was mediated via cross flow and sterile filtration and during the need of the hour to look in biosurfactant industrial sec-
SPLs production from Candida bombicola ATCC 22214 tors in order to strive in the surfactant market against
strain do not use lactose. Authors also grew oleaginous chemical surfactants [69, 70]. The major hindrance for large
yeast Cryptococcus curvatus ATCC 20509 on deproteinized scale production of biosurfactants at industrial scale is due
whey concentrates (DWC) which is necessary to dilute to their excessive production cost (10-30%) as compared
(1:1). These studies showed SPL production from 12 g/L of with synthetic surfactants [71]. This situation is extremely
the yeast C. bombicola. High yield of SPL was achieved by challenging.
Daniel et al. [41, 65] on whey concentrate and rapeseed oil
in absence without consumption of any lactose. CONCLUSIONS
The Candida strain ATCC 22214 has been used by many Designing the new strategies and technologies is the
authors to demonstrate the use of renewable substrates need of the hour in order to minimize the production cost
for SPLs production. Kim et al. [66] utilized soybean dark oil of biosurfactant at commercial scale and make the produc-
a byproduct of soybean oil processing industries and tion process economically competitive. Eminent scientists
achieved 90 g/L of SPLs in a fed-batch culture process. The are utilizing the approaches like green chemistry and ge-
SPLs reduces SFT to about 48 mN/m with a CMC value of netic engineered of microorganisms to enhance the yield
150 mg/L. The SPLs can disperse to greater extent in com- and quality of the biosurfactant product. Pretreatment of
parison with chemical surfactants like SDS and Brij30 and renewable substrates makes easy for the growth of organ-
SPLs also do possess great antimicrobial activity against ism easily. But care should be taken not to lose the nutri-
bacterial strains like Propionibacterium acne and B. subtilis. tional values of such substrates. Since the quality as well as
Elshafie et al. [67] recently demonstrated biosurfactant quantity wise the product is very much mandatory to open
producing C. bombicola ATCC 22214, for potential applica- up broad industrial perspectives for microbial origin surface
tions in oil recovery process. Production medium designed active agents. Tremendous scope for wastes from food pro-
with glucose (2% w/v) and corn oil (10% v/v) successfully cessing, animal fats and dairy industrial sectors is still
utilized by ATCC 22214 and demonstrated reduction in SFT waiting to be explored.
(28.56+0.42 mN/m) and IFT (2.13+0.09 mN/m). SPLs are
quite stable at 13-15% salinity, pH of wide range (2-12), and Dr. Surekha Satpute acknowledges Department
temperature upto 100°C. Elshafie et al. [67] were successful of Science and Technology (DST), Ministry of Science
to demonstrate the role of SPLs in enhancing oil recovery and Technology, Government of India, New Delhi
(27.27% of residual oil (Sor) recovery) using core-flooding for financial support vide reference
experimental set up under reservoir conditions. no. {SR/WOS-A/LS-1076/2014(G)}
Waste water resulting from dairy industries shows pres- under Woman Scientist Scheme (WOS-A)
ence of high fat and oil content and therefore disposal of to carry out this research work. Constant support
these effluents is extremely challenging. It is very difficult to from the Director, School of Basic Medical Sciences,
handle these wastes by biological means to get rid of and Department of Physics, Savitribai Phule Pune University
therefore, the pretreatments of dairy waste water are criti- is also acknowledged. This paper is connected
cal issues. Daverey and Pakshirajan [68] worked with syn- with the project no 13/030/BK_16/0024 entitled
thetic dairy waste water preparation for growth of C. bom- “Production engineering methods and tools for develop-
bicola in batch, fed-batch, and continuous fermentation ment of smart specializations” financed by the Ministry
process. In addition to synthetic dairy water, carbon source of Science and Higher Education“
such as sugarcane molasses (1% w/v) and nitrogen source
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