QUALITY ASSURANCE PLAN FOR FABRICATION & RUBBER LINING OF ELECTROLYZER

Purchaser : M/s. BARC P.O : Equipment : Rubber Lined Electrolyzers Fabricator :

Sr. Quantum Acceptance Format of Performed Witness Reviewed Hold

Operation Characterstics Type of Check Reference document Remarks
no. of check standard recording by by by Point

1 Submission Bill of material, Documents 100% Tender sketch and Tender sketch and Drawing sheet Vendor BARC BARC
of Tolerances, Weld submitted by the Tender specification Tender specification
fabrication joints, vendor shall be ASME section VIII Div- ASME section VIII
drawing Dimensions, checked by BARC 1 Div-1
in detail
2 Testing of Chemical and Mill test Sample Corrsponding ASTM / Corrsponding ASTM Lab test report Vendor BARC
materials Mechanical certificates as well testing ASME codes, tender / ASME codes, and inspection
like plates, properties, surface as lab test reports, from every specification, approved tender specification, report
pipes, filler finish, dimension visual and lot drawing approved drawing
rods, tolerances measurement
structurals
3 Identification Chemical and Lab test report, 100% Tender documents and Tender documents Test report Vendor BARC
of materials Mechanical manufacturing fabrication drawings and fabrication from lab,
like flanges, properties, surface procedure record, drawings manufacturing
fittings finish, dimension measurement procedure
tolerances record,
inspection
report

4 Stamp Identification, Details 100% Tender sketch and Tender sketch and Inspection Vendor BARC
transfer correlation with TC Tender specification, Tender specification, report
/ inspection report, fabrication drawing fabrication drawing
dimension
measurement,mar
king
5 Welding Welding Visual, destructive 100% ASME SecIX and ASME SecIX and WPS, weld Vendor BARC
procedure parameters, / non destructive tender tech. tender tech. plan, procedure
specification mechanical test, PT, delta specification specification qualification
properties ferrite record (PQR)
as per ASME
Sec IX
6 Welder's Radiography, PT Radiography, PT 100% WPS, PQR, ASME Sec ASME Sec IX, Radiography Vendor BARC BARC
performance IX, Tender tech. Tender tech. test report from
qualification specification specification lab, Welder's
performance
qualification
record

7 Edge Cracks, lamination Visual, PT on weld 100% Fabrication drawing, Fabrication drawing, Inspection Vendor BARC
preparation on edges edge Tender tech. Tender tech. report
of bottom, specification, ASME specification, ASME
cover and Sec VIII Div 1 Sec VIII Div 1
side plates
8 bottom and Dimension, offset, Visual, Dimension 100% Approved procedure, Approved Inspection Vendor BARC Witness on
side plates ovality, edge Fabrication drawing procedure, report random
set up for preparation, root Fabrication drawing basis
cell and gap, weld tacks,
cover cleanliness
9 Welding of Welding Visual, PT after 100% Approved procedure, Approved Inspection Vendor BARC
all parts parameters, every pass Fabrication drawing procedure, report
consumables, Fabrication drawing
cleanliness
10 Back Proper fusion and Visual and PT 100% Approved procedure, Approved Inspection Vendor BARC
chipping penetration Fabrication drawing procedure, report
and reverse Fabrication drawing
root pass (if
required)
after first
side welding
11 Water-fill Leak, Visual 100% Tech. Specificatio Tech. Specificatio Inspection Vendor BARC BARC
report
12 Surface Dimensional Measurement, 100% Tender sketch and Tender sketch and Inspection Vendor BARC BARC
preparation measurement, visual, No Tender specification, Tender specification, report
for rubber surface finish, warping, fabrication drawing fabrication drawing
lining straightness, Straightness 0.20 and standard
Warping, mm per m in either engineering practice
tolerences, direction
cleanliness, free
from sharp edge
and oil / grease
13 Rubber Graphitized rubber execution report 100% Tender sketch and Tender sketch and Inspection Vendor BARC
lining compound, shot Tender specification, Tender specification, report
blasting, surface fabrication drawing fabrication drawing,
cleaaning, 3 ply IS4682
formation of
rubber-calanders,
lining operation
and vulcanizing

14 Inspection Spark test, Spark test, 100% Tender sketch and Tender sketch and Inspection Vendor BARC BARC
of rubber Hardness test, Hardness test, Tender specification, Tender specification, report
lining Thickness test, Thickness test, fabrication drawing fabrication drawing
visual inspection visual inspection
after final step of after final step of
rubber lining, rubber lining,
Dimension Measurement
15 QA All reports in hard Verification 100% Tender documents and Tender documents Bound booklet Vendor BARC
documentati and soft form fabrication drawings, and fabrication and CD/DVD
on QAP drawings, QAP

Signature Signature
(Purchase
(fabricator) r)